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Operating Instructions
SPS Control Head for Lift and Turning Valves
Rev. 6
Subject to technical modifications and innovations.
SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
1
Rev. 6
Contents:
1
1.1
2
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3
3.1
3.2
3.3
3.4
3.5
3.6
4
General information
List of figures and diagrams
Technique and application
Function of the control head
Design of the control head
Control of the actuator
Positioning
ES technique
Application
Setting of the actuator types
Bit assignment
LED signalling
Electrical connections
Electrical connections 6-contacts connectors
Electrical connections 2-contacts connectors
Electrical connections 5-contacts connectors
Assignment Escha 5-contacts connector
Assignment Binder 7-contacts connector
Technical data
Dimensions and mounting
7
7.1
7.2
7.3
7.4
7.5
7.6
5
6
6.1
6.2
6.3
6.4
Setting of magnetic encoder of lift valves
Symbols and references
Used symbols
Used terms
Safety requirements
Dangers
Mounting / Commissioning
Mounting of the control head
Required tools for mounting / dismounting
Commissioning
Integration into a plant
Mounting of the control head
Dismounting of the control head
8
9
9.1
Spare and wear parts
Transport
Delivery scope
9.2
10
Transport and packaging
Trouble-shooting
10.1 Emergency stop
11 Disposal
12
Annex 1 Alteration to forerunner model
12.1 Annex 2 Switching example
13 Annex 3 control SPS VB
14 Annex 4 control SPS special VB
SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
2
1 General information
1.1
These operating instructions are part of the control head and must be at the user’s disposal at any time. Every safety instruction is to be made sufficiently known and to be observed. If the unit is passed on, the operating instructions must be passed on as well.
List of figures and diagrams
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Control head
Design of the control head
Magnet carrier and encoder
Setting of the actuator types
Position of the connectors
Electrical connections L and P 6-contacts connector
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Chart 1
Chart 2
Chart 3
Chart 4
Electrical connections stroke lift P 2-contacts connector
Electrical connections ES P 5-contacts connector
Dimensions and mounting
Grounding spring of stainless steel hood
Setting of actuator types
Bit assignment outputs
Bit assignment inputs
LED signalling
Rev. 6 SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
3
2
2.1
Technique and application
Function of the control head
The control head can be combined with the Kieselmann valves. It is put on the valve drive and then screwed down. The touchless magnetic sensor technology allows the application in different valve types. The positions of the valves are acquired over the electronics of the control head and forwarded to a higher-level control. The forwarding of the signals is made via a wiring provided for it. The electronic system signalizes the valve conditions at the control head. The actuator is controlled over the integrated pilot valves. The supply of air is made either directly over the control head or over an external hose coupling.
Operation is allowed only in the intended environment.
Fig. 1
Important!! Assembly of plants must be carried out only by qualified personnel. Take care that wires are kept away from interfering components, such as supply lines of frequency converters.
Rev. 6 SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
4
2.2
Design of the control head
The control head consists of a bottom part with bayonet catch where a plastic or a stainless steel hood can be put on. The housing resulting from it includes an electric system which allows to control and to acquire the positions of the valve. This electronic system is available as a light and premium version. It is possible to put a 360° viewable display on both the versions. The pilot valves which are integrated, too, control the movement of the actuator. The electrical connections are made over a cable entry in the bottom part. Other connections, such as M12 connectors, are possible as an option, too. Quick release couplings for compressed air provide a connection to the supply air. Stop valves for the entry of air are furnished as an option.
Hood stainless steel/plastic
All around lamp optional
Rev. 6
Grounding spring Pilot valves with hand emergency actuation
Electronics
Fixing screws
Bottom part
2.3
Fig. 2
Control of the actuator
The control of the actuator can made over the installes or external pilot valves. External pilot valves are placed in the switchboard plants of the higher-level control. Internal pilot valves can be triggered over the hand emergency actuation.
5
SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
2.4
2.5
2.6
Positioning
The position of the lifting actuator is determined over a magnet carrier.
This carrier is in the stem of the valve. If it is a turning actuator, an encoder with magnets is used for the positioning.
Fig. 3
lift valve
ES technique
turning valve
An external supply of the pilot valves can be fed for the emergency stop of valves. This supply can be interrupted for example over an emergency switch in order to set a certain area of the plant into the STOP condition.
All transmitting lines to the higher-level control remain unaffected.
Application
These control heads are suitable for the application on Kieselmann actuators for lift and turning valves as well as for ball valves. You can learn their range of application from the technical data.
These control heads are designed for the application on every kind of actuators with appropriate encoder system. Any application other than intended is forbidden. Application must be made only by qualified and instructed persons.
Modifications are not covered by the manufacturer.
Rev. 6 SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
6
Rev. 6
2.7
Setting of the actuator types
Setting of the valve types is made over a selector switch (S1). The switch positions are allocated to the actuators over the following list.
Light (L) Premium (P)
S1
S1
T1
Fig. 4
Actuator designation
Double-seat valve cycle above / below without reply
Double-seat valve without cycle
Double-seat valve only cycle above
Double-seat valve with cycle lift recognition and reply
Lift valve air to open / spring to close
Lift valve air to open / air to close
Lift valve air to close / spring to open
Double-seat valve with cycle inverse
Turning valve / Flap air to open / spring to close
Turning valve / Flap air to open / air to close
Turning valve / Flap air to close / spring to open
r
Lift valve spring to open / air to close
t
nu
1
Attention: Type 3 only with premium version
Please pay special attention to the following when setting type 3:
In order to read in the positions, key button T1 must be held down while the 6-contacts connector plug is plugged. After release of the key button, the actuator changes to the learning mode and moves to the different positions. Now the connector can be screwed down and the cover can be closed.
SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
Switch position
(S1)
C
D
E
F
8
9
A
B
4
5
6
7
0
1
2
3
7
2.9
2.8
A1
0
0
0
1
A0
1
1
1
0
Bit assignment
Replies to the higher-level control
A2
0
0
0
0
Replies with switch position 3 Cycle lift recognition
A2
0
0
1
0
A1
0
1
0
1
Chart 2
Control of pilot valves
MV3
MV2
MV1
E2
X
X
X
X
Chart 3
A0
1
1
1
0
E1
0
1
0
1
E0
0
0
1
1
Position closed
Cycle above
Cycle below
Position open
Position closed
Cycle above
Cycle below
Position open
Position closed
Cycle above
Cycle below
Position open
LED signalling
Signalling of the actuator position through the LED on the board or optionally through the 360° viewable display
Valve closed LED red
Note
Valve open LED green
Valve position not defined red / green alternating 8 Hz
Cycle below
Valves with learning mode switch position 3
LED red flashes only P version
Cycle above
Programming
False programming
Program error
Chart
4
LED green flashes
Red / green simultaneously
Red flashes
Red / green alternating only P version
4Hz
20 Hz
4 Hz
8
Rev. 6 SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
Electrical connections
Position of connectors
Light (L)
3
Fig. 5
3.1 Electrical connections L and P
Connector P 2 . 1
Connector P 2 . 2
GND
A1
Connector P 2 . 3
Connector P 2 . 4
Connector P 2 . 5
Connector P 2 . 6
A0
E1
E0
+ 24V
Premium (P)
6-contacts connector
GND
A1
A0
E1
E0
+24V
Fig. 6
3.2 Electrical connections ES P
Connector P 7 . 1
Connector P 7 . 2
Voltage ES + 24V
Voltage ES GND
2-contacts connector
Fig. 7
+24V
GND
9
Rev. 6 SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
Rev. 6
3.3 Electrical connections cycle stroke P 5-contacts connector
Connector P 5 . 1
Connector P 5 . 2
Connector P 5 . 3
Connector P 5 . 4
Connector P 5 . 5
Assignment Escha connector
1
2
3
4
5
+ 24V
A1
GND
A0
E1 brown white blue black grey
NC
A2
A3
NC
NC
Fig. 8
NC
A2
A3
NC
NC
5-contacts connector
Assignment Binder connector for control head type 5631.611.000
7-contacts connector
5
6
7
1
2
3
4
+24V
GND
A1
A0
E1 nu nu
Cable no. 6
Cable no. 1
Cable no. 2
Cable no. 3
Cable no. 4
5
6
7
8
1
2
3
4
Assignment M12 connector for control head type 5631.xxx.000
8-contacts connector
E0
+24V
E1
A0
A1
A2
GND
E2(nc) white brown green yellow grey pink blue red
SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
10
3.6
4
Technical data
SPS electronics
Supply voltage 24V DC
Supply voltage range
Current consumption max.
Ambient temperature
Protection class
±
10%
80 mA (24V DC)
-10°C
– +60°C
IP 67 DIN EN 60529 with stainless steel hood with plastic hood
DIN EN 61140 I
DIN EN 61140 I
Control air requirement to DIN ISO 8573-1:2001
Particle size
Particle density
Water content
Oil content
Air pressure
Air volume
Dimensions and mounting
max. 5 µm max. 5mg / m³ class 3
Dew point 2°C class 3 oil-free max. 25mg / m³ class 3
6 - 8 bar
160 l / min / 6bar
163,2
107
Fig. 9
pneumatic connections pneumatic hose electric connections
G1/8
Ø 6 mm cable bushing
M12 adapter M16x1
5 contacts connector
7 contacts Binder connector
11
Rev. 6 SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
5 Setting of magnetic encoder of lift valves
Double-seat leakage valves
(e.g. 5670...)
A = 46,5
+0,5
B = 51,0
-0,5
+ stroke measurable
or
B = 51,0
-0,5
+(stroke theor
– Leakage space
S N N S t o p
A
Mark with grains!!!
B
Nominal width
DN 25
DN 40
DN 50
DN 65
DN 80
DN 100
Stroke
21,8
28,0
34,0
43,0
51,5
61,5
Leakage space
2,5
2,5
2,5
2,5
3,5
3,5
(Cycle stroke)
5,0
5,0
5,0
5,0
6,0
6,0
A
+0,5
B
–0,5
Springs Position indication
46,5 70,5
46,5 76,5
46,5 82,5
46,5 91,5
46,5 99,0
46,5 109,0
1
1
2
2
2
3
5620.025.005-K000
5620.040.005-K000
5620.050.005-K000
5620.065.005-K000
5620.080.005-K000
5620.100.005-K000
DN 125 /150 65,0 3,5
Corner valve (e.g. 5536...)
6,0 56,5 122,5 3 5620.150.005-K000
A = 43,5
+0,5
B = 51,0
-0,5
+ stroke measurable
and/or
B = 51,0
-0,5
+(stroke theor
)
S N N S t o p
A Mark with grains!!!
B
Nominal width
DN 25
DN 40 / 32
DN 50
DN 65
DN 80
DN 100
Stroke
22,0
24,0
26,0
26,0
35,0
35,0
Reversing valve (e.g. 5714...)
Nominal width Stroke
DN 25 / 32
DN 40
DN 50
DN 65
DN 80
DN 100
18,5
24,0
26,0
26,0
35,0
35,0
A B
43,5 73,0
43,5 75,0
43,5 77,0
43,5 77,0
43,5 86,0
43,5 86,0
Springs Position indication
2 5702.025.005-K000
2
2
5702.040.005-K000
5702.065.005-K000
2
2
2
5702.065.005-K000
5702.100.005-K000
5702.100.005-K000
A B
43,5 69,5
43,5 75,0
43,5 77,0
43,5 77,0
43,5 86,0
43,5 86,0
Springs Position indication
1 5714.025.005-K000
2
2
5702.040.005-K000
5702.065.005-K000
2
2
2
5702.065.005-K000
5702.100.005-K000
5702.100.005-K000
Rev. 6
Aseptic valve (e.g. 5836...)
Nominal width
DN 25
DN 40
DN 50
DN 65
DN 80
DN 100
DN 125
DN 150
Stroke
10,0
12,0
17,0
21,0
24,0
29,0
34,0
40,0
A B
43,5 61,0
43,5 63,0
43,5 68,0
43,5 72,0
43,5 75,0
43,5 80,0
43,5 85,0
43,5 91,0
Springs Position indication
1 5802.025.005-K000
1
1
5802.040.005-K000
5802.050.005-K000
1
2
2
2
2
5802.065.005-K000
5702.040.005-K000
5802.100.005-K000
5802.125.005-K000
5802.150.005-K000
SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
12
6
6.1
Symbols and references
Used symbols
Hazard notes
The warning triangle informs about special risks.
Warnings
Hazard of hand injury
Danger warning
Information
Observe operating instructions
Observe information
Rev. 6 SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
13
6.2
6.3
Stored Program Control System
Emergency Stop not used
Used terms
SPS
ES nu
Safety requirements
The operator of the control head is obliged to train the operating personnel as well as the personnel authorized to carry out the maintenance. Everybody who works with controlling pneumatic actuators, must be informed about the dangers that these devices may present.
Persons being not listed as operating and maintenance personnel, are not allowed to stay in the operating range of the devices. The operator must see to the necessary measures to be taken.
As a general rule, the devices must be maintained solely by qualified personnel. Only original spare parts must be used. If OEM parts are used, warranty will be lost.
Every assembly work carried out at the control head is to be done in stressfree condition.
Rev. 6 SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
14
6.4 Dangers
The control heads are operated with 6 - 8 bar compressed air. Due to the design, stagnation pressure may arise in the cover of the control head in case of leakage. Notification is hereby made that only original spare parts must be used for repair / maintenance. Damages which may result from the use of O
EM parts, won’t be accepted by the manufacturer.
The control head must be operated only in the ambiance intended for it.
The control head is fitted with a cover with bayonet catch.
Make sure that no tools are used to loosen the cover and that the respective sense of rotation to open and/or close is observed.
When handling the control head, take into consideration that the hood may be under pressure. When removing it, make sure that the hood is held fast.
Only authorized persons are allowed to stay in the operational area of the control head.
If the pulse generator which is in the control head, is removed or put in, make sure that the closing cap is screwed down until the metallic stop. If the cap is not completely screwed down, the cover may be destroyed through the stroke movement of the piston rod.
Rev. 6 SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
15
7
7.1
7.2
Mounting / Commissioning
Mounting of the control head
The control head is mounted on the actuator of the lift or turning valve respectively.
Please pay special attention to that the air leadthrough in the actuator is congruently placed with the kidney-shaped slot at the bottom part of the control head.
The hexagon socket screws M 6 with the fitted O-ring are required for mounting. If control heads with stainless steel hood are used, a spring is to be fitted for earthing according to fig. 6. In case of actuators whose diameter is smaller than 100 mm, a distance plate (item no.
5630600076-087) and an encoder lengthening piece (item no.
5630600077-059) are to be used.
Grounding spring only for stainless steel hoods
Fig. 10
Before putting the control head into operation, always check that every part is fixed. In case the control heads are not correctly mounted, the operator himself will be liable.
Required tools for mounting and dismounting
1. Torx screwdriver size T20
2. Hexagon socket screw size 5
3. Screwdriver long blade size 3
4. Screwdriver size 2
5. Torx screwdriver size T10 only for Ki Top ATEX
6. Open-end wrench of width 13
16
Rev. 6 SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
7.3
7.4
7.5
Commissioning
After all screws had been tightened and the air pipe as well as the electrical connection had been made, the control head is ready for commissioning.
The air supply must be made according to specification. Check if the filter body is set into the air entry of the control head and if all O-rings are correctly mounted.
Prior to commissioning, the air pipe toward the control head must be blown off. Metallic impurities, welding residues and other solid bodies may destroy the control head.
Integration into a plant
If the control head is integrated into an automatically working plant, make sure that the function of the control head can be monitored. Monitoring must be guaranteed by the plant design. An optical control has also to be carried out in certain time intervals. The function control must be documented in case of optical inspection. If faults or damages are determined during control, they must be immediately removed.
Make sure with remote-controlled valves that the mediums won’t be mixed if the fittings are operated by hand emergency actuation.
In case of operation in automatically working plants, the operators must familiarize with the cutoff or emergency stop of the plant respectively.
Mounting of the control head
When mounting the control head, make sure that the two O-rings are correctly mounted in the bottom part of the control head. Then mount the control head on a clean valve body, using 2 hexagon socket screws M6 with O-ring. If the control head is fitted with a stainless steel hood, an grounding spring must be built in according to fig. 10. The spring connects the stainless steel hood with the actuator body. The actuator itself must not be incorporated in an insulated way toward the potential
EARTH. Always mind the equipotential bonding. After having mounted the bottom part of the control head, both the electrical connections and the control air are mounted at the head. After having put the electrical system into operation, the hood is put with the bayonet onto the bottom part and locked by turning it clockwise by approx. 15°.
The optional all around lamp can be installed by clipping on the control board.
17
Rev. 6 SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
8
7.6 Dismounting of the control head
Dismounting of the control head is made when the control head
1. shall be maintained or
2. when parts of the control head shall be replaced. Please observe the repair instructions.
The air supply to the control head is interrupted. The control head is disconnected from the electric contact. In order to dismount the control head, take the cover with both hands. To loosen the bayonet catch, turn it anticlockwise by approx. 15°. Now the cover can be lifted and removed. The electronics and/or the sensors including the pilot valve block can be dismounted with tool 1. The pilot valve block is differently assembled. The block is built in without assembly in case of control by external valves.
If, in addition to the control board and/or sensors, the bottom part shall be removed, too, all hose and electrical connections are to be loosened.
The fixation of the bottom part which consists of 2 hexagon socket screws M6, is loosened with tool 2. Then the bottom part can be lifted and removed from the valve.
The optional all around lamp can be removed by using a screw driver size 2 and unfixing the lateral locking of the control board.
Spare and wear parts
Plastic hood
Stainless steel hood closed
Stainless steel hood display
O-ring kit
Electric connection kit
Pilot valve block 1MV DSV
Spare part 5631.000.002-096
Spare part 5631.000.110-032
Spare part 5631.000.110-032
Spare part 5631.000.
Spare part 5631.000.
Spare part 5630.001.013-000
Pilot valve block 2MV DSV To Spare part 5630.002.013-000
Pilot valve block 2MV DSV Spare part 5630.004.013-000
Pilot valve block 3MV DSV
Pilot valve block 1MV PDA
Pilot valve block 2MV PDA
SPS L control board
Spare part
Spare part
Spare part
Spare part
5630.003.013-000
5630.601.013-000
5630.602.013-000
5631.000.013-000
SPS P control board
Top LED display
Screw kit
Magnetic encoder lift valves
Encoder flap
Spare part 5631.000.012-000
Spare part 5631.000.018-000
Spare part 5631.000.
Spare part see chart item 5.0
Spare part 5630.600.010-000
18
Rev. 6 SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
9
9.1
Transport
Delivery scope
The control head and a short description are included with the delivery.
9.2
You can learn the options from the shipping documents.
Transport and packaging
Our products are very carefully produced, mounted and tested. Should there be any reason for complaint, we will naturally give you entire satisfaction within the scope of our warranty. We will be pleased to help you after expiry of warranty, too.
When receiving a delivery, always check the packing list against the delivery scope. After having noticed that delivery is complete, the goods must be checked for damage.
If there are damages, it is essential to note them down on the shipping documents. In case of damage, the forwarder must countersign the documents.
If parts are returned, either keep the outer package or use a packaging where the devices are not damaged.
Rev. 6 SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
19
10 Trouble-shooting
10.1
Emergency stop
In order to force an emergency stop of the control head, the operators of the plant must absolutely familiarize with the plant design. It is essential to train an emergency stop and to inform about the necessary elements regarding an emergency stop. The training of the persons who were charged with the operation of the plant, must be documented. Every damage to person and property which results from faulty operation or faulty application respectively, are borne by the plant operator.
11 Disposal
If the control head is put out of operation, the plastic parts are to be recycled. The electronic subassembly is recycled correspondingly for the recovery of raw materials.
You can dispose of these materials over the ways intended.
ATTENTION!! Make sure that there are not contaminations with materials from operation anymore. If so, the corresponding material for rinsing of the parts to be disposed, must be used.
Rev. 6 SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
20
12 Annex 1
Alteration to forerunner model
Removal of the printed circuit board guides from the bottom part oft he control head
After having removed the pilot valve block including the fitted electronics, the printed circuit board guides are pulled out of the bottom part by means of flat pliers, if necessary.
The magnets on position A are dislocated upwards by 3mm. This modification is very important in order to guarantee the recognition of the lower final position.
3 mm
Pos. A
Rev. 6 SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
21
12.1
Annex 2
Switching example SPS board
Higher-level control
24V A0 A1 E0 E1 GND E2
ES24V
ESGND
GND
A1
A0
E1
E0
24V
A2
+24V
GND
External voltage supply
24V
ES
ES24V
ESGND
GND
A1
A0
E1
E0
24V
A2
Rev. 6 SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
22
13 Annex 3
control SPS VB switch setting 0
double seat valve normal position closed with Seat Lift without Seat Lift detection
switch setting 1
double seat valve normal position closed without Seat Lift
switch setting 2
double seat valve normal position closed with only upper Seat Lift
A2 A1 A0 position
- 0 1 closed
- 0 1 upper Seat Lift
-
-
0
1
1 lower Seat Lift
0 opened
E1 E0 action
0 0 close
0 1 upper Seat Lift
1 0 lower Seat Lift
1 1 open
A2 A1 A0 position
-
-
0
1
1 closed
0 opened
E1 E0 action
0 0 close
1 1 open
A2 A1 A0 position
-
- 0 1 upper Seat Lift
-
0
1
1 closed
0 opened
E1 E0 action
0 0 close
0 1 upper Seat Lift
1 1 open without Seat Lift detection
switch setting 3*
double seat valve normal position closed with Seat Lift, with Seat Lift detection with Teach In
A2 A1 A0 position
0 0 1 closed
0 1 1 upper Seat Lift
1
0
0
1
1 lower Seat Lift
0 opened
E1 E0 action
0 0 close
0 1 upper Seat Lift
1 0 lower Seat Lift
1 1 open
switch setting 4
single seat valve normal position closed spring closing
switch setting 5
single seat valve normal position closed air opening / air closing
switch setting 6
single seat valve normal position open spring opening
Rev. 6
A2 A1 A0 position
- 0 1 closed
-
A2 A1 A0 position
-
-
0
1
1 closed
0 opened
A2 A1 A0 position
-
-
1
0
1
0 opened
1 closed
0 opened
SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
E1 E0 action
0 0 close
1 0 open
E1 E0 action
0 0 close
1 0 open
E1 E0 action
0 0 open
1 0 close
23
switch setting 7
double seat valve normal position open with Seat Lift without Seat Lift detection
switch setting 8
butterfly valve normal position closed spring closing
switch setting 9
butterfly valve normal position closed air opening / air closing
switch setting A
butterfly valve normal position open spring opening
switch setting B*
single seat valve normal position closed spring closing with Teach In
switch setting C
single seat valve normal position open air opening / air closing
switch setting D
butterfly valve normal position closed air opening / air closing
Rev. 6
A2 A1 A0 position
- 0 1 closed
- 0 1 upper Seat Lift
-
-
0
1
1 lower Seat Lift
0 opened
E1 E0 action
0 0 open
0 1 upper Seat Lift
1 0 lower Seat Lift
1 1 close
A2 A1 A0 position
-
-
0
1
1 closed
0 opened
E1 E0 action
0 0 close
1 0 open
A2 A1 A0 position
- 0 1 closed
- 1 0 opened
A2 A1 A0 position
-
-
A2 A1 A0 position
- 0 1 closed
-
A2 A1 A0 position
-
-
-
0
1
1
0
1
1 closed
0 opened
0 opened
1 closed
0 opened
A2 A1 A0 position
0 1 closed
- 1 0 opened
E1 E0 action
0 0 close
1 0 open
E1 E0 action
0 0 open
1 0 close
E1 E0 action
0 0 close
1 0 open
E1 E0 action
0 0 open
1 0 close
E1 E0 action
0 0 close
1 0 open
24
SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
switch setting E*
single seat valve normal position open spring opening with Teach In
switch setting F
factory-provided reserved
-
A2 A1 A0 position
- 0 1 closed
1 0 opened
A2 A1 A0 position
- - - internal use
Attention !!!!!
* only with Premium Type available
A2 connected only at Premium Type
A3 not connected at all Control Heads
E2 not connected at all Control Heads
E1 E0 action
0 0 open
1 0 close
E1 E0 action
- - internal use
Rev. 6 SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
25
14 Annex 4
control SPS special VB switch setting 0
single seat tank outletvalve
switch setting 1
hub valve double sealing single seat right angle valve with
A
2
A
1
A
0 position
- 1 0 closed air opening / air closing - 0 1 opened separately controllable with Teach In
switch setting 2
A
2
A
1
A
0 position
A
2
A
2
A
1
A
1
A
0 position
0 0 1 main closed with only upper Seat Lift 0 1 0 main opened with Teach In 1 0 0 upper Seat
Lift leakage valve
switch setting 3 switch setting 4 switch setting 5 switch setting 6
- 0 1 main closed
- 1 0 main opened
- 0 1 main closed
-
A
2
A
2
A
2
A
1
A
1
A
1
1 0 main opened
A
0 position
A
0 position
A
0 position
A
0 position
E
1
E
0 action
0 0 without incentive
0 1 main drive
1 0 upper Seat Lift
1 1 without incentive
E
1
E
0 action
0 0 without incentive
0 1 main drive open
1 0 main drive close
E
1
E
0 action
0 0 without incentive
0 1 main drive
1 0 leakage drive main and leakage
1 1 drive
E
1
E
0 action
E
1
E
0 action
E
1
E
0 action
E
1
E
0 action
switch setting 7
Rev. 6
A
2
A
1
A
0 position
E
1
E
0 action
SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
26
switch setting 8 switch setting 9 switch setting A switch setting B switch setting C switch setting D switch setting E switch setting F
factory-provided reserved
A A A
2 1 0 position
A A A
2 1 0 position
A A A
2 1 0 position
A A A
2 1 0 position
A A A
2 1 0 position
A A A
2 1 0 position
A
2
A
1
A
0 position
A
2
A
1
A
0 position
- - - internal use
E
1
E
0 action
E
1
E
0 action
E
1
E
0 action
E
1
E
0 action
E
1
E
0 action
E
1
E
0 action
E
1
E
0 action
E
1
E
0 action
- - internal use
Attention !!!!!
A2 connected only at Premium
Type
A3 not connected at all Control Heads
E2 not connected at all Control Heads
Rev. 6 SPS Steuerkopf für Hub- und Drehventile Beschreibung 100xxx / Doku / Elek / Kiema / SK
AquaDuna GmbH & Co KG / Ferdinand-von-Steinbeis-Ring 31 / 75447 Sternenfels / Germany
Fon: 07045 204980 / www.aquaduna.com
© Copyright by AquaDuna GmbH & Co. KG (2011) All rights reserved. Contact: www.aquaduna.com
27
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