TroposAir 88500 Instructions / Assembly

Owner’s Manual
Excalibur
5EX60
This instruction contains 6 pages:
Page 1: Foreword
Page 2: Unpack and inspect parts contained
Page 3: Notes before installation and Hanging system installation
Page 4: Wire connection
Page 5: C anopy and B lade installation
Page 6: Switch housing and Pull Chain Knob installation
UL
R
Toll Free: 1-855-676-7247
Net weight
12.5
KGS.
27.5
LBS.
WARNING : Read and follow these instructions carefully and be mindful of all warnings shown throughout.
READ AND SAVE THESE INSTRUCTIONS
WARNING : TO REDUCE THE RISK OF FIRE, ELECTRICAL SHOCK, OR INJURY
TO PERSONS, PLEASE OBSERVE THE FOLLOWING :
1]. To ensure the success of the installation, be sure to read the instructions and review the diagrams
thoroughly before beginning.
2]. To avoid possible electric shock, be sure electricity is turned off at the main power box before wiring.
All electrical connections must be made in accordance with local codes, ordinances and/or the
National Electric Code. If you are unfamiliar with the methods of installing electrical wiring and
products, secure the services of a qualified and licensed electrician as well as someone who can
check the strength of the supportive ceiling members and make the proper installations and
connections.
3]. Make sure that your installation site will not allow rotating fan blades to come in contact with any
object. Blades should be at least 7 feet from floor when fan is in operation.
4]. If possible, mount ceiling fan on a ceiling joist - the joist must be able to support the motion and weight
of the moving fan. If the fan will be mounted on a ceiling outlet box, a 4" x 2-1/8" deep METAL octagon
box is required ; one UL listed as " suitable for fan support ". The box and its supporting members must
not be able to twist or work loose. DO NOT USE PLASTIC BOXES. Installation on a concrete ceiling should
be performed by qualified personnel.
5]. Blades should be attached after motor housing is hung and in place. Fan motor housing should be
kept in carton until ready to be installed to protect its finish. If you are installing more than one ceiling
fan, make sure that you do not mix fan blade sets.
6]. After making electrical connections, spliced conductors should be turned upward and pushed
carefully up into outlet box. The wires should be spread apart with the grounded conductor and the
equipment - grounding conductor on one side of the outlet box and the " HOT " wires on the other side.
7]. Electrical diagrams are for reference only. Light kits that are not packed with the fan must be UL/ETL listed
and should be installed per the light kit's installation instructions.
8]. After fan is completely installed, check to make sure that all connections are secure to prevent fan
from falling and/or causing damage or injury.
9]. The fan can be made to work immediately after installation. The bearings are adequately charged with grease,
so that under normal conditions, further lubrication should not be necessary.
10]. The fan must be turned off and stopped before reversing fan direction.
11]. This fan is suitable for slope ceiling.
12]. This fan is reversible.
13]. This fan is light kit adaptable.
14]. This fan is remote adaptable.
15]. This fan is suitable for indoor use.
16]. This fan uses a 3/4” diameter (nominal) downrod.
P1
Unpack and inspect fan carefully to be certain
all contents are included.
Hardware Bag
Mounting Bracket
For Mounting Bracket:
Flat Washer x3
Spring Washer x3
Downrod Assembly
Machine Screw x2 Wood Screw x3
For Up Glass Assembly :
Spring Clip x3
Glass Screw x3
Canopy
For Wire Connection:
Yoke cover
Wire Nut x 4
For Blade Installation:
Blade Screw x 16 (one spare screw included)
Up Glass Assembly
Paper Washer x 16 (one spare washer included)
Safety cable
& Wires
Incandescent Bulb
(15W) x 4
Motor Screw x 11
(one spare screw included)
Fan Assembly
For Fan and Light:
Pull Chain Knob x2
For Blade Balance :
Balancing slide x 1
Weight block (3G x 3)
Blade x5
Blade Holder x5
Switch Housing
P2
3G
M
3G
M
3G
M
WARNING: blades should be at least 7 feet from floor
Note 1:
Note 2:
Turn off power at breaker
box to avoid possible
electrical shock.
Use metal outlet box suitable
for fan support.
Outlet box must support 35 lbs min.
OFF OFF OFF
1. HANGING SYSTEM INSTALLATION
1A. Installing mounting bracket to ceiling outlet box
Install mounting bracket to outlet box in ceiling by using screws included with the outlet box and
washers from the hardware bag.
Outlet Box
Mounting
Bracket
1B. Installing Downrod and Yoke
1 Remove cross pin and cotter pin from downrod.
2 Insert downrod through canopy and yoke cover, and feed motor lead wires & safety cable through downrod.
3 Loosen 2 downrod jam screws at yoke. Insert downrod assembly into yoke.
4 Insert the cross pin through yoke & downrod and secure with cotter pin.
5 Tighten both downrod jam screws to further secure downrod.
6 Pull down the yoke cover to cover yoke.
2 Wires
1 Cross Pin
1 Cotter Pin
Canopy
Safety cable
Downrod
Assembly
Downrod
3
4 Cotter Pin
Downrod Jam
Screw(2)
( Loosen ing)
5
Yoke
Yoke cover
P3
Downrod Jam
Screw(2)
(Tightening)
Yoke cover
6
4 Cross Pin
Yoke
1C. Attaching the Up Glass Assembly onto Fan Assembly
1 Place the up glass assembly onto grill of fan assembly.
2 Secure the up glass assembly with 3 spring clips and 3 glass screws (provided from hardware bag) onto grill.
3 Gently install 4 incandescent bulbs (15W) provided from box to lamp holders.
2
Glass Screws(3)
Spring Clip(3)
1
3
Up Glass
Assembly
Incandescent
Bulb 15W (4)
Fan Assembly
Grill
Lamp Holder
1D. Hanging the fan
Rotate fan so that the groove on the ball engages
the ridge in the mounting bracket.
Lift fan assembly onto mounting bracket.
Mounting
Bracket
Mounting
Bracket
Ridge
Ball Groove
2. WIRE CONNECTION
2A. Attaching safety cable to ceiling joist
Use wood screw, spring washer, and flat washer from hardware bag. Pass wood screw through closed loop of safety cable.
Secure wood screw to ceiling joist through any available slot on mounting bracket. Make sure safety cable has been
tightened securely. CAUTION: THE WOOD SCREW AND ITS SUPPORT MUST BE ABLE TO FULLY SUPPORT
THE WEIGHT OF AT LEAST 100 LBS.
Safety cable
Flat Washer
Outlet
Box
Spring Washer
Wood Screw
Safety cable
Mounting
Bracket
P4
2B. Making wire connections
Follow diagram below and make sure that all exposed wires are secured inside wire nuts.
Note : Wires from house may vary in color and may not include ground wire ( green ).
After wiring is completed, gently push wires into junction box with nuts pointing upward.
From House
Wire Form House
Outlet Box
From Fan
White
White
( AC - N )
Black
( Motor - N )
( Motor - L )
( AC - L )
( for light kit )
( for up light kit )
Green
( from downrod )
( for ground wire )
( from mounting bracket )
Black
Blue
Orange
Green
Green
Secure with twist - lock wire nuts. (Included)
3. CANOPY INSTALLATION
Note: Two screws are pre-installed on mounting bracket for canopy installation.
1 Push up the Canopy until the two screws on mounting bracket are engaged with key holes in canopy.
2 Rotate the canopy slightly until the two screw heads are in the narrow end of the key holes.
3 Tighten both screws.
1 Canopy
3 Screw (2)
2 Key Hole (2)
4. BLADE INSTALLATION
1 Attach blade to blade holder with 3 blade screws and 3 paper washers provided from hardware bag.
Make sure all screws are firmly tightened.
2 Remove 3 motor stoppers by removing screws.
3 Secure Blade Assembly to the motor with 2 motor screws provided from hardware bag.
NOTE: To prevent wobble, do not bend blade or blade holder.
1 Blade Screw (3)
Paper Washer (3)
Blade
Blade
Blade Holder
2 Motor
Stoppers (3)
P5
Blade Assembly
3 Motor Screw (2)
5. SWITCH HOUSING INSTALLATION & WIRE CONNECTION
1 Connect 9 pin terminal from fan assembly with 9 pin terminal from switch housing.
2 Remove 3 set screws from switch housing cover and keep them for Step 4 .
3 Lift the switch housing up in place.
4 Fasten switch housing and the cover together with 3 set screws removed from Step 2 .
2 Screw
Fan Assembly
Switch Housing
Cover
4 Screw
1 9 Pin Terminal
Molex Connector (2)
Switch Housing
Note:
For connecting light wires
while adapting light kit.
3
6. PULL CHAIN KNOB INSTALLATION
Note: There are two Pull Chain Knobs provided from hardware bag.
1 For FAN SPEED (3 speeds - High / Med / Low) :
Connect one pull chain knob to the pull chain switch marked SPEED.
2 For UP LIGHT ( On/Off ) :
Connect one pull chain knob to the pull chain switch marked LIGHT.
1 SPEED
2 LIGHT
Light Pull Chain
Speed Pull Chain
Pull Chain Knob
7. Turn on the power at breaker box - your fan is ready for operation.
P6