Elf/Elfin series model Service Manual

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Elf/Elfin series model Service Manual | Manualzz

.

Doc. No.

DOC-00028788

REV.

HTC Corporation

Issued Date

2007/05/03

A08

Revised Date 2008/03/21

Doc. Title

Elf/Elfin series model Service Manual

Page 1 of 73

Elf/Elfin series model

Service Manual

HTC Proprietary

Confidential Treatment Requested

Rev. A08

MAR 21, 2008

Engineering Mobility

HTC CONFIDENTIAL

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.

Doc. No.

DOC-00028788

REV.

HTC Corporation

Issued Date

2007/05/03

A08

Revised Date 2008/03/21

Doc. Title

Elf/Elfin series model Service Manual

Page 2 of 73

Revision Control Table

App

Rev Date Contents Dept.

Revised Stage/Per

Dept

PSE Ares CVT

AX02 2007/05/21

Modify LEAKAGE CURRENT

MEASUREMENT in page37

1. Modify the FS 1.5 ver and SPL

2. add the DIAGNOSTIC

PSE Ares MV

PSE Ares MV

3. Modify the COSMETIC

INSPECTION CRITERIA

Add reflash Touch flo tool on P44

A02 200708/10

Update SPL photo

A03 2007/08/21 Add LCD inspection criteria on P56

A04 2007/08/22 Modify board Level on P66

PSE Ares

PSE

PSE

Ares Chang

Ares Chang

GSD

GSD

A05 2007/11/23 Modify the electric screw driver speed PSE Ares Chang GSD

MV

MV

MV

MV

A06 2008/01/02 Modify the SPL PSE Ares Chang GSD

PSE Ares Chang GSD

MV

MV

Update the USB CON repair noticed

A08 2008/03/21 on P65

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Doc. No.

DOC-00028788

REV.

HTC Corporation

Issued Date

2007/05/03

A08

Revised Date 2008/03/21

Doc. Title

Elf/Elfin series model Service Manual

Page 3 of 73

TABLE OF CONTENTS

CHAPTER 1 – INTRODUCTION........................................................................................................................................4

FEATURES .........................................................................................................................................................................4

CHAPTER 2 – TOOLS .....................................................................................................................................................10

2.1

R

EPAIR

L

EVEL

D

EFINITION

.................................................................................................................................................... 10

2.2

L

IST OF

S

ERVICING

T

OOLS

...................................................................................................................................................... 10

CHAPTER 3 –DISASSEMBLING AND ASSEMBLING................................................................................................... 11

CHAPTER 4 – DIAGNOSTIC PROGRAM .......................................................................................................................21

4.1

L

IST OF

D

IAGNOSTIC

/ W

IN

CE T

EST

I

TEMS

........................................................................................................................... 21

4.2

T

EST

P

ROCEDURE

.................................................................................................................................................................... 22

4.3

BATTERY RUNDOWN TEST

PROCEDURE .................................................................................................................... 30

CHAPTER 5 –SOFTWARE UPGRADE PROCEDURE...................................................................................................35

RUU (R

E

-

FLASH

U

PGRADE

U

TILITY

) .......................................................................................................................................... 35

5.2

SD

CARD UPGRADE

.................................................................................................................................................................. 39

5.3

R

EFLASH TOOL FOR CHANGE COLOR

ID

UPGRADE PROCESS

............................................................................................... 41

CHAPTER 6 –LEAKAGE CURRENT MEASUREMENT.................................................................................................44

CHAPTER 7 – COSMETIC INSPECTION CRITERIA .....................................................................................................48

7.1

C

LASSES DEFINITION OF INSPECTIVE AREA

............................................................................................................................ 48

7.2

M

AIN UNIT INSPECTION

........................................................................................................................................................... 49

C

OSMETIC OF

C

AMERA

................................................................................................................................................................. 52

7.4

D

ISPLAY INSPECTION

: ............................................................................................................................................................. 53

CHAPTER 8 –TROUBLESHOOTING AND REPAIR.......................................................................................................54

CHAPTER 9 –GENERIC SPARE PART LIST .................................................................................................................59

SPL

FOR

R

EPAIR

........................................................................................................................................................................... 59

SPL P

HOTO

.................................................................................................................................................................................... 60

B

OARD

L

EVEL

............................................................................................................................................................................... 64

REPAIR NOTICE OF THE USB CONNECTOR (CON9) .................................................................................................65

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Doc. No.

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REV.

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Issued Date

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Revised Date 2008/03/21

Doc. Title

Elf/Elfin series model Service Manual

Page 4 of 73

APPENDIX........................................................................................................................................................................66

A G

ENERIC

L

ABELING

P

LAN

........................................................................................................................................................ 66

CHAPTER 1 – INTRODUCTION

This manual provides the technical information to support the service activities of the pocket PC phone.

This document contains highly confidential information, so any or all of this document should not be revealed to any third party.

Features

Target

Primary for consumer market with reduced size in thickness and length

Platform

Bar-type PDA form factor with Tri-band Edge, 2 Mega

Pixel camera, Wi-Fi and Bluetooth

Microsoft Windows Mobile 6 Professional

Dimension

99.9 mm(L) x 58 mm(W) x 13.9 mm (T)

112 g with battery pack

Processor/Chipset

TI OMAP 850, 200Mhz

Memory

ROM

128 MB NAND (default)

256 MB NAND (optional)

SDRAM: 64 MB mobile Double Data Rate

(DDR)

LCD Module

2.8" 240 x 320 dots resolution

65K-color TFT LCD with backlight

Sensitive Touch Screen

GSM/EDGE Function

GSM/GPRS/EDGE Tri-band

(900/1800/1900)

GSM/GPRS/EDGE

900: 880-915, 925-960MHz

1800: 1710-1785, 1805-1880MHz

1900: 1850-1910, 1930-1990MHz

Global roaming

Auto band switching

Generic Services

Call Holding, Waiting, Forwarding

Call Barring

CLI (Calling Line Identity)

SMS (Short Message Service)

SMSMT, SMSMO, SM Reply, SM

Replace, SM Acknowledgement, 8

Bits SMS Data

Concatenated messages, up to 640 characters

Display own number, telephone number storage capability in terminal and SIM card

Network selection

Cell broadcast

Internal antenna Multi-party conference capability

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Doc. No.

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Revised Date 2008/03/21

Doc. Title

Elf/Elfin series model Service Manual

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Phase 2+ Unstructured

SIM Access Profile

Supplementary Service Data

Audio Codec: AMR/EFR/FR/HR

Network Lock

CPHS (Partial)

E-GPRS Function

Service Discovery profile

HID profile

File Transfer Profile

Basic Printing Profile

Activesync-Over-Bluetooth

EGPRS class B WiFi (manufacturer option)

Multi-slot standard class 10

MO/MT SMS over GPRS

PBCCH

SIM

1.8/3V of SIM

SIM Application Tool Kit release 98 class 3 and 99 (Partial)

SIM+ (manufacturer option)

Over the Air (OTA) programming

Fixed Dialing Number (FDN)

Abbreviation Dial Number (ADN)

Security Pin 1 & 2 control

Connectivity & Interface

Bluetooth

Compliant with v2.0

Class 2 transmit power

Supported profiles:

Generic Access profile

Serial Port profile

Headset profile

Object Push profile

PAN

Hands-free profile

Generic Object Exchange profile

A2DP

AVRCP

IEEE 802.11b/g compliant

Internal WLAN antenna

Data rate up to 54Mbps, auto fallback for extended range

ELP mode

Security 802.11i and AES

However, OS doesn’t support 802.11i and AES

WPA authentication – WEP, WPA,

PSK, EAP-TLS, PEAP, LEAP,

Signaling interfaces between the terminal device and the servers: mutually authenticated and encrypted utilizing TLS (RFC 2246) with RC4 encryption with SGA1 used as the message integrity check

QoS

802.11 WME QoS

802.11e

Fast AP to AP handover

USB 2.0 with full speed

11-pin mini-USB audio jack in one

HTC H2Wire support

Micro SD card slot

SDHC support

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Revised Date 2008/03/21

Doc. Title

Elf/Elfin series model Service Manual

Page 6 of 73

External antenna connector Key orientation shall be adjusted after

1.8/3V SIM card

Digital Camera

Power

2 MP Colors CMOS Fixed Focus Camera

Preview mirror

Battery

Removable and chargeable Lithium ion battery, 1100 mAh

Charging time:

4 hours max at 0 °C in off mode or standby mode by AC

3 hours max at 25 °C in off mode or standby mode by AC

Battery life

WMA: 12 hours (base on NSTL test case)

WMV: 8 hours (base on NSTL test case)

Talk time: 3.5 ~ 5 hours (base on RF power level 5~12)

Standby time: 150 ~ 200 hours (base on multi-frame 2~5)

AC adaptor

AC input: 100 ~ 240V AC, 50/60 Hz

DC output: 5V and 1A

Keyboard/Button/Switch

Power button (Position: Top)

Short Press: system sleep on/off

Long Press: power on/off

One 5-way navigation pad view changed

Send / Hands-free button

Long Press during the call:

Hands-free On/Off

End button

Volume Up & Down (Position: Upper left)

Camera button (Position: Bottom right)

Reset

Notification

One bi-color (green and red) LED for GSM standby,

GSM message, GSM network status, notification, and charging status

One bi-color (blue and green) LEDs for WiFi (Green) and Bluetooth (blue) status

Vibration for notification

Notification by sound and message on the display

Audio

Built-in Microphone

Receiver

Loud speaker for Hands-Free supported

Full duplex

Audio sampling rate

16-bits with 8KHz, 11KHz, 22KHz,

44.1KHz

AMR-NB / AMR-WB / AAC / AAC+ / eAAC+

/ WAV / WMA / MP3 codec

Audio path routing for VoIP over WLAN

Stylus

Lock type mechanism (Position: top right corner)

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Elf/Elfin series model Service Manual

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Lanyard / Strap Hole

Messaging (SMS/E-mail), Contacts,

Stylish lanyard to wear phone with neck as pendant or to attach various phone straps

Accessories

User manual, Quick start guide & Sync. software CD

Screen Protector

Stylus

3-in-1 stylus

Travel Charger (AC adapter)

Pouch (Carrying Case)

USB Sync Cable (mini-USB/USB)

Battery

Wired Stereo Headset

3.5 mm Audio Adaptor

3.5 mm Audio Adaptor with Microphone

Wired Remote Controller, RC W100

Wired Remote Controller with Earphone, RC E100

Mono Bluetooth Headset, BH M100

Mono Bluetooth Headset, BH M200

Stereo Bluetooth Headset, BH S100

Bluetooth Keyboard

Y-Cable 11 pin to 5pin + 6pin

Y-Cable 11 pin to 5pin + 3.5 mm Audio Jack

Car Charger

Generic Car Holder

Optional support accessories

Wired Car Kit

Bluetooth Car Kit

Battery Charger

Extended Battery

Microsoft Windows Mobile 6 Applications

Microsoft Outlook Mobile

Calendar, Tasks, Email Set Up Wizard

Microsoft Internet Explorer Mobile

Microsoft Media Player Mobile

Microsoft ActiveSync

Microsoft Windows Mobile Update

Microsoft Windows Mobile Marketplace

Internet Sharing

Picture & Video

Games

File Explorer

Device Management

Security Enhancement

Storage Card Encryption, Device Lock

Microsoft Office Mobile

Word, Excel & PowerPoint Mobile

Microsoft Windows Live!

Windows Live Messenger

Windows Live Mail (Push Mail)

Windows Live Contacts

Windows Live Search

Windows Live Spaces

Microsoft Remote Desktop Mobile [optional]

Value Added Applications

Camera / Camcorder

Camera Mode

Encoding format: JPEG

Resolution: UXGA 1600x 1200,

SXGA 1280x960, VGA 640x480, QVGA

320x240, QQVGA 160x120

Digital Zooming: at least 10X

Time & Date Stamp

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Revised Date 2008/03/21

Doc. Title

Elf/Elfin series model Service Manual

Page 8 of 73

Camcorder Mode Document Viewer - PDF

8 fps encoding for QCIF resolution

Encoding format

H.263 + AMR-NB (.3gp)

MPEG4 + AMR-NB (.mp4)

Ring Tone Enhancement

MIDI

40 polyphonic & Standard MIDI format 0 and 1 (SMF) / SP MIDI

AAC, AAC+, eAAC+, MP3, WMA, WAV,

QCELP, MPEG4, AMR-NB and AMR-WB

DirectShow Filters for WMP - Audio

Audio Playback format: AAC, AAC+, eAAC+, MP3, WMA, WAV, QCELP, MPEG4,

AMR-NB and AMR-WB

DirectShow Filters for WMP - Video

Video Playback format: H.263, MPEG4,

WMV, Motion JPEG (.avi)

20-25 fps decoding for H.263 & MPEG4 @

QCIF resolution

Combined Bit Rate: 64Kbps (playback)

Picture & Video Enhancement

Video Thumbnail Preview: H.263 (.3gp),

MPEG4 (.mp4), Motion JPEG (.avi)

Integrate with camera and WMP for video files management and playback

ZIP

Smart Dialing

MMS Client

Partial Compliant to MMS 1.2 & 1.3 (when available)

Voice Speed Dial

Speaker Dependent

OMA DRM Engine: For all types of files (Pictures, audio, application etc.), and also all types of delivery method (MMS, email etc.)

OMA 1.0 / 2.0 when available

Multi-DRM support : MSFT & OMA DRM

SIM Manager

Comm. Manager

STK R99 partial

Audio Manager

Music Player

Voice Recorder

Task Manager

Backup Tool

TouchFLO Multi-devices

PDA

Quick Launcher

Favorite People

Media Hub Mini

TouchFLO Scrolling

Java MIDlet Manager (J2ME, CLDC 1.1, MIDP

2.0)

JSR 185 JTWI

Customer Specific Applications

HTC Home

RSS Reader & Podcast

Opera Browser

Streaming Media Player

Push E-mail

RIM Blackberry

Visto

Regulatory

Microsoft Windows Mobile Logo (NTSL)

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Doc. No.

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REV.

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Issued Date

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A08

Revised Date 2008/03/21

Doc. Title

Elf/Elfin series model Service Manual

Page 9 of 73

USB Certification Union]

BQB Certification

WiFi Certification

CB Certificate/report [International]

GCF Certification [European Union]

R&TTE: EMC / EMI, Safety SAR [European

PTCRB Approval [North America]

UAELAB [UAE]

ICASA [South Africa]

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Doc. No.

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Revised Date 2008/03/21

Doc. Title

Elf/Elfin series model Service Manual

Page 10 of 73

CHAPTER 2 – TOOLS

2.1 Repair Level Definition

Unit

L0

L1

Accessory test and unit SWAP

Unit Test and ROM Re-flash

L2

L2.5

Refurbishment and Module Swap +L1

M/B Repair(connecter, button, MIC…) +L2

Note:These level is for reference only depends on service model

2.2 List of Servicing Tools level No. Item Use For Remark

L 1

1 Mini USB DATA interface Cable

2 Earphone Headset

3 AC Adapter

4 WLAN AP

Check for mini USB communication;

RUU re-flash

For Audio test.

Transfer AC to DC for Unit

For WiFi test

5 Micro SD Card with Diagnostic test program (must be encoded by HTC)

For unit diagnostic test

6 128MB micro SD memory card ( must For unit ROM code transfer to SD be encoded by HTC) card for re-flash

HTC design

HTC design

7 Unit current consumption test fixture HTC

8 Power supply Measure Unit current consumption Local purchase

L 2

L 2.5

12 Hand tools

13 Label printer

14 Lead-free Soldering station

15 Air heater

Assembly & Disassembly Local purchase

Print agency label if replacing M/B Local purchase

Board level repair

Board level repair

Local purchase

Local purchase

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10 Mobile tester

11 Special Made Plastic Stick

For RF test

Assembly & Disassembly

Local purchase

HTC special tools

.

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Revised Date 2008/03/21

Doc. Title

Elf/Elfin series model Service Manual

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CHAPTER 3 –DISASSEMBLING AND ASSEMBLING

Assembly Procedure

3 4 5 2 1

Tools:

1. Glove & Lens Cleaning Tissue.

2. Plastic type tweezers.

3. PHILIP Screw Driver 000X40.

4. TORX Screw Driver T5X40

5. Flat Plastic Stick

6. ESD bracelet.

7. Air gun

8. Clean environment

Assemble the receiver in the receiver slot

Assemble the keypad into the slot on the bezel

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Elf/Elfin series model Service Manual

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Assemble the rigid-flex board.

Fasten the 2 screws as the location indicated and apply the mylar on the rigid-flex board to press down rigid-flex board FPC.

72H00353-10M

Torque: 1.0 +- 0.1kg-cm

Assemble the Camera.

Assemble the LCD and LCD supporter and make sure that the FPC goes through the supporter hole.

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Elf/Elfin series model Service Manual

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Insert the LCD FPC into the slot and make sure that the white line on the FPC align with the M/B connector’s edge and apply the Mylar on the LCD connecter.

Assemble the SIM Rubber.

Assemble the vibrator and put the wire in the fillister as the picture shown on the left.

Fasten the 2 screws to fix the main board with LCD supporter.

72H01050-00M

Torque: 0.4 +- 0.1kg-cm

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Doc. Title

Elf/Elfin series model Service Manual

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Insert the vibrator wire into connecter on the Main Board.

Assembly rigid flex board FPC on the

Main Board and check the panel and

LCD if any exists on the sruface( stain, filament, scratch…etc )

Warning:

Please apply air gun to clean the LCM & casing surface in CLEAN

ENVIRONMENT , and ensure no dust or particle inside before assemble into bezel.

Assemble the speaker on the antenna cover slot at location indicate.

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Elf/Elfin series model Service Manual

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Assemble the antenna cover.

1&2

Fasten the 4 screws to fix the housing with bezel.

3&4

New screw P/N: 72H02401-00M

Screw,Delta PT,T5,M1.5*6,ELFIN

Torque: for new build,

1&2(Torque) : 1.0±0.05kg-cm(700RPPM)

3&4(Torque) : 1.3±0.05kg-cm(700RPPM)

Torque : For rework,

1&2(Torque):1.0±0.1 kg-cm(700RPPM)

3&4(Torque):1.3±0.1 kg-cm(700RPPM)

Assemble the battery.

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Elf/Elfin series model Service Manual

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Assemble battery cover and insert Stylus.

-----Assembly process is done-----

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Elf/Elfin series model Service Manual

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Disassembly Procedure

Main Unit

Gently slide the battery cover toward this direction

Apply the force on the location indicates and Remove the battery cover

1. Pull out the Stylus.

2. Eject the micro SD card if inserted.

Unfasten the 4 screws (Red Circles).

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Elf/Elfin series model Service Manual

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Remove the antenna cover.

If damage when disassemble the speaker/receiver, must replace new

4

3

Hold the flat plastic stick vertically and slide through the gap to disassemble.

2

1

Unplug the rigid flex board FPC connecter

Remove the receiver, keypad FPC and keypad.

If damage when disassemble the speaker/receiver, must replace new

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Elf/Elfin series model Service Manual

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Unfasten the 2 screws on the rigid-flex board.

Remove the mylar* on the rigid-flex board.

Release the touch window FPC connector by unlocking the switch.

* This Mylar is reusable.

Remove the rigid-flex board and keypad from bezel.

1. Unplug the vibrator connecter.

2. Unfasten the 2 screws on the LCD supporter.

Disassemble the main board from

B-cover by releasing the hooks.

The hook on the B-cover to grab the main board at location indicates.

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Elf/Elfin series model Service Manual

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Remove the mylar and unlock the LCD connector and remove the FPC.

Remove the Camera from its connector

------ Disassembly process is done--------

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Elf/Elfin series model Service Manual

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CHAPTER 4 – DIAGNOSTIC PROGRAM

4.1 List of Diagnostic / WinCE Test Items

Mode No Item

Function Test

Description Remark

1 Auto Test Auto test.

2 Display Test

3 TouchPanel Test

4 B-Light Test

5 Vibrator Test

6 LED Test

7 SIM Test

8 MSIM Test

9 SD Card Test

10 ROMCHKSUM Test

11 RAM Tset

Color bar/White/Black/R/G/B/Gray pattern.

TP test

F-Lght off / DIM / HIGH / S-HIGH test

Vibrator on test.

Red/Green/ Blue/Key Pad.

SIM card test

Mega SIM card test.

SD card Read/Write test.

ROM checksum test.

SDRAM test

12 Button test

VolUp / VolDn / Send / Up / Down / Left / Right / Act

/End /Power /Camera

13 Timer test RTC (Real time clock) test.

Battery info check.

14 Batt Info test

Run-in Test

1 2 Hour 2 Hour Run-in Test/PressUP key. Option

2 4 Hours 4 Hours Run-in Test/Press DN key.

3 8 Hours

4 16 Hours

5 EXIT

8 Hours Run-in Test/Press LF key.

16 Hours Run-in Test/Press RG key.

Prsee ACT key

Format FAT / Clear PIN (Personal information, talk times)

Device Info

1 USB Test

USB link test (Microsoft ActiveSync).

2 Camera Test Camera test.

3 Bluetooth Test

4 WLAN Test

Bluetooth test.

WLAN test.

Option

Option

Option

Option

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Elf/Elfin series model Service Manual

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4.2 Test Procedure

How to select test item:Using navigation button -"Up" or "Down" or to select the test items

How to execute the test program: Press “Action” button to start each of test items.

A. Diagnostic test menu.

Display test

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- Color bar pattern.

B. Touch Panel test

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E. LED test screen.

LED RED/BT ON

LED GREEN/WiFi ON

Press<Act> to next

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Elf/Elfin series model Service Manual

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J. RAM

K. Button test screen.

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N. Format storage test screen.

O. USB link test screen (ActiveSync)

- Start->Programs->ActiveSync.

P. Bluetooth test screen.

- Start->Settings->Connections

->Bluetooth->Bluetooth->mode

Q. Camera test screen.

- Start->Programs->Camera.

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USB Test

I. Start up the Microsoft

ActiveSync

program in the PC.

II. Insert USB cable and connect unit to desktop/ or laptop.

III.

The USB to PC icon -> is appears on the Today screen when your device is connected to your desktop/ or laptop.

Camera Test

or Press Camera button to turn on the Camera.

II. Make sure the device will present and enter the preview display.

III. Check camera pre-view and image quality.

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Bluetooth Test - 1

I.

Tap icon COMM Manager on the

Today screen and turn on

Bluetooth.

II.

Tap the icon “Settings” down-right the corner of the screen and select the “Make this device….” Checkbox.

III.

Press Action key (Jog-ball) to go next test pattern.

Bluetooth Test - 2

I. Tap

Start->Settings->Connections->

Beam and select “Receive all….” Checkbox.

II. To create a file, tap

Start->Programs ->Notes->New.

III. Tap and select the “Beam file…”

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Bluetooth Test - 3

IV. Once device is searched, tap the device to send the file.

V. Return to Today screen and tap

Start->Program->COMM Manager

->Bluetooth to turn off Bluetooth.

WLAN Test

I. Tap icon COMM Manager on the

Today screen and turn on WLAN.

II. Select the hot-spot/ or access point which searchable and appears on screen.

III. Once the hot-spot (access point) is connected, press the IE button and logon Internet.

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4.3 BATTERY RUNDOWN TEST PROCEDURE

Test Requirement:

-Windows 2000/XP

-USB Cable

-ActiveSync 4.2 above (WinCE 6.0 should use ActiveSync 4.5)

-Master Unit

-Battery in Warrantee

Caution:

1Please charge your unit to full capacity for battery (until the green light

Is displayed) before doing the test.

2Disable all RF functions including GSMBTWLANGPSand etc.

TEST PROCEDURE

Connect device to PC

I. Setting and allow USB connections in Microsoft

ActiveSync.

II. Connect your device and desktop/ or laptop via USB cable.

III.

Check the pop-up message from

Microsoft ActiveSync when device is synchronized with PC.

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Copy the Battery Rundown tool into the device

I. Make a folder in the device.

into the folder.

Battery Rundown-1

I. Adjust the Backlight brightness into the maximum level on battery power.

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Battery Rundown-2

device is not used for in Battery power.

I.

Execute PowerDetect.exe

under

Battery Rundown-3

WinCE

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I. Set the Sleep as 1hour

II. Set the Record as 2Mins

Battery Rundown-4

I. After running 1 hour, the test will be finished.

Battery Rundown-5

II. Press the Power Button to turn on the power.

III. Click ok to quit the program.

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Battery Rundown-6

I. Test result is generated into the log file as PowerCap(x) .

Battery Rundown-7

I. Tag the log file to check the capacity.

Caution: If the capacity is under 70%

,

Please replace a new battery

.

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CHAPTER 5 –SOFTWARE UPGRADE PROCEDURE

System Requirement:

-Windows 2000/XP

-USB Cable

-ActiveSync 4.5

above

-Master Unit

-128 MB Micro SD card

Caution: The unit must have at least

70%

of battery capacity before starting the re-flash process. Charge the battery in advance if necessary.

For the master unit, you could prepare it in the following ways

- Take one from SWAP unit with the most up to date ROM Code.

- Build one first by connecting to SDO for OS Upgrade/ Download via RUU.

HTC RMAIII – Service Document Online:

H

https://rma.htc.com.tw/rmaiii/home/index.asp

RUU (Re-flash Upgrade Utility)

Connect device to PC

IV. Make sure your device was

“ TURN ON ” status.

V. Setting and allow USB connections in Microsoft

ActiveSync.

VI. Connect your device and desktop/ or laptop via USB cable.

VII.

Check the pop-up message from Microsoft ActiveSync when device is synchronized with PC.

Download OS Image from SDO

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III. Download OS image from

SDO. http://htcscm10.htc.com.tw/SD

O

IV. Un-zip the file and execute

RUU program.

V. Follow instruction on your

PC, complete check box and

“NEXT”

VI. On process will show your device current ROM version, choose “UPDATE”

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VII. Confirm your ROM version and new update version, then choose “NEXT”

VIII. Click “Next” to proceed.

IX. You can see the update progress from your PC and in your device.

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RUU - 7

X. The OS upgrade is finished, click “Finish” to close the utility.

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5.2 SD card upgrade

Download OS Image from SDO

I. Download OS image from SDO. http://htcscm10.htc.com.tw/SDO

II. Un-zip the image file.

Format SD card and copy image file to SD card

III. Select file system and format the SD card to FAT32 mode.

IV.

Copy the image file XXXX.nbh to

Micro SD card and rename to

ELF0IMG.NBH

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SD Upgrade - 1

V. Turn the device power off and insert

Diagnostic SD card.

VI. Press and hold

camera key then press power key

to entry Boot loader mode.

VII. Press to start upgrade procedure.

SD Upgrade - 2

VIII. Take out the micro SD card.

IX. Cold boot the device.

Now the upgrade is done!

Note: Due to security issue, it is not allowed to re-flash different customer ID.

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5.3 Reflash tool for change color ID upgrade process hTc

ship more then two colors into market. Due to ROM code is also bundled with its color ID; update code will differ according to its color.

For service flexibility, hTc is only sending ONE COLOR ID main board to all service side, service side could use special diagnostic software tool to change its color ID to meet customer need.

Return unit with different color ID

Repair need to change MB

Take MB from spare and perform change color ID

Go to repair process

Reflash code into subjective color

F/T test

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Download OS Image from SDO

(Encrypted SD card from hTc)

1. Download OS image from SDO. http://htcscm10.htc.com.tw/SDO

2. Un-zip the image file.

Format SD card and copy image file to SD card

(Encrypted SD card from hTc)

3. Select file system and format the SD card to FAT32 mode.

4. Copy the image file to Micro SD card and rename to

elf0diag

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Reflash tool for change color ID Upgrade - 1

(Encrypted SD card from hTc)

5. Turn off the device and insert

Diagnostic SD card.

6. Press and hold

camera key then press power key

to entry Boot loader mode.

7. Chose

Change Color ID

to start

Reflash tool for change color ID Upgrade procedure.

Reflash tool for change color ID Upgrade - 2

(Encrypted SD card from hTc)

8. Chose which one color you want to change.

9. Following color ID and reflash the equally ROM code.

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CHAPTER 6 –LEAKAGE CURRENT MEASUREMENT

This is a quick method to measure if any abnormal leakage current on main board which caused high power consumption compare to GOOD main board.

(1) Requirement:

-

Power Supply

- Micro-current Meter

- Current series JIG

- CABLE

- Battery JIG

1.Equipment need:

A. Power Supply (set at 4 V /1A).

B. Micro-Current Meter (support 0.5mA ~ 1A).

B

A

2. Fixture needed

C. Cable

D. Battery with extension cable

E. Current series jig.( with black and red cable)

C

D

E

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3.

Connect cable (C) to positive polarity of power supply

(A) and current meter (B)

4. Connect cable of fixture( C ) to negative polarity of power supply (A) and current meter (B)

Note : black cable to power supply (A) and red cable to current meter (B)

5.

Setting is

Ready for testing

Assemble Battery into device.

( Don’t turn the power on at this moment )

Assemble Battery into device.

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3.

Connect cable (C) to positive polarity of power supply (A) and current meter (B)

4.

Connect cable of fixture( E ) to negative polarity of power supply (A) and current meter (B)

5. Setting is

Ready now for testing

( Don’t turn the power on at this moment )

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6.Turn on power supply ( 4V ) and current meter ( 2A )

Set the unit to :

* Flight mode

* Turn off Bluetooth

7. Measure flight mode current

Choice

Setting/System/Backlight/Brightness

Adjust brightness level to power saves.

Current value must under

108mA,

if over, it means M/B failed, please replace M/B for repair.

8. Switch OFF the unit.

Unit is turn off and no display.

9. Measure power off current

Check current value on the current meter,

Current value must less than

4.5mA,

if over, it means M/B failed, please replace M/B for repair.

Conclusion

I. If current consumption test PASS when UUT in Flight and Sleep mode, it means that the

M/B works normal.

II.

If current consumption test FAIL when UUT in Flight or Sleep mode, it means that the M/B works abnormal, please replace M/B and re-test again.

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CHAPTER 7 – COSMETIC INSPECTION CRITERIA

This document based on the experience of customer’s requirements is designated as HTC internal quality inspection standard of ELF products.

These cosmetic criteria should be applied in QC1, QC2, CDIT stations. Regarding functional inspection of CDIT, please refer to CDIT SIP.

7.1 Classes definition of inspective area

7.2.1 Class A area => The front side of main unit involve all buttons, Wheel, and LED lens except LCD .

7.2.2 Class C area => 4 sides and back views of main unit include side key *3, volume key, Camera and stylus.

7.2.3 Class D area => Socket of battery, inner side of battery cover, Antenna, Micro SD/SIM Connector and battery connector

*. Figure

1

(Photo of inspection areas)

Class A

Class D

Class C

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7.2 Main unit inspection

7.3.1 System assembly inspection

General inspective regulations and according SPEC refer to IS-3047 Generic Cosmetic Inspection Criteria.

In the event of any inconsistencies between this document of IS-4176 and the Relationship

Agreement, the parties agree that this document of IS-4176 shall prevail.

Exposure of substratum is not acceptable for peeling. (Area 4 is included)If not exposure of substratum, please check by SPEC. of dot or scratch. (Area 4 is not included)

Logo may not have blurred or double print., the peeling on logo is not acceptable.

The character printing of main unit does not allow bad printing, scratch, dirty, lacquer peeling, dark/white dot on it) Camera lens dot, particle D

0.25mm

;burr 1.5mm , W 0.2mm ,

1. (Gap inspection )

Description A c c e p t c r i t e r i a L e v e l

1. Status of main unit assembly.

2. Gap between touch panel and bezel.

Defective assembly and deformed shape neither were nor allowed.

Minor

Gap between touch panel and bezel < 0.7 mm

(Skip corner and Enter the material to click)

Minor

3. Gap between upper / lower slid parts. Gap between upper / lower slid parts < 1..0 mm Minor

4. Qwerty key Gap and around Gap

Between key Gap<0.35 mm, Edge of key and C-part Gap

<0.4 mm

5.

6.

Gap between navigation key and AP keys assembly.

Gap around power button, record button, volume key, camera button

7. Stylus

(gap) <0.35 mm

Key stuck is not allowed.

(gap) <0.35 mm

Key stuck are not allowed

Stylus assembly protruding, loose, missing, falling and deformed is not allowed.

8.

Gap between battery cover and main unit.

D,E parts(gap) <0.50 mm

Minor

Minor

Minor

Minor

Minor

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9

Gap between other mating parts.

Stylus near key (gap)

A,B part (gap) <0.3 mm, around stylus (gap) <0.65 mm

C part (gap) <0.3 mm

A,B parts (gap) <0.3 mm, Stylus near key (gap) :0.4mm

Edge of C-part (gap) <0.3 mm

B/C-part front and rear GAP Tolerance<0.1mm

Minor

10

GAP≦0.9mm(Key stuck are not allowed)

& APP key hight≦0.9mm

APP KEY around GAP

2. (Step inspection )

Description

1. Step between upper / lower slid parts.

2. Others between upper / lower parts.

Cosmetic inspection:

1. (Scratch )

Description

A c c e p t c r i t e r i a

(Step) < 0.50 mm

(Step) < 0.40 mm

A c c e p t c r i t e r i a

Class 2/ stylus

Class 4

Minor

L e v e l

Minor

Minor

L e v e l

Class 1/Class 2 /Class 3

Exposure of substratum is not acceptable

Scratch : L

7mm ,W

0.25mm ,N

≦ S 10mm

Bright mark area should be less than 1 mm x 10 mm

Minor

Any damaged marks, shortage of plating and printing are Minor not acceptable. label Wrong printing or illegible print is not allowed. Minor

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2. (Contamination dot/Granule dot/Cave granule )

Description A c c e p t c r i t e r i a Level

Class 1/Class 2 /Class 3

MS logo Spot D

0.25mm,N

≦ Minor

3. (Burr….etc.)

Description A c c e p t c r i t e r i a

Edge damage on all mating parts

L

≤3mm, W≤0.254mm

2. Burr. W: 0.25mm Max, sharp edge is not acceptable

4. (Imprint mark )

Description A c c e p t c r i t e r i a

Level

Minor

Minor

Level

Class 1/Class 2 /Class 3 Cosmetic inspection refer to IS-3047

5. (Bright mark )

Description A c c e p t c r i t e r i a

Class 1/Class 2 /Class 3 Cosmetic inspection refer to IS-3047

6. (Lint)

Description A c c e p t c r i t e r i a

Level

Level

Class 1/Class 2 /Class 3 Cosmetic inspection refer to IS-3047

P.S. Definition of lint identification

This definition is not applicable to LCD

L

W

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Cosmetic of Camera

Glue

Line, Lint

Inner glass

Out side glass

Inner glass

Out side glass

Accept

Over to black area not accept

W≦0.25 mm and L≦ 3.0 mm , N≦1

Should not affect to picture quality

Over to black area not accept

Minor

Minor

D≦0.25, N≦1 Minor

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7.4 Display inspection:

Inspection Defects

Accept Level Level

1.Bright Dots

1 Single

2 adjacent

3 or more adjacent

Red+ Green+ Blue 3

S > 5mm.

0

0

Total Number

2

S > 5mm.

Minor

Minor

Minor

2. Dark Dots

1 Single

2 adjacent

3. Dark or Bright lines

0

0

Minor

Minor

Minor

4. All Allowable Dots Defects

Total Number

3

S > 5mm.

Minor

5. Shift and tilt of screen viewed area

1. Scratch

The black edge around display area. Minor must be detected by front view.

0.03 < W

0.1 (mm)

L

5 (mm) Minor

N

2. Lint (linear foreign objects)

0.03 < W ≦ 0.1 (mm)

0.3 < L

3.0 (mm) Minor

3. Spots

N

4. Fish eye on film

5. Breakage on film surface

6. Total acceptable defect quantity ≦ 10

N ≦ 4

Not acceptable

Minor

Minor

Minor

Minor

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CHAPTER 8 –TROUBLESHOOTING AND REPAIR

Before repairing, please try to duplicate if the symptom exist or Customer mishandling

1-AMain Unit Does Not Respond to Power Button

1-BMain Unit Does Not Respond to Battery Switch

1-CCharge light is red when plug in AC adapter

(1) Make sure the Battery is installed properly to activate the battery pack.

(2) Connect the AC Adapter, maybe the battery pack is exhaust.

(3) Check the Battery cover is close properly.

(4) Try with another battery pack.

(5) Replace battery pack if necessary.

(6) Try to enter boot loader mode, Perform Re-flash OS if successfully.

(7) CMOS Camera is not assembled properly.

(8) Check all connections including LCD FPC to Main Board. Try with another Main Board.

(9) Fuse blown.

(10) Customer abuse caused the power button fallen off

(11) Both item 9 & 10, MB replacements is necessary unless you are authorized to do board level repair.

(12) If

Charge light is red when plug in AC adapter, it means the main battery is not charge enough and can’t power on,

You just need to continue charge unit the light become Amber.

(13) Once the defective part has been identified, verify it again with the defective part whether the

Symptom could be duplicated.

2ATouch Window Does Not Respond to Screen Tap

(1) Check the perimeter of Display between Bezel and Touch Window Surface for unusual foreign objects. Clean it, reassemble the unit and check the Touch Window function again.

(2) Check the connection of LCD/Touch Window FPC whether is properly connected.

(3) Try with another LCD/Touch Window.

(4) Try with another Rigid-Flex board.

(5) Try with another Main Board.

(6) Replace LCD/Touch Window if necessary

(7) Replace Main Board if necessary.

2BButtons Do Not Respond

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(1) Check the status of switches on the Main Board and the plastic parts of Button of the Button not responding.

(2) Try with another Main Board, rigid-Flex or keypad.

(3) Replace Main Board, rigid-Flex or keypad if necessary.

(4) Once the defective part has been identified, verify it again with the defective part whether

The symptom could be duplicated.

(5) Hard Reset The unit.

3AUnusual Vertical / Horizontal lines or partial display

(1) Check the connection of LCD FPC whether is properly connected.

(2) Try with another LCD.

(3) Try with another Rigid-Flex board

(4) Try with another Main Board.

(5) Replace LCD if necessary

(6) Replace rigid-Flex board if necessary

(7) Replace Main Board if necessary.

(8) Once the defective part has been identified, verify it again with the defective part whether the

Symptom could be duplicated.

3BBack Light Does Not Turn ON/OFF

(1) Check the connection of FPC whether is properly connected.

(2) Try with another LCD.

(3) Try with another Rigid-Flex board

(4) Try with another Main Board.

(5) Replace LCD if necessary

(6) Replace rigid-Flex board if necessary

(7) Replace Main Board if necessary.

(8) Once the defective part has been identified, verify it again with the defective part whether the

Symptom could be duplicated.

4micro SD Card cannot be used

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(1) Check whether SD is fully inserted to the slot until you hear a click.

(2) Try with another micro SD Card

(3) Try with another Main Board.

(4) Replace Main Board if necessary.

(5) Once the defective part has been identified, verify it again with the defective part whether the

Symptom could be duplicated.

5APC Connection (USB) not possible

(1) Check whether “Connection Settings” in the MS ActiveSync is properly set.

(2) Check whether it connects with other cables or cradle, customer’s cable might be damaged.

(3) Check the external appearance of the connector on the unit whether it is physically damaged.

(4) Replace Main Board if necessary.

(5) Once the defective part has been identified, verify it again with the defective part whether the

Symptom could be duplicated.

5BWireless Connection (GSM / GPRS / BT / WLAN) not possible

(1) Make sure the user has been contacting the Carrier for SIM Card validation and activation.

(2) Make sure the Wireless Connection Settings has been properly set.

(3) Make sure the SIM Card is properly inserted to the SIM compartment. Make a life call or test

It with the RF Test Station (Antenna Test).

(4) Dismantle the Main Unit and check whether the Antenna cover is properly installed.

(5) Try with another Antenna cover.

(6) Try with another Main Board if necessary.

(7) Once the defective part has been identified, verify it again with the defective part whether the

Symptom could be duplicated.

6AMain Battery does not start

(1) Connect to the AC Adapter and see if it takes charge. Also check AC Adapter condition.

(2) Check whether AC Adapter is functioning properly.

(3) Check whether the condition of Battery Charging status is correct.

(4) Dismantle the unit and check the appearance of Battery cover.

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(5) Try with another Main Board or Replace Main Board if necessary.

(6) Once the defective part has been identified, verify it again with the defective part whether the

Symptom could be duplicated.

.

6BBattery discharges quickly even after fully charged

(1) Make sure the Battery Pack takes fully charge with AC Adapter.

(2) Check whether the condition of Battery Charging status is correct.

(3) Dismantle the unit and check the appearance of Battery cover.

(4) Try with another Battery or Replace Battery if necessary

(5) Try with another Main Board or Replace Main Board if necessary.

(6) Once the defective part has been identified, verify it again with the defective part whether the

Symptom could be duplicated.

7CMain Battery does not recharge

(1) Make sure the Battery takes fully charge with AC Adapter.

(2) Check whether the condition of Battery Charging status is correct. Charge should be done

In no more than 3 hours.

(3) Dismantle the unit and check the appearance of Battery pack.

(4) Try with another Battery or Replace Battery if necessary

(5) Try with another Main Board or Replace Main Board if necessary.

(6) Once the defective part has been identified, verify it again with the defective part whether the

Symptom could be duplicated.

8ANo Sound from Speaker or Distorted sound

(1) Check “Sound & Notifications” Settings in the unit for Sound Enabling.

(2) Make sure it’s not MUTED.

(3) Dismantle and Check whether the Speaker is properly installed (Orientation)

(4) Make sure the connection point between MB and Speaker is free from contamination or dust.

(5) Replace Speaker if necessary.

(6) Replace Main Board if necessary.

(7) Once the defective part has been identified, verify it again with the defective part whether the

Symptom could be duplicated.

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9ANo Recorded Sound or Distorted sound

(1) Check “Sound & Notifications” Settings in the unit for Sound Enabling.

(2) Make sure it’s not MUTED.

(3) Dismantle and Check whether the Microphone is properly installed (check or missing rubber)

(4) Replace Microphone if necessary.

(5) Replace Main Board if necessary.

(6) Once the defective part has been identified, verify it again with the defective part whether the

Symptom could be duplicated.

10ABezel, Housing Cosmetic damage

(1) Unless it is for Refurbishment, all Bezel, housing replacement due to cosmetic damage shall treat

As out of warranty

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CHAPTER 9 –GENERIC SPARE PART LIST

SPL for Repair

Item HTC P/N Description

1 35H00095-00M

BATTERY_LI-ION,1100mAh,3.7V,ICP553450AR,TWS,MAXELL cell,60/-

20degC,51.3*36.85*5.6mm

2 36H00539-00M Antenna Pre-Assy,AMPHENOL,Elf 1 each 2(B)

3 36H00560-00M Speaker,MP-131805BA,KDIC 1 each 1(A)

4 36H00570-00M Receiver,DTR893-001-01,MERRY 1 each 2(B)

5 36H00578-00M Vibrator,A4A-05-WBS-3,C.I.KASEI,RPM 12500+/2500 1 each 1(A)

6 52H10057-41M Rigid-Flex Board Pre-Assy,keypad,GLOBAL FLEX,防靜電托盤,Elf 1 each 5(C)

7 54H00240-00M

Camera Module,07PE01,LITEON,Samsung S5K3BAFB EVT2,GS-

8415,20.6*10.2*7.45mm 1 each 1(A)

8 60H00094-00M TFT-LCD Module,LMS283GF01,SAMSUNG,71.7*52.9*1.9mm 1 each 1(A)

9 71H01952-01M Keypad,HTC,AP,Black,ELF-C9 1 each 1(A)

10 72H00353-10M Screw,M1.6 X 2.5,TORX,FD,Ni-plated,Nylok,Gene

11 72H01050-00M Screw,HAMA NAKA SHOUKIN,RF board,Ni,TP-B,FPHM1.6x2.8,WIZARD

12 72H02401-00M Screw,Delta PT,T5,M1.5*6,ELFIN

13 74H00849-03M Stylus Pre-Assy,HTC,Black,ELF-C9 1 each 1(A)

14 74H00875-09M Cover Pre-Assy,HTC,Battery,Black,HTC Touch,ELF-C9 1 each 1(XA)

15 74H00876-00M Support Pre-Assy,LCD,ELF

16 74H00892-01M Housing Pre-Assy,HTC,Black,ELF-C9 1 each 3(A)

17 76H00965-00M Tape,LCD connect,Kapton RC-502; 3M 467,Hurricane-Robbie

18 76H01214-00M Mylar,Battery Connector,Charmer 0.05 each 1(A)

19 76H01810-00P Rubber,Silicon,Mic,Elf

20 76H01811-00M ME Gasket,camera,ELF

21 76H01861-00P Mylar,PC,keyboard,ELF

22 76H01915-00M Mylar,FPC,LCM,Elf

23 76H01918-00M Rubber,SIM,ELF

24 76H02031-00M Sponge,Receiver,Elf 0.01 each 1(A)

25 77H00203-00M Water Sensitive Label,4*2.5mm,Ming Jye,BlueAngels

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4

1

1

1

2

2

1

1

Using

Q'ty

Remark

TORX

Phillips

TORX

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Part No.

36H00570-00M

Description

Receiver

Q'ty 1

Part No.

36H00578-00M

Description

Vibrator

Q'ty 1

Part No 60H00094-00M

Description

TFT-LCD Module,

SAMSUNG

Q'ty 1

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SPL Photo

Picture for SPL 80H Kernel and Accessories

(Part no on picture is for Generic version only, please check SPL for detail per customer)

Part No.

36H00486-00M

Description

Q'ty

Speaker

1

Part No.

51H00408-00M

Description

PCBA-MAIN

BOARD

Q'ty 1

Part No.

52H10057-41M

Description

Rigid-Flex Board

Pre-

Assy,keypad,GLOB

AL FLEX,

Q'ty 1

Part No.

54H00240-00M

Description

Camera Module

Q'ty 1

Part No 72H00353-10M

Description

Screw,M1.6 X

2.5,Ni-plated, TORX

Q'ty 2

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Part No 74H00876-00M Part No 72H01050-00M

Description

Support Pre-

Assy,LCD, 1 each 1

Q'ty

1

Description

Screw, RF board,

Ni, 1.6x2.8,Phillips

Q'ty

2

Part No 76H00965-00M

Description

Tape, LCD connect,

Hurricane-Robbie 1 each 18x13

Q'ty 1

Part No

76H01810-00P

Description Rubber, MIC

Q'ty 1

Part No 72H02401-00M

Description

Screw,T5,M1.5*6,

TORX

Q'ty 4

Part No

76H01811-00M

Description ME Gasket, camera

Q'ty 1

Part No 76H01861-00P

Description

Mylar, PC, keyboard

Q'ty 1

Part No 76H01915-00M

Description Mylar, FPC, LCM

Q'ty 1

Part No 76H01918-00M

Description SIM Rubber

Part No 77H00203-00M

Description

Water Sensitive

Label, 4*2.5mm

Q'ty

1

Q'ty

1

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Part No D00052944 Part No 35H00095-00M

Description Stylus Description

BATTERY_LI-

ION,1100mAh,3.7V

Q'ty 1 Q'ty 1

Part No 74H00875-00P

Description Battery cover

Q'ty 1

Part No 36H00539-00M

Description

Antenna Pre-

Assy,AMPHENOL

Q'ty 1

Part No 74H00892-00M

Description Housing Pre-Assy

Q'ty 1

Part No 80H00567-XX

Description

SUB ASSY,Bezel w/Touch window

Q'ty 1

Part No 71H01952-00M

Description

Keypad, AP

Q'ty 1

Part No 36H00582-00M

Description

Earphone,w/htc logo,black,ELF

Q'ty 1

Part No 70H00133-00M

Description

Pouch,w/ HTC logo,Elf

Q'ty 1

Part No 73H00131-04M

Description

Cable,USB Cable with WEEE logo

Q'ty 1

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Part No

79H00055-02M

Part No

76H02031-00M

Description

AC

Adapter,1A,5V,66.5*

28*72.7mm

Q'ty 1

Description

Sponge,Receiver,Elf

Q'ty 1

Part No 76H01979-00M

Description

Mylar,PC,RIGID_FL

EX,ELF

Q'ty

1

Part No 76H01803-00M

Description Sponge,TP,Elf

Q'ty

1

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Board Level

Part Number

1 16H00012-00M

2 36H00058-00M

3 36H00160-00M

4 36H00230-00M

5 36H00440-00M

6 36H00569-00M

7 75H00248-00M

8 75H00467-12M

9 75H00494-00M

10 75H00502-00M

11 75H00514-00P

12 75H00566-00M

13 75H00706-00M

14 75H00710-00M

15 75H00707-00M

Description

Gold Cap,0.07F,70ohm,3.3V,-25/+50%,XH414H II02E,SEIKO,7.6*4.8*1.72mm,,70/-25degC

Fuse,1A,6V,0.055ohm ~ 0.21ohm,SMD1206P100TF,PTC,POLYTORNICS,3.5*1.8*1.25mm,85/-

40degC

Slide_Switch,HSS112,HCH

SWITCH,SOH-213HST,MITSUMI,70/-20degC

Microphone,SPM0208HE5-SB,KNOWLES,100/-40degC,4.72*3.76*1.25mm

Antenna,RH-HT-PR-PS-Q0060,RAY HOME

COAXIAL CONNECTOR,RF,WITH SWITCH,SMD,MM8430-2600RA1,MURATA

Connector SD Card,10Pin,1.1Pitch,100053FB010S406ZL,SUYIN,100mohm,0.5A,5V

Connector B to B,22P,0.5PITCH,AXK5F22347Y,MATSUSHITA

Connector FPC,39P,0.3Pitch,0.2A,50V,50mohm,SD-54393-3981,MOLEX

Connector RF,Female,4P,MS-162,HIROSE,3.5*3.1*2.5mm

Connector B to C,2P,1Pitch,1A,30V,KYOCERA,248000002000829+,Herald

Connector SIM Card,9P,1.27Pitch,SPPN08-D0-1000,PROCONN

Connector Others,1000mohm,4P,2.5Pitch,2A,12V,250037MB004G516ZL,SUYIN

Connector I/O,11P,0.45Pitch,302-11101-10,ACT 1 each 1(XA)

1

1

1

1

1

2

1

1

2

3

1

1

Q'ty

1

1

1

CG1 ( Gold Cap )

PTC1 ( Fuse )

Location

SW4 ( Volume key )

SW2,SW5,POWER_SW1, ( Power SW )

MIC1 ( MIC )

BT_ANT1 ( Bluetooth ANT )

WBCON_SW1 WCON_SW1( COAXIAL

CONNECTOR,RF )

CON10 ( microSD card )

CON3 CON4(

CON2 (

WECON1(

PCON2(VIB

CON6 (

PCON1 (

CON9 (

Camera connector

FPC connecter

RF connector connector

SIM card )

BATT connector

USB connector

)

)

)

)

)

)

Side A Side B

Power_SW1

SW4

PTC1

MIC1

BT ANT

CON3

CON10

CON6

SW5

PCON2

PCON1

CON2

CON9

CG1 CON4

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Repair notice of the USB connector

1. When replacing the USB connector, please remove the defective component first, then solder on new component (

75H00707-00M CON 9). The solder MUST ONLY be applied on SideA (Please refer to image below).

2. When replacing the USB connector, please remove the defective component first, then solder on new component (

75H00708-00M CON 5). The solder MUST ONLY be applied on SideB (Please refer to image below).

75H00707-00M Connector I/O,11P,0.45Pitch,302-11101-10,ACT 1 each 1(A) CON9

75H00708-00M Connector I/O,11P,0.45Pitch,MJE20-11K7P20,ACON 1 each 2(B) CON5

CON5 CON9

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APPENDIX

A Generic Labeling Plan

1. Agency label

1.1 Agency label

1.2 Unit label location explanation

1.3 Screen Protector

2. Battery label battery label-TWS_WW version

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1. Agency label

1.1 Agency label

HTC P/N: 77H00495-00M

Size: 36.8 X 51.25mm

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1.2 Unit label location explanation

Water sensitive label

HTC P/N: 77HXXXXX-00M

Qty: 1

Tamper evident label

HTC P/N: 77HXXXXX-00M

Qty: 1

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2. Battery label

2.1 battery label-TWS_WW version

HTC P/N: 35H00095-00M

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B. RF Antenna Test Specification

Antenna level testing is by air coupling within a shielding box. Regarding the setup configuration, please refer to RF

Hardware Specification.

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lst Downlink

Items Test Name TxLevel TCH Note

CellPower

1

Camp @ DCS Band

0 512 -75 BCCH=600

10

11

12

13

14

6

7

8

9

15

16

17

3

4

5

Fast Bit Error Rate

Fast Bit Error Rate

Fast Bit Error Rate

TX Phase RMS Error

TX Phase Peak Error

TX Frequency Error

TX Phase RMS Error

TX Phase Peak Error

TX Frequency Error

TX Phase RMS Error

TX Phase Peak Error

TX Frequency Error

Check TX Power

Check TX Power

Check TX Power

E-GSM 900 ReceiverTest

5 975

5

5

42

124

E-GSM 900 Ttansmitter Test

5 975

5 975

5

5

5

5

5

5

5

5

5

5

DCS 1800 ReceiverTest

124

0

0

0

512

698

885

124

124

124

975

42

975

42

42

42

-104

-104

-104

-104

-104

-104

-104

-104

-104

-104

-104

-104

-104

-104

-104

1

2

3

Fast Bit Error Rate

Fast Bit Error Rate

Fast Bit Error Rate

-104

-104

-104

DCS 1800 Ttansmitter Test

4

5

6

TX Phase RMS Error

TX Phase Peak Error

TX Frequency Error

0

0

0

512

512

512

-104

-104

-104

7 TX Phase RMS Error 0 698 -104

8 TX Phase Peak Error 0 698 -104

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11

12

13

14

15

6

7

8

4

5

9

10

Doc. Title

Elf/Elfin series model Service Manual

Page 73 of 73

9 TX Frequency Error 0 698 -104

10 TX Phase RMS Error 0 885 -104

11

12

13

14

15

TX Phase Peak Error

TX Frequency Error

Check TX Power

Check TX Power

Check TX Power

0

0

0

0

0

885

885

512

698

885

-104

-104

-104

-104

-104

1

2

3

Fast Bit Error Rate

Fast Bit Error Rate

Fast Bit Error Rate

TX Phase RMS Error

TX Phase Peak Error

TX Frequency Error

TX Phase RMS Error

TX Phase Peak Error

TX Frequency Error

TX Phase RMS Error

TX Phase Peak Error

TX Frequency Error

Check TX Power

Check TX Power

Check TX Power

PCS 1900 ReceiverTest

0 512

0 661

0

PCS 1900 Ttansmitter Test

810

0

0

512

512

0

0

0

0

0

0

0

0

0

0

810

810

512

661

810

512

661

661

661

810

-104

-104

-104

-104

-104

-104

-104

-104

-104

-104

-104

-104

-104

-104

-104

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