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H e a t e d G l a s s S h e l f
M e r c h a n d i s e r
Model:
HSM-38/3S
HSM-48/5S
• InstallatIon
• operatIon
• MaIntenance
W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA
PHONE: 262.251.3800 • 800.558.8744
USA
/
CANADA
FAX: 262.251.7067 • 800.329.8744
U
.
S
.
A
.
ONLY www.alto-shaam.com
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AltoShaam-webshop.nl
Delivery ............................................................................. 1
Unpacking ........................................................................ 1
Safety Procedures and Precautions ................................. 2
Installation
Installation Requirements and Leveling ...................... 3
Clearance Requirements ............................................. 3
Weights ....................................................................... 3
Dimension Drawings ................................................... 4
Options and Accessories ............................................ 4
Product Capacity ........................................................ 4
Electrical Specifications.............................................. 6
User Safety Information .............................................. 7
Before Initial Use ......................................................... 7
Operating Instructions
Operation Instructions ................................................ 8
General Holding Guidelines ........................................ 9
Care and Cleaning
Cleaning and Preventative Maintenance .................. 10
Protecting Stainless Steel Surfaces.......................... 10
Cleaning Agents ........................................................ 10
Cleaning Materials .................................................... 10
Equipment Care and Cleaning .................................. 11
Sanitation
Sanitation/Food Safety ............................................. 12
Internal Food Product Temperatures ........................ 12
Service
Exterior Service Views & Parts Lists .................... 13-18
Electronic Components & Parts Lists .................. 19-21
Wire Diagrams
Always refer to the wire diagram(s) included with the unit for most current version.
Warranty
Transportation Damage and Claims .......... Back Cover
Limited Warranty ........................................ Back Cover
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d e l i V e r y
This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier.
See Transportation Damage and Claims section located in this manual.
This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered.
Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to ensure prompt service in the event of a warranty parts and labor claim.
This manual must be read and understood by all people using or installing the equipment model. Contact the Alto-Shaam Tech Team Service
Department if you have any questions concerning installation, operation, or maintenance.
note:
All claims for warranty must include the full model number and serial number of the unit.
U n P a c k i n g
1. Carefully remove the appliance from the carton or crate.
note:
Do not discard the carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation.
®
®
2. Read all instructions in this manual carefully before initiating the installation of this appliance.
DO NOT DISCARD THIS MANUAL.
This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional
manuals are available from the Alto-Shaam
Tech Team Service Department.
3. Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.
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Safety ProcedUreS and PrecaUtionS
Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual.
d a n g e r
Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.
w a r n i n g
Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored.
c a U t i o n
Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored. c a U t i o n
Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.
n o t e :
Used to notify personnel of installation, operation, or maintenance information that is important but not hazard related.
1. This appliance is intended to cook, hold or process foods for the purpose of human consumption. No other use for this appliance is authorized or recommended.
2. This appliance is intended for use in commercial establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.
3. Any troubleshooting guides, component views, and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel.
4. This manual should be considered a permanent part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.
n o t e
For equipment delivered for use in any location regulated by the following directive:
DO NOT DISPOSE OF ELECTRICAL
OR ELECTRONIC EQUIPMENT WITH
OTHER MUNICIPAL WASTE.
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. 2
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i n S t a l l a t i o n
S i t e i n S t a l l a t i o n
This appliance, complete with unattached items and accessories, may be delivered in one or more packages. Check to insure that all accessories that were ordered have been received with the unit.
Lift the appliance from the pallet with a fork lift truck positioned at the back of the appliance.
Care must be taken when moving this unit into place because of its glass components, and it tends to be top heavy. The five-shelf merchandiser has heavy duty swivel casters with brakes.
®
Alto-Shaam heated shelf units are designed for the purpose of maintaining hot food at a temperature for safe consumption. The unit must be installed on a level surface in a location that will permit the equipment to function for its intended purpose and allow adequate access for proper cleaning and maintenance. Level the appliance from side to side and back to back with the use of a spirit level.
d a n g e r
IMPROPER INSTALLATION,
ALTERATION, ADJUSTMENT,
SERVICE, OR MAINTENANCE COULD
RESULT IN SEVERE INJURY, DEATH,
OR CAUSE PROPERTY DAMAGE.
READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING
THIS EQUIPMENT.
In order to maintain NSF standards, counter models must be sealed at bottom by NSF approved sealant, or equipped with casters or 4" (102mm) legs to provide minimum unobstructed space beneath the unit. Floor units must also be sealed at bottom or have casters or
6" (152mm) legs to provide minimum unobstructed space beneath the unit. Warranty will become null and void if these directions are not followed.
weight
net
hSM-38/3S - three Shelf Unit
335 lb (152 kg) ship
595 lb (270 kg) crate dimensions
: l x w x h
36" x
46" x
65"
(914mm x 1168mm x 1651mm)
Do not install near a cold air source as a freezer, air conditioning vents, or in any area where outside air fluctuation can affect performance. This appliance must not be affected by steam, grease, dripping water, high temperatures, or any other adverse conditions.
weight hSM-48/5S - fiVe Shelf Unit
net ship
540 lb (245 kg)
965 lb (438 kg) crate dimensions
: l x w x h
45" x
52" x
87"
(1143mm x 1321mm x 2210mm)
c a U t i o n
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
clearance reQUireMentS
4" (102mm) at back of unit
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S i t e i n S t a l l a t i o n i n S t a l l a t i o n
hSM-48/5S oPtionS & acceSSorieS
Custom Panel Colors
Black or Burgundy
Pass-through Design
Rear Sliding Doors
Available
Available
ProdUct caPacity - hSM-48/5S
150 lb (68 kg) maximum each shelf
Ten (10) chicken boats with dome cover
48-1/4" (1224mm)
7-7/8"
(200mm)
21-5/8"
(549mm) pg
. 4
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8" (203mm)
Electrical Connection
4" (102mm)
1/16" (7mm)
27-1/4" (692mm)
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S i t e i n S t a l l a t i o n i n S t a l l a t i o n hSM-38/3S oPtionS & acceSSorieS
Cabinet
Burgundy
Brushed Stainless Steel
Black
Custom Panel Colors
Burgundy or Black
Pass-through Design
Rear Sliding Doors
5002703
5004919
5004920
Available
Available
ProdUct caPacity - hSM-38/3S
72 lb (33 kg) maximum each shelf
Eight (8) chicken boats with dome cover
38" (968mm)
9-5/16" (235mm)
7-1/16" (179mm)
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7-1/16" (179mm)
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6-7/16" (162mm)
27-5/16" (694mm) pg
. 5
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i n S t a l l a t i o n
e l e c t r i c a l
An identification tag is permanently mounted on the cabinet.
Permanent wiring or electrical outlets for this appliance must be installed by a licensed electrician in accordance with local, country, or national codes.
This appliance must be connected to a dedicated circuit: (see below)
HSM-38/3S –– 20 Amp circuit
HSM-48/5S –– 30 Amp circuit
Always position the appliance so the power supply cord is easily accessible in case of emergency. Plug the unit into a properly grounded receptacle ONLY.
Arcing will occur when connecting or disconnecting the unit unless all controls are in the OFF position.
electrical, hSM-48/5S fiVe Shelf Unit voltage phase cycle
/ hz amps
kW
208
240
380-415
1
1
60
60
20.6 4.3
24 5.7
cord
, no plug
NeMa
L6-30P
30A-250v
recommended
must be on its own
30 amp circuit
3 50/60 10 5.7 cord
, no plug
electrical, hSM-38/3S three Shelf Unit voltage phase cycle
/ hz amps
kW
208 1 60 10.8 2.3
240 1 60 12.5 3.0
must be on it
’ s own
20 amp circuit
NeMa
6-20P
20A-250v
recommended
230 1 50/60 11.8 2.7 cord
, no plug
For CE approved units: To prevent an electrical
shock hazard between the appliance and other appliances or metal parts in close vicinity, an equalization-bonding stud is provided. An equalization bonding lead must be connected to this stud and the other appliances / metal parts to provide sufficient protection against potential difference. The terminal is marked with the following symbol.
Wire diagrams are included in the literature package supplied with the unit.
hard wired models:
Hard wired models must be equipped with a country certified external allpole disconnection switch with sufficient contact separation.
If a power cord is used for the connection of the product an oil resistant cord like H05RN or H07RN or equivalent must be used.
note
:
Where local codes and CE regulatory requirements apply, appliances must be connected to an electrical circuit that is protected by an external GFCI outlet.
d a n g e r
ENSURE POWER SOURCE
MATCHES VOLTAGE IDENTIFIED
ON APPLIANCE RATING TAG.
d a n g e r
To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/
NFPA No. 70. In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian
Electrical Code Part 1 or local codes.
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. 6
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i n S t a l l a t i o n
U S e r S a f e t y i n f o r M a t i o n
This appliance is intended for use in commercial establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.
Before initial Use:
Before operating the merchandiser, clean it with a damp cloth and mild soap solution. Glass cleaner can be used on the glass.
Special instructions:
1.
Do not allow liquids or food to come in direct contact with the glass shelves.
2.
Use hand protection when handling hot items.
3.
Be certain only hot foods in appropriate heat tested containers are used.
4.
It is recommended that plastic or paper containers be used. Pans or dishes can scratch the glass.
5.
Be careful not to overheat as this may cause some containers to melt.
6.
Do not stack containers.
heating characteristics
The heated upper glass surface provides even heat transfer to hot food in heat tested containers that are held in direct contact with the glass top.
To avoid personal injury and damage to the unit, treat glass with care.
Remember –– glass can shatter.
c a U t i o n
METAL PARTS OF THIS EQUIPMENT
BECOME EXTREMELY HOT WHEN
IN OPERATION. TO AVOID BURNS,
ALWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.
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HSM-48/5S - Five Shelf o P e r a t i o n
on
/ off
switch light
switch
HSM-38/3S - Three Shelf
bottom shelf 2nd shelf from bottom
3rd shelf from bottom
4th shelf from bottom top shelf on
/ off
switch light
switch bottom shelf middle shelf top shelf
1. check that the unit is connected to the
2. appropriate power source.
Slide open the control panel. Press power and light switches on.
3. turn thermostat(s) to a predetermined number and preheat for 30 minutes.
Each shelf has its own thermostat control numbering from 0 to 10. When the thermostat is turned clockwise to the determined number, the indicator light will illuminate and will remain lit as long as the shelf is calling for heat.
The indicator light will go OUT when the temperature on the glass top reaches the set number determined by the operator. It will then cycle “ oN
/ off
” at this holding point.
The proper temperature range for the food being held will depend on the food type, the packaging, and the quantity of product.
When holding food for prolonged periods, it is advisable to periodically check the internal temperature of each item to assure maintenance of the proper temperature range.
4. load prepackaged hot foods into the merchandiser.
Before loading food into the unit, use a pockettype meat thermometer to make certain all products have reached an internal temperature of 160° F (71°C) or higher. If any food product is not at proper serving temperature, use a Halo
Heat cooking and holding oven or Combitherm
Oven to bring the product within the correct temperature range.
The shelves will hold a steady even heat as assigned. The user must determine what set point can be used regarding each food item
held on its corresponding shelf. It is
recommended that a similar food product be
placed on each shelf.
Always use the top shelf for the highest heat assignment, and the bottom shelf for the lowest heat assignment.
5. occasionally stir or rotate foods as needed.
Wipe spills immediately to assure maximum eye appeal and minimize end-of-the-day cleanup.
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. 8
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o P e r a t i o n
g e n e r a l h o l d i n g g U i d e l i n e S
Chefs, cooks and other specialized food service personnel employ varied methods of cooking. Proper holding temperatures for a specific food product must be based on the moisture content of the product, product density, volume, and proper serving temperatures. Safe holding temperatures must also be correlated with palatability in determining the length of holding time for a specific product.
Halo Heat maintains the maximum amount of product moisture content without the addition of water, water vapor, or steam. Maintaining maximum natural product moisture preserves the natural flavor of the product and provides a more genuine taste. In addition to product moisture retention, the gentle properties of Halo Heat maintain a consistent temperature throughout the cabinet without the necessity of a heat distribution fan, thereby preventing further moisture loss due to evaporation or dehydration.
When product is removed from a high temperature cooking environment for immediate transfer into equipment with the lower temperature required for hot food holding, condensation can form on the outside of the product and on the inside of plastic containers used in self-service applications. Allowing the product to release the initial steam and heat produced by high temperature cooking can alleviate this condition. To preserve the safety and quality of freshly cooked foods, however, a maximum of 1 to 2 minutes must be the only time period allowed for the initial heat to be released from the product.
This appliance is equipped with a thermostat indicating a range of between 0 and 10. Use a metalstemmed thermometer to measure the internal temperature of the product(s) being held. Adjust the thermostat setting to achieve the best overall setting based on internal product temperature.
h o l d i n g t e M P e r a t U r e r a n g e
Meat
BEEF ROAST — Rare
BEEF ROAST — Med/Well Done
BEEF BRISKET
CORn BEEF
PASTRAMI
PRIME RIB — Rare
STEAKS — Broiled/Fried
RIBS — Beef or Pork
VEAL
HAM
PORK
LAMB
PoUltry
CHICKEn — Fried/Baked
DUCK
TURKEy
GEnERAL
fiSh/Seafood
FISH — Baked/Fried
LOBSTER
SHRIMP — Fried
Baked goodS
BREADS/ROLLS
MiScellaneoUS fahrenheit
130°F
155°F
160° — 175°F
160° — 175°F
160° — 175°F
130°F
140° — 160°F
160°F
160° — 175°F
160° — 175°F
160° — 175°F
160° — 175°F
160° — 175°F
160° — 175°F
160° — 175°F
160° — 175°F
160° — 175°F
160° — 175°F
160° — 175°F
120° — 140°F
71° — 79°C
71° — 79°C
71° — 79°C
71° — 79°C
71° — 79°C
71° — 79°C
71° — 79°C
49° — 60°C
CASSEROLES
DOUGH — Proofing
EGGS —Fried
FROZEn EnTREES
HORS D'OEUVRES
PASTA
PIZZA
POTATOES
PLATED MEALS
SAUCES
SOUP
VEGETABLES
160° — 175°F
80° — 100°F
150° — 160°F
160° — 175°F
160° — 180°F
160° — 180°F
160° — 180°F
180°F
140° — 165°F
140° — 200°F
140° — 200°F
160° — 175°F
71° — 79°C
27° — 38°C
66° — 71°C
71° — 79°C
71° — 82°C
71° — 82°C
71° — 82°C
82°C
60°— 74°C
60° — 93°C
60° — 93°C
71° — 79°C
THE HOLDING TEMPERATURES LISTED ARE SUGGESTED GUIDELINES ONLY
.
ALL
FOOD HOLDING SHOULD BE BASED ON INTERNAL PRODUCT TEMPERATURES
.
ALWAYS FOLLOW LOCAL HEALTH
(
HYGIENE
)
REGULATIONS FOR ALL INTERNAL
TEMPERATURE REQUIREMENTS
.
celSiUS
54°C
68°C
71° — 79°C
71° — 79°C
71° — 79°C
54°C
60° — 71°C
71°C
71° — 79°C
71° — 79°C
71° — 79°C
71° — 79°C
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c a r e a n d c l e a n i n g c l e a n i n g a n d P r e V e n t a t i V e M a i n t e n a n c e
Protecting StainleSS Steel SUrfaceS
It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, or inappropriate chemicals can completely destroy the protective surface layer of stainless steel. Abrasive pads, steel wool, or metal implements will abrade surfaces causing damage to this protective coating and will eventually result in areas of corrosion.
Even water, particularly hard water that contains high to moderate concentrations of chloride, will cause oxidation and pitting that result in rust and corrosion. In addition, many acidic foods spilled and left to remain on metal surfaces are contributing factors that will corrode surfaces.
Proper cleaning agents, materials, and methods are vital to maintaining the appearance and life of this appliance. Spilled foods should be removed and the area wiped as soon as possible but at the very least, a minimum of once a day.
Always thoroughly rinse surfaces after using a cleaning agent and wipe standing water as quickly as possible after rinsing.
cleaning agentS
Use non-abrasive cleaning products designed for use on stainless steel surfaces. Cleaning agents must be chloride-free compounds and must not contain quaternary salts. Never use hydrochloric acid (muriatic acid) on stainless steel surfaces.
Always use the proper cleaning agent at the manufacturer's recommended strength.
Contact your local cleaning supplier for product recommendations.
cleaning MaterialS
The cleaning function can usually be accomplished with the proper cleaning agent and a soft, clean cloth. When more aggressive methods must be employed, use a non-abrasive scouring pad on difficult areas and make certain to scrub with the visible grain of surface metal to avoid surface scratches. Never use wire brushes, metal scouring pads, or scrapers to remove food residue.
c a U t i o n
N
O
SCRAPER
S
N
O
W
IRE
BRUS
H
S
E
N
O
ST
EEL PA
D
S
TO PROTECT STAINLESS STEEL
SURFACES, COMPLETELY AVOID
THE USE OF ABRASIVE CLEANING
COMPOUNDS, CHLORIDE BASED
CLEANERS, OR CLEANERS
CONTAINING QUATERNARY SALTS.
NEVER USE HYDROCHLORIC ACID
(MURIATIC ACID) ON STAINLESS
STEEL. NEVER USE WIRE
BRUSHES, METAL SCOURING
PADS OR SCRAPERS.
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. 10
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c a r e a n d c l e a n i n g
The cleanliness and appearance of this unit will contribute considerably operating efficiency and savory, appetizing food.
Good equipment that is kept clean works better and lasts longer.
clean the Unit thoroUghly after each USe
Turn lights and adjustable thermostat(s) to the
“OFF” position. Disconnect unit from power source, and let cool.
2.
Remove, cover or wrap, and store food product under refrigeration.
Do not clean the glass when hot.
The glass should be cleaned regularly with fresh warm water, a mild detergent, and a clean, non-abrasive cloth. Glass cleaner can be used.
4.
Clean other interior components with a damp cloth or sponge and any good commercial detergent at the recommended strength.
Spray heavily soiled areas with a water soluble degreaser and let stand for 10 minutes, then remove soil with a plastic scouring pad.
6.
Clean control panel, vents, handles, and gaskets thoroughly since these areas harbor food debris.
note:
Avoid the use of abrasive cleaning compounds, chloride based cleaners, or cleaners containing quaternary salts.
Never use hydrochloric acid
(muriatic acid) on stainless steel.
7.
Rinse surfaces by wiping with sponge and clean, warm water.
8.
Remove excess water with sponge and wipe dry with a clean cloth or air dry.
9.
Interior can be wiped with a sanitizing solution after cleaning and rinsing. This solution must be approved for use on food contact surfaces. to
10.
To help maintain the protective film coating on any polished stainless steel, clean the exterior of the cabinet with a cleaner recommended for stainless steel surfaces. Spray the cleaning agent on a clean cloth and wipe with the grain of the stainless steel.
Always follow appropriate state or local health
(hygiene) regulations regarding all applicable cleaning and sanitation requirements for foodservice equipment.
d a n g e r
AT NO TIME SHOULD THE INTERIOR
OR EXTERIOR BE STEAM CLEANED,
HOSED DOWN, OR FLOODED WITH
WATER OR LIQUID SOLUTION OF
ANY KIND. DO NOT USE WATER JET
TO CLEAN.
SeVere daMage or electrical haZard coUld reSUlt.
WARRANTY BECOMES VOID IF
APPLIANCE IS FLOODED
d a n g e r diSconnect Unit froM
Power SoUrce Before cleaning or SerVicing.
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S a n i t a t i o n
Food fl avor and aroma are usually so closely related that it is diffi cult, if not impossible, to separate them.
There is also an important, inseparable relationship between cleanliness and food fl avor. Cleanliness, top operating effi ciency, and appearance of equipment contribute considerably to savory, appetizing foods. Good equipment that is kept clean, works bett er and lasts longer.
The most accurate method of measuring safe temperatures of both hot and cold foods is by internal product temperature. A quality thermometer is an eff ective tool for this purpose, and should be routinely used on all products that require holding at a specifi c temperature.
Most food imparts its own particular aroma and many foods also absorb existing odors. Unfortunately, during this absorption there is not distinction between GOOD and BAD odors The majority of objectionable fl avors and odors troubling food service operations are caused by bacteria growth. Sourness, rancidity, mustiness, stale or other OFF fl avors are usually the result of germ activity.
The easiest way to insure full, natural food fl avor is through comprehensive cleanliness. This means good control of both visible soil (dirt) and invisible soil
(germs). A through approach to sanitation will provide essential cleanliness. It will assure an att ractive appearance of equipment, along with maximum effi ciency and utility. More importantly, a good sanitation program provides one of the key elements in the prevention of food-borne illnesses.
A controlled holding environment for prepared foods is just one of the important factors involved in the prevention of food-borne illnesses. Temperature monitoring and control during receiving, storage, preparation, and the service of foods are of equal importance.
A comprehensive sanitation program should focus on the training of staff in basic sanitation procedures. This includes personal hygiene, proper handling of raw foods, cooking to a safe internal product temperature, nd the routine monitoring of internal temperatures from receiving through service.
Most food-borne illnesses can be prevented through proper temperature control and a comprehensive program of sanitation. Both these factors are important to build quality service as the foundation of customer satisfaction. Safe food handling practices to prevent foodborne illness is of critical importance to the health and safety of your customers.
HACCP, an acronym for Hazard Analysis (at) Critical
Control Points, is a quality control program of operating procedures to assure food integrity, quality, and safety.
Taking steps necessary to augment food safety practices is both cost eff ective and relatively simple. While HACCP guidelines go far beyond the scope of this manual, additional information is available by contacting:
CENTER FOR FOOD SAFETY AND APPLIED
NUTRITION FOOD AND DRUG ADMINISTRATION
1-888-SAFEFOOD
INTERNAL FOOD PRODUCT TEMPERATURES
H OT FOOD S
DAnGER ZOnE 40° TO 140°F (4° TO 60°C)
CRITICAL ZOnE 70° TO 120°F (21° TO 49°C)
SAFE ZOnE (60° TO 74°C)
DAnGER ZOnE
SAFE ZOnE
140° TO 165°F
COLD FOOD S
ABOVE 40°F
36° TO 40°F
FROZEN FOOD S
ABOVE 32°F
(ABOVE 4°C)
(2° TO 4°C)
DAnGER ZOnE
CRITICAL ZOnE
SAFE ZOnE
0° TO 32°F
0°F or below
(ABOVE 0°C)
(-18° TO 0°C)
(-18°C or below) pg
. 12
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S e r V i c e
exterior SerVice View a
HSM-48/5S Shown
22
6
29
13
13
11
11
28
7
12
26
12
26
13
13
24
22
16
30
3
23
1
24
14
24
24
2
17
14
8
18
25
19
10
13
5
2
3
24
1
16
15
4
24
20
Part numbers and drawings are subject to change without notice.
HSM inStallation
/ operation
/
Service Manual
AltoShaam-webshop.nl
pg
. 13
AltoShaam-webshop.nl
S e r V i c e
exterior PartS liSt a
28
29
30
25
26
27
18
19
20
21
22
23
24
13
14
15
16
10
11
8
9
12
iteM
1
2
3
4
5
6
7
17
Model > hSM-38/3S hSM-48/5S deScriPtion
BASE GLASS PAnEL SEPARATOR
BASE PAnEL SHELF FT/BK TRIM
BASE PAnEL GLASS RT/LF TRIM
InSULATIOn PAnEL
FRAME RT TOP SUPPORT BRACKET
FRAME LF TOP SUPPORT BRACKET
BRACKET, RETAInER, GFCI
PAnEL, CIRCUIT BREAKER
GFCI HOUSInG, HSM-38 ( not SHown
)
InnER WALL PAnEL ASSEMBLy
BLOCK, TERMInAL, POWER
BLOCK, TERMInAL, SEnSOR
BUSHInG, 1/2" HOLE
BUSHInG, 3/4" WHITE SnAP
BUSHInG, 1" HOLE
BUSHInG, 3/8" BLACK HOLE
CORDSET 208-240V
230V
380-415V
Part no.
Qty Part no.
Qty
1003446 1 1002831 1
1003439
1002834
1003501
2
2
1
1002833
1002834
2
2
1
1004336
1004337
1
1
1003932
1004336
1004337
1
1
—
—
5003681
5003665
BK-34069
BK-34070
BU-3006
BU-3008
BU-33619
BU-3419
CD-3607
CD-33490
—
—
—
1
1
1
1
4
6
2
10
9 FT
1009427
5002006
—
5002408
BK-34069
BK-34070
BU-3006
BU-3008
BU-33619
BU-3419
CD-3304
—
CD-3304
1
1
—
3
2
4
12
1
2
2
9 FT
GFCI BASE, 50 AMP, 120/240V SERIES 1
GFCI, 50 AMP, 120/240V. SERIES 1
CASTER, 3", SWIVEL W/BRAKE
FEET, 4", ADJUSTABLE, HSM-38 ( not SHown
)
FRAME
InSULATIOn
RIVET, BLInD, #44, S/S
CI-34104
CI-34105
1
1
SCREW, 10-32 x 1 1/2" PHIL 18-8 S/S
SCREW, 6-32 x 1/4" PAn HD
SC-2162
—
SCREW, 6-32 x 3/8" RD HD, HSM-38 ( not SHown
) SC-23455
SCREW, 8-32 x 1/4" PHIL
SCREW,10-32 x1/2, nF PHIL TRUSS
TAPE, 3/16" x 1/2" FOAM
SC-2459
SC-2661
2
—
4
1
12
TA-25621 12 FT
CI-34104
CI-34105
—
FE-27153
—
4
CS-24351
—
4
—
FR-26267 1 FR-26268 1
In-22265
22sqft
In-22265
24sqft
RI-2100 54 RI-2100 48
SC-2162
SC-22500
—
SC-2459
SC-2661
1
1
2
8
—
1
8
TA-25621 12 FT
d a n g e r
ENSURE POWER SOURCE
MATCHES VOLTAGE IDENTIFIED
ON APPLIANCE RATING TAG.
pg
. 14
AltoShaam-webshop.nl
d a n g e r lock-oUt or PoSt
Breaker Panel Until
SerVice work haS
Been coMPleted.
HSM inStallation
/ operation
/
Service Manual
AltoShaam-webshop.nl
S e r V i c e
exterior SerVice View B
HSM-48/5S Shown
12
14
9
18
8
15
16
10
7
19
20
6
5
19
11
2
4
17
13
1
3
Part numbers and drawings are subject to change without notice.
HSM inStallation
/ operation
/
Service Manual
AltoShaam-webshop.nl
pg
. 15
AltoShaam-webshop.nl
S e r V i c e
exterior PartS liSt B
iteM
1
2
3
14
15
16
17
10
11
12
13
18
19
20
6
7
4
5
8
9
Model > deScriPtion
RT LOWER SIDE PAnEL
StainleSS Steel black burgundy
LF LOWER SIDE PAnEL
StainleSS Steel black burgundy
hSM-38/3S hSM-48/5S
Part no.
Qty Part no.
Qty
1005706
1005707
1003447
1
1005473
1004668
1002780
1
1005708
1005709
1003448
1
1005474
1004669
1002781
1
1
1010928
1010927
1010926
1
FROnT COVER PAnEL
StainleSS Steel black burgundy
BASE GLASS COVER PAnEL
BUMPER RIGID BASE
SHELF RT EnD SUPPORT BRACKET
SHELF LF EnD SUPPORT BRACKET
SHIM, SHELF
CAnOPy SPOT
StainleSS Steel black burgundy
SHELF ASSEMBLy W/ HEATED GLASS
BUMPER TOP, BLACK
CLAMP ASSEMBLy
HEATED GLASS, 1100W
FROnT CURVED GLASS
InSERT, 10-32 THREADED
RECEPTACLE
SCREW,8-32 x 1, nC PHILLIPS PAn
SCREW, 10-32 x 3/4 PAn HD
SCREW, 8-32 x 1/4" PHIL
SCREW,10-32 x1/2,nF PHIL TRUSS M/S,18-8 SS
5004498
BM-26261
CM-26878
GL-26512
GL-26275
HG-22672
RP-34160
SC-2069
SC-2071
SC-2459
SC-2661
1005710
1005711
1003441
1003445
1003454
1005421
1005422
1006253
5004558
5004559
5002540
1
1
2
2
4
1
2
3 FT
6
5
1
16
1
1
16
64
12
4
4
1
1
8
1
1002832
1003452
1005421
1005422
1006253
5004423
5003639
5002003
5004409
BM-26261
CM-26879
GL-25860
GL-26081
HG-22672
RP-34160
SC-2069
SC-2071
SC-2459
SC-2661
1
32
12
3
4
4 FT
1
1
32
14
36
d a n g e r
ENSURE POWER SOURCE
MATCHES VOLTAGE IDENTIFIED
ON APPLIANCE RATING TAG.
pg
. 16
AltoShaam-webshop.nl
d a n g e r lock-oUt or PoSt
Breaker Panel Until
SerVice work haS
Been coMPleted.
HSM inStallation
/ operation
/
Service Manual
AltoShaam-webshop.nl
S e r V i c e
exterior SerVice View c
HSM-48/5S Shown
11
15
4
2
7
19
8
3
10
16
4
14
15
9
1
5
16
12
17
3
Part numbers and drawings are subject to change without notice.
HSM inStallation
/ operation
/
Service Manual
AltoShaam-webshop.nl
18 pg
. 17
AltoShaam-webshop.nl
S e r V i c e
exterior PartS liSt c
15
16
17
18
19
11
12
13
8
9
10
6
7
4
5
iteM
1
2
3
14
Model > hSM-38/3S hSM-48/5S deScriPtion
PAnEL, COVER, LOWER BACK
PAnEL, COVER W/ VEnTS, UPPER BACK
BOTTOM EnD GLASS CLIP HOLDER
TOP EnD GLASS CLIP HOLDER
FROnT SLIDE COVER PAnEL
FROnT SLIDInG PAnEL (nOT SHOWn)
FORMICA SIDE ATTACHMEnT BRACKET
SHELF FROnT COVER
RT SIDE EnD GLASS
LF SIDE EnD GLASS
1.000" THICK yELLOW BOARD InSULATIOn
KnOB, STAInLESS, SLIDInG PAnEL
RATInG TAG LABEL
LAMPS, FLORESCEnTS, SOFT WHITE 208-240V
230V
380-415V
FORMICA SIDE PAnEL
SCREW, M2.9x9, 5MM, PAn
SCREW, 8-32 x 3/8" TRUSS HEAD
SCREW, M6 x 45 FLAT HEAD
SCREW, 8-32 x 1/4" PHIL
Part no.
Qty Part no. Qty
1003444 1 1002785 1
1003443
1002820
1
2
1002786
1002820
1
2
1002839
1003903
1003904
1003955
2
1
1
2
1002839
—
1010815
1003901
1
2
2
—
1005626
GL-26273
GL-26272
In-22265 22 FT
Kn-26379 1
2 LA-26348
LP-34156
LP-33822
LP-33822
PE-26274
SC-22305
SC-22378
SC-24019
SC-2459
2
1
1
3
2
4
12
12
64
1005420
GL-25945
GL-25951
In-22265
Kn-26379
LA-26348
LP-33822
LP-33822
LP-33822
PE-26068
SC-22305
SC-22378
SC-24019
SC-2459
2
4
6
12
45
16 FT
1
2
4
1
1
10
d a n g e r
ENSURE POWER SOURCE
MATCHES VOLTAGE IDENTIFIED
ON APPLIANCE RATING TAG.
pg
. 18
AltoShaam-webshop.nl
d a n g e r lock-oUt or PoSt
Breaker Panel Until
SerVice work haS
Been coMPleted.
HSM inStallation
/ operation
/
Service Manual
AltoShaam-webshop.nl
S e r V i c e
electronic coMPonentS
HSM-48/5S
d
5
7
4
6
3 14
14
5
14
15
2
1
14
9
4
14
14
13
11 12
HSM-38/3S
AltoShaam-webshop.nl
5
14
5
6
15
3
7
14
4
16
2
16
9
14
14
4
13
11
12
1
HSM inStallation
/ operation
/
Service Manual pg
. 19
AltoShaam-webshop.nl
S e r V i c e
electronic coMPonentS d
2
5
6
3
4
7
*8
9
*10
11
12
13
iteM
1
14
*15
*16
deScriPtion
ELECTROnIC PAnEL SPOT, HSM-48
ELECTROnIC PAnEL SPOT, HSM-38
POWER SUPPLy
T-BLOCK
BLOCK, TERMInAL, SEnSOR & POWER
MODULAR BLOCK, 5 PIECE
BUSHInG STRAIn RELIEF InT
GROUnD BAR
CLAMP, WIRE, SELF-ADHESIVE
COnTACTOR 208/240V 3 POLE 25 AMP
COnnECTOR, 2 COnDUCTOR
COnnECTOR, FEMALE, .093
COnnECTOR, FEMALE, .062
BALLAST, DUAL LIGHT, 38/3S
BALLAST, DUAL LIGHT, 48/5S
SCREW, 6-32 x 3/8 RD HD
SCREW, 6-32 x 1-1/4 ROUnD HEAD
SCREW, 8-32 x 1/4 PHIL
* not SHown
Part no.
5002008
5002542
BA-33554
BK-3019
BK-34071
BK-25567
BU- 33505
CI-3878
CM-3585
Cn-3052
CR-34967
CR-34139
CR-34141
LP-34135
5015763
SC-23455
SC-2365
SC-2459
d a n g e r
ENSURE POWER SOURCE
MATCHES VOLTAGE IDENTIFIED
ON APPLIANCE RATING TAG.
d a n g e r lock-oUt or PoSt
Breaker Panel Until
SerVice work haS
Been coMPleted. circUit Breaker aSSeMBly
3
4
7
6
2
1
8
5
6
7
4
5
8
iteM
1
2
3
deScriPtion
BRACKET, RETAInER
PAnEL, CIRCUIT BREAKER
BUSHInG, 1" HOLE
GFCI BASE 50 AMP, 120/240V, SERIES 1
GFCI 50 AMP, 120/240V, SERIES 1
RIVET, BLInD, #44, STnLS
SCREW, 10-32 x 1-1/2 PHIL, 18-8 S/S
SCREW, 8-32 x 1/4 PHIL
Part no.
1009427
5002006
BU-33619
CI-34104
CI-34105
RI-2100
SC-2162
SC-2459
Part numbers and drawings are subject to change without notice.
pg
. 20
AltoShaam-webshop.nl
HSM inStallation
/ operation
/
Service Manual
AltoShaam-webshop.nl
S e r V i c e
electronic coMPonentS
HSM-48/5S
e
1
2
7
5
6
3
4
HSM-38/3S
2
1
7
3
4
e
iteM
1
2
3
4
5
6
7
deScriPtion
COnTROL FACE PLATE
PAnEL, OVERLAy, VERT. 5 TIER, ELEC
SWITCH, 22 AMP @ 125V/16AMP@250V
Model >
KnOB, PLASTIC, BLACK, 1.30" DIA.
COnnECTOR, MALE, .062
COnnECTOR, MALE, .093
COnTROL, 8 AMP, DIGITAL
hSM-38/3S hSM-48/5S
Part no.
Qty Part no.
Qty
1003500 1 1003410 1
PE-26096
SW-3887
1
2
PE-26096
SW-3887
1
2
3
Kn-26290
—
—
BA-34294
—
—
3
Kn-26290
CR-34140
CR-34138
BA-34294
5
1
1
5
Part numbers and drawings are subject to change without notice.
HSM inStallation
/ operation
/
Service Manual
AltoShaam-webshop.nl
pg
. 21
AltoShaam-webshop.nl
pg
. 22
AltoShaam-webshop.nl
HSM inStallation
/ operation
/
Service Manual
AltoShaam-webshop.nl
AltoShaam-webshop.nl
HSM inStallation
/ operation
/
Service Manual pg
. 23
AltoShaam-webshop.nl
pg
. 24
AltoShaam-webshop.nl
HSM inStallation
/ operation
/
Service Manual
AltoShaam-webshop.nl
AltoShaam-webshop.nl
HSM inStallation
/ operation
/
Service Manual pg
. 25
AltoShaam-webshop.nl
TRANSPORTATION DAMAGE and CLAIMS
All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee.
Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be established on the part of the shipper.
1. Make an immediate inspection while the equipment is still in the truck or immediately after it is moved to the receiving area.
Do not wait until after the material is moved to a storage area.
2. Do not sign a delivery receipt or a freight bill until you have made a proper count and inspection of all merchandise received.
3. Note all damage to packages directly on the carrier’s delivery receipt.
4. Make certain the driver signs this receipt. If he refuses to sign, make a notation of this refusal on the receipt.
5. If the driver refuses to allow inspection, write the following on the delivery receipt:
Driver refuses to allow inspection of containers for visible damage.
6. Telephone the carrier’s office immediately upon finding damage, and request an inspection. Mail a written confirmation of the time, date, and the person called.
7. Save any packages and packing material for further inspection by the carrier.
8. Promptly file a written claim with the carrier and attach copies of all supporting paperwork.
We will continue our policy of assisting our customers in collecting claims which have been properly filed and actively pursued.
We cannot, however, file any damage claims for you, assume the responsibility of any claims, or accept deductions in payment for such claims.
LIMITED WARRANTY
Alto-Shaam, Inc. warrants to the original purchaser only that any original part that is found to be defective in material or workmanship will, at
Alto-Shaam's option, subject to provisions hereinafter stated, be replaced with a new or rebuilt part.
The original parts warranty period is as follows:
For the refrigeration compressor on Alto-Shaam Quickchillers
™
, five (5) years from the date of installation of appliance.
For the heating element on Halo Heat® cooking and holding ovens, as long as the original purchaser owns the oven. This excludes holding only equipment.
For all other original parts, one (1) year from the date of installation of appliance or fifteen (15) months from the shipping date, whichever occurs first.
The labor warranty period is one (1) year from the date of installation or fifteen (15) months from the shipping date, whichever occurs first.
Alto-Shaam will bear normal labor charges performed during standard business hours, excluding overtime, holiday rates or any additional fees.
To be valid, a warranty claim must be asserted during the applicable warranty period. This warranty is not transferable.
THIS WARRANTY DOES NOT APPLY TO:
1. Calibration.
2. Replacement of light bulbs, door gaskets, and/or the replacement of glass due to damage of any kind.
3. Equipment damage caused by accident, shipping, improper installation or alteration.
4. Equipment used under conditions of abuse, misuse, carelessness or abnormal conditions, including but not limited to, equipment subjected to harsh or inappropriate chemicals, including but not limited to, compounds containing chloride or quaternary salts, poor water quality, or equipment with missing or altered serial numbers.
5. Damage incurred as a direct result of poor water quality, inadequate maintenance of steam generators and/or surfaces affected by water quality. Water quality and required maintenance of steam generating equipment is the responsibility of the owner/operator.
6. Damage caused by use of any cleaning agent other than Alto-Shaam's Combitherm chlorine or other harmful chemicals. Use of Alto-Shaam's Combitherm
®
®
Cleaner, including but not limited to damage due to
Cleaner on Combitherm
®
ovens is highly recommended.
7. Any losses or damage resulting from malfunction, including loss of product, food product, revenue, or consequential or incidental damages of any kind.
8. Equipment modified in any manner from original model, substitution of parts other than factory authorized parts, removal of any parts including legs, or addition of any parts.
This warranty is exclusive and is in lieu of all other warranties, express or implied, including the implied warranties of merchantability and fitness for a particular purpose. In no event shall Alto-Shaam be liable for loss of use, loss of revenue or profit, or loss of product, or for any indirect, special, incidental, or consequential damages. No person except an officer of Alto-Shaam, Inc. is authorized to modify this warranty or to incur on behalf of Alto-Shaam any other obligation or liability in connection with Alto-Shaam equipment.
Effective November 1, 2012
RECORD THE MODEL AnD SERIAL nUMBER OF THE APPLIAnCE FOR EASy REFEREnCE.
ALWAyS REFER TO BOTH MODEL AnD SERIAL nUMBER In Any COnTACT WITH ALTO-SHAAM REGARDInG THIS APPLIAnCE.
Model:
______________________________________________
Date Installed:
______________________________________________________
Voltage:
______________________________________________
Purchased From: ___________________________________________
Serial number:
_____________________________________________________________________________________________________________
W 1 6 4 N 9 2 2 1 W a t e r S t r e e t
●
P . O . B o x 4 5 0
●
M e n o m o n e e F a l l s , W i s c o n s i n 5 3 0 5 2 - 0 4 5 0
●
U . S . A .
PHONE: 262.251.3800 • 800.558-8744
USA
/
CANADA
FAX: 262.251.7067 • 800.329.8744
U
.
S
.
A
.
ONLY www.alto-shaam.com
P R I N T E D I N U
.
S
.
A
.
AltoShaam-webshop.nl
AltoShaam-webshop.nl
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Table of contents
- 3 Delivery
- 3 Unpacking
- 4 Safety Procedures and Precautions
- 5 Installation Requirements and Leveling
- 5 Clearance Requirements
- 5 Weights
- 6 Dimension Drawings
- 6 Options and Accessories
- 6 Product Capacity
- 8 Electrical Specifications
- 9 User Safety Information
- 9 Before Initial Use
- 10 Operation Instructions
- 11 General Holding Guidelines
- 12 Cleaning and Preventative Maintenance
- 12 Protecting Stainless Steel Surfaces
- 12 Cleaning Agents
- 12 Cleaning Materials
- 13 Equipment Care and Cleaning
- 14 Sanitation/Food Safety
- 14 Internal Food Product Temperatures
- 15 Exterior Service Views & Parts Lists
- 21 Electronic Components & Parts Lists