TroposAir 88192 Installation Guide

EXTENDED DOWNROD INSTALLATION INSTRUCTIONS
~ For Mustang and Mustang II models ~
NOTES BEFORE INSTALLATION
Note 1:
Note 2:
Turn off power at breaker box to
avoid possible electrical shock.
For easy installation,
1 have the motor position of Mustang at 90 degree as picture shown.
2 have the motor position of Mustang II at 0 degree as picture shown.
Remove set screw & spring washer from motor yoke, adjust motor position as shown below.
Secure set screw & spring washer after adjustment.
Set Screw
For 90 degree
Downrod Yoke
OFF OFF OFF
Motor Yoke
Motor Yoke
Mustang
Mustang II
Set Screw & Washer
Downrod Yoke
For 0 degree
Note 3:
Please keep the screws and parts well organized during the removal process so that all the proper screws
and parts go back to their original positions during reassembly.
Note 4:
This instruction manual assumes the fan has already been fully installed.
If the fan has not already been installed, you can skip Steps 1 through 3C, and start at Step 3D.
REMOVAL PROCEDURE
1. REMOVE BLADE ASSEMBLY & LIGHT KIT
1A.
1B.
1C. ( For Mustang II)
Remove cap from blade assembly
by rotating clockwise.
Remove the blade assembly
from fan body.
Remove the nut, glass and bulbs.
Light Kit Fitter
Fan Body
Bulb
Glass
Cap
Blade Assembly
Nut
Blade Assembly
2. REMOVE CANOPY AND HANGING BASE SYSTEM
2A. Removing Canopy & Hanging Base
1 Remove 4 set screws from canopy. (Keep them for Step 9B.)
2 Remove 2 set screws from the screw holes of hanging base. (Keep them for Step 9A.- 4.)
3 Loosen 2 set screws from the L type slots of hanging base, and move hanging base towards the left.
4 Remove hanging base from mounting plate.
Mounting Plate
1 Set Screw (4)
Screw (2)
3 Set
(Loosening)
2
Canopy
Set Screw (2)
(Removing)
L Type Slot
3
Hanging Base
P1
2
Hanging Base
4
2B. Hanging the fan
Lift the fan assembly and hang onto the J hook through oval-shaped hole on mounting plate.
This will permit you to disconnect the wires connections without having to hold the fan up as well.
Mounting Plate
J Hook
Hanging Base
Canopy
3. REMOVE WIRE CONNECTIONS
3A. Disconnect House Wires From Receiver Wires
1 Disconnect White wire from house and White wire from receiver by removing wire nut.
2 Disconnect Black wire from house and Black wire from receiver by removing wire nut.
3 Disconnect Ground wire from house and Ground wires from hanging base & mounting plate
by removing wire nut.
From Fan (Pre-wired in factory)
From House
From Receiver
Wires Form House
1
White
Black
White
Black
OSC.
MOTOR
White / neutral
White
( Neutral )
Safety Cable
Hanging Base
Gray
( Neutral )
Black
Black
2
( Hot )
Remote
Receiver
( Hot )
Black / hot
Blue
( Light )
White
3
Canopy
Green
Capacitor
Red
( Green )
( for ground wire )
( Green )
From Hanging Base
From Mounting Plate
3B. Remove safety cable
3C. Remove fan from ceiling
Remove safety cable by loosening the
wood screw, spring washer and flat washer
from the ceiling.
Lift the fan assembly from the J hook through
oval-shaped hole on mounting plate, and remove
the whole fan to a suitable place (i.e. table)
where you can safely perform the following steps.
Ceiling
Outlet Box
Mounting Plate
Mounting Plate
J Hook
Safety cable
Table
P2
Fan Assembly
3D. Disconnect Fan Motor Wires
1 Disconnect White wire from receiver and White wire from fan by removing wire nut.
2 Disconnect Black wire from receiver and Black wire from fan by removing wire nut.
3 Disconnect Blue wire from receiver and Blue wire from fan by removing wire nut.(For Mustant II only)
From Fan
From Receiver
Gray
OSC.
MOTOR
Black
White
Black
1
White / neutral
White
( Neutral )
Black
Black / hot
2
( Hot )
3
( Light)
Blue
4. REMOVE DOWNROD
Note: Mustang and dual motor Mustang II have different constructions so there are 3 different steps ( 3 4 5 )
as shown below for each model to remove downrod.
1 Remove 2 set screws from downrod assembly. (Keep screws for Step 7-3.)
2 Lift up the hanging base and remove it from downrod assembly.
3 Lift up the canopy and remove it from downrod assembly.
(* For Mustang II, remove the yoke cover also.)
Canopy
3
Hanging Base
2
Yoke
Cover
Safety cable
& Wires
1 Set Screw (2)
3 (For Mustang II)
Downrod Assembly
Canopy
4 Remove 2 set screws from downrod yoke. (Keep screws for Step 6- 5.)
(* For Mustang II, loosen 2 set screws and hex nuts. )
5 Remove downrod by rotating counter-clockwise and pull out the wires and safety cable carefully.
(* Dual motor Mustang II downrod does not need to be rotated out, it slides out.)
5 Downrod
Cotter Pin
5 Downrod
4
Set Screw
& Hex nut
(Loosening)
4 Screw (2)
Cotter Pin
Downrod Yoke
Yoke
Cross Pin
Fan Assembly
Mustang
Mustang II
P3
Downrod
Yoke
Cross Pin
INSTALLING PROCEDURES
5. SAFETY CABLE
Note: Each new downrod is packed with one new safety cable, one end of which is looped with copper ring
("copper-ring end") and the other one end is looped with crimp ("crimped end") .
Copper-Ring End
Crimped End
New Safety Cable
1 Have crimped end of new safety cable go around original safety cable from fan by following
the direction shown as picture below.
2 Have copper-ring end of new safety cable pass through loop of original safety cable from fan
by following the direction shown as picture below.
3 Pull straight and make both loops cross tightly between crimped end of new safety cable and
copper-ring end of original safety cable.
3
2
New Safety Cable
1
3
Original Safety Cable
6. NEW DOWNROD INSTALLATION
1 Make sure the wires and safety cable are long enough for the new downrod installation.
2 Move the sleeve to the end of wires as shown below and keep it at the end while operating further steps.
3 Feed wires and safety cable through new downrod and insert new downrod into downrod yoke.
4 For single motor Mustang – Thread new downrod into downrod yoke by rotating clockwise until it goes no further,
then slightly rotate it back to have arrow mark aligned to the front screw hole of downrod yoke. (see below)
5 For dual motor Mustang II – Slide new downrod into downrod yoke, aligning the large holes through both.
Insert the cross pin through yoke and downrod, and secure with the cotter pin.
6 Secure downrod assembly with 2 set screws removed from Step 4- 4.
(* For Mustang II, tighten 2 set screws and hex nuts.)
Wires
2 Sleeve
Safety cable
5
3 New
Hanging Base
Downrod
Cotter Pin
3
New
Downrod
6
Set Screw
& Hex nut
(Tightening)
Safety cable
& Wires
1
New
Downrod
4 Arrow
Mark
Downrod Yoke
6
Front
Screw Hole
Set
Screw (2)
Cotter Pin
Yoke
Cross Pin
Fan Assembly
Fan Assembly
Mustang
P4
5
Downrod Cross Pin
Yoke
Mustang II
7. HANGING BASE SYSTEM INSTALLATION
1 Attach the canopy by inserting downrod assembly into the center hole of canopy.
(* For Mustang II, attach the yoke cover also.)
2 Attach the hanging base to downrod assembly by inserting wires and safety cable through hanging base.
3 Secure with 2 set screws removed from Step 4- 1.
4 Move the sleeve so it is centered in steel cap of hanging base, to protect wires during oscillations.
Canopy
Center Hole
Yoke
Cover
Safety cable
& Wires
1
Hanging Base
4 Sleeve
Steel Cap
2
1 (For Mustang II)
3
Set Screw (2)
Downrod
Assembly
Fan Assembly
8. WIRE CONNECTION
Follow diagram below and make sure that all exposed wires are secured inside wire nuts.
Note: Wires from house may vary in color and may not include ground wire (green).
After wiring is completed, collect wires neatly inside hanging base.
8A. Connect Receiver Wires to Fan Wires
1 Connect White wire from receiver and White wire from fan with wire nut.
2 Connect Black wire from receiver and Black wire from fan with wire nut.
3 Connect Blue wire from receiver and Blue wire from fan with wire nut.(For Mustang II Only)
From Fan
Gray
Black
From Receiver
White
White / neutral
1
OSC.
MOTOR
Black
White
( Neutral )
Black
Black / hot
2
( Hot )
3
( Light)
8B. Hanging the fan
Lift the fan assembly and hang onto the J hook through oval-shaped hole on mounting plate.
This will permit you to make the wire connections without having to hold the fan up as well.
Mounting Plate
J Hook
Hanging Base
Remote
Receiver
Canopy
Downrod
P5
Blue
8C. Attaching safety cable to ceiling joist
Attach safety cable to the ceiling by securing the wood screw, spring washer and flat washer.
Safety cable
Outlet Box
Flat Washer
Spring Washer
Wood Screw
Mounting Plate
Safety cable
8D. Connect House Wires to Receiver Wires
1 Connect White wire from house and White wire from receiver with wire nut.
2 Connect Black wire from house and Black wire from receiver with wire nut.
3 Connect Ground wire from house and Ground wires from hanging base & mounting plate with wire nut.
Note : After wiring is completed, collect wires neatly inside hanging base.
From Fan (Pre-wired in factory)
From House
Wires Form House
From Receiver
1
Safety Cable
Gray
Black
White
Black
White / neutral
White
White
( Neutral )
Hanging Base
OSC.
MOTOR
Black
( Hot )
Remote
Receiver
( Neutral )
2
Black
( Hot )
Black / hot
3
Canopy
Green
( Green )
( for ground wire )
( Green )
From Hanging Base
From Mounting Plate
9. CANOPY AND HANGING BASE SYSTEM INSTALLATION
9A. Hanging base installation
Carefully lift the fan assembly away from the hook on mounting plate.
1 Align direction marks on mounting plate with direction marks on hanging base.
2 Push up hanging base until 2 set screws pre-installed on mounting plate are engaged with L type slots.
3 Slightly rotate hanging base until 2 screw heads are in L type slots.
4 Attach other 2 set screws removed from Step 2A.-2 to secure the hanging base and mounting plate.
Make sure all 4 set screws are firmly secured.
Direction Marks
Set Screw (2)
Set Screw (2)
( pre-installed )
( pre-installed )
Mounting Plate
21
2
3
L Type Slot (2)
4
Set Screw (2)
Hanging Base
Hanging Base
9B. Canopy installation
Push up canopy and secure to hanging base with 4 set screws removed from 2A.- 1
Canopy
Set Screw (4)
P6
10. BLADE ASSEMBLY INSTALLATION
10A. Attach blade assembly to fan
10B. Attach cap to blade assembly
Align beveled center hole on flywheel with
beveled motor shaft before attachment.
Thread the cap counter-clockwise to motor
shaft until fully tightened.
Flywheel
Beveled Motor
Shaft
Flywheel
Blade Assembly
Cap
11. LIGHT KIT INSTALLATION (FOR MUSTANG II ONLY)
11A.
11B.
11C.
Install the bulbs (included) to the
medium sockets (sockets) properly.
Align the hole on the glass with the
threaded tube from light fixture.
Attach the glass to light fixture.
Attach the nut to the threaded
tube tightly.
Light kit fitter
Light kit fitter
Light kit fitter
Glass
Bulb
(13W CFL bulb)
Bulb
Glass
(13W CFL bulb)
Nut
Medium Sockets
12. Turn on the power at breaker box - your fan is ready for operation.
P7