Dynorbital ® Supreme

Parts Page Reorder No. PD09•03

Effective February, 2009

Supersedes PD07•10

For Serial No. 09B1000A and Higher

12,000 RPM Air Powered Random Orbital Sander

Air Tool Manual – Safety, Operation and Maintenance

SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL

Models:

3/8 Orbit 3/16 Orbit 3/32 Orbit

56870 - 3-1/2" Non-Vacuum 56800 - 3-1/2" Non-Vacuum 56840 - 3-1/2" Non-Vacuum

56873 - 3-1/2" Vac-Ready 56803 - 3-1/2" Vac-Ready 56843 - 3-1/2" Vac-Ready

56874 - 3-1/2" Central Vac-Ready 56804 - 3-1/2" Central Vac-Ready 56844 - 3-1/2" Central Vac-Ready

56880 - 5" Non-Vacuum

56883 - 5" Vac-Ready

56884 - 5" Central Vac-Ready

56815 - 5" Non-Vacuum

56818 - 5" Vac-Ready

56819 - 5" Central Vac-Ready

56850 - 5" Non-Vacuum

56853 - 5" Vac-Ready

56854 - 5" Central Vac-Ready

56890 - 6" Non-Vacuum

56893 - 6" Vac-Ready

56894 - 6" Central Vac-Ready

56826 - 6" Non-Vacuum

56829 - 6" Vac-Ready

56830 - 6" Central Vac-Ready

56859 - 6" Non-Vacuum

56862 - 6" Vac-Ready

56863 - 6" Central Vac-Ready

FIND THE MOST CURRENT OFFERING OF SUPPORT DOCUMENTS AND ACCESSORIES @ WWW.DYNABRADE.COM

WARNING

Read and understand this tool manual before operating your air tool. Follow all safety rules for the protection of operating personnel as well as adjacent areas. Always operate, inspect and maintain this tool in accordance with the American National Standards

Institute (ANSI) Safety Code for Portable Air Tools – B186.1. For additional safety information, refer to Safety Requirements for the

Use, Care and Protection of Abrasive Wheels – ANSI B7.1, Code of Federal Regulation – CFR 29 Part 1910, European Committee for

Standards (EN) Hand Held Non-Electric Power Tools – Safety Requirements and applicable State and Local Regulations.

SAFETY LEGEND

WARNING

Read and understand tool manual before work starts to reduce risk of injury to operator, visitors, and tool.

WARNING

Practice safety requirements. Work alert, have proper attire, and do not operate tools under the influence of alcohol or drugs.

WARNING

Eye protection must be worn at all times, eye protection to conform to ANSI Z87.1.

WARNING

Ear protection to be worn when exposure to sound, exceeds the limits of applicable Federal, State or local statues, ordinances and/or regulations.

WARNING

Respiratory protection to be used when exposed to contaminants that exceed the applicable threshold limit values required by law.

WARNING

Air line hazard, pressurized supply lines and flexible hoses can cause serious injury. Do not use damaged, frayed or deteriorated air hoses and fittings.

WARNING

Some dust created by sanding, grinding, drilling, and other construction activities contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints

• Crystalline silica from bricks and cement and other masonry products

• Arsenic and chromium from chemically treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

SAFETY INSTRUCTIONS

Carefully Read all instructions before operating or servicing any Dynabrade ® Abrasive Power Tool.

Products offered by Dynabrade are not to be modified, converted or otherwise alerted from the original design without expressed written consent from Dynabrade, Inc.

Tool Intent: Dynorbital ® Supreme Random Orbital Sander is used for sanding and finishing a variety of materials including wood, metal, plastic, fiberglass, solid surfaces, composites, rubber, glass and stone.

Do Not Use Tool For Anything Other Than Its Intended Applications.

Warning: This power tool is not intended for use in potentially explosive atmospheres and is not insulated against contact with electrical power.

Training: Proper care, maintenance, and storage of your tool will maximize its performance.

• Employer's Responsibility – Provide Dynorbital ® Supreme operators with safety instructions and training for safe use of tools and accessories.

Accessory Selection:

• Abrasive/accessory RPM (speed) rating MUST be approved for AT LEAST the tool RPM rating.

• Before mounting an accessory, visually inspect for defects. Do not use defective accessories.

• Follow tool specifications before choosing size and type of accessory.

• Only use recommended fittings and air line sizes. Air supply hoses and air hose assemblies must have a minimum working pressure rating of 150 PSIG (10 bars, g) or 150 percent of the maximum pressure produced in the system, whichever is higher. (See Tool Machine Specifications Table.)

OPERATING INSTRUCTIONS

Warning: Always wear eye protection. Operator of tool is responsible for following: accepted eye, face, respiratory, hearing and body protection.

Caution: Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration.

Warning: Be sure that any loose clothing, hair and all jewelry is properly restrained.

• Keep hand and clothing away from moving end of the air tool which has a potential hazard of cutting and severing.

• Install air fitting into inlet bushing of tool. Important: Secure inlet bushing of tool with a wrench before attempting to install the air fitting to avoid damaging valve body housing.

Warning: Regularly check free speed (RPM) of random orbital sander. The speed (RPM) is checked with the back-up pad securely fastened without any type of sanding accessory attached to the back-up pad. The air pressure must be set to 90 PSIG with the tool running. Checking the RPM requires either a strobe or magnetic tachometer. This procedure is required after all tool repairs and whenever a tool is issued for use. If tool is operating at a higher speed than the RPM marked on the tool housing, or operating improperly, the tool must be serviced and corrected before use.

Warning: Tool RPM must never exceed abrasive/accessory RPM rating. Check accessory manufacturer for details on maximum operating speed or special mounting instructions.

Warning: Do not free spin the tool away from the work surface with an abrasive sanding disc attached. The sanding disc may detach from the back-up pad causing injury.

Warning: Always start the tool with the sanding abrasive against the work. Stop the air flow to the tool as it is removed from the work.

• With power source connected at the air tool relieve hose of air pressure and disconnect tool from air supply when changing recommended accessories.

• Connect air tool to power source. Be careful NOT to depress throttle lever in the process.

Do not expose air tool to inlet pressure above 90 PSIG or (6.2 Bars).

Caution: After installing the accessory, before testing or use and/or after reassembling tool, the tool must be started at a reduced speed to check for good balance. Gradually increase tool speed. DO NOT USE if tool vibration is excessive. Correct cause, and retest to insure safe operation.

Warning: Use only appropriately sized abrasive sanding discs properly secured and centered to the backing pad provided with the air sander.

• DO NOT USE grinding wheels or cutting-off wheels.

• Make sure that work area is uncluttered, and visitors are at a safe range from the tools and debris.

Warning: Potentially explosive atmospheres can be caused by dust and fumes resulting from sanding or grinding. Always use dust extraction or suppression systems which are suitable for the material being processed.

• Proceed with caution in unfamiliar surroundings. Hidden hazards may exist, such as electricity or other utility lines.

• Use only Dynabrade weight-mated pads to maintain low vibration levels.

• Use a vise or clamping device to hold work piece firmly in place.

• Work may generate hazardous dust.

Speed Regulator Flow Control

• Always be aware of bystanders in work areas.

• Do not apply excessive force on tool or apply “rough” treatment to it.

Maximum Flow: Turn Clockwise.

Minimum Flow: Turn Counter-clockwise.

• Always work with a firm footing, posture and proper lighting.

• Release the throttle lever in case of an interruption of the energy supply.

+

• Ensure that sparks and debris resulting from work do not create a hazard such as fire or explosion.

• This tool is rear exhaust. Exhaust may contain lubricants, vane material, bearing grease, and other materials flushed through the tool.

-

Report to your supervisor any condition of the tool, accessories, or operation you consider unsafe.

Air System

Regulator

Filter Lubricator

90 PSIG

(6.2 Bar)

LUBRICATOR SETTING

1 DROP/MIN.

20 SCFM

Closed Loop Pipe System

(Sloped in the direction of air flow)

To Tool Station

Regulator

Filter Lubricator

Ball

Valve

➤

Drain

Valve

Air Tool

Drain

Valve

Coupler

Air Hose

Ball

Valve

Air Flow

Refrigerated

Air Dryer

Air Flow

Air Compressor and Receiver

• Dynabrade Air Power Tools are designed to operate at 90 PSIG (6.2 Bar/620 kPa) maximum air pressure at the tool inlet, when the tool is running. Use recommended regulator to control air pressure.

2

• Ideally the air supply should be free of moisture.

To facilitate removing moisture from air supply, the installation of a refrigerated air dryer after the compressor and the use of drain valves at each tool station is recommended.

Maintenance Instructions

Important: To keep tool safe a Preventative Maintenance Program is recommended whenever portable power tools are used.

• Use only genuine Dynabrade replacement parts to ensure quality. To order replacement parts, specify Model#, Serial# and RPM of your air tool.

• It is strongly recommended that all Dynabrade rotary vane air tools be used with a Filter-Regulator-Lubricator to minimize the possibility of misuse due to unclean air, wet air or insufficient lubrication. Dynabrade recommends the following: 10681 Air Filter-Regulator-Lubricator (FRL) – Provides accurate air pressure regulation and two stage filtration of water contaminates.

• Dynabrade recommends one drop of air lube per minute for each 20 SCFM (example: if the tool specification states 40 SCFM, set the drip rate on the filter-lubricator to 2 drops per minute). Dynabrade Air Lube (P/N 95842: 1 pt 473 ml) is recommended.

Routine Preventative Maintenance: Check free speed of Dynorbital ® Supreme regularly using a strobe or magnetic tachometer without abrasive accessory attached with 90 PSIG at inlet while tool is running. Always check tool speed after any maintenance or repair. If tool is operating at a higher RPM (speed) than marked on the housing, or operating improperly, the tool must be corrected before use.

• Mineral spirits are recommended when cleaning the tool and parts. Do not clean tool or parts with any solvents or oils containing acids, esters, ketones, chlorinated hydrocarbons or nitro carbons.

• DO NOT clean or maintain tools with chemicals that have a low flash point (example: WD-40 ® ).

• A Tune-Up Kit is available, P/N 96024.

• Air tool stampings must be kept legible at all times, if not, reorder and replace. User is responsible for maintaining specification information i.e.:

Model #, S/N, and RPM.

• Blow air supply hose out prior to initial use.

• Visually inspect air hoses and fittings for frays, visible damage and signs of deterioration. Replace damaged or worn components.

• Refer to Dynabrade's Warning/Safety Operating Instructions Tag (Reorder No. 95903) for safety information.

After maintenance is performed on tool, add a few drops of Dynabrade Air Lube (P/N 95842) to the air line and start the tool a few times to lubricate air motor.

Check for excessive tool vibration.

Handling and Storage:

• Protect tool inlet from debris (See Notice Below).

• DO NOT carry tool by air hose.

• Protect abrasive accessories from exposure to water, solvents, high humidity, freezing temperature and extreme temperature changes.

• Store accessories in protective racks or compartments to prevent damage.

Notice

All Dynabrade motors use the highest quality parts and materials available and are machined to exacting tolerances. The failure of quality pneumatic motors can most often be traced to an unclean air supply or the lack of lubrication. Air pressure easily forces dirt or water contained in the air supply into motor bearings causing early failure. It often scores the cylinder walls and the rotor blades resulting in limited efficiency and power. Our warranty obligation is contingent upon proper use of our tools and cannot apply to equipment which has been subjected to misuse such as unclean air, wet air or a lack of lubrication during the use of this tool.

Lifetime Warranty

All Dynabrade portable pneumatic power tools are rigorously inspected and performance tested in our factory before shipping to our customers. If a Dynabrade tool develops a performance problem and an inherent defect is found during normal use and service, Dynabrade will warrant this tool against defects in workmanship and materials for the lifetime of the tool. Upon examination and review at our factory, Dynabrade shall confirm that the tool qualifies for warranty status, and will repair or replace the tool at no charge to the customer. Normally wearable parts and products are NOT covered under this warranty.

Uncovered items include bearings, contact wheels, rotor blades, regulators, valve stems, levers, shrouds, guards, O-rings, seals, gaskets and other wearable parts. Dynabrade’s warranty policy is contingent upon proper use of our tools in accordance with factory recommendations, instructions and safety practices. It shall not apply to equipment that has been subjected to misuse, negligence, accident or tampering in any way so as to affect its normal performance. To activate lifetime warranty, customer must register each tool at www.dynabrade.com. Dynabrade will not honor lifetime warranty on unregistered tools. A one-year warranty will be honored on all unregistered portable pneumatic power tools. Lifetime warranty applies only to portable pneumatic tools manufactured by Dynabrade, Inc. in the USA. Lifetime warranty applies only to the original tool owner; warranty is non-transferable.

Reference Contact Information

1. American National Standards Institute – ANSI

25 West 43 rd Street

Forth Floor

New York, NY 10036

Tel: 1 (212) 642-4900

Fax: 1 (212) 398-0023

2. Government Printing Office – GPO

Superintendent of Documents

Attn. New Orders

P.O. Box 371954

Pittsburgh, PA 15250-7954

Tel: 1 (202) 512-1803

3

3. European Committee for Standardization

Rue de Stassart 36

B - 1050 Brussels, Belgium

For Models:

56800, 56803, 56804, 56815, 56818, 56819

56826, 56829, 56830, 56840, 56843, 56844

56850, 56853, 56854, 56859, 56862, 56863

56870, 56873, 56874, 56880, 56883, 56884

56890, 56893, 56894

KEY

O Oil: O

1

= Air Lube

A

T

Adhesive: A

2

A

8

= Loctite #271

= Loctite #567

Torque: N•m x 8.85 = In. - lbs.

Index Key

No.

Part # Description

1 Back-Up Pads - See Chart

2 Non-Vacuum Shroud

54458 3-1/2" (3/32" & 3/16" Orbit)

54459 3-1/2" (3/8" Orbit)

56051 5" & 6"

3 Vacuum Shroud

57084 3-1/2"

69362 5"

69363 6"

4 57069 Balancer Shaft

5 95630 Snap Ring

6 59084 V-Seal

7 56052 Bearing

8 Motor Shaft Balancer

Orbit

3/8"

3/16"

3/32"

3-1/2" 5" 6"

56380 56381 56382

57060 57061 57062

57159 57160 57162

9 56047 Key

10 57059 Lock Ring

11 95973 Washer

12 57055 Front Ring

13 57088 Bearing

14 57057 Front Bearing Plate

15 57113 Rotor/Blade Set

16 57058 Cylinder

(Incl. 95971 Line-Up Pin)

17 95971 Line-Up Pin

18 57056 Rear Bearing Plate

19 01206 Bearing

20 57054 Rear Ring

21 95626 Snap Ring

22 Housing (See Chart - Page 8)

23 56848 Throttle Lever - 3/8"

56846 Throttle Lever - 3/16"

56847 Throttle Lever - 3/32"

24 94590 Pin

25 57041 Comfort Platform

26 95697 Retaining Ring

27 01464 Seal

28 01472 Tip Valve

29 01468 Spring

30 01494 Inlet Bushing

31 01025 O-Ring (2)

32 01477 Valve Stem

33 57064 Speed Regulator

7

6

5

4

11

13

12

15

O

1

14

19

18

16

21

20

Dynorbital

®

Supreme

Complete Assembly

Note: To order replacement parts specify the Model # and Serial # of your machine.

24

25

17

23

22

26

Exhaust

Assemblies

(Page 5)

O

1

27

28

29

23 N•m

30

T

A

8

31 O

1

32

33

10

T 28 N•m

9

8

3

2

A

2

A

2

1

50679 26mm

Open-End Wrench

Pad Chart - Vinyl Face

Style 3" 3-1/2" 5" 6"

Non-Vac 56084 56098 56106 56107

Vacuum – – 56104 56105

4

Self Generated Vacuum

1 2 3 4 5 6 7 9

Non-Vacuum

10 11 T 1 N•m

12

Central Vacuum

1

8 9 10 11 T 1 N•m

Index Key

No.

Part # Description

1 69364 Shroud Adapter

2 57083 Vacuum Adapter

3 96197 Dowel Pin

4 57066 Muffler Body

5 95526 O-Ring

6 57068 Vac Nozzle

7 57067 Vac Tube

8 57093 Central Vacuum Adapter

9 57065 Cone Muffler

10 56027 Muffler Insert (2)

11 69359 Muffler Body

12 69274 Muffler Assembly

Optional: 30 quantity Muffler Insert available, P/N 56054.

Motor Assembly/Disassembly Instructions – Dynorbital

®

Supreme

Important: Manufacturers warranty is void if tool is disassembled before warranty expires.

A complete Repair Kit, part number 57098, is available which includes special tools for correct disassembly/assembly of tool.

To Disassemble

1. Disconnect tool from power source.

2. Invert machine and secure in vice, using 57092 Collar (supplied in 57098 Repair Kit) or padded jaws.

3. Remove sanding pad with 26 mm open-end wrench (supplied with sander) and shroud or overskirt.

4. Insert 56058 Lock Ring Tool (supplied in 57098 Repair Kit) into corresponding tabs of lock ring and unscrew.

Motor may now be lifted out for service.

Note: To get it started try using 26 mm wrench for leverage or rock the motor back and forth to loosen up the rings.

5. Remove lock ring, washer, front ring and rear ring from motor. Upper motor may now be disassembled. Remove

95626 Snap Ring.

6. Remove the rear plate and the cylinder assembly by securing the cylinder in a bearing separator gripped on the cylinder exhaust and extra pocket area. Push the motor shaft balancer through the bearing.

7. Remove the rotor, vanes and rotor key from the motor shaft balancer. Remove the front plate using a small (#2) arbor press. Support the edges of the front plate while pressing on the small end of the motor shaft balancer.

8. a.) If, during step 7, the front plate and 57088 Bearing remain together, press 57088 Bearing out of the front plate using 57091 Press Tool (supplied in 57098 Repair Kit) as shown in Drawing 1.

Drawing 1

57091

Bearing Press Tool

57057

Front Bearing Plate

Support b.) If, during step 7, 57088 Bearing remains on the motor shaft balancer, it can be removed with a bearing separator.

9. Remove 01206 Bearing from the rear plate by using a bearing press tool.

57088 Bearing

10. Disassemble the balancer assembly as follows: a.) Place motor shaft assembly into a soft jaw vise. Using a thin screwdriver, pick out the end of 95630 Snap Ring and peel out. This will loosen the balancer assembly.

b.) Screw the threaded portion of the 56056 Bearing Puller (supplied in 57098 Repair Kit) into the 57069 Balancer

Shaft and heat the outside of the motor shaft balancer to approximately 200° F (approximately 10 seconds with a propane torch). Now, using the slider weight, pull the assembly out.

c.) Press off 56052 Bearing with a bearing separator and remove v-seal.

Drawing 2

11. If during step 10, the 56052 Bearing remains in the motor shaft balancer, it can be removed by the heating the shaft balancer again and using either an inside bearing puller or a blind hole bearing puller.

57091

Bearing Press Tool

To Assemble:

Important: Be certain parts are clean and in good repair before assembling.

56052 Bearing

1. Assemble the balancer assembly as follows: a.) Install 95630 Snap Ring onto balancer shaft. Install 59084 V-Seal with the flat side facing up.

b.) Apply 1 drop of #271 Loctite ® (or equivalent), spread over several places around the inside diameter of the

56052 Bearing and the outside diameter of the 57069 Balancer Shaft.

c.) Use the small end of the 57091 Bearing Press Tool and arbor press to install the 56052 Balancer Bearing with the seal side facing the v-seal. Note: The inner race of the bearing must sit against the step on the balancer shaft. (Shown in Drawing 2.)

2. Place the motor shaft balancer in a soft jaw vise with large end-up.

3. Apply 1 drop of #271 Loctite ® (or equivalent) and spread over several places around the outside diameter of the

56052 Bearing and slide balancer assembly into the motor shaft balancer until 56052 Bearing is firmly seated at bottom. Squeeze 95630 Snap Ring into groove in motor shaft balancer to complete the assembly. Remove from vise.

4. Press 57088 Bearing onto the motor shaft balancer down to the shoulder as shown in Drawing 3.

5. Press 57057 Front Bearing Plate onto 57088 Bearing as shown in Drawing 4 and check for smooth rotation.

(continued on next page)

5

59084 V-Seal

Balancer Shaft Assembly

Motor Assembly/Disassembly Instructions – Dynorbital

®

Supreme (Cont.)

Drawing 3 Drawing 4 Drawing 5

57091

Bearing Press Tool

57088 Bearing

Motor Shaft Balancer

Balancer Shaft Assembly

57091

Bearing Press Tool

57057

Front Bearing Plate

57088 Bearing

Motor Shaft Balancer

Balancer Shaft Assembly

57091

Bearing Press Tool

57056 Rear Bearing Plate

(with 01206 Bearing)

Line-Up Pin

57058 Cylinder Assembly

(w/Rotor and Vanes)

57057 Front Bearing Plate

(with 57088 Bearing)

Motor Shaft Balancer

Balancer Shaft Assembly

Special Note: For All 3/8" Orbit Models

The 57059 Lock Ring, 95973 Washer and 57055 Front Ring must be placed over the Motor Shaft Balancer before the 57057 Front Bearing Plate is pressed on.

6. Place the 56047 Rotor Key and rotor on the motor shaft balancer. Place the vanes into the rotor slots. Note: Vanes should be lightly lubricated with Dynabrade Air Lube P/N 95842 (or equivalent) before installation.

7. Place 57058 Cylinder Assembly over rotor. The “short” line-up pin goes toward the front plate.

8. Place 57056 Rear Bearing Plate (with 01206 Rear Bearing pressed into place) over shaft and “long” end of line-up pin and press fit in place as shown in Drawing 5.

9. Place 95626 Snap Ring in groove.

10. Place 57054 Rear Ring over the rear plate and line-up pin. Turn the motor over and place 57055 Front Ring over the front plate making sure that the

“legs and fingers” on the front and rear rings line-up. Also the small cut-outs on both rings should line-up with each other.

11. Place 95973 Washer and 57059 Lock Ring onto the front ring with 1 drop of pneumatic tool oil spread between the washer and lock ring.

12. Secure motor housing in vise, using 57092 Collar or padded jaws. Spread 2-3 drops of pneumatic tool oil around the housing bore for ease of insertion of motor assembly. Slide motor assembly into secured housing. Note: Be certain line-up pin enters the pocket in the bottom of the housing and the

“legs” of the rings stay in line.

13. Tighten lock ring with 56058 Lock Ring Tool to 28 N•m/250 in. - lbs. Attach shroud or overskirt and weight-mated sanding pad.

Tool Assembly Complete. Please allow 30 minutes for adhesives to cure before operating tool.

Valve and Speed Regulator Assemblies:

1. Secure housing in vice using 57092 Collar or padded jaws.

2. Remove 01494 Inlet Bushing, 01468 Spring, 01472 Tip Valve and 01464 Seal from housing. Remove 94590 Pin from housing, lever and comfort platform.

3. Remove 95697 Snap Ring. Press the speed regulator and valve stem out of the housing. Remove the 01025 O-Rings (2).

4. Place new 01025 O-Rings (2) on the speed regulator and place in housing with valve stem. Install new 95967 Snap Ring.

5. Place new 01464 Seal in housing. Using tweezers or needle nose pliers, place the tip valve into housing so that the pin goes through the valve stem hole. Place new 01468 Spring into housing so small end is towards tip valve.

6. Spread small amount of #567 Loctite ® (or equivalent) around the threads of the 01494 Inlet Bushing and tighten into housing to 23 N•m/200 in. - lbs.

7. Install lever and comfort platform on housing with 94590 Pin centered on housing.

Note: Motor should operate at between 11,500 and 12,000 RPM at 6.2 bar (90 PSIG). RPM should be checked with a reed tachometer. Before operating, we recommend that 2-3 drops of Dynabrade Air Lube P/N 95842 (or equivalent) be placed directly into the air inlet with throttle lever depressed. Operate the machine for approximately 30 seconds before application to workpiece to determine if machine is working properly and safely and to allow lubricating oils to properly dispense through machine.

Loctite ® is a registered trademark of the Loctite Corp.

Disc Pad Change:

1. Insert 50679 Wrench on flats of 57069 Balancer Shaft and twist off sanding pad by hand.

2. With wrench still in place, hand tighten new pad on tool.

3. No need to remove shroud or overskirt.

Required Weight of Pads:

3-1/2" Models –– Use pad weighing 80g.

5" Models –– Use pad weighing 100g.

6" Models –– Use pad weighing 130g.

6

Preventative Maintenance Schedule

For All Dynorbital

®

Supreme Sanders

This service chart is published as a guide to expectant life of component parts. The replacement levels are based on average tool usage over one year. Dynabrade Inc. considers one year usage to be 1,000 hours.

LEGEND

T Included in Tune-Up Kit.

X Type of wear, no other comments apply.

L Easily lost. Care during assembly/disassembly.

D Easily damaged during assembly/disassembly.

96024 Tune-Up Kit

• Tune-Up Kit contains high wear and medium wear parts.

57098 Full Service Repair Kit:

Includes special tools for proper disassembly/assembly of the

Dynorbital ® Supreme.

Includes: 57092 Repair Collar

56058 Lock Ring Wrench

56056 Bearing Puller

57091 Bearing Press Tool

57099 Bearing Puller

96034 12mm Hex Wrench

96066 3/4" Socket

Parts Common to all Models:

Index Part

# Number

Description Number High Wear Medium Wear Low Wear Non-Wear

Required 100% 70% 30% 10%

X 1 See Note Back-Up Pad

2 See Note Lip-Seal Shroud

3 See Note Vacuum Shroud

4 57069 Balancer Shaft

5 95630 Snap Ring

6 59084 V-Seal

7 56052 Bearing

8 See Note Motor Shaft Balancer

9 56047 Key

10 57059 Lock Ring

11 95973 Washer

12 57055 Front Ring

13 57088 Bearing

14 57057 Front Bearing Plate

15 57113 Rotor/Blade Set

16 57058 Cylinder

17 95971 Line-Up Pin

18 57056 Rear Bearing Plate

19 01206 Bearing

20 57054 Rear Ring

21 95626 Snap Ring

22 See Note Housing

23 See Note Throttle Lever

24 94590 Pin

25 57041 Comfort Platform

26 95697 Retaining Ring

27 01464 Seal

28 01472 Tip Valve

29 01468 Spring

30 01494 Inlet Bushing

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

T

31 01025 O-Ring

32 01477 Valve Stem

2

1

33 57064 Speed Regulator 1

Machine Exhaust Parts (Reference page 5 for your machines specific components.)

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

1 69364 Shroud Adapter

2 57083 Vacuum Adapter

3 96197 Dowel Pin

4 57066 Muffler Body

5 95526 O-Ring

6 57068 Vacuum Nozzle

7 57067 Vacuum Tube

8 57093 Central Vacuum Adapter

9 57065 Cone Muffler

10 56027 Muffler Inserts

11 69359 Muffler Body

1

1

1

1

1

1

1

1

1

2

1

T

T

T

X

L

X

X

X

X

X

X

X

X

X

X

L

X

D

X

X

X

X

X

X

X

X

X

Note: Please refer to page 4 of tool manual for specific part number.

7

Complete Model Description/Housing Number

3/8" Orbit Models

Model

Number

Vacuum

Description

Housing

Number

56870 3-1/2" Non-Vacuum 58291

56873 3-1/2" Self Generated Vacuum 58292

56874 3-1/2" Central Vacuum

56880 5" Non-Vacuum

56883 5" Self Generated Vacuum

56884 5" Central Vacuum

58293

58294

58295

58296

56890 6" Non-Vacuum

56893 6" Self Generated Vacuum

56894 6" Central Vacuum

58297

58298

58299

3/16" Orbit Models

Model

Number

Vacuum

Description

Housing

Number

56800 3-1/2" Non-Vacuum 57281

56803 3-1/2" Self Generated Vacuum 57282

56804 3-1/2" Central Vacuum

56815 5" Non-Vacuum

56818 5" Self Generated Vacuum

56819 5" Central Vacuum

57283

57284

57285

57286

56826 6" Non-Vacuum

56829 6" Self Generated Vacuum

56830 6" Central Vacuum

57289

57290

57291

3/32" Orbit Models

Model

Number

Vacuum

Description

Housing

Number

56840 3-1/2" Non-Vacuum 57693

56843 3-1/2" Self Generated Vacuum 57721

56844 3-1/2" Central Vacuum

56850 5" Non-Vacuum

56853 5" Self Generated Vacuum

56854 5" Central Vacuum

57722

57690

57691

57697

56859 6" Non-Vacuum

56862 6" Self Generated Vacuum

56863 6" Central Vacuum

57695

57698

57696

Machine Specifications

Model Vacuum Tool Dia.

Dia. Orbit Sound Weight Length

Number Style Inch (mm) Inch (mm) Level Pound (kg) Inch (mm)

56800 Non-Vac 3-1/2 (89) 3/16 (5) 77 dB(A) 2.1 (1) 6 (152)

56803 Self-Gen 3-1/2 (89) 3/16 (5) 83 dB(A) 2.1 (1) 8-1/4 (210)

56804 Central 3-1/2 (89) 3/16 (5) 79 dB(A) 2.1 (1) 7 (178)

56815 Non-Vac 5 (127) 3/16 (5) 79 dB(A) 2.1 (1) 6-1/2 (165)

56818 Self-Gen 5 (127) 3/16 (5) 81 dB(A) 2.1 (1) 8-1/2 (216)

56819 Central 5 (127) 3/16 (5) 79 dB(A) 2.2 (1) 7-1/4 (184)

56826 Non-Vac 6 (152) 3/16 (5) 77 dB(A) 2.2 (1)

56829 Self-Gen 6 (152) 3/16 (5) 83 dB(A) 2.3 (1)

7 (178)

9 (229)

56830 Central 6 (152) 3/16 (5) 80 dB(A) 2.3 (1) 7-3/4 (197)

56840 Non-Vac 3-1/2 (89) 3/32 (2) 76 dB(A) 2.1 (1) 6 (152)

56843 Self-Gen 3-1/2 (89) 3/32 (2) 81 dB(A) 2.1 (1) 8-1/4 (210)

56844 Central 3-1/2 (89) 3/32 (2) 79 dB(A) 2.1 (1) 7 (178)

56850 Non-Vac 5 (127) 3/32 (2) 76 dB(A) 2.1 (1) 6-1/2 (165)

56853 Self-Gen 5 (127) 3/32 (2) 81 dB(A) 2.1 (1) 8-1/2 (216)

Model Vacuum Tool Dia.

Dia. Orbit Sound Weight Length

Number Style Inch (mm) Inch (mm) Level Pound (kg) Inch (mm)

56854 Central 5 (127) 3/32 (2) 80 dB(A) 2.2 (1) 7-1/4 (184)

56859 Non-Vac 6 (152) 3/32 (2) 75 dB(A) 2.2 (1) 7 (178)

56862 Self-Gen 6 (152) 3/32 (2) 83 dB(A) 2.3 (1) 9 (229)

56863 Central 6 (152) 3/32 (2) 78 dB(A) 2.3 (1) 7-3/4 (197)

56870 Non-Vac 3-1/2 (89) 3/8 (10) 79 dB(A) 2.2 (1) 6 (152)

56873 Self-Gen 3-1/2 (89) 3/8 (10) 83 dB(A) 2.3 (1) 8-1/4 (210)

56874 Central 3-1/2 (89) 3/8 (10) 80 dB(A) 2.3 (1) 7 (178)

56880 Non-Vac 5 (127) 3/8 (10) 77 dB(A) 2.3 (1) 6-1/2 (165)

56883 Self-Gen 5 (127) 3/8 (10) 83 dB(A) 2.3 (1) 8-1/2 (216)

56884 Central 5 (127) 3/8 (10) 80 dB(A) 2.3 (1) 7-1/4 (184)

56890 Non-Vac 6 (152) 3/8 (10) 79 dB(A) 2.4 (1)

56893 Self-Gen 6 (152) 3/8 (10) 84 dB(A) 2.5 (1.1)

7 (178)

9 (229)

56894 Central 6 (152) 3/8 (10) 83 dB(A) 2.4 (1) 7-3/4 (197)

Additional Specifications: Motor .28 hp (209 W) • Motor 12,000 RPM • Pad Thread 5/16"-24 Male • Air Inlet Thread 1/4" NPT

Hose I.D. Size 1/4" (6 mm) • Air Flow Rate 18 SCFM/510 LPM • Height 3-1/2" (89 mm) • Air Pressure 90 PSIG (6.2 Bar)

Sound Level is the pressure measurement according to the method outlined in ISO regulation ISO-15744

Overskirt/Vacuum Conversion Kits

Non-Vacuum to Vacuum Conversion Kits

Original

Non-Vac Tool

Converts to

3-1/2" (89mm) Self-Generated Vac-Ready

3-1/2" (89mm) Central Vac-Ready

5" (127mm) Self-Generated Vac-Ready

5" (127mm) Central Vac-Ready

6" (152mm) Self-Generated Vac-Ready

6" (152mm) Central Vac-Ready

Kit

Part Number

57118

57119

57120

57121

57122

57123

Overskirt Shrouds

Protects pad edges when working near workpiece sides; maximizes dust pick-up on vacuum models.

57084: 3-1/2" Diameter

57086: 5" Diameter

57087: 6" Diameter

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