6200 User's Manual - Université d'Ottawa

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6200 User's Manual - Université d'Ottawa | Manualzz

Controller/R eadout

74M039 06/00 50

Sales and T echnical Assistance

70 Gardenville Parkway

Buffalo, New York 14224 USA

Tel: (716) 668-5555 or 1-800-828-7844

Fax: (716) 668-8705 w.

m agtr o l.c

o m

Manufacturers of:

Motor Test Equipment

!

Hysteresis Brakes and Clutches

While every precaution has been exercised in the compilation of this document,

Magtrol, Inc. assumes no responsibility for errors or omissions. Additionally, no liability is assumed for any damages that may result from the use of the information contained within this publication.

LabVIEW ® is a registered trademark of

National Instruments Corporation.

RadioShack ® is a registered trademark of the RadioShack Corporation.

1. Make sure that all Magtrol dynamometers and electronic products are earthgrounded, to ensure personal safety and proper operation.

2. Check line voltage before operating the 6200.

3. Make sure that dynamometers and motors under test are equipped with appropriate safety guards.

iii

iv

This page intentionally left blank.

SALES AND TECHNICAL ASSISTANCE .............................................................................................. ii

SAFETY NOTES .................................................................................................................................... iii

1 - INTRODUCTION ................................................................................................................................ 1

About This Manual ............................................................................................................................................. 1

Shipping .............................................................................................................................................................. 1

U

NPACKING

Y

OUR

6200 ................................................................................................................................................... 1

About the Model 6200 Controller/readout .......................................................................................................... 1

F

EATURES

......................................................................................................................................................................... 1

S

PECIFICATIONS

................................................................................................................................................................. 2

Front Panel .......................................................................................................................................................... 2

Figure 1. Front Panel ................................................................................................................................... 2

E

NABLING

S

ECONDARY

F

UNCTIONS

..................................................................................................................................... 3

V

ACUUM

F

LUORESCENT

D

ISPLAY

(VFD) ............................................................................................................................ 3

D

ISPLAYING

D

ESIRED

I

NFORMATION

................................................................................................................................... 3

F

RONT

P

ANEL

C

ONTROLS AND

B

UTTONS

............................................................................................................................. 4

Rear Panel ........................................................................................................................................................... 5

Figure 2. Rear Panel ..................................................................................................................................... 5

R

EAR

P

ANEL

F

UNCTIONS

................................................................................................................................................... 5

Figure 3. Brake .............................................................................................................................................. 5

Figure 4. Dynamometer Connector .............................................................................................................. 6

Figure 5. Accessory Torque/Speed Output ................................................................................................... 6

2 - INSTALLATION ................................................................................................................................. 7

Setting Unit for Line Voltage ............................................................................................................................. 7

Figure 6. Cover for Voltage Selector, Fuses ................................................................................................ 7

Checking Your 6200 ........................................................................................................................................... 7

3 - THE 6200 AS A STAND-ALONE UNIT (LOCAL CONTROL) .......................................................... 9

Setting Desired Operating Parameters ................................................................................................................ 9

S

ET

P

OWER

D

ISPLAY TO

D

ESIRED

U

NITS

(W

ATTS

, H

P

,

OR

A

UX

.) ........................................................................................ 9

S

ET

D

ISPLAY TO

D

ESIRED

T

ORQUE

U

NITS

.......................................................................................................................... 9

S

ET

U

P

S

YSTEM

P

ARAMETERS

............................................................................................................................................ 9

S

ET

U

P

P

ASS

/F

AIL

P

ARAMETERS

........................................................................................................................................ 9

S

ET

U

P

I/O P

ARAMETERS

................................................................................................................................................ 10

Setting Dynamometer Load .............................................................................................................................. 10

Using Internal Memory ..................................................................................................................................... 10

S

TORING

D

ATA

P

OINTS

.................................................................................................................................................... 10

R

ECALLING

D

ATA

P

OINTS

................................................................................................................................................ 10

E

XITING THE

M

EMORY

M

ODE

.......................................................................................................................................... 10

C

LEARING THE

M

EMORY

.................................................................................................................................................. 10

4 - THE 6200 WITH A PC (REMOTE CONTROL) ................................................................................ 11

About the GPIB Interface ................................................................................................................................. 11

I

NSTALLING THE

GPIB (IEEE-488) C

ONNECTOR

C

ABLE

.................................................................................................. 11

Figure 7. GPIB (IEEE-488) Interface ........................................................................................................ 11

v

C

HANGING THE

GPIB P

RIMARY

A

DDRESS

........................................................................................................................ 11

Checking the 6200-To-PC Connection ............................................................................................................. 12

Programming ..................................................................................................................................................... 12

C

ODES FOR

CR - LF ....................................................................................................................................................... 12

6200 Command Set ........................................................................................................................................... 12

C

OMMAND

S

ET FOR

6200 ................................................................................................................................................ 13

Acquiring Speed-Torque Data .......................................................................................................................... 15

Selecting the Baud Rate for the RS-232 Interface ............................................................................................ 15

Figure 8. Connector Pin-Out ...................................................................................................................... 15

5 - CALIBRATION ................................................................................................................................. 16

Closed-Box Calibration .................................................................................................................................... 16

Calibration Schedule ......................................................................................................................................... 16

Basic Calibration Process ................................................................................................................................. 16

I

NITIAL

C

ALIBRATION

P

ROCEDURE

.................................................................................................................................... 16

T

ORQUE

O

FFSET AND

G

AIN

.............................................................................................................................................. 16

A

CCESSORY

T

ORQUE

O

FFSET AND

G

AIN

........................................................................................................................... 17

A

UXILIARY

I

NPUT

O

FFSET AND

G

AIN

................................................................................................................................ 17

A

LTERNATE

C

ALIBRATION

P

ROCEDURE

............................................................................................................................. 17

Figure 9. Alternative Calibration ............................................................................................................... 18

6 - TROUBLESHOOTING ..................................................................................................................... 19

APPENDIX A: LABVIEW® PROGRAMMING EXAMPLES ................................................................ 20

Simple Read ...................................................................................................................................................... 20

Current Stabilized ............................................................................................................................................. 21

APPENDIX B: FRONT PANEL/DISPLAY MENU FLOW CHARTS .................................................... 22

Setup Menu ....................................................................................................................................................... 22

Torque Units Menu ........................................................................................................................................... 23

Aux Setup Menu ............................................................................................................................................... 23

Power Units Menu ............................................................................................................................................ 23

APPENDIX C: SCHEMATICS .............................................................................................................. 24

Encoder/Switch Board ...................................................................................................................................... 24

Power Supply .................................................................................................................................................... 24

DSP & Memory ................................................................................................................................................ 25

Analog I/O ........................................................................................................................................................ 26

GLOSSARY OF ABBREVIATIONS AND TERMS ............................................................................... 27

MAGTROL LIMITED WARRANTY ....................................................................................................... 29

vi

ABOUT THIS MANUAL

This manual contains information about the 6200

Controller/Readout and procedures for optimal use. To obtain the best results from your unit, please follow the procedures for operation.

SHIPPING

Your 6200 was packaged carefully for shipping. Please notify your carrier and Magtrol Customer Service if you believe your unit was damaged in shipping.

U

NPACKING

Y

OUR

6200

1. Save all shipping cartons and packaging material until you inspect the 6200.

2. Inspect the 6200 for any evidence of damage in shipping.

3. Make sure the carton contains the following:

• 6200 Controller/Readout

• Line cord

• User's Manual for the 6200

• Calibration certificate

ABOUT THE MODEL 6200 CONTROLLER/

READOUT

Magtrol's Model 6200 Controller/Readout is current regulated power supply with vacuum fluorescent display for Torque, Speed, and Mechanical Power. The 6200 is designed to work with all Magtrol load cell dynamometers, including the following dynamometer models:

H D 1 0 0

H D 1 0 6

H D 4 0 0

H D 5 0 0

H D 5 0 5

H D 5 1 0

H D 7 0 0

H D 7 0 5

H D 7 1 0

H D 7 1 5

H D 8 0 0

H D 8 0 5

H D 8 1 0

H D 8 1 5

H D 8 2 5

E D 7 1 5

E D 8 1 5

H T D 1 0 0

H T D 2 0 0

H T D 3 0 0

F

EATURES

High quality, easy to read display

Vacuum fluorescent readout with 0.36" (9.1 mm) high digits.

High-speed data acquisition

120 torque and speed readings per second via IEEE

(GPIB) bus.

Pass/Fail testing

Upper and lower limits are programmable for torque, speed, and auxiliary input.

Current regulated supply

Provides up to 1 Amp output.

Internal data storage

Nonvolatile memory of up to 100 data points.

Dynamometer overload protection

Maximum power limit can be programmed to shut down if exceeded.

Two standard computer interfaces

RS-232 and IEEE-488.

Additional analog input

Accepts any ± 5 VDC transducer.

Many torque measurement options

Includes English, metric, and SI torque readings as standard.

Closed box calibration of torque and auxiliary input

Eliminates need to open box for adjustments.

The 6200 is designed to work with any personal computer using an IEEE-488 or an RS-232 interface, or as a stand-alone unit. In a computer-controlled environment, the 6200 provides the following motor testing capabilities:

• Current regulated control of dynamometer brake for open-loop testing

• Torque (Q) and Speed (N) data acquisition at a rate of up to 120 readings per second.

1

Chapter 1 - Introduction

S

PECIFICATIONS

D i m e n s i o n s

W e i g h t

O p e r a t i n g T e m p e r a t u r e

R e l a t i v e H u m i d i t y

A c c u r a c y

T e m p e r a t u r e C o e f f i c i e n t

A u x .

I n p u t

C t r l O u t

A c c e s s o r y T o r q u e / S p e e d O u t p u t

F u s e s ( 5 x 2 0 m m )

P o w e r R e q u i r e m e n t s

V o l t a g e R e q u i r e m e n t s

M a x i m u m S p e e d

M a x i m u m T o r q u e

M a x i m u m C o m p l i a n c e V o l t a g e

FRONT PANEL

Figure 1.

Front Panel

MODEL 6200

CONTROLLER/DISPLAY

Magtrol Model 6200 Dynamometer Controller/Readout

1 9 " W x 1 3 .

8 " D x 3 .

5 " H

1 6 .

5 l b

1 8 ° C t o 2 5 ° C

< 8 0 %

S p e e d :

T o r q u e :

A u x :

0 .

0 1 %

0

0

.

.

2

1

%

% o f o f o f r a r a r e a d i n g n n g g e e

(

(

±

±

2

5 f r o m

V )

V )

1 0 R P M t o 1 0 0 , 0 0 0 R P M

0 .

0 0 1 % o f r a n g e / ° C

± 5 V D C

0 3 V D C

T o r q u e :

S p e e d :

B r a k e :

P o w e r ( 1 2 0 V ) :

P o w e r ( 2 4 0 V ) :

± 2

6 0

V D C

T T L p u l s e s / r e v , 5 0 % d u t y c y c l e

8

3

1

0

1

.

2

0

5

5

1

A

A m A m A

U L / C S A

I E C

U L / C S A

I E C

2

2

2

2

5 0 V

5 0 V

5 0 V

5 0 V

7 5 V A

1 2 0 / 2 4 0 V 6 0 / 5 0 H z

S

S

B

T

B

T

9 9 , 9 9 9 R P M

2 0 0 0 u n i t s

4 5 V D C

The front panel provides a power switch, eight control buttons, a Decrease/Increase Dial, and Vacuum Fluorescent

Display (VFD).

2

Magtrol Model 6200 Dynamometer Controller/Readout Chapter 1 - Introduction

The front panel controls and buttons, from left to right, are:

• Power switch

• Five double-function control buttons:

P r i m a r y F u n c t i o n

B R A K E O N / O F F

U N I T S D I S P L A Y

D I S P L A Y

S T O R E

R E C A L L

S e c o n d a r y F u n c t i o n

P O W E R U N I T S

T O R Q U E U N I T S

A U X S E T U P

C L R M E M

S E T U P

• Three single-function control buttons:

• SHIFT (to enable secondary functions printed in blue above control buttons)

• Up/left arrow ! (scroll up, increase magnitude)

• Down/right arrow " (scroll down, decrease magnitude)

• Decrease/Increase Dial

NOTE: Refer to the table, “Front Panel

Controls and Buttons” on the following page for further explanation of button features and use.

E

NABLING

S

ECONDARY

F

UNCTIONS

To enable the secondary function of the double-function control buttons:

1. Press the blue SHIFT button and release it. (The word SHIFT appears in the display)

2. Press a control button to enable the function shown in blue letters above the control button:

POWER UNITS, TORQUE UNITS, AUX SETUP,

CLR MEM, or SETUP.

3. Press the SHIFT button again to exit the secondary function.

V

ACUUM

F

LUORESCENT

D

ISPLAY

(VFD)

The VFD provides information about the control functions, the motor under test, and an auxiliary input device (if connected). The displays, from left to right, are:

• POWER (expressed in horsepower or watts)/

AUX INPUT

• TORQUE

• SPEED

• Memory Indicator

The 6200 is shipped with the Contrast setting at zero

(lowest) in order to prolong display life. If it is necessary to increase the contrast for improved readability, use the lowest possible setting to achieve that result. Using a setting higher than necessary may cause display segments to burn-in over a period of time, resulting in uneven illumination from segment to segment.

D

ISPLAYING

D

ESIRED

I

NFORMATION

Local control:

1. Press SHIFT and release; then press POWER

UNITS to see UNITS displayed.

2. Press UP ! or DOWN " to scroll through available choices.

3. Press SHIFT to exit.

4. Press SHIFT and release; then press TORQUE

UNITS to see UNITS displayed.

5. Press UP ! or DOWN " to scroll through options for units.

6. Press SHIFT to exit.

7. Press RECALL to view memory contents; last in = first out.

8. Press SHIFT to exit.

Remote control:

Refer to “6200 Command Set” in Chapter 4 - The 6200

with a PC for a list of commands recognized by the

6200.

Auxiliary Input:

1. Press SHIFT and release; then press AUX SETUP.

2. Rotate Decrease/Increase Dial to select scale.

3. Press SHIFT to exit.

3

Chapter 1 - Introduction Magtrol Model 6200 Dynamometer Controller/Readout

F

RONT

P

ANEL

C

ONTROLS AND

B

UTTONS

C o n t r o l s / S i n g l e

F u n c t i o n

B u t t o n s

P O W E R

S

U

D

H

P /

O

/ I N

I F

!

W

T

C R E A

D I A L

N /

"

D E C R E A S E

S E

D o u b l e -

F u n c t i o n

B u t t o n s

T o U s e F u n c t i o n

P

U

B

O

T

U

O

N

R

N /

O

N

I

I

W

T

A

R

T

E

S

K

O F

Q

S

E

R

F

U E

D I S P L A Y

P r e s s t u r n p

I t o o w e r t u r n

O F p

F o w e r O N P r e s s O t o

P r e s s t h i s b

S H I u t t o n

F T a n d r e l e a s e ; t h e n p r e s s

P r e s s t h i s b u t t o n

P r e s s t h i s b

S H I u t t o n

F T a n d r e l e a s e ; t h e n p r e s s

U N I T S

D I S P L A Y

A U X S E T U P

P r e s s t h i s b u t t o n

P r e s s t h i s b

S H I u t t o n

F T a n d r e l e a s e ; t h e n p r e s s

C

S

S

R

L

T

E

E

R

O

T

C

M

R

U

A

E

P

L

E

L

M

P r e s s t h i s b u

P r e s s t h i s b

S H I u t t o n

F T

P

P r e s s t h i s

P

P r e s s p r e s s

P

P

T r r r e r e u e e r n s s s s s s b s s c t t h

S u t t o n t h l o h c i i s

H I i s s k b

F T b b w i u u u d e s i r e d s t t t t t t t t o n a n d a e o n n d o n o n c o o r a r e l e a s e ; r e l e a n c o d n t r o l s e ; t h e n p r e s s t h e n r e l e a s e , b u t t o n .

u n t e r c l o c k p r e s s t h e n w i s e

T u r n s p o w e r O N o r O F F .

S e t s

A U X i p o w e r n p u t .

d i s p l a y t o W A T T S , H P o r

T o g g l e s b r a k e O F F o r O N .

E n m e a b l e s a s u r e .

y o

P u r e t o s s s e t

U P d e

!

s i r e o r d

D u

O n i t o

W N f

" b u t t o n t o s e e o p t i o n s .

P r e s s S H I F T t o e n a b l e o p t i o n .

S h o w s p e r c e n t p o w e r o f f u ll u n i t s , s c a l e t o r q u e c u r r e n t u n i t s o u t a p u t .

n d

E n a b l e s a u x i il a r y y o u t o i n p u t .

s e t t h e s c a il n g o f t h e

W h e n a c t u a l i n t h e v a l u e

P A S S / F A I L m o f p a r a m e t e r .

o d e , s h o w s

C l e a r s m e m o r y t h e d a t a l o c a t i o n m e m o r y .

t o 0 .

R e s e t s n e x t

S t o r e s d a t a m e m o r y l o c i n t o a t i o n .

n e x t a v a i l a b l e

E n a b l e s u s e r t o

P A S S / F A I L , a n d s e l e c t S Y S T E M ,

I / O m e n u s .

D i s p a t l a l a s t y s s t m e m o r y o r e d c o v a l u e .

n t e n t s b e g i n n i n g

A c t u a t e s a b o v e t h e c o n t r o l f u n c t i o n b u t t o n .

w r i t t e n i n b l u e

I n c r e a s e s a d j u s t i n g a m a g n i t u d e n u m e r i c a l o f c h a n g e v a l u e .

w h e n

D e c r e a s e s a d j u s t i n g a m a g n i t u d e n u m e r i c a l o f c v a l u e h a n g e w h e n

D e c r e a s e s p a r a m e t e r o r i n c r e a s e l e c t e d .

s e s t h e

4

Magtrol Model 6200 Dynamometer Controller/Readout Chapter 1 - Introduction

REAR PANEL

The rear panel provides connectors and receptacles for connecting to appropriate equipment. Refer to figures 3, 4 and 5 in this chapter for detailed drawings of the brake connector, dynamometer connector and accessory torque/ speed output, respectively.

Figure 2.

Rear Panel

R

EAR

P

ANEL

F

UNCTIONS

The rear panel, from left to right, provides the following functions:

B r a k e

B r a k e f u s e

C T R L O U T

L a b e l F u n c t i o n

C o n n e c t d y n a m o m e t e r b r a k e c a b l e h e r e

C o n t a

U L i n s

/ C S A

I E C b r a k e f u s e

1 .

2 5 A

1 A

( 5 x 2 0 m m )

2 5 0 V

2 5 0 V

S B

T

C o n n e c t t o M o d e l 5 2 4 1

D y n a m o m e t e r

P o w e r A m p il f i e r w h e n u s i n g H D 8 2 5

C o n n e c t a c c e s s o r y o u t p u t c a b l e h e r e ( o p t i o n a l ) .

A C C E S S O R Y T O R Q U E S P E E D O U T P U T

D Y N A M O M E T E R

A U X I N P U T

R S 2 3 2 C

G P I B / I E E E 4 8 8

P O W E R

E A R T H G R O U N D

Figure 3.

Brake

F o r t h i s u s e w o u t p u t i t h M m a y a g c t r o l a u s e

R e a d o u t s e q u i p m e o n t n l y .

f a i

C o n l u r e .

n e c t i n g a n o t h e r d e v i c e t o

C o n n e c t d y n a m o m e t e r s i g n a l c a b l e h e r e

C o n n e c t a u x i il a r y i n s t r u m e n t c a b l e h e r e

U s e t h i s s o c k e t f o r R S 2 3 2 c o n n e c t o r c a b l e

U s e t h i s s o c k e t f o r G P I B c a b l e ( m e e t s I E E E 4 8 8 s p e c i f i c a t i o n s )

A t t a c h p o w e r c o r d h e r e

A t t a c h e a r t h g r o u n d h e r e

5

Chapter 1 - Introduction

Figure 4.

Dynamometer Connector

ISOLATED

22 VDC

N/C

N/C

+

-

ISOLATED

22 VDC

+

-

TACH. +5.0 VDC

5

6

7

3

4

1

2

12

13

14

8

9

10

11

COMMON

D.P.

TACH. SIGNAL

N/C

D.P.

TORQUE COMMON

TORQUE SIGNAL

CONNECTOR SHELL

& CABLE SHIELD

Figure 5.

Accessory Torque/Speed Output

TACH.

COMMON

D.P.

TACH.

SIGNAL

TORQUE

COMMON

6 7

1

4

2

5

3

D.P.

N/C

TORQUE

OUTPUT

Magtrol Model 6200 Dynamometer Controller/Readout

For use with Magtrol Readouts only.

Connecting another device to this output may cause equipment failure.

6

Before installing your 6200, you should become familiar with the front and rear panels, as outlined in Chapter 1-

Introduction.

CHECKING YOUR 6200

Do not overload or stall the motor.

Prolonged overload can cause the motor to overheat.

Make sure the 6200 is earth grounded before starting!

SETTING UNIT FOR LINE VOLTAGE

The 6200 will operate with either of the following power sources:

• 120V 50/60 Hz

• 240V 50/60 Hz

1. Find the line cord receptacle on rear panel. The line cord is a detachable NEMA Standard 3 wire.

2. Make sure the selector matches the power source

(numbers should match the line voltage).

If not:

• Locate the power entry module.

• Remove the line cord.

• Insert a screwdriver into the slot and open the cover.

• Slide the voltage selector so the desired line voltage appears in the window.

• Install the appropriate fuses for that voltage.

Figure 6.

Cover for Voltage Selector, Fuses

NOTE: To make sure that the 6200 is operational, a Magtrol dynamometer with a test motor installed must be connected to the 6200. It is not required that the 6200 be connected to a computer.

1. Connect the 6200 to the dynamometer using the following cables:

• 14-pin signal cable

• 2-pin brake power cable

2. Turn on 6200 power.

Desired results:

• The display panel will show all segments of the VFD (series of rectangles), indicating that the 6200 is executing a self-test routine.

• Message "MAGTROL 6200" appears.

• Normal display panel appears.

3. Press the UNITS DISPLAY button and set current output to 0% with Decrease/Increase Dial.

4. Start the test motor.

5. Allow the motor speed to stabilize at its no-load speed for a few seconds.

6. Press the BRAKE ON/OFF button to ON.

7. Turn the Decrease/Increase Dial clockwise.

Desired results:

• The torque reading will increase.

As brake power is applied, load is applied to the motor. The applied torque increases as the

Decrease/Increase Dial is turned clockwise. For most motors, loading is indicated by motor speed reduction.

7

Chapter 2 - Installation

8. Reduce the torque load to zero by turning the

Decrease/Increase Dial counterclockwise.

Desired results:

• The torque reading will decrease.

9. Press the BRAKE ON/OFF Button to OFF.

10. Turn off power to the test motor.

NOTE: If the desired results did not occur, please see Chapter 6 -

Troubleshooting.

Magtrol Model 6200 Dynamometer Controller/Readout

8

3 - The 6200 as a StandAlone Unit (L ocal Control)

SETTING DESIRED OPERATING

PARAMETERS

NOTE: See Appendix B: Front Panel/

Display Menu Flow Charts.

S

ET

P

OWER

D

ISPLAY TO

D

ESIRED

U

NITS

(W

ATTS

,

H

P

,

OR

A

UX

.)

1. Press and release SHIFT.

2. Press POWER UNITS.

3. Press UP or DOWN to scroll through choices.

4. Press SHIFT to exit.

S

ET

D

ISPLAY TO

D

ESIRED

T

ORQUE

U

NITS

1. Press and release SHIFT.

2. Press TORQUE UNITS.

3. Press UP ! or DOWN " until you see the desired unit of measure.

4. Press SHIFT to exit.

S

ET

U

P

S

YSTEM

P

ARAMETERS

1. Press and release SHIFT.

2. Press SETUP.

3. Press SHIFT.

4. Press UP ! or DOWN " until you see the desired unit of input torque.

5. Press SHIFT.

6. Press UP ! or DOWN " until selection matches encoder installed on dynamometer. (60bit = standard)

7. Press SHIFT.

8. Use the UP ! and DOWN " buttons and the

Decrease/Increase Dial to adjust the maximum power setpoint for the dynamometer in use.

9. Press SHIFT to exit.

S

ET

U

P

P

ASS

/F

AIL

P

ARAMETERS

1. Press and release SHIFT.

2. Press SETUP.

3. Press the DOWN " button once.

4. Press SHIFT.

5. Press UP t or DOWN u to turn ON or OFF Torque

PASS/FAIL testing.

6. If ON, press SHIFT.

7. Use the UP ! and DOWN " buttons and the

Decrease/Increase Dial to adjust the high limit for

Torque.

8. Press SHIFT.

9. Use the UP ! and DOWN " buttons and the

Decrease/Increase Dial to adjust the low limit for

Torque.

10. Press SHIFT.

11. Press UP ! or DOWN " to turn ON or OFF

Speed PASS/FAIL testing.

12. If ON, press SHIFT.

13. Use the UP ! and DOWN " buttons and the

Decrease/Increase Dial to adjust the high limit for

Speed.

14. Press SHIFT.

15. Use the UP ! and DOWN " buttons and the

Decrease/Increase Dial to adjust the low limit for

Speed.

16. Press SHIFT.

17. Press UP ! or DOWN " to turn ON or OFF

Auxiliary Input PASS/FAIL testing.

18. If ON, press SHIFT.

19. Use the UP ! and DOWN " buttons and the

Decrease/Increase Dial to adjust the high limit for

Auxiliary Input.

20. Press SHIFT.

21. Use the UP ! and DOWN " buttons and the

Decrease/Increase Dial to adjust the low limit for

Auxiliary Input.

22. Press SHIFT to exit.

9

Chapter 3 - The 6200 as a Stand-Alone Unit (Local Control) Magtrol Model 6200 Dynamometer Controller/Readout

S

ET

U

P

I/O P

ARAMETERS

1. Press and release SHIFT.

2. Press SETUP.

3. Press the DOWN " button twice.

4. Press SHIFT.

5. Press UP ! or DOWN " until you see the desired contrast level.

6. Press SHIFT.

7. Press UP ! or DOWN " until you see the desired GPIB address.

8. Press SHIFT.

9. Press UP ! or DOWN " until you see the desired RS-232 baud rate.

10. Press SHIFT to exit.

SETTING DYNAMOMETER LOAD

1. Press the UNITS DISPLAY button.

2. Use the Decrease/Increase Dial to adjust the current output to 0%.

3. Use the BRAKE ON/OFF button to turn the brake

ON.

4. Start the motor under test.

5. Use the UP ! and DOWN " buttons and the

Decrease/Increase Dial to adjust the loading on the motor.

USING INTERNAL MEMORY

S

TORING

D

ATA

P

OINTS

1. Press and release STORE. The VFD will indicate

STORE followed by a number. This indicates the memory location that contains the data.

2. Continue pressing STORE at each desired point.

R

ECALLING

D

ATA

P

OINTS

1. Press and release RECALL. The VFD will indicate

RECALL followed by a number. This number indicates the memory location that is being displayed. The order of recalled data is LAST IN =

FIRST OUT (LIFO). A "M" also appears to the right of the SPEED display to let the user know that the displayed data is from memory and not real time data.

2. Continue pressing RECALL until all the desired data is retrieved. Once data has been recalled, it is lost from internal memory.

E

XITING THE

M

EMORY

M

ODE

1. Press and release SHIFT.

C

LEARING THE

M

EMORY

1. Press and release SHIFT.

2. Then press CLR MEM.

Do not exceed the capabilities of the dynamometer or the power source in use.

Motors draw very large currents when held at locked rotor, and overheating may result. When using open loop current control, induction motors cannot be tested beyond breakdown, except at locked rotor.

10

4 - The 6200 with a PC (R emote Control)

The 6200 can be used with a personal computer to control a dynamometer and to transmit data from motor testing directly to the computer.

ABOUT THE GPIB INTERFACE

(General Purpose Interface Bus)

Magtrol instruments use the GPIB (IEEE-488 Standard) for computer-to-instrument interfacing because:

• The GPIB parallel interface is faster than serial interfaces.

• The GPIB enables testers to access up to 15 instruments on one port. Because typical motor testing requires that at least five separate parameters must be synchronized, a system of easy, fast access to more than one instrument is essential.

• The GPIB has rigid data formatting and hardware standards. These standards help to ensure that all functions will work properly when the hardware and software are installed.

NOTE: The GPIB interface is not standard on most computers. An interface card and driver software must be installed. Magtrol recommends National

Instruments Corporation hardware and software.

• An IEEE-488 cable must be installed between the computer and the 6200.

I

NSTALLING THE

GPIB (IEEE-488) C

ONNECTOR

C

ABLE

Make sure both the computer and the

6200 are turned OFF before installing the

GPIB connector cable.

1. Connect one end of a high-quality, double-shielded cable to the 6200 GPIB connector.

EO1

DAV

NFRD

NDAC

D1

D2

D3

D4

IFC

SRQ

ATN

SHIELD

2. Connect the other end to the GPIB interface in your

PC.

Figure 7.

GPIB (IEEE-488) Interface

1 13

2 14

3 15

4 16

5 17

6 18

7 19

8 20

9 21

10 22

11 23

12 24

D5

D6

D7

D8

REN

DAV-COM

NFRD-COM

NDAC-COM

IFC-COM

SRQ-COM

ATN-COM

SIGNAL GROUND

C

HANGING THE

GPIB P

RIMARY

A

DDRESS

Each instrument serviced by the GPIB has its own

Primary Address code, which enables the computer to obtain readings from the instrument. The factory default setting on the 6200 is 15.

Some PC interfaces can access from one to fifteen 4-bit primary addresses. Other interfaces can access as many as thirty-one 5-bit primary addresses. The 6200 uses the 4-bit format.

1. Press the SHIFT button and release.

2. Press SETUP.

3. Press DOWN " twice.

4. Press SHIFT twice.

5. Press ! or DOWN " until you see the desired

GPIB address.

6. Press SHIFT twice to exit.

11

Chapter 4 - The 6200 with a PC (Remote Control) Magtrol Model 6200 Dynamometer Controller/Readout

CHECKING THE 6200-TO-PC

CONNECTION

NOTE: Make sure that the 6200 and its host computer are communicating before acquiring data.

1. Make sure the primary address is set correctly for the 6200.

2. Set the input variable to 15 characters (13 variable characters and the two required data termination characters CR and LF. (See “Programming” in this chapter.)

3. Issue output data command "OD" and read 15 characters according to the instructions for your

GPIB interface.

Desired results:

• Torque/speed data will be returned

NOTE: If the desired results did not occur, please see Chapter 6 -

Troubleshooting.

2. Set the timeout for at least one second, if you are asked to set a communication fault delay timeout.

• If the communication fault delay timeout is too short, or if the computer resets the interface too quickly, the host instrument may stop responding.

6200 COMMAND SET

When entering a command code:

1. Type all characters in uppercase ASCII format.

2. End all commands with a CR-LF (hex 0D-0A).

3. Do not string multiple commands together in one line.

The character # represents a floating point numerical value following the command. Leading zeroes are not required.

PROGRAMMING

NOTE: Check the manual provided with your software for full instructions.

1. Use the following information to answer the formatting questions asked when installing your

GPIB software.

• All GPIB data acquisition systems requires the use of data termination characters. The 6200 uses the GPIB standard termination characters

"Carriage Return (CR)-Line Feed (LF)."

Provide them in that order.

C

ODES FOR

CR - LF

C R =

L F =

B A S I C

C H R $ ( 1 3 )

C H R $ ( 1 0 )

H E X

0 D

0 A

D E C

1 3

1 0

12

Magtrol Model 6200 Dynamometer Controller/Readout Chapter 4 - The 6200 with a PC (Remote Control)

C

OMMAND

S

ET FOR

6200

C o m m a n d

C a t e g o r y

C o m m u n i c a t i o n s

C o m m u n i c a t i o n s

C o m m u n i c a t i o n s

C o m m u n i c a t i o n s

S

S

S

S

S e e e e e t t t t t u u u u u p p p p p

C o m m a n d

C o d e

H

O

O

M

M

U

U

L

R

A

D

A

E

1

0

#

#

F u n c t i o n E x p l a n a t i o n

S e t s r a t e h i g

( 1 2 0 h d a t a a c s a m p l e s q u i s i t i o n p e r s e c o n d ) r

S e t s a t e l o w

( 3 .

8 d a t a a c s a m p l e s q u i s p e r i t i o n s e c o n d )

P r o a

P

• u r x i o t o r q

E

L

S e t s t o n a b o c

R e a s

M a n u a l

L s

B r a k

# m p t s il m o l a p w s r t y s d e f t o r e i n p u t t u r n d a t a t o s t r i n g a t o u e d i r e k s e s o c o n t r o l s e t u t r o

O c r e t u r n t n t i o p a f r o n t c t a n p a o n t r o a

F F c q l s p d a t a n e l f o ll o w s : u i a u x i il a r y i n p u t c n e l

O N s i t i e e d s o n t r o l s o n t r i n g r a s c a il n g t e

S e t s

# e n c o d e r p u l s e c o u n t t o

T

( U s i

T h e h e n

C o n t r o g

C o

( d e f a u l t a n n t

R r o ll e r / R e

S ll e r a t e ) .

2 3 r / R e

2 a d o i n t e u r f a d o u t t o a c u t e o u t p u

, t s t h e p u t s d a t a r a t e d a t a i a t s a t

1 2 0

6 0

S / s

S / s .

)

3 .

8 S / s t

" O u h e t p u t

A U X

A u x i

I N P il a r

U T y " p r o m x A U X p

S t t

C o r

A L e t u r n

I N G t h e v a f a c t o r .

l u e a t

" O u t p u t t h i s f o r m

D a a t : t a " p r o m p t t o r e t u r n d a t a s t r i n g w i t h

S x x x x x T x x x x x R c r l f o r S x x x x x T x x x x x L c r l f

R o r L l o o k i n g i s a t t h e t h e s h a f t d y n a d i r e m o c t i o n m e t e r i n d i c a t o r , s h a f t , w h a s e r e : v i e w e d

=

R = l e f t ; r i g h t ; c l o c k w c o u n t e r c l o c k i s w i e s

( C W ) e ( C C W )

T t o h e r q u s p e e d e w i ll b w i ll e i n e q u a l t h e t h e s a m e d i s p l a y e d u n i t s a s v a d i s l u e p l a y a n d e d t h e o n t h e f r o n t

L p a n e l .

U s e o f m t o h i s t s c o m m a n f u n c t i o n s .

d t o e n a b l e f r o n t p a n e l c o n t r o l

U s e e i t h e t h i s r t h e i n t e r f a c e .

c o m m a n d

G P I B ( I E t o

E E l o c k

4 8 8 ) o u o r t t h e f r o n t p a n e l c o n t r o l s , c a n b e s o t h a t c h a n g e d t h e o n l y

C o b y n t r o u s i ll e r / R e a d o u t n g t h e c o m p s e t t u t e r i n g s w i t h t h e R S 2 3 2

N p

O a n

T e l

E : s t i

T h e ll f u b r n c t i a k e o n s .

O N / O F F s w i t c h o n t h e f r o n t

U s e t h i s c o m m a n d c o m m a n d s .

N O T E : s e t t i n g s .

T h e s e t o s e t t i n g s c a n c e l a n y p r e v i o u s a r e t h e p o w e r o n d e f a u l t

T a h u i x

1 0 0 s i

0 il c a

0 .

o r y

0 m

.

i m n p a u

P r o n t d t o g r a s e

# m t s u m n t h e e i t d s / s v o c l t a

.

v a l u e il n g

T h e

# i f s a c t o r r a n g e n o t s f o i r s t h

0 a v e d e

.

0 a t t o p o w e r d o w n .

T h i s p e s e c d o m m a t r a n s d n d u c i s n e l e g .

c t s

T h e t h e p u p l s u e l s c e o c o u u n t d n t o p t i o e f a u l t s n t o f o r

6 0 b i t

T h e s i f o u t o t a n d a r d f r a n g e .

e n c o d e r s u p p il e d w i t h a ll M a g t r o l

L o a

O p t i d o n

C e ll a l 6

D y n a m

0 0 a n d o m e

6 0 0 t e

0 r s i s p u l s e

6 0 e n p u c o l s e s d e r s

/ r e v o a r e l u t i o n .

a

C v a i o d l a b e s l e f o r f o r p u l o l s w e

s p c o e e d u n

0 t

=

# a a p r p e il

: c a

6 0 b i t t i o n s .

P r o g r a d o w n .

m m e d v a l u e

2

1

=

= 6 0 0 b i t

6 0 0 0 b i t

# i s n o t s a v e d a t p o w e r

13

Chapter 4 - The 6200 with a PC (Remote Control) Magtrol Model 6200 Dynamometer Controller/Readout

C o m m a n d

C a t e g o r y

S e t u p

S e t

M

M i i s s u p c c

C o m m a n d

C o d e

U I #

U

I

R

X

#

#

S e t s u n i t s

P o

S r u e o t p m t s u d y n a t o t p t s

# t

F

c u r r e o

u

n t

n c

m o r e m

t i o

e t t u r n

n

e r

% o u t p u t t o t o c r q u r

# u e

S e t s

# r e a d o u t t o r q u e u n i t s t o r e n t

E x p l a n a t i o n

0

1

=

= o z .

i n o z .

f t .

.

2

3

4

N O T E : c o r r e c t , m u s t b e

F o r t h e c

H p o r a n r e c t d d w a t t s y n a m c a o m l c u l a e t e r t t i o n s o r q t u e o b e u n i t s s p e c i f i e d .

V a l u e s f o r # a r e :

=

= l l b b

.

.

i f t n

.

.

= g .

c m .

5

6

7

8

=

= k g

N .

.

c m m m

=

=

N .

c m .

N .

m .

.

.

T o r q u e u n i t s

P r o g r a m m e d d e f a u l t v a l u e t o

#

0 i s

( o n o t z .

s i n .

) a v e i f d o u t a t o f r a n p o w e r g e .

d o w n .

2

3

4

T h i s t h e c o m m t o r q u e r a n d e a d s e t o u t .

s

0

1

V a l u e s f o r

=

= o z .

i n o z .

f t .

.

#

5

6

7 a r e :

= k t h g .

c m

=

=

N .

m m .

N .

c m .

.

e t o r q u e

=

= l l b b

.

.

i f t n

.

.

= g .

c m .

8 = N .

m .

u n i t c o n v e r s i o n f o

T o o f r q u e r a n g e u n i

.

t c o n v e r s i o n

P r o g r a m m e d d e f a v a l u u l e t s

# t o i s p o w e r d o w n .

0 n o

( t o z .

i n .

) s a v e d i f o u t a t r l

T f o h i s r m c a t o m m a n d

" I # # .

# # " .

r e t

T u r h e n s t h e v a l u e

% w i c ll u r b r e e n t b e t v a l u e w e e n i n

0 o a d i n g ) a n d 9 9 .

9 9 ( f u ll l o a d i n g ) .

t h e

( n o

T

U h s e e p a o w n y e v r a l s u p u e p

# l y b o u t p u t s e t w e e n a

0 f i x e a n d d

9 v a l u

9 .

9 9 e o

% .

f

( 9 9 .

9 9 % = 1 A m p .

) c u r r e n t .

14

Magtrol Model 6200 Dynamometer Controller/Readout Chapter 4 - The 6200 with a PC (Remote Control)

ACQUIRING SPEED-TORQUE DATA

Speed-torque data is a fixed-length string in ASCII format with a floating point decimal. Use the following string format:

SdddddTdddd.R[cr][lf] or

SdddddTdddd.L[cr][lf] where . . .

S = speed in RPM. No leading zeroes are used.

d = decimal digit 0 through 9

T = torque in units selected during setup. The torque value always contains a decimal point.

L = counterclockwise dynamometer shaft rotation (left)

R = clockwise dynamometer shaft rotation (right)

. = decimal point. The decimal point location depends on the specific dynamometer and torque range in use.

NOTE: The [cr] and [lf] characters will not display.

Example:

If a motor is running at 1725 RPM clockwise, with the dynamometer loading the motor to 22.6 oz.in., the 6200 will return:

S 1725T22.60R

By manipulating the string, the speed-torque and shaft direction (if required) can be extracted. Then separate numerical variables can be assigned to them for data processing.

SELECTING THE BAUD RATE FOR THE

RS-232 INTERFACE

The 6200 communicates with the host computer through a DB-9 interface connector. The connector pin-out is:

2-RX, 3-TX, 4-DTR, 5-GND. No other pins are connected.

Figure 8.

Connector Pin-Out

RX

TX

DTR

GND

1 2 3 4 5

6 7 8 9

The 6200 is equipped with an RS-232 (serial) interface.

To select the baud rate:

1. Press SHIFT and release.

2. Press SETUP button.

3. Press DOWN " twice.

4. Press SHIFT three times.

5. Press the UP ! or DOWN " buttons to cycle through the following available baud rates:

300

600

1200

2400

4800

9600

19200

6. Press SHIFT to Exit

Other important communication parameters are:

• No Parity

• 8 Data Bits

• 1 Stop Bit

To wire your own serial communications cable, use the following wiring diagram:

9 Pin

(6200)

2 3 4 5

9 Pin

(Computer)

3 2 6 5

A cable may also be purchased from your local electronics store. A Radio Shack #26-152 cable and

#26-264 null modem adapter are known to work. The null modem adapter must be used on the computer end of the cable.

15

CLOSED-BOX CALIBRATION

The 6200 features closed-box calibration. The advantage of closed-box calibration is that the user does not have to disassemble the case or make mechanical adjustments. However, the calibration of the Accessory

Torque Output must be done internally with Offset and

Gain trim pots.

The Torque readout and Auxiliary Input can be calibrated using external reference sources. Correction factors for Offset and Gain are stored in nonvolatile memory. They remain in effect until the user or the calibration house updates them.

The front panel displays the actual values for the ZERO and GAIN correction factors. Record these values before calibration. In the unlikely event of a Controller/

Readout failure, it can re-initialized by pressing and holding the STORE and RECALL buttons while turning the power on. All internal memory and setups will be lost. After re-initializing, reprogram the GAIN and

ZERO values into memory.

CALIBRATION SCHEDULE

Calibrate your 6200:

• After any repairs are performed

• At least once a year; more frequently to ensure required accuracy

BASIC CALIBRATION PROCESS

The basic calibration process consists of four procedures which must be performed them in the following order:

1. Initial Procedure

2. Torque Offset and Gain

3. Accessory Torque Output Offset and Gain

4. Auxiliary Input Offset and Gain

To calibrate the 6200, you will need:

• External voltage reference of 0 to 5 Volts DC

• Digital multimeter (DMM) with VDC accuracy of 0.05% or better

I

NITIAL

C

ALIBRATION

P

ROCEDURE

NOTE: Record the actual correction factors displayed before proceeding with calibration.

1. Allow the 6200 to stabilize in an environment with:

• An ambient temperature of 18°C to 25°C

• Relative humidity less than 80%

2. Turn on the 6200.

3. Allow the 6200 to warm up for at least 30 minutes.

4. Enable the calibration mode as follows:

• Turn instrument power OFF

• Press in and hold the UP ! and DOWN " arrow buttons simultaneously

• Turn instrument power ON

5. Continue pressing the UP ! and DOWN " arrow buttons until the display shows the software revision date.

6. Press the SHIFT button once.

NOTE: To exit CALIBRATE mode without making any changes, press the SHIFT button six times.

T

ORQUE

O

FFSET AND

G

AIN

1. Connect the external voltage reference common to

Pin 13 of the dynamometer input connector.

2. Connect the external voltage reference high to Pin

14 of the dynamometer input connector.

3. Apply +2.000 VDC.

4. Press the DISPLAY button.

5. Adjust the gain by turning the Decrease/Increase

Dial until the displayed voltage equals the reference voltage.

NOTE: The magnitude of change per revolution can be increased by pressing the UP ! button or decreased by pressing the

DOWN " button.

16

Magtrol Model 6200 Dynamometer Controller/Readout Chapter 5 - Calibration

6. Apply 0.000 VDC.

7. Press the UNITS DISPLAY button.

8. Adjust the Decrease/Increase Dial until the display indicates 0 mVDC.

9. Repeat steps 3 through 8 to complete this procedure.

10. Press the SHIFT button.

11. Record the T-ZERO correction factor for future reference.

12. Press the SHIFT button.

13. Record the T-GAIN correction factor for future reference.

A

CCESSORY

T

ORQUE

O

FFSET AND

G

AIN

1. Connect the DMM common to Pin 4 of the

Accessory Torque-Speed Output connector.

2. Connect the DMM high to Pin 2 of the Accessory

Torque-Speed Output connector

3. Apply 0.000 VDC

4. Adjust R24 (OFFSET) on the circuit board for 0 mVDC on the DMM.

5. Apply +2.000 VDC.

6. Adjust R25 (GAIN) on the circuit board for +2.000

VDC on the DMM.

A

UXILIARY

I

NPUT

O

FFSET AND

G

AIN

1. Press the SHIFT button once. Display indicates

AUX INPUT calibration.

2. Connect the external voltage reference to the

Auxiliary Input BNC connector.

3. Apply +5.000 VDC.

4. Press the DISPLAY button.

5. Adjust the gain by turning the Decrease/Increase

Dial until the displayed voltage equals the reference voltage.

NOTE: The magnitude of change per revolution can be increased by pressing the UP ! button or decreased by pressing the

DOWN " button.

6. Apply 0.000 VDC.

7. Press the UNITS DISPLAY button.

8. Adjust the Decrease/Increase Dial until the display indicates 0 mVDC.

9. Repeat steps 3 through 8 to complete this procedure.

10. Press the SHIFT button.

11. Record the A_ZERO correction factor for future reference.

12. Press the SHIFT button.

13. Record the A_GAIN correction factor for future reference.

14. Press the SHIFT button once to return to default display.

A

LTERNATE

C

ALIBRATION

P

ROCEDURE

The 6200 can also be calibrated by using a certified dynamometer, calibration beam, and weight instead of an external voltage reference.

NOTE: Magtrol suggests you do NOT use this method. By using the alternate calibration procedure, you are calibrating the 6200 to a specific dynamometer, not to a reference standard. If you connect the 6200 to a different dynamometer, the resulting torque reading may be incorrect.

1. Connect the chosen dynamometer to the 6200 using the 14-pin signal cable and the 2-pin brake cable.

2. Attach the calibration beam to the dynamometer shaft.

3. Enter the calibration mode.

4. Press the BRAKE ON/OFF button ON to apply full loading to the dynamometer.

5. Hang the weight on the calibration beam pin and level the beam.

6. Press the DISPLAY button.

7. Adjust the gain by turning the Decrease/Increase

Dial until the displayed voltage equals the reference voltage.

17

Chapter 5 - Calibration Magtrol Model 6200 Dynamometer Controller/Readout

NOTE: The magnitude of change per revolution can be increased by pressing the UP ! button or decreased by pressing the

DOWN " button.

8. Remove the weight for ZERO adjustment.

9. Press the UNITS DISPLAY button.

10. Adjust the Increase/Decrease Dial until the display indicates 0 mVDC.

NOTE: The mV output of the dynamometer will be equivalent to the Weight times Distance on the calibration beam, disregarding any decimal point.

Example:

Magtrol’s HD-400-6 Dynamometer has a fullscale torque of 40.0 oz.in. The distance from the center of the dynamometer shaft to the pin on the calibration beam is 5 inches. Placing an

8 oz. weight on the pin will produce a torque of

40.0 oz.in. The mV output of the dynamometer will be equivalent to 8 oz. multiplied by 5 inches, yielding an output signal of 400 mV.

11. Repeat steps 5 through 10.

12. After completing calibration:

• Press the BRAKE ON/OFF button OFF to remove loading from the dynamometer.

13. Remove the calibration beam from the dynamometer shaft.

14. Proceed with your desired motor testing.

Figure 9.

Alternative Calibration

Torque = Weight (W) x Distance (D)

Weight (W) = Torque / Distance (D)

D

W

Be sure the shaft flat is facing down, tighten the cal-beam screw against the shaft flat only.

18

6 - T roubleshooting

t

P

R

N

N

R

e o o t

O B

u

G

R r n

C O M M

M e c h i g h h a n i e r o r c a l o l p w e o w r e r r e a d s t h a n e x p m e c u c t e d h

P

S

D y n a m u r n

O F F

I

L E

e d

A

B

2

N c

M

d a t a

D

3 2 o c

E R R O R m m o o m e t e r s m o o t h l y i n d u n m m i c i c a u n a t e t i i c o a s n t i o n w s h a f t h e n d o e

B R A s

K n o t

E i s

R E A S O N

C o m u i n s t r u c

T o r q u e

S n a i il

't s e m p r o n t a t i o n s u n i t s a r e p n d d o e s g r a m m o l e s e n o t d i n c o r r e c t w e r e m s e t a t o f c h s e t u p t h e o n t h e r o t o a p p r b y il e d h a v i n g w i t h n o b r a k e s h a f t c u r r e n t r o t a t i o n

S O L U T I O N

S e t u p e r r o r a n d / o r h a r d w a r e f a u l t

S e t u p e r r o r a n d / o r h a r d w a r e f a u l t

U s e c o r r e c t c o m m a n d a n d f o r m a t

S e t t o s p e c i f i r q u e c a t i o i n p n s u t o n u n i t s d y n a t o m a t c h m o m e t e r t h e n a m e p l a t e

C h e c k :

• G

G

P

P

I

I

B

B a d d r e s s c a b l e : o f C s h o u l d o n t r o b e f u ll e r / R e a d o u t n c t i o n i n g a n d a t t a c h e d c o m p u t e r t o C o n t r o i n t e r f a c e ll e r / R e a d o u t c a r d a n d

C h e c k :

• B a u d

P i n o u t r a t e o f o f C s e r i a l o c n t r o a b l e ll e r / R e a d o u t

• C a n d a s b l e e r i a l a t t a c h m e n t i n t e r f a c e t o p o r t

C o n t r o ll e r / R e a d o u t o f c o m p u t e r

S t a r t

P r e s s t h e

B R m o t o r

A K E a b u n t t d o b r i n n g

O N .

u p

A t o d j u s s t p o e e d u t p

.

u t c m u r r e n t a x i m u u p m t o a v a l u e t o r q u e r a a t i n g t l e a s t o f t h e

2 5 % o f t h e d y n a m o m e t e r i n t o u s e

0 .

( i f p o s s i b l e ) .

R e d u c e o u t p u t c u r r e n t

If you require additional assistance, please contact

Magtrol Customer Service at 1-800-828-7844 or 1-716-668-5555

19

Appendix A : L abVIEW

®

P rogramming Examples

Magtrol offers a comprehensive motor-test software program to satisfy most of your programming needs. To order your software, call Magtrol Sales at 1-800-828-7844 or 1-716-668-5555.

SIMPLE READ

20

Magtrol Model 6200 Dynamometer Controller/Readout

CURRENT STABILIZED

Appendix A: LabVIEW Programming Examples

21

Appendix B : F ront P anel/Display Menu Flow Charts

SETUP MENU

SETUP:

I/O:

RS-232

BAUD:

GPIB

ADDRESS:

CONTRAST:

19200

9600

4800

2400

1200

600

300

0 - 15

0 - 3

LOW LIMIT:

HIGH LIMIT:

0 - 99999

0 - 99999 EXIT

AUX P/F:

ON:

OFF

LOW LIMIT:

HIGH LIMIT:

0 - 99999

0 - 99999

PASS/FAIL: SPEED P/F:

ON:

OFF

SYSTEM:

ENCODER:

ON:

TORQUE P/F:

MAX

POWER:

OFF

0 - 99999

6000 bit

600 bit

60 bit

N.m

N.cm

N.mm

kg.cm

INPUT

UNITS: g.cm

lb.ft.

lb.in.

oz.ft.

oz.in.

LOW LIMIT:

HIGH LIMIT:

0 - 99999

0 - 99999

22

Magtrol Model 6200 Dynamometer Controller/Readout

TORQUE UNITS MENU

N.m

Appendix B: Front Panel/Display Menu Flow Charts

AUX SETUP MENU

AUX SETUP: SCALE:

0 - 10000

UNITS/VOLT

N.cm

POWER UNITS MENU

N.mm

AUX kg.cm

POWER UNITS:

W

TORQUE

UNITS: g.cm

Hp lb.ft.

lb.in.

oz.ft.

oz.in.

23

Appendix C

: Schematics

ENCODER/SWITCH BOARD

C1

R1

22K

R2

22K

R3 R4

22K 22K

R5

22K

R6 R7

22K 22K

R8 R9

22K 22K

R10 R11

22K 22K

(PB7)

(PB8)

(PB9)

(PB10)

(AUDIO)

(+ 5V)

(GND)

(PB0)

(PB1)

(PB2)

(PB3)

(PB4)

(PB5)

(PB6)

9

10

11

6

7

8

12

13

14

3

4

5

J1

1

2

SW1

SW2

SW3

SW4

SW5

SW6

SPKR1

SW7

SW8

SW9 A

B

SW10

(ROTARY ENCODER)

J1

1

2

3

4

5

POWER SUPPLY

1 TX1 12

3 11

4

6

14A-30-515

7

9

8

PD05

PD05

1

3

4

6

TX2

14A-56-28

7

9

10

12

PE05

BR1

C19

4700

C23

0.1

IN

U1

LM340T5

OUT

COM

+25V

BR2

C17

1000

C22

0.1

R21

5.1K

C18

1000

C21

0.1

BR3

+35V

C25

4700

R23

3.3K

-25V

R22

5.1K

U8

IN

LM320T5

OUT

COM

L1

C23

0.1

1uH

+5VD

L2 d

C2

1.0

1uH

L3

1uH

+5VA

C24

0.1

-5VA

C20

1

COM

24

Magtrol Model 6200 Dynamometer Controller/Readout

DSP & MEMORY

Appendix C: Schematics

R43 22K

R20 22K

R3 22K

R4 22K

R5 22K

R6 22K

R1 22K

R2 22K

R13 22K

R12 22K

R11 22K

R10 22K

R9 22K

25

Appendix C: Schematics

ANALOG I/O

Magtrol Model 6200 Dynamometer Controller/Readout

26

y of Abbreviations and T erms

BNC ............................................................................. bayonet, locking-type connector

CCW ............................................................................ counterclockwise (turn to left)

CR ................................................................................ carriage return

CW ............................................................................... clockwise (turn to right)

DMM ........................................................................... digital multimeter

GPIB (General Purpose Interface Bus) ....................... parallel interface port; interchangeable with IEEE-488

Hp ................................................................................ horsepower; measure of mechanical power

Hz ................................................................................ hertz; frequency

I/O ................................................................................ input/output

LF ................................................................................ line feed

LIFO ............................................................................ LAST IN = FIRST OUT; memory function local ............................................................................. manual control (use front panel controls) mVDC .......................................................................... millivolts DC

N .................................................................................. speed

NEMA ......................................................................... National Electrical Manufacturers Association

PMDC .......................................................................... permanent magnet DC

Q .................................................................................. torque remote .......................................................................... computer control (uses programmed controls from computer)

RPM ............................................................................. revolutions per minute

SI .................................................................................. Systeme Internationale units of measure

S/s ................................................................................ samples per second

V .................................................................................. volts; typically AC

VDC ............................................................................. volts DC

27

Magtrol Limited W arranty

Magtrol, Inc. warrants its products to be free from defects in material and workmanship under normal use and service for a period of one (1) year from the date of shipment. Software is warranted to operate in accordance with its programmed instructions on appropriate Magtrol instruments. This warranty extends only to the original purchaser and shall not apply to fuses, computer media, or any other product which, in Magtrol’s sole opinion, has been subject to misuse, alteration, abuse or abnormal conditions of operation or shipping.

Magtrol’s obligation under this warranty is limited to repair or replacement of a product which is returned to the factory within the warranty period and is determined, upon examination by Magtrol, to be defective. If Magtrol determines that the defect or malfunction has been caused by misuse, alteration, abuse or abnormal conditions of operation or shipping, Magtrol will repair the product and bill the purchaser for the reasonable cost of repair. If the product is not covered by this warranty, Magtrol will, if requested by purchaser, submit an estimate of the repair costs before work is started.

To obtain repair service under this warranty, purchaser must forward the product (transportation prepaid) and a description of the malfunction to the factory. The instrument shall be repaired at the factory and returned to purchaser, transportation prepaid. MAGTROL ASSUMES NO RISK FOR IN-TRANSIT DAMAGE.

THE FOREGOING WARRANTY IS PURCHASER’S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF

ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED

WARRANTY OF MERCHANTABILITY, OR FITNESS FOR ANY PARTICULAR PURPOSE OR USE.

MAGTROL SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL

DAMAGES OR LOSS WHETHER IN CONTRACT, TORT, OR OTHERWISE.

CLAIMS

Immediately upon arrival, purchaser shall check the packing container against the enclosed packing list and shall, within thirty (30) days of arrival, give Magtrol notice of shortages or any nonconformity with the terms of the order.

If purchaser fails to give notice, the delivery shall be deemed to conform with the terms of the order.

The purchaser assumes all risk of loss or damage to products upon delivery by Magtrol to the carrier. If a product is damaged in transit, PURCHASER MUST FILE ALL CLAIMS FOR DAMAGE WITH THE CARRIER to obtain compensation. Upon request by purchaser, Magtrol will submit an estimate of the cost to repair shipment damage.

70 Gardenville Parkway ! Buffalo, New York 14224

Phone: (716) 668-5555 ! (800) 828-7844 Fax: (716) 668-8705

Web site: http://www.magtrol.com ! E-mail: [email protected]

MOTOR TESTING EQUIPMENT

!

HYSTERESIS BRAKES AND CLUTCHES

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