R-1490 R-1491 R-1492 SERVICE MANUAL

R-1490
R-1491
R-1492
SERVICE MANUAL
S4808R1490X//
OVER THE RANGE
MICROWAVE OVEN
MODELS
Sensor Coo
king
Custom
Help
Popucorn
Baked
potatoes
Reheat
Frozen
vegetablest
Frozen
entrees
Frozen
vegetables
Ground
meat
Rice
Fresh/
seafood
Compu
Cook
1
2
6
7
Power
Level
Turntable
On/Off
Work
Light
Compu
Defrost
3
4
8
9
Kitchen Timer
Clock
Stop
Clear
Night
Light
R-1490
R-1491
R-1492
5
0
Minute
Plus
Start
Touch On
In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
Fan
Hi/Lo
WARNING TO SERVICE PERSONNEL: Microwave ovens contain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..)
This is a supplemental Service Manual for Models R-1490, R-1491 and R-1492. These models are quite similar to
base model R-1480,R-1481 and R-1482. Use this supplemental manual together with the Base Models Service
Manual (Refer No. is S3807R1480X//) for complete operation, service information, etc..
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ................... INSIDE FRONT COVER
BEFORE SERVICING ...................................................................................................... INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL ................................................................................................................ 1
MICROWAVE MEASUREMENT PROCEDURE ................................................................................................... 2
FOREWORD AND WARNING ............................................................................................................................... 3
PRODUCT SPECIFICATIONS .............................................................................................................................. 4
GENERAL INFORMATION ................................................................................................................................... 4
OPERATION .......................................................................................................................................................... 6
TROUBLESHOOTING GUIDE .............................................................................................................................. 8
TEST PROCEDURE .............................................................................................................................................. 9
TOUCH CONTROL PANEL ASSEMBLY ............................................................................................................ 11
CONPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................ 13
PICTORIAL DIAGRAM ........................................................................................................................................ 15
CONTROL PANEL CIRCUIT ............................................................................................................................... 16
PARTS LIST ........................................................................................................................................................ 17
PACKING AND ACCESSORIES ......................................................................................................................... 22
SHARP CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
R-1490
R-1491
R-1492
PRECAUTIONS TO BE OBSERVED BEFORE AND
DURING SERVICING TO AVOID POSSIBLE
EXPOSURE TO EXCESSIVE MICROWAVE
ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3)
seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and
latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment,
integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave
generation and transmission systems shall be repaired, replaced, or adjusted by procedures described
in this manual before the oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal Performance Standard should be
performed on each oven prior to releasing oven to the owner.
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave
Measurement Procedure outlined in this service manual.
If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS
CORPORATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven
and 2) contact SHARP ELECTRONICS CORPORATION and Food and Drug Administration's
Center for Devices and Radiological Health immediately.
Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit found
with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit
until the oven has been brought into compliance.
R-1490
R-1491
R-1492
WARNING TO SERVICE PERSONNEL
Microwave ovens contain circuitry capable of producing very high voltage and current, contact with
following parts may result in a severe, possibly
fatal, electrical shock.
(Example)
High Voltage Capacitor, High Voltage Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..
Read the Service Manual carefully and follow all
instructions.
Don't Touch !
Danger High Voltage
When the testing is completed,
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power
transformer.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is
installed.
7. Run the oven and check all functions.
Before Servicing
1. Disconnect the power supply cord
remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
, and then
WARNING:RISK OF ELECTRIC SHOCK.
DISCHARGE THE HIGH-VOLTAGE
CAPACITOR BEFORE SERVICING.
The high-voltage capacitor remains charged about 60
seconds after the oven has been switched off. Wait for 60
seconds and then short-circuit the connection of the highvoltage capacitor (that is the connecting lead of the highvoltage rectifier) against the chassis with the use of an
insulated screwdriver.
After repairing
1. Reconnect all leads removed from components during
testing.
2. Reinstall the outer case (cabinet).
3. Reconnect the power supply cord after the outer case is
installed.
4. Run the oven and check all functions.
Whenever troubleshooting is performed the power supply
must be disconnected. It may in, some cases, be necessary
to connect the power supply after the outer case has been
removed, in this event,
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power
transformer.
5. Ensure that these leads remain isolated from other
components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
Microwave ovens should not be run empty. To test for the
presence of microwave energy within a cavity, place a cup
of cold water on the oven turntable, close the door and set
the power to HIGH and set the microwave timer for two (2)
minutes. When the two minutes has elapsed (timer at zero)
carefully check that the water is now hot. If the water
remains cold carry out Before Servicing procedure and reexamine the connections to the component being tested.
When all service work is completed and the oven is fully
assembled, the microwave power output should be checked
and microwave leakage test should be carried out.
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MICROWAVE MEASUREMENT PROCEDURE
A. Requirements:
1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven
should not exceed 1mW/cm2 at any point 5cm or more from the external surface of the oven, measured prior to acquisition
by a purchaser, and thereafter (through the useful life of the oven), 5 mW/cm2 at any point 5cm or more from the external
surface of the oven.
2) Safety interlock switches Primary interlock relay and door sensing switch shall prevent microwave radiation emission in
excess of the requirement as above mentioned, secondary interlock switch shall prevent microwave radiation emission
in excess of 5 mW/cm2 at any point 5cm or more from the external surface of the oven.
B. Preparation for testing:
Before beginning the actual measurement of leakage, proceed as follows:
1) Make sure that the actual instrument is operating normally as specified in its instruction booklet.
Important:
Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard for
microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.
2) Place the oven tray in the oven cavity.
3) Place the load of 275±15 ml (9.8 oz) of tap water initially at 20±5˚C (68˚F) in the center of the oven cavity.
The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.)
and made of an electrically nonconductive material such as glass or plastic.
The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage
is measured accurately.
4) Set the cooking control on Full Power Cooking Mode
5) Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed,
replace it with 275 ml of cool water.
C. Leakage test:
Closed-door leakage test (microwave measurement)
1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the oven.
2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on
the meter.
3) Check for leakage at the door screen, sheet metal seams and other accessible positions where the continuity of the metal
has been breached (eg., around the switches, indicator, and vents).
While testing for leakage around the door pull the door away from the front of the oven as far as is permitted by the closed
latch assembly.
4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm2,
and that the secondary interlock switch does turn the oven OFF before any door movement.
NOTE: After servicing, record data on service invoice and microwave leakage report.
2
R-1490
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R-1492
SERVICE MANUAL
OVER THE RANGE MICROWAVE OVEN
R-1490/ R-1491/1492
FOREWORD
This Manual has been prepared to provide Sharp Electronics Corp. Service Personnel with Operation and Service Information
for the SHARP OVER THE RANGE MICROWAVE OVEN, R-1490/ R-1491/ R1492.
The models R-1490, R-1491 and R-1492 is quite similar to base models R-1480/81/82 (Refer No. is S3807R1480X//).
It is recommended that service personnel carefully study the entire text of this manual and base model service manual so
that they will be qualified to render satisfactory customer service.
Check the interlock switches and the door seal carefully. Special attention should be given to avoid electrical shock and
microwave radiation hazard.
WARNING
Never operate the oven until the following points are ensured.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is not any other visible damage with the oven.
Servicing and repair work must be carried out only by trained service personnel.
DANGER
Certain initial parts are intentionally not grounded and present a risk of electrical shock only during servicing.
Service personnel - Do not contact the following parts while the appliance is energized;
High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage
Harness;
If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
All the parts marked “*” on parts list are used at voltages more than 250V.
Removal of the outer wrap gives access to voltage above 250V.
All the parts marked “∆” on parts list may cause undue microwave exposure, by themselves, or when they are damaged,
loosened or removed.
SHARP ELECTRONICS CORPORATION
SHARP PLAZA, MAHWAH,
NEW JERSEY 07430-2135
3
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R-1491
R-1492
PRODUCT SPECIFICATION
ITEM
DESCRIPTION
Power Requirements
120 Volts / 14.3 Amperes
60 Hertz
Single phase, 3 wire grounded
Power Output
950 watts (IEC-705 TEST PROCEDURE)
Operating frequency of 2450MHz
1700 watts
Width 29-15/16"
Height 16-3/8"
Depth 15- 1/4" (Not including the door handle)
Width 20-1/4"
Height 8-3/16"
Depth 14-1/2"
2 bulbs, 30W x 2, Incandescent light bulbs
Approx. 300 C.F.M.
Convection Power Output
Case Dimensions
Cooking Cavity Dimensions
1.4 Cubic Feet
Hood lamp
Hood fan
Control Complement
Touch Control System
Clock ( 1:00 - 12:59 )
Timer (0 - 99 min. 99 seconds)
Microwave Power for Variable Cooking
Repetition Rate;
P-HI .................................................. Full power throughout the cooking time
P-90 .................................................................... approx. 90% of Full Power
P-80 .................................................................... approx. 80% of Full Power
P-70 .................................................................... approx. 70% of Full Power
P-60 .................................................................... approx. 60% of Full Power
P-50 .................................................................... approx. 50% of Full Power
P-40 .................................................................... approx. 40% of Full Power
P-30 .................................................................... approx. 30% of Full Power
P-20 .................................................................... approx. 20% of Full Power
P-10 .................................................................... approx. 10% of Full Power
P-0 .................................................... No power throughout the cooking time
CUSTOM HELP pad, COMPU DEFROST pad, COMPU COOK pad,
SENSOR COOKING pad, Number selection pads, POWER LEVEL pad
KITCHEN TIMER / CLOCK pad, MINUTE PLUS pad
TURNTABLE ON / OFF pad, STOP / CLEAR pad, START / TOUCH ON pad
WORK LIGHT pad, NIGHT LIGHT pad, FAN HI / LO pad
Oven Cavity Light
Safety Standard
Weight
30W x 1 Incandescent light bulb
UL Listed
FCC Authorized
DHHS Rules, CFR, Title 21, Chapter 1, Subchapter J
Approx. 55 lbs.
GENERAL INFORMATION
GROUNDING INSTRUCTIONS
This oven is equipped with a three prong grounding plug. It must be plugged into a wall receptacle that is properly installed
and grounded in accordance with the National Electrical Code and local codes and ordinances.
In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the
electric current.
WARNING: Improper use of the grounding plug can result in a risk of electric shock.
4
R-1490
R-1491
R-1492
Electrical Requirements
The oven is equipped with a 3-prong grounding plug. DO NOT UNDER ANY CIRCUMSTANCES CUT OR REMOVE THE
GROUNDING PIN FROM THE PLUG.
The power supply cord and plug must be connected to a separate 120 Volt AC, 60 Hz, 15 Amp. or more branch circuit, using
a grounded receptacle. The receptacle should be located inside the cabinet directly above the Microwave Oven/Hood
system mounting location.
3-Pronged Plug
Grounded
Receptacle Box
Grounding Pin
3-Pronged Receptacle
CONTROL PANEL
Custom
Help
Sensor Cooking
Popcorn
Baked
potato
Reheat
Fresh
vegetables
Frozen
entrees
Frozen
vegetables
Ground
meat
Rice
Fish/
seafood
Compu
Cook
Compu
Defrost
1
2
3
4
5
6
7
8
9
0
Power
Level
Kitchen Timer
Clock
Minute
Plus
Turntable
On/Off
Stop
Clear
Start
Touch On
Work
Light
Night
Light
Fan
Hi/Lo
5
R-1490
R-1491
R-1492
OPERATION
DESCRIPTION OF OPERATING SEQUENCE
NOTE: During this first stage, do not open the door or touch
STOP/CLEAR pad.
4. When the sensor detects the vapor emitted from the
food, the display switches over to the remaining cooking
time and the timer counts down to zero.
At this time, the door may be opened to stir food, turn it
or season, etc.
5. When the timer reaches zero, an audible signal sounds.
The shut-off relay and cook relay are de-energized and
the power transformer, oven lamp, etc. are turned off.
6. Opening the door or touching the STOP/CLEAR pad, the
time of day will reappear on the display and the oven will
revert to an OFF condition.
SENSOR COOKING CONDITION
Using the INSTANT SENSOR function, the foods are cooked
or defrosted without figuring time, power level or quantity.
When the oven senses enough steam from the food, it
relays the information to its microprocessor which will calculate the remaining cooking time and power level needed for
best results.
When the food is cooked, water vapor is developed. The
sensor “senses” the vapor and its resistance increases
gradually. When the resistance reaches the value set according to the menu, supplementary cooking is started.
The time of supplementary cooking is determined by experiment with each food category and inputted into the LSI.
An example of how sensor works (Baked potato):
1. Potatoes at room temperature. Vapor is emitted very
slowly.
MIC
RO
WA
VE
2. Heat potatoes. Moisture and humidity is emitted rapidly.
You can smell the aroma as it cooks.
AH SENSOR
MIC
RO
WA
VE
3. Sensor detects moisture and humidity and calculates
cooking time and variable power.
Cooking Sequence.
1. Touch one of the INSTANT SENSOR pads.
NOTE: The oven should not be operated on INSTANT
SENSOR immediately after plugging in the unit.
Wait two minutes before cooking on INSTANT
SENSOR.
2. The coil of shut-off relays (RY1 and RY3) are energized,
the oven lamp, turntable motor and cooling fan motor are
turned on, but the power transformer is not turned on.
3. After about 32 seconds, the cook relay (RY2) is energized.
The power transformer is turned on, microwave energy
is produced and first stage is started.
The 32 seconds is the cooling time required to remove
any vapor from the oven cavity and sensor.
6
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R-1492
MAGNETRON
TEMPERATURE FUSE
CONTROL UNIT
COM.
N.O.
F1
RY4
RY5
POWER
TRANSFORMER
F3
N.C.
GRN
B1
Low
HOOD
CAPACITOR
120 V AC. GND
60 Hz
E2
RY3
A3
B9
A7
N.O.
TTM
HOOD
LAMP
HL
RY1
A5
HL
FAN
MOTOR
A1
TURNTABLE
MOTOR
HOOD
MOTOR
WHT
F2
E1
FM
DOOR
SENSING
SWITCH
RY2
HIGH VOLTAGE
CAPACITOR
0.94µF
COM.
OL
STIRRER
MOTOR
B3
High
OVEN LAMP
HOOD FAN
THERMAL
CUT OUT
SSR
BLK
B5
AH SENSOR
STM
MAGNETRON
B7
PRIMARY
INTERLOCK
RELAY
FUSE
20A
MONITOR
SWITCH
CAVITY
THERMAL CUT-OUT
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. CLOCK APPEARS ON DISPLAY
HIGH VOLTAGE
RECTIFIER
SECONDARY
INTERLOCK
SWITCH
Figure O-1. Oven Schematic-Off Condition
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. COOKING TIME PROGRAMMED
3. VARIABLE COOKING CONTROL "HIGH"
4. "START" PAD TOUCHED
MAGNETRON
TEMPERATURE FUSE
CONTROL UNIT
COM.
N.O.
F1
RY4
RY5
POWER
TRANSFORMER
F3
N.C.
GRN
B1
Low
HOOD
CAPACITOR
E2
RY3
A1
A3
B9
A5
N.O.
TTM
HOOD
LAMP
HL
A7
HL
FAN
MOTOR
HOOD
MOTOR
RY1
FM
DOOR
SENSING
SWITCH
RY2
HIGH VOLTAGE
CAPACITOR
0.94µF
COM.
OL
STIRRER
MOTOR
120 V AC. GND
60 Hz
WHT
F2
E1
OVEN LAMP
B3
High
TURNTABLE
MOTOR
HOOD FAN
THERMAL
CUT OUT
SSR
BLK
B5
AH SENSOR
STM
SECONDARY
INTERLOCK
SWITCH
Figure O-2. Oven Schematic-Cooking Condition
7
HIGH VOLTAGE
RECTIFIER
MAGNETRON
B7
PRIMARY
INTERLOCK
RELAY
FUSE
20A
MONITOR
SWITCH
CAVITY
THERMAL CUT-OUT
R-1490
R-1491
R-1492
TROUBLESHOOTING GUIDE
Never touch any part in the circuit with your hand or an uninsulated tool while the power supply is connected.
When troubleshooting the microwave oven, it is helpful to follow the Sequence of Operation in performing the checks. Many
of the possible causes of trouble will require that a specific test be performed. These tests are given a procedure letter which
will be found in the "Test Procedure "section.
IMPORTANT: If the oven becomes inoperative because of a blown monitor fuse, check the monitor switch, relay (RY1)
primary interlock relay (RY2), door sensing switch and secondary interlock switch before replacing the
monitor fuse. If monitor fuse is replaced, the monitor switch must also be replaced. Use part FFS-BA016/
KiT as an assembly.
IMPORTANT: Whenever troubleshooting is performed with the power supply cord disconnected. It may in, some cases,
be necessary to connect the power supply cord after the outer case has been removed, in this event,
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that the leads remain isolated from other components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
Q CK
POSSIBLE CAUSE
AND
DEFECTIVE PARTS
CONDITION
SENSOR
COOKING
CONDITION
PROBLEM
SHORTED OR OPENED WIRING
L
AH SENSOR
TEST PROCEDURE
CONTROL UNIT
When the testing is completed
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power transformer.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is installed.
7. Run the oven and check all functions.
The oven stops and "ERROR" is displayed or does not end during Sensor Cooking
condition. (Oven does not shut off after a cup of water is boiling by Sensor Cooking.)
Oven stops at 32 seconds after starting.
NOTE: For additional troubleshooting procedures, please refer back to the R-1480 base model Service Manual.
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TEST PROCEDURES
PROCEDURE
LETTER
M
COMPONENT TEST
KEY UNIT TEST
1.
2.
3.
4.
5.
6.
7.
8.
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable
is making good contact, verify that the door sensing switch (stop switch) operates properly; that is the
contacts are closed when the door is closed and open when the door is open. If the door sensing
switch (stop switch) is good, disconnect the flat ribbon cable that connects the key unit to the control
unit and make sure the door sensing switch is closed (either close the door or short the door sensing
switch connecter). Use the Key unit matrix indicated on the control panel schematic and place a
jumper wire between the pins that correspond to the STOP/CLEAR pad making momentary contact.
If the control unit responds by clearing with a beep the key unit is faulty and must be replaced. If the
control unit does not respond, it is faulty and must be replaced. If a specific pad does not respond,
the above method may be used (after clearing the control unit) to determine if the control unit or key
pad is at fault.
Reconnect all leads removed from components during testing.
Re-install the outer case (cabinet).
Reconnect the power supply cord after the outer case is installed.
Run the oven and check all functions.
G12
G11 G10
G9
G1
Q
G2
G3
G4
G5
G6
G7
G8
Fresh
Custom
Ground
Help vegetables meat
1
7
2
6
Work
Light
Popcorn
Compu
Cook
Rice
Power
Level
8
3
Turn
Table
On / Off
Night
Light
Baked
Potato
Frozen
entrees
Compu
Defrost
Kitchen
Timer
Clock
9
4
Stop
Clear
Fan
Hi / Lo
Fozen
Fish /
Reheat vegetables seafood
Minute
Plus
0
5
Start
Touch On
AH SENSOR TEST
Checking the initial sensor cooking condition
WARNING : The oven should be fully assembled before following procedure.
(1) The oven should be plugged in at least two minutes before sensor cooking.
(2) Room temperature should not exceed 95˚F (35˚C).
(3) The unit should not be installed in any area where heat and steam are generated. The unit should
not be installed, for example, next to a conventional surface unit. Refer to the “INSTALLATION
INSTRUCTIONS” of the operation manual.
(4) Exhaust vents are provided on the back of the unit for proper cooling and air flow in the cavity. To
permit adequate ventilation, be sure to install so as not to block these vents. There should be some
space for air circulation.
(5) Be sure the exterior of the cooking container and the interior of the oven are dry. Wipe off any moisture
with a dry cloth or paper towel.
(6) The Sensor works with food at normal storage temperature. For example, chicken pieces would be
at refrigerator temperature and canned soup at room temperature.
(7) Avoid using aerosol sprays or cleaning solvents near the oven while using Sensor settings. The
sensor will detect the vapour given of by the spray and turn off before food is properly cooked.
(8) If the sensor has not detected the vapour of the food, ERROR will appear and the oven will shut off.
Water load cooking test
WARNING : The oven should be fully assembled before following procedure.
Make sure the oven has been plugged in at least two minutes before checking sensor cook operation.
The cabinet should be installed and screws tightened.
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TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
(1) Fill approximately 200 milliliters (7.2 oz) of tap water in a 1000 milliliter measuring cup.
(2) Place the container on the center of tray in the oven cavity.
(3) Close the door.
(4) Touch Reheat pad once and touch the Start pad, Now, the oven is in the sensor cooking condition
and “REHEAT” "SENSOR" and "COOK" will appear in the display.
(5) The oven will operate for the first 16 seconds, without generating microwave energy.
NOTE: ERROR will appear if the door is opened or STOP/CLEAR pad is touched during first stage of
sensor cooking.
(6) After approximately 16 seconds, microwave energy is produced, and the display should start to count
down the remaining cooking time and oven should turn off after water is boiling (bubbling).
If the oven does not turn off, replace the AH sensor or check the control unit, refer to explanation below.
TESTING METHOD FOR AH SENSOR AND/OR CONTROL UNIT
To determine if the sensor is defective, the simplest method is to replace it with a new replacement
sensor.
(1) Disconnect the power supply cord, and then remove outer case.
(2) Open the door and block it open.
(3) Discharge high voltage capacitor.
(4) Remove the AH sensor.
(5) Install the new AH sensor.
(6) Reconnect all leads removed from components during replacing.
(7) Re-install the outer case (cabinet).
(8) Reconnect the power supply cord after the outer case is installed.
(9) Reconnect the oven to the power supply cord and check the sensor cook operation proceed as
follows:
9-1. Fill approximately 200 milliliters (7.2 oz) of tap water in a 1000 milliliter measuring cup.
9-2. Place the container on the center of tray in the oven cavity.
9-3. Close the door.
9-4. Touch reheat pad once and touch the Start pad.
9-5. The control panel is in automatic Sensor operation.
9-6. The display will start to count down the remaining cooking time, and the oven will turn off
automatically after the water is boiling (bubbling).
If new sensor dose not operate properly, the problem is with the control unit, and refer to explanation
below.
CHECKING CONTROL UNIT
(1)
(2)
(3)
(4)
(5)
(6)
(7)
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
Disconnect the sensor connector that is mounted to control panel.
Then connect the dummy resistor circuit (see fig.) to the sensor connector of control panel.
Disconnect the leads to the primary of the power transformer.
Ensure that these leads remain isolated from other components and oven chassis by using
insulation tape.
(8) After that procedure, re-connect the supply.
(9) Check the sensor cook operation proceed as follows:
9-1. Touch reheat pad once and touch the Start pad.
9-2. The control panel is in the sensor cooking operation.
9-3. After approximately 32 seconds, push plunger of select switch for more than 3 seconds. This
condition is same as judgement by AH sensor.
9-4. After approximately 3 seconds, the display shows “ X X . X X “ which is the remaining cooking
time, and the display count down.
If the above is not the case, the control unit is probably defective.
If the above is proper, the AH sensor is probably defective.
(10) Disconnect the power supply cord, and then remove outer case.
10
R-1490
R-1491
R-1492
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
(11) Open the door and block it open.
(12) Discharge high voltage capacitor.
(13) Disconnect the dummy resistor circuit from the sensor connector of control panel.
(14) Carry out necessary repair.
(15) Reconnect all leads removed from components during testing and repairing.
(16) Re-install the outer case (cabinet).
(17) Reconnect the power supply cord after the outer case is installed. Run the oven and check all
functions.
(18) Carry out “Water load cooking test” again and ensure that the oven works properly.
R1, R2 : 22Ω ± 1% 1/2W
R3 : 4.3kΩ ± 5% 1/4W
R4 : 1MΩ ± 5% 1/4W
To connector (F)
on Control Unit.
1
F-1
F-2
Plunger
NC
NO
COM
COM NO
2
3
R1
F-3
R2
CONNECTOR
R3
R4
NC
Sensor Dummy Resistor Circuit
TOUCH CONTROL PANEL ASSEMBLY
OUTLINE OF TOUCH CONTROL PANEL
1) LSI
This LSI controls the AH sensor signal, key strobe signal, relay driving signal for oven function and indicator signal.
DESCRIPTION OF LSI
LSI(IZA877DR)
The I/O signals of the LSI(IZA877DR) are detailed in the following table.
Pin No.
Signal
I/O
Description
NOTE: For additional informations of LSI, please refer back to the R-1480 base
model Service Manual.
5
AN7
IN
Used for initial balancing of the bridge circuit (absolute humidity sensor). This input is
an analog input terminal from the AH sensor circuit, and connected to the A/D converter
built into the LSI.
6
AN6
IN
AH sensor input.
This input is an analog input terminal from the AH sensor circuit, and connected to the
A/D converter built into the LSI.
P34-P30
OUT
60-64
Used for initial balancing of the bridge circuit (absolute humidity sensor).
11
R-1490
R-1491
R-1492
ABSOLUTE HUMIDITY SENSOR CIRCUIT
the food is heated to generate moisture by which the
resistance balance of the bridge circuit is deviated to
increase the voltage available at AN6 terminal of the LSI.
Then the LSI observes that voltage at AN6 terminal and
compares it with its initial value, and when the comparison
rate reaches the preset value (fixed for each menu to be
cooked), the LSI causes the unit to stop sensor cooking;
thereafter, the unit goes in the next operation
automatically.
After 16 seconds of operation in the sensor cook mode,
the LSI detects the initial voltage at AN6. If the absolute
humidity sensor is open or shorted, the circuit can not be
balanced for initial voltage comparisons. This will result
in the word "error" on the display and the cooking
operation is stopped.
(1) Structure of Absolute Humidity Sensor
The absolute humidity sensor includes two thermistors
as shown in the illustration. One thermistor is housed in
the closed vessel filled with dry air while another in the
open vessel. Each sensor is provided with the protective
cover made of metal mesh to be protected from the
external airflow.
Thermistors
Sensing part
Sensing part
(Closed vessel)
(Open vessel)
(2) Operational Principle of Absolute Humidity Sensor
The figure below shows the basic structure of an absolute
humidity sensor. A bridge circuit is formed by two
thermistors and two resistors (R1 and R2).
The output of the bridge circuit is to be amplified by the
operational amplifier.
Each thermistor is supplied with a current to keep it
heated at about 150˚C (302˚F), the resultant heat is
dissipated in the air and if the two thermistors are placed
in different humidity conditions they show different
degrees of heat conductivity leading to a potential
difference between them causing an output voltage from
the bridge circuit, the intensity of which is increased as
the absolute humidity of the air increases. Since the
output is very minute, it is amplified by the operational
amplifier.
Operational
R1 amplifier
Output
voltage
+
S
R3
R2
S : Thermistor
open vessel
C : Thermistor
closed vessel
IC2(IZA495DR)
C. Thermistor in
closed vessel
S. Thermistor in
open vessel
4
64
620k
5
63
300k
6
62
150k
7
61
75k
8
60
3
5
0.1
uF
F-2
3.32k 1.8k
10
+
IC2
47k
360k
12
VA : -15V
Absolute humidity (g/m 2 )
(3) Detector Circuit of Absolute Humidity Sensor Circuit
This detector circuit is used to detect the output voltage
of the absolute humidity circuit to allow the LSI to control
sensor cooking of the unit. When the unit is set in the
sensor cooking mode, a 16 seconds clearing cycle
occurs. Then the detector circuit starts to function and
the LSI observes the initial voltage available at its AN6
terminal.
With this voltage given, the switches SW1 to SW5 in the
LSI are turned on in such a way as to change the
resistance values in parallel with R50-1. Changing the
resistance values results in that there is the same
potential at both F-3 terminal of the absolute humidity
sensor and AN7 terminal of the LSI. The voltage of AN6
terminal will indicate about -2.5V. This initial balancing
is set up about 16 seconds after the unit is put in the
Sensor Cooking mode. As the sensor cooking proceeds,
12
P32
P33
P34
SW2
SW3
SW4
SW5
VA : -15V
AN7
LSI
(IC1)
2
10k
-
D101
9
Absolute humidity vs,
output voltage characterist
P31
0.01uF
0.01uF
11
F-1
C
F-3
3.57k
S
SW1
P30
37.4k
47k
Output voltage
C
1) Absolute humidity sensor circuit
0.015uF
ventilation opening for sensing
1
VC : -5V
6
AN6
R-1490
R-1491
R-1492
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
WARNING AGAINST HIGH VOLTAGE:
Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts may
result in severe, possibly fatal, electric shock.
(Example)
High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..
WARNING:
Avoid possible exposure to microwave energy. Please follow the instructions below before
operating the oven.
1. Disconnect the power supply cord.
2. Visually check the door and cavity face plate for damage
(dents, cracks, signs of arcing etc.).
4. The door is bent or warped.
5. There are defective parts in the door interlock system.
6. There are defective parts in the microwave generating
and transmission assembly.
7. There is visible damage to the oven.
Carry out any remedial work that is necessary before
operating the oven.
Do not operate the oven if any of the following conditions
exist;
1. Door does not close firmly.
2. Door hinge, support or latch hook is damaged.
3. The door gasket or seal is damaged.
Do not operate the oven:
1. Without the RF gasket (Magnetron).
2. If the wave guide or oven cavity are not intact.
3. If the door is not closed.
4. If the outer case (cabinet) is not fitted.
WARNING FOR WIRING
To prevent an electric shock, take the following precautions.
1. Before wiring,
1) Disconnect the power supply cord.
2) Open the door block it open.
3) Discharge the high voltage capacitor and wait for 60
seconds.
2. Don’t let the wire leads touch to the followiong parts;
1) High voltage parts:
Magnetron, High voltage transformer, High voltage
capacitor and High voltage rectifier assembly.
2) Hot parts:
Oven lamp, Magnetron, High voltage transformer
and Oven cavity.
3) Sharp edge:
Bottom plate, Oven cavity, Waveguide flange,
Chassis support and other metallic plate.
4) Movable parts (to prevent a fault)
Fan blade, Fan motor, Switch, Switch lever, Open
button.
3. Do not catch the wire leads in the outer case cabinet.
4. Insert the positive lock connector until its pin is locked
and make sure that the wire leads do not come off even
if the wire leads are pulled.
5. To prevent an error function, connect the wire leads
correctly, referring to the Pictorial Diagram.
Please refer to ‘OVEN PARTS, CABINET PARTS, CONTROL PANAL PARTS, DOOR PARTS’, when carrying out any of
the following removal procedures:
HOOD FAN MOTOR, HOOD DUCT, OVEN LAMP SOCKET AND AH. SENSOR REMOVAL
1. Disconnect the power supply cord and remove the oven
from wall and remove outer case. (Refer to procedure of
"Removal of Oven from Wall" and "Outer case Removal")
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the 6-pin connector of the hood fan motor
from the main wire harness located at the right edge of the
hood duct and release the snap band from the hood duct.
5. Remove the hood fan motor from the hood duct by lifting
it up.
6. Now, the hood fan motor is free.
7. Disconnect the connector CN-F from the control unit.
8. Remove one (1) screw holding the hood duct to the oven
cavity front plate.
9. Release the 6-pin connector and the 3-pin connector of
the main harness A from the hood duct.
10.Disconnect the wire leads from the fan motor and chassis
support, and release the wire leads from holes of the
hood duct.
11.Remove the two (2) unit mounting screws from the
chassis support (right side) and the hood duct (left side).
12.Remove the one (1) screw holding the chassis support.
13.Remove the chassis support.
14.Remove the hood duct from the oven cavity by lifting it up.
13
R-1490
R-1491
R-1492
15.Screw the oven lamp off from the lamp socket.
16.Remove the lamp socket from the lamp angle.
17.Pull the wire leads from the oven lamp socket by pushing
the terminal hole of the oven lamp socket with a small flat
type screw driver.
18.Now, the oven lamp socket is free.
19.Release the harness of the AH sensor assembly from
three (3) wire holders of the hood duct.
20.Remove two (2) screws holding the AH sensor assembly
to the hood duct.
21.Now, the AH sensor assembly is free.
Oven lamp
socket
Terminal
Wire lead
Terminal hole
Flate type small
screw driver
14
1
2
1
9
RY2
RY5
3
15
N.O.
COM.
RY1
75 31
CN-A
4
ORG
ORG
RED
BLK
RED
ORG
RED
1 RED
N.C.
5
SECONDARY
INTERLOCK
SWITCH
COM.
MONITOR
SWITCH
BLK
N.O.
COM.
WHT
WHT
BLK
WHT
WHT
TURNTABLE
MOTOR
BLK
WHT
WHT
WHT
FAN
MOTOR
RED
ORG
WHT
RED
MAGNETRON
TEMPERATURE
FUSE
RED
OVEN LAMP & SOCKET
Blue Marking
HOOD LAMPS
& SOCKETS
ORG
ORG
GRY
WHT
W W
H H
T T
MAGNETRON
R
E
D
ORG
RED
RED
HIGH
VOLTAGE
RECTIFIER
HOOD FAN
THERMAL
CUT-OUT
POWER
TRANSFORMER
HIGH VOLTAGE
WIRE A
HIGH VOLTAGE
CAPACITOR
HIGH VOLTAGE COMPONENTS
WHT
RED
STIRRER MOTOR
WHT
RED
ORG
5
E
6
Figure S-1. Pictorial Diagram
GRY
GRY
WHT
WHT
FUSE & HOLDER
RED
G
R
Y
BLU
CAVITY
THERMAL
CUT-OUT
RED
Blue
Marking
Power Supply
cord 120V 60Hz
4
to Right Base Plate
RY2
COM.
RY2
N.O.
YLW
2
BLK
4
3
WHT
5
6
7
CN-A
BLK
WHT
BLK
1 BLU
3 BLK
3
RY1
COM.
RY1
N.O.
C100
BLK
ORG
1 WHT
2
5
4
3
6
RED
8
7
COM.
RED
GRN
DOOR SENSING SWITCH
N.O.
BLU
BLK
WHT 2 WHT
GRN 1 GRN
A
COM.
N.O.
1
2
CN-E
CN-E
ORG
CN-B
9
1 RED
CN-E
2 GRN
GRN
GRN
RED 5 RED
YLW 4 YLW
WHT 3 WHT
BLK 2 BLK
HOOD FAN MOTOR
2
RY2: PRIMARY
INTERLOCK
RELAY
T1
RY4
3 1
CN-F
CN-B
12
H
1
IC1
to Chassis Support
F
GRN
6
1
CN-G
2 RED
D
3 WHT
G
AH SENSOR
B
IC2
CN-F
C
1 BLK
R-1490
R-1491
R-1492
6
A
B
C
D
E
F
G
H
5
B9
A5
A3
A1
B1
LOW
MICRO
N.O.
FAN MOTOR
OVEN LAMP
STIRRER MOTOR
COM
N.O.
COM
COM(H)
HOOD MOTOR
B3
B5
B7
HIGH
HOOD THERMO
COM
HOOD LAMP
TURNTABLE
MOTOR
MOTOR RUN
CAPACITOR
NO
3
13
RY2
RY1
NC
RY5
RY4
S101D01
2
VRS1
11
SSR1
RY3
R20
1k 1/2w
C1 0.1µ/50v
C2 1000µ/35v
+
–
D30
ZD2 HZ16-1
E1
Q30
KRA101M
+
–
R3 680 1w
ZD3 HZ5C2
Q40
KRA101M
(J4)
C6 10µ/35v
F1
(A)
(J3)
Q3
KRA101M
VC
F3
F2
AH SENSOR
(C)
(B)
CF1
CST4.00MGW
VCC
VEE
AVSS
VREF
AN7
AN6
AN5
AN4
AN3
AN2
AN1
AN0
P55
P54
P53
P52
P51
P50
P47
P46
P45
P44
P43
P42
INT1
P40
RESET
P71
P70
XIN
XOUT
VSS
32
30
20
10
1
C10 0.1µ/50v
VP
P30
P31
P32
P33
P34
P35
P36
P37
P00
P01
P02
P03
P04
P05
P06
P07
P10
P11
P12
P13
P14
P15
P16
P17
P20
P21
P22
P23
P24
P25
P26
P27
C70 330pF
C71 330pF
C72 330pF
C73 330pF
33
40
50
60
64
1
IC2
(IZA495DR)
R10 3.3 1/2w
(C) (B) (A)
12
G1
VF2
G2
G3
7
8
9
0
1
Power
Level
Kitchen
Timer
Clock
Minute
Plus
Compu
Defrost
Frozen
Fish/
vegetables seafood
Frozen
entrees
Baked
Potato
Reheat
Rice
Fresh
Ground
vegetables
meat
G5
5
4
3
2
G6
Start
Touch On
Stop
Clear
Turn
table
On / Off
6
G7
27 6G
G8
28 7G
Fan
Hi / Lo
Night
Light
Work
Light
MIX CONV COOK LBS KG TURNTABLE OFF HELP
Fluorescent display tube
G4
Compu
Cook
Custom
Help
R91 100k
Popcorn
VP
VF1
1. 2 F
33. 32 F
: IF NOT SPECIFIED 0.01µF/16v
: IF NOT SPECIFIED 1SS270A
: IF NOT SPECIFIED 1/8w ± 5%
5
(J6)
Figure S-2. Control Panel Circuit
DOOR
SWITCH
E2
R31 4.7k
C30
R4 510 1/2w
–
C8
R1 4.3k 1/2w
ZD1 HZ6A3
C20 10µ/35v
Q28
KRA101M
Q27
KRC243M
Q26
KRA101M
Q25
KRA101M
Q24
KRA101M
Q20
KRA101M
R2 1.5k 1/4w
Q1
2SB1238
C4 10µ/35v
R40 3.3k
C7
10G471K
C100
7µ/230v
–
ZD4
HZ4A2
R8
4.7k
(J5)
–
SP40
R7
4.7k
(J7)
C5
C9
0.1µ
/50v
(J2)
D1-D4
11ES1
D3
(J15)
(J1)
c
D2
IC1
IZA877DR
4
R70 3.3k
+
R71 3.3k
+
R92 100k
+
R72 3.3k
Note
4 P1
Q4
DTA123ES
10 P7
D4
11 P8
D1
12 P9
a
R73 3.3k
R110 47 1/2w
C110 0.033µ/250v
C110
R110
R100
330 1w
G9
D20
D25
D26
D27
D28
5 P2
R76 3.3k
b
6 P3
D70
13 P10
3
15 P11
1
16 P12
6
19 P14
5
22 1G
d
T1
20 P15
2
7 P4
R77 3.3k
C3 0.1µ/50v
C21 0.1µ/50v
R30 15k
D31
8 P5
D71
9 P6
R78 3.3k
D72
17 P13
R79 3.3k
16
D73
4
D74
3
R80 3.3k
H
G10
4
G11
23 2G
2
D752 R81 3.3k
G
24 3G
F
25 4G
E
26 5G
C
R82 3.3k
D
R93 100k
B
3
D76
1
2
G12
A
29 8G
R83 3.3k
1
D77
A7
R-1490
R-1491
R-1492
6
A
B
C
6
D
E
F
G
H
R-1490
R-1491
R-1492
PARTS LIST
Note: The parts marked “∆” may cause undue microwave exposure.
The parts marked “*” are used in voltage more than 250V.
REF. NO.
"§" MARK: PARTS DELIVERY SECTION
PART NO.
§
DESCRIPTION
1- 1
1- 2
1- 3
1- 4
1- 5
1- 6
1- 7
1- 8
1- 9
1-10
1-11
1-12
1-13
1-14
1-15
1-16
1-17
1-18
FH-DZB012MRY0
RC-QZA173WRE0
QFS-TA013WRE0
RMOTDA182WRE0
RMOTDA214WRE0
RTHM-B005MRE0
RTRN-B055MRE0
RV-MZA280WRE0
QFSHDB003MRE0
QSW-MA110WRE0
FFS-BA016/KIT
FACCDB011MRE0
QSOCLB006MRE0
FMOTEA366WRK0
RMOTEA346WRE0
RLMPTA071WRE0
RTHM-A080WRE0
FDTCTA191WRK0
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
High voltage rectifier assembly
High voltage capacitor
Temperature fuse 150˚C (Magnetron)
Turntable motor
Stirrer motor
Thermal cut-out N.O. 60˚C (Hood Fan)
Power transformer
Magnetron
Fuse holder
Secondary interlock and door sensing switches
Monitor switch with fuse assembly
Power supply cord
Oven lamp socket
Hood fan motor
Fan motor
Oven lamp
Thermal cut-out 145˚C (Cavity)
AH sensor
2- 1
2- 2
2- 2
2- 2
2- 3
2- 4
2- 5
2- 5
2- 5
2- 6
2- 7
2- 7
2- 7
2-7-1
2-7-1
2-7-1
2-7-2
2- 8
2- 8
2- 8
LSTY-B021MRP0
PDIF-B018MRF0
PDIF-B019MRF0
PDIF-B020MRF0
GDAI-B045MRP0
PCUSUB040MRP0
GCABUB084MRP0
GCABUB085MRP0
GCABUB086MRP0
TMAPCB052MRR0
FANGKB009MRY0
FANGKB010MRY0
FANGKB011MRY0
LANGQB016MRP0
LANGQB020MRP0
LANGQB027MRP0
PGLSPB004MRE0
PCOVPB064MRt0
PCOVPB066MRt0
PCOVPB067MRt0
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
Rear stay
Hood exhaust louver [R-1490]
Hood exhaust louver [R-1491]
Hood exhaust louver [R-1492]
Right base plate
Base cover cushion
Outer case cabinet [R-1490]
Outer case cabinet [R-1491]
Outer case cabinet [R-1492]
Schematic diagram
Hood lamp glass assembly [R-1490]
Hood lamp glass assembly [R-1491]
Hood lamp glass assembly [R-1492]
Hood lamp glass angle [R-1490]
Hood lamp glass angle [R-1491]
Hood lamp glass angle [R-1492]
Hood lamp glass
Base cover [R-1490]
Base cover [R-1491]
Base cover [R-1492]
Q'TY CODE
ELECTRIC PARTS
*
*
*
∆*
1
1
1
1
1
1
1
1
1
2
1
1
3
1
1
3
1
1
AK
AR
AG
AQ
AQ
AG
BE
BD
AD
AE
AF
AP
AE
BE
AR
AG
AG
AQ
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
AF
AT
AT
AT
AM
AA
BA
BB
BC
AB
AN
AM
AM
AG
AG
AG
AH
AY
AY
AY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
4
1
1
1
4
BL
AA
AA
AB
AD
AE
AS
AB
AB
AF
AB
AB
AH
AB
AH
AB
AB
AM
AH
AA
AK
AC
AD
AB
CABINET PARTS
CONTROL PANEL PARTS
3- 1
3- 1A
3- 1B
3- 1C
3- 1D
3- 1E
3- 1F
3- 1G
C1
C2
C3
C4
C5
C6
C7-8
C9-10
C20
C21
C30
C70-73
C100
C110
CF1
D1-4
DPWBFB083MRU0
QCNCMA447DRE0
QCNCMA448DRE0
QCNCMA275DRE0
QCNCMA237DRE0
QCNCWA030DRE0
RV-KXB004MRE0
PTPEHB010MRE0
RC-KZA087DRE0
VCEAB31VW108M
RC-KZA087DRE0
VCEAB31VW106M
VCKYD11CY103N
VCEAB31VW106M
VCKYD11CY103N
RC-KZA087DRE0
VCEAB31VW106M
VCEAB31HW104M
VCKYD11CY103N
VCKYD11HB331K
RC-QZB014MRE0
RC-QZB019MRE0
RCRS-A010DRE0
VHD11ES1///-1
M
M
M
J
J
J
M
M
J
J
J
J
J
J
J
J
J
J
J
J
M
M
J
J
Control unit
4-pin connector CN-A
5-pin connector CN-B
2-pin connector CN-E
3-pin connector CN-F
12-pin connector CN-G
Fluorescent display tube
Tape 2mm
Capacitor
0.1 uF
50V
Capacitor
1000 uF
35V
Capacitor
0.1 uF
50V
Capacitor
10 uF
35V
Capacitor
0.01 uF
16V
Capacitor
10 uF
35V
Capacitor
0.01 uF
16V
Capacitor
0.1 uF
50V
Capacitor
10 uF
35V
Capacitor
0.1 uF
50V
Capacitor
0.01 uF
16V
Capacitor
330 pF
50V
Capacitor
7 uF
230V
Capacitor
0.033 uF
250V
Ceramic resonator (CST4.00MGW)
Diode (11ES1)
17
R-1490
R-1491
R-1492
REF. NO.
D20
D25-28
D30-31
D70-77
IC1
IC2
Q1
Q3
Q4
Q20
Q24-26
Q27
Q28
Q30
R1
R2
R3
R4
R7-8
R10
R20
R30
R31
R40
R70-73
R76-83
R91-93
R100
R110
RY1-2
RY3-4
RY5
SSR1
SP40
T1
VRS1
ZD1
ZD2
ZD3
ZD4
3- 2
3- 2
3- 2
3- 2-1
3- 2-1
3- 2-1
3- 2-2
3- 3
PART NO.
VHD1SS270A/-1
VHD1SS270A/-1
VHD1SS270A/-1
VHD1SS270A/-1
RH-IZA877DRE0
RH-IZA495DRE0
VS2SB1238//-3
VSKRA101M//-3
VSDTA123ES/-3
VSKRA101M//-3
VSKRA101M//-3
VSKRC243M//-3
VSKRA101M//-3
VSKRA101M//-3
VRD-B12HF432J
VRD-B12EF152J
VRS-B13AA681J
VRD-B12HF511J
VRD-B12EF472J
VRD-B12HF3R3J
VRD-B12HF102J
VRD-B12EF153J
VRD-B12EF472J
VRD-B12EF332J
VRD-B12EF332J
VRD-B12EF332J
VRD-B12EF104J
VRS-B13AA331J
VRS-A12HA470J
RRLY-A113DRE0
RRLY-A080DRE0
RRLY-A112DRE0
RH-SZA009DRE0
RALM-A014DRE0
RTRNPB014MRE0
RH-VZA032DRE0
VHEHZ6A3///-1
VHEHZ161///-1
VHEHZ5C2///-1
VHEHZ4A2///-1
FPNLCB213MRK0
FPNLCB214MRK0
FPNLCB215MRK0
FUNTKB161MRE0
FUNTKB162MRE0
FUNTKB163MRE0
GMADIB030MRF0
XEPSD30P10XS0
§
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
M
J
M
M
J
M
J
J
J
J
J
M
M
M
M
M
M
M
M
DESCRIPTION
Diode (1SS270A)
Diode (1SS270A)
Diode (1SS270A)
Diode (1SS270A)
LSI
IC
Transistor (2SB1238)
Transistor (KRA101M)
Transistor (DTA123ES)
Transistor (KRA101M)
Transistor (KRA101M)
Transistor (KRC243M)
Transistor (KRA101M)
Transistor (KRA101M)
Resistor
4.3k ohm
1/2W
Resistor
1.5k ohm
1/4W
Resistor
680 ohm
1W
Resistor
510 ohm
1/2W
Resistor
4.7k ohm
1/4W
Resistor
3.3 ohm
1/2W
Resistor
1k ohm
1/2W
Resistor
15k ohm
1/4W
Resistor
4.7k ohm
1/4W
Resistor
3.3k ohm
1/4W
Resistor
3.3k ohm
1/4W
Resistor
3.3k ohm
1/4W
Resistor
100k ohm
1/4W
Resistor
330 ohm
1W
Resistor
47 ohm
1/2W
Relay (DU24D1-1PR(M))
Relay (OJ-SH-124LM)
Relay (VE24HSE-K)
Solid state relay
Buzzer (PKM22EPT)
Transformer
Varistor (10G471K)
Zener diode (HZ6A-3)
Zener diode (HZ16-1)
Zener diode (HZ5C-2)
Zener diode (HZ4A-2)
Control panel sub. assembly [R-1490]
Control panel sub, assembly [R-1491]
Control panel sub, assembly [R-1492]
Key unit [R-1490]
Key unit [R-1491]
Key unit [R-1492]
Display window
Screw; 3mm x 10mm
Q'TY CODE
1
AA
4
AA
2
AA
8
AA
1
AP
1
AL
1
AA
1
AB
1
AA
1
AB
3
AB
1
AB
1
AB
1
AB
1
AH
1
AA
1
AA
1
AB
2
AA
1
AH
1
AA
1
AA
1
AA
1
AA
4
AA
8
AA
3
AA
1
AA
1
AH
2
AG
2
AG
1
AH
1
AG
1
AG
1
AM
1
AE
1
AC
1
AA
1
AA
1
AA
1
AZ
1
AZ
1
AZ
1
AU
1
AU
1
AU
1
AF
5
AB
OVEN PARTS
∆
∆
4- 1
4- 2
4- 3
4- 4
4- 5
4- 6
4- 7
4- 8
4- 9
4-10
4-11
4-12
4-13
4-14
4-15
4-16
4-17
4-18
4-19
4-20
4-21
4-22
4-23
FFTA-B003MRK0
FROLPB024MRK0
NTNT-A090WRE0
LANGKB010MRP0
FCOVPB012MRY0
FFAN-B006MRK0
*************
PPACGB014MRF0
PHOK-B017MRF0
LANGTB036MRP0
NFANPB001MRE0
LBSHC0037WRE0
PCOVPB065MRP0
PDUC-B077MRP0
PCUSUB039MRP0
PFILWB005MRP0
PSKR-B012MRP0
LANGTB040MRP0
PDUC-B078MRF0
PCUSUB043MRP0
LSTPPB031MRF0
PCUSUB045MRP0
PCUSUB044MRP0
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
Exhaust damper assembly
Turntable support assembly
Turntable tray
Capacitor holder
Stirrer cover assembly
Stirrer fan assembly
Oven cavity (Not replaceable part)
Turntable motor packing
Latch hook
Unit mounting plate
Fan blade
Cord bushing
Oven lamp cover
Hood intake duct
Hood intake duct cushion
Lamp filter
Magnetron air guide
Chassis support
Hood duct
Hood duct cushion
Door stopper
Cushion
Sensor cushion
18
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
3
AH
AK
AN
BB
AK
AL
-AA
AG
AP
AC
AB
AD
AG
AA
AB
AB
AE
AX
AB
AC
AE
AB
R-1490
R-1491
R-1492
REF. NO.
4-24
PART NO.
PCUSUB034MRP0
§
M
DESCRIPTION
Cab. cushion
5
5
5
5- 1
5- 2
5- 2
5- 2
5-2-1
5-2-1
5-2-1
5-2-2
5-2-3
5-2-4
5- 3
5- 4
5- 5
5- 5
5- 5
5- 6
CDORFB203MRK0
CDORFB205MRK0
CDORFB206MRK0
FDORFB060MRT0
FCOV-B125MRK0
FCOV-B127MRK0
FCOV-B128MRK0
PGLSPB012MRE0
PGLSPB014MRR0
PGLSPB013MRR0
LSTPPB030MRF0
LSTPPB032MRF0
MSPRTA046WRE0
GCOVHB035MRF0
PSHEPB024MRE0
JHNDPB007MRF0
JHNDPB008MRF0
JHNDPB009MRF0
XCPSD40P08000
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
Door assembly [R-1490]
Door assembly [R-1491]
Door assembly [R-1492]
Door panel assembly
Door frame assembly [R-1490]
Door frame assembly [R-1491]
Door frame assembly [R-1492]
Front door glass [R-1490]
Front door glass [R-1491]
Front door glass [R-1492]
Latch head
Glass stopper
Latch spring
Choke cover
Sealer film
Door handle [R-1490]
Door handle [R-1491]
Door handle [R-1492]
Screw : 4mm x 8mm
Q'TY CODE
1
AB
DOOR PARTS
∆
∆
∆
∆
∆
∆
∆
∆
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
BD
BE
BE
AX
AS
AS
AS
AQ
AQ
AQ
AC
AC
AB
AG
AF
AK
AK
AK
AA
1
1
4
1
2
1
6
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
AM
AC
AC
AC
AC
AA
AA
AA
AB
AD
AC
AB
AD
AU
AA
AA
AB
AM
AH
AF
AA
AB
AC
3
4
4
4
24
2
4
2
5
4
2
4
AA
AB
AA
AA
AA
AA
AA
AA
AA
AA
AD
AA
MISCELLANEOUS
*
6- 1
6-1-1
6-1-2
6-1-3
6-1-4
6-1-5
6-1-6
6-1-7
6- 2
6- 3
6- 4
6- 5
6- 6
6- 7
6- 8
6- 9
6-10
6-11
6-12
6-13
6-14
6-15
6-16
CFZK-B131MRK0
LBSHC0040MRE0
LX-BZ0195WRE0
LX-MZ0001WRE0
XBRSD50P60000
XOTSD40P12000
XTSSD50P35000
XWHSD50-16300
TINSEB177MRR0
TINSEB181MRR0
TINSKB047MRR0
TINSKB048MRR0
QW-QZB023MRE0
FW-VZB145MRE0
TCAUAA025WRR0
TCAUAB015MRR0
TCAUAB005MRR0
FW-VZB149MRE0
PFIL-B004MRE0
PFIL-B002MRE0
PCLIC0020MRE0
TLAB-B033MRR0
QW-QZB008MRE0
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
Installation material assembly
Grommet
Toggle screw
Cord holder
Screw : 5mm x 60mm
Screw : 4mm x 12mm
Screw : 5mm x 35mm
Washer
Installation instruction
Operation manual
Top template
Wall template
High voltage wire A
Main harness
A
Caution label
Monitor caution label
DHHS caution label
Stop switch harness
Chacoal filter
Grease filter
Canoe clip
Menu label
Sensor grounding wire
7- 1
7- 2
7- 2
7- 2
7- 3
7- 4
7- 5
7- 6
7- 7
7- 8
7- 9
7-10
XCPSD40P08000
XOTSF40P12000
XOTSE40P12000
XOTSD40P12000
XOTSD40P12000
XBTSD40P08000
LX-CZA038WRE0
LX-CZ0052WRE0
LX-BZ0081YBE0
XCPSD30P08000
LX-BZB012MRE0
XCBSD30P08000
M
M
M
M
M
M
M
M
M
M
M
M
Screw : 4mm x
Screw : 4mm x
Screw : 4mm x
Screw : 4mm x
Screw : 4mm x
Screw : 4mm x
Special screw
Special screw
Screw : 4mm x
Screw : 4mm x
Unit mounting
Screw : 4mm x
SCREWS,NUTS AND WASHERS
8mm
12mm [R-1490]
12mm [R-1491]
12mm [R-1492]
12mm
8mm
8mm
8mm
screw
8mm
HOW TO ORDER REPLACEMENT PARTS
To have your order filled promptly and correctly, please furnish the following information.
1. MODEL NUMBER
2. REF. NO.
3. PART NO.
4. DESCRIPTION
Order Parts from the authorized SHARP parts Distributor for your area.
Defective parts requiring return should be returned as indicated in the Service Policy.
19
R-1490
R-1491
R-1492
2
1
4
3
6
5
7-3
OVEN AND CABINET PARTS
4-1
7-10
A
A
7-3
6-16
1-18
1-14
4-13
2-1
7-5
4-19
7-3
4-10
2-5
B
B
7-3
4-12
4-11
1-3
4-24
7-4
1-12
2-6
1-15
C
7-1
4-23
C
1-16
1-13
1-17
7-3
7-5
7-8
1-5
4-18
7-3
6-16
1-3
6-10
7-3
D
D
7-9
4-7
4-18
6-12
4-16
E
4-20
2-2
4-9
6-9
4-6
1-10
7-6
7-9
1-9
6-8
4-8
4-5
4-22
1-4
6-8
6-14
1-11
7-7
7-3
7-8
1-10
4-4
F
7-1
1-7
4-15
7-8
6-13
4-14
1-2
4-17
7-8
F
4-3
E
7-3
1-8
1-1
1-6
4-15
2-8
G
G
7-3
2-3
2-4
4-2
7-3
1-13
6-13
2-7-2
1-16
H
H
2-7
7-2
2-7-1
7-2
1
2
4
3
20
5
6
R-1490
R-1491
R-1492
2
1
4
3
6
5
CONTROL PANEL PARTS
3-3
3-2
3-1E
A
3-2-2
A
3-1
3-2-1
3-3
DOOR PARTS
7-3
3-3
B
B
5
4-21
5-4
5-6
5-1
C
C
5-6
5-2-1
5-3
D
D
5-6
5-2-3
E
E
5-2
5-2-2
5-5
MISCELLANEOUS
5-2-4
6-1
F
F
6-1-1
6-1-4
6-1-5
6-7
6-1-2
6-6
6-1-6
6-1-7
6-1-3
G
G
6-11
H
H
1
2
4
3
21
5
6
R-1490
R-1491
R-1492
2
1
4
3
6
5
PACKING AND ACCESSORIES
A
A
TOP PAD
SPADBB026MRE0
DOOR PROTECTOR
SPADP0221MRE0
B
B
TRAY PACK
SPADPB037MRE0
4-3 TURNTABLE TRAY
C
6-1
INSTALL MATERIAL ASSEMBLY
WRAP COVER
SSAKH0103MRE0
C
6-3 OPERATION MANUAL
6-5 WALL TEMPLATE
D
D
6-2 INSTALLATION INSTRUCTION
6-4 TOP TEMPLATE
E
E
6-13 GREASE FILTER (x 2)
BOTTOM PAD
SPADBB025MRE0
F
F
Non-replaceable items
G
G
PACKING CASE
H
H
1
2
4
3
5
6
COPYRIGHT © 1998 BY SHARP CORPORATION
ALL RIGHTS RESERVED.
No part of this publication may be reproduced, stored in retrieval systems, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.
'98 SHARP CORP. (4S2.530E) Printed in U.S.A
22