SH31 user manual.fm

2354235 11/2008

Soft start - soft stop unit

SH31

User manual

09/2010

BLEMO



Frequenzumrichter

Siemensstraße 4

D-63110 Rodgau – Dudenhofen

Germany

Tel .: ++49 / 6106 / 82 95-0

Fax: ++49 / 6106 / 82 95-20

Internet: www.blemo.com

E-Mail: [email protected]

2

Content

Important Information __________________________________________________________________________________________ 4

Before you begin______________________________________________________________________________________________ 5

Documentation structure________________________________________________________________________________________ 6

Steps for setting up the soft starter

___________________________________________________________________ 7

Receiving and handling ________________________________________________________________________________________ 8

Selection ___________________________________________________________________________________________________ 10

Dimensions and weights_______________________________________________________________________________________ 14

Mounting ___________________________________________________________________________________________________ 17

Mounting - Fan option_________________________________________________________________________________________ 20

Thermal protection ___________________________________________________________________________________________ 22

Wiring _____________________________________________________________________________________________________ 26

Wiring - power terminals _______________________________________________________________________________________ 32

Wiring - control terminals ______________________________________________________________________________________ 35

Wiring - in line connection - application diagram ____________________________________________________________________ 38

Display terminal _____________________________________________________________________________________________ 42

Remote keypad display - option _________________________________________________________________________________ 44

Programming _______________________________________________________________________________________________ 45

List of parameters ____________________________________________________________________________________________ 48

Parameter settings ___________________________________________________________________________________________ 49

Configuration menu (ConF) ____________________________________________________________________________________ 50

Settings menu (SEt) __________________________________________________________________________________________ 51

Advanced adjustments menu (AdJ) ______________________________________________________________________________ 53

Advanced settings menu (SEt2) _________________________________________________________________________________ 55

Advanced protections menu (PrO) _______________________________________________________________________________ 56

Advanced IO menu (IO) _______________________________________________________________________________________ 60

Advanced communication menu (COP) ___________________________________________________________________________ 62

Advanced monitoring menu (SUP) _______________________________________________________________________________ 63

Utility menu (UtIL) ____________________________________________________________________________________________ 64

Command channel ___________________________________________________________________________________________ 65

Modbus Function ____________________________________________________________________________________________ 68

Connection to RS485 bus______________________________________________________________________________________ 73

Maintenance ________________________________________________________________________________________________ 74

Diagnostics / Troubleshooting __________________________________________________________________________________ 75

Parameter Index and Modbus addresses__________________________________________________________________________ 77

Annex 1: UL508 schematics ____________________________________________________________________________________ 82

Annex 2: Short-circuit rating and branch circuit protection _____________________________________________________________ 84

3

4

AlImportant Information

NOTICE

Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists, which will result in personal injury if the instructions are not followed.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER

DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury or equipment damage.

CAUTION

CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment damage.

CAUTION

CAUTION, used without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided,

can result in equipment damage.

PLEASE NOTE

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by

BLEMO for any consequences arising out of the use of this product.

© 2010 BLEMO All Rights Reserved. Before you begin:

Read and understand these instructions before performing any procedure with this soft starter.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Read and understand this manual before installing or operating the SH31. Installation, adjustment, repair, and maintenance must be performed by qualified personnel.

• The user is responsible for compliance with all international and national electrical code requirements with respect to grounding of all equipment.

• Many parts of this soft starter, including the printed circuit boards, operate at the line voltage. DO NOT TOUCH. Use only electrically insulated tools.

• DO NOT touch unshielded components or terminal strip screw connections with voltage present.

• Before servicing the soft starter:

- Disconnect all power, including external control power that may be present.

- Place a “DO NOT TURN ON” label on all power disconnects.

- Lock all power disconnects in the open position.

• Install and close all covers before applying power or starting and stopping the soft starter.

Failure to follow these instructions will result in death or serious injury.

DANGER

UNINTENDED EQUIPMENT OPERATION

• Read and understand this manual before installing or operating the SH31.

• Any changes made to the parameter settings must be performed by qualified personnel.


WARNING

DAMAGED SOFT STARTER EQUIPMENT

Do not operate or install any soft starter or soft starter accessory that appears damaged.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING

LOSS OF CONTROL

• The designer of any control scheme must

- consider the potential failure modes of control paths and, for certain critical control functions,

- provide a means to achieve a safe state during and after a path failure.

Examples of critical control functions are emergency stop and overtravel stop.

• Separate or redundant control paths must be provided for critical control functions.

• System control paths may include communication links. Consideration must be given to the implications of unanticipated transmission delays or failures of the link. (1)

• Each implementation of an SH31 soft starter must be individually and thoroughly tested for proper operation before being placed into service.


(1) For additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control”.

5

Documentation structure

The following SH31 technical documents are available on the BLEMO website ( www.blemo.com

).

User manual

This manual describes how to install, commission, operate and program the soft starter.

Quick Start guide

This document is delivered with the soft starter, and you can download it on www.blemo.com

.

6

Steps for setting up the soft starter

(also refer to Quick Start guide)

Steps 1 to 4 are performed with the power off.

1. Receive and Inspect the soft starter

Check that the soft starter reference on the nameplate is similar to the purchase order.

Remove the SH31 from packaging and check that it has not been damaged

2. Check the line voltage compatibility

Check that the line voltage, and control voltage are compatible with the soft starter (pages

11

to 13 ).

3. Mount the soft starter vertically

Mount the soft starter in accordance with the instructions in this

document (page 17 ).

4. Wire the soft starter

(page

29

)

Connect the motor, ensuring that its connections correspond to the voltage.

Connect the line supply, after making sure that the power is off.

Check and Connect the control supply on CL1-CL2

5. Configure the soft starter

(page

45

)

Power on control, and do not give a start command.

Adjust

UIn

line voltage.

Adjust

In

motor rated current.

6. Start

7

8

Receiving and handling

Introduction

The SH31 offers acceleration and deceleration control of standard three-phase asynchronous induction (squirrel cage) motors. The SH31 controls the motor performance based on the motor torque rather than simple voltage or current based control. Advanced control algorithms are incorporated to help smooth rotation throughout the starting ramp and reducing mechanical instability at the end of starting.

A digital keypad display is provided for soft starter setup and motor performance display.

The SH31 is available in 15 current ratings from 17 to 590 A. SH31 are rated for use from 208 to 600 V motors, and are self-adjusting for a 50 or 60 Hz supply frequency.

This user manual covers the technical characteristics, specifications, installation, wiring, programming, and troubleshooting of SH31.

Terminology

Some of the terms and acronyms used in this manual are defined in the table below:

Term

Soft starter FLA

Motor FLA

OCPD

Definition

Soft starter Full Load Amps

This value is on the soft starter nameplate IcL.

IcL

: Soft starter rated current

Motor Full Load Amps

This value is on the motor nameplate.

The current rating of an induction motor at rated speed and load.

Soft starter in line connection:

In

= rated current of the motor FLA.

Soft starter inside delta connection:

In

= rated current of the motor FLA /

3

.

Overcurrent protective device.

Receiving and Preliminary Inspection

Before installing the SH31 soft starter, read this manual and follow all precautions.

Before removing the SH31 soft starter from its packing material, verify that the packing carton is not damaged from shipping. Damage to the packing carton usually indicates improper handling. If any damage is found, notify the carrier and your BLEMO representative.

After removing the SH31 soft starter from its packaging, inspect it for damage. If any shipping damage is found, notify the carrier and your sales representative. Verify that the SH31 soft starter nameplate and label conform to the packing slip and corresponding purchase order.

WARNING

DAMAGED SOFT STARTER EQUIPMENT

Do not operate or install any soft starter that appears damaged.


Storing and Shipping

If the SH31 soft starter is not being immediately installed, store it in a clean, dry area where the ambient temperature is between -25° C and

+70°C (-13°F and +158°F).

If the SH31 soft starter must be shipped to another location, use the original shipping material and carton to help protect it.

Receiving and handling

Handling the soft starter

Hoisting the SH31

The SH31 range comprises 5 frame sizes, with various weights and dimensions.

Small soft starters can be removed from their packaging and installed without a handling device. A handling device must be used from

SH31-110/4; for this reason they are supplied with lifting holes.

WARNING

HANDLING AND LIFTING HAZARD

Keep the area below any equipment being lifted clear of all personnel and property. Use the lifting method as shown below.


Do not remove the SH31 from the carton until it is at the final installation site. Handle the soft starter carefully after removing it from the carton to avoid damage to the internal components, frame, or exterior. Once removed from the carton, the soft starter can be handled:

• With a hoist. When hoisting the soft starter, attach a spreader bar to the two lifting holes on top as shown below.

• In a horizontal position, with the back of the soft starter resting on a pallet.

45° maxi

Package content

• Soft starter

• Quick Install guide

• Package of screws for frame sizes C, D and E

• Allen key, supplied with size B products

9

Selection

Torque characteristic

Ts and Is: Direct on line starting of an asynchronous motor.

Ts1: Total torque range available with an SH31, which is dependent on the limiting current

ILt

, page 51 .

The progression of the soft starter is controlled by the motor torque within this range.

Tr: Resistive torque, which must always be less than the Ts1 torque.

Soft starter selection

S1 motor duty corresponds to starting followed by operation at constant load enabling the thermal stability to be reached.

S4 motor duty corresponds to a cycle comprising starting, operation at constant load and an idle period. This cycle is characterized by a load factor.

The SH31 must be selected depending on the type of application ("standard" or "severe") and the nominal power of the motor. "Standard" or "severe" applications define the limiting values of the current and the cycle for motor duties S1 and S4. These duties are described in the

IEC 60034-1.

Standard application

Example: centrifugal pump

In standard application, the SH31 is designed to provide:

• in S1 duty: starting at 3.5

In

for 40 seconds from a cold state.

• in S4 duty: a load factor of 90% and n starts per hour (see table below), with 3.5 In for 20 seconds or an equivalent thermal cycle.

In this case, the motor thermal protection must conform to protection class 10.

:

A

B

C

D

Framesize In S4 duty, number of starts (1) per hour

Standard With fan

6

6

4

NA

10

10

10

4

E NA 4

(1) Note : in case of both soft starts and soft stops, the number of starts has to be divided by 2.

Severe application

The SH31 rating is limited to 3.5

IcL

, see table page

19 .

IcL

is the nominal current of the SH31. If the application requires a higher rated starting current (> 3.5

IcL

), the soft starter must be oversized. See soft starter selection table, page

11

.

Soft starter sizing according to thermal protection class

Starting current Protection class

y

3.5

In

max starting time

Class 10

Nominal*

16 s

Class 20

Nominal + 1**

32 s

Class 30

Nominal + 2***

48 s

* Nominal = nominal size of the soft starter according to the nominal motor current (Motor FLA).

** Nominal + 1 = oversize the soft starter by one rating compared to the nominal motor current (Motor FLA).

*** Nominal + 2 = oversize the soft starter by 2 ratings compared to the nominal motor current (Motor FLA).

10

Selection

Standard application, SH31-.../4, 230/440 V supply, soft starter in line connection

Motor

Nominal motor power

230 V 400 V

30

37

45

55

75

90

110

132

160 kW

4

7.5

11

15

18.5

22

55

75

90

110

132

160

220

250

315

22

30

37

45 kW

7.5

15

440 V

55

75

90

110

132

160

220

250

355

22

30

37

45 kW

7.5

15

100

131

162

195

233

285

42

57

69

81

SH31-.../4, 230/440 V (+ 10% - 15%) - 50/60 Hz (+/- 10%)

Motor nominal current

In

(Motor FLA)

Soft starter rating

(Soft starter FLA)

IcL Reference

A

14.8

28.5

A

17

32

47

62

75

88

SH31-7.5/4

SH31-15.0/4

SH31-22.0/4

SH31-30.0/4

SH31-37.0/4

SH31-45.0/4

388

437

560

110

140

170

210

250

320

410

480

590

SH31-55.0/4

SH31-75.0/4

SH31-90.0/4

SH31-110/4

SH31-132/4

SH31-160/4

SH31-200/4

SH31-250/4

SH31-315/4

The nominal motor current

In

must not exceed the maximum permanent current in class 10.

See wiring page 30

.

Maximum surrounding temperature

The information in the table above is based on operation at a maximum ambient temperature of 40°C (104 °F).

The SH31 can be used up to an ambient temperature of 60°C (140°F) as long as the max. permanent curren t in class 10 is derated by 2.2% for each degree above 40°C (104°F).

Example: SH31-15.0/4 at 50°C (122°F) derated by 10 x 2.2% = 22%, 32 A becomes 32 x (1-0.22) = 24.96 A (max. nominal motor current).

11

Selection

Standard application, SH31-.../4, 230/440 V supply, soft starter inside delta connection

Only the SH31-.../4 can be installed inside delta connection.

RISK OF DAMAGE TO THE MOTOR

SH31-.../6 must not be installed inside delta connection.

CAUTION

Failure to follow these instructions can result in equipment damage.

Motor


230 V 400 V

45

55

15

90

110

132

160

220

250 kW

5.5

11

18.5

22

30

37

90

110

132

160

220

250

315

355

400

45

55

55

75 kW

11

22

440 V

90

110

132

160

220

250

355

400

500

45

55

75

75 kW

15

22

165

210

255

315

375

480

615

720

885

A

25

48

Soft starter 230/440 V (+ 10% - 15%) - 50/60 Hz (+/- 10%)

Line current

(Motor FLA) (1)

In setting

(Line current/

3

)


IcL

(soft starter FLA)

A

14,4

27,7

A

17

32

70

93

112

132

40,4

53,7

64,7

76,2

47

62

75

88

95,3

121,2

147,2

181,9

216,5

277,1

355,1

415,7

511,0

110

140

170

210

250

320

410

480

590

Soft starter reference

SH31-7.5/4

SH31-15.0/4

SH31-22.0/4

SH31-30.0/4

SH31-37.0/4

SH31-45.0/4

SH31-55.0/4

SH31-75.0/4

SH31-90.0/4

SH31-110/4

SH31-132/4

SH31-160/4

SH31-200/4

SH31-250/4

SH31-315/4

(1) Line current is maximum 1.5

IcL

. Also, the In setting must not exceed

IcL

.

Example: for a 400 V - 110 kW motor with a line current of 195 A, the minimum soft starter rating,

IcL

= 195/1.5 = 130 A.

Thus select SH31-75.0/4


In

must not exceed the max. permanent current in class 10.

See wiring page 26

.




Example: SH31-15.0/4 at 50°C (122°F) derated by 10 x 2.2% = 22%, 48 A becomes 48 x 0.78 = 37.5 A (max. nominal motor current).

12

Selection

Standard application, SH31.../6, 208/600 V supply, soft starter in line connection

Motor


208 V 230 V 230 V 400 V 440 V 460 V 500 V 575 V

25

30

40

50

60

75

HP

3

7.5

(1)

15

20

HP

5

10

15

20

25

30

40

50

60

75

100 kW

4

7.5

11

15

18.5

22

30

37

45

55

75 kW

7.5

15

22

30

37

45

55

75

90

110

132 kW

7.5

15

22

30

37

45

55

75

90

110

132

HP

10

20

30

40

50

60

75

100

125

150

200 kW

9

18.5

30

37

45

55

75

90

110

132

160

HP

15

25

40

50

60

75

100

125

150

200

250

100

125

125

150

90

110

160

220

160

220

250

300

220

250

300

350

150 -(1) 132 250 250 350 315 400

(1) 200 160 315 355 400 400 500

(1) Value not indicated when there is no corresponding standardized motor.

77

96

124

156

180

240

A

14

27

40

52

65

Soft starter 208/600 V (+ 10% - 15%) 50/60 Hz (+/- 10%)

Motor nominal current

In

(Motor FLA)


IcL

(Soft starter FLA)


A

17

32

47

62

75

SH31-7.5/6

SH31-15.0/6

SH31-22.0/6

SH31-30.0/6

SH31-37.0/6

SH31-45.0/6

SH31-55.0/6

88

110

140

170

210

250

SH31-75.0/6

SH31-90.0/6

SH31-110/6

SH31-132/6

302

361

414

477

320

410

480

590

SH31-160/6

SH31-200/6

SH31-250/6

SH31-315/6


In

must not exceed the max. permanent current in class 10.




Example: SH31-15.0/6 at 50°C (122°F) derated by 10 x 2.2% = 22%, 27 A becomes 27 x 0.78 =21.06 A (max. nominal motor current).

13

Dimensions and weights

SH31-7.5 to 45.0/4 and /6

For frame sizes 7.5 kW to 45.0 kW, the fan is sold separately. (1)

SH31-

Frame size a b c c1

mm

(in.) mm

(in.) mm

(in.) mm

(in.)

7.5/4/6

15.0/4/6

22.0/4/6

30.0/4/6

37.0/4/6

45.0/4/6

A

A

A

B

B

B

130

(5.1)

145

(5.7)

265

(10.4)

295

(11.6)

169

(6.6)

207

(8.1)

209

(8.2)

247

(9.7)

e

mm

(in.)

6.5

(0.3)

10.5

(0.4) c: dimension of the product alone.

c1: dimension of the product with its fan.

(1) The voltage of the fan has to match the control voltage of the soft starter:

SH31-.../4 or SH31-.../6 Fan 230V

SH31-.../6 in US edition Fan 110V

H

mm

(in.)

250

(9.8)

Standard

G

mm

(in.)

With fan

G1

mm

(in.)

100

(3.9)

65

(2.6)

D mm

mm

(in.)

7

(0.28)

276

(10.9)

115

(4.5)

Weight

kg (lb)

5.5

(12.1)

80

(3.15)

7

(0.28)

7.8

(17.2)

14


SH31-55.0 to 90.0/4 and /6


SH31-

Frame size C a b c c1 e H G1

mm

(in.) mm

(in.) mm

(in.) mm

(in.) mm

(in.) mm

(in.) mm

(in.)

55.0/4/

6

75.0/4/

6

90.0/4/

6

150

(5.9)

356

(14)

229.5

(9)

269.5

(10.6)

10.5

(0.41)

331

(13)

120

(4.7)

P

mm

(in.)

40.5

(1.6) c: dimension of the product alone.

c1: dimension of the product with its fan.


SH31-.../4 or SH31-.../6 Fan 230V


Q

mm

(in.)

34.5

(1.3)

Q1

mm

(in.)

S

mm

(in.)

D1

mm

(in.)

D2

mm

(in.)

D3 Weight

mm

(in.) kg

(lb)

5

(0.2)

20

(0.8)

9

(0.35)

7

(0.28)

6

(0.23)

12.2

(26.9)

15


SH31-110 to 315/4 and /6

For frame sizes 110 kW to 315 kW, the fan is integrated.

SH31Frame size a b c e H

mm

(in.) mm

(in.) mm

(in.) mm

(in.) mm

(in.)

110/4/

6

132/4/

6

160/4/

6

200/4/

6

250/4/

6

315/4/

6

D

D

D

D

E

E

206

(8.1)

304

(11.9)

425

(16.7)

455

(17.9)

299

(11.8)

339.7

(13.4)

15

(0.59)

15

(0.59)

396

(15.6)

426

(16.8)

G1

mm

(in.)

157

(6.2)

264

(10.4)

P

mm

(in.)

60

(2.4)

94

(3.7)

Q

mm

(in.)

40

(1.6)

1.3

(0.05)

30

(1.2)

13.5

(0.53)

9

(0.35)

20.5

(45.2)

55

(2.2)

Q1

mm

(in.)

1

(0.04)

S

mm

(in.)

40

(1.6)

D1

mm

(in.)

13.5

(0.53)

D2

mm

(in.)

9

(0.35)

Weight

kg (lb)

33

(73.3)

16

Mounting

Mounting Precautions

Follow these precautions when mounting the SH31 soft starter:

• The soft starter is compliant with pollution Degree 2 as defined in NEMA ICS1-1 or IEC 60664-1.

• For environment pollution degree 3 install the product inside a cabinet type 12 or IP54.

DANGER


SH31 soft starters are open devices and must be mounted in a suitable enclosure.


• The SH31 soft starter generates heat and must be properly ventilated. Refer to "Thermal considerations for sizing enclosures” page

19

to determine power dissipated.

• When several soft starters are installed in a control panel, arrange them in a row. Do not stack soft starters. Heat generated from the bottom soft starter can adversely affect the ambient temperature around the top soft starter.

• Install the SH31 vertically, within ± 10° (other p ositions are not allowed).

• Do not place it close to heating elements. Leave sufficient free space so that the air required for cooling purposes can circulate from the bottom to the top of the unit.

• Electrical current through the SH31 will result in heat losses that must be dissipated into the ambient air immediately surrounding the soft starter. To help prevent a thermal fault, provide sufficient enclosure cooling and/or ventilation to limit the ambient temperature around the soft starter.

S

≥

100 mm (3.9 in)

Note: For the soft starters mounted side-by-side, the free space must be

≥

50 mm (1.95 in.)

S

≥

50 mm

(1.95 in.)

S

≥

50 mm

(1.95 in.)

S

≥

100 mm (3.9 in)

DANGER


Check that no liquid, dust or conductive object can fall into the soft starter (degree of protection IP00 from above).


17

Mounting

Soft starter ventilation

On soft starters installed with a cooling fan, the fan is factory set to switch on automatically as soon as the heatsink temperature reaches

46°C (114.8°F).

It is switched off when the heatsink temperature falls back to 43°C (109.4°F). This behavior can be mo dified by adjusting the

FAn

parameter in

IO

menu on page 61

.

Fan flow rates

Reference

SH31-7.5, 15.0, 22.0

SH31-30.0, 37.0, 45.0

SH31- 55.0, 75.0, 90.0

SH31-110, 132, 160, 200

SH31-250, 315

(1) Cubic Feet / Minute

D

E

B

C

Frame size

A

Unit

m

3

/hour

CFM

(1)

m

3

/hour

CFM

(1)

m

3

/hour

CFM

(1)

m

3

/hour

CFM

(1)

m

3

/hour

CFM

(1)

-

Standard

-

110 V

-

-

-

-

148

87

148

87

-

-

230 V

-

-

-

-

148

87

148

87 -

-

With optional fan kit

110 V

28

16

230 V

31

18

-

-

28

16

108

64

-

-

-

-

31

18

108

64

Mounting in a General Purpose Metal Enclosure

Observe the mounting recommendations on the previous page.

To help proper air circulation in the soft starter:

• Install ventilation grilles.

• Verify that ventilation is adequate: if not install a forced ventilation unit, with a filter if necessary.

Derate the soft starter current

IcL

by 2.2% per °C for temperatures above 40°C up to

60°C (104°F up to 140°F).

18

Mounting

Mounting in a dust and damp-proof metal enclosure

Ventilation for dust and damp- proof enclosure

θ

°i = internal ambient temperature

θ

°e = external ambient temperature

Follow the instructions in this section in order to meet NEMA Type 12 (IP54) degree of protection.

Do not use insulated or non-metallic enclosures as they have poor thermal conduction. Provide a stirring fan to circulate air inside the enclosure and to help prevent hot spots in the soft starter. This allows operation of the soft starter in an enclosure with a maximum internal temperature of 60°C (140°F). Ensure that the ambien t temperature around the soft starters does not exceed this limit.

Derate the soft starter current

IcL

by 2.2% per °C for temperatures above 40°C up to 6 0°C (104°F up to 140°F).

Thermal considerations for sizing enclosures

When mounting the SH31 soft starter in an enclosure, use the enclosure manufacturers’ recommendations for proper sizing based on thermal considerations. For this, it is necessary to sum the power dissipated by each device in the enclosure. Table hereafter lists the steady state and starting power dissipations for the SH31 soft starter, operating at rated current.

Power dissipated by the soft starters, at their nominal current


SH31-7.5/4/6

SH31-15.0/4/6

SH31-22.0/4/6

SH31-30.0/4/6

SH31-37.0/4/6

SH31-45.0/4/6

SH31-55.0/4/6

SH31-75.0/4/6

SH31-90.0/4/6

SH31-110/4/6

SH31-132/4/6

SH31-160/4/6

SH31-200/4/6

SH31-250/4/6

SH31-315/4/6

Power

Frame size

A

A

A

B

B

B

C

C

C

D

D

D

D

E

E

IcL

A

17

32

47

62

75

88

110

140

170

210

250

320

410

480

590

1060

1345

1548

1922

2596

3275

3699

5147

6396

7599

During starting total power at 3.5

IcL

W

208

404

562

781

1016

26

33

42

51

63

75

96

123

144

177

10

14

19

23

Steady state total power bypass

W

5

Control supply

Electronics Shorting contactors

(1)

W W

20

20

20

20

20

-

-

-

14

14

Fans

W

14 (2)

20 (2)

20 (2)

20

40

(1) For SH31-.../4, SH31-.../6 and US edition, frame sizes A, B and C the shorting contactor power is included in the electronics.

(2) Optional fan kit

Example: for an SH31-22.0/4/6

Power dissipated during starting: 562 W

Power dissipated in steady state: 14 W

Power for Control supply: 20 W without fan, 34 W with fan

Example: for an SH31-250/4/6

Power dissipated during starting: 6396 W

Power dissipated in steady state: 144 W

Power for Control supply: 74 W

19

Mounting - Fan option

Fan for frame sizes A, B and C

Connections between the fan and the SH31

Tightening torque: 3.5 N·m (31 lb.in)

SH31-.../4 or SH31-.../6 Fan 230 V

SH31-.../& in US edition Fan 110 V

20

* As 2 different fan options could be connected to the SH31 according to the fan voltage (matching the SH31 control voltage), the connector is different according to the voltage, to help avoid wrong assembly and misuse.


Mounting - Fan option

Fan dimensions for frame sizes SH31-7.5 to 90.0


Fan kit SH31a b k e

mm

(in.) mm

(in.) mm

(in.) mm

(in.)

A

7.5

15.0

130

(5.1)

265

(10.4)

40

(1.6)

8.5

(0.33)

22.0

30.0

B 37.0

45.0

145

(5.7)

295

(11.6)

40

(1.6)

8.5

(0.33)

C

55.0

75.0

90.0

150

(5.9)

350

(13.8)

40

(1.6)

8.5

(0.33)

H

mm

(in.)

248

(9.8)

278

(10.9)

333

(13.1)

(1) The voltage of the fan has to match the control voltage of the soft starter.

SH31-.../4 or SH31-.../6 Fan 230V


115

(4.5)

120

(4.7)

G

mm

(in.)

100

(3.9)

G1

mm

(in.)

65

(2.6)

80

(3.1)

85

(3.3)

X

mm

(in.)

250

(9.8)

276

(10.9)

7

(0.28)

331

(13)

D

mm

(in.)

7

(0.28)

7

(0.28)

Weight

kg

(lb)

1.2

(2.6)

1.4

(3.1)

1.6

(3.5)

21

Thermal protection

Soft starter thermal protection

The thermal protection is provided by the temperature sensor installed on the heatsink.

Motor thermal protection

Standard IEC 60947-4-2 defines the protection classes giving the starting capacities of the motor (warm or cold start) without thermal faults.

Different protection classes are given for a COLD state (corresponding to a stabilized motor thermal state, switched off) and for a WARM state (corresponding to a stabilized motor thermal state, at nominal power).

• The soft starter is factory set to protection class 10.

• This protection class can be modified using

tHP

parameter in

SEt

menu.

• The motor thermal state is stored in memory. No estimate of motor cooling is calculated while power of the control part is off.

• An overload alarm is activated if motor thermal state exceeds 110%.

• A thermal trip

OLF

stops the motor if motor thermal state exceeds 125%.

• If the thermal protection has not been disabled, the thermal trip can be indicated by a relay depending on output assignment.

• After the motor has stopped or the soft starter has been switched off, the thermal state is saved. At next start or switch on, the thermal protection value is restored.

• If a special motor is used (explosion proof, submersible, etc.), the thermal protection should be provided by PTC probes.

CAUTION

RISK OF DAMAGE TO THE MOTOR

The use of external overload protection is required under the following conditions:

• Running multiple motors

• Running motors rated at less than 40% of the nominal soft starter current

• Using motor switching

• Using special motor (explosion proof, submersible, etc...)


See Motor thermal protection with PTC probes, page 25 .

22


Cold curves

t (s)

Class 30

Class 20

Class 10

Trip time for a standard application

(class 10)

3.5 In

32 s

Trip time for a severe application

(class 20)

3.5 In

63 s


(class 30)

3.5 In

95 s

23


Warm curves

t (s)

Class 30

Class 20

Class 10

24

Trip time for a standard application

(class 10)

3.5 In

16 s


(class 20)

3.5 In

32 s


(class 30)

3.5 In

48 s


Motor thermal protection with PTC probes

PTC probes integrated in the motor to measure its temperature can be connected to the control card terminals.

Note:

PTC probe protection does not deactivate the motor thermal protection provided by the soft starter calculation. Both types of protection can operate in parallel.

PTC wiring

(1)

(1) Shielded cable is optional.

Characteristics

Total resistance of the probe circuit: 750

Ω

at 25°C (77°F).

Tripping: between 2700

Ω

and 3100

Ω

.

25

Wiring

Installation Precautions

DANGER












Good wiring practice requires the separation of control circuit wiring from all power (line and load) wiring. Power wiring to the motor must have the maximum possible separation from all other power wiring. Do not run them in the same conduit. This separation reduces the possibility of coupling electrical noise between circuits.

Follow these precautions when installing the SH31 soft starter:

• Voltage and frequency specifications for the input line must match the soft starter configuration.

• A disconnect switch must be installed between the input line and the soft starter.

DANGER


• The solid state switches of the SH31 soft starter’s power circuit do not provide complete isolation from the AC line. Due to leakage currents through the solid-state switches, hazardous voltages can be present on the soft starter load-side power circuit whenever power is applied to the line side of the soft starter.

• Disconnect all power before servicing the soft starter or motor.


• When using an isolation contactor, the contactor must close before or at the same time as the application of the soft starter run command. If line power is not detected at the L1, L2, and L3 terminals of the soft starter within 500 ms of this run command, a Phase

Failure trip will occur.

• External overcurrent protection devices (OCPD), either fuses or a circuit breaker, must be installed on the line-side connections of the SH31 soft starter. The maximum recommended OCPD rating, along with the associated soft starter short circuit withstand rating, is listed on page

84

.

26

Wiring

WARNING

INADEQUATE OVERCURRENT PROTECTION

• An overcurrent protective device must be installed on the line-side of the SH31 to achieve published short-circuit withstand ratings.

• Do not exceed the maximum overcurrent protective device ratings shown on page

84

.

• Do not connect the soft starter to a power feeder whose short circuit capacity exceeds the soft starter short circuit withstand rating shown on page

84

.


• Power factor correction capacitors should not be connected to a motor controlled by an SH31 soft starter. If power factor correction is required, the capacitors must be located on the line-side of the soft starter. A separate contactor should be used to switch the capacitors off when the motor is off, or during acceleration and deceleration. Refer to bulletin No 8638PD9603.

CAUTION

RISK OF DAMAGE TO THE SOFT STARTER

• Do not connect power factor correction capacitors to the load-side power circuit of the SH31.

• Do not connect loads other than motors (for example transformers and resistors are forbidden).


• The SH31 uses solid-state power switches to control motor power. When checking the condition of conductor or motor insulation, do not connect the high potential dielectric test equipment or insulation resistance tester to the soft starter since the test voltages used may damage the soft starter. Always disconnect the soft starter from the conductors or motor before performing such tests.

CAUTION


• Do not perform high potential dielectric tests on circuits while the circuits are connected to the SH31 soft starter.

• Any circuit requiring high potential dielectric tests must be disconnected from the soft starter prior to performing the test.


• The SH31 contains electronic circuitry to detect and signal when the solid-state switches have become inoperable.

• Since the solid-state switches may be incapable of completely blocking the motor power should the soft starter detect a fault, auxiliary isolation on the line side of the soft starter is required. Use either a circuit breaker equipped with a shunt trip coil or an electromagnetic contactor. Connect the isolation device to the detected fault relay of the soft starter so that it opens the soft starter power circuit in the event of a soft starter trip. The isolation device must be capable of interrupting motor locked rotor current.

27

Wiring

Refer to application diagrams that display the logic controlling the isolation device via the detected fault relay.

CAUTION

MOTOR OVERHEATING HAZARD

If the solid-state switches on the SH31 become inoperable, single-phase operation of the motor can result.

• Use an isolation device consisting of either a circuit breaker equipped with a shunt trip coil or an electromagnetic contactor to open the line-side of the soft starter.

• The isolation device must be capable of interrupting the motor locked rotor current.

• Connect the detected fault relay of the soft starter to open the isolation device in the event of a soft starter trip.

Failure to follow these instructions can result in injury or equipment damage.

WARNING

INADEQUATE SYSTEM GROUNDING- BRANCH CIRCUIT CONDUCTOR HAZARD

If system grounding is not adequate for ground fault levels, use properly coordinated external ground fault protection. Possible solutions include:

• Time delay fuses coordinated to 125% of motor FLA.

• A properly coordinated external overload relay.


System Grounding

If system grounding is not adequate to handle ground trip levels which can exceed 1300% of motor full load amps (Motor FLA), then this device may not protect the branch circuit conductors. In this case, external ground trip protection must be properly coordinated.

Recommended solutions include:

• Time delay fuses coordinated to 125% of motor FLA. The fuses listed in the chapter Branch circuit protection are sized to provide proper coordination and may be used for applications that do not require start times longer than 50 seconds at 300% current limit or

20 seconds at 500% current limit.

• External overload relay. For multi-motor applications, applications in which motor does not match the soft starter size, or applications that use a full voltage bypass scheme, an external overload relay can be coordinated to protect conductors from a high-impedance ground trip.

General wiring practices

When wiring SH31 soft starter, follow the wiring practices required by national and local electrical codes. In addition, follow these guidelines:

• Use metallic conduit for all soft starter wiring. Do not run control and power wiring in the same conduit.

• Separate metallic conduits carrying power wiring or low-level control wiring by at least 80 mm (3 in).

• Separate non-metallic conduits or cable trays used to carry power wiring from metallic conduit carrying low-level control wiring by at least 305 mm (12 in).

• Always cross power and control wiring at right angles.

• Keep the control circuits away from the power cables.

Adaptation to line input

The control circuit is completely independent of the power circuit. To apply control voltage, follow the instructions on the label located on the soft starter terminal strip. Connect single phase voltage of 110 or 230 Vac supply to terminals CL1 and CL2.

The power circuit adapts automatically to the input line voltage and frequency over a range of 230 to 440 V for SH31-.../4 soft starters, and over a range of 208 to 600 V for SH31-.../6 soft starters.

28

Wiring

Power Requirements

Connect the control supply (CL1-CL2), ensuring that it is off, according to the model number of the soft starter.

SH31-.../4 and

SH31-.../6

SH31-.../6

US edition

230 V

220 V

115 V

110 V

+10%

–15%

+10%

–15%

Connect the power line supply (1/L1-3/L2-5/L3), ensuring that it is off, according to the model number of the soft starter.

SH31-.../4

SH31-.../6 and

US edition

230 V

440 V

208 V

600 V

+10% –15%

+10% –15%

Connect the motor (2/T1 - 4/T2 - 6/T3), ensuring that its coupling corresponds to the supply voltage.

Note: If the SH31-.../4 is used inside delta connection, follow the recommendations on page

12

, and the diagrams on page

30 .

Bypass contactor

An internal bypass contactor is integrated into all SH31 soft starters.

The bypass contactor is activated when :

I motor < 120% In

AND

U motor = 100% input line voltage

Block diagram of the power part of the SH31

SH31-.../4 range SH31-.../6 and US edition

29

Wiring

The SH31-.../4 range (230-440 V) can be connected in the motor supply line or inside delta connection of the motor.

The SH31 in line connection

The motor connection depends on the supply voltage. Two possibilities are shown below: star connection and delta connection.

SH31

Motor

Star connection

The SH31 connected inside delta connection

SH31

Delta connection

CAUTION


• Only the SH31-.../4 range can be installed inside delta connection.

• Ensure connection exactly as shown on the example.

• Line voltage should not exceed 440 V.

• The parameter

dLtA

must be set to

dLt

.


Note: Phase sequence must be 1 - 2 - 3

Motor

30

Wiring

The SH31.../4 connected inside delta connection

SH31-.../4 soft starters can be inserted inside delta connection of the motor.

Only the SH31-.../4 range can be installed inside delta connection. Set the parameter

dLtA

to

dLt

.

See the tables on page

12

for more information about soft starter-motor combinations.

Note: To reverse the direction of the motor as shown on the figure:

- reverse the two outputs U1 and V1,

- reverse the two inputs L1 and L3.

31

Wiring - power terminals

Power

Observe the cable cross-sectional areas recommended in the standards.

The soft starter must be grounded to conform to the regulations concerning leakage currents. If the installation involves several soft starters on the same line, each soft starter must be grounded separately.

Keep the power cables separate from circuits in the installation with low-level signals (sensors, PLCs, measuring devices, video, telephone).

Cage style connectors for frame sizes A and B

Ground connection bottom view

1L1 3L2 5L3

Rdy Com Run Trip

2/T1

4/T2 6/T3

Ground connections, screw size

D

E

B

C

Frame size Screw

A M6

M6

M6

M10

M10

2T1 4T2 6T3

Ground connection

Power connections, minimum and maximum wiring capabilities, tightening torque

Frame size

A

B

SH31-

7.5, 15.0, 22.0

30.0, 37.0, 45.0

min.

IEC cable

1/L1 3/L2 5/L3 and 2/T1 4/T2 6/T3 power supply and output to motor

Size max

mm² mm²

Tightening torque min.

N·m

max

N·m

Strip length

mm

2.5

4

(a)

16

50

3

10

3

10

10

15

min.

AWG

12


Gauge

10

(a)

max

AWG

4

1/0

UL cable

Tightening torque min.

lb·in

26

89

max

lb·in

26

89

Strip length

in.

0.4

0.6

(a) The cable gauge affects the IP protection of the soft starter. To keep IP20 value with a connected cable on frame B, the minimum cable gauge is: 16 mm² or 4 AWG.

Allen key, supplied with size B products

DANGER

FIRE HAZARD DUE TO LACK OF TIGHTENING TORQUE

• Ensure correct connector tightening torque for power terminals.

• For size B, use the Allen key provided with the product.


32


Bus bar connections for frame sizes C to E

Ground connection

Depth

Width

Frame

Size

C

D

E

SH31-

55.0, 75.0, 90.0

110, 132, 160, 200

250, 315

Width

mm (in.)

20 (0.79)

30 (1.18)

40 (1.57)

Bar

Depth

mm (in.)

5 (0.2)

5 (0.2)

5 (0.2)

Bolt

M


Size

mm²

Gauge

Cable and cover

Cover Tightening torque

MCM Ref N·m lb·in

8 (0.31)

12 (0.47)

12 (0.47)

95

2x150

2x240

250

2x250

2x500

LA9F702

LA9F703

LA9F703

18

57

57

159

503

503

For more details, see Dimensions and weights paragraph page 14

.

33


Power connections, minimum required wiring section

Frame Size

A

B

C

SH31

7.5

15.0

22.0

30.0

37.0

45.0

55.0

16

25

35

35

IEC cable

mm² (Cu 70°C/158 °F) (1)

2.5

6

10

D

75.0

90.0

110

132

160

200

50

70

95

120

185

2 x 150

E 250 2x 150

315 2 x 185

(1) at max ambient temperature of 40°C (104 °F)

4

3

2

1/0

8

6

UL cable

AWG (Cu 75°C/167 °F) (1)

10

2/0

4/0

300 MCM

350 MCM

2 x 3/0

2 x 250 MCM

2 x 350 MCM

2 x 500 MCM

34

Wiring - control terminals

Electrical characteristics for SH31-.../4 and SH31-.../6 ranges (230 Vac with 24 Vdc logic input)

Terminal

CL1

CL2

R1B

R1C

R1A

R2B

R2C

R2A

LI1

LI2

LI3

+24 Vdc

COM

Function

SH31 control power supply

Relay1 normally closed

Relay1 common

Relay1 normally open


Relay2 common


Logic input 1

Logic input 2

Logic input 3

Float 24 Vdc(+) (1)

Float 24 Vdc(-)

Characteristics

230 Vac +10%

220 Vac -15%

Max switching capability:

5 A- 250 Vac or 30 Vdc on resistive load ( p.f. =1)

2 A-250 Vac or 30 Vdc on inductive load ( p.f.=0.4)

Minimimal commutation capability:

100 mA 12 Vdc

3 x 24 V logic inputs with 4.3 k

Ω

impedance

Umax = 30 V, Imax = 8 mA state 1: U>11 V - I>5 mA state 0: U<5 V - I<2 mA

The 24 V power supply is current limited to 42mA (for both internal and external use).

24 Vdc accuracy: 24 V ±6 Vdc

Turn on/off time delay:

• Hardware: <15 ms

• Software: <70-85 ms (anti bounce)

PTC1

PTC2

PTC (+)

PTC (-) t

Ground (shield)

RJ45 pin 1 Not connected


RJ45 pin 3 Common

RJ45 pin 4 D1

RJ45 pin 5 D0


RJ45 pin 7 12 ±0.5 Vdc (2)

RJ45 pin 8 Common

RJ45 shield Signal ground (SNG)

PTC probe connection:


RJ45 Modbus connector for

• Remote terminal

• BLEMOsoft software

• Communication bus

Ω

at 25°C (77°F).

Modbus RJ45

1 2 3 4 5 6 7 8

(1) 24 Vdc current is limited to 42 mA ±10%.

(2) The voltage is 11.8 V ±0.5 V when the communication is running, but not loaded externally. Maximum output current is 100 mA.

Layout of control terminals

The control terminals are installed with one way plug-in connectors.

Maximum connection capacity: 2.5 mm² (12 AWG)

Maximum tightening torque: 0.5 N·m (4.5 lb·in)

DANGER


It is mandatory that:

- One of the relay (R1 or R2) must be set to

trIP

.

- Relay R1 or R2 set to trip must be wired as shown on page

38

through 41

.


35


Electrical characteristics for SH31-.../6 in US edition (110 Vac with 110 Vac logic inputs)

R2C

R2A

LI1

LI2

LI3

NC

Terminal

CL1

CL2

R1B

R1C

R1A

R2B

COM

Function

SH31 control power supply


Relay1 common



Relay2 common


Logic input 1

Logic input 2

Logic input 3

Not connected

Common 110 Vac

Characteristics

110 Vac +10% -15%

Max switching capability:

5 A- 250 Vac or 30 Vdc on resistive load ( p.f. =1)

2 A-250 Vac or 30 Vdc on inductive load ( p.f.=0.4)

Minimimal commutation capability:

100 mA 12 Vdc

3 x 110 V logic inputs with 20 k

Ω impedance

Umax = 121 Vac, Imax = 5 mA state 1: U>79 V - I>2 mA state 0: U<20 V - I<15 mA

Turn on/off time delay:

• Hardware: <15 ms

• Software (1) <70-85 ms (anti bounce)

PTC1

PTC22

PTC (+)

PTC (-) t

Ground (shield)



RJ45 pin 3 Common

RJ45 pin 4 D1

RJ45 pin 5 D0


RJ45 pin 7 12 ±0.5 Vdc (2)

RJ45 pin 8 Common

RJ45 shield Signal ground (SNG)

PTC probe connection:


Ω

at 25°C (77°F).

RJ45 Modbus connector for

• Remote terminal

• So Move software

• Communication bus

Modbus RJ45

1 2 3 4 5 6 7 8

(1) SW time delay is 5 x input voltage sampling as anti bounce of LI switch every sampling time. Time delay between samplings is 16.7 ms.

Therefore the total SW delay is 70 ms - 85 ms.

(2) The voltage is 11.8 V ±0.5 V when the communication is running, but not loaded externally. Maximum output current is 100 mA.

Layout of control terminals

The control terminals are installed with one way plug-in connectors.

Maximum connection capacity: 2.5 mm² (12 AWG)

Maximum tightening torque: 0.5 N·m (4.5 lb·in)

DANGER




trIP

.


38

through 41

.


36


Types of command

LI1 stop behavior

LI1 assignment is stop and cannot be changed by HMI or serial link.

This input is active on level (Low level (0) = stop).

RUN and START management

RUN and START can only be assigned to LI2 (not LI3).

In 2-wire control

On power-up or on manual trip reset, the motor will restart if the RUN command is present.

Control supply

LI2

Motor

In 3-wire control

On power-up or a manual trip reset or after a stop command, or a change of assignment, the motor can only be powered once the START input has been opened (state 0) followed by a new pulse (state 1).

When switching from remote command to local command, with Run order present on the terminal control, the motor doesn’t start in 3-wire control: need to remove Run order and apply it again.

Control supply

Motor

37

Wiring - in line connection - application diagram

SH31-.../4 and SH31-.../6: 230 Vac control, logic Inputs (LI) 24 Vdc, 3-wire control

(1) Check the operating limits of the contact, for example when connecting to high rating contactors. See “Electrical characteristics” page 35 .

(2) Select a voltage transformer in accordance with the mains voltage.

3-wire control setting

In the menu Advanced I/O

COP

, set the following parameters:

Parameter

LI2 r2

Value

Strt trlP

Description

Logic Input 2 is set to start

Trip relay is de-energized upon trip

38


SH31.../4 and SH31-.../6: 230 Vac control, logic Inputs (LI) 24 Vdc,

2-wire control, freewheel stop


(2) Insert a voltage transformer if the power voltage is higher than the SH31 acceptable value. Characteristics: min 100 VA page 13

.



COP


Parameter Value

LI2 rUn r2 trlP

Description

Logic Input 2 is set to Run


Note: For UL508 schematics, see page

82

.

39


SH31-.../6 in US edition: 110 Vac control, Logic Inputs (LI) 110 Vac, 3-wire control



.



COP


Parameter Value

LI2 Strt r2 trlP

Description

Logic Input 2 is set to start


40


SH31-.../6 in US edition: 110 Vac control, Logic Inputs (LI) 110 Vac, 2-wire control, freewheel stop



.



COP


Parameter Value

LI2 rUn r2 trlP

Description



Note: For UL508 schematics, see page

83

.

41

Display terminal

Functions of the keys and the display

4 signalizing LEDS

ESC

Exits to the previous level

Scroll backward

4 x seven segment display

Scroll forward

ENT

Enters the menu or parameter, or saves the displayed parameter value

Selection process

The selection process takes you through three levels:

1-Scroll to a parameter menu and press the ENT key.

2-Scroll to a specific parameter and press the ENT key.

3-Scroll to a value and press the ENT key to save the value. A parameter value becomes valid and takes effect immediately, before you press the ENT key.

This means that, if for example you increase the current limit during the start process, the motor current will increase immediately (until

15 seconds maximum). Once you find the correct value, you can either decide to store it (press the ENT key) or return the SH31 to its previous value (press the ESC key), or wait 15 seconds.

Special key combinations

Special keys combinations are used as shortcuts, see below.

Key combination

ESC

+

Description

Displays

UtIL

menu (Utility)

+

+

ESC

ESC

Clear the trip message and reset the soft starter

Parameter menu

Parameter

Value

Save value

ENT

ENT

ENT

ESC +

+

Soft starter not locked (see

Cod

parameter)

42

Display terminal

LED’s display

The front cover of the control board contains four LEDs above the seven segment display that display the SH31 status and activity.

Name Location

Rdy

Com

Run

Trip

Green - front cover

Green - front cover

Yellow - front cover

Red - front cover

Description

ON = line and control supplied

OFF = no voltage on control

Flashing = control supplied but no power line

nrdY

or

Snb

reached

ON = Modbus status OK; Communication present.

OFF = Modbus status not OK

ON = motor runs at full voltage and bypass contactor on

OFF = motor stopped

Flashing = ACC or DEC phase

ON = trip with immediate stop

OFF = no problem

Flashing = alarm warning - no stop

NOTE: see LED parameter, page 78 .

LEDs included inside the seven segment display

Name Location Description

LCr1

LCr2

Led upper left 7 segments

Led middle left 7 segments

Current phase 1 display

Current phase 2 display

LCr3

Led down left 7 segments Current phase 3 display

Example:

LCr1

= 88 A

Note: When the soft starter is inside delta connection, LCr1, LCr2, LCr3 values are current inside the windings. The line current =

LCr

x 3 .

43

Remote keypad display - option

The remote keypad IP54 or the remote keypad IP65 can be mounted on the door of the wall-mounted or floor-standing enclosure with a seal which offers IP65 protection. Any display restrictions applied to the soft starter by the remote terminal switch will still be in force once the soft starter has been disconnected and even after it has been switched off.

Note: Set the remote keypad with

• Modbus rate = 19.2 Kbps, (see

tbr

)

• Modbus format = 8E1, 8 bit, even parity, 1 stop bit (see

For

)

1L1 3L2 5L3

Rdy Com Run Trip

RJ45 connector

Cable 1m or 3m

2T1 4T2 6T3

RJ45 connector

44

Programming

Programming and setup

Preliminary recommendations

WARNING

LOSS OF CONTROL

• The designer of any control scheme must

- consider the potential failure modes of control paths and, for certain critical control functions,

- provide a means to achieve a safe state during and after a path failure.

Examples of critical control functions are emergency stop and overtravel stop.

• Separate or redundant control paths must be provided for critical control functions.

• System control paths may include communication links. Consideration must be given to the implications of unanticipated transmission delays or failures of the link. (1)

• Each implementation of an SH31 soft starter must be individually and thoroughly tested for proper operation before being placed into service.


(1) For additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control”.

When changing the factory configuration, record your parameter settings in the Parameter Index and Modbus addresses table, starting

page

77

.

45

Programming

Menu structure

Two menu levels are provided.

"Easy start up" level - factory setting

Access to basic parameters which define the characteristics of the application to manage: acceleration ramp, boost level.

"Advanced level"

Access to dedicated parameters which define the characteristics of the motor protections, interface, communication,…

This selection will add some menus and, in the particular case of Monitoring menu, it will add some parameters.

Menu selection: "Easy start up" level or "Advanced" level

1. Scroll up or down using the forward and backward keys until you reach

conF

menu and press the ENT key. This enters Configuration menu.

2. Scroll up or down using the forward and backward keys until you reach

LAC

setting in

conF

menu and press the ENT key.

3.

Select the desired parameter (

oFF

for the easy start up level or

On

for the advanced level) then press the ENT key. Repeat for each level of submenus and parameters until you reach the desired parameter and value.

4. Press the ENT key to save the value.

Note: A parameter value becomes valid and takes effect immediately upon changing its value. If ESC is pressed, the value previously stored in the EEPROM is restored.

Menu description

Easy start up level Advanced level

Status (1)

conF

SEt

Actual Data

Configuration

Settings

SUP

Advanced monitoring

UtIL

(1) Status displays the state of the soft starter:

rdY nrdY rUn

.

See next page for Status menu.

46

SEt2

PrO

IO

COP

SUP

Status (1)

conF

SEt

AdJ

Utility

Actual Data

Configuration

Settings

Advanced adjustments

Advanced

Settings

Advanced protections

Advanced

I/O

Advanced communication

Advanced monitoring

Programming

Status and actual data monitoring

Status Actual data

ACC

USF nrdY rdY rUN

LCr1

LCr2

Current phase 1 display, value in Amp


LCr3

LI

Lo


Logic input status:

1=logic input ON

Example: LI3 ON, LI2 OFF, LI1 OFF

0=logic input OFF

Logic Output relays status (r2 and r1):

1=relay ON

Example: R2 ON, R1 OFF

0=relay OFF

Note: When the soft starter is inside delta connection, LCr1, LCr2, LCr3 values are current inside the windings.

The line current =

LCr

x 3 .

Status

ACC tbS dEC nrdY rdY rUn

Description

During acceleration

The soft starter has tripped in

SnbF

, too many starts, see Diagnostics/Troubleshooting page 76 .

During deceleration

A stop command is present, with line and control power on

LI1 = 0 and LI2 = 1 in 2-wire control

LI1 = 1 and LI2 = 1 at power up in 3-wire control

Or main power is switched off

Soft starter is ready to start

Steady state, the bypass contactor is closed

For the trip codes, see chapter Diagnostics / Troubleshooting page 75

.

47

List of parameters

Parameters access control

• R (Read): parameter value on read ONLY.

• R/W (Read/Write): Parameter value can be changed when motor is running (except during soft start and soft stop when command is given by Modbus).

• R/W* (Read/Write): parameter value can be changed only when the soft starter is stopped.

Code Description

LCr1

LCr2

LCr3

LI

Lo

Actual data

Current phase 1 display (p.

47 )


47 )


47 )

Logic input status (p. 47

)

Logic Output relays status (p. 47

)

R/W

R

R

R

R

R

Code Description

PHr

PHL

USd

USt

OSd

OSt

PtC

ItH

PrO

Advanced Protections (continued) (1)

Phase sequence (p. 57 )

Phase loss detection (p. 58

)

Under voltage threshold (p. 58 )

Under voltage time delay (p. 58

)

Over voltage threshold (p. 59 )

Over voltage time delay (p. 59

)

PTC probes motor monitoring (p. 59 )

Overload protection (p. 59 )

R/W

t90

ILt tLS

ACC dEC

EdC tHP

IcL dLtA

Uln

In

Cod

LAC

conF Configuration

Soft starter rated current (p. 50

)

Connection type (line or delta) (p. 50

)

Line voltage (p. 50 )

Motor rated current (p. 50 )

Setting lock (p. 50

)

Advanced mode (p. 50

)

SEt

Settings

Initial voltage (p. 51

)

Current limit (p. 51 )

Max start time (p. 51

)

Acceleration time (p. 52 )

Deceleration time (p. 52

)

End of deceleration (p. 52 )

Motor thermal protection (p. 52

)

R/W

R/W

R/W

R/W

R/W

R/W

R/W

R

R/W*

R/W

R/W*

R/W

R/W

LI2

LI3

r1 r2

FAn

Add tbr

For ttO

CtrL

IO

Advanced IO (1)

Logic input 2 (p. 60 )

Logic input 3 (p. 60 )

Relay 1 (p. 61 )

Relay 2 (p. 61 )

Fan management (p. 61

)

COP

Advanced communication (1)

Modbus address (p. 62 )

Modbus baudrate (p. 62 )

Modbus format (p. 62

)

Modbus time out (p. 62 )

Command channel (p. 62

)

R/W*

R/W

R/W

R/W

R/W

R/W

R/W

R/W*

R/W*

R/W*

R/W*

R/W*

R/W

R/W*

R/W*

R/W*

R/W*

R/W*

Snb

SLG bSt

AdJ

Advanced level (1)

Number of starts (p. 53

)

Starts period (p. 53

)

Boost time (p. 53

)

SSC

Start-stop control (p. 54

)

SPCU

Start-stop profile control voltage (p. 54

)

R/W

R/W

R/W

R/W*

R/W*

t92

In2

SEt2

Advanced settings (1)

2nd initial voltage (p. 55 )

ILt2

2nd current limit (p. 55 )

ACC2

2nd acceleration time (p. 55

)

dEC2

2nd deceleration time (p. 55

)

2nd motor rated Current (p. 55

)

R/W

R/W

R/W

R/W

R/W*

UId

UIt

OId

OIt

Ubd

Ubt

Grdd

Grdt

PrO

Advanced Protections (1)

Under current threshold (p. 56

)

Under current time delay (p. 56 )

Overcurrent threshold (p. 56

)

Overcurrent time delay (p. 57

)

Unbalance threshold (p. 57 )

Unbalance time delay (p. 57 )

Ground leakage current threshold (p. 57

)

Ground leakage current time delay (p. 57 )

(1) Only available when Advanced mode

LAC

page 50

is set to

On

R/W

R/W

R/W

R/W

R/W

R/W

R/W

R/W

dEF2 dEF3 dEF4 dEF5 dEF6 dEF7 dEF8 dEF9

StPr

SICL

LFt dICL rnt

Stnb dEFt dEF1

SUP

Advanced monitoring

Last starting time (p. 63 )

Last start maximum current (p. 63 )

Last trip (p. 63 )

Trip current (p. 63 )

Total run time (p. 63

)

Total number of starts (p. 63 )

Total number of trips (p. 63 )

Trip history 1 (p. 63

)

Trip history 2 (1) (p. 63

)


)


)


)


)


)


)


)

tESt

UdP

FCS rPr

UtIL

Utility (2)

Soft starter self test (p. 64

)

Soft starter software version (p. 64

)

Back to factory settings (p. 64

)

Reset of trip history and counters (p. 64 )

R/W*

R

R/W*

R/W*

(2) Accessible, except motor in run state, using the key shortcut

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

ESC

+

48

Parameter settings

Structure of parameter tables

Parameter tables contain the descriptions of the various menus and are exploitable as well with the remote terminal and with the integrated terminal.

Example:

R/W Adjustment range Factory setting conF

Code

2

5

dLtA

Uln

4

LInE dLt

Name/Description

Configuration menu

•

Connection type

-

In line connection

-

Inside delta connection

•

Line voltage

3

1

R/W*

6

R/W

Line

Q range:

200 to 440 V

S6-S6U ranges:

200 to 600 V

7

Q range:

400 V

8

S6-S6U ranges:

480 V

Set to the nominal voltage of the mains.

1. Menu name

2. Menu code on display

3. Description of the parameter and complementary information

4. Parameter code on display

5. Parameter value code(s) on display

6. Access control:

• R (Read): parameter value on read ONLY

• R/W (Read/Write): parameter value can be changed when motor is running (except during soft start and soft stop when command is given by Modbus).

• R/W* (Read/Write): parameter value can be changed only when the soft starter is stopped.

• Write (R/W): parameter value can be changed when the soft starter is running

7. If any, adjustment range of the parameter

8. Factory setting of the parameter, if write is possible the parameter can be modified by the user.

49


(ConF)

conF

Code

IcL dLtA

Uln

In

Cod

LAC

LInE dLt nLOC

LOC oFF

On

Name/Description R/W Adjustment range Factory setting


•

•

Soft starter rated current

Connection type

R

According to the soft starter rating

Maximum rated continuous current of the soft starter (see pages

11

to 84 ).

IcL

value is on the soft starter nameplate (Soft starter FLA). Read only parameter between 17 A and 590 A.

R/W* LInE

CAUTION


• This parameter must be set in accordance with the wiring type, see page 30

.

• When

dLtA

is set to

dLt

:

- Only the SH31-.../4 range can be installed inside delta connection.

- Ensure connection exactly as shown page

30 .

- Line voltage should not exceed 440 V.


-

Line: in line connection

-

Inside delta connection of the motor.

Parameters automatically set when dLtA = dLt

Parameter code

Set value

Description bSt

SSC

0 oFF

Boost time, see page

53

Start-stop control, see page 54

SPCU

PHr

EdC

0

123

Start-stop profile control voltage, see page 54

Phase sequence, see page 57

inactive

End of deceleration, see page 52

•

•

Line voltage

Motor rated current

R/W /4 range:

200 to 440 V

/6 range:

200 to 600 V

Set to the nominal voltage of the mains.

Note: Improper setting may cause unnecessary tripping, because Uln is the reference for over voltage and under voltage protections.

R/W* 0.4

IcL

up to

IcL

/4 range:

400 V

/6 range:

480 V


(pages

11

to

22 )

•

• Soft starter in line connection:

In

= rated current of the motor.

• Soft starter inside delta connection:

In

= rated current of the motor /

√

3.

Setting lock

R/W nLOC

•

Used to enable or disable parameters modification on the displays.

not locked: all R/W parameters can be modified. Also accessible with key combination

locked: all parameters are read only on local display or remote keypad display (the parameters can be still modified by serial link and BLEMOsoft software).

Advanced mode

R/W oFF

Allows you to access to the Advanced level, see page

46 for detailed description.

off: Easy start up level

on: Advanced level

Note: It also allows to display a longer trip history list:

LAC

set to

oFF

: Total number of trips

dEFt

and

Trip history 1

dEF1

, page 63

.

LAC

set to

On

: Total number of trips

dEFt

and

Trip history 1

dEF1

to Trip history 9

dEF9

, page 63

.

*: Write only when the soft starter is stopped

50

Settings menu

(SEt)

SEt

Code t90


Settings menu

•

Initial voltage

R/W 10..50% of full voltage, by increment of 5

30%

Sets the motor’s initial starting voltage.

Initial voltage should be set in order to produce motor rotation as soon as the voltage is applied to the motor.

If set too low, the motor will rotate later after the "Run" signal.

Voltage%

t90

is set by increment of 5 with the HMI.

And

t90

is set by increment of 1 only with the communication network.

ILt

Time (s)

Run

•

Current limit

R/W 200..700% of

In

with max 350% of

IcL

350%

Set the motor current limit applied during the soft start.

With the maximum load, the ILt should be set to a high enough value to allow motor start.

Current limit is not operating during Run and Soft stop.

If the application requires more 350%

IcL

, the soft starter must be oversized.

ILt tLS

Time (s)

CAUTION


By communication network, do not set

ILt

above 350% of

IcL

.


•

Max start time

R/W 1..250 s 15 s

Set the maximum start time. The time calculation is between the "start" order and "Run" Led light on (motor runs at full voltage and bypass contactor on).

Used to prevent a longer start time than expected.

Note: Check that ACC is lower than tLS.

Example: jammed motor

If the starting time exceeds the value of

tLS

, the Soft starter displays

StF

“Too Long StartTime” trip, page

76 .

51

Settings menu

(SEt)

SEt

Code

ACC


Settings menu

(continued)

R/W Adjustment range

•

Acceleration time

Determines motor’s voltage ramp up time, if

SSC

is set to OFF.

Determines motor’s torque ramp up time, if

SSC

is set to ON.

R/W 1..60 s

Factory setting

10 s

dEC

1

to

60

FrEE

Run command

•

Deceleration time

R/W

FrEE

, 1...60 s

Determines motor’s voltage ramp down time, if

SSC

is set to OFF.

Determines motor’s torque ramp down time, if

SSC

is set to ON.

-

Deceleration time

-

Freewheel deceleration

%

Free

52

EdC

Time(s)

Run

•

End of deceleration

R/W 0..10

Threshold for changing to freewheel stop mode at the end of deceleration.

Soft deceleration will end when the estimated torque falls below the

EdC

value.

Note:

Edc

is inactive when

dLtA

=

dLt

. In this case,

EdC

value is not used and is not relevant.

Motor

voltage

Motor

voltage

0

tHP

10

20

30

Freewheel

Time(s)

dEC

•

Motor thermal protection

R/W

To select the class of motor thermal protection, see explanations and curves page

22 .

-

IEC class 10

-

IEC class 20

-

IEC class 30 (heavy duty)

Note: To activate the Motor thermal protection, set

ItH

to

ErUn

or

On

, page

59

10

Freewheel

Advanced adjustments menu

(AdJ)

Code

AdJ

(1)

Snb

SLG bSt



•

Number of starts

R/W

oFF

, 1..10

oFF

Limiting the number of soft starts and soft stops during an adjustable period of time. This period is set with

SLG

.

When the number of soft starts and soft stops is above the Snb value, during

SLG

period, the trip message is

SnbF

or

tbS

.

Example 1:

Snb

= 6,

SLG

= 30 min and

dEC

= Free

6 starts are allowed in 30 min period. If you do 7 starts, you will have

SnbF

trip message.

Example 2:

Snb

= 6,

SLG

= 30 min and

dEC

= 10

3 starts and 3 stops are allowed in 30 min period. If you do 4 starts, you will have

SnbF

trip message.

•

Starts period

R/W 1..60 min 30 min

See

Snb

above.

•

Boost time

R/W 0.0 .. 1.0

by increment of 0.1

0 (no pulse)

Intended to start high friction loads that require high starting torque for a short time.

A pulse of 80%

Uln

, without current limit, is initiated to break the load free. Pulse duration is adjustable, 0.1 – 1sec.

After this pulse, the voltage is ramped down to the initial voltage setting, before ramping up again to full voltage according to start parameters settings.

Voltage %

Note:

bSt

is inactive (=0) when

dLtA

=

dLt

. In this case,

bSt


0.1 s on keypad becomes 1 with Modbus (1/10th s value with Modbus).

Time (s)

Run 0.1 to 1s

(1) Only available when

Advanced mode

LAC

page

50

is set to

On

.


53


(AdJ)

Code

AdJ

(1)

SSC

SPCU

On oFF

0

1

2

3



(continued)

•

Start-stop control

R/W Adjustment range Factory setting

R/W* On

-

On : Acceleration

ACC

and deceleration

dEC

are controlled by torque.

When

SSC

=

On

the soft starter will set automatically the Start-stop profile control voltage,

SPCU

DEACTIVATED.

This configuration is suitable for most of the applications, and especially pumps. However, other controls are available with

SPCU

(activated when

SSC

=

oFF

)

-

Off

Parameters affected when SSC = oFF

Parameter code

Status Description

ACC dEC

controlled by voltage variation

Acceleration time, see page

Deceleration time, see page

52

52

.

.

SPCU

active Start-stop profile control voltage

Note:

SSC

is set to

oFF

when

dLtA

=

dLt

. In this case,

SSC


•

Start-stop profile control voltage

R/W*

Acceleration and deceleration are controlled by voltage variation

Note:

SPCU

is forced to "profile

0

" when

dLtA

=

dLt

.

SPCU

is inactive When

SSC

=

On

.

In these cases,

SPCU

values are not used and are not relevant.

0

-

Start-stop profile 0: open loop with simple voltage ramp-up.

-

Start-stop profile 1

-


-


Profiles 1, 2 and 3, are controlling voltage ramp-up with reduction of the over-torque at the end of starting.

Advice : evaluate behavior on the application from profile 0 up to profile 3. If the application is instable, come back to the previous profile.

Torque time


Advanced mode

LAC

page

50

is set to

On

.


54

Advanced settings menu

(SEt2)

Code

SEt2

(1)

t92

ILt2

ACC2 dEC2

In2

Name/Description R/W Adjustment range

Advanced settings menu

SEt2

allows you to have a 2nd set for the 5 parameters below.

These parameters have the same definition as

SEt

.

They can be validated with 2 possibilities:

• Remotely by communication.

• With logic input.

•

2nd initial voltage

Factory setting

R/W 10..50 % of full voltage

Uln

, by increment of 5

30%

Same as

Initial voltage

t90

page 51

.

•

2nd current limit

Same as

Current limit

ILt

page 51

.

•

2nd acceleration time

Same as acceleration time

ACC

page

52 .

•

2nd deceleration time

Same as deceleration time

dEC

page

52 .

•

2nd motor rated Current

R/W 200..700 of

In2

with max

350%

IcL

350%

R/W 1..60 s

R/W

FrEE

, 1..60 s

R/W* 0.4

IcL

up to

IcL

10 s

FrEE

According to the soft starter rating (see pages

11

to

22 )

Same as motor rated current

In

page 50

.


Advanced mode

LAC

page

50

is set to

On

.

55

Advanced protections menu

(PrO)

Code

PrO

(1)

UId



•

Under current threshold

R/W Off, 20..90 (%

In

) oFF

Trips the soft starter when motor current drops below set level for a time longer than under current time delay (

UIt

).

Active in running state.

Note: Trip message is

UCF

.

Current (A)

UIt

OId

Time (s)

UCF

trip message

•

Under current time delay

R/W

1..40 s by increment of 1 s

Adjusts the time delay linked with the parameter under current threshold

UId

.

10 s

•

Overcurrent threshold

200%

Trips the soft starter when motor current rises above a set level for a time longer than overcurrent time delay (

OIt

).

Active in running state.

Note: Trip message is

OCF

.

Current (A)

R/W 100..300 (%

In

) by increment of 5

OCF

Trip message


Advanced mode

LAC

page

50

is set to

On

.

Time (s)

56


(PrO)

Code

PrO

(1)

OIt

Ubd

Ubt

Grdd

Grdt

PHr



(continued)

•

Overcurrent time delay

R/W

0.0 .. 5.0

by increment of 0.1

0.5 s

Adjusts the time delay linked with the parameter

OId

.

•

Unbalance threshold

Adjusts the time of unbalance threshold

Ubd

.

R/W Off,10..100 (% of In) 25

Trips the soft starter in case of motor current unbalance, between 2 or 3 phases.

This is depending also to the soft starter range.

This is linked with the unbalance time delay

Ubt

.

Adjusts the motor current unbalance. Combined with unbalance delay

Ubt

.


PHbd

.

•

Unbalance time delay

R/W 1..60 s by increment of 1

10 s

•

Ground leakage current threshold

R/W Off, 10..100 % of In 25 for S6 and S6U oFF for Q

Only in the SH31-.../6 ranges

Automatically set to

oFF

on SH31-.../4 range

Combined with Ground leakage current time delay (

Grdt

).


GrdF

.

•

Ground leakage current time delay

Adjusts time delay of ground leakage current threshold

Grdd

.

R/W 1..60 s 5 s

•

Phase sequence

R/W* oFF

321

123 oFF

-

3 2 1: reverse (L3 - L2 - L1)

-

1 2 3: Forward (L1 - L2 - L3)

-

Off: not monitoring

If the line phases are not in the order confugured, the soft starter trips and displays

PIF

.

Note: When

dLtA

is set to

dLt

(the soft starter is connected Inside delta connection),

PHr

is forced to

123

.

In this case,

PHr



Advanced mode

LAC

page

50

is set to

On

.


57


(PrO)

Code

PrO

(1)

PHL

On oFF



(continued)

•

Phase loss detection

Manage the input (or line) phase loss controls.

on

off


PHF

.

USd


R/W* On

•

Under voltage threshold

R/W 50..90 (% of

ULn

) 70%

Trips the soft starter when the voltage drops below the set level for a time longer than under voltage time delay

(

USt

).

Line voltage (V)

USt

Time

(s)

Note:

Becomes operational only after start signal. When voltage drops to zero (voltage outage), the soft starter will trip immediately, overriding the delay. Trip message is

USF

.

•

Under voltage time delay

Adjusts the time of under voltage threshold

USd

.

R/W 1..10

5 s


Advanced mode

LAC

page

50

is set to

On

.

(2) Only available by Modbus.

58


(PrO)

Code

PrO

(1)

OSd



(continued)


•

Over voltage threshold

R/W* 110..125% of

Uln

120%

Trips the soft starter when mains voltage increases above the set level for a time longer than over voltage time delay (

OSt

).

Line voltage (V)

Time

(s)

OSt

PtC

ItH oFF

On oFF

ErUn

On


OSF

. The trip appears only after a Run command.

•

Over voltage time delay

R/W 1..10

2 s

Trips the soft starter when mains voltage increases above the set level for a time longer than overvolt delay.


OSF

.

•

PTC probes motor monitoring

R/W

The PTC probes on the motor must be connected to the correct analog input (see page

25 ).

This protection is independent of the Motor thermal protection

tHP

.

Both types of protection can be used simultaneously.

off (No PTC probes are not activated)

on (PTC probes activated. Wire the probes)


OtF

.

oFF

•

Overload protection

R/W* On

ItH

determines if and when the overload protection is active

off: the overload protection is disabled

-

Erun: the overload protection is enable only during the steady state (

rUn

)

-

On: the overload protection is always enable.


OLF

.

ItH

set to

oFF

resets the thermal state of the motor when the soft starter is stopped.

CAUTION

RISK OF DAMAGE TO THE SOFT STARTER AND THE MOTOR

• When

ItH

=

oFF

, it is recommended to use PtC probes to protect the motor against overheating.

• When

ItH

=

ErUn

, it is recommended to set

tLS

to the maximum start time of the installation, to protect the installation in case of motor stalling.



Advanced mode

LAC

page

50

is set to

On

.


59

Advanced IO menu

(IO)

Code

IO

(1)

LI2

Strt rUn

2nd

EtF rSt

FAn

FI

LIL




•

Logic input 2

R/W*

start: for a 3-wire control

run: for a 2-wire control

-

2nd: 2nd set of parameters

-

EtF: external detected fault

rSt: remote reset

-

FAn: fan control

-

FI: trip inhibition: assigned after a continuous press of ENTER key during 2s.

-

LIL: Forced local command (by control terminals)

Note: the modification will be taken into account only at the next control power on.

rUn

DANGER

LOSS OF PERSONNEL AND EQUIPMENT PROTECTION

• Enabling Logic input to FI will disable the soft starter protection features, except PIF, PHF, SCF, CFF, trAP.

• It should not be enabled for typical applications of this equipment.

• It should be enabled only in extraordinary situations where a thorough risk analysis demonstrates that the presence of soft starter protection poses a greater risk than personnel injury or equipment damage.


LI3

2nd

EtF rSt

FAn

FI

LIL

•

Logic input 3

R/W*

-

2nd: 2nd set of parameters

-

EtF: external detected fault

rSt: remote reset

-

FAn: fan control

-

FI: trip inhibition: assigned after a continuous press of ENTER key during 2s.

-

LIL: Forced local command (by control terminals)

Note: the modification will be taken into account only at the next control power on.

rSt

DANGER

LOSS OF PERSONNEL AND EQUIPMENT PROTECTION

• Enabling Logic input to FI will disable the soft starter protection features, except PIF, PHF, SCF, CFF, trAP.

• It should not be enabled for typical applications of this equipment.

• It should be enabled only in extraordinary situations where a thorough risk analysis demonstrates that the presence of soft starter protection poses a greater risk than personnel injury or equipment damage.



Advanced mode

LAC

page

50

is set to

On

.


60


(IO)

Code

IO

(1)

r1 r2

StPd nStP

Strt rUn rdY trIp

ALr

FAn

AUto

On oFF

HAnd



(continued)

•

Relay 1


R/W* nStP

DANGER




trIP

.


38

through 41

.


stopped - Relay is energized at stop

not stopped - Relay is not energized at stop and is energized at all other times

starting - Relay is energized during the start process until the bypass contactor is closed

running - Relay is energized when the bypass contactor is closed

ready - Relay is energized when the soft starter is ready to be started (mains is connected, no trip and the maximum number of starts (Snb) is not reached)

trip - Relay is de-energized in case of trip

alarm - Relay is de-energized upon alarm, Overload alarm: thermal state of overload protection is above

110%.

Note: An alarm indicates the presence of non critical event.

•

Relay 2

Same as

r1

.

R/W* trIP

•

Fan management

R/W

auto: the soft starter manages automatically the fan.

on: always on

off: always oFF

-

Hand: manual Fan is controlled by a Logic input (LI2 or LI3)

AUto

CAUTION


When FAn is set to oFF or HAnd, ensure that the soft starter mets the mounting recommendations described

page 18 .



Advanced mode

LAC

page

50

is set to

On

.


61

Advanced communication menu

(COP)

COP

Code

Add oFF

1

to

247 tbr

For ttO

8o1

8E1

8n1

8n2


Advanced communication menu


•

Modbus address

R/W* 1..247

off

-

Modbus address

Note: the modification will be taken into account only at the next control power on.

oFF

•

Modbus baudrate

R/W* 4.8, 9.6, 19.2 Kbps 19.2 Kbps


With the remote keypad, set 19.2 Kbps

•

Modbus format

R/W*

-

8 bit, odd parity, 1 stop bit

-

8 bit, even parity, 1 stop bit

-

8 bit, no parity, 1 stop bit

-



With the remote keypad, set 8E1

•

Modbus time out

R/W* 0.1..60.0 s

Note: 0.1s on keypad becomes 1 with Modbus (1/10th s value with Modbus).

Trip message is

SLF

.

8E1

5.0 s

WARNING

LOSS OF CONTROL

Check that the selection of Modbus time out will not endanger personnel or equipment in any way.

Failure to follow this instruction can result in death or serious injury or equipment damage.

CtrL

LCL dbS

•

Command channel

local command: with the control terminals

remote command: Modbus

R/W* LCL

Note: During soft start and soft stop, parameters values written by Modbus are not taken into account.

LI1 must be activated (LI1 = 1) to allow the remote command.


Advanced mode

LAC

page

50

is set to

On

.

*: Write only when the soft starter is stopped.

62

Advanced monitoring menu

(SUP)

SUP

Code

StPr

SICL

LFt dICL rnt

Stnb dEFt dEF1 dEF2

(1)

dEF3

(1)

dEF4

(1)

dEF5

(1)

dEF6

(1)

dEF7

(1)

dEF8

(1)

dEF9

(1)


Advanced monitoring menu

•

Last starting time

Starting time is the duration to start the motor.

•

Last start maximum current

Displays last starting maximum current.

•

Last trip

Displays last trip message. See trip codes page

75

.

•

Trip current

Displays motor current value upon last trip.

•

Total run time

Displays motor total run time.

•

Total number of starts

Displays total number of starts.

•

Total number of trips

Displays total number of trips.

•

Trip history 1

Displays the trip message occurred before LFt.

•

Trip history 2

Displays the trip message occurred before dEF1.

•

Trip history 3


•

Trip history 4


•

Trip history 5


•

Trip history 6


•

Trip history 7


•

Trip history 8


•

Trip history 9



Advanced mode

LAC

page

50

is set to

On

.

R/W Range

R -

R -

R -

R -

R -

R -

R -

R -

R -

R -

R 0-999 s

R 0-999 A

R -

R 0-999 A

R hours

R -

63

Utility menu

(UtIL)

Code

UtIL

(1)

tESt

UdP

FCS rPr


Utility menu

•

Soft starter self test

Result

Good

BAd

. Possible causes :

- Improper internal voltage,

- Checksum error,

- Disconnected keyboard,

- Disconnected heatsink thermal sensor,

- Disconnected bypass relay (frame size C).

If the detected fault persists, contact BLEMO product support.

•

Soft starter software version

Two first digits: version

Two last digits: sub version

•

Back to factory settings


R/W* On oFF

R

R/W*

0000..9999

DANGER


Check that the modification of the current configuration is compatible with the wiring diagram used.


After press "Enter",

SUrE

is displayed. After press "Enter", parameters go back to factory settings.

•

Reset of trip history and counters

R/W*

After press "Enter",

SUrE

is displayed. After press "Enter", trip history and counters are reset (

rnt

,

dEF1

to

dEF9

in the

SUP

menu).


(1) Accessible, except motor in run state, using the key shortcut

ESC

+

64

Command channel

Command channel: local or remote command

A command channel gives the possibility to command the motor by the soft starter (start, stop…).

it can also read or write parameters.

In local command mode, the SH31 can be set from the display terminal:

• Use the 4 keys to enter into the menu.

In remote command, the SH31 soft starter can be set from the remote keypad:

• The remote keypad can be used in a similar way than the embedded keypad, it means that the HMI on the remote keypad has the same behavior as the HMI on the product.

Note: Some command channels can also read or write parameters.

Priority stop

Soft starter command

Keypad or

PLC

Modbus

Active channel

CtrL

configuration parameter

(CtrL = Modbus)

Forced local:

LI3= LIL or

Command word, bit 15 = 1

In this example, LI3 is configured to forced local command (LIL).

If

CtrL

= Modbus + forced local: it’s forced local in first.

LOCAL mode: The soft starter is entirely controlled via the terminals. The parameters can be read and written via Modbus. The soft starter remains in LOCAL mode as long as the

CtrL

=

0

.

FORCED LOCAL mode: The soft starter is entirely controlled via the terminals. Write access to the parameters from the Modbus link is prohibited. Reading is possible.

Note: LI1 must be activated (LI1 = 1) to allow the remote command.

A switch can be used on LI1 if a local stop by the terminal is needed. In this case, the stop will be in freewheel.

65

Command channel

Behavior on channel change

In the

COP

menu (Advanced communication), the active channel can be changed via

CtrL

parameter:

Code

CtrL

Name Range

command channel 0: local command

1: Remote command: Modbus

Default value

0

CtrL

parameter is a configuration parameter that can be modified when the motor is stopped.

In the

IO

menu (Advanced IO), a Logic input can be assigned to local command: :

Code

LI2

or

LI3

Name

Logic input 2 or logic input 3

Value

LIL

: Forced Local command

The local remote input is active at level 1.

When the input local remote is active, the active command channel is the local channel.

When the local force function is active from a Logic input, the parameters can only be written by the local HMI or the external keypad. If written by Modbus function 6 or 16, the exception 1 bad function is sent back.

When the local force function is active Modbus command word, parameters can be written also by Modbus.

The Logic input assign to "Forced local command" has the priority on bit 15 from Modbus command word. If LI3 is assigned to LIL and

LI3=1, even if bit 15=1 the "Forced local command" is active.

When CTRL = Modbus and LI force local command activated, then a Modbus request 6 or 16 sends back an exception code 1 illegal function.

When on Modbus, only LI1 stop is taken into account.

Command word

The control register write definition is changed as follows: bit 7 bit 8 bit 9 bit 10 bit 11 bit 12 bit 13 bit 14 bit 15 bit 1 bit 2 bit 3 bit 4 bit 5 bit 6

The SH31 incorporates one control register intended for controlling the SH31.

Address: The control register address is: 752.

In order to control the SH31 using the control register:

• Use Function 16 or function 6

• Use Address_High (page) = 2

• Use Address_Low = 240 (0F0H)

• Write to one register only

• Set comm_control

( CtrL )

to 1 for Modbus

Bit

bit 0

Function

RUN/STOP

Comment

Write "1" (On) to RUN

Write "0" (oFF) to STOP, in configured stop (DEC parameter) reserved reserved trip reset reserved reserved reserved

Write "1" to reset reserved reserved reserved

Freewheel stop

2nd set of parameters reserved reserved reserved

Write "1" to set freewheel deceleration, linked with bit 0

Write "1" to enable second set of parameters

Forced local command Write "1" (On) forces local command

66

Command channel

Status word

The Status register address is: 256

• Use Function 3 only

• Use Address_High (page) = 1

• Use Address_Low = 0 (00H)

• Read one register only

Bit

bit 0

Function

Ready

Comment

All the conditions that will permit the operation of a switching device by the remote host controller have been fulfilled.

The main circuit contacts are closed or the semiconductor switches of semiconductor switching device are in the conducting state (ACC, DEC and BYPASS).

A trip condition exists.

A warning condition exists.

bit 1 bit 2 bit 3 bit 4 bit 6 bit 7 bit 8 bit 9 bit 10 bit 11 bit 12 bit 13

On

Trip

Warning

Reserved

LI2

LI1

(Motor current in %) bit 14 Local control bit 15 Ramping

The motor current is expressed as a percentage of the motor rated current.

Range is 0-200%.

6 bits code

200% = 63 (decimal) = 111111 (binary)

The indication to a remote host controller that as a result of operator intervention, commands received will not be accepted or acted upon (forced local command).

Accelerating or decelerating the motor.

67

Modbus Function

This section describes the connection to the bus or network, signaling, diagnostics, and configuration of the communication-specific parameters via the 7-segment LED display.

It also describes the communication services of the Modbus protocol.

Modbus Protocol

The transmission mode used is RTU mode. The frame contains no message header byte, nor end of message bytes.

It is defined as follows:

Slave address

Request code Data CRC16

The data is transmitted in binary code.

CRC16: cyclical redundancy check.

The end of the frame is detected on a silence greater than or equal to 3 characters.

Principle

The Modbus protocol is a master-slave protocol.

Master Only one device can transmit on the line at any time.

The master manages the exchanges and only it can take the initiative.

It interrogates each of the slaves in succession.

No slave can send a message unless it is invited to do so.

The master repeats the question when there is an incorrect exchange, and declares the interrogated slave absent if no response is received within a given time period.

If a slave does not understand a message, it sends an exception response to the master. The master may or may not repeat the request.

Slave i Slave j

Direct slave-to-slave communications are not possible.

Slave k

For slave-to-slave communication, the application software must therefore be designed to interrogate a slave and send back data received to the other slave.

Two types of dialogue are possible between master and slaves:

• the master sends a request to a slave and waits for its response

• the master sends a request to all slaves without waiting for a response (broadcasting principle)

Addresses

• The soft starter Modbus address can be configured from 1 to 247.

• Address 0 coded in a request sent by the master is reserved for broadcasting. SH31 take account of the request, but do not respond to it.

Supported Modbus functions

The SH31 supports the following Modbus functions.

Function name

Read holding registers

Write one output word

Write multiple registers

(Sub-function)

Read device Identification

Code

03

16#03

06

16#06

16

16#10

43

16#2B

Description

Read N output words

Write one output word

Write N output word

Read device identification

Remarks

Max PDU length : 63 words

Max PDU length : 61 words

68

Modbus Function

The following paragraphs describes each supported function.

Read Holding registers

Request

Function code

Starting Address

Quantity of Registers

1 Byte

2 Bytes

2 Bytes

0x03

0x0000 to 0xFFFF

1 to 63 (0x 3F)

Response

Function code

Byte count

Register value

*N: Quantity of Registers

Error

Error code

Exception code

1 Byte

1 Byte

N* x 2 Bytes

0x03

2 x N*

1 Byte

1 Byte

0x83

01 or 02 or 03 or 04 (see details on page

72 )

Example

Note: Hi = high order byte, Lo = low order byte.

This function can be used to read all SH31 words, both input words and output words.

Request

Slave no.

1 byte

03

1 byte

No. of first word

Hi

2 bytes

Lo

Number of words

Hi

2 bytes

Lo Lo

CRC16

2 bytes

Hi

Response

Slave no.

1 byte

03

1 byte

Number of bytes read

1 byte

First word value

Hi Lo

2 bytes

------Last word value

Hi Lo

2 bytes

Lo

CRC16

2 bytes

Hi

Example: read 2 words 'ACC and DEC at Modbus address 19 and 20 to W3105 (16#0013 to 16#0014) in slave 2, using function 3, where:

• ACC - Acceleration = 10

• DEC - Deceleration = 0

Request 02 03 0019 0002 CRC16

Response 02 03

Value of:

Parameters:

04 000A

W0019

ACC

0000

W020

DEC

CRC16

69

Modbus Function

Write one output word

Request

Function code

Register Address

Register value

1 Byte

2 Bytes

2 Bytes

Response

Function code

Register Address

Register value

Error

Error code

Exception code

1 Byte

2 Bytes

2 Bytes

1 Byte

1 Byte

0x06

0x0000 to 0xFFFF

0x0000 to 0xFFFF

0x06

0x0000 to 0xFFFF

0x0000 to 0xFFFF

0x86

01 or 02 or 03 or 04 (see details on page

72 )

Example

Request and response (the frame format is identical)

06 Slave no.

1 byte 1 byte

Hi

Word number

Lo

2 bytes

Hi

Value of word

Lo

2 bytes

Example: write value 16#0008 in word W0022 (16#2329) in slave 2 Snb Number of starts 8.

Request and response 02 06 0016 0008 CRC16

Lo

CRC16

2 bytes

Hi

70

Modbus Function

Read Device Identification

ID

0x00

0x01

0x02

Name / Description

VendorName

ProductCode

MajorMinorRevision

Type

ASCII String

ASCII String

ASCII String

Example

Default values to be detailed

Request

Slave no.

1 byte

2B

1 byte

Type of MEI

0E

1 byte

Response

Slave no.

1 byte

2B

1 byte

Type of MEI

0E

1 byte

ReadDeviceId

01

1 byte

Object Id

00

1 byte

CRC16

Lo

2 bytes

Hi

ReadDeviceId

01

1 byte

-------

------Id of object no. 1

00

1 byte

-------

Number of additional frames

00

1 byte

Id of object no. 2

01

1 byte

Length of object no. 1

12

1 byte


0B

1 byte

------Id of object no. 3

02

1 byte


04

1 byte

-------

Lo

1 byte

CRC16

Hi

1 byte

Degree of conformity

02

1 byte

-------

Next object Id

00

1 byte

Value of object no. 1

“BLEMO”

18 bytes


“SH31XXXXXX”

11 bytes

Number of objects

03

1 byte

-------

-------

-------


“0201”

0 4 bytes

-------

The total response size equals 49 bytes

The three objects contained in the response correspond to the following objects:

• Object no. 1:

• Object no. 2:

• Object no. 3:

Manufacturer name (always “BLEMO”, ie. 18 bytes).

Device reference (ASCII string; for example: “SH31XXXXXX”, ie. 11 bytes).

Device version, in “MMmm” format where “MM” represents the determinant and “mm” the subdeterminant (4-bytes

ASCII string; for example: “0201” for version 2.1).

Note: The response to function 43 may be negative; in this case, the response located at the top of the next page is sent by the SH31 rather than the response described above.

71

Modbus Function

Error management

Exception responses

An exception response is returned by a slave when it is unable to perform the request which is addressed to it.

Format of an exception response:

Slave no.

1 byte

Response

code

1 byte

Error code

1 byte

Lo

CRC16

2 bytes

Hi

Response code: request function code + 16#80.

Error code:

1 = The function requested is not recognized by the slave

2 = The bit or word addresses indicated in the request do not exist in the slave

3 = The bit or word values indicated in the request are not permissible in the slave

4 = The slave has started to execute the request but cannot continue to process it completely

CRC16 calculation

The CRC16 is calculated on all the message bytes by applying the following method:

Initialize the CRC (16-bit register) to 16#FFFF.

Enter the first to the last byte of the message:

CRC

Enter

XOR

8 times

<byte> —> CRC

Move the CRC one bit to the right

If the output bit = 1, enter CRC XOR 16#A001—> CRC

End enter

End enter

The CRC obtained will be transmitted with the low order bytes sent first, followed by the high order ones (unlike the other data contained in

Modbus frames).

XOR = exclusive OR.

72

Connection to RS485 bus

Standard schematic

The standard schematic corresponds to the Modbus specification published on the Modbus.org

site in 2002

(Modbus_over_serial_line_V1.pdf, Nov 2002) and in particular to the schematic of the 2-wire multidrop serial bus.

The SH31 follows this specification.

Schematic diagram:

Master

Type of trunk cable

Maximum length of bus

Maximum number of stations (without repeater)

Maximum length of tap links

Bus polarisation

Line terminator

Common polarity

Slave 1 Slave n

Shielded cable with 1 twisted pair and at least a 3 rd

conductor

1000 m at 19200 bps

32 stations, ie. 31 slaves

• 20 m for one tap link

• 40 m divided by the number of tap links on a multiple junction box

• One 450 to 650

Ω

pulldown resistor at 5 V (650

Ω

recommended)

• One 450 to 650

Ω

pulldown resistor at the Common (650

Ω

recommended)

This polarization is recommended for the master.

One 120

Ω

0.25 W resistor in series with a 1 nF 10 V capacitor

Yes (Common), connected to the protective ground at one or more points on the bus

73

Maintenance

Servicing

It is advisable to perform the following actions regularly:

• Check the condition and tightness of connections.

• Ensure that the temperature around the unit remains at an acceptable level and that ventilation is effective (average service life of fans: 3 to 5 years depending on the operating conditions).

• Ensure proper fan operation.

• Remove any dust from the soft starter.

• Check physical damages to the soft starter.

Spare parts and repairs

Consult BLEMO products support.

74

Diagnostics / Troubleshooting

Soft starter does not start, no trip code displayed

• No display:

- check that the line supply is present on the control supply CL1/CL2,

- check if a short circuit is not existing on the Modbus network cable (especially between RJ45 pin 7 and RJ45 pin3 or pin8. See pages

35

and 36 ).

• Check that the code displayed does not correspond to the normal state of the soft starter (see page 46

).

• Check for the presence of the RUN/STOP commands (see page

37 ).

Soft starter does not start, trip code displayed

• Trip code flashes on the display.

• Storing of the last 7 trips, visible with BLEMOsoft software.

• The soft starter locks and the motor stops with to freewheel mode.

DANGER












Trip code displayed bPF

CFF

EtF

GrdF

InF

OCF

OHF

OLF

OSF

DtF

Name Remedy

Bypass contactor detected fault • Check for a welded bypass contactor or shorted SCR

• Replace it if necessary

Invalid configuration on power-up • Revert to the factory setting in the soft starter

UtIL

menu

• Reconfigure the soft starter

External detected fault • Clear the cause of the detected fault

Ground leakage current detected fault

Internal detected fault

• Check the electrical insulation of the motor

• Check the installation

• Check the values of

Grdd

,

Grdt

parameters in

PrO

menu page 57

• Disconnect and reconnect the control supply. If the detected fault persists, contact

BLEMO product support

Motor overcurrent

Over heat detected fault

Overload motor

Overvoltage

Motor Over Temperature

• Motor thermal trip detected by the PTC probes


OId

and

OIt

parameters in

PrO

menu page

56

• Check the sizing of the soft starter in relation to the motor and the mechanical requirement

• Check the operation of the fan (if the SH31 used has one), ensuring that the air passage is not obstructed in any way and the heatsink is clean. Ensure that the mounting recommendations are observed

• Wait for the SH31 cooling before restarting

• Check the mechanism (wear, mechanical play, lubrication, blockages, etc.)

• Check the sizing of the soft starter motor in relation to the mechanical requirement

• Check the value of

tHP

parameter in

SEt

menu page 52

and

In

parameter in

conF

menu page

50

• Wait for the motor to cool before restarting

• Check

ULn

parameter in

conF

menu

• Check the power supply circuit and voltage

• Check

OSd

and

OSt

parameters in

PrO

menu



• Check the value of

PtC

setting in

PrO

menu page 59

• Wait for the motor to cool before restarting

75

Diagnostics / Troubleshooting

Trip code displayed

PHbd

PHF

PIF trAP

SCF

SLF

SnbF

SSCr

StF tbS

UCF

USF

Name Remedy

Phase unbalance

Loss of a line phase

Short circuit:

• short-circuit on soft starter output

Modbus Time Out

Too many starts

Shorted thyristor or wrong connection

Starting time detected fault

• Too long start time

Too many starts

Motor underload (undercurrent)

Under voltage or no voltage

• Check the line voltage.


Ubd

,

Ubt

parameters in

PrO

menu page

57 .

• Check the line voltage, the connection to the soft starter and any isolating devices located between the line and the soft starter (contactors, fuses, circuit breakers, etc.).

• Check the motor connection and any isolating devices located between the soft starter and the motor (contactors, circuit breakers, etc.).

• Check the motor state.

• Check the line frequency.

• Check the configuration of

PHL

.

Line frequency, out of tolerance

This detected fault can be configured in

PrO

menu

Phase inversion

Line phase inversion does not conform to the selection made by

PHr

in

PrO

menu

Trap code

• Invert two lines phases or set

PHr

=

oFF.

• Disconnect and reconnect the control supply. If the detected fault persists, contact

BLEMO support.

• Switch the soft starter off.

• Check the connecting cables and the motor insulation.

• Check the thyristors.

• Check the bypass contactor (contact stuck).

• Serial link detected fault. Check the RS485 connection.

• The number of soft starts has exceeded the maximum allowed by

Snb

in

SLG

period.

See

Snb

page

53

.

• Check the thyristors.

• Check the bypass contactor (contact stuck).

• Check the motor connections.


• Check that

tLS

(Max start time) is bigger than

ACC

(Acceleration time). See

SEt

menu page 51.


• Check ILt value : if the value is too low, the motor may not reach acceleration and full speed.

• Wait 5 minutes for frame size A.

• Wait 15 minutes for frame sizes B, C, D and E.

tbS

appears after

SnbF

trip message, when trying to reset the soft starter before end of the timer.


UId

and

UIt

parameters in

PrO

menu page 57.

• Check

UIn

,

USd

and

USt

parameters in

PrO

menu

• Check line voltage.

Remote keypad messages

Display

InIt

COME

A-17

CLr dEUE rOME rAME

CPUE

flashing flashing flashing flashing flashing flashing flashing

Message

On initializing itself

Description

Microcontroller initializing.

Communication configuration searching.

Communication interruption

Key alarm

Confirm trip reset

It has 50 ms time out.

This message is shown after 20 times retrying.

• Key has been held consecutively more than 10 seconds.

• Membrane switch disconnected.

• Keypad waked up while a key is holding.

This is shown when :

First time STOP key has been pressed while the soft starter has tripped in detected fault.

Soft starter mismatch Soft starter type (brand) did not match with keypad type (brand).

ROM trip Keypad ROM detected fault.

RAM trip

CPU trip

Keypad RAM detected fault.

Keypad CPU detected fault.

76

Parameter Index and Modbus addresses

Code

ACC

ACC2

Add bSt

Cod

CtrL

Page

52

55

62

53

50

62

Name

Acceleration time

2nd acceleration time

Modbus address

Boost time

Setting lock

Command channel

Unit

Modbus code and

Adjustment

Range (1)

s

1

to

60

s

1

to

60

-

-

-

0 =

oFF

1

to

247

s

0.0

to

1.0

0 =

1 =

0 =

1 =

nLOC

LOC

LCL dbS

Description

-

off

Modbus address

1 with Modbus = 0.1s

not locked locked

0 – Local (LCL)

1 – Modbus (dbS)

dEC dEC2 dEF1 dEF2 dEF3 dEF4 dEF5 dEF6 dEF7 dEF8 dEF9

52

55

63

63

63

63

63

63

63

63

63

Deceleration time

2nd deceleration time

Trip history 1

Trip history 2

Trip history 3

Trip history 4

Trip history 5

Trip history 6

Trip history 7

Trip history 8

Trip history 9

s s

-

-

0 =

1

1

to

0 =

to

FrEE

60

FrEE

60

01 =

02 =

03 =

04 =

UCF

OCF

PHbd

GrdF

-

-

-

-

-

-

-

05 =

OLF

06 =

OtF

07 =

OHF

08 =

PIF

09 =

PHF

10 =

USF

11 =

OSF

12 =

StF

13 =

SnbF

14 =

SSCr

15 =

EtF

16 =

InF

17 =

SLF

18 =

trAp

19 =

SCF

20 =

bPF

21 =

CFF

-

-

A

0

to

999

-

-

0 =

LInE

1 =

dLt

0

to

10

freewheel deceleration

freewheel deceleration

-

01 = Motor underload (undercurrent)

02 = Motor overcurrent

03 = Phase unbalance

04 = Ground leakage current detected fault

05 = Overload motor

06 = Motor Over Temperature

07 = Over heat detected fault

08 = Phase inversion

09 = Loss of a line phase

10 = Under voltage or no voltage

11 = Over Voltage

12 = Starting time detected fault

13 = Too Many Starts

14 = Shorted thyristor or wrong connection

15 = External detected fault

16 = Internal detected fault

17 = Modbus Time Out

18 = Trap code

19 = Short-circuit

20 = Bypass contactor detected fault

21 = Invalid configuration on power-up

dEFt dICL dLtA

EdC

63

63

50

52

Total number of trips

Trip current

Connection type

End of deceleration

-

in line connection inside delta connection

FAn

61

Fan management

-

0 =

AUto

1 =

On

2 =

oFF

3 =

HAnd

auto on off manual

FCS

64

Back to factory settings

-

1

= 1 to perform FCS

(1) Modbus code = Soft starter message example :

oFF

on the soft starter will be equivalent to "0" with Modbus protocol (remote command)

* : parameter visible only with Modbus

Modbus address

Factory setting

19

42

80

34

4

84

20

43

282

283

284

285

286

287

288

289

290

278

280

1

21

76

130

10

10 oFF

0 nLoc

LCL

FrEE

FrEE

-

-

-

-

-

-

-

-

-

-

-

-

LInE

0

AUto

User setting

77


Code

For

Freq*

Grdd

Grdt

Page

62

57

57

Name

Modbus format

Frequency

Ground leakage current threshold

Ground leakage current time delay

Unit

-

Hz

% of

In

Modbus code and

Adjustment

Range (1)

-

0 =

8o1

1 =

8E1

2 =

8n1

3 =

8n2

10

to

100

101

=

oFF

s

1

to

60

IcL

50

Soft starter rated current

A

-

-

-

-

-

8 bit, odd parity, 1 stop bit

8 bit, even parity, 1 stop bit



Off

Description

Modbus address

82

265

54

55

0

IG* Integral gain

%

0 to 100%

This parameter is reserved for expert mode.

Active when

SSC

=

On

38

ILt

ILt2

In

51

55

50

Current limit

2nd current limit

% of

In

% of

In

200 to 700% max. value:

350% of

IcL

200 to 700% max. value:

350% of

IcL

Motor rated current

A

0.4

IcL

to

IcL

-

-

-

17

41

3

In2

55

2nd motor rated

Current

A

0.4

IcL

to

IcL

-

ItH

LAC

59

50

Overload protection

Advanced mode

-

-

0 =

oFF

1 =

rUn

2 =

On

0 =

oFF

1 =

On

off run on off on

LCr1

LCr2

47

47

LCr1

LCr2

Phase 1 Current, Amp

Phase 2 Current, Amp

LCr3

47

LCr3 Phase 3 Current, Amp

LED* LEDS Status d4: COMM LED (0=OFF,1=ON) d6: Ready LED (0=OFF,1=ON) d7: Run LED (0=OFF,1=ON). Flashing during soft start

/ soft stop.

d8: Trip LED (0=OFF,1=ON)

Note: other bits are reserved.

LFt

63 Last trip

same as dEF1 to dEF9


oFF



44

63

269

279

5

257

258

259

Factory setting

8E1

-

25 for S6 and S6U

OFF for Q

5

Read from the power card’s serial

EEPROM

20

350

350



On oFF

-

User setting

78


Code

LI*

LI2

LI3

Page

60

60

Name

Logical inputs

Logic input 2

Logic input 3

Unit

-

-

Modbus code and

Adjustment

Range (1)

Description

d0: Input 1. 0 – open, 1 – closed.

d1: Input 2.

d2: Input 3.

d3...d15: Reserved

0 =

Strt

1 =

rUn

2 =

2nd

3 =

EtF

4 =

rSt

5 =

FAn

6 =

FI

7 =

LIL

start:for a 3-wire control run:for a 2-wire control

2nd set of parameters external detected fault remote reset fan control trip inhibition forced local command

2 =

2nd

3 =

EtF

4 =

rSt

5 =

FAn

6 =

FI

7 =

LIL

2nd set of parameters external detected fault remote reset fan control trip inhibition forced local command

Lo

OIt

OId

OSd

OSt

47

57

56

59

58

Logic Output relays status

Overcurrent time delay

Overcurrent threshold

Over voltage threshold

Under voltage time delay

of s

% of

In

%

Uln

s d0: Relay 1. 0 – not energized, 1 - energized d1: Relay 2 d2...d15: reserved

0 to 50 s

100 to 300, by increment of 5

110 to 125

1

to

10

-

-

-



PG*

PHL

PHr

58

57

Proportional gain

Phase loss detection

Phase sequence

%

-

-

0 to 100%

0 =

oFF

1 =

On

0 =

1 =

2 =

123

321 oFF

This parameter is reserved for expert mode.

Active when

SSC

=

On

off on

123

321 off

PtC

59

PTC probes motor monitoring

-

0 =

1 =

oFF

On

off on


oFF


Modbus address

261

72

73

262

51

50

60

61

37

57

56

62


Factory setting

rUn rSt

0.5

200

120

2

60

On oFF oFF

User setting

79


r1

Code Page

61

Name

Relay 1

Unit

Modbus code and

Adjustment

Range (1)

-

0 =

StPd

1 =

nStP

2 =

Strt

3 =

rUn

4 =

rdY

5 =

trIp

6 =

ALr

hours

as

r1

Description

stopped not stopped starting running ready trip alarm as

r1 r2 rnt rPr

SICL

61

63

64

63

Relay 2

Total run time

Reset of trip history and counters

Last start maximum current

Starts period

-

A

-

0

to

999

-

-

SLG

Snb

SPCU

53

53

54

Number of starts

Start-stop profile control voltage

min

1

to

60

-

-

2

3

0

1

1

to

10

11 =

oFF

0

1

2

3

-

Number of starts off

SSC

54 Start-stop control

-

0 =

oFF

1 =

On

off on

Stnb

StPr

63

63

Total number of starts

Last starting time

s

-

-

0

to

999

-

-

t90

51 Initial voltage

%

10 to 50% of full voltage, by increment of 5

-

t92

55 2nd initial voltage

%

10 to 50% of full voltage

Uln

, by increment of 5

-


oFF


Modbus address

74

75

273

NA

276

33

32

36

35

274

275

16

40


Factory setting

User setting

nStP trIP

-

-

-

30 oFF

0

On

-

-

30%

30%

80


Code tbr tESt tHP tLS ttO

Page

62

64

52

51

62

Name

Modbus baudrate

Soft starter self test

Motor thermal protection

Max start time

Modbus time out

Unit

Kbps s s

-

-

0 =

4 .

8

1 =

9 .

6

2 =

19

.

2

on off

1 =

10

2 =

20

3 =

30

1

to

Modbus code and

Adjustment

Range (1)

250

1 =

0

.

1

to

600 =

60

.

0

-

Description

on off class 10 class 20 class 30 (heavy duty)


600 with

Modbus = 60.0s

Ubd

57 Unbalance threshold

% of

In

s

101 =

oFF

10 to 100%

1

to

60

-

Ubt

UdP

UId

57

64

56

Unbalance time delay

Soft starter software version

Under current threshold

-

% of

In

0000

to

9999

0 =

oFF

20 to 90% of

In

-

-

-

Uln

50 Line voltage

V

Q range: 200 to 440

S6-S6U ranges: 200 to

600

-

UIt

USd

56

58

Under current time delay

Under voltage threshold

s

% of

In

1

to

40

50 to 90% of

Uln

-

-

USt

58

Under voltage time delay

s

1

to

10

-

Voltage* Voltage

V

Line voltage, volts


oFF


Modbus address

81

NA

22

18

83

52

53

317

48

2

49

58

59

260

Factory setting

19.2

-

10

15

5.0

25

10 oFF

Q range: 400

S6-S6U ranges: 480

10

70

5

User setting


81

Annex 1: UL508 schematics

SH31.../4 or SH31.../6: 230 V, 2-wire control, freewheel stop

Z1



.



COP


Parameter Value

LI2 rUn r2 trlP

Description



82

Annex 1: UL508 schematics

SH31.../6 US edition: 110V, 2-wire control, freewheel stop

Z1



.



COP


Parameter Value

LI2 rUn r2 trlP

Description


Trip relay is denergized upon trip

83

Annex 2: Short-circuit rating and branch circuit protection

Recommended fuse ratings for UL and CSA requirements

Components for use together in accordance with standard UL508

Soft starter 208/600 V- 60 Hz (+10% -15%) - Standard rating.

SH31

Stand-alone product

SH31-7.5/6

SH31-15.0/6

SH31-22.0/6

SH31-30.0/6

SH31-37.0/6

SH31-45.0/6

SH31-55.0/6

SH31-75.0/6

SH31-90.0/6

SH31-110/6

SH31-132/6

SH31-160/6

SH31-200/6

SH31-250/6

SH31-315/6

Max. short circuit current rating

(SCCR) X kA

5

10

18

30

AJT40

AJT70

AJT100

AJT125

AJT175

AJT200

AJT250

AJT300

AJT400

AJT500

AJT600

2 x AJT350

2 x AJT400

2 x AJT500

2 x AJT600

Branch circuit protection Z1

(1)

Rating

Z2

A

40

70

100

125

175

200

250

300

400

500

600

2 x 350

2 x 400

2 x 500

2 x 600

Suitable For Use On A Circuit Capable Of Delivering Not More Than ___X____ rms Symmetrical Amperes, 575 Volts Maximum, When

Protected by __Z 1____ with a Maximum rating of__Z 2___.

(1) Ferraz Shawmut manufacturer.

Enclosed products

SH31

US edition

SH31-7.5/6

SH31-15.0/6

SH31-22.0/6

SH31-30.0/6

SH31-37.0/6

SH31-45.0/6

SH31-55.0/6

SH31-75.0/6

SH31-90.0/6

SH31-110/6

SH31-132/6

SH31-160/6

SH31-200/6

SH31-250/6

SH31-315/6

Max. short circuit current rating

(SCCR) X kA

Branch circuit protection Z1

Rating

Z2

100

Class J time delay

Class L time delay

A

30

60

90

110

150

175

200

250

300

400

450

600

600

800

800

Minimum enclosure volume cm

3

40

40

40

52

52

52

125

125

125

130

130

130

130

195

195

inch

2406

2406

2406

3149

3149

3149

7630

7630

7630

7892

7892

7892

7892

3

11869

11869

Suitable For Use On A Circuit Capable Of Delivering Not More Than ___X____ rms Symmetrical Amperes, 575 Volts Maximum, When

Protected by __Z 1____ with a Maximum rating of__Z 2___.

84

BLEMO



Frequenzumrichter

Siemensstraße 4

D-63110 Rodgau – Dudenhofen

Germany

Tel.: ++49 / 6106 / 82 95-0

Fax: ++49 / 6106 / 82 95-20

Web: www.blemo.com

Mail: [email protected]

SH31 user manual.fm

Soft start - soft stop unit

User manual

BLEMO

Frequenzumrichter

___________________________________________________________________ 7

NOTICE

DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury or equipment damage.

CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment damage.

CAUTION, used without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided,

can result in equipment damage.

PLEASE NOTE

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

UNINTENDED EQUIPMENT OPERATION

DAMAGED SOFT STARTER EQUIPMENT

LOSS OF CONTROL

User manual

Quick Start guide

(also refer to Quick Start guide)

Steps 1 to 4 are performed with the power off.

1. Receive and Inspect the soft starter

2. Check the line voltage compatibility

3. Mount the soft starter vertically

4. Wire the soft starter

(page

)

5. Configure the soft starter

(page

)

6. Start

Introduction

Terminology

Receiving and Preliminary Inspection

DAMAGED SOFT STARTER EQUIPMENT

Storing and Shipping

Handling the soft starter

Hoisting the SH31

HANDLING AND LIFTING HAZARD

Package content

Torque characteristic

Soft starter selection

Standard application

Severe application

Soft starter sizing according to thermal protection class

Standard application, SH31-.../4, 230/440 V supply, soft starter in line connection

Maximum surrounding temperature

Standard application, SH31-.../4, 230/440 V supply, soft starter inside delta connection

RISK OF DAMAGE TO THE MOTOR

Maximum surrounding temperature

Standard application, SH31.../6, 208/600 V supply, soft starter in line connection

Maximum surrounding temperature

SH31-7.5 to 45.0/4 and /6

SH31-55.0 to 90.0/4 and /6

SH31-110 to 315/4 and /6

Mounting Precautions

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

Soft starter ventilation

Fan flow rates

Mounting in a General Purpose Metal Enclosure

Mounting in a dust and damp-proof metal enclosure

Ventilation for dust and damp- proof enclosure

Thermal considerations for sizing enclosures

Power dissipated by the soft starters, at their nominal current

Fan for frame sizes A, B and C

Connections between the fan and the SH31

Fan dimensions for frame sizes SH31-7.5 to 90.0

Soft starter thermal protection

Motor thermal protection

RISK OF DAMAGE TO THE MOTOR

Cold curves

Warm curves

Motor thermal protection with PTC probes

PTC wiring

Characteristics

Installation Precautions

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

INADEQUATE OVERCURRENT PROTECTION