SETUP & OPERATION MANUAL

FEATURES

Heavy-duty massive router lift with 9 1/4" x

11 3/4" aluminum top plate.

Stable 4 post/lift screw design & chain drive lifting system controlling all 4 corners simultaneously.

Fits all fixed base router motors.*

Smooth above-the-table adjustment mechanism for fast tool changes & precision bit setting.

Available with table in either cast-iron (40-

100C), MDF (40-100M) or Phenolic (40-100P).

Sturdy steel stand includes easy access on/off safety switch with removable lockout key & non-slip rubber feet.

Fence has 2 1⁄4" dust collection outlet and adjustable scales.

Under table steel dust enclosure with access door, adjustable air vent, power cord grommet and 4" dust port with 2 1⁄4" branch inlet to the fence. Includes 2 1⁄4" dust hose and 2 hose clamps.

* Some router models may require reducer collars/adaptors.

DELUXE ROUTER TABLE KIT

(Bench top model)

SPECIFICATIONS

OVERALL DIMENSIONS

30 1/2" X 16" X 21” (775 X 406 X 533 MM)

TABLE SIZE

Cast-iron: 16" X 27” (406 X 686 MM)

Phenolic & MDF: 15 3/4" X 25 5/8” (400 X 651 MM)

TABLE HEIGHT

16” (406 MM)

FENCE SIZE (EACH)

3” X 15 1/4" X 3/4” (76 X 387 X 19 MM)

MAXIMUM FENCE TRAVEL

6” (152 MM)

DUST OUTLET

2 1/4” (57 MM)

DISTANCE BETWEEN T-SLOT & SPINDLE CENTER

3/4": 5 1/16” (135 MM)

3/8": 6 9/16" (167 MM)

DISTANCE FROM SPINDLE CENTER TO FRONT

EDGE OF TABLE

8" (205 MM)

T-SLOT DIMENSIONS

3/4” X 13/32” (19 X 10 MM) /

3/8" X 9/32" (10 X 7 MM)

ROUTER INSERT PLATE

9 1/4” X 11 3/4 (235 X 298 MM)

TABLE OPENING SIZES - DIAMETER

PLATE: 3 3/4” (95 MM)

INSERT RING: 1 1/2” (38 MM)

NET WEIGHT (40-100C MODEL)

119 LBS (54 KG)

MODEL

#

40-100

VERSION 2 _ REVISION 2_DECEMBER 2013

© Copyright General® International

GENERAL® INTERNATIONAL

8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3

Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca

THANK YOU

for choosing this Excalibur by General ® International model

40-100 Deluxe Router Table Kit (bench top model). This router table has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. For your safety, as well as to ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.

The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this router table as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.

Once you’ve read through these instructions, keep this manual handy for future reference.

Disclaimer: The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General ®

International reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units.

Reasonable care is taken at the factory to ensure that the specifications and information in this manual corresponds with that of the unit with which it was supplied.

However, special orders and “after factory” modifications may render some or all information in this manual inapplicable to your machine. Further, as several generations of this model of router table and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your machine exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.

GENERAL® INTERNATIONAL WARRANTY

All component parts of General® International and Excalibur by General International® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.

Limited Lifetime Warranty

Because of our commitment to quality and customer satisfaction, General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool.

However, the Limited Lifetime Warranty does not cover any product used for professional or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.

Standard 2-Year Limited Warranty

All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted for a period of 2 years (24 months) from the date of purchase. General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions” as listed below.

To file a Claim

To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime

Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details call our service department at 1-888-

949-1161 or your local distributor for assistance when filing your claim.

Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim” must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.

CONDITIONS AND EXCEPTIONS:

This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid, must be provided at the time of claim.

Warranty does not include failures, breakage or defects deemed after inspection by General®

International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.

Repairs made without the written consent of General® International will void all warranty.

TABLE OF CONTENTS

Rules for safe operation . . . . . . . . . . . . . . .

5

Installation . . . . . . . . . . . . . . . . . . . . . . . .

6

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Identification of main parts

7

Unpacking . . . . . . . . . . . . . . . . . . . . . . . . .

8

List of contents - 40-060 Stand . . . . . . . . . . . . . . . . .8

List of contents - 40-065 Router fence . . . . . . . . . . .8

List of contents - 40-125 Router lift . . . . . . . . . . . . . .9

List of contents - 40-130 Dust collection kit . . . . . . .9

List of contents - Table . . . . . . . . . . . . . . . . . . . . . . .10

Additional requirements for set up . . . . . . . . . . . .10

Assembly instructions . . . . . . . . . . . . .

11-22

40-060 Router table stand . . . . . . . . . . . . . . . .11

Table 40-070/40-047/40-043 . . . . . . . . . . . . . .13

Cleaning the cast-iron table (for #40-100 only) . .13

Install the table (cast-iron table #40-100C and phenolic table # 40-100P only) . . . . . . . . . . . . . . .13

Attach the table to the stand (cast-iron #40-100C and phenolic #40-100P only) . . . . . . . . . . . . . . . .14

40-065 Router fence . . . . . . . . . . . . . . . . . . . .14

Prepare the table for router lift . . . . . . . . . . . .18

40-130 Dust collection kit . . . . . . . . . . . . . . . .19

Mounting a router . . . . . . . . . . . . . . . . . . . . . .20

Leveling and locking the router plate . . . . . . . . .22

Insert ring removal . . . . . . . . . . . . . . . . . . . . . . . . . .22

Installing the starting pin . . . . . . . . . . . . . . . . . . . .22

Basic adjustments & controls . . . . . . . .

23-24

Adjusting the fence along the rails . . . . . . . . . . . .23

Adjusting the sliding scale on the rails . . . . . . . . .23

Adjusting the fence faces . . . . . . . . . . . . . . . . . . . .23

Connecting the router to the safety switch . . . . .23

Using the safety switch . . . . . . . . . . . . . . . . . . . . . .24

Connecting to a dust collector . . . . . . . . . . . . . . .24

Operating instructions

. . . . . . . . . . . . . . . . .24-26

Before starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Using the spacer bars for jointing . . . . . . . . . . . . .25

Jointing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Groove cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Profile cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Tensioning the drive chain . . . . . . . . . . . . . . . . . . .26

Recommended optional accessories . . . . .

27

Parts list & diagrams . . . . . . . . . . . . . .

28-34

Contact information . . . . . . . . . . . . . . . . .

35

Rules for Safe Operation

To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment.

1. Make sure that the operator has been properly trained and has read and understands the Owner’s

Manual before operating any machinery.

2. Be sure to read, understand and follow all instructions, warnings and safety guidelines supplied with your router.

3. Do not operate this router table when tired, distracted, or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.

4. Keep the work area well lit, clean and free of debris.

5. Stay Alert! Give your work your undivided attention.

Even a momentary distraction can lead to serious injury.

6. Do not wear loose clothing, gloves, bracelets, necklaces, or other jewelry. Wear face, eye, ear, respiratory and body protection devices. Wear protective hair covering to contain long hair and wear non-slip footwear.

7. Keep hands and other body parts well away from bits or cutting tools. When working close to the cutting tool, always use a feather board or push-stick to hold or guide the workpiece. Do not clear chips and sawdust away with hands. Use a brush.

8. Fine particulate dust is a carcinogen that can be hazardous to health. Always work in a well ventilated area and whenever possible use a dust collector to minimize health hazards.

9. Be sure the router is running up to speed before feeding the workpiece.

10. Use a suitable support if stock does not have a flat surface.

11. Keep children and visitors at a safe distance when the router is in operation – do not permit them to operate the router and table.

12. Childproof and tamper proof your shop and all machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsupervised use.

13. Secure the table to a work surface and never stand or lean on it. Serious injury could occur if the table is tipped or if unintentional contact is made with spinning router bit.

14. Keep all guards and safety devices in place and in good working order. If a guard must be removed for maintenance or cleaning make sure it is properly reinstalled before using the machine again.

15. Hold the workpiece firmly against the table and use suitable support if the workpiece does not have a flat surface.

16. Feed the stock into the bit against the rotation direction of the bit. Never run the stock between the fence and the bit.

17. Do not operate with a damaged bit in the router.

18. Always disconnect the router from the power source before changing accessories or before performing any maintenance and adjustments or if the machine will be left unattended.

19. Be sure that all adjustment tools, wrenches or other clutter are removed from the table surface and safely stored before routing.

20. Make sure the routers switch is in the “OFF” position before plugging in to a power source.

21. Avoid working from awkward or off balance positions.

Do not overreach and always keep both feet firmly on the floor.

22. Never leave the router unattended while running or with the power on.

23. Do not use this router table for any purpose other than its intended use. If used for other purposes, GENERAL®

INTERNATIONAL disclaims any real or implied warranty and holds itself harmless for any injury which may result from such use.

5

INSTALLATION

THE MACHINE IS HEAVY (119 LBS - 54 KG). DO NOT OVEREXERT. ARRANGE TO HAVE HELP NEARBY AND READY FOR UNPACK-

ING AND SET UP.

SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE COM-

PLETED THE INSTALLATION AND ASSEMBLY STEPS. DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL INSTRUCTED

TO DO SO.

INSTALL THE ROUTER TABLE ON A STABLE SURFACE

The unit should be installed on a flat, sturdy and stable surface or workbench able to support the weight of the machine and the workpiece with ease.

Never install the machine over the edge of a table

or workbench.

MOUNTING TO A WORK SURFACE

If a permanent shop placement is practical, consider removing the rubber feet on the base and drilling matching through holes in the mounting surface of your workbench or stand to bolt the table in place (hardware not included) on your workbench.

If a permanent installation is not practical, clamps can also be used to secure the table to a bench or work table.

A

E

B

C

D

F

G

ORDER OF ASSEMBLY

A- Stand legs

B- Hex head bolt

C- Flat washer

D- Workbench or stand

E- Flat washer

F- Lock washer

G- Hex nut

6

SAFETY

ROUTING MAY PRESENT SERIOUS INJURY HAZARDS TO UNTRAINED USERS. BE SURE TO READ, UNDERSTAND, AND FOL-

LOW ALL INSTRUCTIONS AND SAFETY GUIDELINES SUPPLIED WITH THE ROUTER YOU WILL INSTALL ON THIS TABLE.

MAKE SURE THAT ADEQUATE HEARING PROTECTION IS USED AND THAT THE OVERALL SOUND LEVEL WITHIN THE WORK-

ING ENVIRONMENT IS TAKEN INTO CONSIDERATION.

DELUXE ROUTER TABLE KIT (Bench top model)

Model #40-100

IDENTIFICATION OF MAIN PARTS AND COMPONENTS

H

G G

I

E

F

D

C

J

B

K

P

E

C

A

L

M

O

N

REAR VIEW

Q

R

AON/OFF SWITCH WITH REMOVABLE SAFETY KEY

BTABLE*

CFENCE RAIL WITH SLIDING SCALE

DSLIDING ADJUSTABLE FENCE FACE

EFENCE LOCKING HANDLE

FROUTER LIFT CRANK HANDLE

GDUST SHIELD LOCK KNOB

HDUST SHIELD

IFENCE BODY

J3/4” X 3/4” MITER T-SLOT (FOR MITER GAUGE)

K3/8” MITER T-SLOT (FOR SELF MADE JIGS)

LSTAND

MDUST ENCLOSURE

NRUBBER FEET

ODUST VENT

PROUTER LIFT HANDLE HOLDER

* Model 40-100C Cast-iron table shown.

T

Q2 1⁄4" BRANCH INLET

RDUST HOSE

S4" DUST PORT

TDOVETAIL SLOT

S

7

UNPACKING

Carefully unpack and remove the components of the following 5 boxes - that make up a complete Excalibur Router

Table - and check for damaged or missing items as per the list of contents below.

NOTE: Please report any damaged or missing items to your General International distributor immediately.

LIST OF CONTENTS QTY

40-060 STAND (40-100) aCARRIAGE BOLT . . . . . . . . . . . . . . . . . . . . . .34

bHEX NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

cFLAT WASHER . . . . . . . . . . . . . . . . . . . . . . . .34

dROUTER LIFT CRANK HANDLE HOLDER . . . . .1

eHEX NUT (SMALL) . . . . . . . . . . . . . . . . . . . . .4

fRUBBER FOOT . . . . . . . . . . . . . . . . . . . . . . . .4

gPHILLIPS SCREW . . . . . . . . . . . . . . . . . . . . . . .4

hHEX NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

iHEX NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

j PHILLIPS SCREW (SMALL) . . . . . . . . . . . . . . .2

kSWITCH BOX . . . . . . . . . . . . . . . . . . . . . . . . .1

lLONG BOTTOM CROSS BRACE (REAR) . . . .1

mLONG BOTTOM CROSS BRACE (FRONT) . . .1

nMIDDLE CROSS BRACE (LEFT) . . . . . . . . . . . .1

oSHORT BOTTOM CROSS BRACE (L & R) . . . .2

pSHORT TOP CROSS BRACE (L & R) . . . . . . . .2

qLONG TOP BRACE (FRONT & REAR) . . . . . . .2

rLEG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 a b c

X 34

d l

40-060 STAND (40-100) m n o e p f h i g q j r k

8

LIST OF CONTENTS QTY

40-065 ROUTER FENCE (40-100) a DUST SHIELD . . . . . . . . . . . . . . . . . . . . . . . . . .1

b2 1⁄4" dust collection outlet. . . . . . . . . . . . .1

cFENCE LOCKING HANDLE . . . . . . . . . . . . . .2

dFENCE BODY . . . . . . . . . . . . . . . . . . . . . . . . .1

eFENCE FACE . . . . . . . . . . . . . . . . . . . . . . . . . . .2

f FENCE SIDE RAIL W/SCALE . . . . . . . . . . . . . . .2

gFENCE MOUNTING BRACKET . . . . . . . . . . . .2

hSPACER BARS (FOR JOINTING WORK) . . . . .2

iLOCK KNOB . . . . . . . . . . . . . . . . . . . . . . . . . .8

jT-BOLT (LONG) . . . . . . . . . . . . . . . . . . . . . . . .6

kCAP SCREW . . . . . . . . . . . . . . . . . . . . . . . . . .6

lPLASTIC SPACER . . . . . . . . . . . . . . . . . . . . . . .2

mFLAT WASHER (SMALL) . . . . . . . . . . . . . . . . .14

nT-BOLT (SHORT) . . . . . . . . . . . . . . . . . . . . . . .2

oPHILLIPS HEAD SCREW . . . . . . . . . . . . . . . . . .2

pHEX NUT (LARGE) . . . . . . . . . . . . . . . . . . . . .2

qFLAT WASHER (LARGE) . . . . . . . . . . . . . . . . .2

rSQUARE NUT . . . . . . . . . . . . . . . . . . . . . . . . .8

sHEX HEAD BOLT . . . . . . . . . . . . . . . . . . . . . . .6

i d e h f g

40-065 ROUTER FENCE (40-100) k l j a m o b n p c q r s

UNPACKING (CNT’D)

Carefully unpack and remove the components of the following 5 boxes - that make up a complete Excalibur Router

Table - and check for damaged or missing items as per the list of contents below.

NOTE: Please report any damaged or missing items to your General International distributor immediately.

LIST OF CONTENTS QTY

40-125 ROUTER LIFT a- ROUTER LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . .1

b- ROUTER LIFT CRANK HANDLE . . . . . . . . . . . . .1

c- INSERT RING WRENCH . . . . . . . . . . . . . . . . . . .1

d- STARTER PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

e- HEX SOCKET HEAD BOLT . . . . . . . . . . . . . . . . . .2

f2.5 MM ALLEN KEY . . . . . . . . . . . . . . . . . . . . . .1

g- 3 MM ALLEN KEY . . . . . . . . . . . . . . . . . . . . . . .1

h- 4 MM ALLEN KEY . . . . . . . . . . . . . . . . . . . . . . .1

i6 MM ALLEN KEY . . . . . . . . . . . . . . . . . . . . . . .1

40-125 ROUTER LIFT a c b d e f g h i

LIST OF CONTENTS QTY

40-130 DUST COLLECTION KIT a- RIGHT SIDE PANEL . . . . . . . . . . . . . . . . . . . . . .1

b- BOTTOM PANEL . . . . . . . . . . . . . . . . . . . . . . . .1

c- REAR PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . .1

d- LEFT SIDE PANEL . . . . . . . . . . . . . . . . . . . . . . . .1

e- FRONT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

fDUST HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

g- DUST PORT . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

h- HOSE CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . .2

iHEX HEAD BOLT . . . . . . . . . . . . . . . . . . . . . . . .6

jLOCK WASHER . . . . . . . . . . . . . . . . . . . . . . . . .6

k- FLAT WASHER . . . . . . . . . . . . . . . . . . . . . . . . . .6

lPHILLIPS HEAD SCREW (SHORT) . . . . . . . . . .22

m- PHILLIPS HEAD SCREW (LONG) . . . . . . . . . . . .3

a b

40-130 DUST COLLECTION KIT c d k j i h f e g l m

9

UNPACKING (CNT’D)

Carefully unpack and remove the components of the following 5 boxes - that make up a complete Excalibur Router

Table - and check for damaged or missing items as per the list of contents below.

NOTE: Please report any damaged or missing items to your General International distributor immediately.

Model 40-100C:

LIST OF CONTENTS QTY a- 16” X 27” CAST-IRON TABLE (#40-070) . . . . . . 1 b- HEX NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 c- LEVELER SCREW . . . . . . . . . . . . . . . . . . . . . . 10 d- FLAT WASHER. . . . . . . . . . . . . . . . . . . . . . . . . . 4 e- LOCK WASHER . . . . . . . . . . . . . . . . . . . . . . . . 4 fHEX SOCKET CAP SCREW . . . . . . . . . . . . . . . 4

Model 40-100P:

LIST OF CONTENTS QTY a- 15 3/4” X 25 5/8” PHENOLIC TABLE (#40-043) 1 b- HEX NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 c- LEVELER SCREW . . . . . . . . . . . . . . . . . . . . . . 10 d- FLAT WASHER. . . . . . . . . . . . . . . . . . . . . . . . . . 4 e- LOCK WASHER . . . . . . . . . . . . . . . . . . . . . . . . 4 fHEX SOCKET CAP SCREW . . . . . . . . . . . . . . . 4

Mounting hardware for #40-070 Cast-iron table (for model 40-100C) a d e f b c

Additional hardware is supplied with the cast–iron table to allow for installation on a table saw as part of kit #40-070EK. Complete mounting instructions for the 40-070EK can be downloaded at the General

International website at: www.general.ca/manuals

Model 40-100M:

LIST OF CONTENTS QTY a- 15 3/4” X 25 5/8” MDF TABLE (#40-047) . . . . 1 b- WOOD SCREW . . . . . . . . . . . . . . . . . . . . . . . 10 c- WOOD NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 d WOOD SCREW . . . . . . . . . . . . . . . . . . . . . . . 26 a a

Mounting hardware for #40-043 - Phenolic table (for model 40-100P) b c d e f

Mounting hardware for #40-047 - MDF table (for model 40-100M) b d c

10

ADDITIONAL REQUIREMENTS FOR SET UP

• Extra person for help with lifting

(cast-iron table)

• Straight edge

• Phillips screwdriver

• Socket wrench set

• Wrench set

• Allen key set

ASSEMBLY INSTRUCTIONS

SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE COMPLE-

TED THE INSTALLATION AND ASSEMBLY STEPS. DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL INSTRUCTED TO DO

SO.

40-060 ROUTER TABLE STAND

Note: Do not tighten the stand bolts until after you have fastened the stand to the router table top. (See step 3 on page 14.)

REAR

A

B

D

C

E

1. Attach a rubber foot to each leg using a phillips screw, flat washer and hex nut A, in the assembly order shown in B.

FRONT

2. Lay the stand braces and legs on the floor as shown. This will help you to rapidly locate the braces and know what to attach where.

Note: Bottom brace C goes on the rear of the stand and bottom brace D goes on the front. Put middle cross brace,

E, aside for now.

F

H

I

G

3. Using 4 carriage bolts with flat washers and hex nuts,

F, attach one leg to one top brace and one top cross brace as show in G, in the assembly order shown in H.

J

4. Using the same hardware, attach a second leg to the top cross brace, I, then attach the second top brace J to this leg, as shown.

N

M

O

L

K

J

5. Attach a third leg K to the top brace J, then attach second top cross brace L, then fourth leg M.

6. Attach the rear bottom cross brace N and the front bottom cross brace O as shown.

11

P S

T

R U

Q

7. Attach the two bottom side cross braces, P and Q.

8. Turn the stand in the upright position and attach the middle cross brace on the left side, as shown in R.

V

9. Using a carriage bolt, flat washer and nut, S, attach the router lift crank handle holder T to the middle cross brace as shown in U.

The router lift crank handle may be stored on the holder as

shown in V when not being used.

W

11. Insert a phillips head screw with hex nut through both holes on the middle cross brace, and from the other side of the brace, lightly thread a hex nut to lock the screws in position W .

The insert ring wrench may be stored on one of the screws as shown above.

X

12

9. Install the switch box by sliding it’s mounting bracket over the right front leg X, and attach with the two phillips head screws and washers already mounted to the bracket.

10. Stand assembly is now complete.

TABLE 40-070/40-047/40-043

There are 3 different table options for Deluxe Router Table Kit, model 40-100:

Cast-iron table (#40-070) for 40-100C MDF table (#40-047) for 40-100M Phenolic table (#40-043) for 40-100P

CLEANING THE CAST-IRON TABLE FOR #40-100C ONLY)

The protective coating on the cast-iron table, prevents rust from forming during shipping and storage. Remove it by rubbing with a rag dipped in kerosene, mineral spirits or paint thinner. (Dispose of potentially flammable solventsoaked rags according to manufacturer’s safety recommendations.)

A putty knife, held flat to avoid scratching the surface, may also be used to scrape off the coating followed by clean-up with solvent.

To prevent rust, apply a light coating of paste wax or use regular applications of any after-market surface protectant or rust inhibitor.

Tip: With a screw driver, push a solvent-saturated rag into the T-slots to remove the grease.

INSTALL THE TABLE (CAST-IRON TABLE #40-100C AND PHENOLIC TABLE#40-100P ONLY)*

* For #40-047 MDF table (for #40-100M), only thread in all leveler screws and nuts as shown below. You will use the wood screws supplied with your table in the upcoming steps to attach the table and dust collection box to the stand, and the fence mounting rails to the table.

B

C

A

5. As a precaution, thread in all fasteners as shown to make sure there are no filings in any of the threaded holes, and leave the fasteners in the underside of the table. Only remove as assembly is taking place.

Note 1: The leveler screws need to be inserted from the bottom of the table. The nut will sit on the top side of the flange that the router lift/plate will rest on, A .

Note 2: There are 3 holes on each side of the table opening, C. The two outside holes are for the leveling screws,

A, and the middle hole is used to secure a plate, or the lift, to the table.

13

ATTACH THE TABLE TO THE STAND (CAST-IRON TABLE #40-100C AND PHENOLIC TABLE #40-100P ONLY)*

* For #40-047 MDF table (for #40-100M), use the wood screws supplied with your table to attach the stand to the table.

A

B

1. With the table upside down, remove the 4 mounting screws and washers, A, for the stand.

2. Attach the stand to the table using the four socket head cap screws and washers, B, then tighten.

Note: If you previously threaded all the fasteners into the underside of the cast-iron table, the leveler screws will already be in place. If you didn’t, thread them in now. The nut will sit on the top side of the flange that the router lift/plate will rest on.

3. Turn the stand and table assembly upright and tighten all bolts.

40-065 ROUTER FENCE

Before opening the fence, have a clear work area to prevent the mixing of hardware.

CAST-IRON TABLE #40-100C AND PHENOLIC TABLE #40-100P ONLY)*

Note: You will find 6 additional side bracket mounting fasteners in the fence hardware to attach the side brackets to the cast iron table. These will not be required if you have purchased a complete kit, because the same fasteners have been supplied with the table top.

*

For #40-047 MDF table (for #40-100M), use the wood screws supplied with your table to attach the mounting brackets to the table.

Note: The hex head bolts and square nuts supplied with the fence are coarse thread and the hex head bolts supplied to attach the #40-130 Dust Enclosure are fine thread.

B

A

C

B

A

D

14

1. Attach the two fence side rails with scale A to their mounting brackets B, using 3 hex head bolts with flat washers and square nuts C, in the assembly order shown in D.

2. Remove the original 6 fence bracket mounting bolts

A from the table and attach one fence mounting brackets to the underside of the table, B, using 3 bolts.

A

B

C

A

B

3. Attach the second mounting bracket to the opposite side of the table, A.

Note: Adjust the height of the 3 bolts in the slotted holes in the rail bracket so that the rail is leveled with the table, B .

4. Insert an orange plastic spacer A with the short end down on one short T- bolt B, then insert the head of the bolt in the front upper slot in the fence body as shown in C.

A

B C

D

5. Slide the 2 bolts and spacers to the middle of the fence body (approx.)

6. Install the orange dust shield A on the two bolts and secure in place using two flat washers B and 2 lock knobs C as shown in D.

B

A

C

D

7. Secure the dust shield in place by tightening the two lock knobs.

Note: The dust shield can be adjusted in height along the

T-slots.

8. Insert a long T-bolt A through all 6 holes in the fence body B and, from the other side of the fence, loosely attach a flat washer C and lockknob D.

Note: Do not tighten down the lock knobs; leave the Thead of the bolts protruding from the fence.

15

9. Slide the slot of one fence face onto the 3 elongated bolt heads, then tighten the lock knobs on the other side of the fence.

10. Repeat with the second fence face on the other side of the fence body.

A

C

A

B

B

11. Insert a Phillips head screw A through both dust outlet mounting holes.

12. Loosely thread a square nut B on both screws as shown in C.

13. Insert the square nut in the fence body slot, A.

14. Insert the other square nut in the slot on the other side of the fence, B.

A

A

B C

B

15. Center the dust outlet with the hole in the fence body A, then tighten the two phillips head screws B.

16. Insert a locking handle A with large flat washer B in the T-slot at one end of the fence, then from below, loosely thread a large hex nut C as shown in D.

CLOSE UP VIEW

17. Slide the hex nut in the fence rail as shown.

16

18. Repeat steps 16 and 17 on the other end of the fence, then fully tighten the locking handle to lock the fence in position.

PREPARE THE TABLE FOR THE ROUTER LIFT

Note: Model #40-070 for 40-100C Cast-iron table shown. The following steps apply to all 3 table options.

1. Place the router lift into the opening in the table.

2. Use a straightedge to test the plate for level with the table top.

A

3. From the underside of the table, adjust the 4 phillips head screws in the corners A - up or down until the plate is flat and level with the table surface.

4. Remove the lift and lock the adjuster screw in place by turning the lock nut A clockwise (tighten).

Note: While tightening the lock nut, make sure that the adjuster screw does not turn. Confirm by re-checking the leveling of the lift and table surface.

5. After the four corners are set, proceed to set the remaining 6 leveler screws and lock them in place.

17

40-130 DUST COLLECTION KIT

Note: There are three longer screws in the hardware kit that are required to attach the 4 inch hose adapter. Locate them first. You will find additional mounting hardware to attach the 40-130 dust enclosure to the table. This additional hardware will not be required with cast-iron table for 40-100C because the same fasteners are supplied with the table.

FRONT REAR

RIGHT SIDE LEFT SIDE BOTTOM

1. Assemble dust enclosure as shown, using the 22 short phillips head screws.

2. Remove the fence then t urn the assembled router table upside down.

3. Remove the 6 he x head bolts from the underside of the table. (40-100C and 40-100P only)

Note: For #40-047 MDF table (for #40-100M), use the wood screws supplied with your table to attach the dust collection box to the table.

B

A

C

4. Position and secure the dust enclosure into place using the 6 hex head bolts with lock washer and flat washer A.

D

5. Using the supplied hose clamps, secure one end of the dust hose to the 2 1/2” inlet on the dust port B.

6. Attach the dust port to the hole on the rear panel C, using the 3 longer 3 phillips head screws D.

E

Note: To prevent overheating the router motor inside the confined space of the enclosure, always use a dust collector or vacuum to allow for air to flow.

7. Turn the assembly back over to its upright and operating position, then re-install the fence.

18

8. Using the remaining hose clamp, secure the other end of the dust hose to the dust outlet on the fence, E.

9. The vent on the dust enclosure allows you to adjust airflow and maximize dust collection efficiency based on the size of your dust collector. The smaller the dust collector the wider the vents should be opened to allow maximum airflow.

ASSEMBLY INSTRUCTIONS MOUNTING A ROUTER

SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE COM-

PLETED THE INSTALLATION AND ASSEMBLY STEPS. DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL INSTRUCTED

TO DO SO.

This model 40-125 “fixed base” router lift, A is designed to accommodate the largest diameter router motor body currently available.

Note: Based on our research this is the Porter Cable model

7518 and 7519 router motors which measure 4.200” in diameter.

All other motors (smaller diameters) will require a shim C

(item # 40-626, available from you local General Interational dealer), or a reducer collar such as our model 40-

312 (for 3 1/2” motors) or 40-314 (for 3 1/4” motors), B, to center the router as well as prevent from overtightening the clamping system.

A

B

C

E

G

F

D

Note: The factory installed adjusting screw on the Milwaukee motor must be lined up and inserted into the hole located in our clamping bracket E .

D

Clean packing lubricant from the lift posts/screws F and the chain G. Clean it by spraying with a solvant which will dilute the grease, and then wipe clean or use compressed air to “blow dry”. After degreasing, reapply some dry lubricant.

H

CLOSE UP VIEW

I

1.

Insert the crank handle in the black hole surrounded by digits as shown in H.

2.

To raise the lifting carriage on the router lift to the highest or maximum upward position, turn the crank handle clockwise.

3.

Remove the crank handle, and flip the lift over in the table.

19

D

B

C

D

A

4.

Turn Allan cap screw A counter clockwise to loosen clamp body B. The two threaded nuts C are there to help spread the clamp body.

Note: Spread clamping mechanism only as needed. Nuts

C have no other purpose and you will notice that they are locked together and will sit in a neutral position when the router motor is secured into place.

Note: When mounting the Milwaukee model 5625/5626 motor, please ensure that a shim D is between the router and the clamping surface of the lift.

5.

Slide the router motor into the clamping area as shown above using shim or reducers if necessary.

F G

E

E

E

Note: Some motors have pins or protrusions E on the housing. You will need to turn/twist the motor as you slide it into the clamping area, or onto the reducer collar.

For installation with reducer collar

1. Install the collar onto the router as shown in F, and then fit the router with collar into the lift, G, making sure that the collar flange sits flush against the clamping bracket.

H

Close but not touching tighten

J

20

I

2. Adjust the height of the router in the collar H to ensure that the router is as close as possible to the underside of the plate without touching I.

3. With the router in position, tighten clamping bolt J securely, using a using a 8 mm Allen key, but do not over tighten. Important: Test that the router is se- curely clamped in the reducer collar by trying to twist the router in the collar by hand.

LEVELING AND LOCKING THE ROUTER PLATE

A B

4. The routers collet should now be protruding out from the top plate. This will facilitate tool (router bit) changing from above the table eliminating the need to remove the router lift system from the table to access the collet.

1. Using a straightedge check that the router plate is level with the main table, A.

2. Adjust the 10 leveling screws B in the table opening as needed to level the plate on all four sides. (If needed, refer back to the instructions on page 17.)

D

E

C

3. With the router plate leveled to the table, lock the plate in place using the two supplied hex socket head screws

C in the threaded holes on both sides of the plate.

For #40-049 MDF table (for #40-200M) only: From the underside of the table, thread the 2 supplied wood nuts

D onto the screws, as shown in E.

INSERT RING REMOVAL

A

B

INSTALLING THE STARTING PIN

A

Insert the two pins of the wrench in the two holes on the insert ring then turn clockwise to unlock the ring,

A and lift the insert ring up and out of the table insertion, B.

Install the starting pin A into the threaded hole on the router plate as shown. The starting pin can be used as needed for freehand or template routing only.

21

BASIC ADJUSTMENTS & CONTROLS

ADJUSTING THE FENCE ALONG THE RAILS ADJUSTING THE SLIDING SCALE ON THE RAILS

B

C

D

A

The fence can be slid along the rails A. Loosen locking handles B, slide fence then lock in position by re-tightening the locking handle. Repeat on the other extremity of the fence.

The scale on the rails can be adjusted along the rails

C. Loosen lock knob D, slide the fence up to where you need it to be, then lock in position by re-tightening the lock knob. Repeat for the sliding scale on the other rail.

ADJUSTING THE FENCE FACES

C

A

B

Depending on the size of the workpiece and the bit being used, the white fence faces can be adjusted along the fence body A. Loosen the 3 lock knobs, B on one side of the fence and then slide the fence face up to where you need it to be. Then lock in position by re-tightening the lock knobs. Repeat with the second fence face on the other side of the fence body.

Note: Do not slide the fence faces too far and off the first T-bolt head, as shown in C .

CONNECTING THE ROUTER TO THE SAFETY SWITCH

Note: Make sure to leave enough of the router’s power cord inside the dust containment box to allow you to remove the lift and the router from the table opening from above.

B

A

22

1. Remove the top half of the power cord flange plate from the side panel on the dust containment box A.

2. Pass the router’s power cord through the opening as shown in B, taking just enough cord to reach the inlet on the back of the safety switch box.

3. Re-install the power cord flange plate and plug the router into the inlet on the back of the safety switch.

BEFORE TURNING ON THE SWITCH ON YOUR ROUTER,

MAKE SURE THE SWITCH ON THE SWITCH BOX IS IN

THE OFF POSITION AND THAT THE SWITCH BOX IS NOT

YET CONNECTED TO A POWER SOURCE.

USING THE SAFETY SWITCH

A

POWER ON POWER OFF SAFETY KEY

(PREVENTS START-UP

WHEN REMOVED)

The safety switch box is equipped with a simple “on/ off” switch featuring a removable lock out safety key.

To prevent unauthorized use or unintentional start-up, remove the safety key and store it in a safe place whenever the router table is not in use.

B

With the safety switch on the stand in the “off” position

A, turn or flip the switch on your router to the “on” position and then plug the cord on the safety switch box B into an appropriate wall outlet.

You will now be able to turn the router on or off using the safety switch box rather than having to reach under the table to access the switch on the router.

CONNECTING TO A DUST COLLECTOR

There is a 4” dust outlet on the rear of the dust enclosure allowing for the connection of a dust collector (not included).

Be sure to use an appropriate size hose and fittings (not included) and check that all connections are sealed tightly to minimize airborne dust.

If you do not already own a dust collection system, consider contacting your General® International distributor for information on our complete line of dust collection systems or visit our website at: www.general.ca

ALWAYS TURN ON THE DUST COLLECTOR BEFORE STAR-

TING THE ROUTER AND ALWAYS STOP THE ROUTER

BEFORE TURNING OFF THE DUST COLLECTOR.

OPERATING INSTRUCTIONS

MAKE SURE TO READ, UNDERSTAND, AND FOLLOW ALL OPERATING INSTRUCTIONS AND SAFETY GUIDELINES THAT CAME WITH

YOUR ROUTER – FAILURE TO DO SO MAY LEAD TO SERIOUS INJURY AND/OR DAMAGE TO THE ROUTER, ROUTER TABLE, OR WORK-

PIECE.

WHEN JOINTING, GROOVE CUTTING, AND/OR PROFILE CUTTING BE SURE TO ATTACH THE SUPPLIED DUST SHIELD.

BEFORE STARTING:

• Install the required bit in your router according to the instructions supplied with your router.

• Make sure that the router is securely installed in the lift and that the plate is properly fitted and level in the table opening.

• The router table should be installed on a flat, sturdy, and stable surface.

• When jointing, groove cutting, and/or profile cutting always perform a test cut on a scrap piece of wood before cutting your final piece.

23

USING THE SPACER BARS FOR JOINTING

A

B

Jointing the edge of a board involves using a straight cutting router bit to remove material from the edge face of a board. The result is a perfectly flat and square edge.

Two spacer bars A are supplied with the fence system to facilitate jointing, by offsetting the outfeed fence B to the infeed fence and providing a straight path for the workpiece to follow as it is machined, fully supported at its start and end.

1.5 mm

0.7 mm

Note: both spacer bars should be used in the top and bottom t-slots in the fence body as shown. Take care to install them in matching offset positions; both at 0.7mm or both at 1.5mm.

Each spacer bar has two sides which allow you to offset the outfeed fence by either 0.7 mm or 1.5 mm staggering.

JOINTING

A

Note: when not in use, the spacer bars can be stored on the t-track on the back of the fence body as shown.

B

24

1. Loosen but do not remove the outfeed fence face and install the spacer bars between the outfeed fence and the fence body.

2. With the router unplugged and the safety switch in the off position, follow the instructions supplied with your router and install a straight cutting bit in the router.

3. Adjust the height of the lift to raise or lower the bit as need until the bit is slightly higher than the workpiece.

4. Loosen the fence locking knobs, and using a straightedge, position the outfeed fence aligned flush with the bit.

A. Rotate the bit by hand to validate alignment with the “highest” point of the cutting edge on the bit, then tighten the knobs to lock the fence in position.

5. Adjust the height of the safety shield to make sure it clears the bit and the workpiece slightly.

6. If needed, loosen the lock knobs on the back of the fence and adjust the faces to adjust the gap between the fence faces and the bit leaving a clearance of roughly 1/4” between the bit and each fence face, B.

7. Plug in and turn on the router and make a test cut on a waste sample before jointing your “good” workpieces.

GROOVE CUTTING

Beading is commonly defined as cutting a groove or bead in the face of a board.

1. If installed, remove the spacer bars on the outfeed fence.

2. With the router unplugged and the safety switch in the off position, follow the instructions supplied with your router and install a cutting bit in the router.

A

3. Raise or lower the router bit to the desired height.

4. Loosen the knobs and adjust the opening between the fences to allow the bit to clear the edge of bothfences.

5. Adjust the main fence until the center of the bit has reached the desired distance, A.

6. Align the infeed and outfeed fences parallel to each other using a machinist square or a straightedge..

PROFILE CUTTING

Profile cutting is usually performed using a bit with a guide bearing. The guide bearing controls the depth of cut into the edge face of a board. A good example would be a chamfer bit A.

The bearing rides along the uncut edge of the board while the cutter removes the wood.

A

B

1. Follow steps 1 and 2 from previous section “Groove

Cutting”.

2. Adjust the fence back and away from the bit only enough to allow the guide bearing to control the depth of cut or use the starting pin as a support for the work piece, as shown in B.

3. Adjust the fence as close as possible to the bearing. The fence will serve as a backup support, reducing the chance of an accident.

TENSIONING THE DRIVE CHAIN

Proper tension on the drive chain helps maintain tool bit height in the lift without the need for a locking mechanism.

If you experience problems with tool creep it may be a sign that tension on the chain needs to be tightened. If so proceed as follows:

Fig. 1 Fig. 2

CLOSE UP VIEW

CLOSE UP VIEW

C

B

A

1. Lower the lift to its lowest position and then remove it from the table.

2. Using a 6 mm allen key loosen the cap screw A

(Fig.1).

3. Push the sprocket assembly B (Fig.2) further along its slotted opening C (Fig.1) by hand to add tension to the chain.

4. While holding the sprocket assembly in position, tighten the cap screw to secure it in place.

Note: To avoid unnecessary adjustments, make sure that the tool creep you are experiencing is not being cause by the router slipping in the reducer collar or in the clamping mechanism on the lift.

25

RECOMMENDED OPTIONAL ACCESSORIES

We offer some optional accessories available from your local General International dealer for increased convenience, productivity, accuracy and safety when using your router table.

For more information about our products, please visit our website at www.general.ca

Dust collector Vertical featherboard

#40-160

For Excalibur router table.

We offer a wide selection of top quality dust collectors to suit all your shop needs. Dust collectors contribute to a cleaner more healthful workshop environment.

Shim

#40-626

Shim for Milwaukee router, model 5625/5626.

Horizontal featherboard

#40-175

For Excalibur router table.

Reducer collar

(fits 3 1/2" motor)

#40-312

For Excalibur router lift

#40-125.

Reducer collar

(fits 3 1/4" motor)

#40-314

For Excalibur router lift

#40-125.

Flip stop

#40-090

For Excalibur router fence

#40-065 (bench top model)

& #40-080 (floor model).

26

9 1/4" x 11 3/4"

Phenolic insert plate

#40-114

For Excalibur router tables.

9 1/4" x 11 3/4"

Aluminum insert plate

#40-115

For Excalibur router tables.

9 pcs brass precision template guide set

#40-099

Designed for most routers.

Included accessories:

• 1 locking nut

• 8 guides: 1 1 19⁄64”, 5/8”,

27⁄32”, 17⁄32”, 17⁄64”, 9⁄32”,

11⁄32”, 13⁄32”.

4 pc zero clearance insert ring set

#40-074

For Excalibur 9 1/4" x 11

3/4" router plates

4 pc insert ring set

1⁄4", 1⁄2", 2 1⁄2" & 1

3/8

"" (30 mm for #40-

099)

#40-076

Stock pusher

#40-120

For Excalibur router fence #40-065 (bench top model) & #40-080

(floor model).

CAST-IRON TABLE 27”X 16”

# 40-070

Cast-iron table

(with models #40-100C

& #40-070EK )

1

8

10 9

2

3

4

5

6

7

12

11

10

PARTS LIST – #40-070

PART NO. REFERENCE NO.

DESCRIPTION

40070-01 2716U014 CAST-IRON TABLE

40075-02

40075-03

40075-04

40075-05

40075-06

40075-07

40070-08

40070-09

40070-10

40070-11

40070-12

40070-13

903M06030

910M06000

905M06020

914M061602

915M06000

901M06016

T2716020

904M10035

9014382503

915M10000

910M10008

953M11000A

FLAT HEAD CAP SCREW

HEX NUT

FLAT HEAD SCREW

FLAT WASHER

LOCK WASHER

CAP SCREW

DRILLING TEMPLATE

HEX BOLT

FLAT WASHER

LOCK WASHER

HEX NUT

DRILL BIT

SPECIFICATION

16” X 27”

M6 X 30 MM

M6

M6 X 20 MM

M6

M6

M6 X 16 MM

M10 X 35 MM

M10

M10

M10

Ø11

13

Phenolic table

(with model #40-100P)

4

4

1

7

7

7

2

2

6

5 6

5

3

8

9

7

PARTS LIST – #40-043

PART NO. REFERENCE NO.

DESCRIPTION

40043-01 2716U014A PHENOLIC TABLE

40045-02 903M06030 FLAT HEX SOCKET HEAD SCREW

40043-03 60700030A

40045-04 902M05012

40045-05 905M06040

40045-06 910M06000

40045-07 901M06016

40045-08 914M061302

40045-09 915M06000

T-SLOT GUIDE RAIL

ROUND SOCKET HEAD SCREW

FLAT HEAD SCREW

HEX NUT

HEX SOCKET HEAD SCREW

FLAT WASHER

LOCK WASHER

7

7

SPECIFICATION

400 X 600 MM

M6 X 30

M5 X 12

M6 X 40

40130

M6 X 16

M6

M6

7

7

QTY

1

1

3

6

6

2

10

10

6

3

1

6

3

QTY

1

2

10

10

1

8

32

24

24

27

28

MDF table

(with model #40-100M)

6

6

5

6

6

2

2

1

3 4

7

PARTS LIST – #40-047

PART NO. REFERENCE NO.

DESCRIPTION

40047-01 2716E014B MDF TABLE

40049-02 903M06030

40049-03 907M06013

40049-04 907007004

40047-05 60700030A

40049-06 905316058A

40049-07 907316058

FLAT HEX SOCKET HEAD SCREW

WOOD NUT

WOOD SCREW

T-SLOT GUIDE RAIL

SELF TAPPING SCREW

SELF TAPPING SCREW

SPECIFICATION

400 X 600 MM

M6 X 30

M6 X 13

7 X 40

3/16 X 5/8

3/16 X 5/8

QTY

1

10

1

2

2

8

32

NOTES:

Router Fence

(#40-065)

9

19

17

16

18

15

PART NO.

REF. N0.

4006501 27160032A

40080-02 60100001A

40065-03 T2716002

40080-04 32240052A

40080-05 9145162302

40080-06 939M08000B

40080-07 32240034

40080-08 27160035A

40065-09 27160036

40080-10 32240037

40065-11 32240038

40065-12 27160039

40065-13 27160040

40065-14 27160041

40065-15 T2716003

40080-16 935014000

40080-17 9140141602

40080-18 901M06012

40080-19 904014058

40080-20 940M06012

40080-32 32240013A

40080-33 906014034

40080-34 32240033A

40080-35 32240060

12

14

13

8

35

35

7

5

2

3

17

6

16

32

33

4

4

11

34

4

6

17

6 17

10

33

16

8

7

2

5

1

35

35

12

9

13 15

14

18

16

17

19

20

PARTS LIST – #40-065

DESCRIPTION

FENCE BODY

LOCK HANDLE

SCALE

T-BOLT

FLAT WASHER

LOCK KNOB

LOCK NUT

H SPACER

FENCE FACES

SAFETY GUARD

FENCE SPACER

SIDE BRACKET BASE

SIDE BRACKET

RULE PLATE

SCALE

SQUARE NUT

FLAT WASHER

CAP SCREW

HEX BOLT

LOCK KNOB

DUST PORT

PHILLIPS HEAD SCREW

T-BOLT

FLUOROWAY PAD

SPECIFICATIONS

780 MM

5/16”

780 MM

M8

M8

M8

388 MM

388 MM

240 MM

280 MM

205 MM

205 MM

1/4”

M6

M6 X 12

1/4” X 5/8”

M6 X 12

1/4” X 3/4”

QTY

2

8

2

2

2

2

2

1

2

2

2

8

1

6

1

2

2

1

1

2

14

8

6

2

29

10

Stand

(#40-060)

11

16

16

22

22

20

15

14

4

7

3

4

5

2

14

15

17

23

4

14

15

6

15

14

2

14

15

14

15

11

3

11

7

8

30

PART NO.

40060-02

40060-03

40060-04

40060-05

40060-06

40060-07

40060-08

40060-09

40060-10

40060-11

40060-12

40060-14

40060-15

40060-16

40060-17

40060-18

40060-19

40060-20

40060-22

40060-23

REF. NO.

27160015

27160016

27160017

27160018

27160018A

27160019

27160022

S3224011

27160020

909M06012

L32240001

910M06000

914M061602

906M05020

906M04016

904M06020

30100016

27160021

910M05000

914M051201

11 19

18

11

PARTS LIST – #40-060

DESCRIPTION

LONG TOP BRACE (F&R)

SHORT TOP CROSS BRACE (L&R)

LEG

SPECIFICATIONS

LONG BOTTOM CROSS BRACE (FRONT)

LONG BOTTOM CROSS BRACE (REAR)

SHORT BOTTOM CROSS BRACE (L&R)

SWITCH MOUNTING PLATE

SWITCH BOX

HANDLE BRACKET

CARRIAGE BOLT

POWER CORD

HEX NUT

FLAT WASHER

PHILLIPS HEAD SCREW

PHILLIPS HEAD SCREW

PHILLIPS HEAD SCREW

RUBBER FOOT

MIDDLE CROSS BRACE (LEFT)

HEX NUT

FLAT WASHER

M6 X 12

14AWG X 3C

M6

M6

M5 X 20

M4 X 16

M6 X 20

M5

M5

9

12

17

48

42

1

6

34

1

1

1

QTY

2

2

4

2

1

1

1

1

4

4

4

2

Router lift

(#40-125)

17

28

14

5

22

2

27

20

26

12

11

20

25

19

25

40

24

8B

8A

30

13

29

32

8

3

5

27

26 27

12

26

12

20

31

22

23

10

29

9

29

32

5

22

1

27

26

20

12

6

33

15

37

7

4

18

35

34

33

15

18

21

39

15

38

16

36

15

38

16

36

31

32

PART NO.

4 0125-01

40125-02

40125-17

40125-18

40125-19

40125-20

40125-21

40125-22

40125-23

40125-24

40125-25

40125-26

40125-27

40125-28

40125-29

40125-30

40125-31

40125-32

40125-03

40125-04

40125-05

40125-06

40125-07

40125-08

40125-08A

40125-08B

40125-09

40125-10

40125-11

40125-12

40125-13

40125-14

40125-15

40125-16

40125-33

40125-34

40125-35

40125-36

40125-37

40125-38

40125-39

40125-40

NOTES:

REF. N0.

914M061301

9140381902

60700009

60800005

60800018

908M06006

60800002

9236805Z0

901M08020

903M06018

903M04012

9180404018A

9236804Z0

60700009B

9236900Z0

903M06030

60800001A

60500002

60500003

60100017

60500005

60800021

60800004

60800007A

60700031

906M06025

60500009

60700010

912M14000

60500012

60700017

60700002

60800020

919S01000

912M06000

60100018

60800003

901M10070A

910M10005

901M06060A

901M10055

94300002

PARTS LIST – #40-125

DESCRIPTION

ALUMINUM CARRIAGE BRACKET

MAIN GEAR SHAFT

LEAD SCREW

INSERT RING

GEAR SHAFT

CARRIAGE PLATE

CLAMP POST

TOP PLATE

STARTING PIN

PHILLIPS HEAD SCREW

CAM GEAR

ELLIPTICAL WHEEL

NYLON NUT

GEAR SPROCKET

LOCK GUIDE NUT

UPPER GUIDE NUT BASE

FLAT WASHER

FLAT WASHER

LIFT CRANK HANDLE

SLEEVE

SCALE PLATE

SET SCREW

BUSHING

BEARING

CAP SCREW

FLAT HEX SOCKET HEAD SCREW

FLAT HEX SOCKET HEAD SCREW

KEY

BEARING

CRANK HANDLE SLEEVE

BEARING

FLAT HEX SOCKET HEAD SCREW

CHAIN

C-RING

NYLON NUT

INSERT WRENCH

BACK LASH LOCK

CAP SCREW

HEX NUT

CAP SCREW

CAP SCREW

O-RING

M6 X 6

6805ZZ

M8 X 20

M6 X 18

M4 X 12

M4 X 4 X 12

6804ZZ

6900ZZ

M6 X 30

S10

M6

M10 X 70

M10

M6 X 60

M10 X 55

12.42 X 1.78

SPECIFICATIONS

1-1/2”

M6 X 25

M14

M6

M10

QTY

3

2

5

1

2

5

1

8

4

5

1

9

1

3

8

3

2

4

1

3

1

1

4

1

1

2

1

1

1

5

1

1

1

1

1

1

4

4

4

1

1

1

Dust Collection Kit

(#40-130)

12

11

10

3

3

3

12

5

14 18

1

3

6

17

16

15

2

20

13

20

4

8

4

7

3

4

19

PART NO.

REF. NO.

40130-01

40130-02

40130-03

40130-04

40130-05

40130-06

40130-07

40130-08

40130-09

40130-10

40130-11

40130-12

40130-13

40130-14

40130-15

40130-16

40130-17

40130-18

40130-19

40130-20

32240001

32240002

906M04006A

906M04010A

32240003

32240004

32240005

32240006

32240007

32240008

32240009

920040100

94800006B

32240010

904M06012

915M06000

914M061301

32240011

32240012

952002034

3

9

PARTS LIST – #40-130

DESCRIPTION

FRONT BOX PANEL

RIGHT BOX PANEL

PHILLIPS HEAD SCREW

PHILLIPS HEAD SCREW

HINGE

LEFT BOX PANEL

REAR BOX PANEL

POWER CORD CLAMP

BOTTOM BOX PANEL

VENT BASE

VENT ADJUSTMENT PLATE

RIVET

AIR HOSE (FENCE SIZE 35”)

DOOR PANEL

HEX BOLT

LOCK WASHER

FLAT WASHER

MAGNET

DUST OUTLET

HOSE CLAMP

SPECIFICATIONS

M4

M4

X 6

X 10

M3.2

M63 X 90CM

M6 X 12

M6

M6

M63

QTY

6

6

1

1

1

5

1

1

1

2

6

1

1

2

1

1

28

7

1

1

33

MODEL 40-100

8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3

Tel.: (514) 326-1161

Fax: (514) 326-5565 - Parts & Service / Fax: (514) 326-5555 - Order Desk [email protected]

www.general.ca

IMPORTANT

When ordering replacement parts, always give the model number, serial number of the machine and part number. Also a brief description of each item and quantity desired.