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CPCI
Power Supply
Manual
Reference. ID: 24139 Rev. 06
February 28, 2011
If it’s embedded, it’s Kontron.
Preface CPCI Power Supply
Revision History
Publication Title: CPCI Power Supply Manual
Doc. ID: 24139
Rev.
Brief Description of Changes
01 Initial issue
02 Updated to include new product
03 Updated to include new product
04 Updated to include new product
05 Updated to include new product
06 Updated to include new products and product end of life for PDs:
1, 7 , 8, 9, 10, 11 and 12
Date of Issue
Feb. 01, 2002
Dec. 01, 2003
Feb. 01, 2004
Jul. 18, 2007
Jan. 22, 2008
Feb. 28, 2011
Imprint
Kontron Modular Computers GmbH may be contacted via the following:
MAILING ADDRESS TELEPHONE AND E-MAIL
Kontron Modular Computers GmbH
Sudetenstraße 7
D - 87600 Kaufbeuren Germany
+49 (0) 800-SALESKONTRON [email protected]
For information about other
Kontron products, please visit our Internet web site:
www.kontron.com
Disclaimer
Copyright © 2002 - 2011 Kontron AG. All rights reserved. All data is for information purposes only and not guaranteed for legal purposes. Information has been carefully checked and is believed to be accurate; however, no responsibility is assumed for inaccuracies. Kontron and the
Kontron logo and all other trademarks or registered trademarks are the property of their respective owners and are recognized. Specifications are subject to change without notice.
Page ii ID 24139, Rev. 06
CPCI Power Supply Preface
Table of Contents
Temperature and High Voltage Safety Instructions ..............................................xi
Special Handling and Unpacking Instructions ......................................................xi
Kontron CompactPCI Standard Power Supply Units ....................................... 4
Product Documentation Organization .............................................................. 8
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Preface CPCI Power Supply
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Page iv ID 24139, Rev. 06
CPCI Power Supply Preface
List of Tables
1 Kontron CompactPCI Standard PSU Family .................................................. 4
2 Electrical Input Characteristics of Kontron CompactPCI Standard PSU’s ...... 4
3 Further Characteristics of Kontron CompactPCI Standard PSU’s .................. 5
ID 24139, Rev. 06 Page v
Preface CPCI Power Supply
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Page vi ID 24139, Rev. 06
CPCI Power Supply Preface
List of Figures
1 Types of Power Supply Connectors ............................................................... 6
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Preface CPCI Power Supply
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Page viii ID 24139, Rev. 06
CPCI Power Supply Preface
Proprietary Note
This document contains information proprietary to Kontron. It may not be copied or transmitted by any means, disclosed to others, or stored in any retrieval system or media without the prior written consent of Kontron or one of its authorized agents.
The information contained in this document is, to the best of our knowledge, entirely correct.
However, Kontron cannot accept liability for any inaccuracies or the consequences thereof, or for any liability arising from the use or application of any circuit, product, or example shown in this document.
Kontron reserves the right to change, modify, or improve this document or the product described herein, as seen fit by Kontron without further notice.
Trademarks
This document may include names, company logos and trademarks, which are registered trademarks and, therefore, proprietary to their respective owners.
Environmental Protection Statement
The product(s) described herein have been manufactured to satisfy environmental protection requirements where possible. Many of the components used (structural parts, printed circuit boards, connectors, batteries, etc.) are capable of being recycled.
Final disposition after service life must be accomplished in accordance with applicable country, state, or local laws or regulations.
ID 24139, Rev. 06 Page ix
Preface CPCI Power Supply
Explanation of Symbols
Caution, Electric Shock!
This symbol and title warn of hazards due to electrical shocks (> 60V) when touching products or parts of them. Failure to observe the precautions indicated and/or prescribed by the law may endanger your life/health and/or result in damage to your material.
Please refer also to the section “High Voltage Safety Instructions” on the following page.
Warning, ESD Sensitive Device!
This symbol and title inform that electronic boards and their components are sensitive to static electricity. Therefore, care must be taken during all handling operations and inspections of this product, in order to ensure product integrity at all times.
Please read also the section “Special Handling and Unpacking
Instructions” on the following page.
Warning!
This symbol and title emphasize points which, if not fully understood and taken into consideration by the reader, may endanger your health and/or result in damage to your material.
Note ...
This symbol and title emphasize aspects the reader should read through carefully for his or her own advantage.
Page x ID 24139, Rev. 06
CPCI Power Supply Preface
For Your Safety
Your new Kontron product was developed and tested carefully to provide all features necessary to ensure its compliance with electrical safety requirements. It was also designed for a long fault-free life. However, the life expectancy of your product can be drastically reduced by improper treatment during unpacking and installation. Therefore, in the interest of your own safety and of the correct operation of your new Kontron product, you are requested to conform with the following guidelines.
Temperature and High Voltage Safety Instructions
Warning!
All operations on this device must be carried out by sufficiently skilled personnel only.
Be careful, this device will heatup during operation, and if touched may cause burns. Allow for sufficient cool down before handling after power is turned off.
Caution, Electric Shock!
Before installing your new Kontron product into a system always ensure that your mains power is switched off. This applies also to the installation of piggybacks.
Serious electrical shock hazards can exist during all installation, repair and maintenance operations with this product. Therefore, always unplug the power cable and any other cables which provide external voltages before performing work.
Special Handling and Unpacking Instructions
ESD Sensitive Device!
Electronic boards and their components are sensitive to static electricity. Therefore, care must be taken during all handling operations and inspections of this product, in order to ensure product integrity at all times.
• Do not handle this product out of its protective enclosure while it is not used for operational purposes unless it is otherwise protected.
• Whenever possible, unpack or pack this product only at EOS/ESD safe work stations.
Where a safe work station is not guaranteed, it is important for the user to be electrically discharged before touching the product with his/her hands or tools. This is most easily done by touching a metal part of your system housing.
• It is particularly important to observe standard anti-static precautions when changing piggybacks, ROM devices, jumper settings etc. If the product contains batteries for RTC or memory backup, ensure that the board is not placed on conductive surfaces, including anti-static plastics or sponges. They can cause short circuits and damage the batteries or conductive circuits on the board.
ID 24139, Rev. 06 Page xi
Preface CPCI Power Supply
General Instructions on Usage
• In order to maintain Kontron’s product warranty, this product must not be altered or modified in any way. Changes or modifications to the device, which are not explicitly approved by Kontron and described in this manual or received from Kontron’s Technical Support as a special handling instruction, will void your warranty.
• This device should only be installed in or connected to systems that fulfill all necessary technical and specific environmental requirements. This applies also to the operational temperature range of the specific board version, which must not be exceeded. If batteries are present, their temperature restrictions must be taken into account.
• In performing all necessary installation and application operations, please follow only the instructions supplied by the present manual.
• Keep all the original packaging material for future storage or warranty shipments. If it is necessary to store or ship the board, please re-pack it as nearly as possible in the manner in which it was delivered.
• Special care is necessary when handling or unpacking the product. Please consult the special handling and unpacking instruction on the previous page of this manual.
Page xii ID 24139, Rev. 06
CPCI Power Supply Preface
Two Year Warranty
Kontron grants the original purchaser of Kontron’s products a
TWO YEAR LIMITED HARDWARE
WARRANTY
as described in the following. However, no other warranties that may be granted or implied by anyone on behalf of Kontron are valid unless the consumer has the express written consent of Kontron.
Kontron warrants their own products, excluding software, to be free from manufacturing and material defects for a period of 24 consecutive months from the date of purchase. This warranty is not transferable nor extendible to cover any other users or long-term storage of the product.
It does not cover products which have been modified, altered or repaired by any other party than Kontron or their authorized agents. Furthermore, any product which has been, or is suspected of being damaged as a result of negligence, improper use, incorrect handling, servicing or maintenance, or which has been damaged as a result of excessive current/voltage or temperature, or which has had its serial number(s), any other markings or parts thereof altered, defaced or removed will also be excluded from this warranty.
If the customer’s eligibility for warranty has not been voided, in the event of any claim, he may return the product at the earliest possible convenience to the original place of purchase, together with a copy of the original document of purchase, a full description of the application the product is used on and a description of the defect. Pack the product in such a way as to ensure safe transportation (see our safety instructions).
Kontron provides for repair or replacement of any part, assembly or sub-assembly at their own discretion, or to refund the original cost of purchase, if appropriate. In the event of repair, refunding or replacement of any part, the ownership of the removed or replaced parts reverts to Kontron, and the remaining part of the original guarantee, or any new guarantee to cover the repaired or replaced items, will be transferred to cover the new or repaired items. Any extensions to the original guarantee are considered gestures of goodwill, and will be defined in the “Repair Report” issued by Kontron with the repaired or replaced item.
Kontron will not accept liability for any further claims resulting directly or indirectly from any warranty claim, other than the above specified repair, replacement or refunding. In particular, all claims for damage to any system or process in which the product was employed, or any loss incurred as a result of the product not functioning at any given time, are excluded. The extent of Kontron liability to the customer shall not exceed the original purchase price of the item for which the claim exists.
Kontron issues no warranty or representation, either explicit or implicit, with respect to its products’ reliability, fitness, quality, marketability or ability to fulfil any particular application or purpose. As a result, the products are sold “as is,” and the responsibility to ensure their suitability for any given task remains that of the purchaser. In no event will Kontron be liable for direct, indirect or consequential damages resulting from the use of our hardware or software products, or documentation, even if Kontron were advised of the possibility of such claims prior to the purchase of the product or during any period since the date of its purchase.
Please remember that no Kontron employee, dealer or agent is authorized to make any modification or addition to the above specified terms, either verbally or in any other form, written or electronically transmitted, without the company’s consent.
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Preface CPCI Power Supply
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Page xiv ID 24139, Rev. 06
CPCI Power Supply General
General
ID 24139, Rev. 06 Page 1
General CPCI Power Supply
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Page 2 ID 24139, Rev. 06
CPCI Power Supply General
1. Overview
Kontron’s power supply unit family includes both AC and DC input power devices with up to 12HP front panels and 3U in height. The devices are provided with P-series or DIN M-series output connectors.
The power supply units can be provided for an output power range of 75 W to
200 W for AC/DC power supply units and 75 W to 200 W for DC/DC power supply units with output voltages of
+ 3.3 V, + 5.1 V, and either + 12 V or
± 12 V.
2. Distinctive Features
•
•
•
•
•
•
•
•
•
•
•
•
•
The CompactPCI power supplies can be distinguished according to the following distinctive features:
Form factor (height)
Front panel dimensions
Mechanics
Plug-in compatibility
Input voltages
Voltage switching
(AC devices)
Output power
Output voltages and currents
Power supply connector
Cooling
Redundant supply capability
Status indication
Special features:
Ultra wide input range
Hold-up time > 10ms
EN 50155 compliant
Terminology
P o w e r s u p p l y u n i ts c a n b e g r o u p e d either according to their form factor: 3U and up to 12HP where the P-series is
8HP (4.064 cm or 1.6 inch) and the Mseries is 12HP (6.96 cm or 2.4 inch) or input voltage (alternating current, direct current).
Input Voltages
Power supply units running on AC input power are provided with a switching feat u r e t o c h o o s e a m o n g c o m m o n U S
( J a p a n ) a n d E u r o p e a n A C v o l t a g e ranges. For the sake of understanding these voltage ranges can be indicated as the two rated voltages:
• V
US
= 110 V
• V
EU
= 230 V
Voltage Switching
Depending on the power supply unit, the
V
E U
/ V
U S
s w i t c h i n g i s a c c o m p l i s h e d automatically (”autoranging”) or manually.
Output Voltages
T h e c o m m o n o u t p u t v o l t a g e s a r e referred to as follows:
• V1 = +5.1 V
• V2 = +3.3 V
• V3 = +12 V
• V4 = -12 V
ID 24139, Rev. 06 Page 3
General CPCI Power Supply
3. Kontron CompactPCI Standard Power Supply Units
The following tables provide information to assist users in the selection of power supplies which are suitable to the user’s requirements.
Table 1: Kontron CompactPCI Standard PSU Family
FORM
FACTOR
INPUT
TYPE
POWER SUPPLY UNIT
3U
AC
DC
POWER
OUTPUT
75W
180W
200W
75W
100W
120W
150W
200W
200W
POWER SUPPLY
CONNECTOR
DIN M-Series
DIN M-Series
Positronic P-Series
DIN M-Series
DIN M-Series
DIN M-Series
DIN M-Series
Positronic P-Series
Positronic P-Series
CP3-SVE-M76AC
CP3-SVE-M180AC
CP3-SVE-P200AC
CP3-SVE-M75DC-24 (new)
CP3-SVE-M100DC (new)
CP3-SVE-M120DC
CP3-SVE-M150DC
CP3-SVE-P200DC-24V
CP3-SVE-P200DC
Table 2: Electrical Input Characteristics of Kontron CompactPCI Standard PSU’s
INPUT TYPE
INPUT VOLTAGE
RANGE(S)
VOLTAGE
SWITCHING
POWER SUPPLY UNIT
AC
DC
V
EU
: 184 … 264V
V
US
: 90 … 138V
V
EU
: 187V … 264V
V
US
: 99V … 138V
V: 85 … 264V
18V … 36V
16.8V … 137.5V
8.5V … 36V
36V … 76V
18V … 36V
36V … 75V
Autoranging
Autoranging
–
–
–
–
–
–
–
CP3-SVE-M76AC
CP3-SVE-M180AC
CP3-SVE-P200AC
CP3-SVE-M75DC-24 (new)
CP3-SVE-M100DC (new)
CP3-SVE-M120DC
CP3-SVE-M150DC
CP3-SVE-P200DC-24V
CP3-SVE-P200DC
*
FF = Form Factor; FP = Front Panel Width; RED OP P = Redundant Operation Possible; ACT COOL
= Active Cooling; (N) = Not, depends on variant of PS; REQ = Required
Page 4 ID 24139, Rev. 06
CPCI Power Supply General
Table 3: Further Characteristics of Kontron CompactPCI Standard PSU’s
FF*
3U
IN
PWR
AC
DC
FP*
(HP)
12
12
8
8
8
8
8
12
8
WGHT
(KG)
CON
TYPE
0.38
M24/8
1.0
0.84
M24/8
P47
0.297
M24/8
1.0
M24/8
1.0
1.0
M24/8
M24/8
0.79
0.84
P47
P47
RED
OP P*
LOAD
SHR
IPMI
(OPT)
N
Y
N
N
Y
Y
N
N
Y
–
–
-
-
Y
Y
–
–
Y
–
–
-
-
Y
Y
–
–
Y
ACT
COOL
POWER SUPPLY UNIT
REQ CP3-SVE-M76AC
NREQ CP3-SVE-M180AC
REQ CP3-SVE-P200AC
REQ CP3-SVE-M75DC-24 (new)
NREQ CP3-SVE-M100DC (new)
(N)REQ CP3-SVE-M120DC
(N)REQ CP3-SVE-M150DC
REQ CP3-SVE-P200DC-24V
REQ CP3-SVE-P200DC
4. Power Supply Connectors
The AC or DC input voltages to the power supply unit and the output voltages from the power supply unit to the backplane are connected via a power supply connector complying with one of the following specifications:
Table 4: Power Supply Connectors
CONNECTOR TYPE
DIN M-SERIES CONNECTORS
POSITRONIC P-SERIES CONNECTORS
DESCRIPTION
3 or 4-pole DIN M-series male power supply connectors for power throughput to the power supply unit and a 30-
(32-) pole DIN M24/8 male power supply connector for power reception from the power supply unit (DIN 41612)
Female 47-pin Positronic connector for power supply from the reverse side of the backplane and a 47-pin
Positronic male power supply connector for power reception from the power supply unit
Note...
The term ”power supply connector” is used both for the connectors receiving the backplanes’ power supply and the mating output connectors of the power supply units.
ID 24139, Rev. 06 Page 5
General CPCI Power Supply
Figure 1: Types of Power Supply Connectors
P-Series
Positronic P47 Connector
M-Series
DIN 24/8 Connector
47
46
15
13
11
9
7
5
3
1
45
42 43 44
39 40 41
36 37 38
33 34 35
30 31 32
27 28 29
24 25 26
21 22 23
19 20
17 18
8
6
4
2
16
14
12
10
25
22
20
...
13
11
5
2
A B C
Page 6 ID 24139, Rev. 06
CPCI Power Supply General
5. Implementation Considerations
Power supply requirements are always based on the individual system requirements. As such,
Kontron’s family of power supplies are designed to meet an extensive range of requirements from simple one unit systems to high capacity systems requiring multiple redundancy with load sharing capability.
Table 3 provides basic selection information for determining which power supply satisfies what requirement regarding its suitability for redundancy and load sharing applications. The system integrator must be fully aware of the implications of redundancy and load sharing as well as total power requirements before making any decision as to which power supply(-ies) to integrate in a given application.
Kontron offers two categories of power supplies which can be used for redundant operations: the M-series which have only redundant operational capability, and the P-series which have both redundant as well as load sharing capabilities. Because the redundant M-series power supplies do not support load sharing they may not be used to increase available power in a system. The P-series power supplies, however, may be used for both purposes. It is, therefore, the responsibility of the system integrator to assure that all operational requirements of a given application have been considered before implementing a power supply scheme. Care must be taken to satisfy total projected system loading without overloading occurring, particularly where redundancy is required.
Warning!
Failure to comply with the implementation considerations as described above could result in physical damage to the power supplies themselves or to other system components. Kontron assumes no responsibility or liability for any damage incurred directly or indirectly caused by improper system implementation or operation.
ID 24139, Rev. 06 Page 7
General CPCI Power Supply
6. Product Documentation Organization
The product documentation organization for Kontron’s CPCI Power Supplies is as follows:
1. CPCI PSU Manual (ID: 24139)
2. CPCI PSU Product Documentation Guide (ID: 24139, Sub-ID: PDG)
3. Specific Kontron CPCI PSU Product Documentation (ID: 24139, Sub-ID: PDnn)
Item 1 above is represented by this manual which provides generic information about Kontron’s
CPCI power supplies. Item 2 is enclosed with this manual for referencing to applicable CPCI
PSU Product Documentation. Item 3 represents the individual product documentation for specific power supplies. For each power supply addressed in item 2 there is a separate document available.
Each of the above items are maintained independently of one another, whereby item 2 always reflects the current status of available product documentation.
7. Applied Standards
The Kontron’s CompactPCI power supply units comply where applicable with the requirements of the following standards.
•
•
•
7.1 CE Compliance
Immission
Electrical Safety
•
7.2 Other Safety Standards
UL, CSA, DVE, NEMKO
EN61000-6-2, EN 55024
EN60950-1
•
7.3 Mechanical Compliance
Mechanical Dimensions IEEE 1101.10
•
•
•
•
7.4 Environmental Tests
Vibration/Broad-Band IEC60068-2-6
Random Vibration IEC60068-2-64 (3U boards)
Permanent Shock
Single Shock
IEC60068-2-29
IEC60068-2-27
8. Related Publications
•
•
•
8.1 CompactPCI Systems/Boards
CompactPCI Specification, V. 2.0, Rev. 2.1
DIN 41612
CompactPCI Power Interface Specification, 2.11 R1.0
Page 8 ID 24139, Rev. 06
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Table of contents
- 2 Revision History
- 2 Imprint
- 2 Disclaimer
- 3 Table of Contents
- 5 List of Tables
- 5 1 Kontron CompactPCI Standard PSU Family 4
- 5 2 Electrical Input Characteristics of Kontron CompactPCI Standard PSU’s 4
- 5 4 Power Supply Connectors 5
- 5 3 Further Characteristics of Kontron CompactPCI Standard PSU’s 5
- 7 List of Figures
- 7 1 Types of Power Supply Connectors 6
- 9 Proprietary Note
- 9 Trademarks
- 9 Environmental Protection Statement
- 10 Explanation of Symbols
- 11 For Your Safety
- 11 Temperature and High Voltage Safety Instructions
- 11 Special Handling and Unpacking Instructions
- 12 General Instructions on Usage
- 13 Two Year Warranty
- 17 1. Overview
- 17 2. Distinctive Features
- 18 3. Kontron CompactPCI Standard Power Supply Units
- 19 4. Power Supply Connectors
- 21 5. Implementation Considerations
- 22 6. Product Documentation Organization
- 22 7. Applied Standards
- 22 7.1 CE Compliance
- 22 7.2 Other Safety Standards
- 22 7.3 Mechanical Compliance
- 22 7.4 Environmental Tests
- 22 8. Related Publications
- 22 8.1 CompactPCI Systems/Boards