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SMC IMU
User Guide
SMC IMU User Guide v23.docx Index SMC Ship Motion Control
Notice
The information in this User Guide is subject to change without notice.
This document is property of SMC and shall not be reproduced in any form without written approval from SMC.
SMC Ship Motion Control is not responsible for any errors in this manual or their consequences.
All rights reserved.
SMC Ship Motion Control Ltd
Email: [email protected]
Web: www.shipmotion.eu
Tel: +46 8 644 50 10
SMC IMU User Guide v23.docx Index SMC Ship Motion Control
TABLE OF CONTENTS
4.7.1 SERIAL RS232 AND RS422 INTERFACE CONNECTION GUIDE ......................................... 20
SMC IMU User Guide v23.docx Index SMC Ship Motion Control
SMC IMU User Guide v23.docx Index SMC Ship Motion Control
SMC IMU User Guide v23.docx Index SMC Ship Motion Control
1 INTRODUCTION
This user manual provides information about your IMU motion sensor and how to use it.
The SMC motion sensors are used in a wide range of applications.
Some examples are:
- Hydrographic surveying for heave compensation using multi beam sonars, single beam sonars and sub bottom profilers.
- System integration for different type of monitoring systems such as helideck monitoring and crane monitoring systems.
- Active heave compensation for cranes and winches.
- Dynamic positioning systems
Products Covered in this User Guide
Surface units
IMU-007
IMU-008
IMU-106
IMU-107
IMU-108
Roll & Pitch (Dynamic)
0,25 RMS
0,25 RMS
N/A
0,03 RMS
0,03 RMS
Heave
N/A
5cm or 5%
5cm or 5%
N/A
5cm or 5%
Acceleration
0,01 m/s
0,01 m/s
0,01 m/s
2 RMS
0,01 m/s 2
N/A
RMS
2 RMS
2 RMS
Subsea units, 30 m depth rated
IMU-008-30
IMU-108-30
Roll & Pitch (Dynamic)
0,25 RMS
0,03 RMS
Heave
5cm or 5%
5cm or 5%
Special units
IMU-007-L
IMU-108R-L
IMU-108R-30
Roll & Pitch (Dynamic)
0,25 RMS
0,03 RMS
0,03 RMS
Heave
N/A
5cm or 5%
5cm or 5%
As an option Analog outputs are available and covered by this user guide
Acceleration
0,01 m/s 2 RMS
0,01 m/s 2 RMS
Acceleration
0,01 m/s
0,01 m/s
0,01 m/s
2 RMS
2
2
RMS
RMS
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1.1 DEFINITIONS
Alignment
The alignment of the motion sensor is the positioning of the IMU onto the structure of the rig or vessel. The physical alignment should be done as accurately as possible and then it can be fine-tuned in the system software by entering offsets for roll, pitch and the Z-axis.
Yaw in the SMC units
Without an external aiding input the yaw in the SMC motion sensor will drift over time and so it cannot be used as an absolute heading output. Positive yaw is a clockwise rotation.
The yaw output from the SMC unit, when it is not aided from an external heading input, is basically the integration of the yaw gyro or the integrated rotation in the Z axis in the earth coordinate system.
Roll
Roll is the rotation about the roll axis (X) of the vessel. SMC defines the port up as a positive roll.
Pitch
Pitch is the rotation about the pitch axis (Y) of the vessel. SMC defines the bow down as a positive pitch.
Heave
Heave is the vertical dynamic motion of the vessel. The heave is calculated by a double integration of the vertical acceleration. The vertical position is filtered with a high pass filter.
Heave measures the relative position dynamically and cannot be used for a static height position measurement. An upwards motion is defined as a positive heave.
Surge and Sway
Surge and Sway are the horizontal dynamic motion of the vessel.
Surge is the linear motion along the roll axis; a positive surge is when the vessel is moving in the bow direction.
Sway is the linear motion along the pitch axis where a positive sway is in the port direction.
The surge and sway calculation is attained by a double integration of the horizontal acceleration. The horizontal position is filtered with a high pass filter.
The dynamic horizontal linear measurement is a relative position and cannot be used for a static horizontal position measurement.
Center of Gravity
Centre of gravity CG is the mass center of a vessel.
X-axis/Roll axis
The X axis is the bow/stern axis in the vessel. Rotation in the X axis will generate a roll motion where a positive rotation is port side up.
Y-axis/Pitch axis
The Y axis is the port/starboard axis in the vessel. Rotation in the Y axis will generate a pitch motion where a positive rotation is bow down.
Z-axis
The Z axis is the vertical axis pointing up and down in the vessel. Rotation in the Z axis will generate a yaw motion, where positive yaw is a clockwise rotation.
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RMS
Root mean square (RMS) is a statistical measure of the magnitude of a varying quantity.
2 SYSTEM DESCRIPTION
The SMC motion sensors have three separate axial measurement component groups converting signals from actual movements via three accelerometers and three gyroscopes into output data of angles and attitude.
The output parameters are presented in a digital output string via RS422 and RS232.
The signal from the gyroscopes are combined with the signal from the accelerometers and are processed in a Kalman filter inside the IMU to provide output value for acceleration, attitude and angle with limited influence from noise and other inaccuracies.
Heave, surge and sway are calculated by integrating the acceleration in the X, Y and Z axis twice. The integration is then filtered with a high pass filter.
The calculations of the distances are optimized for continuous motion and not for static distance measurements, as the high pass filter will filter the position over time to zero.
The dynamic motion filtering is designed to measure motions over a period between 1 s and 25 s.
Before delivery all motion sensors are calibrated and the readings from the accelerometers and angular rate gyroscopes are verified for alignment, linearity and temperature, to ensure they meet the performance specifications.
The calibration is run up to +/-30 degrees of angle. The best performance is achieved within this angle range.
If the motion sensor angle exceeds the calibrated angular range the calibration data will be extrapolated outside the calibrated range, which may lead to decreased performance.
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2.1 SPATIAL MOVEMENT (COORDINATE SYSTEM)
The SMC motion sensor defines its body axis from the Tait-Bryan/Euler angles used to describe the orientation of a vessel.
In the SMC motion sensors the coordinate system can be defined by a setting option in the SMC configuration software that is included with the motion sensor. The user can choose between the rigid body coordinate system and the absolute earth coordinate system.
The standard IMU setting is for Earth Coordinates without earth G in Acc.
The measurement of gravity (g) and the measured acceleration in different directions from the accelerometers is used to calculate the orientation of the accelerometers in relation to earth.
Motion sensor offset in roll, pitch and Z axes can be set for alignment errors in the physical installation. It is also possible to invert the axis to suit the receiving application.
The SMC IMU default rotational and acceleration directions are defined in the drawing below. By setting an offset the motion sensor rotates its coordinate system. For optimum performance align the motion sensor as accurately as possible before setting up offsets electronically.
Note that the Z-axis offset is used to compensate for a physical misalignment in the Z-axis mounting and is not used to set the yaw angle output in the motion sensor. An improper Z-axis rotation will rotate the coordinate system. Also a misalignment in the Z axis will induce roll motion
readings in the pitch axis and the vice versa.
Pitch is the rotation around the transverse axis, the axis running form starboard to port of the vessel.
Roll is the rotation around the longitudinal axis, the axis running from the bow to the stern of the vessel.
Yaw is the rotation around the vertical axis.
See the figure below:
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3 STORAGE AND UNPACKING
Unpack the equipment and remove all the packaging materials and shipping carton.
The motion sensor is delivered in a transit case designed to protect it from high shocks during transit.
When the unit has been received it should be inspected for damage during shipment. If damage has occurred during transit, all the shipping cartons and packaging materials should be stored for further investigation. If damage is visible a claim for shipping damage should be filed immediately.
Because of the sensitive nature of the IMU the package must not be dropped.
Standard Delivered Items
• IMU
• Transit Case
• Junction Box Fitted with
IMU to JB 10m 12 core cable
Serial Output Data lead 1.5m
AC Input Cable 0.9m
• Calibration Certificate
• CD with IMU Configuration Software and IMU User Manual
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4 INSTALLATION
The SMC motion sensor must be installed according to the instructions in this manual.
The motion sensor is designed to be installed in an internal environment.
4.1 LOCATION
The optimal position for the sensor is as close as possible to the vessels center of gravity. However for certain applications, mainly when heave and accelerations are to be measured at a specific location, it is advised to mount the motion sensor as close as possible to the actual measurement point, for example in Helideck systems and some hydrographic survey systems.
Recommendations for location of the motion sensor to obtain optimal performance:
Roll & Pitch
When mounting the IMU, take care to align the sensor to the vessels roll and pitch axis. If there is an axis misalignment in the Z-rotation, roll motions will induce errors in pitch measurements and vice versa.
Small alignment errors can be adjusted mathematically inside the motion sensor. The alignment offsets can be set from the SMC setup software.
Heave/acceleration
If the motion sensor is equipped with Heave/acceleration measurement it is recommended that the motion sensor is placed as close to the point where Heave/acceleration is to be measured.
For a helideck installation it is required to install the unit within 4 meters from the center of the helideck.
Temperature
The SMC motion sensors have been calibrated and designed to work within the stated temperature range as specified in the motion sensor technical specifications. SMC recommend that the motion sensor is mounted in a location without extreme variations in temperature.
Vibrations
Avoid mounting the motion sensor on any hull location that is subject to substantial vibrations. Also avoid mounting the sensors near to machines with sporadic operation e.g. hydraulic pumps.
Water
The SMC IMU-007, IMU-008, IMU-106, IMU-107 and IMU-108 as a standard is IP66 protection rated. The standard surface unit is designed to be mounted in indoors but it is possible to mount it outdoors, an enclosure of some sort is still recommended to prolong service life.
The SMC IMU-108-30 is IP68 water resistant to 30 meters depth or optional 1000 meters.
Mounting orientation
The IMU is calibrated from the factory for Deck or Sideways orientation.
Deck orientation is when the IMU is mounted on a horizontal surface. Deck mounting calibration is the default orientation.
Sideways orientation is when the IMU is calibrated to be mounted on a vertical surface.
A unit that has been calibrated for Deck mounting cannot be used in a sideways mounting and vice versa without recalibration of the IMU at the factory.
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4.2 MOUNTING INSTRUCTIONS
The IMU base plate has been specifically designed to enable ease of installation and alignment by allowing freedom of movement around the mounting fixings.
The motion sensor is not shipped with mounting screws or bolts. The base plate can be used with a maximum M8 screw or bolt. Remove the motion sensor while the mounting location is prepared. See motion sensor Dimensions Section 4.6
After drilling any holes for mounting, be sure to de-burr the holes and clean the mounting location of any debris that could induce errors.
Mount and screw the motion sensor in position, taking care to align the IMU as best as possible.
A deck mounting motion sensor, has to be mounted with the connector pointing upwards. It is not designed to be mounted with the connector pointing downwards.
In the SMC Configuration software there is a function to fine tune the motion sensor alignment in the
X, Y and Z axis electronically. This setting will rotate the coordinate system electronically inside the motion sensor. See Section 5.1 on Motion Sensor Configuration Software for further instructions.
When mounting the motion sensor sideways there are 4 mounting options in the SMC setup software to rotate its coordinate system correctly. For more information see Section 4.5 for sideways calibrated setup.
If an incorrect mounting selection is chosen the coordinate system will be inverted. In this case the roll motion will become the pitch motion or alternatively the positive negative rotation of the angles will be inverted.
When the motion sensor is calibrated for sideways mounting (connector pointing horizontally) and is mounted upside down, with the single notch pointing in the wrong direction, the output signal from the motion sensor will display – 180 degrees wrong angle for roll output. If the IMU is mounted incorrectly it will not work within its calibrated range and will output inaccurate values.
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4.2.1 IMU MOUNTING BRACKET - OPTIONAL
An optional mounting bracket is available, designed to provide a secure mounting location, combined with easy motion sensor alignment.
The bracket base plate has two pins that correspond to two of the notches in the IMU base.
Alignment adjustments can then be made by rotating the bracket base plate.
The advantage is that the motion sensor can be removed for servicing or recalibration and replaced in exactly the same position.
The base plate, included with the bracket, allows 45 degrees of rotational adjustment.
for details of the mounting bracket dimensions.
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4.3 ALIGNMENT
To achieve maximum performance it is important to perform an accurate alignment of the motion sensor along the vessel longitudinal axis.
The physical alignment should be as accurate as possible using the notches on the motion sensor mounting plate for reference.
For the deck mounting option the single notch is to be pointing to the fore direction of the vessel. A misalignment in the Z-rotation (yaw) will generate a cross axis motion, where pitch will generate in a roll reading from the motion sensor and vice versa.
From the SMC configuration software it is possible to fine tune the alignment of the motion sensor.
Note the Z-axis alignment is only to be used to correct the physical misalignment and not to change the yaw output reading from the motion sensor.
4.4 DECK MOUNTED (MOUNTED ON HORIZONTAL SURFACE)
When the IMU is calibrated for Deck mounting the unit cannot be used for sideways mounting without a recalibration at the factory.
Mounting of the motion sensor should be carried out with the mounting plate lying horizontally. The notches on the plate mark the orientation points of the motion sensor.
The indexes (see below) marking the Pitch axis should be aligned to port/starboard, along the vessels center of rotation or on the axis you have defined.
The single notch is to be mounted pointing to the bow of the vessel.
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4.5 SIDEWAYS MOUNTING
When the IMU is calibrated for Sideways mounting the unit cannot be used for Deck mounting without a recalibration at the factory.
The mounting of the motion sensor should be carried out with the mounting plate lying vertically.
The notches on the plate mark the orientation points of the motion sensor.
The indexes marking the P-axis should be mounted pointing to vertical. The single notch should be mounted pointing horizontally to the bow/stern/port/starboard of the vessel.
Depending on the mounting orientation the unit will need its coordinate system to be setup for in the SMC configuration software.
Note: The IMU cannot be mounted in the sideways orientation unless it has been specifically calibrated to do so. Contact SMC if clarification is required.
4.5.1 TOP OF THE IMU POINTING TO THE BOW
When the IMU top (where the connector is located) is pointing to the Bow of the vessel the single notch should be pointing horizontally to Starboard.
In the SMC setup software IMU top to the Bow must be selected.
Single Notch Pointing to Starboard
IMU Connector Pointing to the Bow
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4.5.2 TOP OF THE IMU POINTING TO THE STARBOARD
When the IMU top (where the connector is located) is pointing to the Starboard of the vessel the single notch should be pointing horizontally to the Stern.
In the SMC setup software IMU top to the Starboard must be selected.
IMU Connector Pointing to
Starboard
Single Notch Pointing to the Stern
4.5.3 TOP OF THE IMU POINTING AT THE STERN
When the IMU top (where the connector is located) is pointing to the Stern of the vessel the single notch should be pointing horizontally to Port.
In the SMC setup software IMU top to the Stern must be selected.
IMU Connector Pointing to the Stern
Single Notch Pointing to Port
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4.5.4 TOP OF THE IMU POINTING TO THE PORT
When the IMU top (where the connector is located) is pointing to the Port of the vessel the single notch should be pointing horizontally to the Bow.
In the SMC setup software IMU top to the Port must be selected.
IMU Connector Pointing to
Port
Single Notch Pointing to the Bow
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4.6 IMU DIMENSIONS
4.6.1 IMU-00X SURFACE UNIT
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4.6.2 IMU-00X 30M DEPTH RATED UNIT
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4.6.3 IMU-10X SURFACE UNIT
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4.6.4 IMU-10X 30M DEPTH RATED UNIT
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4.6.5 IMU OPTIONAL MOUNTING BRACKET
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4.7 ELECTRICAL COMMUNICATION
The SMC IMU can operate from a 12-30 VDC power supply. The power consumption during normal conditions is between 2 and 2.5 watts.
The SMC IMUs have both RS422 and RS232 serial outputs as standard. The Junction Box shipped with the unit is preconfigured in the factory for RS232 or RS422. This can be changed in the field by changing the wiring of the serial cable inside the junction box. See the wiring diagram for wiring details.
RS422 communication can achieve data transfer over long distance cables.
RS232 is designed for short distance communication, (max 20 meters).
The RS422/RS232 cable normally terminates with a conventional DB9 connector.
Two RS232 serial ports are also available for aiding the motion sensor by GPS or Compass.
WARNING
! Permanent damage to the motion sensor may occur if power is applied to the digital connections. It is important to check the power connections by measuring the voltage at the connector prior to the motion sensor being connected. Damage resulting from incorrect connection is not covered by the warranty.
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4.7.1 SERIAL RS232 AND RS422 INTERFACE CONNECTION GUIDE
The IMUs are equipped with both an RS422 and RS232 interface. The tables below show the configuration information for the IMU power and communication pairs.
The motion sensor is at all times communicating over both RS232 and RS422 and no configuration is needed inside the motion sensor.
The IMU can supply data output on both the RS232 and RS422 interfaces at the same time. However, only one data string output format (protocol) can be used for both outputs.
As a default there is one cable interface into the junction box. Below are tables for RS232 and RS422 connections. The DB9 connector should have the configuration in the tables below.
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4.7.2 IMU SURFACE UNITS OUTPUT CONNECTION CABLING
RS232 Connections DB9 Connections
Sensor Connector Cable Colour
1
2
11
12
White
Red
Grey
Pink
RS422 Connections DB9 Connections
Sensor Function
RS232 – RxD
RS232 – TxD
Supply Voltage -
Supply Voltage 12 – 30 Vdc
Sensor Connector
5
6
3
4
11
12
Cable Colour
Brown
Orange
Green
Purple
Grey
Pink
DB9 to PC/Converter
5
3
2
Sensor Function
RS422 – TxD+
RS422 – TxD-
RS422 – RxD-
RS422 – RxD+
Supply Voltage -
Supply Voltage 12 – 30 Vdc
DB9 to PC/Converter
1
2
3
4
5
4.7.3 IMU SURFACE UNITS INPUT CONNECTIONS
RS232 Serial Input 1 Connections DB9 Connections
Sensor Connector Cable Colour Sensor Function
7
8
11
12
Yellow
Transparent
Grey
Pink
RS232 – RxD
RS232 – TxD
Supply Voltage -
Supply Voltage 12 – 30
Vdc
RS232 Serial Input 2 Connections DB9 Connections
Sensor Connector
9
10
11
12
Cable Colour
Black
Blue
Grey
Pink
Sensor Function
RS232 – RxD
RS232 – TxD
Supply Voltage -
Supply Voltage 12 – 30 Vdc
DB9 to PC/Converter
5
3
2
DB9 to PC/Converter
5
3
2
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4.7.4 IMU 30 DEPTH RATED UNIT
RS232 Output Connections DB9 Connections
Sensor Connector Cable Colour Sensor Function
1
2
11
12
Black
White
Blue/Black
Black/White
RS232 – RxD
RS232 – TxD
Supply Voltage -
Supply Voltage 12 – 30
Vdc
RS422 Output Connections DB9 Connections
Sensor Connector Cable Colour Sensor Function
5
6
3
4
11
12
Red
Green
Orange
Blue
Blue/Black
Black/White
RS422 – TxD+
RS422 – TxD-
RS422 – RxD-
RS422 – RxD+
Supply Voltage -
Supply Voltage 12 – 30
Vdc
RS232 Serial Input 1 Connections DB9 Connections
Sensor Connector Cable Colour Sensor Function
7
8
11
12
White/Black
Red/Black
Blue/Black
Black/White
RS232 – RxD
RS232 – TxD
Supply Voltage -
Supply Voltage 12 – 30
Vdc
RS232 Serial Input 2 Connections DB9 Connections
Sensor Connector
9
10
11
12
Cable Colour
Green/Black
Orange/Black
Blue/Black
Orange/Black
Sensor Function
RS232 – RxD
RS232 – TxD
Supply Voltage -
Supply Voltage 12 – 30
Vdc
DB9 to PC/Converter
5
3
2
DB9 to PC/Converter
1
2
3
4
5
DB9 to PC/Converter
5
3
2
DB9 to PC/Converter
5
3
2
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4.7.5 RS422 CABLE CONNECTION
The RS422 cable consists of two twisted-pair conductors (4 wires) for bi-directional communication.
The thickness of power cables is such that there is no more than a 2V drop with a 50 mA current applied over an exceptional length of cable. Cable and conductors are supplied on demand for an additional cost.
The maximum cable length allowed is approximately 1 300 m using RS422.
4.7.6 RS232 CABLE CONNECTION
The RS232 cable consists of single twisted-pair conductors (2 wires) for bi-directional communication, plus 2 power supply wires, total of 4 conductors.
The maximum cable length allowed is approximately 20 m using RS232.
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4.8 ELECTRICAL INSTALLATION
The SMC IMUs are powered with a standard 12 VDC or 24 VDC supply. It is possible however to supply power at any voltage between 9 VDC and 30 VDC.
The SMC IMUs do not have an on/off switch. The motion sensor operates as soon as power is supplied to it. There is an initialization of the IMU that prevents it from outputting numerical data for the first 1 minute after the motion sensor has been powered up.
4.8.1 IMU-XXX SURFACE UNIT WITH SERIAL INPUTS
IMU-xxx
Surface
RS422
IMU
Motion Sensor
110-220 VAC
JB
Motion Sensor
WH
RD
BR
OR
GR
PU
GY
PK
YE
TR
-
-
-
1
2
3
4
5
6
+
7
8
3
4
1
2
5
BK
5
5
WH
3
2
BK
BL
9
10
3
2
110-220VAC 12VDC
BL
OR
L
N
AC/DC
PSU
+
-
WH
BK
BR
BL
GR/YE
L
N
BL
OR
GPS/Compass Input 1
RxD to Terminal 7
TxD to Terminal 8
Ground to Terminal -
GPS/Compass Input 2
RxD to Terminal 9
TxD to Terminal 10
Ground to Terminal -
DB9, RS422
115 200, 8N1
3
4
1
2
5
3
4
1
2
5
Input 1
GPS or Heading input
DB9, RS232
4800, 8N1
2
3
5
2
3
5
Input 2
GPS or Heading input
DB9, RS232
4800, 8N1
2
3
5
2
3
5
IMU
Motion Sensor
110-220 VAC
RS232
JB
Motion Sensor
BL
OR
WH
RD
BR
OR
GR
PU
L
N
3
4
1
2
5
6
3
2
GY
PK
YE
TR
BK
-
-
-
+
7
8
9
10
5
BK
5
5
WH
3
2
3
BL 2
110-220VAC 12VDC
AC/DC
PSU
+
-
WH
BK
BR
BL
GR/YE
L
N
BL
OR
GPS/Compass Input 1
RxD to Terminal 7
TxD to Terminal 8
Ground to Terminal -
GPS/Compass Input 2
RxD to Terminal 9
TxD to Terminal 10
Ground to Terminal -
DB9, RS232
115 200, 8N1
2
3
5
2
3
5
Input 1
GPS or Heading input
DB9, RS232
4800, 8N1
2
3
5
2
3
5
Input 2
GPS or Heading input
DB9, RS232
4800, 8N1
2
3
5
2
3
5
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4.8.2 IMU-XXX-30 DEPTH RATED UNIT
IMU-xxx-30
IMU
Motion Sensor
110-220 VAC
RS422
JB
Motion Sensor
BK (1)
WH (2)
RD (3)
GN (4)
OR (5)
BL (6)
BL/BK (11)
BK/WH (12) +
WH/BK (7)
RD/BK (8)
GN/BK (9)
7
8
9
-
-
-
3
4
1
2
5
6
3
4
1
2
5
BK
5
5
WH
3
2
3
OR/BK (10) 10 2
110-220VAC 12VDC
BL
OR
L
N
AC/DC
PSU
+
-
WH
BK
BR L
BL
GR/YE
N
BL
OR
GPS/Compass Input 1
RxD to Terminal 7
TxD to Terminal 8
Ground to Terminal -
GPS/Compass Input 2
RxD to Terminal 9
TxD to Terminal 10
Ground to Terminal -
DB9, RS422
115 200, 8N1
3
4
1
2
5
3
4
1
2
5
Input 1
GPS or Heading input
DB9, RS232
4800, 8N1
2 2
3 3
5 5
Input 2
GPS or Heading input
DB9, RS232
4800, 8N1
2
3
5
2
3
5
IMU
Motion Sensor
110-220 VAC
RS232
JB
Motion Sensor
BK (1)
WH (2)
RD (3) 3
4
1
2
3
2
GN (4)
OR (5) 5
6 BL (6)
BL/BK (11)
BK/WH (12)
WH/BK (7)
RD/BK (8)
-
-
-
+
7
8
5
BK
5
5
WH
3
2
GN/BK (9) 9
L
N
AC/DC
PSU
3
2 OR/BK (10) 10
110-220VAC 12VDC
BL
OR
+
-
WH
BK
BR
BL
GR/YE
L
N
BL
OR
GPS/Compass Input 1
RxD to Terminal 7
TxD to Terminal 8
Ground to Terminal -
GPS/Compass Input 2
RxD to Terminal 9
TxD to Terminal 10
Ground to Terminal -
DB9, RS232 Com11
115 200, 8N1
2
3
5
2
3
5
Input 1
GPS or Heading input
DB9, RS232
4800, 8N1
2
3
5
2
3
5
Input 2
GPS or Heading input
DB9, RS232
4800, 8N1
2
3
5
2
3
5
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4.8.3 IMU-XXX ANALOG VOLTAGE OUTPUTS
IMU-xxx analog output
Analog Channel 1, +/-10V
Analog Channel 2, +/-10V
Analog Channel 3, +/-10V
IMU
Motion Sensor
Analog JB
Motion Sensor
GY
BK
PK
WH
WH
-
+
+
+
-
-
17
18
19
20
WH
RD
BR
OR
GR
PU
YE
TR
BK
BL
BK
11
12
13
14
9
10
7
8
15
16
1
2
3
4
5
6
1
3
2
3
4
1
2
3
2
3
2
5
5
5
BK
WH
2
3
4
1
2
TCC120
R+/D+
R-/D-
R+/D+
R-/D-
T+
T-
T+
T-
3
4
2
1
+
-
WH
BK
2
1
WH
BK
+
-
D-
D+
T+
T-
Adam 4024
Vout2
Vout1
Vout0
GND
4
3
2
1
WH
BK
12VDC
+
-
110-220VAC
AC/DC
PSU
N
L
OR
BL
BR
BL
GR/YE
L
N
BL
OR 110-220 VAC
GPS/Compass Input 1
RxD to Terminal 17
TxD to Terminal 18
Ground to Terminal -
GPS/Compass Input 2
RxD to Terminal 19
TxD to Terminal 20
Ground to Terminal -
DB9, RS232
115 200, 8N1
2
3
5
2
3
5
Input 1
GPS or Heading input
DB9, RS232
4800, 8N1
2 2
3
5
3
5
Input 2
GPS or Heading input
DB9, RS232
4800, 8N1
2 2
3
5
3
5
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4.8.4 IMU-XXX ANALOG CURRENT 4-20MA OUTPUTS
IMU-xxx analog output
Analog Channel 1, 4-20mA
Analog Channel 2, 4-20mA
Analog Channel 3, 4-20mA
IMU
Motion Sensor
Analog JB
Motion Sensor
WH
RD
7
8
9
10
11
12
5
6
3
4
1
2
YE
TR
BK
BR
OR
GR
PU
BL
BK
GY
BK
PK
WH
WH +
-
+
+
-
-
19
20
13
14
15
16
17
18
3
2
3
4
1
2
3
2
3
2
5
5
5
BK
WH
1
2
3
4
5
6
1
2
R+/D+
R-/D-
T+
T-
TCC120
R+/D+
R-/D-
T+
T-
3
4
2
1
+
-
WH
BK
2
1
WH
BK
+
-
Adam 4024
D-
D+
T+
T-
Iout2-
Iout2+
Iout1-
Iout1+
Iout0-
Iout0+
4
3
6
5
2
1
DB9, RS232
115 200, 8N1
2
3
5
2
3
5
Input 1
GPS or Heading input
DB9, RS232
4800, 8N1
2
3
5
2
3
5
Input 2
GPS or Heading input
DB9, RS232
4800, 8N1
2
3
5
2
3
5
GPS/Compass Input 1
RxD to Terminal 17
TxD to Terminal 18
Ground to Terminal -
GPS/Compass Input 2
RxD to Terminal 19
TxD to Terminal 20
Ground to Terminal -
110-220 VAC
WH
BK
12VDC
+
-
110-220VAC
AC/DC
PSU
N
L
OR
BL
BR
BL
GR/YE
L
N
BL
OR
4.8.5 IMU-XXX JUNCTION BOX WITHOUT POWER SUPPLY AND SERIAL INPUT
RS232 cable winded up inside JB
IMU
Motion Sensor JB
Motion Sensor
DB9, RS232, TSS1
9600, 8N1
2
3
5
2
3
5
WH
RD
BR
OR
GR
PU
GY
PK
8
7
5
6
-
+
3
4
1
2
3
4
1
2
3
2
5
DB9, RS422, TSS1
9600, 8N1
1
2
3
4
5
3
4
1
2
5
+12-24 VDC
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5 IMU CONFIGURATION GUIDE
5.1 IMU CONFIGURATION SOFTWARE V3.3.7.60
After the motion sensor has been mounted correctly the SMC IMU Configuration software can be used to set up the Motion sensor configuration and communication parameters according to the user requirements.
The settings made in the IMU Configuration software are written to the motion sensor. The settings are stored in flash memory inside the motion sensor and are not dependent on power supply or battery power.
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5.1.1 DEFAULT SETTINGS AT FACTORY
There are several Motion Sensor parameters that can be selected, if you want to change the default settings it is recommended to do it after the installation but before you connect to any systems.
Please refer to 5.1.2 (setup).
The factory default settings are as follows.
Settings
Output Rate
Selection
1 – 100Hz
Kalman Filter Settings Filter 1 (0 – 1000)
Filter 2 (0 – 1000)
IMU Bit Rate and
Parity
Factory Default
100
IMU-00x Filter 1 (25)
Filter 2 (0.01)
IMU-10x Filter 1 (100)
Filter 2 (0.01)
115200
Parity
IMU Output
Coordinate System
4800
9600
19200
38400
57600
115200
None
Even
Odd
Earth Coordinates without earth G in Acc
Earth Coordinates with earth G in Acc
IMU Coordinates with earth G in Acc
None
Earth Coordinates without earth G in Acc
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5.1.2 SETTINGS
Set PC Comport
Changes the COM port communication settings used by the configuration software to connect to the motion sensor. The IMU sensor will always send its data in 8 data bits, 1 stop bit and no parity but the bitrate may have to be changed to match the IMU settings.
IMU Information
Shows information about motion sensor IMU type, mounting orientation, serial number, IMU firmware, IMU Hardware, Aiding and Remote Heave/Lever Arm.
IMU Output Values
Shows data sent from the motion sensor in real time. Only values that are being output from the IMU are displayed in this section.
Physical Mounting Offsets/Alignments
By pressing the Set to Zero Position button the current IMU inclination will be set to be the zero point, i.e. reference point for the angle measurements.
The Clear Offsets button will enter 0 offset for the roll, pitch and yaw values.
The offsets can be manually entered into the motion sensor instead of using the IMU Set to Zero
Position.
The offset entered into the IMU rotates its coordinate system. To achieve accurate angles outputs from the motion sensor the axis alignment is very crucial. Try to mount the motion sensor as well as possible physically before adjusting the offsets electronically.
Axis Inversion
Enables the sign inversion of the output signals from the motion sensor. See Section 2 for information about SMC rotational definitions.
Mounting Orientation
Is only available if the IMU has been calibrated for sideways mounting orientation. See Section 4 for more information about the mounting orientation options.
IMU Output Coordinate System
The IMU can be set to output its data in the earth coordinate system or in the IMU coordinate system.
Earth Coordinates without earth G in Acc; in this configuration the IMU will use the earth (horizon) as the system by which Roll & Pitch & Heave are based around. The acceleration will not include G as part of the value.
Earth Coordinates with earth G in Acc; in this configuration the IMU will use the earth (horizon) as the system by which Roll, Pitch & Heave are based around. The acceleration will include the G value of 9.81m/s².
IMU Coordinates with earth G in Acc; in this configuration the IMU will use its form or the equipment it is mounted to as a basis around which Roll, Pitch & Heave are calculated around. The acceleration will include the G value of 9.81m/s².
Surge, Sway and Heave can be set to be output in the earth coordinate system regardless of the IMU coordinate setting has been selected for the angles.
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Output Rate
Adjusts the number of times the IMU outputs its string per second. Choose the required value in the list box and press the Set button to set the frequency.
Kalman Filter Settings
Filter 1 sets the filter for the accelerometers (default 100)
Filter 2 sets the filter for the gyros (default 0.01)
The value entered in the angle filter setting specifies how much each sensor type (accelerometer and gyro) is “applied”. The lower value the more we apply the sensor type.
This means that the higher value that is set on the accelerometer the less influence the acceleration will have. But it will also generate a bigger random walk from the gyros.
It is not advisable to change the settings for the Kalman Filter without consulting with SMC
The default button will reset the filter settings to the factory defaults.
IMU Bitrate and Parity
Adjusts the bit rate that the sensor uses for transmitting data. To be able to connect to the IMU a matching communication setting must be set for the receiving device
Available Bit rates: 4800, 9600, 19200, 38400, 57600, 115200
Note: For Long protocols such as SMCT / SMCA & SMCF using a high data output frequency like
100Hz, a high Bitrate like 115200 will be needed, to be able to transfer the data from the motion sensor.
See notes beside each protocol.
Read Settings
Clicking on the Read Settings button will prompt the setup software to check the current IMU settings and display them in the setup software.
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5.2 PROTOCOLS
The SMC IMU Configuration software enables the selection of a number of standard protocols from a drop down menu. Apply the chosen protocol by clicking on the Set button.
Additional protocols can be setup by SMC on request.
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5.2.1 SMC STANDARD PROTOCOLS
SMC Standard - This is a NMEA 0183 based compatible string.
5.2.2 SMCA
Data Frame
$PSMCA,±xx.xxx,±yy.yyy,±hh.hh,±ss.ss,±ww.ww<CR><LF>
Example
$PSMCA,+00.089,-00.888,-00.04,+00.20,-00.10
Note: For the SMCA protocol to run at a Data Output Rate Frequency of 100Hz, the sensor bitrate must be set at a minimum of 38400.
To run the sensor at a Bit Rate of 19200 the data Output Rate frequency needs to be below 53Hz.
Failure to do this may result in problems with the output data.
Note: During startup roll, pitch and heave is output as -123456.
Description
Start Characters
Roll Angle (xx.xxx)
Pitch Angle (yy.yyy)
Heave (hh.hh)
Surge (ss.ss)
Sway (ww.ww)
Termination Characters
Form
$PSMCA
±100 degrees Resolution 0.001° (+ve=port up)
±100 degrees Resolution 0.001° (+ve=bow down)
±10m Resolution 0.01m
±10m Resolution 0.01m
±10m Resolution 0.01m
<CR><LF>
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5.2.3 SMCB
Complete output of all available internal values.
Data Frame
$PSMCB,±xx.xx,±yy.yy,±zzz.z,±xv.xv,±yv.yv,±zv.zv,±GG.GGG,±HH.HHH,±II.III,±ss.ss,±ww.ww,±hh.hh,±s v.sv,±sw.sw,±hv.hv,±ax.axa,±ay.aya,±az.aza
Note: A very long protocol, it does not work at 100Hz, use 70Hz or below at 115200 baud.
Description
Start Characters
Roll Angle (xx.xx)
Pitch Angle (yy.yy)
Yaw (zzz.zz)
Roll Velocity (xv.xv)
Pitch Velocity (yv.yv)
Yaw Velocity (zv.zv)
Roll Acceleration (GG.GGG)
Pitch Acceleration (HH.HHH)
Yaw Acceleration (II.III)
Surge (ss.ss)
Sway (ww.ww)
Heave (hh.hh)
Surge Velocity (sv.sv)
Sway Velocity (sw.sw)
Heave Velocity (hv.hv)
Acceleration X (ax.axa)
Acceleration Y (ay.aya)
Acceleration Z (az.aza)
Termination Characters
Form
$PSMCB
±100 degrees Resolution 0.01° (+ve=port up)
±100 degrees Resolution 0.01° (+ve=bow down)
0 – 359.9° Resolution 0.1°
Degrees/second Resolution 0.01°/s
Degrees/second Resolution 0.01°/s
Degrees/second Resolution 0.01°/s
Degrees/second 2 Resolution 0.01°/s 2
Degrees/second
Degrees/second 2
2 Resolution 0.01°/s
Resolution 0.01°/s
2
2
±100m Resolution 0.01m
±100m Resolution 0.01m
±100m Resolution 0.01m
±100m/s Resolution 0.01m/s
±100m/s Resolution 0.01m/s
±100m/s Resolution 0.01m/s
±100 m/s2 Resolution 0.001 m/s2
±100 m/s2 Resolution 0.001 m/s2
±100 m/s2 Resolution 0.001 m/s2
<CR><LF>
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5.2.4 SMCC
Data Frame
$PSMCC,+xx.xx,+yy.yy,+zzz.z,+ss.ss,+ww.ww,+hh.hh,+sv.sv,+sw.sw,+hv.hv,+ax.axa,+ay.aya,+az.aza*cs
Example
$PSMCC,-09.42,-02.85,+144.1,+00.28,-00.05,+00.00,+00.01,-00.00,+00.00,+00.004,-00.000,-
00.005*71
Note: For the SMCC protocol to run at a Data Output Rate Frequency of 100Hz the sensor bit rate must be set at a minimum of 115200. To run the sensor at a Bit Rate of 38400 the Data Output Rate
Frequency needs to be below 30 Hz. Failure to do this may result in problems with the output data.
Note: There is a version of the SMCC protocol that alternates with analog output for a DD50 display.
Description
Start Characters
Roll Angle (xx.xx)
Pitch Angle (yy.yy)
Yaw (zzz.z)
Surge (ss.ss)
Sway (ww.ww)
Heave (hh.hh)
Surge Velocity (sv.sv)
Sway Velocity (sw.sw)
Heave Velocity (hv.hv)
Acceleration X (ax.axa)
Acceleration Y (ay.aya)
Acceleration Z (az.aza)
Checksum
Form
$PSMCC
±100 degrees Resolution 0.01° (+ve=port up)
±100 degrees Resolution 0.01° (+ve=bow down)
0 – 359.9° Resolution 0.1°
±100m Resolution 0.01m
±100m Resolution 0.01m
±100m Resolution 0.01m
±100m/s Resolution 0.01m/s
±100m/s Resolution 0.01m/s
±100m/s Resolution 0.01m/s
±100 m/s2 Resolution 0.001 m/s2
±100 m/s2 Resolution 0.001 m/s2
±100 m/s2 Resolution 0.001 m/s2
*xx <CR><LF>
5.2.5 SMCD
Data Frame
$PSMCD,±xx.xx,±yy.yy,±xv.xv,±yv,yv,±zv.zv,c*cs<CR><LF>
Description
Start Characters
Roll Angle (xx.xx)
Pitch Angle (yy.yy)
Roll Velocity (xv.xv)
Pitch Velocity (yv.yv)
Yaw Velocity (zv.zv)
Checksum
Form
$PSMCD
±100 degrees Resolution 0.01° (+ve=port up)
±100 degrees Resolution 0.01° (+ve=bow down)
Degrees/second Resolution 0.01°
Degrees/second Resolution 0.01°
Degrees/second Resolution 0.01°
<CR><LF>
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5.2.6 SMCE
Data Frame
$PSMCE,±xx.xx,±yy.yy,±zzz.z,±hh.hh,±ss.ss,±sw.sw
Description
Start Characters
Roll Angle (xx.xx)
Pitch Angle (yy.yy)
Yaw (zzz.z)
Heave (hh.hh)
Surge (ss.ss)
Sway (sw.sw)
Termination Characters
Form
$PSMCE
±100 degrees Resolution 0.01° (+ve=port up)
±100 degrees Resolution 0.01° (+ve=bow down)
0 – 359.9° Resolution 0.1°
±100m Resolution 0.01m
±100m Resolution 0.01m
±100m Resolution 0.01m
<CR><LF>
5.2.7 SMCF
Data Frame
$PSMCFnnnnnnn,±xx.xxx,±yy.yyy,±hh.hh,±ss.ss,±ww.ww
Description
Start Characters
Serial Number (nnnnnnn)
Roll Angle (xx.xxx)
Pitch Angle (yy.yyy)
Heave (hh.hh)
Surge (ss.ss)
Sway (ww.ww)
Termination Characters
Form
$PSMCF
7 digit serial number
±100 degrees Resolution 0.001° (+ve=port up)
±100 degrees Resolution 0.001° (+ve=bow down)
±100m Resolution 0.01m
±100m Resolution 0.01m
±100m Resolution 0.01m
<CR><LF>
5.2.8 SMCG
Data Frame
$PSMCG,DateTime, xx.xxx, yy.yyy, ww.ww, ss.ss, hh.hh, ax.axa, ay.aya, az.aza
Description
Start Characters
Date, time
Roll Angle (xx.xxx)
Pitch Angle (yy.yyy)
Sway (ww.ww)
Surge (ss.ss)
Heave (hh.hh)
Acceleration X (ax.axa)
Acceleration Y (ay.aya)
Acceleration Z (az.aza)
Checksum
Form
$PSMCG
7 character string
±100 degrees Resolution 0.001° (+ve=port up)
±100 degrees Resolution 0.001° (+ve=bow down)
±100m Resolution 0.01m
±100m Resolution 0.01m
±100m Resolution 0.01m
±100 m/s2 Resolution 0.001 m/s2
±100 m/s2 Resolution 0.001 m/s2
±100 m/s2 Resolution 0.001 m/s2
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5.2.9 SMCH
Data Frame
$PSMCH,±xx.xx,±yy.yy,±hh.hh,±hv.hv
Description
Start Characters
Roll Angle (xx.xx)
Pitch Angle (yy.yy)
Heave (hh.hh)
Heave Velocity (hv.hv)
Termination Characters
Form
$PSMCH
±100 degrees Resolution 0.01° (+ve=port up)
±100 degrees Resolution 0.01° (+ve=bow down)
±100m Resolution 0.01m
±100m/s Resolution 0.01m/s
<CR><LF>
5.2.10 SMCI
Data Frame
$PSMCI,+rr.rr,+pp.pp,+yyy.y,+rv.rv,+pv.pv,+yv.yv,+su.su,+ww.ww,+hh.hh,+sv.sv,+sw.sw,+hv.hv*hh
Description
Start Characters
Roll (rr.rr)
Pitch (pp.pp)
Yaw (yyy.y)
Roll velocity (rv.rv)
Pitch velocity (pv.pv)
Yaw velocity (yv.yv)
Surge (su.su)
Sway (ww.ww)
Heave (hh.hh)
Surge velocity (sv.sv)
Sway velocity (sw.sw)
Heave velocity (hv.hv)
Checksum
Form
$PSMCI
±100 degrees Resolution 0.01° (+ve=port up)
±100 degrees Resolution 0.01° (+ve=bow down)
0 – 359.9° Resolution 0.1°
Degrees/second Resolution 0.01°
Degrees/second Resolution 0.01°
Degrees/second Resolution 0.01°
±100m Resolution 0.01m
±100m Resolution 0.01m
±100m Resolution 0.01m
±100m/s Resolution 0.01m/s
±100m/s Resolution 0.01m/s
±100m/s Resolution 0.01m/s
*xx <CR><LF>
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5.2.11 SMCM
Data Frame
$PSMCM,+xx.xx,+yy.yy,+zzz.z,+ss.ss,+ww.ww,+hh.hh,+xv.xv,+yv.yv,+zv.zv,+ax.axa,+ay.aya,+az.aza*cs
Description
Start Characters
Roll Angle (xx.xx)
Pitch Angle (yy.yy)
Yaw (zz.zz)
Surge (ss.ss)
Sway (ww.ww)
Heave (hh.hh)
Roll Velocity (xv.xv)
Pitch Velocity (yv.yv)
Yaw Velocity (zv.zv)
Acceleration X (ax.axa)
Acceleration Y (ay.aya)
Acceleration Z (az.aza)
Checksum
Form
$PSMCM
±100 degrees Resolution 0.01° (+ve=port up)
±100 degrees Resolution 0.01° (+ve=bow down)
0 – 359.9° Resolution 0.1°
±100m Resolution 0.01m
±100m Resolution 0.01m
±100m Resolution 0.01m
±100°/s Resolution 0.01°/s
±100°/s Resolution 0.01°/s
±100°/s Resolution 0.01°/s
±100 m/s2 Resolution 0.001 m/s2
±100 m/s2 Resolution 0.001 m/s2
±100 m/s2 Resolution 0.001 m/s2
*xx <CR><LF>
5.2.12 SMCR
Data Frame
$PSMCR,±xx.xxx,±yy.yyy
Description
Start Characters
Roll Angle (xx.xxx)
Pitch Angle (yy.yyy)
Termination Characters
Form
$PSMCR
±100 degrees Resolution 0.001° (+ve=port up)
±100 degrees Resolution 0.001° (+ve=bow down)
<CR><LF>
5.2.13 SMCS
Data Frame
$PSMCS,±xx.xxx,±yy.yyy,±hh.hh
Example
$PSMCS,+00.089,-00.888,-00.04
Note: For the SMCS protocol to run at an Data Output Rate Frequency of 100Hz the sensor bit rate must be set at a minimum of 38400. To run the sensor at a Bit Rate of 19200 the Data Output Rate
Frequency needs to be below 53Hz. Failure to do this may result in problems with the output data.
Description
Start Characters
Roll Angle (xx.xxx)
Pitch Angle (yy.yyy)
Heave (hh.hh)
Termination Characters
Form
$PSMCS
±100 degrees Resolution 0.001° (+ve=port up)
±100 degrees Resolution 0.001° (+ve=bow down)
Heave ±100m Resolution 0.01m
<CR><LF>
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5.2.14 SMCT
Data Frame
$PSMCT, YYYY/MM/DD,HH:MM:SS.SS,±xx.xx,±yy.yy,±hh.hh
Note: This protocol will only be available in specially requested code versions.
Description
Start Characters
Year (YYYY)
Month (MM)
Day (DD)
Hour (HH)
Minute (MM)
Second (SS.SS)
Roll Angle (xx.xx)
Pitch Angle (yy.yy)
Heave (hh.hh)
Termination Characters
Form
1-12
1-31
0-23
0-59
$PSMCT
0-59.99
±100 degrees Resolution 0.01° (+ve=port up)
±100 degrees Resolution 0.01° (+ve=bow down)
Heave ±100m Resolution 0.01 m
<CR><LF>
5.2.15 SMCU
Note PSMCU is a combined output with $PSMCE when GPS aiding is used.
Data Frame
$PSMCU,<datestring><timestring><mode> *cs (only output when time input in last 1.1s)
Description
Start Characters
<timestring> (9 characters)
<datestring> (6 characters)
<mode>(2 characters)
Roll Angle (rr.rr)
Pitch Angle (pp.pp)
Yaw (yyy.y)
Heave (hh.hh)
Surge (ss.ss)
Sway (ww.ww)
Heave (hh.hh)
Roll Velocity (xv.xv)
Termination Characters
Form
$PSMCU
$PSMCE
±100 degrees Resolution 0.01° (+ve=port up)
±100 degrees Resolution 0.01° (+ve=bow down)
0 – 359.9° Resolution 0.1°
±100m Resolution 0.01m
±100m Resolution 0.01m
±100m Resolution 0.01m
±100m Resolution 0.01m
±100°/s Resolution 0.01°/s
*xx <CR><LF>
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5.2.16 SMCV
Data Frame
$PSMCV,±xx.xx,±yy.yy,±hh.hh,±xv.xv,±yv.yv,±hv.hv
Description
Start Characters
Roll Angle (xx.xx)
Pitch Angle (yy.yy)
Heave (hh.hh)
Roll Velocity (xv.xv)
Pitch Velocity (yv.yv)
Heave Velocity (hv.hv)
Termination characters
Form
$PSMCV
±100 degrees Resolution 0.01° (+ve=port up)
±100 degrees Resolution 0.01° (+ve=bow down)
±100m Resolution 0.01 m
Degrees/second Resolution 0.01°
Degrees/second Resolution 0.01°
±100m/s Resolution 0.01m/s
<CR><LF>
5.2.17 TCM2
Data Frame
$C0.0P-1.8R-0.5X0.00Y0.00Z0.00T0.0E000*29
Description
Start Characters
Pitch
Pitch Angle
Roll
Roll Angle
X field
Y field
Z field
Temperature
Distortion flag
Checksum
Form
$C0
P
±100 degrees Resolution 0.1° (+ve=bow down)
R
±100 degrees Resolution 0.1° (+ve=port up)
µT – micro Tesla
µT – micro Tesla
µT – micro Tesla
°C
E001 if a magnetic anomaly is nearby
*xx <CR><LF>
5.2.18 TRH
Data Frame
$PHTRH,0.00,M,0.00,B0.00,0*14
Description
Start Characters
Pitch
P or M
Roll
B or T
Heave
O or U
Checksum
Form
$PHTRH
±100 degrees Resolution 0.1° (+ve=bow down)
P Positive M Negative
±100 degrees Resolution 0.01° (+ve=port up)
B roll to starboard, T roll to port m/s
O upwards U downwards acceleration
*xx
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5.2.19 TRO
Data Frame
$PHTRO,0.00,M,0.00,B*5B
Description
Start Characters
Pitch
P or M
Roll
B or T
Checksum
5.2.20 MDL
Data Frame
H0000.P-/+0000.R+/-0000.
Description
Start Characters
Pitch
Roll
Form
$PHTRO
±100 degrees Resolution 0.1° (+ve=bow down)
P Positive M Negative
±100 degrees Resolution 0.01° (+ve=port up)
B roll to starboard, T roll to port
*xx
Form
H0000
+/- (+ve=bow down)
+/- (+ve=port up)
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5.2.21 DIGILOG / OCEAN TOOLS
Data Frame
$HhhhhP+ppppR+pppp (Digilog)
$HhhhhP+ppppR+pppps (Ocean Tools)
Example
$H0014P+0030R-0024E (Ocean Tools)
Description
Heading designator
Heading*10 (hhhh)
Pitch designator
Pitch Angle*100 (pppp)
Roll Designator
Pitch Angle (yy.yyy)
Status character (s) (only Ocean Tools)
Termination Characters
5.2.22 HYDROGRAPHIC PROTOCOLS
Note: ATLAS protocol is found under binary protocols.
Form
H
0-3599°*10
P
±9999°*100 Resolution 0.01° (+ve=port up)
R
±9999°*100 Resolution 0.01° (+ve=bow down)
E/S (valid compass yes/no)
<CR><LF>
5.2.23 CDL MICROTILT
Data Frame:
Pyy.yyRxx.xx
Description
Pitch designator (P)
Pitch Angle (yy.yy)
Roll designator (R)
Roll Angle (xx.xx)
Termination Characters
5.2.24 CDL1
Data Frame:
Hzzz.zPyy.yyRxx.xxs
Description
Heading designator (H)
Heading (zzz.z)
Pitch designator (P)
Pitch Angle (yy.yy)
Roll designator (R)
Roll Angle (xx.xx)
Ending string (s). Gives 0 for not available values. 30 characters.
Termination Characters
Form
P
±100 degrees Resolution 0.01° (+ve=bow down)
R
±100 degrees Resolution 0.01° (+ve=port up)
<CR><LF>
Form
H
Yaw 0 – 359.9° Resolution 0.1°
P
±100 degrees Resolution 0.01° (+ve=bow down)
R
±100 degrees Resolution 0.01° (+ve=port up)
T00.0D0000.00B00.0A00W00LN00F0
<CR><LF>
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5.2.25 TSS1
TSS Proprietary protocol with Heave
Note: For the TSS1 protocol to run at a Data Output Rate Frequency of 100Hz the sensor bit rate must be set at a minimum of 38400. To run the sensor at a Bit Rate of 19200 the Data Output Rate
Frequency needs to be below 58Hz. Failure to do this may result in problems with the output data.
Note: When settling, in addition to having the status flag 'U'; roll, pitch and heave will be 0.
Data Frame
:XXAAAA (S or -)HHHH (U or u) (S or -)RRRR (S or -)PPPP
Description
Start Character LSB
Header
Space
Positive or negative
Pitch
Status flag
Positive or negative
Roll
Space
Positive or negative
Heave
Termination Characters
Form
:
Hex value
(+ve=bow up)
Hex value
U
(+ve=port up)
Hex value
Negative, heave downwards
Hex value
<CR><LF>
5.2.26 TSS3
Description
Start Character LSB
Value prefix
Remote Heave
Space Character
Value prefix
Heave
Status Flag
Value prefix
Roll
Space Character
Value prefix
Pitch
Termination Characters
Form
: hhhh
S
Q
S space if positive, minus if negative space if positive, minus if negative
HHHH Hex value space if positive, minus if negative
RRRR Hex value space if positive, minus if negative
PPPP Hex value
<CR><LF>
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5.2.27 RDID
Data Frame
$PRDID,±yy.yy,±xx.xx,±hhh.hh<CR><LF>
Description
Start Characters
Pitch Angle (yy.yy)
Roll Angle (xx.xx)
Heading (hhh.hh)
Termination Characters
5.2.28 SXN
Rolls-Royce NMEA protocol
Data Frame
$PSXN,,,R.RRReE,P.PPPeE, P.PPPeE,,,*cs<CR><LF>
Note: When settling roll, pitch and heave will be 0.
Description
Start Characters
Roll Angle (R.RRReE)
Pitch Angle (P.PPPeE)
Heave (P.PPPeE)
Termination Characters
Form
$PRDID
±100 degrees (+ve=bow up)
±100 degrees (+ve=port up)
Heading 0 – 359.9° Resolution 0.01°
<CR><LF>
Form
$PSXN
Radians. Scientific format with exponent
Radians. Scientific format with exponent
Meters. Scientific format with exponent
*xx <CR><LF>
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ANALOG OUTPUTS
5.2.29 ANALOG1 ±0.5M ±10V
Data Frame
#01C0+hh.hhh
#01C1+vv.vvv
#01C2+aa.aaa
Description
1st Header
Heave (hh.hhh)
Termination Characters
2nd Header
Heave rate (vv.vvv)
Termination Characters
3d Header
Heave acceleration (aa.aaa)
Termination Characters
5.2.30 ANALOG2 ±10 DEGREES ±10V
Data Frame
#01C0+xx.xxx
#01C1+yy.yyy
#01C2+hh.hhh
Description
1st Header
Roll Angle (xx.xxx)
Termination Characters
2nd Header
Pitch Angle (yy.yyy)
Termination Characters
3rd Header
Heave (hh.hhh)
Termination Characters
Form
#01C0
±100m*20 Resolution 0.001m*20
<CR><LF>
#01C1
±100m/s*50 Resolution 0.001m/s*50
<CR><LF>
#01C2
±100m/s 2
<CR><LF>
*50 Resolution 0.001m/s 2 *100
Form
#01C0
±100 degrees (+ve=port up) Resolution 0.001°
<CR><LF>
#01C1
±100 degrees (+ve=bow up) ) Resolution 0.001°
<CR><LF>
#01C2
Heave ±100m Resolution 0.001m
<CR><LF>
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5.2.31 ANALOG3 ±30 DEGREES ±10V
Data Frame
#01C0+xx.xxx
#01C1+yy.yyy
#01C2+hh.hhh
Description
1st Header
Roll Angle/3 (xx.xxx)
Termination Characters
2nd Header
Pitch Angle/3 (yy.yyy)
Termination Characters
3rd Header
Heave (hh.hhh)
Termination Characters
Form
#01C0
±60 °3 (+ve=port up) Resolution 0.001°*3
<CR><LF>
#01C1
±60 °/3 (+ve=bow up) ) Resolution 0.001°*3
<CR><LF>
#01C2
Heave ±100m Resolution 0.001m
<CR><LF>
5.2.32 ANALOG4 0-20 DEGREES 4~20 MILLIAMPS
Data Frame
#01C0+xx.xxx
#01C1+yy.yyy
Description
1st Header
Roll Angle (xx.xxx)
Termination Characters
2nd Header
Pitch Angle (yy.yyy)
Termination Characters
Form
#01C0
±20° (+ve=port up) Resolution 0.001°
<CR><LF>
#01C1
±20 °/3 (+ve=bow up) ) Resolution 0.001°
<CR><LF>
5.2.33 ANALOG5 ±60 DEGREES 4~20 MILLIAMPS
Data Frame
#01C0+12.004
#01C1+11.796
#01C2+11.799
#01C3+16.000
Description
1st Header
Heave (hh.hhh) ±6m
Termination Characters
2nd Header
Pitch Angle (yy.yyy)
Termination Characters
3rd Header
Roll (xx.xxx)
Termination Characters
4 th Header
Form
Available from firmware version 2.94
#01C0
In meters (4mA== - 6m;;; 20mA== +6m)
<CR><LF>
#01C1
±60˚ 4mA== - 60˚;;; 20mA== +60˚
<CR><LF>
#01C2
±60˚ 4mA== - 60˚;;; 20mA== +60˚
<CR><LF>
#01C3 Ready Signal(Not Ready == 8mA;;; Ready ==16mA)
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5.2.34 ANALOG6 ±5M 4~20 MILLIAMPS
Data Frame
#01C0+00.370
#01C1+00.171
#01C2+01.144 Available from firmware version 2.982
Description
1st Header
Heave Amplitude (hh.hhh)
Termination Characters
2nd Header
Heave Velocity (vv.vvv)
Termination Characters
3rd Header
Heave Acceleration (aa.aaa)
Termination Characters
Form
#01C0
±5m
<CR><LF>
#01C1
±5m/s
<CR><LF>
#01C2
±5m/s²
<CR><LF>
5.2.35 DD50
Data Frame
(no line break in actual data)
DDA@1 "IMU / MRU",Units,Roll 00.03 deg,Pitc -00.02 deg,Heav -00.00 m,@2 "Accs ",Units,AccX
00.00 ms2,AccY -00.01 ms2,AccZ -00.00 ms2<CR><LF>
Note: This output alternates with the SMCC protocol.
Description
Roll Angle (xx.xx)
Pitch Angle (yy.yy)
Heave (hh.hh)
Acceleration X (ax.ax)
Acceleration Y (ay.ay)
Acceleration Z (az.az)
Termination characters
Form
±100 degrees Resolution 0.01° (+ve=port up)
±100 degrees Resolution 0.01° (+ve=bow down)
±100m Resolution 0.01m
±100 m/s2 Resolution 0.01 m/s2
±100 m/s2 Resolution 0.01 m/s2
±100 m/s2 Resolution 0.01 m/s2
<CR><LF>
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5.2.36 BINARY PROTOCOLS
5.2.37 ATLAS (HYDROGRAPHIC)
Each field in the Atlas output string is a 16-bit 2’s complement number expressed as two binary coded digits. Attitude measurements are supplied in units (360°/65536=0.0054931641°). Heave measurements are in mm. The frame contains 9 bytes in binary format.
Data Frame (bytes)
ERRPPHHSE
Description
DLE (E)
Roll (RR)
Bytes
1
2
Pitch (PP)
Heave (HH)
Status (S)
DLE (E)
2
2
1
1
Form
0x10
Unsigned 16 bit, i.e. 0..65535 representing 360° with a resolution of 360°/65536 range 0..360°
Unsigned 16 bit, i.e. 0..65535 representing 360° with a resolution of 360°/65536 range 270°..90°
Signed 16 bit range -32767 mm to + 32766 mm
Positive when elevated.
1*unsettled+2*velocityaiding+4*heading aiding
(where variables are interpreted as 0=false, 1=true)
0x10
5.2.38 SIMRAD EM1000 & EM 3000
Data Frame
SHRRPPHHYY
Contains 10 bytes
Note: When settling roll, pitch and heave will be 0.
Description
Status byte (S)
Scaling Format Bytes
1
Header (H)
Roll (RR)
Pitch (PP)
Heave (HH)
Heading (YY)
0.01 degrees
0.01 degrees
0.01 m
0.01 degrees
Signed hex
Signed hex
Signed hex
Unsigned hex
1
2
2
2
2
Value
0 (EM1000)
0x90 (EM3000)
0x90
-17999 - 18000 hundredths of °
-17999 - 18000 hundredths of °
-32767 - 32766 cm
0 - 35999 hundredths of °
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5.2.39 BOSCH REXROTH HEXADECIMAL HEAVE
Data Frame (bytes)
$SMCHHVVAA<CR><LF>
Contains 12 bytes:
Note: When the IMU is settling, roll, pitch and heave will be 0.
Description
Header
Heave (HH)
Heave velocity (VV)
Heave acceleration(AA)
Termination characters
Bytes
4
2
2
2
2
Form
$SMC
Signed 16 bit range -32767 mm to + 32766 mm
Positive when elevated.
Signed 16 bit range -32767 mm/s to + 32766 mm/s
Signed 16 bit range -32767 mm/s
<CR><LF> (0x15 0x12)
2 to + 32766 mm/s 2
5.2.40 BINARY STRING 1
Data Frame (15 bytes)
5.2.41 BINARY STRING 2
Data Frame (15 bytes)
Description
Header (32 bits)
Data
Footer
SOH
Message length
Message Type
EOH
Pitch Byte 1
Pitch Byte 2
Pitch Byte 3
Pitch Byte 4
Roll Byte 1
Roll Byte 2
Roll Byte 3
Roll Byte 4
Pitch invalid
Roll invalid
Bytes Hex Form
4 0x01
0x0D Start of header Byte
10
0x00 Remaining number of Bytes to follow
Message code
End of Header
LSB Positive Pitch = Bow up
MSB
LSB Positive Roll = Port up
MSB
Invalidity byte flag 0x00=Valid, 0x01-0xFF=Invalid
Invalidity byte flag 0x00=Valid, 0x01-0xFF=Invalid
0x04 End of Message EOM
Pitch/Roll Value = 360/(2³²)
0 (00000000 Hex) = 0 Degrees
1 (00000001 Hex) = +0.0000008382 Degrees
-1 (FFFFFFFF Hex) = -0. 0000008382 Degrees
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5.3 CHARTS
As a visual aid to or as a simple motion monitoring system, SMC have a Chart screen that displays up to 3 parameters in a graphical representation.
After selecting the Charts tab tick the Display Charts tick box to activate the data display.
Beside each chart is a drop down menu from where the parameter to be displayed can be selected.
The chart scale is set on the left of the screen with a Maximum and Minimum setting. The chart length is set for all the charts from the drop down menu at the bottom of the screen.
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5.4 RECEIVED DATA
The received data tab shows the raw data string that the sensor sends. Check the Receive checkbox to show the sent data. Press the clear button to clear the window from the sensor strings. Binary strings will not be shown in the received data tab.
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5.5 SERIAL INPUT
-
-
-
The SMC IMU has two RS232 serial ports for input from external devices.
The ports can be used for
Aiding in vessel turns; input from GPS, Speed log
Heading aiding; GyroCompass or GPS
Remote heave for AHC (Active Heave Compensation) in crane applications; Encoders via PLC
(Programmable Logic Controllers)
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5.5.1 AIDING VIA GPS AND SPEED LOG
During vessel turns with small vessels a centrifugal force is generated from the turn. This force has a negative effect on the angle and heave calculation. By knowing the vessel velocity the centrifugal force can be estimated inside the IMU and the centrifugal effect can be heavily reduced, improving the accuracy of the readings from the IMU.
The SMC IMU accepts velocity input from a GPS or a speed log.
The accepted input strings for the velocity input are
$xxRMC
$xxRMA
$xxVTG
$xxVBV
$xxVHW
To confirm that the IMU is receiving data from the velocity device, select Verify Velocity Input in the serial input tab. The IMU replies with information about the time since the last reading and the velocity received.
5.5.2 HEADING INPUT
When a gyrocompass is connected (or a GPS is selected to be used for heading input), the IMU will use the gyrocompass for aiding the yaw signal, combining the data from internal gyros in the IMU with the input from the external gyrocompass.
The output is available in strings where yaw or heading is available. Refer to Section 5.2.1 of this manual for a list of available data strings.
The accepted strings from the GyroCompass are $xxHDT and $xxHDG.
Heading can also be retrieved from the GPS string but is not advisable if the vessel is not under constant motion. The $GPHDG string is not accepted as default for the heading input.
To use the GPS heading data for yaw aiding tick the Use GPS heading input for yaw aiding if available checkbox in the Serial Input tab otherwise the $GPHDG string will be ignored.
To confirm that the IMU is receiving data from the heading device click the Verify Heading Input button on the Serial Input tab. The IMU replies with the time since the last reading and the heading received.
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5.5.3 VESSEL TURNS
When a vessel makes a turn without the additional information of vessel speed and position change the IMU can interpret the turn as an acceleration value and that will affect the accuracy of the output data.
The IMU uses the vessel speed and rate of turn to calculate the centripetal acceleration and remove it from the measurements during a vessel turn.
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5.6 REMOTE HEAVE
The Remote Heave Screen has three control setups:
Remote Heave
Center of Gravity/Lever Arm
Remote Heave for Crane operations (AHC)
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5.6.1 REMOTE HEAVE
The remote heave function calculates the heave and the heave velocity output of the IMU in its physical location relative to a remote location. The setup of the remote heave is in the remote heave tab.
“Remote heave X” is the fore aft distance in meters between the IMU and the remote heave point.
Where a positive distance represents that the motion sensor is located aft of the desired measurement point.
“Remote heave Y” is the sideways distance in meters between the IMU and the remote heave point.
Where a positive distance represents that the motion sensor is located to the starboard side of desired measurement point.
“Remote heave Z” is the vertical distance in meters between the IMU and the remote heave point.
Where a positive distance represents that the motion sensor is located below the desired measurement point.
As the remote heave calculation is a combination of distance, angles and heave, a fixed angle will give a constant heave position that is different from zero. As the heave definition is a relative motion and the angle is an absolute angle, SMC has added a filter to remove a fixed trim of the vessel from the remote heave output. This is selectable from the checkbox Filter remote heave for relative zero
position.
Note that remote heave will not be as accurate as heave at the physical location of the IMU as the remote heave is a combined calculation of heave and angle from a remote location. The calculation assumes that the vessel is rigid so if the remote heave distance is far from the physical location of the
IMU the error from any small angular error in the motion sensor, from flexing hulls etc. may generate a significant error in the remote heave output.
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5.6.2 CENTER OF GRAVITY CG LEVER ARM
The best placement for the motion sensor is at the center of gravity (CG). If the sensor is placed in another location; the accuracy of the output in general and heave in particular can be improved by giving the location of CG with respect to the sensor in the setup program. It is preferable to have a close approximation of the CG rather than no data. These values are given in the same way as the values for the remote heave location coordinates i.e.:
“CG X” is the fore aft distance in meters between the IMU and the CG. Where a positive distance represents that the motion sensor is located aft of the CG.
“CG Y” is the sideways distance in meters between the IMU and the CG. Where a positive distance represents that the motion sensor is located to the starboard side of the CG.
“CG Z” is the vertical distance in meters between the IMU and the CG. Where a positive distance represents that the motion sensor is located below the CG.
Unless Filter remote heave for relative zero position is checked (which you typically do not want to have) setting a non-zero distance to CG may result in a heave that is not "centered" at 0 when the vessel is not leveled even when you have zero remote-heave distance (have the IMU as the point for which heave is desired). This means that the IMU is horizontally displaced with respect to the position it would have when the vessel is leveled and is usually what is desired.
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5.6.3 AHC (ACTIVE HEAVE COMPENSATION)
SMC has developed a remote heave function that accepts dynamic crane position data for active heave compensation in marine crane applications.
A “failsafe” handling system must be built into the system so that if there is a failure in the IMU, PLC or the encoder feeding the active heave operation will be cancelled automatically.
Note that SMC will not be responsible for damages that occur related to Active Heave Compensation.
With the remote heave for Crane Operations active, the IMU will continually calculate the remote heave data based on the information that is supplied to the IMU from the crane encoders.
Remote heave and remote heave velocity data is then calculated for any requested single point location along the crane boom which can be used to compensate for the vessel motions during crane operations.
Tick the checkbox Remote heave for Crane Operations (AHC) in the remote heave tab and the crane settings will be enabled.
5.6.4 SETUP OF CRANE LAYOUT
SPECIFICS IN SETTING UP SMC SENSOR FOR CRANE USE USING THE CONFIGURATION
SOFTWARE
1. On "Remote heave" tab, check "Remote heave for Crane operations (AHC)" box. This inactivates remote heave settings on this tab and opens a new "Crane" tab where the remote heave settings now can be found.
2. On "Remote heave" tab, fill in center of gravity settings as described in 5.6.2 in the manual.
As is noted there these settings do not have to be absolutely correct (they will not be since the z-value is dependent on the loading of the ship), but the more accurately they are given, the more accurate the sensor output will be. Note that "Center of gravity" is often called
"Center of mass" in the literature
3. On the "Crane" tab. set the type of protocol "PENCR" for use of hexadecimal values in the crane data strings sent to the sensor and "PENCO" for standard text encoded values. These strings are described in 5.6.6
4. On the "Crane" tab, currently only "Rotating" crane type can be chosen.
5. On the "Crane" tab, chose angular unit "Degrees" or "Radians".
6. For a crane that is actually rotating you need to check "IMU is mounted on crane base" if that is the case i.e. the IMU rotates with the crane.
7. On the "Crane" tab, enter the remote heave settings in accordance with 5.6.4 of the manual.
8. On the "Crane" tab, if there are offsets in the values that will be sent in the command strings
(this is usually the case) these have to be set in accordance with 5.6.5 of the manual.
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IMU mounted on the crane
If the IMU is mounted on the crane base the single notch should be aligned with the crane arm (i.e. single notch is pointing to the boom tip). Tick the checkbox IMU is mounted on the crane base.
When this checkbox is ticked the IMU is assumed to be rotating with the yaw rotation of the crane.
In the crane tab - Position 1, the yaw encoder value, which is the first encoder input, should be left empty or as a value zero in the input string from the PLC.
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IMU not mounted on the crane base
If the IMU is not mounted on the crane, the single notch of the motion sensor base should point towards the bow. Mount the IMU as close as possible to the crane base to optimize the remote heave output.
The remote distance between the crane base and the IMU should be entered in the Remote Heave boxes under the crane tab.
The fields are marked as Remote Heave X, Remote Heave Y and Remote Heave Z in the below figure.
The units are in meters.
“Remote heave X” is the fore aft distance in meters between the IMU and the crane base. Where a positive distance represents that the motion sensor is located aft of the crane base
“Remote heave Y” is the sideways distance in meters between the IMU and the crane base. Where a positive distance represents that the motion sensor is located to the starboard side of the crane base
“Remote heave Z” is the vertical distance in meters between the IMU and the crane base. Where a positive distance represents that the motion sensor is located below the crane base.
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5.6.5 SETTING ANGLE OFFSETS
In the Crane tab angles and offsets can be set.
Positions 1 to 5 represent encoder values. Encoders measure angle and distance.
The offset information is entered in the column labelled Angle offset.
For Position 1 Angle Offset, the yaw encoder, marked as 1a in the crane drawing, the offset has its reference position aligned with the vessel for fore-aft line.
Encoder1 angles are seen from above.
When the crane is pointing to the:
- Fore of the vessel the encoder should display 0 degrees.
- Starboard side the encoder should display 90 degrees angle.
- Port side the encoder value should be 270 degrees or -90 degrees if the default clockwise rotation is being used.
The offset settings can be done either in the PLC or by entering the offset value in the SMC configuration software.
Position 1, Distance (m) encoder, the height of the first node from the crane base is entered, it is marked as 1 in the below crane image.
For the encoders 2, 3, 4 and 5 the angle is relative to the previous leg measurement of the crane. This means that when there is no angular difference between the crane leg 2 and 3, the encoder angle 3a has a 0 angle.
The encoder angles are illustrated as 2a and 3a in the crane drawing above.
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Encoder 2, 3, 4 and 5 rotations are seen from the starboard side of the crane.
Clockwise positive rotation is the default, when seeing the crane from this position.
Counter clockwise positive rotation can be selected by ticking the Counter clockwise checkbox for the relevant encoder position.
I.e. a default positive rotation is when the crane arm is being adjusted downwards towards the water line.
If the crane has zero angles from the encoders and no offsets entered this would mean that the crane is pointing straight up.
The distance from the encoder position to the next encoder position is to be entered under the column labelled Distance.
If the next encoder position is a telescopic arm, the distance to be entered is the length of the telescopic arm fully retracted.
The distances are marked as 1, 2, and 3 in the crane drawing above.
5.6.6 STRING INPUT
When using crane serial input communication, the data has to be transmitted over an RS232 serial interface.
When the crane position data is being fed into the motion sensor, the output string from the unit will use the current crane position for a remote heave calculation. For the motion sensor to calculate the remote heave on an operating crane installation the crane encoder readings are transferred to the motion sensor for the new crane working position. Below is the description of the predefined data strings to be sent to the motion sensor serial input
Two string options are available for the data input
$PENCR and $PENCO
$PENCR
The $PENCR data string includes up to 5 encoder values:
$PENCR,Value1,Value2,Value3,Value4,Value5<CR><LF>
Description Form
Start Characters $PENCR
Value1
Value2
Value1 is the encoder for the Z-axis/yaw/base rotation. I.e. typically the complete crane rotation. Data with the resolution 360°/65536
Value2 is the encoder for the first knuckle or telescopic arm. When it is being used as a knuckle the data with the resolution 360°/65536 is being entered. If
Value3
Value4
Value5 it is a distance being returned from the crane it is in the format 0 – 65535 cm
Value3 is the encoder for the second knuckle or telescopic arm. When it is being used as a knuckle the data with the resolution 360°/65536 is being entered. If it is a distance being returned from the crane it is in the format
0 – 65535 cm
Value4 is the encoder for the second knuckle or telescopic arm. When it is being used as a knuckle the data with the resolution 360°/65536 is being entered. If it is a distance being returned from the crane it is in the format
0 – 65535 cm
Value5 is the encoder for the first knuckle or telescopic arm. When it is being used as a knuckle the data with the resolution 360°/65536 is being entered. If it is a distance being returned from the crane it is in the format 0 – 65535 cm
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Description of the encoder values:
The encoder readings are sent in an Unsigned 16 bit. The values are in hexadecimal format 0…65535
= 0x0000 …0xFFFF representing 0° - 360°.
If an encoder input is set to be used as a “Telescopic” in the IMU Configuration software, the given encoder value represents a distance value.
The length of a telescopic arm is given in the range of values:
Unsigned 16 bit; values in hexadecimal format 0…65535 = 0x0000 …0xFFFF representing 0 – 65535 cm.
If one rotational point is not being used or is not available input 0, 0000 or leave the position blank in the PLC string.
For example when Z-axis rotation is not available
$PENCR,0,Value2,encoder3,encoder4,encoder5
Or
$PENCR,,encoder2,encoder3,encoder4,encoder5
$PENCO
The $PENCO data string is similar to the $PENCR data string but uses standard notation for the values instead of hexadecimal i.e.:
$PENCO,value1,value2,value3,value4,value5<CR><LF>
$PENCO,32.1,-19.5,0.12,30.4,20.57
In the below example the knuckle at node 2 at 90 degrees so that the second leg of the crane is directed horizontally. From the second leg there is a telescopic arm extended 10 meters.
$PENCO,0,90,10,0,0
It is possible to also add decimals to the $PENCO string:
$PENCO,0,90.0,10.00,0.0,0.0
If there is no first value (crane rotation) it is excluded or sent as 0 in the same way as the $PENCR string.
Description
Start Characters
Value1
Value2
Value3
Value4
Value5
Form
$PENCO
Value1 is the encoder for the Z-axis/yaw/base rotation. I.e. typically the complete crane rotation. Data is in radians or degrees for angles depending of the settings.
Value2 is the encoder for the first knuckle or telescopic arm. When it is being used as a knuckle the data is entered as degrees or radians. If it is a distance being returned from the crane it is in meters.
Value3 is the encoder for the second knuckle or telescopic arm. When it is being used as a knuckle the data is entered as degrees or radians. If it is a distance being returned from the crane it is in meters.
Value4 is the encoder for the second knuckle or telescopic arm. When it is being used as a knuckle the data is entered as degrees or radians. If it is a distance being returned from the crane it is in meters.
Value5 is the encoder for the first knuckle or telescopic arm. When it is being used as a knuckle the data is entered as degrees or radians. If it is a distance being returned from the crane it is in meters.
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Description of the encoder values:
The encoder readings are sent in standard encoding i.e.: -17.5, 0.123 and is given as radians or degrees depending on the setting in the configuration program.
If an encoder input is set to be used as a “Telescopic” in the IMU Configuration software, the given encoder value represents a distance value.
The length of a telescopic arm is given in meters i.e. 12cm is sent as 0.12
5.6.7 VERIFICATION STRING AND EXAMPLE STRINGS
When the IMU receives a proper $PENCR string with the crane position it will output a verification string with the latest received reading. The verification string is being output on the main com port and not in the serial input port.
The verification string corresponds to the $PENCR string and has the same string format.
If data is being received but is not readable by the motion sensor a fault message will be returned instead of the normal verification string. The Fault message is defined as a string that is not complete or cannot be parsed by the motion sensor.
Example fault message
$PENCT,0000,0000,0000,0000,0000<CR><LF>
When this encoder position below is sent using the $PENCR string:
$PENCR,0000,3FFF,03E8,0000,0000
The motion sensor would return
$PENCT,0000,3FFF,03E8,0000,0000
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5.6.8 TELESCOPIC ARM INPUT DATA
If the crane has a telescopic arm the Telescopic check button should be ticked for its position.
The distance column is disabled when the telescopic arm is ticked, as the distance to the start of the telescopic arm is to be entered in the previous row distance.
Zero encoder distance value is when the telescopic arm is fully retracted.
An angle offset can be entered for the telescopic position and it is referring to the offset in the telescopic arm.
If the crane has a fixed bend, it can be applied by either entering a fixed encoder value from the
PLC/sending device or by entering an offset for the bend. This is done by entering an offset that is negative in value i.e. if the crane bend is clockwise positive/downwards the entered angular offset should be negative.
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5.7 OPTIONAL SMC SOFTWARE
There are several optional PC based software packages available from SMC.
They present the vessel motions measured by the motion sensor in a graphical form.
Meteorological instruments are commonly integrated to the SMC software together with the motion sensor. The software displays the integrated instruments in real-time and is also logging the data for future analysis
Examples of SMC software packages are
SMCmms: Motion Monitoring System, a general monitoring tool that makes it possible to log and display all ship motions.
SMChms: Helideck Monitoring System, a custom made system to monitor the motions of a helicopter deck.
SMCems: Environmental Monitoring System
SMCwms: Weather Monitoring System
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6 MOTION SENSOR OPERATION
6.1 SETTLING TIME
The SMC IMU internal filtering system uses both past and present data to calculate the output.
Hence, immediately after being connected to its power source, the sensor will produce less accurate measurements since there are only short sequences of historical data available for processing.
The SMC IMU has a settling time of approximately 1 minute. This means that from the motion sensor startup it will take 1 minute till output data is shown. During this settling time the sensor output dependent on protocol selected could read for example $PSMCS,+rr.rr,+pp.pp,+hh.hh
6.2 HEAVE OPERATION
SMC IMU-008, IMU-106 and IMU-108 uses a heave measurement and filter system that continually monitors the motions and reviews the previous motions to maintain accurate results whatever the vessel size and sea state. Heave is not available on the IMU-007 and IMU-107 motion sensor.
Heave Zero Point, the zero point is set by the spectral analysis of the sinusoidal waveform along with using filtering techniques that can track the zero point of the heave motions within a maximum of 5 cycles. There is no need to input data of vessel type and sea states expected.
Heave Period; The SMC IMU technology enables the measurement of heave cycles with different periods without any manual setup. The IMU-008, IMU-106 and IMU-108 units adjust their calculations after the current motion and sea state and heave period.
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7 SERVICE AND WARRANTY
7.1 TECHNICAL SUPPORT
SMC recommend a recalibration or verification of the motion sensor every second year of usage.
This is due to the aging over time of the internal sensors and components in the motion sensor.
If you experience any problem, or you have a question regarding your sensor please contact your local agents or Ship Motion Control directly.
Refer to website www.shipmotion.se/contact.html
•
•
Please have the following information available
Equipment Model Number
Equipment Serial Number
Fault Description •
Worldwide Service contact
Telephone: +46 8 644 50 10 (CET 8am – 5pm) [email protected] E-mail:
Return Procedure
If this is not possible to solve the problem a Ship Motion Control technician will issue a Return
Material Authorization Number (RMA#). Please be ready to provide the following information.
• Name
Address
Telephone, Fax, E-mail
Equipment Model Number
Equipment Serial Number
Installation Date
•
•
•
•
•
If the Sensor is under warranty, repairs are free. If not there is a repair charge. Please see Ship
Motion Controls warranty statement.
Pack the sensor in its original packaging, or suitable heavy packaging.
Mark the RMA# on the outside of the package
Return the Sensor, prepaid carrier to the address below.
SMC Ship Motion Control
203 Rue D'Argens, Area 2A
GZR1368 Gzira
Malta
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7.2 WARRANTY
All products are inspected prior to shipment and guaranteed against defective material or workmanship for a period of two (2) years after date of purchase. Liabilities are limited to repair, replacement, or refund of the factory quoted price (SMC’s option). SMC must be notified and provided with sufficient time to remedy any product deficiencies that require factory attention. This time period may include but is not limited to standard production lead times, travel time and raw material lead times. SMC will not be responsible for any charges related to repair, installation, removal, re-installation, or any actual, incidental, liquidated, or consequential damages. All claims by the buyer must be made in writing. All orders returned to SMC must have an issued RMA number supplied by SMC prior to shipment. Only SMC shall have the authority to issue RMA numbers.
Any products manufactured by others supplied with and/or installed with SMC’s products are covered by the original manufacturers’ warranty and are excluded from SMC’s warranty
The product must be sent to SMC for repair or replacement.
7.2.1 LIMIT OF LIABILITY
SMC shall have no liability under the warranties in respect of any defect in the Products arising from: specifications or materials supplied by the Buyer; fair wear and tear; willful damage or negligence of the Buyer or its employees or agents; abnormal working conditions at the Buyer’s premises; failure to follow SMC’s instructions (whether oral or in writing); misuse or alteration or repair of the Products without SMC’s approval; or if the total price for the Products has not been paid.
SMC shall in no event be liable for any indirect or consequential, or punitive damages or cost of any kind from any cause arising out of the sale, use or inability to use any product, including without limitation, loss of profits, goodwill or business interruption. In case of failure in the product SMC is not liable to compensate the buyer with anything exceeding the cost of the product sold by SMC Ship
Motion Control.
The exclusion of liability in the Terms & Conditions shall not apply in respect of death or personal injury caused by SMC’s negligence.
SMC shall not be bound by any representations or statements on the part of its employees or agents, whether oral or in writing, including errors made in catalogues and other promotional materials.
Please read the SMC Ship Motion Control terms and conditions for complete information.
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7.2.2 RESTRICTION OF WARRANTY
The warranty does not cover malfunction of the motion sensor generated from
- If the IMU has been exposed to extreme shock and vibrations
- If the IMU case has been opened by the customer in an attempt to carry out repair work
- If the IMU has been fed with an over voltage in the power supply wires or the signal wires
The motion sensor electronics are shielded in a cast of plastic supported inside an outer casing made of Titanium to prevent damage from impact and moisture.
The SMC IMU should not be opened as this could affect the warranty on the unit. All operations inside the sensor should be carried out by SMC personnel.
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8 TECHNICAL SPECIFICATIONS
8.1 IMU-00X TECHNICAL SPECIFICATIONS
Technical Specification
Roll / Pitch
Accelerations X,Y,Z
Heave
Performance
Angle Accuracy Static
Angle Accuracy Dynamic
@ ±5º simultaneous roll and pitch
Resolution Angle
Resolution Heave
Angle Range Roll / Pitch
Heave Range
Heave Accuracy
Acceleration Accuracy
Communications
IMU Configuration Software
Output Signal Protocol
Communications Interface
Physical
Dimensions for IMU-00x (WxH)
Weight
Housing Material
Environmental
Temperature (absolute max)
Mounting Orientation
Power Requirements
MTBF (computed)
Depth Rating
Standards
Warranty & Support
Warranty
Support
Bundled Delivery
Junction Box
IMU-007
Yes
Yes
N/A
0.2° RMS
0.25° RMS
IMU-008
Yes
Yes
0.2° RMS
0.25° RMS
0.001°
N/A
±30°
N/A
N/A
0.001°
0.01m
±30°
±10m
5cm or 5%
0.05 m/s² RMS 0.05 m/s² RMS
The IMU is shipped with SMC configuration windows software allowing on site setup
Multiple, user selectable Output Protocols ASCII NMEA and binary
Output RS422 and RS232, Analog and remote converter (optional)
2 x RS232 External inputs, (not available on all models)
Velocity input formats RMC, RMA, VTG, BBV, VHW; Heading input formats HDT, HDG
Tube Ø89 mm, mounting plate 134 mm, flange Ø110mm x 67 mm excl. connector
~0.5 kg
Titanium
0° to +55° Celsius (-10° to 65°); Storage Temperature -40° to + 65° Celsius
Vertical or Horizontal mounting (factory set)
12 – 30 VDC; 2 W
50 000 hours
IP66 (standard); IP68 30 meter depth rated (optional)
IEC 60945/EN60945 standards on electromagnetic compatibility (immunity and radiation)
2-year Limited Hardware & Software Warranty
Free Technical & Hardware Support
Multiple input & output connection case, including 10m cable (Longer Options available).
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8.2 IMU-10X TECHNICAL SPECIFICATIONS
Technical Specifications
Roll / Pitch
Accelerations X,Y,Z
Heave
Performance
Angle Accuracy Static
Angle Accuracy Dynamic
@ ±5º simultaneous roll and pitch
Resolution Angle
Resolution Heave
Angle Range Roll / Heave
Heave Range
Heave Accuracy
Acceleration Accuracy
IMU-106
N/A
N/A
Yes
N/A
N/A
N/A
0.01m
±30°
±10m
5cm or 5%
N/A
IMU-107
Yes
Yes
N/A
0.02° RMS
0.03° RMS
0.001°
N/A
±30°
N/A
N/A
0.01 m/s² RMS
IMU-108
Yes
Yes
Yes
0.02° RMS
0.03° RMS
0.001°
0.01m
±30°
±10m
5cm or 5%
0.01 m/s² RMS
Communications
IMU Configuration Software
Output Signal Protocol
Communications Interface
The IMU is shipped with SMC configuration windows software allowing on site setup
Multiple, user selectable Output Protocols ASCII NMEA and binary
Physical
Output RS422 and RS232, Analog and remote converter (optional)
2 x RS232 External inputs, (not available on all models)
Velocity input formats RMC, RMA, VTG, BBV, VHW; Heading input formats HDT, HDG
Dimensions for IMU-10 (W x H) Tube Ø89 mm, mounting plate 134 mm, flange Ø110mm x 127 mm excl. connector
Weight ~2 kg
Housing Material Titanium
Environmental
Temperature (absolute max)
Mounting Orientation
Power Requirements
MTBF (computed)
Depth Rating
Standards
Warranty & Support
Warranty
Support
Bundled Delivery
Junction Box
0° to +55° Celsius (-10° to 65°); Storage Temperature -40° to + 65° Celsius
Vertical or Horizontal mounting (factory set)
12 – 30 VDC; 2 W
50 000 hours
IP66 (standard); IP68 30 meter depth rated (optional)
IEC 60945/EN60945 standards on electromagnetic compatibility (immunity and radiation)
2-year Limited Hardware & Software Warranty
Free Technical & Hardware Support
Multiple input & output connection case, including 10m cable (Longer Options available).
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9 FAQ & SUPPORT
If no communication is seen or bad data is displayed, please refer to the FAQs below which cover the most common configuration problems.
Configuration
Is the unit sending data with RS422 or RS232?
The motion sensor is “always on” and sends data over the RS232 and RS422 channels simultaneously.
The IMU sensor junction boxes are dispatched pre-configured for either RS422 or RS232.
Check the wiring as per the Electrical configuration guide to see which output is being used.
Data is being received but is either seen as bad data or wrong data.
Check which format your sensor has been configured with or contact SMC quoting the units serial number for confirmation.
When applying a setting change in the SMC setup software the output signals can display bad data.
This occurs during the automatic restart of the sensor unit, the values will settle after a few minutes.
Data that is being received is missing data or freezing. First check if the Output Rate is set too high for the configured output string and baud rate. Details are supplied in Section 5.2 for each protocol.
Also check the Serial port, if using a Serial to USB adapter, use a high quality adapter. Contact SMC for advice.
Parameters changed in the Configuration software are not being set in the IMU.
If after pressing the set button the parameters set in the IMU are not changing, check if the IMU serial number and software version is displayed in the configuration software.
If not, press the Read Settings button. If the data is still not showing this is typically due to the lack of two way communication to the IMU. The Receive data lines are connected but not the Transmit data lines. Check the wiring through to the IMU.
Are the cables connected correctly? See Chapter 4 Sections 4.7 and 4.8
No Communication with the IMU
Check the cable connection and disconnect and reconnect is necessary.
Is the sensor powered up? Voltage should be 9 to 30 VDC see Section 4.7 and 4.8
Check what Baud Rate and Output Rate should be used or has been set up. Use the Search IMU button to scan all available ports.
The default baud rate set when the unit is shipped from SMC is 115200 and the standard output rate is set to 100Hz. (note for SMCems software the IMU output rate should be 10Hz).
If there is a chance that the baudrate has been changed and the Search IMU button does not find the
IMU, systematically check each baud rate option in the SMC setup software till the correct rate is found.
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When applying a setting change in the SMC configuration software the output signals can display bad data. This occurs during the automatic restart of the sensor unit, the values will settle after a few minutes.
No GPS or Gyro data is received
Select the relevant Verify button in the Serial Input configuration screen.
If no data is received check the baud rate setting of the GPS device. Set the GPS to 4800 baud rate if set higher and verify again.
Check the wiring of the RS232 serial input see Section 4.7 & 4.8.
Heading Information from GPS is not shown in the Output Protocol
There is a check button in the SMC configuration software to accept the heading string from the GPS
($GPHDT) See Section 5.5. Check the box labeled Use GPS Heading input for Yaw aiding if available.
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