Nokia C5-00 RM-645 Service Manual L1L2

Nokia C5-00

RM-645

Service Manual Level 1&2

SERVICE MANUAL

Level 1&2

RM-645

Transceiver characteristics

Band:

HSDPA/HSUPA, WCDMA 900/2100 + GSM/EDGE

850/900/1800/1900

Display:

QVGA (240 x 320 pixels) 2.2” screen up to 16.7 M colors

Camera:

3.2 Mpix with Full Focus EDOF module

Operating System:

Symbian ver. 9.3

Connections:

Bluetooth wireless technology 2.1 interface

3.5 mm AV connector

Micro A/B USB 2.0 high speed

USB Charger

GPS, Maps 3.0 with Lifecaster

Transceiver with BL-5CT battery pack

Talk time

GSM:

12 hours

WCDMA:

4.9 hours

Standby

GSM:

630 hours

WCDMA:

670 hours

Note: Talk times are dependant on network parameter settings.

1 Confidential  Copyright © 2010 NOKIA  All rights reserved Version 1.0 ISSUE 1

Nokia C5-00

RM-645


Table of Contents

Change history ......................................................................................................................................................................................... 3

1. Copyright .......................................................................................................................................................................................... 4

2. Warnings and cautions ............................................................................................................................................................... 5

2.1 Warnings ................................................................................................................................................................................ 5

2.2 Cautions .................................................................................................................................................................................. 5

3. ESD protection ................................................................................................................................................................................ 6

4. Care and maintenance ................................................................................................................................................................ 7

5. Battery information ..................................................................................................................................................................... 8

6. Exploded view ................................................................................................................................................................................ 9

7. Service devices .............................................................................................................................................................................10

8. SW-update .....................................................................................................................................................................................11

9. Disassembly instructions .........................................................................................................................................................12

10. Assembly Hints .............................................................................................................................................................................18

11. Solder Components ....................................................................................................................................................................19


Nokia C5-00

RM-645


CHANGE HISTORY

Status

Approved

Version No.

1.0

Date

5.3.2010

Comments

The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and comply with the given instructions.

While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, please notify NOKIA using the address below:

Nokia Care Academy

mailto:[email protected]

Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.


Nokia C5-00

RM-645


1. COPYRIGHT

Copyright © 2010 Nokia. All rights reserved.

Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited.

Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of

Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.


Nokia C5-00

RM-645


2. WARNINGS AND CAUTIONS

Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:

2.1 Warnings

1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE

MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS,

EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE

DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF

ENERGY.

2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN

POTENTIALLY EXPLOSIVE ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING

AREAS ETC.

3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY

INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT

A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS.

OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

2.2 Cautions

1. Servicing and alignment must be undertaken by qualified personnel only.

2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.

3. Use only approved components as specified in the parts list.

4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment.

5. Ensure all cables and wires are repositioned correctly


Nokia C5-00

RM-645


3. ESD PROTECTION

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied.

All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity discharge.

All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area (EPA).

Every repair action involving opening the product or handling the product components must be done under ESD protection.

ESD protected spare part packages MUST NOT be opened/closed out of an ESD

Protected Area.

For more information and local requirements about ESD protection and ESD

Protected Area, contact your local Nokia After Market Services representative.


Nokia C5-00

RM-645


4. CARE AND MAINTENANCE

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.



Keep the phone and all its parts and accessories out of the reach of small children.



Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

 Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

 Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

 Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

 Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

 Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

 Do not paint the phone. Paint can clog the moving parts and prevent proper operation.



Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.


Nokia C5-00

RM-645


5. BATTERY INFORMATION

Note: A new battery’s full performance is achieved only after two or three complete charge and discharge cycles! The battery can be charged and discharged hundreds of times but it will eventually wear out.

When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery. Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer.

Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime.

If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge.

For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product).

Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose.

Never use any charger or battery which is damaged.

Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object

(coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse.

Shortcircuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F).

A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries’ performance is particularly limited in temperatures well below freezing.

Do not dispose batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling).

Do not dispose as household waste.


Nokia C5-00

RM-645


6. EXPLODED VIEW

A-COVER ASSY

I0001

A1

UI SHIELD ASSY

(I0004 - I0007)

UI SHIELD

I0006

EARPIECE

I0007

KEYMAT ASSY

I0002

SCREWS 1.6 X 4.5

I0003

DOMESHEET

I0004

UI FLEX ASSY

I0005

DISPLAY MODULE

I0008

A2

LIGHT SWAP PACKAGE

(I0009 - I0010)

LIGHT SWAP PWB

I0009

CAMERA MODULE

I0011

CAMERA BOOT

I0012

A4

B-COVER ASSY

(I0015 - I0018)

DC JACK

I0016

AV JACK

I0017

9

Ver. 1.0

SCREW 1.6 X 4.5

I0019

D-COVER

I0020

TYPE LABEL

I00010

A3

IHF SPEAKER

I0013

ANTENNA

I0014

ANTENNA ASSY

(I0013 - I0014)

SD CARD DOOR

I0015

B-COVER

I0018

Only available as assembly

BATTERY COVER ASSY

I0021

These parts can not be reused after removal

Confidential  Copyright © 2010 NOKIA  All rights reserved Version 1.0 ISSUE 1

7. SERVICE DEVICES

Nokia C5-00

RM-645


FLS-5 Flash Device CA-101 Service Cable

AC-3 Travel Charger

BL-5J Battery

SS-88 Camera removal tool

NMP standard toolkit (v2)

For more information, refer to the

Service Bulletin (SB-011) on NOKIA

Online. Supplier or manufacturer contacts for tool re-order can be found in “Recommended service equipment” document on NOKIA

Online.


Nokia C5-00

RM-645


8. SW-UPDATE

Flash concept - (Point of Sales)

To use the FLS-5 Flash Dongle, follow the user guide inside the sales package.

Please check always for the latest version of flash software, wich is available on Nokia Online.


Nokia C5-00

RM-645


9. DISASSEMBLY INSTRUCTIONS

1) Nokia C5-00 disassembly. 2) You must use the Nokia Standard Toolkit version

2. You will also need SS-88 camera removal tool, an

AV plug and a DC plug.

3) Use the BATTERY COVER RELEASE BUTTON to open the BATTERY COVER.

4) Place the SS-93 between the B-Cover and D-COVER on the shown places to release the D-COVER off the latch. Rotate the D-COVER up from the opened side.

Please note that the SS-93 tool is misplaced in the picture. The picture will be updated in next release.

5) Remove the D-COVER. 6) Unscrew the two TORX+ size 6 screws in the order shown.


Nokia C5-00

RM-645


7) Detach the clips holding the A-COVER ASSY by sliding the SRT-6 in the direction shown. Do not lever out the A-COVER as it might damage the clips

8) Continue to slide the SRT-6 along all four sides of the device to release the remaining clips. Do not lever out the A-COVER as it might damage the clips

9) Remove the A-COVER ASSY. 10) Protect the LCD with a protective film.

11) Press out the KEYMAT ASSY from the A-COVER

ASSY.

12) Remove the KEYMAT ASSY.


Nokia C5-00

RM-645


13) Unscrew the four TORX+ size 6 screws in the order shown.

14) To release the engine board, open the first shown clip holding the B-COVER ASSY with the SS-93.

15) Open the second shown clip of the B-COVER

ASSY.

16) Lift up the PWB together with UI SHIELD, LCD and ANTENNA.

17) Remove the ANTENNA. 18) Use the SS-93 to open the UI CONNECTOR.

Be careful not to damage the connector or the components nearby!


Nokia C5-00

RM-645


19) Remove the UI SHIELD ASSY. 20) Use the SS-93 to open the LCD CONNECTOR.

Be careful not to damage the connector!

21) Remove the LCD. 22) Use the tweezers to remove the CAMERA BOOT.

23) Use the camera removal tool SS-88, to detach the CAMERA.

24) Lift up the SS-88 and remove the CAMERA.


Nokia C5-00

RM-645


25) Use a DC plug to lift up and remove the DC JACK. 26) Use an AV plug to lift up and remove the AV

JACK.

27) Remove the SD CARD DOOR. 28) Use the dental tool to lift up the EARPIECE.

Be aware of the sharp point of the dental tool – be careful not to injure yourself!

29) Remove the EARPIECE using tweezers. Do not use it again.

30) Use the dental tool to lift up one corner of the

DOMESHEET ASSY. Peel off and remove the

DOMESHEET ASSY. Do not use it again.


Nokia C5-00

RM-645


31) Use the SS-93 to release the UI FLEX ASSY from the UI SHIELD.

32) Continue to release the UI FLEX ASSY in the direction shown.

33) Remove the UI FLEX ASSY. Do not use it again. 34) Nokia C5-00 disassembly is now complete.

-END OF DISASSEMBLY-


Nokia C5-00

RM-645


10. ASSEMBLY HINTS

1) Tighten the screw to the torque of 17 Ncm. 2) Tighten the two screws to the torque of 14 Ncm in the order shown.


11. SOLDER COMPONENTS

F3300

TOP

X2450

Nokia C5-00

RM-645


BOTTOM

X4400 G2200

Ver. 1.0

19

F2000

Confidential  Copyright © 2010 NOKIA  All rights reserved Version 1.0 ISSUE 1

Nokia C5-00 RM-645 Service Manual L1L2

SERVICE MANUAL

Level 1&2

Transceiver characteristics

Band:

Display:

Camera:

Operating System:

Connections:

Talk time

Standby

Table of Contents

CHANGE HISTORY

Status

Version No.

Date

Comments

mailto:[email protected]

1. COPYRIGHT

2. WARNINGS AND CAUTIONS

2.1 Warnings

2.2 Cautions

3. ESD PROTECTION

4. CARE AND MAINTENANCE

5. BATTERY INFORMATION

6. EXPLODED VIEW

7. SERVICE DEVICES

8. SW-UPDATE

Flash concept - (Point of Sales)

9. DISASSEMBLY INSTRUCTIONS

10. ASSEMBLY HINTS

11. SOLDER COMPONENTS

TOP

BOTTOM

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