JATCO JF506E / Mazda 5F31J

JATCO JF506E / Mazda 5F31J
FWD 5 Speed
A
Reduction
Planetary
11
11
Servo
Assembly
B
Differential
50
Bell Housing
Filter
10
43
14
120
C
Input Shaft
Pump Assembly
Case
80
83
82
86
Internal Wiring
Harness
81
84
89
D
87
Solenoid Locations/Names
Are Different Between
Manufacturers
Accumulators
16
12
Valve
Body
150
85
88
E
External Wiring
Harness
Valve Body Cover
Manual Linkage Assembly
2013.1.0
6.6-1
JATCO JF506E / Mazda 5F31J
FWD 5 Speed
13
21
20
40
70
A
Reduction
Sprag
Direct Clutch
Reduction
Brake band
Feed
Tubes
16
24
Accumulator
71
23
15
B
Low Roller
Low / Reverse Clutch
26
27
30
29
C
Low (Forward)
Drum
2-4 Brake Clutch
Low (Forward) Clutch
140
35
33
34
D
Front
Planetary
High Clutch
Hub
Rear
Planetary
Reverse Clutch
17
37
36
145
68
E
High Clutch
High Reverse
Clutch Piston
Piston
High Clutch
Drum
Reverse
Piston
2013.1.0
6.6-2
JATCO JF506E / Mazda 5F31J (FWD 5-Speed)
VEHICLE
MODEL
YEARS
ENGINE
TRANS.
TYPE
Jaguar X-Type ............................... 2002-10 ............................... 2.5 & 3.0 Litre ................................ JF506E
Mazda MPV (Van) .......................... 2002-06 ............................... 3.0 Litre ........... 5F31J / JF506E / JA5A-EL
Mazda 6 .......................................... 2003-05 ............................... 3.0 Litre ........... 5F31J / JF506E / JA5A-EL
Land Rover Freelander ................. 2002-05 ............................... 2.5 Litre ......................................... JF506E
Rover 75 (Overseas) ..................... 2002-On ............................... 2.5 Litre ......................................... JF506E
VW Jetta ........................................ 2002-05 ............................... 1.8 & 2.8 Litre ....................... 09A / JF506E
VW GTi ........................................... 2002-06 ............................... 1.8 Litre ................................ 09A / JF506E
VW Golf .......................................... 2004-06 ............................... 1.8 & 2.8 Litre ....................... 09A / JF506E
ILL.
NO.
-------
PART
NUMBER
PER
CAR
TMJF506E
TMJF506EG
TMJF506ER
DESCRIPTION
YEARS
Technical Manual .......................................................................................................... 2002-On
Technical Manual (Update) ........................................................................................... 2002-On
Technical Manual (Assembly Procedures) ................................................................... 2002-On
MASTER BOX KITS
-------
K9300A-S 1
K9300B-S 1
K9300C-S 1
Master Kit (w/o Steel Plates) ................................. Mazda ............................................ 2002-06
Master Kit (w/o Steel Plates) ............................ Volkswagen ....................................... 2002-06
Master Kit (w/o Steel Plates) ................. Jaguar, Rover, Freelander .......................... 2002-On
Steel Plate Sub-Kits:
---
K9300-9
Steel Plate Kit ................................................................................................................ 2002-On
1
Kits do not include the molded rubber high clutch retainer, please order 93847 separately.
OVERHAUL KITS, GASKET SETS, SEAL KITS AND COMPONENTS
-------
K93900A 1
K93900B 1
K93900C 1
---
K93900-1
---
K93900-3
---
93172
Overhaul Kit ........................................................... Mazda ........................................... 2002-06
Overhaul Kit ...................................................... Volkswagen ....................................... 2002-06
Overhaul Kit ........................................... Jaguar, Rover, Freelander ........................... 2002-On
1
Gasket and Rubber Kit ............................................. All .............................................. 2002-On
Valve Body Gasket Set ............................................... All .............................................. 2002-On
1
Side Cover Gasket ............................................. Duraprene ....................................... 2002-On
METAL CLAD SEALS
10C
93526
11B
11B
11B
11B
11B
93551
93551A
93551B
93551C
93551D
12D
12D
85507
68504
1
Converter ....................................................................................................................... 2002-On
2
2
2
1-2
1
Axle (Mazda) ................................................................................................................. 2002-06
Axle (Freelander) .......................................................................................................... 2002-05
Axle (Volkswagen) ........................................................................................................ 2002-06
Axle (Rover 75 and Jaguar w/2WD/AWD, Left Side) .................................................. 2002-On
Right Axle (Rover 75 and Jaguar w/AWD, Right Side) ................................................ 2002-On
1
1
Manual Lever Seal ......................................................................................................... 2002-On
Manual Lever Seal ........................................ Freelander Lower ................................. 2002-On
SEALING RINGS
---
K93901
1
Sealing Ring Kit ............................................................................................................ 2002-On
13A
14C
15C
93203P
93201T
93200P
2
3
2
Direct Clutch (Plastic) ................................................................................................... 2002-On
Input Shaft (Teflon) ........................................................................................................ 2002-On
Low Clutch Support (Plastic) ........................................................................................ 2002-On
2013.1.0
6.6-3
JATCO JF506E / 5F31J / JA5A-EL (FWD 5-Speed)
ILL.
NO.
PART
NUMBER
PER
CAR
DESCRIPTION
YEARS
SEALING RINGS - Cont’d.
16B/D 93204T
17E 93202T
6
3
Accumulator Piston (Teflon) .......................................................................................... 2002-On
High/Reverse Clutch (Teflon) ........................................................................................ 2002-On
CLUTCH PLATES
20A
21A
93308
93309
4
4
Direct (Countergear) Friction .................. 24T, .068” - 4.026” O.D. ............................. 2002-On
Direct (Countergear) Steel ....................... 24T, .079” - 3.380” I.D. .............................. 2002-On
23B
24B
87321C
93322
6
6
Low/Reverse Friction .............................. 32T, .071” - 5.455” O.D. ............................. 2002-On
Low/Reverse Steel ................................... 10T, .055” - 5.908” I.D. .............................. 2002-On
26C
27C
93310
93311
3
2
2-4 Brake Friction .................................... 32T, .063” - 7.534” O.D. ............................. 2002-On
2-4 Brake Steel .......................................... 7T, .118” - 6.663” I.D. ............................... 2002-On
29C
30C
74304E
93305
7
7
Low (Forward) Friction ............................ 30T, .068” - 5.426” O.D. ............................. 2002-On
Low (Forward) Steel ................................. 32T, .055” - 4.814” I.D. .............................. 2002-On
33D
34D
35D
35D
93306
93307
93315
93315A
2
2
1
1
Reverse
Reverse
Reverse
Reverse
36E
37E
37E
87302D
93303
93303A
5
4
1
High Friction ............................................ 24T, .063” - 4.416” O.D. ............................. 2002-On
High Steel ................................................. 18T, .095” - 3.596” I.D. .............................. 2002-On
High Steel ................................................. 18T, .063” - 3.596” I.D. .............................. 2002-On
Friction ...................................... 32T, .060” - 6.141” O.D. ............................. 2002-On
Steel ........................................... 36T, .078” - 5.614” I.D. .............................. 2002-On
Pressure Plate ........................... 36T, .163” - 5.614” I.D. .............................. 2002-On
Pressure Plate ........................... 36T, .140” - 5.614” I.D. .............................. 2002-On
BANDS
40A
93714
1
Reduction Brake Band .................................................................................................. 2002-On
--43C
K93980
65010
1
1
Bushing Assortment Kit ................................................................................................ 2002-On
Pump Bushing .............................................................................................................. 2002-On
THRUST WASHERS AND BEARINGS
---
K93941
1
Thrust Bearing Kit ......................................................................................................... 2002-On
TRANSMISSION OIL FILTERS
50B
93600
2
50B
93600B
2
50B
93600C
2
1
Oil Filter (Disassembly Required) ............ Mazda, Jaguar, Freelander .......................... 2002-On
1
Oil Filter (Disassembly Required) ........................... Volkswagen ....................................... 2002-06
1
Oil Filter (Disassembly Required) ............................... Rover 75 ......................................... 2002-On
2
Please See Filter Pictures on Page 6.9-2 for Visual Identification.
MOLDED RUBBER PISTONS
68E
93847
1
High Clutch Retainer (Molded Rubber) ........................................................................ 2002-On
SPRAGS AND ROLLER CLUTCHES
70A
93814
1
Reduction Clutch Sprag ................................................................................................ 2002-On
71B
93813
1
Low Roller Clutch .......................................................................................................... 2002-On
2013.1.0
6.6-4
Jatco JF506E
BUSHINGS
JATCO JF506E / 5F31J / JA5A-EL (FWD 5-Speed)
ILL.
NO.
PART
NUMBER
PER
CAR
DESCRIPTION
YEARS
SHIFT ENHANCEMENTS AND VALVES
---
K93887
1
TCC Control Plunger Valve Assembly (Sonnax) .......................................................... 2002-On
Addresses: Excessive TCC Slip, Converter Codes, Converter Overheat and Cooler
Circuit Oil Loss.
---
K93987
1
TCC Regulator Valve and Sleeve Kit (Sonnax, Oversized) .......................................... 2002-On
Addresses: Converter-Related Codes and Complaints, Damaged TCC Lining and
Lube Failures. Use w/K93587 Reamer Kit.
---
K93989
1
Pressure Regulator Valve Kit (Sonnax, Oversized) ..................................................... 2002-On
Addresses: Erratic Line Pressure, Delayed Engagements, Loss of Lockup, Low
Line in Drive Range and High Pressure In Reverse. Use w/K93589 Reamer Kit.
---
K93884
1
TCC Control Valve and Plunger Assembly (Sonnax) ................................................... 2002-On
This Assembly has been Modified to Create a Shorter and Firmer TCC Apply
than the OEM Version. Prevents Premature, Shuttle or Loss of Lockup and Overheating.
ELECTRONIC COMPONENTS
Mazda:
---
K93879A
1
Solenoid Kit .................................................................................................................... 2002-06
80D
81D
82D
93871
93871A
93871B
1
1
1
Shift Solenoid “A” ............................................................................................................ 2002-06
Shift Solenoid “B” ........................................................................................................... 2002-06
Shift Solenoid “C” ........................................................................................................... 2002-06
83D
84D
85D
86D
87D
88D
93872
93879
93874
93870
93874
93872A
1
1
1
1
1
1
Reduction Timing Solenoid ........................................................................................... 2002-06
Line Pressure Control Solenoid .................................................................................... 2002-06
2-4 Brake Duty Solenoid ................................................................................................ 2002-06
T.C.C. Solenoid .............................................................................................................. 2002-06
High Clutch Timing Solenoid ......................................................................................... 2002-06
Neutral Shift Solenoid .................................................................................................... 2002-06
89D
K93869
1
Internal Wiring Harnesses w/TOT ................................................................................. 2002-06
93875
93875
93875
1
1
1
Turbine Speed Sensor (Internal) ................................................................................... 2002-06
Intermediate Speed Sensor (Internal) ........................................................................... 2002-06
Output Speed Sensor (Internal) ..................................................................................... 2002-06
-------
Volkswagen, Jaguar, Freelander & Rover:
---
K93879B
1
Solenoid Kit ................................................................................................................... 2002-On
80D
81D
82D
93871J
93871A
93871BJ
1
1
1
Shift Solenoid “A” ........................................................................................................... 2002-On
Shift Solenoid “B” .......................................................................................................... 2002-On
Shift Solenoid “C” .......................................................................................................... 2002-On
83D
84D
85D
86D
87D
88D
93872J
93879
93874B
93870B
93873B
93872B
1
1
1
1
1
1
Reduction Timing Solenoid .......................................................................................... 2002-On
Line Pressure Control Solenoid ................................................................................... 2002-On
2-4 Brake Duty Solenoid ............................................................................................... 2002-On
T.C.C. Solenoid ............................................................................................................. 2002-On
Low Clutch Timing Solenoid ......................................................................................... 2002-On
2-4 Brake Timing Solenoid ........................................................................................... 2002-On
89D
K93869B
1
Internal Wiring Harnesses w/TOT ................................................................................ 2002-On
93875
93875B
93875
93875
1
1
1
1
Turbine Speed Sensor (Internal) ................ w/2-Pin Connector ................................. 2002-On
Turbine Speed Sensor (Internal) ................ w/3-Pin Connector ................................. 2002-On
Intermediate Speed Sensor (Internal) .......................................................................... 2002-On
Output Speed Sensor (Internal) .................................................................................... 2002-On
---------
2013.1.0
6.6-5
JATCO JF506E / 5F31J / JA5A-EL (FWD 5-Speed)
ILL.
NO.
PART
NUMBER
PER
CAR
DESCRIPTION
YEARS
HARD PARTS AND MISCELLANEOUS
Note : When ordering Hard Parts, please add the appropriate suffix : (-R) Reman, (-U) Used, (-A) Aftermarket.
120C K93895
1
Front Pump Assembly ................................................................................................... 2002-On
140D 93285
145E 93840
1
1
Reverse Clutch Snap Ring (Large) .............................................................................. 2002-On
Reverse Piston (Aluminum Updated Design, Commonly Broken) ............................ 2002-On
150D 95-110A
150D 30-112
150D 30-112A
1
1
1
Reman Valve Body ................... Volkswagen, Jaguar, Rover & Freelander .............. 2002-On
Reman Valve Body ........................................... Mazda MPV ....................................... 2002-06
Reman Valve Body .............................................. Mazda 6 .......................................... 2003-05
Notes:
Jatco JF506E
2013.1.0
6.6-6