Florida Pneumatic FP-660A Use and Care Manual
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Florida Pneumatic FP-660A is a Super Duty Hammer. It's a non-rotary percussive power tool intended for industrial use. Here are some of its capabilities and possible use cases:
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The FP-660A is a powerful tool, capable of delivering high impact force. It can be used for a variety of tasks, including breaking up concrete, driving stakes, and removing rusted bolts.
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The tool is designed to be durable and long-lasting. It has a heavy-duty construction and is made from high-quality materials. It is also equipped with a variety of safety features, including a non-slip grip and a safety trigger.
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FP-660A .498” Shank Super Duty Hammer NON-ROTARY PERCUSSIVE POWER TOOL General Safety Information & Replacement Parts TABLE OF CONTENTS General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Air Compressor and Air Tool Safety . . . . . . . . . . . . . . . . . . . 2-3 Tool Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Maintenance / Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 WARNING: Risk of injury to persons. Read and understand operation instructions. Always become familiar with all the instructions and warnings before operating any pneumatic tool. FLORIDA-PNEUMATIC.COM Please contact 1-800-356-3392 for further assistance. Safety Information 7.2.2.3 GENERAL SAFETY RULES s -ULTIPLEHAZARDS2EADANDUNDERSTANDTHESAFETYINSTRUCTIONSBEFORE INSTALLINGOPERATINGREPAIRINGMAINTAININGCHANGINGACCESSORIESON ORWORKINGNEARTHEPOWERTOOL&AILURETODOSOCANRESULTINSERIOUS BODILYINJURY s /NLYQUALIlEDANDTRAINEDOPERATORSSHOULDINSTALLADJUSTORUSETHE POWERTOOL s $ONOTMODIFYTHISPOWERTOOL-ODIlCATIONSMAYREDUCETHEEFFECTIVENESSOFSAFETYMEASURESANDINCREASETHERISKSTOTHEOPERATOR s $ONOTDISCARDTHESAFETYINSTRUCTIONSnGIVETHEMTOTHEOPERATOR s $ONOTUSEATOOLIFTHETOOLHASBEENDAMAGED s 7ARNINGSSHALLBEGIVENAGAINSTTHERISKOFEXPLOSIONORlREDUETOTHE MATERIALBEINGPROCESSED s 7ARNINGSSHALLBEGIVENAGAINSTTHERISKOFCUTTING 7.2.2.4 PROJECTILE HAZARDS s &AILUREOFTHEWORKPIECEOFACCESSORIESOREVENOFTHETOOLITSELFMAY GENERATEHIGHVELOCITYPROJECTILES s !LWAYSWEARIMPACTRESISTANTEYEPROTECTIONDURINGOPERATIONOFTHE TOOL4HEGRADEOFPROTECTIONREQUIREDSHOULDBEASSESSEDFOREACH USE 7.2.2.5 ENTANGLEMENT HAZARDS s %NTANGLEMENTHAZARDCHOKINGSCALPINGANDORLACERATIONSCANOCCUR IFNECKWAREHAIRORGLOVESARENOTKEPTAWAYFROMTOOLANDACCESSORIES 7.2.2.6 OPERATING HAZARDS s 5SEOFTHETOOLMAYEXPOSETHEOPERATORSHANDSTOHAZARDSINCLUDING CRUSHINGIMPACTSCUTSANDABRASIONSANDHEAT7EARSUITABLEGLOVES TOPROTECTHANDS s /PERATORSANDMAINTENANCEPERSONNELMUSTBEPHYSICALLYABLETO HANDLETHEBULKWEIGHTANDPOWEROFTHETOOL s (OLDTHETOOLCORRECTLYBEREADYTOCOUNTERACTNORMALORSUDDEN MOVEMENTSnHAVEBOTHHANDSAVAILABLE s -AINTAINABALANCEDBODYPOSITIONANDSECUREFOOTING s +EEPHANDSAWAYFROMROTATINGORRECIPROCATIONACCESSORIESSPINDLES OROTHERMOVINGPARTS s 2ELEASETHESTARTANDSTOPDEVICEINTHECASEOFANINTERRUPTIONOFTHE ENERGYSUPPLY s 5SEONLYLUBRICANTSRECOMMENDEDBYTHEMANUFACTURER 7.2.2.7 REPETITIVE MOTIONS HAZARDS s 7HENUSINGAPOWERTOOLYOUMAYEXPERIENCEDISCOMFORTINYOUR HANDSARMSSHOULDERSNECKOROTHERPARTSOFYOURBODY s 7HILEUSINGAPOWERTOOLPOSITIONYOURBODYINACOMFORTABLE POSTURE-AINTAINSECUREFOOTINGANDAVOIDAWKWARDOROFFBALANCED POSTURES#HANGINGYOURPOSTUREDURINGEXTENDEDTASKSMAYHELP AVOIDDISCOMFORTANDFATIGUE s )FYOUEXPERIENCESYMPTOMSSUCHASPERSISTENTORRECURRINGDISCOMFORTPAINTHROBBINGACHINGTINGLINGNUMBNESSBURNINGSENSATION ORSTIFFNESSDONOTIGNORETHESEWARNINGSIGNS0ROMPTLYTELLYOUR EMPLOYERANDCONSULTAQUALIlEDHEALTHPROFESSIONAL 7.2.2.8 ACCESSORY HAZARDS s /NLYUSESIZESANDTYPESOFACCESSORIESANDCONSUMABLESTHATARE RECOMMENDEDBYTHEPOWERTOOLMANUFACTURER 7.2.2.9 WORKPLACE HAZARDS s 3LIPSTRIPSANDFALLSAREMAJORCAUSESOFWORKPLACEINJURY"EAWARE OFSLIPPERYSURFACESCAUSEDBYUSEOFTHETOOLANDALSOOFTRIPHAZARDS CAUSEDBYTHEAIRLINEORHYDRAULICHOSE s 0ROCEEDWITHCAREINUNFAMILIARSURROUNDINGS(IDDENHAZARDSMAY EXISTSUCHASELECTRICITYOROTHERUTILITYLINES s 4HISPOWERTOOLISNOTINTENDEDFORUSEINPOTENTIALLYEXPLOSIVEATMOSPHERESANDISNOTINSULATEDFROMCOMINGINTOCONTACTWITHELECTRIC POWER s -AKESURETHEREARENOELECTRICALCABLESGASPIPESETCTHATCOULD CAUSEAHAZARDIFDAMAGEDBYUSEOFTHETOOL 7.2.2.10 DUST AND FUME HAZARDS s $USTFROMSOMEWORKPROCESSESCANCAUSECANCERBIRTHDEFECTSOR OTHERRESPIRATORYDISEASES2ISKASSESSMENTOFTHESEHAZARDSAND IMPLEMENTATIONOFAPPROPRIATECONTROLSISESSENTIAL FP Air Tools - Florida-Pneumatic Manufacturing Corporation 851 Jupiter Park Lane, Jupiter FL 33458 s )FTHEPNEUMATICTOOLISUSEDINADUSTlLLEDENVIRONMENTEXHAUST AIRCANCAUSEADUSTHAZARD s $USTSANDFUMESGENERATEDWHENUSINGPOWERTOOLSCANCAUSE ILLHEALTHFOREXAMPLECANCERBIRTHDEFECTSASTHMAANDORDERMATITISRISKASSESSMENTOFTHESEHAZARDSANDIMPLEMENTATIONOF APPROPRIATECONTROLSOFISESSENTIAL s 2ISKASSESSMENTSHOULDINCLUDEDUSTCREATEDBYTHEUSEOFTHETOOL ANDTHEPOTENTIALFORDISTURBINGEXISTINGDUST s /PERATEANDMAINTAINTHEPOWERTOOLASRECOMMENDEDINTHESE INSTRUCTIONSTOMINIMIZEDUSTORFUMEEMISSIONS s $IRECTTHEEXHAUSTSOASTOMINIMIZEDDISTURBANCEOFDUSTINADUST lLLEDENVIRONMENT s 7HEREDUSTSORFUMESARECREATEDTHEPRIORITYSHALLBETOCONTROL THEM ATTHEPOINTOFEMISSION s !LLINTEGRALFEATURESORACCESSORIESFORTHECOLLECTIONEXTRACTIONOR SUPPRESSIONOFAIRBORNEDUSTORFUMESSHOULDBECORRECTLYUSED ANDMAINTAINEDINACCORDANCEWITHTHEMANUFACTURERSINSTRUCTIONS s 3ELECTMAINTAINANDREPLACETHECONSUMABLEINSERTEDTOOLAS RECOMMENDEDINTHESEINSTRUCTIONSTOPREVENTANUNNECESSARY INCREASEINDUSTORFUMES s 5SERESPIRATORYPROTECTIONASINSTRUCTEDBYYOUREMPLOYERORAS REQUIREDBYOCCUPATIONALHEALTHANDSAFETYREGULATIONS 7.2.2.11 NOISE HAZARDS s 5NPROTECTEDEXPOSURETOHIGHNOISELEVELSCANCAUSEPERMANENT DISABLINGHEARINGLOSSANDOTHERPROBLEMSSUCHASTINNITUSRINGINGBUZZINGWHISTLINGORHUMMINGINTHEEARS s 2ISKASSESSMENTOFTHESEHAZARDSANDIMPLEMENTATIONOFAPPROPRIATECONTROLSOFISESSENTIAL s !PPROPRIATECONTROLSTOREDUCETHERISKMAYINCLUDEACTIONSSUCHAS DAMPINGMATERIALSTOPREVENTWORKPIECESFROM@RINGING s 5SEHEARINGPROTECTIONASINSTRUCTEDBYYOUREMPLOYERORAS REQUIREDBYOCCUPATIONALHEALTHANDSAFETYREGULATIONS s /PERATEANDMAINTAINTHEPOWERTOOLASRECOMMENDEDINTHESE INSTRUCTIONSTOPREVENTANUNNECESSARYINCREASEINNOISELEVELS s 3ELECTMAINTAINANDREPLACETHECONSUMABLEINSERTEDTOOLAS RECOMMENDEDINTHESEINSTRUCTIONSTOPREVENTANUNNECESSARY INCREASEINNOISE 7.2.2.12 VIBRATION HAZARDS s %XPOSURETOVIBRATIONCANCAUSEDISABLINGDAMAGETOTHENERVES ANDBLOODSUPPLYOFTHEHANDSANDARMS s 7EARWARMCLOTHINGWHENWORKINGINCOLDCONDITIONSANDKEEP YOURHANDSWARMANDDRY s )FYOUEXPERIENCENUMBNESSTINGLINGPAINORWHITENINGOFTHESKIN INYOURlNGERSORHANDSSTOPUSINGTHEPOWERTOOLANDTELLYOUR EMPLOYER9OUSHOULDALSOSEEKMEDICALADVICEFROMAQUALIlED OCCUPATIONALHEALTHPROFESSIONAL s /PERATEANDMAINTAINTHEPOWERTOOLASRECOMMENDEDINTHESE INSTRUCTIONSTOPREVENTANUNNECESSARYINCREASEINVIBRATION s 3ELECTMAINTAINANDREPLACETHECONSUMABLEINSERTEDTOOLAS RECOMMENDEDINTHESEINSTRUCTIONSTOPREVENTANUNNECESSARY INCREASEINVIBRATIONLEVELS s 3UPPORTTHEWEIGHTOFTHETOOLINASTANDTENSIONERORBALANCER BECAUSETHEOPERATORCANTHENUSEALIGHTERGRIPTOSUPPORTTHETOOL s (OLDTHETOOLWITHALIGHTBUTSAFEGRIPTAKINGACCOUNTOFTHE REQUIREDHANDREACTIONFORCESBECAUSETHERISKFROMVIBRATIONIS GENERALLYGREATERWHENTHEGRIPFORCEISHIGHER 7.2.3ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC POWER TOOLS - AIR SUPPLY & CONNECTION HAZARDS s !IRUNDERPRESSURECANCAUSESEVEREINJURY s !LWAYSSHUTOFFAIRSUPPLYDRAINHOSEOFAIRPRESSUREANDDISCONNECTTOOLFROMAIRSUPPLYWHENNOTINUSEBEFORECHANGINGACCESSORIESORWHENMAKINGREPAIRS s .EVERDIRECTAIRATYOURSELFORANYONEELSE s 7HIPPINGHOSESCANCAUSESEVEREINJURY!LWAYSCHECKFORDAMAGEDORLOOSEHOSESANDlTTINGS s 7HENEVERUNIVERSALTWISTCOUPLINGSCLAWCOUPLINGSAREUSEDLOCK PINSMUSTBEINSTALLED s $ONOTEXCEEDTHEMAXIMUMAIRPRESSURESTATEDONTHETOOL s 5SEWHIPCHECKSAFETYCABLESTOSAFEGUARDAGAINSTPOSSIBLEHOSETO TOOL ANDHOSETOHOSECONNECTIONFAILURE s .EVERCARRYANAIRTOOLBYTHEHOSE Safety Information (continued) AIR COMPRESSOR AND AIR TOOL SAFETY 1. Risk of Bursting. Do not adjust the regulator to result in output pressure greater than the marked maximum pressure of this air tool. WARNING: Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: 2. Ensure the hose is free of obstructions or snags. Entangled or snarled hoses can cause loss of balance or footing and may become damaged. Lead from lead based paint, crystalline silica from bricks and cement and other masonry products, arsenic and chromium from chemically-treated lumber. 3. Never leave a tool unattended with the air hose attached. Your risk from those exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well-ventilated area, and work with approved safety equipment, such as dust masks that are specifically designed to filter out microscopic particles. 4. Do not operate this tool if it does not contain a legible warning label. 5. Do not continue to use a tool or hose that leaks air or does not function properly. 6. Never direct a jet of compressed air toward people or animals. 7. Protect your lungs. Wear a face or dust mask if the operation is dusty. Important Warnings Non-Rotary Percussive Power Tool 1. Accessory Hazards 2. Disconnect the non-rotary percussive power tool from the energy supply before changing the inserted tool or accessory. 3. Use only sizes and types of accessories and consumables that are recommended by the non-rotary percussive power tool manufacturer; do not use other types of sizes of accessories and consumables. 4. For hammers, where appropriate, never use any chisel as hand struck tool. They are specifically designed and heat treated for use only in non-rotary percussive power tools. 5. For hammers and breakers, where appropriate, never use blunt chisels, as they require excessive pressure and can break from failure. Blunt tool-pieces can increase vibration and, therefore, sharp tools should always be used. 6. Avoid direct contact with the inserted tool during and after use, as it can be hot or sharp. 7. Never adjust the non rotary percussive tool, or change the accessory, backing pad, unless the air supply and air hose is disconnected from the tool. 8. Always ensure that you are aware of the direction of the material chips and fragments being created by the tools operation and ensure that the material chips and fragments are not directed to the operator or other persons in the area. 9. Eye protection, hearing protection, safety gloves and safety aprons must always we worn when operating a non rotary percussive tool. 10. Only personnel trained in the correct methods to change accessories and accessory retainers should conduct these operations. 11. Never operate the non rotary percussive tool unless the accessory retainer supplied by the non rotary percussive tool manufacturer is correctly fitted. Specifications Description Heavy Duty .498” Hammer Model No. FP-660A Noise Level (dBA): 95.30 Vibration Level (m/sec2): 20.92 Blows Per Strokes Shank Min. (in.) Opening 2,200 4.6 0.498 Retainer Type Weight (lbs.) Spring 4.75 Length Air Inlet Rec. Hose Rec. Air AirCons. (in.) (NPT) Size Pressure CFM 8-15/16 1/4 3/8 I.D. 90 psi 7 FLORIDA-PNEUMATIC.COM Please contact 1-800-356-3392 for further assistance. Installation 1 Cleaning the air hose Ƒ A 3/8" air hose is required, with a maximum length of 25 ft. Ƒ Clean the air hose of accumulated dust and moisture before connecting it to the air supply. NOTE: If a longer air hose is required, connect a 1/2" air hose to the 3/8" air hose to ensure the air hammer has the necessary air supply. Recommended Air Line Set-Up Part Description A Air Tool B Quick Plug C Quick Coupler D Air Hose E In-line Regulator F In-line Lubricator G In-line Filter H Air Compressor Maintenance Ensure the air line is shut-off and drained of air before removing this tool for service or changing sockets. This will prevent the tool from operating if the throttle is accidentally engaged. LUBRICATION Ƒ An in-line filter-regulator-lubricator is recommended as it increases tool life and keeps the tool in sustained operation. Ƒ Regularly check and fill the in-line lubricator with air tool oil. Avoid using excessive amounts of oil. Ƒ Adjust the in-line lubricator by placing a sheet of paper next to the tool’s exhaust ports and holding the throttle open approximately 30 seconds. The lubricator is properly set when a light stain of oil collects on the paper. Ƒ If it is necessary to store the tool for an extended period of time (overnight, weekend, etc.), generously lubricate the tool through the air inlet. Run the tool for approximately 30 seconds to ensure the oil is evenly distributed throughout the tool. Store the tool in a clean and dry environment. Ƒ Recommended lubricants: Air tool oil or any other high grade turbine oil containing moisture absorbent, rust inhibitors, metal wetting agents, and an EP (extreme pressure) additive. FP Air Tools - Florida-Pneumatic Manufacturing Corporation 851 Jupiter Park Lane, Jupiter FL 33458 Operation 1 Operating the air hammer 2 Ƒ This Air Hammer is designed to operate on 90 PSIG. Lower pressure (below 90 PSIG) will reduce performance of the tool. Higher air pressure (over 90 PSIG) raises the performance of the tool beyond its rated capacity and could cause serious damage to the tool and the user. Installing the chisel WARNING: Disconnect the tool from the air supply before servicing or changing accessories. Ƒ To insert the chisel, press the loop on the retainer spring to the side and push the chisel into the cylinder of the air hammer. Release the loop. Ƒ Ensure the chisel is properly held by the retainer spring before use. 3 Removing the chisel Ƒ Rotate the spring counterclockwise to remove the retainer spring. Ƒ Pull the chisel out of the air hammer. 4 Operating the air hammer Ƒ Place the cutting edge of the chisel against the work piece and then press the trigger. WARNING: Do not operate the tool without the chisel in cylinder or allow the chisel to be driven out of the cylinder. Internal damage will result if the piston strikes the cylinder wall. FLORIDA-PNEUMATIC.COM Please contact 1-800-356-3392 for further assistance. Troubleshooting Problem Possible Cause Solution The tool runs slowly or will not operate. There is grit or gum in the tool. Flush the tool with air tool oil or gum solvent. The tool is out of oil. Lubricate the tool according to the lubrication instructions in this manual. The air pressure is low. Ƒ Adjust the regulator on the tool to the maximum setting. Ƒ Adjust the compressor regulator to the tool’s maximum setting of 90 psi. The air hose leaks. Tighten and seal the hose fittings with pipe thread tape if leaks are found. The air pressure drops. Ƒ Ensure the hose is the proper size. Long hoses or tools using large volumes of air may require a hose with an I.D. of ½" or larger depending on the total length of the hose. Ƒ Do not use a multiple number of hoses connected together with a quick connect fitting. This causes additional pressure drops and reduces the tool power. Directly connect the hoses together. There is moisture blowing out of the tool’s exhaust. There is a worn rotor blade in the motor. Replace the rotor blade. There is a worn ball bearing in the motor. Remove and inspect the bearing for rust, dirt, and grit. Replace or clean and grease the bearing with bearing grease. There is water in the tank. Drain the tank. (See the air compressor manual for instructions.) Lubricate the tool and run it until water is not evident. Lubricate the tool again and run for 1-2 seconds. Limited Warranty Florida Pneumatic Manufacturing Corporation warrants its tools to be free from defects in materials and workmanship. Tools thought to be defective should be returned to the factory, or an authorized service center, transportation charges prepaid, for examination and consequent repair or replacement. This warranty does not cover damage to tools arising from alteration, abuse, or use for other than their intended purpose and does not cover any repairs or replacement made by anyone other than Florida Pneumatic Manufacturing Corporation or its authorized repair stations. The duration of the Warranty and any other Warranty including, but not limited to, any implied Warranty of merchantability is expressly limited to two years, beginning from the date of the delivery to the original user. The obligation of Florida Pneumatic Manufacturing Corporation under any Warranty, express or implied, is limited solely to the repair or replacement at its factory or authorized repair station of any part which shall prove defective. FP Air Tools - Florida-Pneumatic Manufacturing Corporation 851 Jupiter Park Lane, Jupiter FL 33458 Service Parts / Exploded View Drawing 19 8 6 1 5 3 7 16 18 15 17 2 10 4 9 20 11 21 22 12 13 14 Ref Part Number # Description Qty Ref Part Number # Description Qty. 1 919501 Handle 1 13 919513 Spring 1 2 919502 Cylinder(5X) 1 14 919514 Plug 1 3 919503 Piston(5X) 1 15 9SP0416 Pin 1 4 919504 Bush 1 16 9SP0420 Roll Pin 1 5 919505 Valve Box 1 17 9132605 Assistant Lever 1 6 919506 Valve 1 18 9132601 Lever 1 7 9132304 Pin 2 19 9132103 Stopper Pin 1 8 919508 Valve Seat 1 20 919520 Exhaust Cover 1 9 919509 Throttle Bush 1 *21 919521 Retainer Spring 1 10 9132201 Inlet Bushing 1 *22 919522 Bee Hive Spring 1 11 919511 Valve Stem 1 12 919512 O-Ring 1 FLORIDA-PNEUMATIC.COM Please contact 1-800-356-3392 for further assistance. Questions, problems, missing parts? Call Customer Service 8 a.m.-5 p.m., EST, Monday-Friday 1-800-356-3392 FLORIDA-PNEUMATIC.COM Retain this manual for future use. FP Air Tools - Florida-Pneumatic Manufacturing Corporation 851 Jupiter Park Lane, Jupiter FL 33458
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