Lincoln Electric K530-3 Use and Care Manual

ACCESSORIES
Magnum Semiautomatic Guns
®
Amperage Rating @ 60% Duty Cycle (1)
100% CO2 Shielding Gas
Magnum® 100L: 100A
Magnum® 250L: 250A
Magnum® 200: 200A
Magnum® 300: 300A
Magnum® 400: 400A
Magnum® 550: 600A
Processes
MIG, Pulsed MIG, Flux-Cored
Product Number
Magnum® 100L
Magnum® 250L
Magnum® 200
Magnum® 300
Magnum® 400
Magnum® 550
(1)
Wire Diameter Range in. (mm)
.025 - .045 (0.6 - 1.2)
.025 - .045 (0.6 - 1.2)
.025 - .045 (0.6 - 1.2)
.025 - 5/64 (0.6 - 2.0)
.025 - 5/64 (0.6 - 2.0)
.035 - 1/8 (0.9 - 3.2)
Magnum® 100L and 250L are 40% duty cycle.
Semiautomatic
Gas-Shielded Guns
Magnum® guns for MIG or flux-cored
welding feature our classic curved handle
and are available in a number of amperage
ranges for use in many applications.
FEATURES
 One-piece modular trigger assembly Molded out of high heat resistant material
to withstand head and spatter and ensure
long life.
 Gun tube design - Armored with an
electrically insulated metal jacket
optimizing fine wire welding performance.
 Abrasion-resistant, extruded rubber
jacket - Adds strength and long life to
the cable.
 Classic curved handle - Lightweight
and balanced, providing a comfortable
grip to reduce fatigue.
 Rotating gun tube and gun hanger clip
- Allow any number of hand positions to
reduce fatigue or fit into tight spaces.
WHAT’S INCLUDED






Contact Tip
Gas Diffuser
Gas Nozzle
Insulator
Cable Liner
Gun Tube (60°)
GUN REQUIRES
 Gun Connector Kit
THE LINCOLN ELECTRIC COMPANY
Web Update: 8/12
Publication E12.10 | Issue Date 03/12
© Lincoln Global, Inc. All Rights Reserved.
22801 St. Clair Avenue • Cleveland, OH • 44117-1199 • U.S.A
PH: 216-481-8100 • www.lincolnelectric.com
APPLICATIONS
 Shop Production
 Maintenance and Repair
 Construction
MAGNUM® SEMIAUTOMATIC WELDING GUNS
Magnum® 100L Gun
and Cable Assembly
Extremely small, lightweight gun that’s
great for most home, farm and small
shop projects, autobody work and light
maintenance or repair applications.
Includes gun connector.
Magnum® 250L Gun
and Cable Assembly
Recommended for medium duty job
shop and production applications.
Includes gun connector.
Magnum® 200 Gun
and Cable Assembly
A small, lightweight gun intended for light
job shop and fabrication applications. Best
suited for welding on thin materials using
.025-.030 in. (0.6-0.8 mm) wire.
Magnum® 300 Gun
and Cable Assembly
This popular Magnum® gun is intended
for most .035-.045 in. (0.9-1.1 mm)
wire diameter applications in job shops,
production or manufacturing.
Magnum® 400 Gun
and Cable Assembly
The Magnum® 400 gun is built for
operator comfort when welding with
the greater heat levels generated by
higher amperage applications. Select the
Magnum® 400 gun for most .045-1/16
in. (1.2-1.6 mm) gas-shielded operations.
Available in standard, dual schedule, dual
procedure and short neck models.
Magnum® 550 Gun
and Cable Assembly
Choose our 550 gun for heavy duty
applications, including up to .052 in. and
.062 in. (1.3 and 1.6 mm) MIG or 3/32-1/8
in. (2.4-3.2 mm) gas-shielded flux-cored
applications.
[ 2 ] | Magnum® Semiautomatic Guns
EXPENDABLE PARTS
GUN CONNECTOR KITS
Gun Connector Kits are included with Fast-Mate™ Guns and Ready-Pak®Packages only.
GUN CONNECTOR KIT
Wire Feeder Manufacturer
Lincoln Electric®
Magnum® 200, 300 Open End,
400 Open End, Single Procedure
Wire Feeder Model
LN-7 Series, LN-8, LN-9, LN-25
[Up to .052 in. (1.4 mm) Wire]
LN-8, LN-9 Series, LN-25
[1/16 in. (1.6 mm) and Larger Wire]
K466-1
K466-8
LF-72, LF-74 Series, LN-25 PRO
K466-10
Power Feed® 10 and 25 series
K466-10
POWER MIG® Series and Power Wave® C300
K466-6
Tweco® Adapted
No. 2, No. 3, No. 4 Guns (K466), No. 5 (K613)
K466-2
Miller®
Intellimatic, Sidekick, D-51A, Porto-Mig Millermatic 130, 200, MM-35,
S-42GL, S-52A, S-54A, Swing Arc-Dual, Swing Arc-Single
S-32S, 52D, 54D, 54E, 60 Series
K466-3
Wire Feeder Model
Magnum® 200 Fast-Mate™, 300
Fast-Mate™, and 400 Fast-Mate™,
Single Procedure
K466-1
K466-8
GUN CONNECTOR KIT
Wire Feeder Manufacturer
LN-7 Series, LN-8, LN-9, LN-25
[Up to .052 in. (1.4 mm) Wire]
LN-8, LN-9 Series, LN-25
[1/16 in. (1.6 mm) and Larger Wire]
K489-1
Power Feed® 10 and 25 series
K489-7
POWER MIG Series and Power Wave C300
K489-8
Wire Feeder Model
Magnum® 400 Dual Procedure,
Dual Schedule
Power Feed® 10 and 25 series
K466-10
Wire Feeder Manufacturer
Wire Feeder Model
Magnum® 400 Fast-Mate™,
Dual Procedure, Dual Schedule
Lincoln Electric®
Power Feed® 10 and 25 series
K489-7
Wire Feeder Model
Magnum® 550 Open End
Lincoln Electric®
®
®
K466-10
K489-1
GUN CONNECTOR KIT
Wire Feeder Manufacturer
K489-7
GUN CONNECTOR KIT
K489-8
GUN CONNECTOR KIT
Wire Feeder Manufacturer
Lincoln Electric®
LN-7 Series, LN-8, LN-9, LN-25
[Up to .052 in. (1.4 mm) Wire]
LN-8, LN-9 Series, LN-25
[1/16 in. (1.6 mm) and Larger Wire]
K613-1
K613-6
K613-6
Power Feed® 10 and 25 series
K613-7
Tweco® Adapted
No. 2, No. 3, No. 4 Guns (K466), No. 5 (K613)
K613-2
Miller®
Intellimatic, Sidekick, D-51A, Porto-Mig Millermatic 130, 200, MM-35,
S-42GL, S-52A, S-54A, Swing Arc-Dual, Swing Arc-Single
S-32S, 52D, 54D, 54E, 60 Series
K613-3
K613-7
Magnum® Semiautomatic Guns | [ 3 ]
EXPENDABLE PARTS
CABLE LINERS
MAGNUM® 100L {in. (mm)}
ft. (m)
.035 (0.9)
Aluminum(1)
.035-.045 (0.9-1.2)
15 (4.5)
KP1959-1
KP45-40-15
Magnum® 200 and 250L
Magnum® 300 and 400
MAGNUM® 200, 250L and 250SP {in. (mm)}
ft. (m)
.025-.030 (0.6-0.8)
.030-.035 (0.8-0.9)
.035-.045 (0.9-1.2)
.035-3/64 (0.9-1.2)
Aluminum(1)
15 (4.5)
KP42-25-15
KP42-3035-15
KP42-4045-15
KP44N-3545-15(1)
Magnum® 550
MAGNUM® 300 and 400 {in. (mm)}
ft. (m)
.025-.030 (0.6-0.8)
.035-.045 (0.9-1.2)
.035-3/64 (0.9-1.2)
Aluminum(1)
.052-1/16 (1.3-1.6)
1/16-5/64 (1.6-2.0)
1/16 (1.6)
Aluminum(1)
15 (4.5)
KP42-25-15
KP44-3545-15
KP44N-3545-15(1)
KP44-116-15
KP44-564-15
KP44N-116-15(1)
26 (7.9)
–––
KP44-3545-25
–––
KP44-116-25
KP44-564-25
–––
MAGNUM® 550 {in. (mm)}
(1)
ft. (m)
.035-.045 (0.9-1.2)
.035-3/64 (0.9-1.2)
Aluminum(1)
.052-1/16 (1.3-1.6)
1/16 (1.6)
Aluminum(1)
5/64-3/32 (2.0-2.4)
7/64-1/8 (2.8-3.2)
15 (4.5)
KP45-3545-15
KP45N-3545-15
KP45-116-15
KP45N-116-15(1)
KP45H-332-15
KP45-18-15
25 (7.6)
KP45-3545-25
–––
KP45-116-25
–––
KP45H-332-25
KP45-18-25
Recommended for aluminum wire welding. Recommended maximum cable length is 10 ft. (3.0 m).
GUN TUBES
GUN TUBES
45° Gun Tube
Angle
Use With These
Magnum® Guns
Amperage
Capacity
Magnum 100L
100 A
KP2038-1
200 A
KP2028-1
®
Magnum 200
®
Magnum® 250L
Magnum® 300
Magnum® 400
Magnum® 550
45°
60°
300 A
KP1929-2
KP1928-2
400 A
KP1929-1
KP1928-1
250 A
KP2041-1
KP2015-1
(Hard cover)
KP2111-1
(Rubber cover)
300 A
KP1929-2
KP1928-2
400 A
KP1929-1
600 A
KP1928-1
KP1951-1
(3 in. radius bend)
KP1951-2
(5 in. radius bend)
82°
KP1941-1
60° Gun Tube
KP1941-1
82° Gun Tube
[ 4 ] | Magnum® Semiautomatic Guns
EXPENDABLE PARTS
CONTACT TIPS
CONTACT TIPS 100 A
Wire
Diameter
in. (mm)
0.025 (0.6)
Pkg. Qty. - 10
Pkg. Qty. - 100
Pkg. Qty. - 10
Pkg. Qty. - 100
KP11-25
KP11-25-B100
KP11T-25
–––
0.030 (0.8)
KP11-30
KP11-30-B100
KP11T-30
–––
0.035 (0.9)
KP11-35
KP11-35-B100
KP11T-35
–––
0.035 (0.9)
Aluminum
KP2078-1B1(1)
–––
–––
–––
0.045 (1.2)
KP11-45
KP11-45-B100
KP11T-45
–––
(1)
Standard
Tapered
Tapered
Heavy Duty
Standard Duty
Recommended for aluminum wire welding.
CONTACT TIPS 200 A and 250 A
Wire
Diameter
in. (mm)
0.025 (0.6)
Pkg. Qty. - 10
Pkg. Qty. - 100
Pkg. Qty. - 10
Pkg. Qty. - 100
Pkg. Qty. - 10
Pkg. Qty. - 100
Pkg. Qty. - 10
KP14-25
KP14-25-B100
–––
–––
KP14T-25
–––
–––
–––
0.030 (0.8)
KP14-30
KP14-30-B100
–––
–––
KP14T-30
KP14T-30-B100
KP2010-3B1(1)
–––
0.035 (0.9)
KP14-35
KP14-35-B100
KP14H-35
KP14H-35-B100
KP14T-35
KP14T-35-B100
KP2010-4B1(1)
–––
0.040 (1.0)
KP14-40
–––
KP14H-40
KP14H-40-B100
KP14T-40
KP14T-40-B100
–––
–––
KP14H-45
KP14H-45-B100
KP14T-45
KP14T-45-B100
–––
–––
–––
–––
KP2010-5B1(1)
–––
Standard
Heavy Duty
0.045 (1.2)
KP14-45
KP14-45-B100
3/64 (1.2)
KP14A-364(1)
KP14A-364-B100(1)
(1)
Tapered
KP14AH-364(1) KP14AH-364-B100 (1)
Notched
Pkg. Qty. - 100
Recommended for aluminum wire welding.
CONTACT TIPS 300 A and 400 A
Wire
Diameter
in. (mm)
0.025 (0.6)
Pkg. Qty. - 10
Pkg. Qty. - 100
Pkg. Qty. - 10
Pkg. Qty. - 100
Pkg. Qty. - 10
Pkg. Qty. - 100
Pkg. Qty. - 10
KP14-25
KP14-25-B100
–––
–––
KP14T-25
–––
–––
–––
0.030 (0.8)
KP14-30
KP14-30-B100
–––
–––
KP14T-30
KP14T-30-B100
KP2010-3B1(1)
–––
0.035 (0.9)
KP14-35
KP14-35-B100
KP14H-35
KP14H-35-B100
KP14T-35
KP14T-35-B100
KP2010-4B1(1)
–––
0.040 (1.0)
KP14-40
–––
KP14H-40
KP14H-40-B100
KP14T-40
KP14T-40-B100
–––
–––
–––
Standard
Heavy Duty
Tapered
Notched
Pkg. Qty. - 100
0.045 (1.2)
KP14-45
KP14-45-B100
KP14H-45
KP14H-45-B100
KP14T-45
KP14T-45-B100
–––
3/64 (1.2)
KP14A-364(1)
KP14A-364-B100(1)
KP14AH-364(1)
KP14AH-364-B100(1)
–––
–––
KP2010-5B1(1)
–––
0.052 (1.3)
KP14-52
KP14-52-B100
KP14H-52
KP14H-52-B100
KP14T-52
KP14T-52-B100
–––
–––
1/16 (1.6)
KP14-116
KP14-116-B100
KP14H-116
KP14H-116-B100
KP14T-116
–––
–––
–––
5/64 (2.0)
KP14-564
–––
KP14H-564
–––
–––
–––
–––
–––
(1)
Recommended for aluminum wire welding.
CONTACT TIPS 500 A
CONTACT TIPS 600 A
Wire
Diameter
in. (mm)
0.035 (0.9)
Pkg. Qty. - 10
Pkg. Qty. - 100
Pkg. Qty. - 10
KP15H-35
–––
Wire
Diameter
in. (mm)
0.035 (0.9)
KP16S-35
–––
0.045 (1.2)
KP15H-45
–––
0.045 (1.2)
KP16S-45
–––
0.052 (1.3)
KP15H-52
–––
0.052 (1.3)
KP16S-52
–––
1/16 (1.6)
KP15H-116
–––
1/16 (1.6)
KP16S-116
KP16S-116-B100
5/64 (2.0)
KP15H-564
–––
5/64 (2.0)
KP16S-564
KP16S-564-B100
3/32 (2.4)
KP15H-332
–––
3/32 (2.4)
KP16S-332
KP16S-332-B100
7/64 (2.8)
KP16S-764
–––
1/8 (3.2)
KP16S-18
–––
Solid Wire, Heavy Duty
Heavy Duty
Pkg. Qty. - 100
Magnum® Semiautomatic Guns | [ 5 ]
EXPENDABLE PARTS
GAS DIFFUSERS
GAS DIFFUSERS 100 A
Pkg. Qty.
.025-.045 in. (0.6-1.2 mm)
1
KP35-50
25
–––
100 A
200 A and 250 A
300 A and 400 A
600 A
GAS DIFFUSERS 200 A
Pkg. Qty.
.025-.030 in. (0.6-0.8 mm)
.035-.045 (0.9-1.2 mm)
1
KP52-23
KP52FN
.025-.045 (0.6-1.2 mm)
KP2051-1(2) or KP52FN(1)
25
–––
KP52FN-B25
KP2051-1B1(2) or KP52FN-B25(1)
GAS DIFFUSERS 250 A
Nozzle
Pkg. Qty.
.025-.030 in. (0.6-0.8 mm)
.035-.045 (0.9-1.2 mm)
For Adjustable Slip-On Nozzle
1
KP52-23
KP52
–––
For Adjustable Slip-On Nozzle
25
–––
KP52-B25
–––
For Fixed Nozzle
1
KP2051-1
KP52FN
KP52FN
For Fixed Nozzle
25
–––
KP52FN-B25
Specialty
1
KP2051-1
–––
KP2051-1(3)
Specialty
25
–––
–––
KP2051-1B1
Pkg. Qty.
.025-.030 in. (0.6-0.8 mm)
.035-5/64 in. (0.9-2.0 mm)
1
KP2024-2(1)
KP54A
25
–––
KP54A-B25
GAS DIFFUSERS 300 A and 400 A
(1)
Use KP42-25-x liner with this diffuser when feeding .025-.030 in. wire.
GAS DIFFUSERS 600 A
Pkg. Qty.
.035-1/16 in. (0.9-1.6 mm)
1
KP56S-SW
5/64-1/8 (2.0-3.2 mm)
KP56S-H
25
–––
KP56S-H-B10
Permits use of 300 and 400 amp fixed nozzles with 200 amp gun and cable.
Permits use of 100 amp contact tips with 200 amp gun and cable.
(3)
Permits use of 100 amp contact tips and nozzles with Magnum® 250L gun tube.
(1)
(2)
[ 6 ] | Magnum® Semiautomatic Guns
.025-.045 (0.6-1.2 mm)
EXPENDABLE PARTS
GAS NOZZLES AND INSULATORS
Adjustable Slip-On
Gas Nozzle
Insulator
Coarse Thread
Gas Nozzle
GAS NOZZLES 100 A
Nozzle
Pkg. Qty.
.37 Nozzle Diameter
.50 Nozzle Diameter
Fixed Flush
1
–––
KP21-50-F
.625 Nozzle Diameter
–––
Fixed Recessed
1
KP21T-37
KP21T-50
KP21T-62
Gasless Nozzle
1
KP1939-1
–––
–––
Spot Nozzle
1
–––
–––
KP21-62-FAS
.62 Nozzle Diameter
GAS NOZZLES 200 A
Nozzle
Pkg. Qty.
.38 Nozzle Diameter
.50 Nozzle Diameter
Adjustable Slip-On
1
KP22-37
KP22-50
KP22-62
Adjustable Slip-On
25
KP22-37-B25
KP22-50-B25
KP22-62-B25
Gasless Nozzle
Spot Nozzle
1
1
KP1947-1
KP21-62-FAS
KP1947-1
KP21-62-FAS
KP1947-1
KP21-62-FAS
GAS NOZZLES 300 A and 400 A
Nozzle
Pkg. Qty.
.38 Nozzle Diameter
.50 Nozzle Diameter
.62 Nozzle Diameter
Adjustable Slip-On
1
–––
KP24A-50
KP24A-62
–––
Adjustable Slip-On
25
–––
KP24A-50-B25
KP24A-62-B25
–––
Slip-On Recessed
1
KP24A-37-SS
KP24A-50-SS
KP24A-62-SS
–––
Slip-On Recessed
25
–––
–––
KP24A-62-SS-B25
–––
Coarse Thread/Tip Recessed 1/8 in.
1
–––
–––
KP24CT-62-S
KP24CT-75-S
Coarse Thread/Tip Recessed 1/8 in.
25
–––
–––
KP24CT-62-S-B25
–––
Coarse Thread/Tip Recessed 1/4 in.
1
–––
–––
KP24CT-62-R
KP24CT-75-R
Coarse Thread/Tip Recessed 1/4 in.
25
–––
–––
KP24CT-62-R-B25
–––
Fixed Recessed
Fixed Recessed
Fixed Tapered
Fixed Tapered
Fixed Heavy Duty
Fixed Heavy Duty
Fixed Flush
Fixed Flush
1
25
1
25
1
25
1
25
KP23-37
KP23-37-B25
KP23T-37
KP23T-37-B25
–––
–––
KP23-50
KP23-50-B25
–––
–––
–––
–––
KP23-50F
KP23-50F-B25
KP23-62
KP23-62-B25
–––
–––
KP23H-62
KP23H-62-B25
KP23-62F
KP23-62F-B25
KP23-75
–––
–––
–––
–––
–––
–––
–––
–––
.75 Nozzle Diameter
GAS NOZZLES 600 A
Nozzle
Pkg. Qty.
.62 Nozzle Diameter
.75 Nozzle Diameter
Coarse Thread/Tip Recessed 1/8 in.
1
KP26CT-62
KP26CT-75
.88 Nozzle Diameter
–––
Coarse Thread/Tip Recessed 1/8 in.
25
–––
KP26CT-75-B25
–––
Coarse Thread/Tip Recessed 1/4 in.
1
KP26CT-62-R
KP26CT-75-R
–––
Self-Insulated/Tip Recessed 1/4 in.
1
–––
KP26I-75
–––
300 and 400 Amp
600 Amp
INSULATORS
Nozzle
Pkg. Qty.
200 Amp
Adjustable Slip-On
1
KP32
Adjustable Slip-On
25
KP32-B25
Adjustable Slip-On
1
Adjustable Slip-On
Coarse Thread
Coarse Thread
Coarse Thread
Coarse Thread
25
1
25
1
25
–––
Magnum® Semiautomatic Guns | [ 7 ]
–––
–––
KP34A
–––
KP34A-B25
KP34CT
KP34CT-B25
–––
KP36CT
KP36CT-B25
PRODUCT SPECIFICATIONS
Gun Model
Gun Rating
Amperage/Duty
Cycle/Shielding Gas
Cable
Length
ft. (m)
Wire Diameter
.025-.035 in. (0.6-0.9 mm)
Wire Diameter
.035-.045 in. (0.9-1.2 mm)
Gun Connector
Gun Connector
Package
Open-End Fast-Mate™ Package
Open-End Fast-Mate™ Package
K530-5, K530-6 (1)
K530-3 (FCAW-SS only)
Magnum® 100L
100A@40%
CO2
10 (3.0)
Magnum® 200
200A@60%
CO2
10 (3.0)
15 (4.5)
Magnum® 250L
250A@40%
CO2
12 (3.6)
15 (4.5)
Magnum® 300
300A@60%
CO2
10 (3.0)
15 (4.5)
K470-1
K470-2
400A@60%
CO2
10 (3.0)
15 (4.5)
K471-1
K471-2
20 (6.1)
25 (7.6)
K471-10
K471-13
Magnum 400
STANDARD
®
K497-2
K497-1
Wire Diameter
1/16-5/64 in. (1.6-2.0 mm)
Gun Connector
Open-End
Fast-Mate™
K497-21(3)
K533-7 (Fixed Gas Nozzle)
K533-3 (Adjustable Gas Nozzle)
Magnum® 400
DUAL SCHEDULE
Magnum® 400
DUAL PROCEDURE
400A@60%
CO2
400A@60%
CO2
15 (4.5)
15 (4.5)
K1722-2
Magnum® 400
SHORT NECK
400A@40%
CO2
15 (4.5)
K541-3
(1)
K498-1
Wire Diameter
.052-1/16 in. (1.3-1.6 mm)
K479-2
K1802-1(2)
K470-4
K2286-1(2)
K471-21(2)
K471-4
K470-6
K479-4
K471-22 (3)
K471-11
K471-14
K471-6
K479-6
K471-15
K575-2
Includes 4-pin MS-type connection for trigger control. (2) Includes K466-1 Gun Connector Kit. (3) Includes K466-10 Gun Connector Kit.
Gun Model
Magnum® 550
Amperage
Rating
550A@60%
CO2
Cable
Length
ft. (m)
Wire Diameter
.052-1/16 in. (1.3-1.6 mm)
Wire Diameter
5/64-3/32 in. (2.0-2.4 mm)
Gun Connector
600 A Open-End
Gun Connector
600 A Open-End
15 (4.5)
K598-7
K598-11
CUSTOMER ASSISTANCE POLICY
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On
occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge
they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant
or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might
arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is specifically disclaimed.
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of
Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.