Programmable logic valve control type PLVC 8

Programmable logic valve control
type PLVC 8
See also other electronic valve controller/accessory:
Type PLVC 41
D 7845-41
Type PLVC 2
D 7845-2
Type PLVC-CAN
D 7845 Z
D 7845 HMI
Type CAN-HMI
1.
General information
The programmable logic valve control of type PLVC consists of a
complex PLC-enabled micro-control unit with integrated amplifiers
for mobile and stationary hydraulic applications. There is a wide
range of possible application due to the CAN-Bus interface and the
IP67-approved housing, e.g.:
oCranes
o Construction machinery
o Complex lifting devices
o Logging machinery
The various control tasks are realized through:
o Modular system with extension and supplementary module
-
There are two versions of the basic module, either with more emphasis on the input side (PLVC 8x1) or more on the output side
(PLVC 8x2)
- Extension module (additional inputs/outputs)
- Small display for diagnosis and parameterization (via CAN-Bus)
- real time-clock und data-logging, optional
o Flexible programmability according to IEC 61131-3 standard (PLC-programming via structured text (ST))
o Interfaces: CAN-Bus, RS232
o Free parameterization of all outputs as well as complete diagnosis capability and short-circuit protection
o Remote diagnosis via modem or mobile phone
o Plug and play combination of multiple PLVC’s via CAN-Bus within one integrated unit for the control of large systems
The main performance parameters include furthermore:
o Basic module PLVC 8x2 (output emphasized)
- 16 outputs for prop. or ON/OFF valves (current-controlled) 2 A
- 11 analog inputs (for joysticks, potentiometers, sensors such as analog pressure sensors)
-
6 digital inputs (for limit switches, pressure switches, push buttons etc.) which can be also used as frequency input for rotary
sensors, speed sensors, incremental encoder etc.
-Emergency-Stop
- Interface for RS232 and CAN-Bus
- Power supply 10 ... 30 V DC, max. 16 A
o Basic module PLVC 8x1 (input emphasized)
-8 outputs for prop. or ON/OFF valves (current-controlled) 2 A
-15 analog inputs (for joysticks, potentiometers, sensors such as analog pressure sensors)
-
14 digital inputs (for limit switches, pressure switches, push buttons etc.) which can be also used as frequency input for rotary
sensors, speed sensors, incremental encoder etc.
-Emergency-Stop
- Interface for RS232 and CAN-Bus
- Power supply 10 ... 30 V DC, max. 16 A
o Extension module PLVC 8x. - EW
-
11 digital inputs (for limit switches, pressure switches, push buttons etc.) which can be also used as frequency input for rotary
sensors, speed sensors, incremental encoder etc.
- 13 digital outputs for resistant or inductive loads
-12 analog inputs (for joysticks, potentiometers, sensors such as analog pressure sensors)
- CAN-Bus
- Power supply 10 ... 30 V DC, max. 16 A
o Functional software features
- SPS-programming via ST
- Parameterization during operation
- CAN-Bus is integrated in the firmware
HAWE Hydraulik SE
STREITFELDSTR. 25 • 81673 MÜNCHEN
© 2009 by HAWE Hydraulik
D 7845 M
Programmable logic valve
control type PLVC 8
February 2010-04
5
D 7845 M page 2
2.
Available Versions
2.1
Basic module
Order examples:
PLVC 8x1 - G
- OS/EN
PLVC 8x2 - X-EW- OS/DE
Basic module
Basic module with extension module
Firmware:OS/EN - English
Basic module
Optional extension
module, see sect. 2.2
General data
Casing, protection class
IP 67 (IEC 60529)
Temperature range
-40°C to +80°C
Power supply
10 V DC to 30 V DC
Max. total current Required external fusing
2x8 A, 1 A 2x8 A, 1 A (for controller)
2x10 A (slow blow), 1x1 A (slow blow)
Protection
Reverse voltage protection
E13-Admission(ECE-R10 Rev. 3, CISPR 25
Admission
(only PLVC 8x2-G and
ISO 7637-2: 2004
PLVC 8x2-X-EW)
ISO 11452-2: 2004
ISO 11452-5: 2002)
Monitoring
Short-circuit, low-voltage, and over-voltage
Cable break
Connection
The connectors for connection are not scope of delivery and have to be ordered
individually
Nomenclatura
Order No.
Note
Plug-set
6217 2066-00 (complete; Demand: 1x = basic module
/ 2x = basic module + extension)
Plug-contacts
6217 2067-00 (Spare part; Content: 30x contacts + 15x seals)
Crimp tool
6217 2068-00 (recommended)
Contact removal tool
6217 2069-00 (recommended)
Connector tweeser tool 6217 2074-00 (recommended for dismantling the plug)
Micro-controller 1 (basic module)
ST10F276
Basic parameter memory:EEPROM 1000 words
MemoryFlash: 768 kByte
RAM: 420 kByte
Micro-controller 2 (basic module)
32 bit
MemoryFlash:
RAM:
Micro-controller 3 (extension module) 32 bit
MemoryFlash:
RAM:
32 kByte
8 kByte
32 kByte
8 kByte
Mounting
4 x M6
Casing material
Aluminium galvanized
Mass (weight)
approx. 2.4 kg (basic module)
approx. 2.6 kg (extension module)
D 7845 M page 3
Power specifications of connections (block diagram basic module, see page 4)
Function
DescriptionParameter
- Power supply
Rated voltage UN
Max. total current (power)
10 ... 30 V DC
2x 8 A
- Prop. and/or ON/OFF outputs
(with high-side measuring)
PLVC 8x2: 0-15
PLVC 8x1: 0-7
Imin
Imax
Dither frequency
Dither amplitude (in relation to PWM)
Cold resistance
100 ... 1200 mA
100 ... 2000 mA
33 ... 200 Hz
0 ... 48%
6 ... 35 Ohm
- Digital inputs
PLVC 8x2: IB3.0 to IB3.5
also as frequency inputs
and
IB1.7
PLVC 8x1: like PLVC 8x2
and
IB0.0 to IB0.7
- Analog inputs
PLVC 8x2:
8-11
Voltage range
Voltage range / input resistance
Limit frequency
10 ... 30 V DC
7 kOhm
flim = 5 kHz
Voltage range
10 ... 30 V DC / 3-7 kOhm
Voltage range
10 ... 30 V DC / 9.4 kOhm
and
40-43
10 bit A DC & 1024 steps
Configurable via software
0 ... 5 V DC / 470 kOhm
0 ... 10 V DC / 100 kOhm
4 ... 20 mA / 220 Ohm
Configurable via software
0 ... 5 V DC / 470 kOhm
0 ... 10 V DC / 100 kOhm
4 ... 20 mA / 150 Ohm
PLVC 8x1: like PLVC 8x2
and
20-23
2.2
0 ... 10 V DC / 24 kOhm
- Analog/digital inputs
PLVC 8 (x2 and x1)
12-14
10 bit A DC & 1024 steps
Configurable via software
0 ... 10 V DC / 100 kOhm
10 ... 30 V DC / 7 kOhm
- CAN-Bus interface
Interface parameters
CAN Interface 2.0, ISO 11898
50 ... 1000 kBit/sec
Protocol: CANOpen/J1939
Extension module EW
General data
Power supply
Max. total current
Required external fusing
Mounting
Function
10 to 30 V DC
2x 8 A
2x 8 A
Installed into the basic system
DescriptionParameter
- Power supply
Rated voltage UN
max. total current (power)
10 ... 30 V DC
16 A
- Digital outputs
QB0.0 to QB0.6 and
QB1.0 to QB1.5
for ON/OFF-valves and consumers with
resistance characteristics
10 ... 30 V DC
2 A (max. 4 A per group)
- Digital inputs
IB1.3 to IB1.5
also as frequency inputs
and
IB2.0
IB1.0 to IB1.2
IB2.2 to IB2.3
IB2.4 bis IB2.6
Voltage range
Voltage range / input resistance
Limit frequency
10 ... 30 V DC
7 kOhm
flim = 5 kHz
Voltage range
Voltage range
Voltage range
Voltage range
10 ... 30 V DC / 3-7 kOhm
10 ... 30 V DC / 7 kOhm
10 ... 30 V DC / 7 kOhm
10 ... 30 V DC / 11 kOhm
- Analog inputs 0-7
also digitally utilizable 16-19
(suited for electronic switches
and sensors)
Voltage range
0 ... 10 V DC / 26 kOhm
10 ... 30 V DC / 26 kOhm
- CAN-Bus interface
Interface parameters
CAN Interface 2.0, ISO 11898
50 ... 1000 kBit/sec
Protocol: CANOpen/J1939
D 7845 M page 4
Block diagram (basic module)
2A
D 7845 M page 5
Block diagram (extension module)
D 7845 M page 6
3.
Software, Programming, Diagnosis
3.1Software
Scope of delivery includes the following software package as standard:
o Firmware („C“-programmed real-time operation system) with integrated CAN-Bus functionality as well as PLC-capability
o Functionality of prop. amplifiers
o Initializing functions for all inputs and outputs
o Diagnosis software
Available as additional options:
o Diagnosis for CAN-Bus (incl. continuous chart logger)
o Function module, adapted for specified applications (on request)
Examples: -Max. load control
-Synchronicity / Positioning
-Flow control (e.g. via prop. flow control valves type SE and SEH acc. to D 7557/1)
-
Pressure control (e.g. via prop. pressure limiting valves type PMV acc. to D 7485/1 and electrical pressure transducer
type DT 11 acc. to D 5440 T/2 and / or type DT 2 acc. to D 5440 T/1)
3.2
Configuration software „PLVC Visual tool“
a) Standard version
The Windows based software „PLVC Visual tool“ (availably free of charge) for configuration and supervision of controller type PLVC.
This software provides the following functionality:
o Supervision and configuration of all in- and outputs of the control
o Generation of projects for each control
o Freely selectable nomenclature of all in- and outputs
o Export of the layout in various formats (PDF, Excel)
o Loading and saving of program and parameters
o Transfer of a new firmware
o Update via Internet
oetc.
b) Extended version
In addition to the standard version of this software there is also an extended version available (not free of charge). This versions
contains an integrated oscilloscope.
The oscilloscope has the following functionality:
o Monitoring of up to 20 signals (in- and outputs as well as internal variable values from the running control program)
o storage period up to 24 h
o Graphics/scope export of the stored files as Bitmap, JPEG, GIF, Postscript, PDF, PCX, SVG
o Export of the indiv. values as text, HTML, XML or Excel
o Import of saved data
o Automatic scaling
o Legend either displayed or masked
o Displayed statistics
oetc.
3.3
Programming environment OpenPCS
The controller type PLVC can be freely programmed conforming IEC 61131-3 (best with structured text (ST)). Basically, the
customer can program his control himself. The software OpenPCS, available from HAWE Hydraulik, is required for programming. Additional to the user interface there are also manufacturer specific function blocs e.g. controls for prop. outputs, input of
frequencies available from HAWE Hydraulik.
Additional HAWE Hydraulik offers customer oriented programming tutorials.
3.4Diagnose
The following output equipment can be used for diagnosis:
o PC - connected via RS232, for parameterization, programming, error detection as well as remote diagnosis via modem.
o CAN-HMI display (see D 7845 HMI), connected via CAN-Bus, for error detection and adjustment parameterization
o VT-software, this software tool enables the diagnosis and parameterization of the PLVC (see sec. 3.2) .
oTerminalprogramm
D 7845 M page 7
3.5
Function blocks
General:
The manufacturer-specific function blocks serve to indicate to the PLC-programmer the interfaces to the actual system. They are
structured into the following two groups.
Group 1:
Initializing functions (INI-functions)
These functions are used for parameterization and/or configuration of the inputs and outputs - normally only once at
start-up. It is also possible to apply this parameterization through the firmware. All these parameters and configurations
are included in the system‘s EEPROM. Thus they are preset and can be overwritten by the PLC-system.
The terminal program (scope of delivery), allows to check , change and save (EPROM and/or file) all settings. Due to these
configurations and parameterizations all data is available at runtime in an already converted and standardized form, which
even can include a ramp or debouncing information. This makes it possible to write the data directly onto the outputs
without conversion and supplemented with ramp information and/or other time-related information.
Group 2:
Functions that are normally invoked cyclically during runtime (runtime module)
These functions are used to read input data, logically link them and to write them onto the outputs.
The documentation of the existing function blocks is included in the software package of the PLVC.
4.
Dimensions of basic and extension module
Connector for
basic module
4xM6
Connector for
extension module
8 Nm
D 7845 M page 8
5.
Safety and installation notes
General information
The scope of delivery for the programmable logic valve control type PLVC includes an firmware and - on special
agreement - a customized software. It is the duty of the customer to test the requested functionality of the PLVC as
he is responsible for the faultless operation and final application of the PLVC.
Attention: Whenever a PLVC is replaced it is additionally necessary to order the current version of the software
including the operation parameter by the manufacturer of the machine.
The customer is responsible to take care that the requested functionality and safety of the application program is fulfilled. When local laws make an approval by a notified body (testing or approval
organization) necessary the customer has to apply for it.
Liability
This description is integral part of the device. It contains information regarding the correct use of the PLVC
and must be read prior to installation or prior to use. Make sure to follow the instructions of this description.
Failure to comply with the notes or any operation that falls outside the intended usage, wrong installation or faulty handling can cause serious impairment of the safety of people and machinery and as such will prejudice any
liability and warranty claims. This instruction is written for personnel, who can be considered to be „technically
knowledgeable” in the understanding of the EMC-guideline 89/336 EEC and the low-voltage guideline 73/23 EEC.
The controls must be installed and made operational by a professional electrician (programmer and/or service
technician).
5.1Installation
Electrical connection, grounding, arrangement of the wiring:
o Wiring in accordance with safe protective low voltage and/or electrically separated from other electric circuits
o Faulty switching can trigger unintended signals at the outputs of the control device.
Attention: The parallel switching of external voltage sources (e.g. emergency activation via push button) and the outputs of the
PLVC is not permitted!
o Pay attention to application-relevant documents (circuit diagrams, software descriptions, etc.).
o Only use shielded signal lines
o Do not install any wiring for electronic systems close to other power-fed lines in the machine.
o Make sure to use only additional accessory approved by HAWE Hydraulik SE
oA safety switch must be installed to interrupt the power supply of the electronic system to deactivate system in case of
emergencies. This safety switch must be installed within easy reach for the operator. If the safety switch is activated the
machine must be brought into standstill in a “safe status”. The system’s design must guarantee this feature.
Installation conditions
o It must not be mounted nearby heat generating components or sub-assemblies (exhaust etc.).
o It must not be placed near-by to radio facilities.
oAn emergency cut-off has to be provided. This emergency cut-off has to be positioned at the machinery in such a manner
that it is easily accessible by the operator. It has to be made sure by the manufacturer of the machinery that it can achieve a
save position after the emergency cut-off is activated.
o The control lines must nor be routed nearby power supply lines.
o Line disruption and short-cut detection for the control lines have to be provided.
D 7845 M page 9
5.2
Installation, operation and maintenance
o Make sure to stay within the temperature range for operations between -40°C to +80°C
o Surfaces may encounter higher temperatures
o Do not install in the vicinity of machine parts and modules that develop great heat (e.g. exhaust)
oPrior to any welding work to be done on the machine (the vehicle), all PLVC devices must be disconnected from the power
supply (positive and negative terminal) and/or a potential separation must be guaranteed
o Make sure to keep sufficient distance to radio-engineering installations.
Notes on proportional and switching solenoids and other switched inductive consumers:
o Make sure to test the PLVC’s correct function only with connected proportional solenoids
oMake sure to connect all other switched inductive consumers, which are not connected to the PLVC, close to inductivity with
spark arrester diodes.
Contact tech_support@hawe.de in case of doubt or in case of malfunctioning.
5.3
Loading of the firmware
Each controller type PLVC comes with the current version of the firmware. It can be updated via Windows ® based computer
(PC/Laptop) according to customer specifications or with additional functionality.
5.3.1
Firmware is working
A new firmware can be installed over the operative one. All functionality needed for such an upload is integrated in the current
firmware. Connect the controller type PLVC and PC via the serial interface and start the respective upload program of the firmware.
5.3.2
Firmware is not working
A new firmware can be installed, even when the apparent firmware won‘t start-up (e.g. after discontinued upload of an firmware).
Therefore a special mode has to be activated.
Connect the controls via the serial interface (RS232) with a PC.
Procedure:
o Cut-off the controller
o Put pin G2 (BSL) on High (10...30 V)
o Switch-on controls
o Start download of the firmware
o Denergize pin Pin G2
D 7845 M page 10
6.
Pin description
6.1
Pin description lists PLVC8x2-G (basic modul)
Pin
PLC
PLC2
Connection data
Y3
Y1
Y2
X2
W2
X1
W1
T1
T2
T3
S2
S1
S3
A3
A1
A2
B2
C2
B1
C1
D1
D2
D3
E2
E1
E3
M2
M3
K3
J3
H3
J2
M1
N1
P1
R1
R2
P3
G3
F2
F1
G1
H1
J1
K1
K2
L3
L2
L1
H2
G2
R3
F3
N3
P2
X3
C3
B3
W3
N2
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
IB4.1
IB3.1
IB3.2
IB3.0
IB3.3
IB3.4
IB3.5
IW40.0
IW42.0
IW44.0
IW46.0
IW104.0
IW106.0
IW108.0
IW110.0
IW48.0
IW50.0
IW52.0
IB3.7
U_BAT1
Coil 0 / 24VDC, max. 2ADC
Coil 1 / 24VDC, max. 2ADC
Measurement input for Y1, Y2
Coil 2 / 24VDC, max. 2ADC
Coil 3 / 24VDC, max. 2ADC
Measurement input for W2, X1
Coil 4 / 24VDC, max. 2ADC
Coil 5 / 24VDC, max. 2ADC
Measurement input for T1, T2
Coil 6 / 24VDC, max. 2ADC
Coil 7 / 24VDC, max. 2ADC
Measurement input for S2, S1
U_BAT2
Coil 8 / 24VDC, max. 2ADC
Coil 9 / 24VDC, max. 2ADC
Measurement input for A1, A2
Coil 10 / 24VDC, max. 2ADC
Coil 11 / 24VDC, max. 2ADC
Measurement input for C2, B1
Coil 12 / 24VDC, max. 2ADC
Coil 13 / 24VDC, max. 2ADC
Measurement input for D1, D2
Coil 14 / 24VDC, max. 2ADC
Coil 15 / 24VDC, max. 2ADC
Measurement input for E2, E1
50, 100, 125, 250, 500, 1000kB
50, 100, 125, 250, 500, 1000kB
RXD_1
TXD_1
RXD_2
TXD_2
Fq0
10..30VDC 7kOhm 5kHz
Fq1
10..30VDC 7kOhm 5kHz
Fq2
10..30VDC 7kOhm 5kHz
Fq3
10..30VDC 7kOhm 5kHz
Fq4
10..30VDC 7kOhm 5kHz
Fq5
10..30VDC 7kOhm 5kHz
0..5 / 0..10VDC / 4..20mA *1
0..5 / 0..10VDC / 4..20mA *1
0..5 / 0..10VDC / 4..20mA *1
0..5 / 0..10VDC / 4..20mA *1
0..5 / 0..10VDC / 4..20mA *1
0..5 / 0..10VDC / 4..20mA *1
0..5 / 0..10VDC / 4..20mA *1
0..5 / 0..10VDC / 4..20mA *1
IB48.0 0..10VDC / 10..30VDC *2
IB50.0 0..10VDC / 10..30VDC *2
IB52.0 0..10VDC / 10..30VDC *2
IB4.0 ESTOP
BSL
U_BAT_Controller
IW54.0 U_BAT_KL15
U_SENSOR
reserved
PGND
PGND
PGND
Sensor GND
Termination
Name
Note
User
Valve Supply (Coils 0…7) Coil A proportional Valve 0
Coil B proportional Valve 1
Coil A proportional Valve 2
Coil B proportional Valve 3
Coil A proportional Valve 4
Coil B proportional Valve 5
Coil A proportional Valve 6
Coil B proportional Valve 7
Valve Supply (Coils 8…15) Coil A proportional Valve 8
Coil B proportional Valve 9
Coil A proportional Valve 10
Coil B proportional Valve 11
Coil A proportional Valve 12
Coil B proportional Valve 13
Coil A proportional Valve 14
Coil B proportional Valve 15
CAN1_H
CAN1_L
RS232 Data cable
RS232 Data cable
RS232 second Controller
RS232 second Controller
Digital Input IB3.1
Digital Input IB3.2
Digital Input IB3.0
Digital Input IB3.3
Digital Input IB3.4
Digital Input IB3.5
Analog Input 8 C2
Analog Input 9 C2
Analog Input 10 C2
Analog Input 11 C2
Analog Input 40 C1
Analog Input 41 C1
Analog Input 42 C1
Analog Input 43 C1
Analog Input 12 / dig. Input C2
Analog Input 13 / dig. Input C1
Analog Input 14 / dig. Input C1
Emergency Stop Input C1/C2
Firmware Download *4
Supply Input Controllers
Backup Supply Voltage *5
5V/200mA
120 Ohm to CAN_Low int.
ESTOP Transistor 1
Also on/off Valve
Also on/off Valve
measurement input
Also on/off Valve
Also on/off Valve
measurement input
Also on/off Valve
Also on/off Valve
measurement input
Also on/off Valve
Also on/off Valve
measurement input
ESTOP Transistor 2
Also on/off Valve
Also on/off Valve
Also on/off Valve
Also on/off Valve
Also on/off Valve
Also on/off Valve
Also on/off Valve
Also on/off Valve
CAN Bus
CAN Bus
ST10 RS-232 RX
ST10 RS-232 TX
also dig. Input *3
also Frequency also Frequency also Frequency also Frequency also Frequency also Frequency for Joystick/Pot
for Joystick/Pot
for Joystick/Pot
for Joystick/Pot
for Joystick/Pot
for Joystick/Pot
for Joystick/Pot
for Joystick/Pot
for both Controllers
also Analog Input 15
U_BAT
U_BAT
ESTOP
U_BAT
GND
GND
GND
GND
Connection to Pin M3
Description PLVC 8x2-G
*1Analog input: the configuration can be changed via software parameters.
Input resistance: 0..5 V DC = 470 kOhm / 0..10 V DC = 100 kOhm / C1 4..20 mA = 220 Ohm / C2 4..20 mA = 150 Ohm
*2Analog or digital input: the configuration can be changed via software parameters.
Input resistance: 0..10 V DC = 100 kOhm / digital = 7 kOhm
*3Can be used alternatively as digital input. Input resistance: 3-7 kOhm
*4Use after interrupted firmware-download
*5Used for EE-Safe or can be used alternatively as analog input.
c1These input works on the main processor.
c2These input works on the second processor.
D 7845 M page 11
6.2
Pin description lists PLVC8x1-G (basic modul)
Pin
PLC
PLC2
Y3
Y1
Y2
X2
W2
X1
W1
T1
T2
T3
S2
S1
S3
A3
A1
A2
B2
C2
B1
C1
D1
D2
D3
E2
E1
E3
M2
M3
K3
J3
H3
J2
M1
N1
P1
R1
R2
P3
G3
F2
F1
G1
H1
J1
K1
K2
L3
L2
L1
H2
G2
R3
F3
N3
P2
X3
C3
B3
W3
N2
0
1
2
3
4
5
6
7
IB0.0
IB0.1
IW64.0 IB0.2
IB0.3
IW66.0 IB0.4
IB0.5
IW68.0 IB0.6
IB0.7
IW70.0 IB1.7
IB3.1 Fq0
IB3.2 Fq1
IB3.0 Fq2
IB3.3 Fq3
IB3.4 Fq4
IB3.5 Fq5
IW40.0 IW42.0 IW44.0 IW46.0 IW104.0 IW106.0 IW108.0 IW110.0 IW48.0 IB48.0
IW50.0 IB50.0
IW52.0 IB52.0
IB3.7 IB4.0
IW54.0
Connection data
Name
Note
U_BAT1
Coil 0 / 24VDC, max. 2ADC
Coil 1 / 24VDC, max. 2ADC
Measurement input for Y1, Y2
Coil 2 / 24VDC, max. 2ADC
Coil 3 / 24VDC, max. 2ADC
Measurement input for W2, X1
Coil 4 / 24VDC, max. 2ADC
Coil 5 / 24VDC, max. 2ADC
Measurement input for T1, T2
Coil 6 / 24VDC, max. 2ADC
Coil 7 / 24VDC, max. 2ADC
Measurement input for S2, S1
U_BAT2
10VDC…30VDC 9.4kOhm
10VDC…30VDC 9.4kOhm 0..10VDC 24kOhm 10VDC…30VDC 9.4kOhm 10VDC…30VDC 9.4kOhm 0..10VDC 24kOhm 10VDC…30VDC 9.4kOhm 10VDC…30VDC 9.4kOhm 0..10VDC 24kOhm 10VDC…30VDC 9.4kOhm 10VDC…30VDC 9.4kOhm
0..10VDC 24kOhm
50, 100, 125, 250, 500, 1000kB
50, 100, 125, 250, 500, 1000kB
RXD_1
TXD_1
RXD_2
TXD_2
10..30VDC 7kOhm 5kHz
10..30VDC 7kOhm 5kHz
10..30VDC 7kOhm 5kHz
10..30VDC 7kOhm 5kHz
10..30VDC 7kOhm 5kHz
10..30VDC 7kOhm 5kHz
0..5 / 0..10VDC / 4..20mA *1
0..5 / 0..10VDC / 4..20mA *1
0..5 / 0..10VDC / 4..20mA *1
0..5 / 0..10VDC / 4..20mA *1
0..5 / 0..10VDC / 4..20mA *1
0..5 / 0..10VDC / 4..20mA *1
0..5 / 0..10VDC / 4..20mA *1
0..5 / 0..10VDC / 4..20mA *1
0..10VDC / 10..30VDC *2
0..10VDC / 10..30VDC *2
0..10VDC / 10..30VDC *2
ESTOP
BSL
U_BAT_Controller
U_BAT_KL15
U_SENSOR
reserved
PGND
PGND
PGND
Sensor GND
Termination
Valve Supply (Coils 0…7) ESTOP Transistor 1
Coil A proportional Valve 0
Also on/off Valve
Coil B proportional Valve 1
Also on/off Valve
measurement input
Coil A proportional Valve 2
Also on/off Valve
Coil B proportional Valve 3
Also on/off Valve
measurement input
Coil A proportional Valve 4
Also on/off Valve
Coil B proportional Valve 5
Also on/off Valve
measurement input
Coil A proportional Valve 6
Also on/off Valve
Coil B proportional Valve 7
Also on/off Valve
measurement input
Valve Supply (Coils 8…15) ESTOP Transistor 2
Digital Input IB0.0
Digital Input IB0.1
Analog Input 20
Digital Input IB0.2
Digital Input IB0.3
Analog Input 21
Digital Input IB0.4
Digital Input IB0.5
Analog Input 22
Digital Input IB0.6
Digital Input IB0.7
Analog Input 23
CAN1_H
CAN Bus
CAN1_L
CAN Bus
RS232 Data cable
ST10 RS-232 RX
RS232 Data cable
ST10 RS-232 TX
RS232 second Controller
also dig. Input *3
RS232 second Controller
Digital Input IB3.1
also Frequency Digital Input IB3.2
also Frequency Digital Input IB3.0
also Frequency Digital Input IB3.3
also Frequency Digital Input IB3.4
also Frequency Digital Input IB3.5
also Frequency Analog Input 8 C2
for Joystick/Pot
Analog Input 9 C2
for Joystick/Pot
Analog Input 10 C2
for Joystick/Pot
Analog Input 11 C2
for Joystick/Pot
Analog Input 40 C1
for Joystick/Pot
Analog Input 41 C1
for Joystick/Pot
Analog Input 42 C1
for Joystick/Pot
Analog Input 43 C1
for Joystick/Pot
Analog Input 12 / dig. Input C2 Analog Input 13 / dig. Input C1 Analog Input 14 / dig. Input C1 Emergency Stop Input C1/C2 Firmware Download *4
for both Controllers
Supply Input Controllers
Backup Supply Voltage *5
also Analog Input 15
5V/200mA
120 Ohm to CAN_Low int.
User
U_BAT
ESTOP
U_BAT
GND
GND
GND
GND
Connection to Pin M3
Description PLVC8x1-G
*1Analog input: the configuration can be changed via software parameters.
Input resistance: 0..5 VDC = 470 kOhm / 0..10 VDC = 100 kOhm / C1 4..20 mA = 220 Ohm / C2 4..20 mA = 150 Ohm
*2Analog or digital input: the configuration can be changed via software parameters.
Input resistance: 0..10 VDC = 100 kOhm / digital = 7 kOhm
*3Can be used alternatively as digital input. Input resistance: 3-7 kOhm
*4Use after interrupted firmware-download
*5Used for EE-Safe or can be used alternatively as analog input.
c1These input works on the main processor.
c2These input works on the second processor.
D 7845 M page 12
6.3
Pin description lists PLVC8x.-X-EW (extension module)
Pin
PLC
PLC2 Connection data
Name
Note
A1
QB0.0 10VDC ... 30VDC
Digital Output
2A
QB0.1 10VDC ... 30VDC
Digital Output
2A
A2
B1
QB0.2 10VDC ... 30VDC
Digital Output
2A *10
C2
QB0.3 10VDC ... 30VDC
Digital Output
2A
B3
PGND
D1
QB0.4 10VDC ... 30VDC
Digital Output
2A *10
QB0.5 10VDC ... 30VDC
Digital Output
2A *10
D2
E1
QB0.6 10VDC ... 30VDC
Digital Output
2A *10
C3
PGND
B2
IW24.0 0..10VDC 26kOhm
Analog Input 0
also digital Input
C1
IW26.0 0..10VDC 26kOhm Analog Input 1
also digital Input
IW28.0 0..10VDC 26kOhm Analog Input 2
also digital Input
D3
E2
IW30.0 0..10VDC 26kOhm Analog Input 3
also digital Input
E3
IW32.0 0..10VDC 26kOhm Analog Input 4
also digital Input
F1
IW34.0 0..10VDC 26kOhm Analog Input 5
also digital Input
F2
IW36.0 0..10VDC 26kOhm Analog Input 6
also digital Input
IW38.0 0..10VDC 26kOhm Analog Input 7
also digital Input
F3
G1
IW56.0 0..10VDC 26kOhm Analog Input 16
also digital Input
G3
IW58
0..10VDC 26kOhm Analog Input 17
also digital Input
H1
IB1.0
10..30VDC 7kOhm
Digital Input
H2
IB1.1
10..30VDC 7kOhm Digital Input
IB1.2
10..30VDC 7kOhm Digital Input
J1
J2
IB1.3 fq8
10..30VDC 7kOhm 5kHz
Digital Input
also Frequency
J3
TXD_1
RS-232 transmit
K1
CAN2_H
CAN Bus 2
CAN2_L
CAN Bus 2
K2
K3
IB2.0
RXD_1
RS-232 receive
also dig. Input *13
U_SENSOR from Basic
(10V/200mA)
H3
A3
IB2.1
U_BAT3
Supply (QB0.0 .. QB0.6) G2
BSL
Software Download Extension Controller *12
QB1.0 10VDC ... 30VDC
Digital Output
2A
Y1
Y2
QB1.1 10VDC ... 30VDC
Digital Output
2A
QB1.2 10VDC ... 30VDC
Digital Output
2A *11
W2
X1
QB1.3 10VDC ... 30VDC
Digital Output
2A *11
T1
QB1.4 10VDC ... 30VDC
Digital Output
2A *11
QB1.5 0..10VDC 26kOhm Digital Output
2A *11
T2
W3
Sensor GND
U_BAT4
Supply (QB1.0 .. QB1.5) Y3
X3
GND
X2
IW60.0 0..10VDC 26kOhm Analog Input 18
also digital Input
IW62.0 0..10VDC 26kOhm Analog Input 19
also digital Input
W1
L2
IB1.4 fq6
10..30VDC 7kOhm 5kHz
Digital Input
also Frequency
IB1.5 fq7
10..30VDC 7kOhm 5kHz
Digital Input
also Frequency
L1
M1
IB2.2
10..30VDC 7kOhm Digital Input
M2
IB2.3
10..30VDC 7kOhm Digital Input
N1
IB2.4
10..30VDC 11kOhm Digital Input
N2
IB2.5
10..30VDC 11kOhm Digital Input
IB2.6
10..30VDC 11kOhm Digital Input
P1
R3
reserved
N3
U_Sensor 10
Description PLVC8x.-X-EW
*10 Output-Group 1: Max.current of single output: 2 A, Max. current of group: 4 A
*11 Output-Group 2: Max.current of single output: 2 A, Max. current of group: 4 A
*12 Used for firmware download
*13 Can be used alternatively as digital input.
Input resistance: 3-7 kOhm