R-430DK R-430DW R-430DQ R-440DK R

R- 430DK
R-430DW
R-430DQ
R-440DK
R-440DW
SERVICE MANUAL
S70M147R430DE
MICROWAVE OVEN
MODELS
R-430D
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens contain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..)
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY .................... INSIDE FRONT COVER
BEFORE SERVICING ...................................................................................................... INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL ............................................................................................................... 1
MICROWAVE MEASUREMENT PROCEDURE ................................................................................................... 2
FOREWORD AND WARNING ............................................................................................................................. 3
PRODUCT SPECIFICATIONS ............................................................................................................................. 4
GENERAL INFORMATION ................................................................................................................................. 4
OPERATION ........................................................................................................................................................ 6
TROUBLESHOOTING GUIDE ........................................................................................................................... 10
TEST PROCEDURE .......................................................................................................................................... 12
TOUCH CONTROL PANEL ............................................................................................................................... 21
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ............................................................... 32
PICTORIAL DIAGRAM ....................................................................................................................................... 38
POWER UNIT CIRCUIT ..................................................................................................................................... 40
LSI UNIT CIRCUIT ............................................................................................................................................. 41
PRINTED WIRING BOARD ................................................................................................................................ 44
PARTS LIST ....................................................................................................................................................... 45
PACKING AND ACCESSORIES ........................................................................................................................ 50
SHARP ELECTRONCS CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
Service Headquarters: Sharp Plaza, Mahwah, New Jersey, 07430-2135
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
PRECAUTIONS TO BE OBSERVED BEFORE AND
DURING SERVICING TO AVOID POSSIBLE
EXPOSURE TO EXCESSIVE MICROWAVE
ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3)
seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and
latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment,
integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave
generation and transmission systems shall be repaired, replaced, or adjusted by procedures described
in this manual before the oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal Performance Standard should be
performed on each oven prior to release to the owner.
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave
Measurement Procedure outlined in this service manual.
If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS
CORPORATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven
and 2) contact SHARP ELECTRONICS CORPORATION and Food and Drug Administration's
Center for Devices and Radiological Health immediately.
Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit found
with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit
until the oven has been brought into compliance.
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
WARNING TO SERVICE PERSONNEL
Microwave ovens contain circuitry capable of producing very high voltage and current, contact with
following parts may result in a severe, possibly
fatal, electrical shock.
(Example)
High Voltage Capacitor, High Voltage Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..
Read the Service Manual carefully and follow all
instructions.
Don't Touch !
Danger High Voltage
When the testing is completed,
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power
transformer.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is
installed.
7. Run the oven and check all functions.
Before Servicing
1. Disconnect the power supply cord
remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
, and then
WARNING:RISK OF ELECTRIC SHOCK.
DISCHARGE THE HIGH-VOLTAGE
CAPACITOR BEFORE SERVICING.
After repairing
The high-voltage capacitor remains charged about 60
seconds after the oven has been switched off. Wait for 60
seconds and then short-circuit the connection of the highvoltage capacitor (that is the connecting lead of the highvoltage rectifier) against the chassis with the use of an
insulated screwdriver.
1. Reconnect all leads removed from components during
testing.
2. Reinstall the outer case (cabinet).
3. Reconnect the power supply cord after the outer case is
installed.
4. Run the oven and check all functions.
Whenever troubleshooting is performed the power supply
must be disconnected. It may in, some cases, be necessary
to connect the power supply after the outer case has been
removed, in this event,
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power
transformer.
5. Ensure that the leads remain isolated from other
components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
Microwave ovens should not be run empty. To test for the
presence of microwave energy within a cavity, place a cup
of cold water on the oven turntable, close the door and set
the power to HIGH and set the microwave timer for two (2)
minutes. When the two minutes has elapsed (timer at zero)
carefully check that the water is now hot. If the water remains
cold carry out Before Servicing procedure and re-examine
the connections to the component being tested.
When all service work is completed and the oven is fully
assembled, the microwave power output should be checked
and a microwave leakage test should be carried out.
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R-430DK
R- 430DW
R-430DQ
R-440DK
R-440DW
MICROWAVE MEASUREMENT PROCEDURE
A. Requirements:
1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven
should not exceed 1mW/cm2 at any point 5cm or more from the external surface of the oven, measured prior to acquisition
by a purchaser, and thereafter (through the useful life of the oven), 5 mW/cm2 at any point 5cm or more from the external
surface of the oven.
2) Safety interlock switches Primary interlock relay and door sensing switch shall prevent microwave radiation emission in
excess of the requirement as above mentioned, secondary interlock switch shall prevent microwave radiation emission
in excess of 5 mW/cm2 at any point 5cm or more from the external surface of the oven.
B. Preparation for testing:
Before beginning the actual measurement of leakage, proceed as follows:
1) Make sure that the actual instrument is operating normally as specified in its instruction booklet.
Important:
Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard for
microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.
2) Place the oven tray in the oven cavity.
3) Place the load of 275±15 ml (9.8 oz) of tap water initially at 20±5oC (68oF) in the center of the oven cavity.
The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.) and
made of an electrically nonconductive material such as glass or plastic.
The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage
is measured accurately.
4) Set the cooking control on Full Power Cooking Mode.
5) Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed, replace
it with 275 ml of cool water.
C. Leakage test:
Closed-door leakage test (microwave measurement)
1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the oven.
2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on the
meter.
3) Check for leakage at the door screen, sheet metal seams and other accessible positions where the continuity of the metal
has been breached (eg., around the switches, indicator, and vents).
While testing for leakage around the door pull the door away from the front of the oven as far as is permitted by the closed
latch assembly.
4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm2,
and that the secondary interlock switch does turn the oven OFF before any door movement.
NOTE: After servicing, record data on service invoice and microwave leakage report.
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R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
SERVICE MANUAL
PRODUCT DESCRIPTION
MICROWAVE OVEN
R-430DK/DW/DQ
R-440DK/DW
GENERAL INFORMATION
FOREWORD
This Manual has been prepared to provide Sharp Electronics Corp. Service
Personnel with Operation and Service Information for the SHARP MICROWAVE OVENS, R-430DK, R-430DW, R-430DQ, R-440DK & R-440DW.
OPERATION
It is recommended that service personnel carefully study the entire text of
this manual so that they will be qualified to render satisfactory customer
service.
TROUBLESHOOTING GUIDE AND
TEST PROCEDURE
Check the interlock switches and the door seal carefully. Special attention
should be given to avoid electrical shock and microwave radiation hazard.
TOUCH CONTROL PANEL
WARNING
Never operate the oven until the following points are ensured:
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is no other visible damage with the oven.
COMPONENT REPLACEMENT
AND ADJUSTMENT PROCEDURE
WIRING DIAGRAM
Servicing and repair work must be carried out only by trained service
personnel.
DANGER
Certain initial parts are intentionally not grounded and present a risk of
electrical shock only during servicing. Service personnel - Do not
contact the following parts while the appliance is energized;
High Voltage Capacitor, Power Transformer, Magnetron, High Voltage
Rectifier Assembly, High Voltage Harness;
If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
All the parts marked “*” on parts list are used at voltages more than
250V.
Removal of the outer wrap gives access to voltage above 250V.
SHARP ELECTRONICS CORPORATION
SHARP PLAZA, MAHWAH,
NEW JERSEY 07430-2135
3
PARTS LIST
R-430DK
R- 430DW
R-430DQ
R-440DK
R-440DW
SPECIFICATION
ITEM
DESCRIPTION
Power Requirements
120 Volts / 13.8 Amperes/1650Watts
60 Hertz
Single phase, 3 wire grounded
Power Output
1200 watts (IEC-705 TEST PROCEDURE)
Operating frequency of 2450MHz
Case Dimensions
Width 21-21/32"
Height 12-3/8"
Depth 18-7/16"
Cooking Cavity Dimensions
1.6 Cubic Feet
Width 15-23/32"
Height 9-21/32"
Depth 17-7/8"
Tray Size 14-1/8"
Control Complement
Touch Control System
Clock ( 1:00 - 12:59 )
Timer (0 - 99 min. 99 seconds)
Microwave Power for Variable Cooking
Repetition Rate;
P-HI ................................................. Full power throughout the cooking time
P-90 .................................................................... approx. 90% of Full Power
P-80 .................................................................... approx. 80% of Full Power
P-70 .................................................................... approx. 70% of Full Power
P-60 .................................................................... approx. 60% of Full Power
P-50 .................................................................... approx. 50% of Full Power
P-40 .................................................................... approx. 40% of Full Power
P-30 .................................................................... approx. 30% of Full Power
P-20 .................................................................... approx. 20% of Full Power
P-10 .................................................................... approx. 10% of Full Power
P-0 ..................................................... No power throughout the cooking time
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
Cavity Light
Safety Standard
Sensor Cooking Pads, Breakfast Bar pads, Lunch on the run pad, One
Dish Dinner pad, Super Defrost pad, MINUTE PLUS pad, Compu
Defrost pad, Beverage Center Pad, Number Selection Pad, Kitchen
Timer Pad, Clock pad, Power Level Pad, Stop/Clear Pad, Start Touch
Pad.
TOUCH SCREEN, MINUTE PLUS pad, STOP/CLEAR pad
START pad, ONE TOUCH SENSOR pads 6 X 6 NO GUESS
COOKING pads More From Your Microwave pad
Beverage Center pad, Defrost pad, Set Up pad
Yes
UL Listed
FCC Authorized
DHHS Rules, CFR, Title 21, Chapter 1, Subchapter J
GENERAL INFORMATION
GROUNDING INSTRUCTIONS
This oven is equipped with a three prong grounding plug. It must be plugged into a wall receptacle that is properly installed
and grounded in accordance with the National Electrical Code and local codes and ordinances.
In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric
current.
WARNING:
Improper use of the grounding plug can result in a risk of electric shock.
Electrical Requirements
The electrical requirements are a 120 volt 60 Hz, AC only,
15 or 20 amp. fused electrical supply. It is recommended that a separate circuit serving only this appliance be provided. When
installing this appliance, observe all applicable codes and ordinances.
A short power-supply cord is provided to reduce risks of becoming entangled in or tripping over a longer cord.
Where a two-pronged wall-receptacle is encountered, it is the personal responsibility and obligation of the customer to contact
a qualified electrician and have it replaced with a properly grounded three-pronged wall receptacle or have a grounding
4
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
adapter properly grounded and polarized. If the extension cord must be
used, it should be a 3-wire, 15 amp. or higher rated cord. Do not drape
over a countertop or table where it can be pulled on by children or tripped
over accidentally.
CAUTION: DO NOT UNDER ANY CIRCUMSTANCES CUT OR REMOVE THE ROUND GROUNDING PRONG FROM THIS
PLUG.
OVEN DIAGRAM
1. One touch door open button.
Push to open door.
2. Door latches.
The oven will not operate unless the
door is securely closed.
3. Removable turntable support.
4. Removable turntable.
The turntable will rotate clockwise or
counterclockwise.
5. Oven lamp.
It will light when oven is operating or
door is opened.
6. Oven door with see-through window.
7. Ventilation openings. (Rear)
8. Auto-Touch control panel.
9. Time display: Digital display, 99
minutes 99 seconds.
5
6
7
9
11
8
10
2
1
4
3
10. Coupling.
11. Wave guide cover.
12. Power supply cord
TOUCH CONTROL PANEL
R-430D
R-440D
5
12
R-430DK
R- 430DW
R-430DQ
R-440DK
R-440DW
OPERATION
DESCRIPTION OF OPERATING SEQUENCE
the secondary interlock switch and primary interlock
relay and is mechanically associated with the door so that
it will function in the following sequence.
(1) When the door opens from the closed position, the
primary interlock relay (RY2) and secondary interlock
switch open their contacts. And contacts of the relay
(RY1) remains closed. Then the monitor switch contacts
close.
(2) When the door is closed from the open position, the
monitor switch contacts open first. Then the contacts of
the secondary interlock switch and door sensing switch
close. And contacts of the relay (RY1) open.
If the secondary interlock switch and primary interlock relay
(RY2) fail with the contacts closed when the door is opened,
the closing of the monitor switch contacts will form a short
circuit through the monitor fuse, secondary interlock switch,
relay (RY1) and primary interlock relay (RY2), causing the
monitor fuse to blow.
The following is a description of component functions during
oven operation.
OFF CONDITION
Closing the door activates the door sensing switch and
secondary interlock switch. (In this condition, the monitor
switch contacts are opened.)
When oven is plugged in, 120 volts A.C. is supplied to the
control unit. (Figure O-1).
1. The display will show flashing"SHARP SIMPLY PRESS
CLEAR AND PRESS CLOCK"
To set any program or set the clock, you must first touch
the STOP/CLEAR pad. The display will clear, and " : "
will appear.
COOKING CONDITION
Program desired cooking time by touching the NUMBER
pads. Program the power level by touching the POWER
LEVEL pad and then a Number pad.
When the START pad is touched, the following operations
occur:
POWER LEVEL P-0 TO P-90 COOKING
When Variable Cooking Power is programmed, the 120 volts
A.C. is supplied to the power transformer intermittently
through the contacts of relay (RY-2) which is operated by the
control unit within a 32 second time base. Microwave power
operation is as follows:
1. The contacts of relays are closed and components
connected to the relays are turned on as follows.
(For details, refer to Figure O-2)
RELAY
RY-1
RY-2
VARI-MODE
Power 10(P-HI)
(100% power)
Power 9(P-90)
(approx. 90% power)
Power 8(P-80)
(approx. 80% power)
Power 7(P-70)
(approx. 70% power)
Power 6(P-60)
(approx. 60% power)
Power 5(P-50)
(approx. 50% power)
Power 4(P-40)
(approx. 40% power)
Power 3(P-30)
(approx. 30% power)
Power 2(P-20)
(approx. 20% power)
Power 1(P-10)
(approx. 10% power)
Power 0(P-0)
(0% power)
CONNECTED COMPONENTS
oven lamp/turntable motor/fan motor
power transformer
2. 120 volts A.C. is supplied to the primary winding of the
power transformer and is converted to about 3.3 volts
A.C. output on the filament winding, and approximately
2370 volts A.C. on the high voltage winding.
3. The filament winding voltage heats the magnetron filament
and the H.V. winding voltage is sent to a voltage doubler
circuit.
4. The microwave energy produced by the magnetron is
channelled through the waveguide into the cavity feedbox, and then into the cavity where the food is placed to
be cooked.
5. Upon completion of the cooking time, the power
transformer, oven lamp, etc. are turned off, and the
generation of microwave energy is stopped. The oven
will revert to the OFF condition.
6. When the door is opened during a cook cycle, the monitor
switch, door sensing switch, secondary interlock switch,
relay (RY1) and primary interlock relay are activated with
the following results. The circuits to the turntable motor,
the cooling fan motor, and the high voltage components
are de-energized, the oven lamp remains on, and the
digital read-out displays the time still remaining in the
cook cycle when the door was opened.
7. The monitor switch electrically monitors the operation of
Note:
6
ON TIME
32 sec.
OFF TIME
0 sec.
30 sec.
2 sec.
26 sec.
6 sec.
24 sec.
8 sec.
22 sec.
10 sec.
18 sec.
14 sec.
16 sec.
16 sec.
12 sec.
20 sec.
8 sec.
24 sec.
6 sec.
26 sec.
0 sec.
32 sec.
The ON/OFF time ratio does not correspond with the
percentage of microwave power, because approx. 2
seconds are needed for heating of the magnetron
filament.
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
2. The coil of shut-off relay (RY-1) is energized, the
turntable motor are turned on, but the power transformer
is not turned on.
3. After about 16 seconds, the cook relay (RY-2) is
energized. The power transformer is turned on,
microwave energy is produced and first stage is started.
The 16 seconds is the cooling time required to remove
any vapor from the oven cavity and sensor.
SENSOR COOKING CONDITION
Using the SENSOR function, food is cooked without figuring
time, power level or quantity. When the oven senses enough
steam from the food, it relays the information to its
microprocessor which will calculate the remaining cooking
time and power level needed for best results. When the food
is cooked, water vapor is developed. the sensor "senses"
the vapor and its resistance increase gradually. When the
resistance reaches the value set according to the menu,
supplementary cooking is started.
The time of supplementary cooking is determined by experiment with each food category and inputted into the LSI. An
example of how sensor works: (Potatoes)
NOTE: During this first stage, do not open the door or touch
STOP/CLEAR pad.
4. When the sensor detects the vapor emitted from the
food, the display switches over to the remaining cooking
time and the timer counts down to zero.
At this time, the door may be opened to stir, turn or
season food.
5. When the timer reaches zero, an audible signal sounds.
The shut-off relay and cook relay are de-energized and
the power transformer, oven lamp, etc. are turned off.
6. Opening the door or touching the STOP/CLEAR pad,
the time of the day will reappear on the display and the
oven will revert to an OFF condition. When the timer
reaches zero, an audible signal sounds.
1. Potatoes at room temperature. Vapor is emitted very
slowly.
2.Heat Potatoes. Moisture and humidity is emitted very
rapidly. You can smell the aroma as it cooks.
3.Sensor detects moisture and humidity and calculates
cooking time and variable power.
Cooking Sequence.
1. Touch one of the SENSOR pads.
NOTE: The oven should not be operated on sensor
immediately after plugging in the unit. Wait two
minutes before cooking on SENSOR.
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R-430DQ
R-440DK
R-440DW
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. CLOCK APPEARS ON DISPLAY
MAGNETRON
TEMP.
FUSE
MONITOR
FUSE 20A
COM.
N.O.
A2
CAPACITOR 1.0µF
AC 2300V
AH SENSOR
(RY-2)
PRIMARY
INTERLOCK
RELAY
(RY-1)
A1
GRN
CONTROL UNIT
N.O.
COM.
120V AC
60 Hz
B1
POWER
TRANSFORMER
B2
N.C.
DOOR
SENSING
SWITCH
CAVITY
TEMP.
FUSE
TTM
OL
TURNTABLE
MOTOR
OVEN
LAMP
MONITOR
SWITCH
FM
COM.
H.V. RECTIFIER
MAGNETRON
FAN
MOTOR
SECONDARY
INTERLOCK
SWITCH
Figure O-1 Oven Schematic - Off Condition
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. COOKING TIME PROGRAMMED
3. VARIABLE COOKING CONTROL "HIGH"
4. "START" PAD TOUCHED
MAGNETRON
TEMP.
FUSE
MONITOR
FUSE 20A
COM.
N.O.
A2
CAPACITOR 1.0µF
AC 2300V
AH SENSOR
(RY-2)
PRIMARY
INTERLOCK
RELAY
(RY-1)
A1
GRN
CONTROL UNIT
N.O.
COM.
120V AC
60 Hz
B1
CAVITY
TEMP.
FUSE
DOOR
SENSING
SWITCH
TTM
OL
TURNTABLE
MOTOR
OVEN
LAMP
FM
POWER
TRANSFORMER
B2
N.C.
MONITOR
SWITCH
COM.
H.V. RECTIFIER
MAGNETRON
FAN
MOTOR
SECONDARY
INTERLOCK
SWITCH
Figure O-2 Oven Schematic - Cooking Condition
8
DESCRIPTION AND FUNCTION OF COMPONENTS
DOOR OPEN MECHANISM
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
open, the monitor fuse blows simultaneously with closing
of the monitor switch contacts.
CAUTION: BEFORE REPLACING A BLOWN MONITOR
FUSE TEST THE DOOR SENSING SWITCH,
PRIMARY INTERLOCK RELAY (RY2), RELAY
(RY1), SECONDARY INTERLOCK SWITCH
AND MONITOR SWITCH FOR PROPER OPERATION. (REFER TO CHAPTER "TEST PROCEDURE").
NOTE: MONITOR FUSE AND MONITOR SWITCH ARE
REPLACED AS AN ASSEMBLY.
The door is opened by pushing the open button on the control
panel, refer to the Figure D-1. When the open button is
pushed, the open button pushes up the switch lever, and
then the switch lever pushes up the latch head. The latch
heads are moved upward and released from latch hook.
Now the door will open.
Latch Heads
TURNTABLE MOTOR
Door
Door Sensing
Switch
The turntable motor rotates the turntable located on the
bottom of the oven cavity, so that the foods on the turntable
cook evenly during cooking. The turntable may turn in either
direction.
Monitor Switch
COOLING FAN MOTOR
Switch Lever
The cooling fan motor drives a blade which draws external cool
air. This cool air is directed through the air vanes surrounding
the magnetron and cools the magnetron. This air is channelled
through the oven cavity to remove steam and vapors given off
from the heating foods. It is then exhausted through the
exhausting air vents at the oven cavity.
Secondary Interlock
Switch
Figure D-1. Door Open Mechanism
DOOR SENSING AND SECONDARY INTERLOCK
SWITCHES
MONITOR FUSE
The secondary interlock switch is mounted in the lower
position of the latch hook and the door sensing switch in the
primary interlock system is mounted in the upper position of
the latch hook. They are activated by the latch heads on the
door. When the door is opened, the switches interrupt the
power to all high voltage components. A cook cycle cannot
take place until the door is firmly closed thereby activating
both interlock switches. The primary interlock system consists of the door sensing switch and primary interlock relay
located on the control circuit board.
1. The monitor fuse blows when the contacts (COM-NO) of
the primary interlock relay (RY2) and secondary interlock
switch remain closed with the oven door open and when
the monitor switch closes.
2. If the wire harness or electrical components are shortcircuited, this monitor fuse blows to prevent an electric
shock or fire hazard.
CAVITY TEMPERATURE FUSE
The cavity temperature fuse located on the top of the oven
cavity, is designed to prevent damage to the oven by fire. If the
food load is overcooked, by either error in cook time or defect
in the control unit, the cavity temperature fuse will open.
Under normal operation, the cavity temperature fuse remains
closed. However, when abnormally high temperatures are
reached within the oven cavity, the cavity temperature fuse will
open at 302oF(150oC) causing the oven to shut down.
NOTE: This is fuse. It does not reset.
MONITOR SWITCH
The monitor switch is activated (the contacts opened) by the
latch head on the door while the door is closed. The switch
is intended to render the oven inoperative, by means of
blowing the monitor fuse, when the contacts of the primary
interlock relay (RY2) and secondary interlock switch fail to
open when the door is opened.
MAGNETRON TEMPERATURE FUSE
Functions:
1. When the door is opened, the monitor switch contact close
(to the ON condition) due to their being normally closed. At
this time the primary interlock relay (RY2) and secondary
interlock switch are in the OFF condition (contacts open)
due to their being normally open contact switches.
2. As the door goes to a closed position, the monitor switch
contacts are first opened and then the door sensing switch
and the secondary interlock switch contacts close. (On
opening the door, each of these switches operate inversely.)
3. If the door is opened, and the primary interlock relay
(RY2) and secondary interlock switch contacts fail to
The magnetron temperature fuse located near the magnetron
is designed to prevent damage to the magnetron if an over
heated condition develops in the tube due to cooling fan failure,
obstructed air guide, dirty or blocked air intake, etc.
Under normal operation, the magnetron temperature fuse
remains closed. However, when abnormally high temperatures are reached within the magnetron, the magnetron temperature fuse will open at 302oF(150oC) causing the oven to
shut down.
NOTE: This is fuse. It does not reset.
9
R-430DK
R- 430DW
R-430DQ
R-440DK
R-440DW
TROUBLESHOOTING GUIDE
Never touch any part in the circuit with your hand or an uninsulated tool while the power supply is connected.
When troubleshooting the microwave oven, it is helpful to follow the Sequence of Operation in performing the checks. Many
of the possible causes of trouble will require that a specific test be performed. These tests are given a procedure letter which
will be found in the "Test Procedure "section.
IMPORTANT: If the oven becomes inoperative because of a blown monitor fuse, check the monitor switch, relay (RY1)
primary interlock relay (RY2), door sensing switch and secondary interlock switch before replacing the
monitor fuse. If the monitor fuse is replaced, the monitor switch must also be replaced. Use part FFS-BA016/
KIT as an assembly.
IMPORTANT: Whenever troubleshooting is performed with the power supply cord disconnected. It may in, some cases, be
necessary to connect the power supply cord after the outer case has been removed, in this event,
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that the leads remain isolated from other components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power transformer.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is installed.
7. Run the oven and check all functions.
10
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
CK = Check / RE = Replace
Home fuse or circuit breaker blows
when power cord is plugged into
wall receptacle
OFF
CONDITION
Monitor fuse blows when power
cord is plugged into wall receptacle.
All letters and indicators do not
appear in display when power cord
is first plugged into wall outlet.
Display does not operate properly
when STOP/CLEAR key is
touched. (Buzzer should sound and
":" or time of day should appear in
display.)
Oven lamp does not light when door
is opened.
Oven lamp does not go out when
door is closed.
Oven lamp lights but fan motor
and turntable motor do not operate.
Oven does not go into cook cycle
when START pad is touched
Oven seems to be operating but
little or no heat is produced in oven
load. (Food incompletely cooked or
not cooked at all at end of cook
cycle.)
COOKING
CONDITION
Oven goes into a cook cycle but
extremely uneven heating is
produced in oven load (food).
Oven does not cook properly when
programmed for Cooking Power 5
mode. (Operates properly on
Cooking Power 10 (HIGH) mode.)
Oven goes into COMPU DEFROST
but food is not defrosted well.
SENSOR
COOKING
CONDITION
AH sensor does not end during
sensor cooking condition. (Oven
does not shut off after a cup of
water is boiling by sensor cooking)
Oven stops at 16 sec. after starting.
TEST PROCEDURES
PROCEDURE
LETTER
A
COMPONENT TEST
MAGNETRON ASSEMBLY TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
11
AH SENSOR
M N
FOIL PATTERN ON PWB.
COMPU DEFROST
RELAY (RY1)
KEY UNIT
DIRTY OVEN CAVITY
LOW VOLTAGE
WRONG OPERATION
TOUCH CONTROL PANEL
TURNTABLE MOTOR
COOLING FAN MOTOR
OVEN LAMP OR SOCKET
MONITOR FUSE
MONITOR SWITCH
SECONDARY INTERLOCK SWITCH
PRIMARY INTERLOCK SYSTEM
MAGNETRON TEMPERATURE FUSE
CAVITY TEMPERATURE FUSE
HIGH VOLTAGE CAPACITOR
H.V. RECTIFIER ASSEMBLY
POWER TRANSFORMER
PROBLEM
MAGNETRON
CONDITION
SHORT OR OPENED WIRING
POSSIBLE CAUSE
AND
DEFECTIVE PARTS
RE RE A B C D E E F F G H RE RE CK I CK CK CK J K L
SHORT IN POWER CORD
TEST PROCEDURE
R-430DK
R- 430DW
R-430DQ
R-440DK
R-440DW
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
4. To test for an open filament, isolate the magnetron from the high voltage circuit. A continuity check
across the magnetron filament leads should indicate less than 1 ohm.
5. To test for a shorted magnetron, connect the ohmmeter leads between the magnetron filament leads
and chassis ground. This test should indicate an infinite resistance. If there is little or no resistance
the magnetron is grounded and must be replaced.
6. Reconnect all leads removed from components during testing.
7. Reinstall the outer case (cabinet).
8. Reconnect the power supply cord after the outer case is installed.
9. Run the oven and check all functions.
MICROWAVE OUTPUT POWER
The following test procedure should be carried out with the microwave oven in a fully assembled condition
(outer case fitted).
HIGH VOLTAGES ARE PRESENT DURING THE COOK CYCLE, SO EXTREME CAUTION SHOULD
BE OBSERVED.
Power output of the magnetron can be measured by performing a water temperature rise test. This test
should only be used if above tests do not indicate a faulty magnetron and there is no defect in the following
components or wiring: silicon rectifier, high voltage capacitor and power transformer. This test will require
a 16 ounce (453cc) measuring cup and an accurate mercury thermometer or thermocouple type
temperature tester. For accurate results, the following procedure must be followed carefully:
1. Fill the measuring cup with 16 oz. (453cc) of tap water and measure the temperature of the water with
a thermometer or thermocouple temperature tester. Stir the thermometer or thermocouple through the
water until the temperature stabilizes. Record the temperature of the water.
2. Place the cup of water in the oven. Operate oven at POWER 10(HIGH) selecting more than 60
seconds cook time. Allow the water to heat for 60 seconds, measuring with a stop watch, second hand
of a watch or the digital read-out countdown.
3. Remove the cup from the oven and again measure the temperature, making sure to stir the
thermometer or thermocouple through the water until the maximum temperature is recorded.
4. Subtract the cold water temperature from the hot water temperature. The normal result should be 38
to 78oF(21 to 42.6oC) rise in temperature. If the water temperatures are accurately measured and
tested for the required time period the test results will indicate if the magnetron tube has low power
output (low rise in water temperature) which would extend cooking time or high power output (high rise
in water temperature) which would reduce cooking time. Because cooking time can be adjusted to
compensate for power output, the magnetron tube assembly should be replaced only if the water
temperature rise test indicates a power output well beyond the normal limits. The test is only accurate
if the power supply line voltage is 120 volts and the oven cavity is clean.
B
POWER TRANSFORMER TEST
1.
2.
3.
4.
5.
6.
7.
8.
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
Disconnect the primary input terminals and measure the resistance of the transformer with an
ohmmeter. Check for continuity of the coils with an ohmmeter. On the R x 1 scale, the resistance of
the primary coil should be less than 1 ohm and the resistance of the high voltage coil should be
approximately 90 ohms; the resistance of the filament coil should be less than 1 ohm.
Reconnect all leads removed from components during testing.
Reinstall the outer case (cabinet).
Reconnect the power supply cord after the outer case is installed.
Run the oven and check all functions.
(HIGH VOLTAGES ARE PRESENT AT THE HIGH VOLTAGE TERMINAL, SO DO NOT ATTEMPT TO
MEASURE THE FILAMENT AND HIGH VOLTAGE.)
12
TEST PROCEDURES
PROCEDURE
LETTER
C
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
COMPONENT TEST
HIGH VOLTAGE RECTIFIER TEST
1.
2.
3.
4.
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
Isolate the rectifier from the circuit. Using the highest ohm scale of the meter, read the resistance
across the terminals and observe, reverse the leads to the rectifier terminals and observe meter
reading. If a short is indicated in both directions, or if an infinite resistance is read in both directions,
the rectifier is probably defective and should be replaced.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
NOTE: Be sure to use an ohmmeter that will supply a forward bias voltage of more than 6.3 volts.
D
HIGH VOLTAGE CAPACITOR TEST
1.
2.
3.
4.
5.
6.
7.
8.
E
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
If the capacitor is open, no high voltage will be available to the magnetron. Disconnect input leads and
check for short or open between the terminals using an ohmmeter.
Checking with a high ohm scale, if the high voltage capacitor is normal, the meter will indicate continuity
for a short time and should indicate an open circuit once the capacitor is charged. If the above is not
the case, check the capacitor with an ohmmeter to see if it is shorted between either of the terminals
and case. If it is shorted, replace the capacitor.
Reconnect all leads removed from components during testing.
Reinstall the outer case (cabinet).
Reconnect the power supply cord after the outer case is installed.
Run the oven and check all functions.
CAVITY TEMPERATURE FUSE TEST
1.
2.
3.
4.
5.
6.
7.
8.
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
A continuity check across the cavity temperature fuse terminals should indicate a closed circuit unless
the temperature of the cavity temperature fuse reaches approximately 302oF(150oC). An open cavity
temperature fuse indicates overheating of the oven, exchange the cavity temperature fuse and check
inside of oven cavity and for improper setting of cooking time or operation of control unit. Check for
restricted air flow through the vent holes of the oven cavity, especially the cooling fan and air guide.
Reconnect all leads removed from components during testing.
Reinstall the outer case (cabinet).
Reconnect the power supply cord after the outer case is installed.
Run the oven and check all functions.
MAGNETRON TEMPERATURE FUSE TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. A continuity check across the magnetron temperature fuse terminals should indicate a closed circuit
unless the temperature of the magnetron temperature fuse reaches approximately 302oF(150oC). An
open magnetron temperature fuse indicates overheating of the magnetron. Check for restricted air
flow to the magnetron, especially the cooling fan air guide.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
13
R-430DK
R- 430DW
R-430DQ
R-440DK
R-440DW
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
CAUTION: IF THE TEMPERATURE FUSE INDICATES AN OPEN CIRCUIT AT ROOM TEMPERATURE, REPLACE TEMPERATURE FUSE.
F
SECONDARY INTERLOCK SWITCH TEST
1.
2.
3.
4.
5.
6.
7.
8.
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
Isolate the switch and connect the ohmmeter to the common (COM.) and normally open (NO) terminal
of the switch. The meter should indicate an open circuit with the door open and a closed circuit with
the door closed. If improper operation is indicated, replace the secondary interlock switch.
Reconnect all leads removed from components during testing.
Reinstall the outer case (cabinet).
Reconnect the power supply cord after the outer case is installed.
Run the oven and check all functions.
PRIMARY INTERLOCK SYSTEM TEST
DOOR SENSING SWITCH
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Isolate the switch and connect the ohmmeter to the common (COM.) and normally open (NO) terminal
of the switch. The meter should indicate an open circuit with the door open and a closed circuit with
the door closed. If improper operation is indicated, replace the door sensing switch.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
NOTE: If the door sensing switch contacts fail in the open position and the door is closed, the cooling fan,
turntable and oven light will be activated by RY1.
PRIMARY INTERLOCK RELAY (RY2)
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect two (2) wire leads from the male tab terminals of the Primary Interlock Relay. Check the
state of the relay contacts using a ohmmeter. The relay contacts should be open. If the relay contacts
are closed, replace the circuit board entirely or the relay itself.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
G
MONITOR SWITCH TEST
1.
2.
3.
4.
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
Before performing this test, make sure that the secondary interlock switch and the primary interlock
relay are operating properly, according to the above Switch Test Procedure. Disconnect the wire lead
from the monitor switch (COM) terminal. Check the monitor switch operation by using the ohmmeter
as follows. When the door is open, the meter should indicate a closed circuit. When the monitor switch
actuator is pushed by a screw driver through the lower latch hole on the front plate of the oven cavity
with the door opened (in this condition the plunger of the monitor switch is pushed in), the meter should
indicate an open circuit. If improper operation is indicated, the switch may be defective. After testing
the monitor switch, reconnect the wire lead to the monitor switch (COM) terminal and check the
continuity of the monitor circuit.
14
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
5.
6.
7.
8.
Reconnect all leads removed from components during testing.
Reinstall the outer case (cabinet).
Reconnect the power supply cord after the outer case is installed.
Run the oven and check all
Screw Driver
functions.
RED
WHT/WHT
Monitor
Switch
Ohmmeter
Secondary Interlock Switch
H
BLOWN MONITOR FUSE TEST
1.
2.
3.
4.
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
If the monitor fuse is blown when the door is opened, check the primary interlock relay, secondary
interlock switch and monitor switch according to the "TEST PROCEDURE" for those switches before
replacing the blown monitor fuse.
CAUTION: BEFORE REPLACING A BLOWN MONITOR FUSE, TEST THE PRIMARY INTERLOCK
RELAY, SECONDARY INTERLOCK SWITCH, DOOR SENSING SWITCH AND MONITOR
SWITCH FOR PROPER OPERATION.
If the monitor fuse is blown by improper switch operation, the monitor fuse and monitor switch must
be replaced with "monitor fuse and monitor switch assembly" part number FFS-BA016/KIT, even if the
monitor switch operates normally. The monitor fuse and monitor switch assembly is comprised of a
20 ampere fuse and switch.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
I
TOUCH CONTROL PANEL ASSEMBLY TEST
The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore,
unlike conventional microwave ovens, proper maintenance cannot be performed with only a voltmeter
and ohmmeter. In this service manual, the touch control panel assembly is divided into two units, Control
Unit and Key Unit, and also the Control Unit is divided into two units, LSI Unit and Power Unit, and
troubleshooting by unit replacement is described according to the symptoms indicated.
Before testing,
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Disconnect the leads to the primary of the power transformer.
5) Ensure that these leads remain isolated from other components and oven chassis by using insulation tape.
6) After that procedure, re-connect the power supply cord.
1. Key Unit.
NOTE ;
1)
2)
3)
4)
5)
6)
7)
8)
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
Check Key unit ribbon connection before replacement.
Reconnect all leads removed from components during testing.
Re-install the outer case (cabinet).
Reconnect the power supply cord after the outer case is installed.
Run the oven and check all functions.
15
R-430DK
R- 430DW
R-430DQ
R-440DK
R-440DW
TEST PROCEDURES
PROCEDURE LETTER
COMPONENT TEST
The following symptoms indicate a defective key unit.
a) When touching the pads, a certain pad produces no signal at all.
b) When touching a number pad, two figures or more are displayed.
c) When touching the pads, sometimes a pad produces no signal.
If the Key unit is defective.
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Replace the Key unit.
5) Reconnect all leads removed from components during testing.
6) Re-install the outer case (cabinet).
7) Reconnect the power supply cord after the outer case is installed.
8) Run the oven and check all functions.
2. Control Unit
The following symptoms indicate a defective control unit. Before replacing the control unit, perform the
Key unit test (Procedure J) to determine if control unit is faulty.
2-1 In connection with pads.
a) When touching the pads, a certain group of pads do not produce a signal.
b) When touching the pads, no pads produce a signal.
2-2 In connection with indicators
a) At a certain digit, all or some segments do not light up.
b) At a certain digit, brightness is low.
c) Only one indicator does not light.
d) The corresponding segments of all digits do not light up; or they continue to light up.
e) Wrong figure appears.
f) A certain group of indicators do not light up.
g) The figure of all digits flicker.
h) The following symptoms indicate a defective LSI unit.
• When touching the keys on the touch screen, a certain key produces no signal at all.
• When touching a number key on the touch screen, two figures or more are displayed.
• When touching the keys on the touch screen, sometimes a key produces no signal.
J
2-3 Other possible problems caused by defective control unit.
a) Buzzer does not sound or continues to sound.
b) Clock does not operate properly.
c) Cooking is not possible.
When testing is completed,
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Reconnect all leads removed from components during testing.
5) Re-install the outer case (cabinet).
6) Reconnect the power supply cord after the outer case is installed.
7) Run the oven and check all functions..
KEY UNIT TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable
is making good contact, verify that the door sensing switch (stop switch) operates properly; that is the
contacts are closed when the door is closed and open when the door is open. If the door sensing switch
(stop switch) is good, disconnect the flat ribbon cable that connects the key unit to the control unit and
make sure the door sensing switch is closed (either close the door or short the door sensing switch
connecter). Use the Key unit matrix indicated on the control panel schematic and place a jumper wire
between the pins that correspond to the STOP/CLEAR pad making momentary contact. If the control
unit responds by clearing with a beep the key unit is faulty and must be replaced. If the control unit does
not respond, it is faulty and must be replaced. If a specific pad does not respond, the above method
may be used (after clearing the control unit) to determine if the control unit or key pad is at fault.
5. Reconnect all leads removed from components during testing.
16
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
6. Re-install the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
G1
G2
G8
5
G9
G7
G6
G5
G4
G3
4
3
2
1
Beverage
Center
G10
0
9
G11
Minute
Plus
Frozen
Snacks
G12
One Dish
Dinners
Stop
Clear
G13
Popcorn
8
Clock
7
G1
Rice
Fresh
Vegetables
COMPU
6
DEFROST
Start
Kitchen
Timer Touch On
Lunch on Power
the Run Level
G2
Breakfast
Bar
Poultry
Ground
Meat
G5
Set Up
G6
Pasta Beverage STOP
Grains
Center CLEAR
G13
Vegetables
G12
Frozen
Frozen
Fish/
Seafood Vegetables entrees
G11
Sensor Baked Custom Super
Defrost
Reheat Potatoes Help
G3
Baked
Reheat
Potatoes
Poultry
G14
Defrost More from
Your
3+6
Microwave
Fish /
Seafood
Frozen
Food
START
MINUTE
Popcorn
PLUS
Meat
G15
G14
R-430DK/DW/DQ
K
R-440DK/DW
RELAY TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that these leads remain isolated from other components and oven chassis by using insulation
tape.
6. After that procedure, re-connect the power supply cord.
7. Remove the outer case and check voltage between Pin No. 1 of the 2 pin connector (A) and the
common terminal of the relay RY1 on the control unit with an A.C. voltmeter.
The meter should indicate 120 volts, if not check oven circuit.
RY1 and RY2 Relay Test
These relays are operated by D.C. voltage
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.
DC. voltage indicated ............. Defective relay.
DC. voltage not indicated ........ Check diode which is connected to the relay coil. If diode is good,
control unit is defective.
RELAY SYMBOL
RY1
RY2
OPERATIONAL VOLTAGE
CONNECTED COMPONENTS
Approx. 24.0V D.C.(R-430D) & 24.8V D.C.(R-440D) Oven lamp / Turntable motor / Cooling fan motor
Approx. 23.0V D.C.(R-430D) & 23.9V D.C.(R-440D) Power transformer
8. Disconnect the power supply cord, and then remove outer case.
9. Open the door and block it open.
10. Discharge high voltage capacitor.
11. Reconnect all leads removed from components during testing.
12. Re-install the outer case (cabinet).
13. Reconnect the power supply cord after the outer case is installed.
14. Run the oven and check all functions.
L
COMPU DEFROST TEST
WARNING : The oven should be fully assembled before following procedure.
(1) Place one cup of water in the center of the turntable tray in the oven cavity.
(2) For R-430DK/DW/DQ, Close the door, touch the " Compu Defrost " pad three times and touch the
number pad 5. And then touch the start pad.
For R-440DK/DW, Close the door, touch the Defrost pad and select compu Defrost. Then select Steaks/
Chops/Fish. (Now, weight 0.5lb is set.) And then touch the start pad.
(3) The oven is in Compu Defrost cooking condition.
(4) The oven will operate as follows
1ST STAGE
2ND STAGE
WEIGHT
LEVEL
TIME
LEVEL
TIME
0.5lb
60%
25sec.
40%
20sec.
(5) If improper operation is indicated, the control unit is probably defective and should be checked.
17
R-430DK
R- 430DW
R-430DQ
R-440DK
R-440DW
TEST PROCEDURES
PROCEDURE
LETTER
M
COMPONENT TEST
FOIL PATTERN ON THE PRINTED WIRING BOARD TEST
To protect the electronic circuits, this model is provided with a fine foil pattern added
to the primary on the PWB, this foil pattern acts as a fuse.
1. Foil pattern check and repairs.
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Follow the troubleshooting guide given below for repair.
STEPS
1
2
OCCURRENCE
CAUSE OR CORRECTION
Only pattern at "a" is broken.
Pattern at "a" and "b" are broken.
VRS1
T1
AC
1
VH
2
d
a
b
XA
CN - A
R-430DK/DW/DQ
(J1)
c
OMIF
D U
RY1
5) Make a visual inspection of the varistor.
Check for burned damage and examine
the transformer with a tester for the
presence of layer short-circuit (for R430D K/DW/DQcheck the primary coil
resistance which is approximately 210
ohm ± 15%). (for R-440DK/DW/DQ
check the primary coil resistance which
is approximately 133 ohm ± 10%). If any
abnormal condition is detected, replace
the defective parts.
*Insert jumper wire J1 and solder.
*Insert the coil RCILF2003YAZZ between "c" and "d".
a
R-440DK/DW
c
b
(J1)
VRS1
d
6) Reconnect all leads removed from components during testing.
7) Re-install the outer case (cabinet).
8) Reconnect the power supply cord after the outer case is installed.
9) Run the oven and check all functions.
2. Follow the troubleshooting guide given below, if indicator does not light up after above check and repairs
are finished.
1) Disconnect the power supply cord, and then remove outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Disconnect the leads to the primary of the power transformer.
5) Ensure that these leads remain isolated from other components and oven chassis by using
insulation tape.
6) After that procedure, re-connect the power supply cord.
7) Follow the troubleshooting guide given below for repair.
STEPS
8)
9)
10)
11)
12)
13)
14)
OCCURRENCE
CAUSE OR CORRECTION
1
The rated AC voltage is not present between
Pin No. 1 of the 2-pin connector (A) and the Check supply voltage and oven power cord.
common terminal of the relay RY1.
2
The rated AC voltage is present at primary
side of low voltage transformer.
Low voltage transformer or secondary circuit defective.
Check and repair.
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
Reconnect all leads removed from components during testing.
Re-install the outer case (cabinet).
Reconnect the power supply cord after the outer case is installed.
Run the oven and check all functions.
18
TEST PROCEDURES
PROCEDURE
LETTER
N
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
COMPONENT TEST
AH SENSOR TEST
Checking the initial sensor cooking condition
Warning: The oven should be fully assembled before following procedure.
1) The oven should be plugged in at least two minutes before sensor cooking.
o
o
2) Room temperature should not exceed 95 F(35 C).
3) The unit should not be installed in any area where heat and steam are generated. The unit should not
be installed for example, next to conventional surface unit. Refer to the "INSTALLATION
INSTRUCTIONS" of the operational manual.
(4) Exhaust vents are provided on the back of the unit for proper cooling and air flow in the cavity. To permit
adequate ventilation, be sure to install so as not to block these vents. There should be some space
for air circulation.
(5) Be sure the exterior of the cooking container and the interior of the oven are dry. Wipe off any moisture
with dry cloth or paper towel.
(6) The Sensor works with food at normal storage temperature. For example, chicken pieces would be
at refrigerator temperature and canned soup at room temperature.
(7) Avoid using aerosol sprays or cleaning solvents near the oven while using Sensor settings. The
sensor will detect the vapor given of by the spray and turn off before food is properly cooked.
(8) If the sensor has not detected the vapor of the food, ERROR will apear and the oven will shut off.
Water load cooking test
Warning: The oven should be fully assembled before following procedure.
Make sure the oven the oven has been plugged in at least two minutes before checking sensor cook
operation . the cabinet should be installed and screws tightened.
(1) The oven should be plugged in at least two minutes before sensor cooking
(2) Fill approximately 200 milliliters (7.2 oz) of tap water in 1000 milliliters measuring cup.
(3) Place the container on the center of tray in the oven cavity.
(4) Close the door.
(5) For R-430DK/DW/DQ, Touch SENSOR REHEAT pad once and touch the start pad. Now, the oven
is in the sensor cooking condition "SENSOR REHEAT" will appear in the display. For R-440DK/DW,
Touch Reheat pad. Now, the oven is in the sensor cooking condition and "REHEAT" will appear in the
display for approx. 7 sec. and then "SENSING" will appear.
(6) The oven will operate for the first 16 seconds, without generating microwave energy.
NOTE: ERROR will appear if the door is opened or STOP/CLEAR pad is touched during the first stage
of sensor cooking.
(7) After approximately 16 seconds, microwave energy is produced, and the display should start to count
down the remaining cooking time and the oven should turn off after water is boiling (bubbling).
If the oven does not turn off, replace the AH sensor or check the control unit, refer to explaination below.
TESTING METHOD FOR AH SENSOR AND /OR CONTROL UNIT
To determine if the sensor is defective, the simplest method is to replace it with a new replacement sensor.
(1) Disconnect the power supply cord, and then remove outer case.
(2) Open the door and block it open.
(3) Discharge high voltage capacitor.
(4)Remove the AH sensor.
(5)Install the new AH sensor.
(6)Reconnect all leads removed from components during testing.
(7)Re-install the outer case (cabinet)
(8) Reconnect the power supply cord after the outer case is installed.
(9)Reconnect the oven to the power supply and check the sensor cook operation as follows:
9-1. Fill approximately 200 milliliters (7.2 oz) of tap water in a 1000 milliliter measuring cup.
9-2. Place the container on the center of tray in the oven cavity.
9-3. close the door.
9-4. For R-430DK/DW/DQ, Touch SENSOR REHEAT pad and touch the Start pad. For R-440DK/DW,
touch REHEAT pad
9-5.The control panel is in automatic sensor operation.
9-6.The display will start to count down the remaining cooking time, and the oven will turn off automatically
after the water is boiling (bubbling).
If new sensor does not operate properly, the problem is with the control unit, and refer to explanation below.
19
R-430DK
R- 430DW
R-430DQ
R-440DK
R-440DW
PROCEDURE
LETTER
TEST PROCEDURES
COMPONENT TEST
CHECKING CONTROL UNIT
(1) Disconnect the power supply cord, and then remove outer case.
(2) Open the door and block it open.
(3) Discharge high voltage capacitor.
(4) Disconnect the sensor connector that is mounted to control panel.
(5) Then connect the dummy resistor circuit (see fig.) to the sensor connector of control panel.
(6) Disconnect the leads to the primary of power transformer.
(7) Ensure that these leads remain isolated from other components and oven chassis by using insulation
tape.
(8) After that procedure, re-connect the power supply cord.
(9) Check the sensor cook operation proceed as follows:
9-1 For R-430DK/DW/DQ, Touch SENSOR REHEAT pad and touch start pad.
For R-440DK/DW, Touch Reheat pad.
9-2 The control panel is in the sensor cooking operation.
9-3 For R-430DK/DW/DQ, after approximately 30 seconds, push plunger of select switch for more
than 3 seconds.
For R-440DK/DW, after approximately 50 seconds, push plunger of select switch for more
than 3 seconds.
This condition is same as judgement by AH sensor.
9-4 After approximately 3 seconds, the display shows "xx.xx" which is remaining cooking time, and
the display count down.
If the above is not the case, the control unit is probably defective.
If the above is proper, the AH sensor is probably defective.
(10)Disconnect the power supply cord, and then remove outer case.
(11)Open the door and block it open.
(12)Discharge high voltage capacitor.
(13)Reconnect the sensor connector that is mounted to control panel.
(14)Carry out the necessary repair.
(15)Reconnect all leads removed from components during testing and repairing.
(16)Re-install the outer case (cabinet)
(17)Reconnect the power supply cord after the outer case is installed. Run the oven and check all
functions
(18)Carry out the "water load cooking test" again and ensure that the oven work properly.
20
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
TOUCH CONTROL PANEL ASSEMBLY
OUTLINE OF TOUCH CONTROL PANEL FOR R-430DK/DW/DQ
The touch control section consists of the following units.
3) Power Source Circuit
This circuit generates voltages necessary in the control
unit from the AC line voltage.
In addition, the synchronizing signal is available in order
to compose a basic standard time in the clock circuit.
(1) Key Unit
(2) Control Unit (The Control Unit consists of Power Unit and
LSI Unit).
The principal functions of these units and the signals communicated among them are explained below.
Symbol
Voltage
VC
-5V
Application
LSI(IC1)
Key Unit
The key unit is composed of a matrix, signals generated in
the LSI are sent to the key unit through P110-P117.
When a key pad is touched, a signal is completed through
the key unit and passed back to the LSI through P100, P101,
P102, P103, ANI6 and ANI7 to perform the function that was
requested.
4) Relay Circuit
A circuit to drive the magnetron, fan motor, turntable
motor and light the oven lamp.
Control Unit
Control unit consists of LSI, ACL circuit, indicator circuit,
power source circuit, relay circuit, buzzer circuit, synchronizing signal circuit and back light circuit.
6) Synchronizing Signal Circuit
The power source synchronizing signal is available in
order to compose a basic standard time in the clock
circuit.
It accompanies a very small error because it works on
commercial frequency.
5) Buzzer Circuit
The buzzer is responsive to signals from the LSI to emit
audible sounds (key touch sound and completion sound).
1) ACL
This circuit generates a signal which resets the LSI to the
initial state when power is supplied.
7) Door Sensing Switch
A switch to “tell” the LSI if the door is open or closed.
2) Indicator Circuit
This circuit consists of 40 segments and 16 common
electrodes using a Liquid Crystal Display.
The Liquid Crystal Display (LCD) is derived by LCD
Driver IC3.
8) Back Light Circuit
A circuit to drive the back light (Light emitting diodes
LD10- LD19).
9) Absolute Humidity Sensor Circuit
This circuit detects moisture of the cooking food to allow
its automatic cooking.
LSI(IXA037DR): R-430DK/DW/DQ
The I/O signal of the LSI(IXA037DR) is detailed in the following table.
Pin No.
Signal
I/O
Description
1-2
P26-P27
OUT
Terminal not used.
3-5
P70-P72
OUT
Terminal not used.
6
IC
IN
Connected to VC.
7
X2
OUT
8
X1
IN
Internal clock oscillation frequency control input setting.
The internal clock frequency is set by inserting the ceramic filter oscillation circuit with
respect to X1.
9
VDD1
IN
Power source voltage: GND(0V).
The power source voltage to drive LSI is input to VDD1 terminal.
10
XT1
IN
Connected to GND.
11
XT2
OUT
Terminal not used.
Internal clock oscillation output.
Output to control oscillation input to X2.
21
R-430DK
R- 430DW
R-430DQ
R-440DK
R-440DW
Pin No.
Signal
I/O
Description
12
RESET
IN
Auto clear terminal.
Signal is input to reset the LSI to the initial state when power is applied. Temporarily
set "L" level the moment power is applied, at this time the LSI is reset. Thereafter set
at "H" level.
13
INTP0
IN
Connected to VC.
14
INTP1
IN
Signal synchronized with commercial power source frequency.
This is the basic timing for time processing of LSI.
H : GND
L : -5V
16.7 msec.
15
P02
OUT
Terminal not used.
16
P03
OUT
Magnetron high-voltage circuit driving signal.
OFF
To turn on and off the cook relay (RY2).
The signals holds "L" level during
100 %
microwave cooking and "H" level while not
ON
cooking. In other cooking modes (variable
OFF
cooking) the signal turns to "H" level and
24 sec.
"L" level in repetition according to the power
70 %
ON
level.
H : GND
L : -5V
OFF
H : GND
8 sec.
L : -5V
(ON and OFF times for other power level.)
17
P04
OUT
Oven lamp, fan motor and turntable motor driving signal
To turn on and off shut off relay (RY1). The
16.7 msec.
square waveform voltage is delivered to
the RY1 driving circuit and RY2 control
circuit.
H : GND
L : -5V
During cooking
18
P05
OUT
Terminal not used.
19
P110
OUT
20
P111
OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to ANI7, P100, P101,
P102 and P103 terminal while one of G8 line keys on key matrix is touched.
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to ANI7, P100, P101,
P102 and P103 terminal while one of G7 line keys on key matrix is touched.
21
P112
OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to ANI7, P100, P101,
P102 and P103 terminal while one of G6 line keys on key matrix is touched.
22
P113
OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to ANI7, P100, P101,
P102 and P103 terminal while one of G5 line keys on key matrix is touched.
23
P114
OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to ANI6, ANI7, P100,
P101, P102 and P103 terminal while one of G4 line keys on key matrix is touched.
24
P115
OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to ANI7, P100, P101, P102
and P103 terminal while one of G3 line keys on key matrix is touched.
25
P116
OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to ANI7, P100, P101, P102
and P103 terminal while one of G2 line keys on key matrix is touched.
26
P117
OUT
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to ANI7, P100, P101, P102
and P103 terminal while one of G1 line keys on key matrix is touched.
22
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
Pin No.
Signal
I/O
Description
27
AVSS
IN
Connected to VC.
28-31
ANI0-ANI3
IN
Terminal to change cooking input according to the Model.
By using the A/D converter contained in the LSI, DC voltage in accordance with the
Model in operation is applied to set up its cooking constant.
32
ANI4
IN
Used for initial balancing of the bridge circuit (absolute humidity sensor). This input is
an analog input terminal from the AH sensor circuit, and connected to the A/D
converter built into the LSI.
33
ANI5
IN
AH sensor input.
This input is an analog input terminal from the AH sensor circuit, and connected to
the A/D converter built into the LSI.
34
ANI6
IN
Input terminal to judge the model.
The signal out of P114 will be input into ANI6 through G4 line on key matrix. The LSI
will judge the model by this signal.
35
ANI7
IN
Signal coming from touch key.
When either G13 line on key matrix is touched, a corresponding signal out of P110 P117 will be input into ANI7. When no key is touched, the signal is held at "H" level.
36
VDD0
IN
Power source voltage : GND(0V).
The power source voltage to drive LSI is input to VDD0 terminal.
37
AVREF
IN
A/D converter power source voltage : GND(0V).
The power source voltage to drive the A/D converter. Connected to GND.
38
P100
IN
Signal similar to ANI7.
When either G12 line on key matrix is touched, a corresponding signal will be input
into P100.
39
P101
IN
Signal similar to ANI7.
When either G11 line on key matrix is touched, a corresponding signal will be input
into P101.
40
VSS1
IN
Power source voltage : -5.0V.
The power source voltage to the drive LSI is input to VSS1 terminal. Connected to
VC.
41
P102
IN
Signal similar to ANI7.
When either G10 line on key matrix is touched, a corresponding signal will be input
into P102.
42
P103
IN
Signal similar to ANI7.
When either G9 line on key matrix is touched, a corresponding signal will be input into
P103.
43
P30
OUT
Terminal not used.
44-48
P31-P35
OUT
Used for initial balancing of the bridge circuit (absolute humidity sensor).
49
P36
OUT
Signal to sound buzzer (2.0 kHz).
0.1 sec.
H : GND
A
A: key touch sound.
2.0 sec.
B: Completion sound.
L : -5V
H : GND
B
L : -5V
50
P37
IN
To input signal which communicates the door open/close information to LSI.
Door close "H" level signal (0V). Door open "L" level signal (-5V).
23
R-430DK
R- 430DW
R-430DQ
R-440DK
R-440DW
Pin No.
Signal
I/O
Description
51-54
COM0-COM3
OUT
Terminal not used.
55
BIAS
IN
Terminal not used.
56
VLC0
IN
Terminal not used.
57-58
VLC1-VLC2
IN
Terminal not used.
59
VSS0
IN
Power source voltage: -5.0V.
The power source voltage to the LSI is input to VSS0 terminal. Connected to VC.
60-83
S0-S23
OUT
Terminal not used.
84-97
P97-P82
OUT
Data output terminal to LCD driver IC3.
98-99
P81-P80
OUT
Terminal not used.
100
P25
OUT
Terminal not used.
24
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
ABSOLUTE HUMIDITY SENSOR CIRCUIT R-430DK/DW/DQ
(1) Structure of Absolute Humidity Sensor
The absolute humidity sensor includes two thermistors
as shown in the illustration. One thermistor is housed in
the closed vessel filled with dry air while another in the
open vessel. Each sensor is provided with the protective
cover made of metal mesh to be protected from the
external airflow.
With this voltage given, the switches SW1 to SW5 in the
LSI are turned on in such a way as to change the
resistance values in parallel with R107 ~ R111 of IC2 .
Changing the resistance value results in that there is the
same potential at both F-3 terminal of the absolute
humidity sensor and AN0 terminal of the LSI. The voltage
of AN1 terminal will indicat about 16 seconds about -2.50
V. This initial balancing is set up about 16 seconds after
the unit is put in the Sensor Cooking mode. As the sensor
cooking proceeds, the food is heated to generate moisture
by which the resistance balance of the bridge circuit is
deviated to increase the voltage available at AN1 terminal
of the LSI.
Then the LSI observes that the voltage at AN1 terminal
and compares it with its initial value, and when the
comparison rate reaches the preset value (fixed for each
menu to be cooked), the LSI causes the unit to stop
sensor cooking; thereafter, the unit goes in the next
operation automatically. When the LSI starts to detect
the initial voltage at AN1 terminal 16 seconds after the
unit has been put in the Sensor Cooking mode, if it is not
possible to balance of the bridge circuit due to
disconnection of the absolute humidity sensor, ERROR
will appear on the display and the cooking is stopped.
(2) Operational Principle of Absolute Humidity Sensor
The figure below shows the basic structure of an absolute
humidity sensor. A bridge circuit is formed by two
thermistors and two resistors(R1 and R2). The output of
the bridge circuit is to be amplified by the operational
amplifier.
Each thermistor is supplied with a current to keep it
heated at about 150oC (302oF), the resultant heat is
dissipated in the air and if the two thermistors are placed
in different degrees of heat conductivity leading to a
potential difference between them causing an output
voltage from the bridge circuit, the intensity of which is
increased as the absolute humidity of the air inceases.
Since the output is very minute, it is amplified by the
operational amplifier.
1) Absolute humidity sensor circuit
C. Thermistor in
closed vessel
S. Thermistor in
open vessel
620k
44
R99
300k
45
R100
150k
46
R101
75k
47
R102
37.4k
48
R97
S
5 6 7 8
1 2 3 4
IC2
R93
360k
(3) Detector circuit of Absolute Humidity Sensor circuit
This detector circuit is used to detect the output voltage
of the absolute humidity circuit to allow the LSI to control
sensor cooking of the unit. When the unit is set in the
sensor cooking mode, 16 seconds clearing cycle occurs
then the detector circuit starts to function and the LSI
observes the initial voltage available at its AN1 terminal.
VA : -15V
25
VA : -15V
SW1
P31
P32
P33
P34
P35
0.01uF
R94
R95
10k
47k
D90
VC : -5V
SW2
SW3
SW4
SW5
ANI4
LSI
(IC1)
C92
C91
R91
3.32k R92
1.8k
R90
F-2
0.1
uF
C90
F-1
C
R96
F-3
3.57k
0.01uF
32
0.015uF
47k
C93
Absolute humidity
output voltage characteristics
R98
33
ANI5
R-430DK
R- 430DW
R-430DQ
R-440DK
R-440DW
TOUCH CONTROL PANEL ASSEMBLY
OUTLINE OF TOUCH CONTROL PANEL FOR R-440DK/DW
This circuit generates a signal which resets the LSI
The touch control section consists of the following units.
(IC1) to the initial state when power is supplied.
(1) Key Unit
(2) Control Unit (The Control Unit consists of Power Unit
and LSI Unit).
7) Indicator Circuit
This circuit consists of 100 x 160 dots using a Liquid
Crystal Display. The Liquid Crystal Display (LCD) is
drived by IC5.
The principal functions of these units and the signals
communicated among them are explained below.
8) Power Source Circuit
This circuit generates voltages necessary in the
control unit from the AC line voltage.
In addition, the synchronizing signal is available in
order to compose a basic standard time in the clock
circuit.
Key Unit
The key unit is composed of a matrix, signals generated
in the LSI are sent to the key unit through P93, P94, P95
and P40.
When a key pad is touched, a signal is completed through
the key unit and passed back to the LSI through PB1,
PB2, PB3, PB4, PB5 and AN1 to perform the function that
was requested.
Symbol
Voltage
VC
+5V
Application
LSI(IC1)
9) Relay Circuit
A circuit to drive the magnetron, fan motor, turntable
motor and light the oven lamp.
Control Unit
Control unit consists of LSI, IC, ACL circuit, indicator
circuit, power source circuit, relay circuit, buzzer circuit,
synchronizing signal circuit, key unit circuit, touch screen
circuit, absolute humidity sensor circuit and back light
circuit.
10)
Buzzer Circuit
The buzzer is responsive to signals from the LSI to
emit audible sounds (key touch sound and completion
sound).
1) IC1 (LSI)
This is a microcomputer, responsible for controlling the
entire control unit.
11) Synchronizing Signal Circuit
The power source synchronizing signal is available in
order to compose a basic standard time in the clock
circuit.
It accompanies a very small error because it works on
commercial frequency.
2) IC2
This is a read only memory IC, responsible for giving
IC1 the all programmes.
12) Door Sensing Switch
A switch to “tell” the LSI if the door is open or closed.
3) IC3
This is an amplifier IC. This IC controls the contrast of
LCD and amplify the sensor signal.
13)
Back Light Circuit
A circuit to drive the back light (Light emitting diodes
LED1 and LED2).
4) IC4
This is a memory IC. This memorizes the contrast of
LCD.
14)
Absolute Humidity Sensor Circuit
This circuit detects moisture of the cooking food to
allow its automatic cooking.
5) IC5
This IC drives the LCD.
15)
Touch Screen
The touch screen is composed of a matrix, signal
generated in the LSI are sent to the key unit through
P41, P42, P43 and P44. When a key is touched, a
signal is completed through the touch screen and
passed back to the LSI through PB1, PB2, PB3, PB4
and PB5 to perform the function that was requested.
6) ACL
26
LSI(IXA029DR) : R-440DK/DW
The I/O signal of the LSI(IXA029DR) is detailed in the following table.
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
Pin No.
Signal
I/O
Description
1
TIOCA2
OUT
Terminal not used.
2
A20
OUT
Terminal not used.
3
Vcc
IN
4
TMO0
OUT
5
PB1
IN
Signal coming from touch key.
When either G11 line on key matrix is touched, a corresponding signal out of P93,
P94, P95, P40, P41, P42, P43 and P44 will be input into PB1. When no key is
touched, the signal is held at "H" level.
6
PB2
IN
Signal similar to PB1.
When either G12 line on key matrix is touched, a corresponding signal will be input
into PB2.
7
PB3
IN
Signal similar to PB1.
When either G13 line on key matrix is touched, a corresponding signal will be input
into PB3.
8
PB4
IN
Signal similar to PB1.
When either G6 line on key matrix is touched, a corresponding signal will be input
into PB4.
9
PB5
IN
Signal similar to PB1.
When either G5 line on key matrix is touched, a corresponding signal will be input
into PB5.
10-11
PB6-PB7
OUT
Terminal not used.
12
RESO
OUT
Terminal not used.
13
Vss
IN
14
TxD0
OUT
Data signal is output to a memory IC (IC4).
15
P91
OUT
Clock signal is output to a memory IC (IC4).
16
RxD0
OUT
Terminal not used.
17
P93
OUT
Key strobe signal.
Signal applied to key unit section. A pulse signal is input to PB1-PB5 terminal while
one of G1 line keys on key matrix is touched.
18
P94
OUT
Key strobe signal.
Signal applied to key unit section. A pulse signal is input to PB1-PB5 terminal while
one of G2 line keys on key matrix is touched.
19
P95
OUT
Key strobe signal.
Signal applied to key unit section. A pulse signal is input to PB1-PB5 and AN1
terminal while one of G3 line keys on key matrix is touched.
20
P40
OUT
Key strobe signal.
Signal applied to key unit section. A pulse signal is input to PB1-PB5 terminal while
one of G14 line keys on key matrix is touched.
21
P41
OUT
Key strobe signal.
Signal applied to touch screen section. A pulse signal is input to PB1-PB5 terminal
while one of G7 line keys on key matrix is touched.
22
P42
OUT
Key strobe signal.
Signal applied to touch screen section. A pulse signal is input to PB1-PB5 terminal
while one of G8 line keys on key matrix is touched.
23
P43
OUT
Key strobe signal.
Signal applied to touch screen section. A pulse signal is input to PB1-PB5 terminal
while one of G9 line keys on key matrix is touched.
24
Vss
IN
Power source voltage : +5.0V.
The power source voltage to drive LSI is input to Vcc terminal. Connected to Vcc.
Signal to sound buzzer.
A: key touch sound (short beep). B: Completion sound (melody or long beep).
Power source voltage: GND(0V).
The power source voltage to drive LSI is input to Vss terminal.
Power source voltage : GND(0V).
The power source voltage to drive LSI is input to VSS terminal.
27
R-430DK
R- 430DW
R-430DQ
R-440DK
R-440DW
Pin No.
Signal
I/O
25
P44
OUT
Key strobe signal.
Signal applied to touch screen section. A pulse signal is input to PB1-PB5 terminal
while one of G10 line keys on key matrix is touched.
26
P45
OUT
Oven lamp, fan motor and turntable motor driving signal
16.7 msec.
To turn on and off shut off relay (RY1). The
square waveform voltage is delivered to
the RY1 driving circuit and RY2 control
circuit.
During cooking
27
P46
OUT
Description
Magnetron high-voltage circuit driving signal.
To turn on and off the cook relay (RY2).
100
The signals holds "H" level during
PERCENT
microwave cooking and "L" level while not
cooking. In other cooking modes (variable
cooking) the signal turns to "L" level and
70
"H" level in repetition according to the power
PERCENT
level.
H : +5V
L : GND
ON
OFF
H : +5V
L : GND
ON
H : +5V
24 sec.
8 sec. OFF
L : GND
(ON and OFF times for other power level.)
28
P47
OUT
Terminal not used.
29-36
D8-D15
OUT
Data signal is output to IC2 and IC5.
37
Vcc
IN
38-45
A0-A7
OUT
46
Vss
IN
47-58
A8-A19
OUT
59
Vss
IN
Power source voltage : GND (0V).
The power source voltage to drive LSI is input to Vss terminal.
60
WATT
IN
Connected to VCC.
61
P61
OUT
Envelope signal to sound buzzer.
A: key touch sound (short beep). B: Completion sound (melody or long beep).
62
P62
OUT
Reset signal is output to IC5.
63
P67
OUT
Terminal not used.
64
STBY
IN
Connected to VCC.
65
RES
IN
Auto clear terminal.
Signal is input to reset the LSI to the initial state when power is applied. Temporarily
set "L" level the moment power is applied, at this time the LSI is reset. Thereafter set
at "H" level.
66
NMI
IN
Connected to GND.
67
Vss
IN
Power source voltage : GND (0V).
The power source voltage to drive LSI is input to Vss terminal.
68
EXTAL
OUT
69
XTAL
IN
Internal clock oscillation frequency control input setting.
The internal clock frequency is set by inserting the ceramic filter oscillation circuit
with respect to XTAL.
70
Vcc
IN
Power source voltage : +5V.
The power source voltage to drive LSI is input to Vcc terminal. Connected to VCC.
71
AS
OUT
Terminal not used.
72
RD
OUT
Read strobe signal is output to RD terminal of IC5.
Power source voltage : +5V.
The power source voltage to drive LSI is input to Vcc terminal. Connected to VCC.
Address signal is output to IC2 and IC5.
Power source voltage : GND (0V).
The power source voltage to drive LSI is input to Vss terminal.
Address signal is output to IC2 and IC5.
Internal clock oscillation output.
Output to control oscillation input to EXTAL.
28
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
Pin No.
73
Signal
HWR
I/O
OUT
Description
Write strobe signal is output to WR terminal of IC5.
74
LWR
OUT
Terminal not used.
75-76
MD0-MD1
IN
Connected to VCC.
77
MD2
IN
Connected to GND.
78
Avcc
IN
A/D converter power source voltage : +5V.
The power source voltage to drive the A/D converter. Connected to VCC.
79
Vref
IN
A/D converter power source voltage : +5V.
The power source voltage to drive the A/D converter. Connected to VCC.
80
AN0
IN
Terminal to judge whether the model has the sensor cooking function or not.
By using the A/D converter contained in the LSI, DC voltage in accordance with the
Model in operation is applied to judge whether the model has the sensor cooking
function or not.
81
AN1
IN
Input terminal to judge the model.
The signal out of P95 will be input into AN1 through G15 line on key matrix. The LSI
will judge the model by this signal.
82
AN2
IN
Terminal to change cooking input according to the model.
By using the A/D converter contained in the LSI, DC voltage in accordance with the
Model in operation is applied to set up its cooking constant.
83
AN3
IN
Connected to VCC.
84
AN4
IN
To input signal which communicates the door open/close information to LSI.
Door close "H" level signal (+5V). Door open "L" level signal (GND).
85
AN5
IN
Used for initial balancing of the bridge circuit (absolute humidity sensor). This input is
an analog input terminal from the AH sensor circuit, and connected to the A/D
converter built into the LSI.
86
AN6
IN
AH sensor input.
This input is an analog input terminal from the AH sensor circuit, and connected to
the A/D converter built into the LSI.
87
DA1
OUT
88
Avss
IN
A/D converter power source voltage : GND(0V).
The power source voltage to drive the A/D converter. Connected to GND.
89
IRQ0
IN
Signal synchronized with commercial power source frequency.
This is the basic timing for time processing of LSI.
The signal for the power source to drive the LCD is output to IC3.
H : +5V
L : GND
16.7 msec.
90-91
P81-P82
OUT
Terminal not used.
92
CS1
OUT
Chip select signal is output to CS terminal of IC5.
93
CS0
OUT
Chip select signal is output to CE terminal of IC2.
94
Vss
IN
95-99
PA0-PA4
OUT
Used for initial balancing of the bridge circuit (absolute humidity sensor).
100
PA5
OUT
Clock signal is output to IC5.
Power source voltage : GND (0V).
The power source voltage to drive the LSI is input to Vss terminal.
29
R-430DK
R- 430DW
R-430DQ
R-440DK
R-440DW
ABSOLUTE HUMIDITY SENSOR CIRCUIT (R-440DK/DW)
1) Absolute humidity sensor circuit
VA : +15V
VC : +5V
D40
R40 330
F3
F1
C. Thermistor in
closed vessel
S. Thermistor in
open vessel
7K
.5
23
R4
3
C40 0.1µF
S
F2
C
(2) Operational Principle of Absolute Humidity Sensor
The figure below shows the basic structure of an absolute
humidity sensor. A bridge circuit is formed by two
thermistors and two resistors (R1 and R2).
The output of the bridge circuit is to be amplified by the
operational amplifier.
Each thermistor is supplied with a current to keep it
heated at about 150½C (302½F), the resultant heat is
dissipated in the air and if the two thermistors are placed
in different humidity conditions they show different
degrees of heat conductivity leading to a potential
difference between them causing an output voltage
from the bridge circuit, the intensity of which is increased
as the absolute humidity of the air increases. Since the
output is very minute, it is amplified by the operational
amplifier.
2K
Sensing part
(Closed vessel)
3.3
Sensing part
(Open vessel)
ventilation opening for sensing
increase the voltage available at AN6 terminal of the
LSI.
Then the LSI observes that voltage at AN6 terminal and
compares it with its initial value, and when the comparison
rate reaches the preset value (fixed for each menu to be
cooked), the LSI causes the unit to stop sensor cooking;
thereafter, the unit goes in the next operation
automatically.
The LSI starts to detect the initial voltage at AN6
terminal 16 seconds after the unit has been put in the
Sensor Cooking mode. If it is not possible to balance the
bridge circuit due to disconnection of the absolute
humidity sensor, ERROR will appear on the display and
the cooking is stopped.
R4
1
(1) Structure of Absolute Humidity Sensor
The absolute humidity sensor includes two thermistors
as shown in the illustration. One thermistor is housed in
the closed vessel filled with dry air while another in the
open vessel. Each sensor is provided with the protective
cover made of metal mesh to be protected from the
external airflow.
Thermistors
R47 47K
R48 620K
R49 300K
C
R1
R2
Operational
amplifier
Output
voltage
+
S : Thermistor
open vessel
C : Thermistor
closed vessel
R51 75K
Output voltage
S
Absolute humidity vs,
output voltage characteristic
R52 37.4K
Absolute humidity (g/m 2 )
(3) Detector Circuit of Absolute Humidity Sensor Circuit
This detector circuit is used to detect the output voltage
of the absolute humidity circuit to allow the LSI to control
sensor cooking of the unit. When the unit is set in the
sensor cooking mode, 16 seconds clearing cycle occurs
than the detector circuit starts to function and the LSI
observes the initial voltage available at its AN6 terminal.
With this voltage given, the switches SW1 to SW5 in the
LSI are turned on in such a way as to change the
resistance values in parallel with R47 ~ R52. Changing
the resistance values results in that there is the same
potential at both F-3 terminal of the absolute humidity
sensor and AN5 terminal of the LSI. The voltage of AN6
terminal will indicate about +2.5V. This initial balancing
is set up about 16 seconds after the unit is put in the
Sensor Cooking mode. As the sensor cooking proceeds,
the food is heated to generate moisture by which the
resistance balance of the bridge circuit is deviated to
30
8
+
IC3
4
86
1
R45 10K
AN6
R46 47K
LSI
(IC1)
C41 0.015µF
C42 0.01µF
R43 1.8K
R50 150K
R3
2
R44 360K
C43 0.01µF
85
95
96
97
98
99
AN5
SW1
PA0
SW2
PA1
SW3
PA2
SW4
PA3
SW5
PA4
TOUCH CONTROL PANEL SERVICING
1. Precautions for Handling Electronic Components
This unit uses CMOS LSI in the integral part of the
circuits. When handling these parts, the following
precautions should be strictly followed. CMOS LSI have
extremely high impedance at its input and output terminals.
For this reason, it is easily influenced by the surrounding
high voltage power source, static electricity charge in
clothes, etc. and sometimes it is not fully protected by the
built-in protection circuit.
In order to protect CMOS LSI.
1) When storing and transporting, thoroughly wrap them in
aluminium foil. Also wrap all PW boards containing them
in aluminium foil.
2) When soldering, ground the technician as shown in the
figure and use grounded soldering iron and work table
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
5) Re-connect the power supply cord after the outer
case is installed.
6) Run the oven and check all functions.
A. On some models, the power supply cord between the
touch control panel and the oven itself is so short that the
two can’t be separated. For those models, check and
repair all the controls (sensor-related ones included) of
the touch control panel while keeping it connected to the
oven.
B. On some models, the power supply cord between the
touch control panel and the oven proper is long enough
that they may be separated from each other. For those
models, it is possible to check and repair the controls of
the touch control panel while keeping it apart from the
oven proper; in this case you must short both ends of the
door sensing switch (on PWB) of the touch control panel
with a jumper, which activates an operational state that is
equivalent to the oven door being closed. As for the
sensor-related controls of the touch control panel,
checking them is possible if dummy resistor(s) with
resistance equal to that of the controls are used.
(2) Servicing the touch control panel with power supply
from an external power source:
Disconnect the touch control panel completely from the
oven proper, and short both ends of the door sensing
switch (on PWB) of the touch control panel, which activates
an operational state that is equivalent to the oven door
being closed. Connect an external power source to the
power input terminal of the touch control panel, then it is
possible to check and repair the controls of the touch
control panel it is also possible to check the sensorrelated controls of the touch control panel by using the
dummy resistor(s).
approx. 1M ohm
2. Shapes of Electronic Components
R-440DK/DW
Transistor
2SD1859
R-430DK/DW/DQ
2. Servicing of Touch Control Panel
We describe the procedures to permit servicing of the
touch control panel of the microwave oven and the
precautions you must take when doing so. To perform the
servicing, power to the touch control panel is available
either from the power line of the oven itself or from an
external power source.
(1) Servicing the touch control panel with power supply
of the oven:
CAUTION:
THE HIGH VOLTAGE TRANSFORMER OF THE
MICROWAVE OVEN IS STILL LIVE DURING
SERVICING AND PRESENTS A HAZARD.
Therefore, before checking the performance of the touch
control panel,
1) Disconnect the power supply cord, and then remove
outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Disconnect the leads to the primary of the power
transformer.
5) Ensure that these leads remain isolated from other
components and oven chassis by using insulation
tape.
6) After that procedure, re-connect the power supply
cord.
After checking the performance of the touch control panel,
1) Disconnect the power supply cord.
2) Open the door and block it open.
3) Re-connect the leads to the primary of the power
transformer.
4) Re-install the outer case (cabinet).
3. Servicing Tools
Tools required to service the touch control panel assembly.
1) Soldering iron: 30W
(It is recommended to use a soldering iron with a grounding
terminal.)
2) Oscilloscope: Single beam, frequency range: DC-10MHz
type or more advanced model.
3) Others: Hand tools
4. Other Precautions
1) Before turning on the power source of the control unit,
remove the aluminium foil applied for preventing static
electricity.
2) Connect the connectors of the key unit to the control unit
being sure that the lead wires are not twisted.
3) After aluminium foil is removed, be careful that abnormal
voltage due to static electricity etc. is not applied to the
input or output terminals.
4) Attach connectors, electrolytic capacitors, etc. to PWB,
making sure that all connections are tight.
5) Be sure to use specified components where high precision
is required.
31
R-430DK
R- 430DW
R-430DQ
R-440DK
R-440DW
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
WARNING AGAINST HIGH VOLTAGE:
Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts may
result in severe, possibly fatal, electric shock.
(Example)
High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..
WARNING:
Avoid possible exposure to microwave energy. Please follow the instructions below before operating
the oven.
1. Disconnect the power supply cord.
2. Make sure that a definite” click” can be heard when the
microwave oven door is unlatched. (Hold the door in a
closed position with one hand, then push the door open
button with the other, this causes the latch leads to rise,
it is then possible to hear a “click’ as the door switches
operate.)
3. Visually check the door and cavity face plate for damage
(dents, cracks, signs of arcing etc.).
1.
2.
3.
4.
5.
6.
Door does not close firmly.
Door hinge, support or latch hook is damaged.
The door gasket or seal is damaged.
The door is bent or warped.
There are defective parts in the door interlock system.
There are defective parts in the microwave generating
and transmission assembly.
7. There is visible damage to the oven.
Do not operate the oven:
1. Without the RF gasket (Magnetron).
2. If the wave guide or oven cavity are not intact.
3. If the door is not closed.
4. If the outer case (cabinet) is not fitted.
Carry out any remedial work that is necessary before
operating the oven.
Do not operate the oven if any of the following conditions
exist;
WARNING FOR WIRING
To prevent an electric shock, take the following precautions.
1. Before wiring,
1) Disconnect the power supply cord.
2) Open the door block it open.
3) Discharge the high voltage capacitor and wait for 60
seconds.
2. Don’t let the wire leads touch to the following parts;
1) High voltage parts:
Magnetron, High voltage transformer, High voltage
capacitor and High voltage rectifier assembly.
2) Hot parts:
Oven lamp, Magnetron, High voltage transformer and
Oven cavity.
3) Sharp edge:
Bottom plate, Oven cavity, Waveguide flange,
Chassis support and other metallic plate.
4) Movable parts (to prevent a fault)
Fan blade, Fan motor, Switch, Switch lever, Open
button.
3. Do not catch the wire leads in the outer case cabinet.
4. Insert the positive lock connector until its pin is locked
and make sure that the wire leads do not come off even
if the wire leads are pulled.
5. To prevent an error function, connect the wire leads
correctly, referring to the Pictorial Diagram.
Please refer to ‘OVEN PARTS, CABINET PARTS, CONTROL PANEL PARTS, DOOR PARTS’, when carrying out any of
the following removal procedures:
OUTER CASE REMOVAL
To remove the outer case, proceed as follows.
1. Disconnect the power supply cord.
2. Open the oven door and block it open.
3. Remove the two (2) screws from the lower portion of the
rear cabinet using a T20H Torx type or GTXH20-100
screw driver.
4. Remove the remaining two (2) screws from rear and four
(4) screws along the right side of outer case.
5. Slide the entire outer case back out about 1 inch (3 cm)
to free it from retaining clips on the cavity face plate.
6. Lift entire outer case from the unit.
32
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
CAUTION: 1. DISCONNECT OVEN FROM POWER SUP
PLY BEFORE REMOVING OUTER CASE.
2. DISCHARGE THE HIGH VOLTAGE CAPACITOR BEFORE TOUCHING ANY OVEN
COMPONENTS OR WIRING.
NOTE: When replacing the outer case, the 2 special
Torx screws must be reinstalled in the same
locations.
Special screw
Screw Driver
(Type: TORX T20 H or
GTXH20-100)
POWER TRANSFORMER REMOVAL
Re-install
1. Rest transformer on the bottom plate with its primary
terminals toward the oven face plate.
2. Secure transformer with four screws to bottom plate.
3. Re-connect wire leads (primary and high voltage) to
power transformer and filament leads of transformer to
magnetron and high voltage capacitor. Refer to
"PICTORIAL DIAGRAM" on page 33.
4. Re-install outer case and check that oven is operating
properly.
1. Disconnect the power supply cord and then remove outer
case.
2. Open the oven door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect wire leads (primary and high voltage) from
power transformer and the filament leads from the
magnetron and capacitor terminals.
5. Remove four (4) screws holding transformer to bottom
plate.
6. Remove transformer from bottom plate.
HIGH VOLTAGE RECTIFIER AND HIGH VOLTAGE CAPACITOR REMOVAL
7. Remove one (1) screw holding capacitor holder with the
high voltage rectifier to the base plate.
8. Disconnect rectifier terminal from capacitor.
High voltage rectifier assembly is now free.
9. Remove capacitor holder. Capacitor is now free.
1. Disconnect the power supply cord and then remove outer
case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the high voltage wire A from the high voltage
capacitor.
5. Disconnect the high voltage wire of high voltage rectifier
assembly from the magnetron.
6. Disconnect the filament lead (short one) of the power
transformer from the high voltage capacitor.
CAUTION: WHEN REPLACING HIGH VOLTAGE RECTIFIER AND HIGH VOLTAGE CAPACITOR,
GROUND SIDE TERMINAL OF THE HIGH
VOLTAGE RECTIFIER MUST BE SECURED
FIRMLY WITH A GROUNDING SCREW.
MAGNETRON REMOVAL
Removal
1. Disconnect the power supply cord and then remove outer
case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect wire leads from magnetron.
5. Remove the two (2) screws holding the chassis support
to the magnetron and the oven cavity front flange.
6. Slide the magnetron duct slightly so that the two (2)
screws at left hand side of the magnetron appear.
7. Carefully remove the four (4) screws holding magnetron
to waveguide flange.
8. Remove the magnetron with care so that the magnetron
antenna is not hit by any metal object around the antenna.
9. Now, the magnetron is free.
Re-install
1. Re-install the magnetron to waveguide flange with care
to prevent damage to the magnetron antenna.
2. Secure the magnetron with the four (4) screws.
3. Hold the chassis support to the oven cavity front plate and
the magnetron with the two (2) screws.
4. Reconnect the wire leads to the magnetron. Refer to
"PICTORIAL DIAGRAM" on page 33.
5. Re-install outer case and check that the oven is operating
properly.
CAUTION: WHEN REPLACING MAGNETRON, BE SURE
THE R.F. GASKET IS IN PLACE AND MOUNTING SCREWS ARE TIGHTENED SECURELY
33
R-430DK
R- 430DW
R-430DQ
R-440DK
R-440DW
OVEN LAMP AND LAMP SOCKET REMOVAL
Disconnect the power supply cord and remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
Remove the oven lamp from the oven lamp socket.
Pull the wire leads from the oven lamp socket by pushing
the terminal hole of the oven lamp socket with the small
flat type screw driver.
6. Remove the oven lamp socket from the magnetron duct
by turning the socket counterclockwise.
7. Remove the oven lamp from the socket by turning the
oven lamp.
8. Now, the oven lamp and the oven lamp socket are free.
1.
2.
3.
4.
5.
Figure C-1. Oven lamp socket
POSITIVE LOCK® CONNECTOR (NO-CASE TYPE) REMOVAL
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Push the lever of positive lock® connector.
5. Pull down on the positive lock® connector.
CAUTION: WHEN CONNECTING THE POSITIVE LOCK®
CONNECTORS TO THE TERMINALS, CONNECT THE POSITIVE LOCK® SO THAT THE
LEVER FACES YOU.
Figure C-2. Positive lock® connector
CONTROL PANEL ASSEMBLY REMOVAL (R-430DK/DW/DQ)
3. Stick the key unit firmly to the control panel frame
by rubbing with soft cloth not to scratch.
1. Disconnect the power supply cord and then remove outer
case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the wire leads from panel components.
5. Remove the one (1) screw holding the control panel
assembly to the oven cavity front plate.
6. Slide the control panel assembly upward and remove it.
7. Now, individual components can be removed.
NOTE: 1. Before attaching a new key unit, wipe off remaining
adhesive on the control panel frame surfaces
completely with a soft cloth soaked in alcohol.
2. When attaching the key unit to the control panel
frame, adjust the upper edge and right edge of the
key unit to the correct position of control panel
frame.
LSI UNIT
NOTE: Handle the LSI unit carefully so that there is no
excessive force applied to the ribbon connection.
Liquid Crystal
Display (LCD)
Printed wiring board
of LSI unit
Ribbon cable
LSI unit
TURNTABLE MOTOR REMOVAL
1. Disconnect the power supply cord.
2. Remove turntable and turntable support from oven cavity.
3. Lay the oven on it's backside. Remove the turntable
motor cover by snipping off the material in four corners.
4. Where the corners have been snipped off bend corner
areas flat. No sharp edges must be evident after removal
of the turntable motor cover.
5. Disconnect wire leads from turntable motor.
(See "Positive lock connector removal")
6. Remove one (1) screw holding turntable motor to oven
cavity.
7. Now the turntable motor is free.
8. After replacement use the one (1) screw to fit the turntable
motor cover.
34
COOLING FAN MOTOR REMOVAL
REMOVAL
1. Disconnect the power supply cord and then remove outer
case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the wire leads from the fan motor.
5. Remove the two (2) screws holding the fan motor to the
oven cavity back plate.
6. Remove the fan blade from the fan motor shaft according
to the following procedure.
7. Hold the edge of the rotor of the fan motor by using a pair
of groove joint pliers.
CAUTION:
* Make sure that no metal pieces enter the gap between
the rotor and the stator of the fan motor because the
rotor is easily shaven by pliers and metal pieces may
be produced.
* Do not touch the pliers to the coil of the fan motor
because the coil may be cut or injured.
* Do not disfigure the bracket by touching with the
pliers.
8. Remove the fan blade from the shaft of the fan motor by
pulling and rotating the fan blade with your hand.
9. Now, the fan blade and the fan motor will be free.
Rear View
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
CAUTION:
* Do not reuse the removed fan blade because the hole
(for shaft) may be larger than normal.
INSTALLATION
1. Install the fan blade to the fan motor shaft according to the
following procedure.
2. Hold the center of the bracket which supports the shaft of
the fan motor on the flat table.
3. Apply the screw lock tight into the hole (for shaft) of the
fan blade.
4. Install the fan blade to the shaft of fan motor by pushing
the fan blade with a small, light weight, ball peen hammer
or rubber mallet.
CAUTION:
* Do not hit the fan blade strongly when installed
because the bracket may be disfigured.
* Make sure that the fan blade rotates smooth after
installation.
* Make sure that the axis of the shaft is not slanted.
5. Install the fan motor to the the oven cavity back plate with
the two (2) screws.
6. Connect the wire leads to the fan motor, referring to the
pictorial diagram.
Side View
AH SENSOR REPLACEMENT
REMOVAL
1. Disconnect the power supply cord and remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Remove the two (2) screws holding the AH sensor to the
sensor duct.
5. Disconnect the AH sensor harness from the connector
CN-F on control unit.
6. AH sensor is now free
RE-INSTALL
1. Insert the new AH sensor into the sensor duct.
2. Install two (2) screws to secure the AH sensor.
3. Route the AH sensor harness across the oven cavity top
plate and through the large opening.
4. Connect the AH sensor harness to CN-F on control unit.
5. Re-install the outer case cabinet and check for proper
operation.
DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH REMOVAL
1.
2.
3.
4.
5.
6.
7.
8. Switch is now free.
At this time switch lever will be free, do not lose it.
Re-install
1. Re-install each switch in its place. The secondary interlock/
monitor switches are in the lower position and the door
sensing switch is in the upper position.
2. Re-connect wire leads to each switch.
Refer to pictorial diagram.
Disconnect the power supply cord and remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
Disconnect wire leads from the switches.
Remove two (2) screws holding latch hook to oven flange.
Remove latch hook assembly from oven flange.
Push outward on the two (2) retaining tabs holding switch
in place.
35
R-430DK
R- 430DW
R-430DQ
R-440DK
R-440DW
3. Secure latch hook (with two (2) mounting screws) to oven
flange.
4. Make sure that the monitor switch is operating properly
and check continuity of the monitor circuit. Refer to chapter
"Test Procedure" and Adjustment procedure.
DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH ADJUSTMENT
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
If the door sensing switch, secondary interlock switch and
monitor switch do not operate properly due to a
misadjustment, the following adjustment should be made.
4. Loosen the two (2) screws holding latch hook to the oven
cavity front flange.
5. With door closed, adjust latch hook by moving it back and
forth, and up and down. In and out play of the door allowed
by the upper and lower position of the latch hook should
be less than 0.5mm. The vertical position of the latch
hook should be adjusted so that the door sensing switch
and secondary interlock switch are activated with the
door closed. The horizontal position of the latch hook
should be adjusted so that the plunger of the monitor
switch is pressed with the door closed.
6. Secure the screws with washers firmly.
7. Check the operation of all switches. If each switch has not
activated with the door closed, loosen screw and adjust
the latch hook position.
hook, pushing and pulling upper portion of door toward
the oven face. Both results (play in the door) should be
less than 0.5mm.
2. The door sensing switch and secondary interlock switch
interrupt the circuit before the door can be opened.
3. Monitor switch contacts close when door is opened.
4. Re-install outer case and check for microwave leakage
around door with an approved microwave survey meter.
(Refer to Microwave Measurement Procedure.)
Latch Heads
Door
Door Sensing
Switch
Monitor Switch
Switch Lever
After adjustment, check the following.
1. In and out play of door remains less than 0.5mm when in
the latched position. First check upper position of latch
hook, pushing and pulling upper portion of door toward
the oven face. Then check lower portion of the latch
Secondary Interlock
Switch
Figure C-3. Latch Switch Adjustments
DOOR REPLACEMENT
REMOVAL
1. Disconnect the power supply cord.
2. Push the open button and open the door slightly.
3. Insert a putty knife (thickness of about 0.5mm) into the
gap between the choke cover and door frame as shown
in Figure C-4 to free engaging parts.
4. Pry the choke cover by inserting a putty knife as shown
Figure C-4.
5. Release choke cover from door panel.
6. Now choke cover is free.
7. Release two (2) pins of door panel from two (2) holes of
upper and lower oven hinges by lifting up.
8. Now, door panel with door frame is free from oven cavity.
9. Release the door panel from twelve (12) tabs of door
frame.
10.Remove the door panel from the door frame.
11.Now, door panel with sealer film is free.
12.Tear sealer film from door panel.
13.Now, door panel is free.
14.Slide latch head upward and remove it from door frame
with releasing latch spring from door frame and latch
head.
15.Now, latch head and latch spring are free.
16.Remove door screen from door frame
17.Now, door frame is free.
RE-INSTALL
1. Re-install door screen to door frame.
2. Re-install the latch spring to the latch head. Re-install the
latch spring to the door frame. Re-install latch head to
door frame.
3. Re-install door panel to door frame by fitting twelve (12)
tabs of door frame to twelve (12) holes of door panel.
4. Put sealer film on door panel. Refer to “Sealer Film” about
how to handle new one.
5. Catch two (2) pins of door panel on two (2) hole of upper
and lower oven hinges.
Choke Cover
Door Frame
Putty Knife
Figure C-4. Door Disassembly
36
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
SEALER FILM
6. Re-install choke cover to door panel by pushing.
Note: After any service to the door;
(A) Make sure that door sensing switch and secondary
interlock switch are operating properly. (Refer to
chapter “Test Procedures”.).
(B) An approved microwave survey meter should be
used to assure compliance with proper microwave
radiation emission limitation standards.
After any service, make sure of the following :
1. Door latch heads smoothly catch latch hook through
latch holes and that latch head goes through center of
latch hole.
2. Deviation of door alignment from horizontal line of cavity
face plate is to be less than 1.0mm.
3. Door is positioned with its face pressed toward cavity
face plate.
4. Check for microwave leakage around door with an
approved microwave survey meter. (Refer to Microwave
Measurement Procedure.)
Note: The door on a microwave oven is designed to act as
an electronic seal preventing the leakage of
microwave energy from oven cavity during cook
cycle. This function does not require that door be airtight, moisture (condensation)-tight or light-tight.
Therefore, occasional appearance of moisture, light
or sensing of gentle warm air movement around
oven door is not abnormal and do not of themselves
indicate a leakage of microwave energy from oven
cavity.
Installation
1. Put the adhesive tape on the backing film of the sealer
film as shown in Fig. C-6.
2. Tear the backing film by pulling the adhesive tape.
3. Put the pasted side of the sealer film on the door panel
Figure C-6. Sealer film
Figure C-5. Door Replacement
37
R-430DK
R- 430DW
R-430DQ
R-440DK
R-440DW
1
RED
RED
A
WHT
MAGNETRON TEMP. FUSE
WHT
B
C
D
E
F
G
H
1
CAVITY TEMP. FUSE
NOTE:
The grounding conductor of
the power supply cord has
been grounded by power
supply cord fixing screw.
The screw must always be
kept tight.
RED
H
N
WHT
GRY
DOOR
SENSING
SWITCH
CONTROL UNIT
N.O.
PNK
to Oven cavity
(LSI UNIT)
POWER SUPPLY
CORD 120V 60Hz
GRN
2
2
COM.
GRN
NOTE:
The neutral (WHT/GRY) wire must
be connected to the terminal with
"N" mark on the power supply
cord.
GRN
WHT
2 GRN
1 PNK
2
BLK
OVEN LAMP
AND SOCKET
COM.
BLUE MARK
38
RY1
ORG
1 WHT
N.O.
BLU
1
2
CN-A
NOTE:
Hot (ORG) wire must be
connected to the terminal
with blue mark on the oven
light socket.
CN-A
T1
COM.
BRN
RY2
FAN MOTOR
BLU
N.O.
4
4
PRIMARY
INTERLOCK
RELAY
ORG
ORG
WHT
CN-B
CN-B
(POWER UNIT)
3
3
1
ORG
HIGH VOLTAGE COMPONENTS
RED
RED
WHT
RED
WHT
N.C.
RED
COM.
MONITOR
SWITCH
5
5
MONITOR
FUSE
&
HOLDER
TURNTABLE
MOTOR
MAGNETRON
HIGH VOLTAGE
WIRE A
BLK
WHT
SECONDARY NO
INTERLOCK
SWITCH
COM.
BRN
WHT
WHT
GRY
WHT
WHT
WHT
HIGH
VOLTAGE
CAPACITOR
RED
H.V. RECTIFIER
6
6
POWER
TRANSFORMER
Figure S-1. Pictorial Diagram R-430DK/DW/DQ
A
B
C
D
E
F
G
H
H
N
1
RED
RED
A
MAGNETRON TEMP. FUSE
WHT
B
WHT
CN-F
1 BLK
2 RED
3 WHT
C
D
E
F
G
H
1
CAVITY TEMP. FUSE
NOTE:
The grounding conductor of
the power supply cord has
been grounded by power
supply cord fixing screw.
The screw must always be
kept tight.
RED
WHT
AH SENSOR
GRY
POWER SUPPLY
CORD 120V 60Hz
CONTROL UNIT
2
2
DOOR
SENSING
SWITCH
N.O.
PNK
COM.
NOTE:
The neutral (WHT/GRY) wire must
be connected to the terminal with
"N" mark on the power supply
cord.
GRN
to Oven cavity
GRN
IC1
CN-G
15
11
1
OVEN LAMP
AND SOCKET
CN-F
(CPU UNIT)
BLUE MARK
2 GRN
1 PNK
1
39
CN-C
2
(UPPER)
CN-A
HIGH VOLTAGE COMPONENTS
BRN
RY2
B LU
BLU
WHT
RED
RY1
WHT
N.C.
RED
BLK
(LOWER)
FAN MOTOR
4
4
PRIMARY
INTERLOCK
RELAY
ORG
NOTE:
Hot (ORG) wire must be
connected to the terminal
with blue mark on the oven
light socket.
CN-B
1 WHT
CN-B
ORG
ORG
WHT
3
3
3
CN-C
1
WHT
ORG
GRN
1
COM.
2
CN-A
MONITOR
FUSE
&
HOLDER
T1
(POWER UNIT)
MONITOR
SWITCH
TURNTABLE
MOTOR
MAGNETRON
HIGH VOLTAGE
WIRE A
5
5
RED
RED
BLK
BRN
WHT
SECONDARY NO
INTERLOCK
SWITCH
COM.
WHT
WHT
WHT
WHT
GRY
HIGH
VOLTAGE
CAPACITOR
RED
WHT
POWER
TRANSFORMER
H.V. RECTIFIER
6
6
A
B
C
D
E
F
G
H
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
Figure S-1. Pictorial Diagram R-440DK/DW
R-430DK
R- 430DW
R-430DQ
R-440DK
R-440DW
2
1
4
3
CN-C
12PIN LEAD
WIRE HARNESS
Q2 2SB1238
R4 27
C10
A
AC
A2
1
VRS1
A1
4
D1
D3
10G471K
CN-A
D5
D6
1SS270A
1SS270A
D1-D4
11ES1
T1
6
5
LED
R5 4.7k
A
VC
C1
VA
C4
INT
C9
VR
C5
BUZZER
C6
OVEN LAMP
TURNTABLE
MOTOR
FAN MOTOR
C7
MICRO
C8
NC
B2
C11
NC
B2
C12
DOOR
SENSING
SWITCH
+
–
C3 0.1µ/50v
D2
R1 2.4k
D4
C2 1000µ/35v
6
b
+
–
C4 10µ/35v
C3
3
d
a
ZD1
HZ16-1
GND
C1 0.1µ/50v
C2
R3 510 1/2w
(J1)
Q1 2SB1238
R2 680 1/2w
B
c
B
SP1 PKM22EPT
OVEN LAMP
TURNTABLE
MOTOR
FAN MOTOR
RY1
COM
AC
Q3 KRC243M
R6 3.3k
+
–
C
RY2
D8
1SS270A
NO
MICRO
COM
DOOR
SENSING
SWITCH
C5 10µ/35v
D7
1SS270A
NO
C
D
D
Figure S-2(a). Power Unit Circuit for R-430DK/DW/DQ
R2 91 1w
A2
INT
C5
VR
C6
VA
b
AC120V
60Hz
–
2.4k
1/4w
E
ZD1
HZ16-1
a
D1
S1NB10
R1
+
d
C2 1000µ/35v
E
Q1 2SD1859
D1
C1
A1
VRS1
CN-A
C3
T1
10G471K
AC
R3 91 1w
C4
GND
C11
BZ/EN
C10
BUZZR
C9
OVEN LAMP
FAN MOTOR
TURNTABLE
MOTOR
C7
MICRO
C8
N.C
(J1)
GND
c
SP30
F
OVEN LAMP
FAN MOTOR
TURNTABLE
MOTOR
RY1
NO
F
COM
AC
RY2
NO
MICRO
COM
G
G
B2
B1
DOOR
SENSING
SWITCH
H
C2
N.C
C1
DOOR
SENSING
SWITCH
CN-C
11P LEAD WIRE HARNESS
NOTE
H
: IF NOT SPECIFIED, 0.1µF / 50V
Figure S-2(b). Power Unit Circuit for R-440DK/DW
1
2
4
3
40
5
6
(BROWNER)
C-8
DOOR
SENSING
SWITCH
C-12
NC
C-11
(J16)
(J17)
4.7K
4.7K
(J15)
(J14)
R98 620k
B
A
100
R40 4.7k
41
Q21 DTA123JKA
D20 1SS355
R41 15k
IC1
IXA037DR
1
51
50
P37
P36
P35
P34
P33
P32
P31
P30
P103
P102
VSS1
P101
P100
AVREF
VDD0
ANI7
ANI6
ANI5
ANI4
ANI3
P26
P27
P70
P71
P72
IC
X2
X1
VDD1
XT1
XT2
RESET
INTP0
INTP1
P02
P03
P04
P05
P110
P111
P112
P113
P114
P115
P116
P117
AVSS
ANI0
ANI1
ANI2
C91
0.015µ/25v
C
S20
S19
S18
S17
S16
S15
S14
S13
S12
S11
S10
S9
S8
S7
S6
S5
S4
S3
S2
S1
S0
VSS0
VLC2
VLC1
VLC0
BIAS
COM3
COM2
COM1
COM0
C92
0.01µ
/25v
C93 0.01µ/25v
4.7K
(J13)
4.7K
(J11)
(J12)
C14
0.01µ
/25v
(J10)
R11 15k
ZD10
UDZ4.3B
D
S21
S22
S23
P97
P96
P95
P94
P93
P92
P91
P90
P87
P86
P85
P84
P83
P82
P81
P80
P25
R80
1M
C-7
E
C20
0.1µ
/50v
Q20 DTA143EKA
C40 0.01µ/25v
C-6
MICRO
80
81
E
D
C
B
A
3
3
OVEN LAMP
TURNTABLE
MOTOR
FAN MOTOR
R93 360kF
C90
0.1µ
/50v
Q30 DTA143EKA
R99 300k
C-5
GND
Indicator Circuit
( See Fig. S-4 )
R97 47k
R100 150kF
BUZZER
R94 10k R95 47k
R92 1.8kF
R101 75kF
C-1
5 6 7 8
IC2 BA4558
1 2 3 4
R102 37.4kF
VA
C13
0.01µ
/25v
R12 15k
R96 3.57KD
LD19 LD18 LD17
D90
MA152WA
R91 3.32KD
LD16 LD15 LD14 LD13
R90
330 1w
Q10
2SA
1037AK
2
2
C-9
R10 1k
C12
0.1µ
/50v
C11 0.1µ/50v
C10 47µ/16v
LD10 LD11 LD12
C-10
Q11
DTA143EKA
1
C-3
VR
A
1
–
LED
B
CPU UNIT
+
VC
C
C-2
D
C-4
GND
E
F
G
H
INT
31
30
CF1 CST4.00MGW
4
4
D41 1SS355
F-1
F-2
F-3
R70 15k
R71 15k
R72 15k
R73 15k
G7
G6
G5
G4
G3
5
4
3
2
1
Beverage
center
0
9
8
7
6
Compu
Defrost
Minute
Plus
Frozen
snacks
Clock
Kitchen
Timer
Start
Touch On
One Dish
Dinners
Stop
Clear
Lunch on
the Run
Power
Level
Breakfast
Bar
Popcorn
Sensor
reheat
Baked
potatoes
Custom
Help
Super
Defrost
Fish/
seafood
R60
15k
R61
15k
R62
15k
R63
15k
R64
15k
R65
15k
R66
15k
R67
15k
C60 330p/50v
C61 330p/50v
G14 G13 G12 G11 G10 G 9
R69 15k
G8
G2
G1
Rice
Fresh
vegetables
Poultry
Ground
meat
Frozen
vegetables
Frozen
entrees
5
5
R68 15k
C62 330p/50v
C63 330p/50v
C64 330p/50v
C65 330p/50v
R76 270k
R75 270k
R74 270k
: IF NOT SPECIFIED 1/10W ± 5%
R78 270k
R77 270k
NOTE
R79 270k
ANI6
ANI7
P100
P101
P102
P103
CN-F AH SENSOR
KEY UNIT
6
6
A
B
C
D
E
F
G
H
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
Figure S-3(a). CPU Unit Circuit R-430DK/DW/DQ
R-430DK
R- 430DW
R-430DQ
R-440DK
R-440DW
A
B
R10 470 1/2w
IC3
R90 43kF
R82
3.3k
1/4w
D80
R52 37.4kF
VR
27
26
25
24
23
22
21
20
19
A13
A14
A15
A16
BYTE
GND
D15/A-1
D7
D14
C19 0.1µ/25v
A3
A2
A1
A0
CE
GND
0E
D0
D8
AN0
Vref
Avcc
MD2
MD1
MD0
LWR
HWR
RD
AS
Vcc
XTAL
EXTAL
Vss
NMI
RES
STBY
P67
P62
P61
WAIT
Vss
A19
A18
A17
A16
A15
A14
A13
A12
R68 15k
G6
R69 15k
C1
C98
0.01µ
/25v
4 GND
A2
A1
1 A0
C110 0.01µ/25v
G14
R113
150
1/2w
G10
COM3
COM2
COM1
IC4
SDA 5
SCL
WP
VCC 8
R112
47k
R60 15k
R62 15k
R61 15k
G9
SEG3
SEG2
SEG1
COM50
COM49
C112
0.1µ
/25v
Fish/
Poultry Seafood
START
NOTE :
: IF NOT SPECIFIED, 1/10W ± 5%
Meat
KEY UNIT
TOUCH SCREEN
6
6
G15
G8
COM51
SEG160
SEG159
SEG158
from
Defrost More
Your
3+6
microwave
Pasta Beverage STOP
Grains
Center CLEAR
G12
G11
G7
COM100
COM99
COM98
Set UP
Vegetables Frozen
Food
R72 15k
R63 15k
R65 15k
R64 15k
G14
Baked Reheat Popcorn MINUTE
Potatoes
PLUS
R71 15k
R73 15k
G3
G13
R70 15k
CN-C
R66 15k
R67 15k
R74 270k
R75 270k
R76 270k
R77 270k
R78 270k
R79 270k
C60 330pF/50v
C61 330pF/50v
C62 330pF/50v
C63 330pF/50v
C64 330pF/50v
C65 330pF/50v
G5
D20
MA152WK
G2
GND1
VLCD1
VCC1
V50
V40
V30
V20
V10
GREF
IREFM
IREFP
VLCD2
VLCD3
VCC2
GND2
GND3
VCC3
OSC1
OSC2
OSC
CO
DCON
CL1
FLM
M
M/S
RES
CS
RS
WR
RD
VCC4
GND4
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
VCC5
GND5
VCC6
VLCD4
GND6
5
5
G1
R111
4.7k
R110
4.7k
R20 15k
C2
C97 0.1µ/25v
R100 4.7k
C21
0.1µ
/25v
Q21
KRC101S
R98 1M
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
4
4
Q20
KRA102S
Q22
KRC101S
IC1 IXA029DR
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
IC2
IXA030DR
C96 0.1µ/25v
18
17
16
15
14
13
12
11
10
9
8
7
6
5
D6
D13
D5
D12
D4
VCC
VCC
GND
D11
D3
D10
D2
D9
D1
R21 4.7k
C22
10µ
/35v
C20
0.01µ
/25v
C95 0.1µ/25v
LIQUID CRYSTAL DISPLAY
100 x 160 Dots
R51 75kF
Q32
KRC101S
C94 0.1µ/25v
IC5 IXA031DR
R50 150kF
A11
A10
A9
A8
Vss
A7
A6
A5
A4
A3
A2
A1
A0
Vcc
D15
D14
D13
D12
D11
D10
A12
A11
A10
A9
A8
NC
NC
A18
A17
A7
A6
A5
A4
41
42
43
44
45
1
2
3
4
R30 3.3k
R49 300k
AN1
AN2
AN3
AN4
AN5
AN6
DA1
Avss
IR00
P81
P82
CS1
CS0
Vss
PA0
PA1
PA2
PA3
PA4
PA5
C93 0.1µ/25v
R92 20kF
(J80)
0 ohm
28
29
30
31
32
33
34
35
36
37
38
39
40
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
R45 10k
D40 MA152WK
CST12.00MTW
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
C92 0.1µ/25v
C18
0.1µ
/25v
CF1
Vcc
NC
R91 18kF
NC
NC
NC
GND
D81
C15 0.1µ/25v
IC6
M51953AFP
NC
VCC
V0
Cd
C16 0.01µ/25v
C13 47µ/16v
ZD10
UDZ5.6B
C130 0.01µ/25v
CPU UNIT
C91 0.1µ/25v
3
C30 10µ/35v
R44 360kF
+
-
3
42
C8
4
R48 620k
–
NC
(J13) 4.7k
R47 47k
+
C7
(J11)
(J12)
R46 47k
Q30 KRA101S
D21
MA152WK
MICROR
(J10) 4.7k
2
1
C41
0.015µ
/25v
Q31
KRC101S
C10
C9
C14 0.01µ/25v
C12 0.1µ/50v
C17 0.1µ/50v
R40 330 1w
R11
1.2k
1/4w
R43 1.8kF
2
3
8
BUZZER ENV. C11
7
4
2
C40 0.1µ/50v
IC3
–
-
(R101) 4.7k
R41 3.32kD
+
6
LED2
8
R13 4.7k
F3
OVEN LAMP
TURNTABLE
MOTOR
FAN MOTOR
R80
4.7k
WH-1
LED1
Q12
KRC101S
F2
BUZZER
5
4
WH-1
+
1
TI0CA2
2
A20
3
Vcc
4
TM00
5
PB1
6
PB2
7
PB3
8
PB4
9
PB5
10
PB6
11
PB7
12
RES0
13
Vss
14
TxD0
15
P91
16
RxD0
17
P93
18
P94
19
P95
20
P40
21
P41
22
P42
23
P43
24
Vss
25
P44
26
P45
27
P46
28
P47
29
D8
30
D9
F1
8
1
C43 0.01µ/25v
AH SENSOR
–
C42 0.01µ/25v
C3
+
R42
3.57kD
INT
C45 0.1µ/50v
C4
C44 0.1µ/50v
GND
C10 10µ/35v
–
C11 0.1µ/50v
+
Q80
KTC1027
1
1
5
C6
VA
TH1
5G2M40B333J
VCC
Q10 KTC1027
R81 27
VA
D80-81
1SS355
VR
DOOR
SENSING
SWITCH
C
D
E
F
G
H
C5
VR
Figure S-3(b). CPU Unit Circuit R-440DK/DW
A
B
C
D
E
F
G
H
A
B
C
D
E
F
G
H
R133 510k
1
1
GND
IC1 P90
R130 4.7k
VC1
VC2
VC3
VC4
VC5
CF
CE
CD
CC
CB
CA
COM8
COM9
COM10
COM11
COM12
COM13
COM14
COM15
COM16
SEG39
SEG38
SEG37
SEG36
SEG35
51
R131 4.7k
R128 4.7k
R126 4.7k
IC1 P91
R129 4.7k
IC1 P92
50
76
75
C120 0.1µ/50v
C121 0.1µ/50v
IC1 P87
C122 0.1µ/50v
IC1 P86
C123 0.1µ/50v
4
4
IC1 P93
R127 4.7k
R124 4.7k
R122 4.7k
R123 4.7k
IC1 P94
R125 4.7k
IC1 P95
R121 4.7k
R120 4.7k
IC1 P96
IC3
IZA951DR
100
SEG10
SEG11
SEG12
SEG13
SEG14
SEG15
SEG16
SEG17
SEG18
SEG19
SEG20
SEG21
SEG22
SEG23
SEG24
SEG25
SEG26
SEG27
SEG28
SEG29
SEG30
SEG31
SEG32
SEG33
SEG34
3
3
IC1 P82
1
COOK HELP
VDD
NC
NC
RESET
TEST
VREF
R03
R02
R01
R00
P13
P12
P11
P10
P03
P02
P01
P00
K03
K02
K01
K00
NC
NC
NC
IC1 P83
IC1 P97
OSC4
OSC3
VD1
OSC2
OSC1
VSS
BZ
COM0
COM1
COM2
COM3
COM4
COM5
COM6
COM7
SEG0
SEG1
SEG2
SEG3
SEG4
SEG5
SEG6
SEG7
SEG8
SEG9
R132 33k
C125
0.1µ/50v
C124 0.1µ/50v
R134 15k
26
SENSOR DEFROST
C126
0.1µ/50v 25
2
2
VC
43
COM16
COM15
COM14
COM13
COM12
COM11
COM10
COM9
SEG40
SEG39
SEG38
SEG37
SEG36
SEG35
SEG34
SEG33
SEG32
SEG31
SEG30
SEG29
SEG28
SEG27
SEG26
SEG25
SEG24
SEG23
SEG22
SEG21
SEG20
SEG19
SEG18
SEG17
SEG16
SEG15
SEG14
SEG13
SEG12
SEG11
SEG10
SEG9
SEG8
SEG7
SEG6
SEG5
SEG4
SEG3
SEG2
SEG1
COM1
COM2
COM3
COM4
COM5
COM6
COM7
COM8
LIQUID CRYSTAL DISPLAY
C128
0.1µ/50v
NOTE
5
5
C127
0.1µ/50v
IC1 P84
C129
0.1µ/50v
IC1 P85
: IF NOT SPECIFIED, 1/10W ± 5%
6
6
A
B
C
D
E
F
G
H
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
Figure s-4. Indicator circuit for R-430DK/DW/DQ
R-430DK
R- 430DW
R-430DQ
R-440DK
R-440DW
2
1
4
3
(CN - C)
1
SH - A
D5
D6
SH - B
B
Q2
5
6
4
E
R1
B
Q3
SP1
WH - 1
1 2
C5
R2
2
1
7
8
9
U
D7
VRB
B
2
E Q1 B
R5
R4
3
ZD1
A
CN - C
1
R3
D8 R6
D
1
9
12
C4
6
E
C3
A
5
CN - B
B
C2
RY2
P
S
D4
D2
D1
VRS1
T1
AC
1
VH
C
C
F
11
C1
10
D3
2
XA
CN - A
(J1)
D9
RY1
OMIF
D U
AC
D
(CN - D)
(D10)
OL FM
TTM
D
RY3
Figure S-5(a) . Printed Wiring Board of Power Unit R-430DK/DW/DQ
VH
CN - B
E
1
E
SH-B
SP30
ZD1
R1
R2
C2
C1
DU
OM
D22
DIP
F
1
2
E
SH-A
(GREEN)
CN - C
Q1 B
R3
11
D1
RY3
D20
F
OM
DU
OM
1
7
D21
G
S
P
DU
RY2
RY1
G
5
T1
3
XA
2
1
VRS1
2
(J1)
H
1
CN - A
VH
QKITPB031MREO
H
Figure S-5(b) . Printed Wiring Board of Power Unit R-440DK/DW
1
2
4
3
44
5
6
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
PARTS LIST
Note: The parts marked “∆” may cause undue microwave exposure.
The parts marked “*” are used in voltage more than 250V. "§" MARK: PARTS DELIVERY SECTION.
REF. NO.
PART NO.
§
RC-QZB018MRE0
FH-DZB008MRY0
QSOCLB006MRE0
RLMPTA068WRE0
RMOTEA346WRE0
QFSHDB003MRE0
FFS-BA016/KIT
QSW-MA085WRE0
QFS-TA013WRE0
QFS-TA014WRE0
RV-MZA255WRE0
RMOTDA211/KIT
RTRN-B064MRE0
FACCDB003WRE0
FDTCTA198WRK0
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
DESCRIPTION
Q'TY CODE
ELECTRIC PARTS
*
*
*∆
*
111111111111111-
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
High voltage capacitor
High voltage rectifier assembly
Oven lamp socket
Oven lamp
Fan motor
Fuse holder
Monitor switch (V-16G-2C25) and fuse assembly (20A 250V AC)
Secondary interlock switch and door sensing switch (V-16G-3C25)
Magnetron temperature fuse 150oC
Cavity temperature fuse 150oC
Magnetron
Turntable motor
Power transformer
Power supply cord
AH sensor
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
AQ
AM
AE
AE
AR
AD
AF
AE
AE
AF
BE
AL
BD
AM
AN
1
4
1
1
1
AR
AB
AV
AV
AX
1
1
1
1
1
1
1
1
1
1
2
1
4
4
1
2
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
BM
BM
AY
AB
AB
AG
AG
AA
AF
AA
AA
AB
AB
AA
AA
AA
AB
AA
AA
AA
AB
AA
AA
AA
AG
AG
AM
AM
AE
AA
AB
AX
AX
AX
AX
AX
AW
AW
AW
AW
AW
CABINET PARTS
22222-
1
2
3
3
3
GDAI-B057MRP0
GLEGPB004MRF0
GCABUB092MRP0
GCABUB093MRP0
GCABUB094MRP0
M
M
M
M
M
CPWBFB043MRU0
CPWBFB044MRU0
DPWBFB095MRU0
QCNCMA275DRE0
QCNCMA275DRE0
FW-VZB146MRE0
FW-VZB260DREZ
RC-KZA087DRE0
VCEAB31VW108M
RC-KZA087DRE0
VCEAB31VW106M
RSRCDA013DRE0
VHD11ES1///-1
VHD1SS270A/-1
VS2SB1859//-3
VS2SB1238//-3
VSKRC243M//-3
VRD-B12EF242J
VRD-B12HF681J
VRD-B13AA910J
VRD-B12HF511J
VRD-B12EF270J
VRD-B12EF472J
VRD-B12EF332J
RRLY-A113DRE0
RALM-A014DRE0
RTRNPB009MRE0
RTRNPA113DRE0
RH-VZA032DRE0
VHEHZ161///-1
DPWBFC041WRKZ
FPNLCB285MRK0
FPNLCB286MRK0
FPNLCB287MRK0
FPNLCB305MRK0
FPNLCB306MRK0
FUNTKB230MRE0
FUNTKB231MRE0
FUNTKB232MRE0
FUNTKB250MRE0
FUNTKB251MRE0
M
M
M
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
M
M
M
M
M
M
M
M
M
M
Base plate
Foot
Outer case cabinet [R-430DK & R-440DK]
Outer case cabinet [R-430DW & R-440DW]
Outer case cabinet [R-430DQ]
CONTROL PANEL PARTS
3- 1
3- 1
3- 1-1
3- 1A
3- 1B
3- 1C
3- 1C
C1
C2
C3
C4-5
D1
D1-4
D5-8
Q1
Q1-2
Q3
R1
R2
R2-3
R3
R4
R5
R6
RY1-2
SP1
T1
T1
VRS1
ZD1
3- 1-2
3- 2
3- 2
3- 2
3- 2
3- 2
3- 2- 1
3- 2- 1
3- 2- 1
3- 2- 1
3- 2- 1
Control unit [R-430DK/DW/DQ]
Control unit [R-440DK/DW]
Power unit [R-440DK/DW]
2-pin connector (CN-A)
2-pin connector (CN-B)
12P wire harness (CN-C) [R-430DK/DW/DQ]
11P wire harness (CN-C) [R-440DK/DW]
Capacitor
0.1 uF
50V
Capacitor
1000 uF
35V
Capacitor
0.1 uF
50V
Capacitor
10 uF
35V
Diode Bridge (S1NB10)[R-440DK/DW]
Diode (11ES1)
Diode (1SS270ATA)
Transistor (2SD1859R)[R-440DK/DW]
Transistor (2SB1238)[R-430DK/DW/DQ]
Transistor (KRC243M)
Resistor
2.4k ohm
1/4W
Resistor
680 ohm
1/2W
Resistor
91 ohm
1 W
Resistor
510 ohm
1/2W
Resistor
27 ohm
1/4W
Resistor
4.7k ohm
1/4W
Resistor
3.3k ohm
1/4W
Relay (DU24D1-1PR(M))
Buzzer (PKM22EPT)
Transformer [R-430DK/DW/DQ]
Transformer [R-440DK/DW]
Varistor (10G471K)
Zener diode (HZ16-1)
LSI unit [R-440DK/DW]
Control panel frame with key unit [R-430DK]
Control panel frame with key unit [R-430DW]
Control panel frame with key unit [R-430DQ]
Control panel frame with key unit [R-440DK]
Control panel frame with key unit [R-440DW]
Key unit [R-430DK]
Key unit [R-430DW]
Key unit [R-430DQ]
Key unit [R-440DK]
Key unit [R-440DW]
45
R-430DK
R- 430DW
R-430DQ
R-440DK
R-440DW
REF. NO.
33333333-
22223
4
5
5
2
2
2
3
PART NO.
§
JBTN-B094MRF0
JBTN-B095MRF0
JBTN-B096MRF0
MSPRTA050WRE0
LHLD-B013MRF0
PSHEPB027MRE0
XEPSD30P10XS0
XEPSD30P10XS0
M
M
M
M
M
M
J
J
LBNDKB007MRP0
LANGTB048MRP0
PHOK-B018MRF0
MLEVPB016MRF0
PDUC-B104MRF0
NFANPB006MRE0
PDUC-B088MRF0
-----------PCOVPB085MRP0
PPACGB014MRF0
PDUC-B106MRP0
PCUSGB033MRP0
M
M
M
M
M
M
M
M
M
M
M
M
DESCRIPTION
Open button [R-430DK & R-440DK]
Open button [R-430DW & R-440DW]
Open button [R-430DQ]
Open button spring
LCD holder
LED sheet
Screw; 3mm x 10mm [R-430DK/DW/DQ]
Screw; 3mm x 10mm [R-440DK/DW]
Q'TY CODE
1
1
1
1
1
1
3
5
AE
AE
AE
AA
AF
AF
AA
AA
1
1
1
1
1
1
1
1
1
1
1
1
AB
AE
AF
AD
AF
AC
AC
-AD
AA
AG
AA
1
1
1
1
1
1
1
1
1
1
1
1
1
AQ
AQ
AQ
AQ
AQ
AE
AB
AW
AE
AG
AK
AM
AM
1
1
1
1
1
1
1
1
1
1
1
1
AF
AU
AU
AC
AN
AM
AA
AB
AD
AD
AC
AA
1
3
1
4
8
2
2
3
2
2
AA
AA
AA
AA
AA
AA
AA
AA
AB
AA
OVEN PARTS
∆
∆
444444444444-
1
2
3
4
5
6
7
8
9
10
11
12
H.V. Capacitor band
Chassis support
Latch hook
Switch lever
Magnetron duct
Fan blade
Fan duct
Oven cavity
(Not a replaceable part)
Waveguide cover
Turntable motor packing
AH sensor duct
Cushion
DOOR PARTS
∆
∆
∆
∆
∆
5 -1
5 -1
5 -1
5 -1
5 -1
5-1-1
5-1-2
5- 2
5- 3
5- 4
5- 5
5- 5
5- 5
FCOV-B156MRK0
FCOV-B157MRK0
FCOV-B158MRK0
FCOV-B168MRK0
FCOV-B169MRK0
LSTPPB021MRF0
MSPRTA046WRE0
FDORFB062MRT0
PSHEPB021MRE0
GCOVHB038MRF0
HPNL-B092MRE0
HPNL-B093MRE0
HPNL-B094MRE0
M
M
M
M
M
M
M
M
M
M
M
M
M
Door frame assembly [R-430DK]
Door frame assembly [R-430DW]
Door frame assembly [R-430DQ]
Door frame assembly [R-440DK]
Door frame assembly [R-440DW]
Latch head
Latch spring
Door panel
Sealer film
Choke cover
Door screen [R-430DK & R-440DK]
Door screen [R-430DW & R-440DW]
Door screen [R-430DQ]
666666666666-
FW-VZB125MRE0
FW-VZB168MRE0
FW-VZB177MRE0
QW-QZB016MRE0
FROLPB025MRK0
NTNT-A095WRE0
TCAUAB037MRR0
TCAUAB038MRR0
TINSEB241MRR0
TINSEB239MRR0
TCADUB004MRP0
TLABBB007MRE0
M
M
M
M
M
M
M
M
M
M
M
M
Stop switch harnnes
Main wire harnnes [R-430DK/DW/DQ]
Main wire harnnes [R-440DK/DW]
High voltage wire A
Turntable support
Turntable tray
Monitor caution label
DHHS/Screw caution label
Operation manual [R-430DK/DW/DQ]
Operation manual [R-440DK/DW]
RECIPE CARD
Cavity hole cover
MISCELLANEOUS
1
2
2
3
4
5
6
7
8
8
9
10
SCREWS,NUTS AND WASHERS
7777777777-
1
2
3
4
5
6
7
8
9
10
LX-BZA041WRE0
LX-CZ0052WRE0
XHTSD40P12RV0
LX-BZ0081YBE0
XOTSD40P12000
XCBSD30P08000
LX-CZA038WRE0
XHTSD40P08RV0
LX-CZA070WRE0
XCPSD30P08000
M
M
M
M
M
M
M
M
M
M
Special
Special
Screw :
Special
Screw :
Screw :
Special
Screw :
Special
Screw :
screw
screw
4mm x
screw
4mm x
3mm x
screw
4mm x
screw
3mm x
12mm
12mm
8mm
8mm
(Torx tamper proof screw)
8mm
46
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
HOW TO ORDER REPLACEMENT PARTS
To have your order filled promptly and correctly, please furnish the following information.
1. MODEL NUMBER
2. REF. NO.
3. PART NO.
4. DESCRIPTION
Order Parts from the authorized SHARP parts Distributor for your area.
Defective parts requiring return should be returned as indicated in the Service Policy.
Notes:
47
R-430DK
R- 430DW
R-430DQ
R-440DK
R-440DW
2
1
4
3
6
5
OVEN AND CABINET PARTS
7-9
A
A
7-9
7-7
2-3
B
B
4-7
7-7
7-2
4-11
1-15
6-7
7-10
C
C
7-6
1-5
1-10
4-6
7-3
7-6
1-14
D
D
7-8
4-8
1-9
7-8
4-2
7-5
E
E
1-11
4-9
6-6
1-3
7-2
6-10
1-4
7-2
6-5
7-5
4-5
7-4
1-8
4-3
4-10
F
F
1-12
1-13
7-10
2-1
6-4
1-7
1-8
7-1
4-4
1-6
4-1
G
G
1-1
1-2
7-5
2-2
2-2
H
H
7-5
2-2
7-5
2-2
1
2
4-12
4
3
48
5
6
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
2
1
4
3
6
5
CONTROL PANEL PARTS
3-5
3-1
A
A
3-3
3-5
3-4
3-5
3-1
3-1-2
B
B
3-5
3-1-1
3-2
3-2-1
3-2
3-2-1
3-2-2
3-2-3
C
C
3-2-2
R-430DK/DW/DQ
R-440DK/DW
3-2-3
D
D
5-4
DOOR PARTS
E
E
5-2
5-3
F
F
5-1-1
MISCELLANEOUS
5-1-2
5-5
6-1
G
G
6-3
6-2
5-1
H
H
Actual wire harness may be different from illustration.
1
2
4
3
49
5
6
R-430DK
R- 430DW
R-430DQ
R-440DK
R-440DW
PACKING AND ACCESSORIES
TOP PAD ASSEMBLY
DOOR PROTECTION SHEET
PLASTIC BAG
TRAY HOLDER
6-5 TURNTABLE TRAY
6-8 OPERATION MANUAL
6-9 RECIPE CARD
IN
TO
TH
EO
NC
VE
AV
ITY
BOTTOM PAD ASSEMBLY
6-4 TURNTABLE SUPPORT
TRAY PACK
PACKING CASE
Non-replaceable items.
50
R-430DK
R-430DW
R-430DQ
R-440DK
R-440DW
Notes:
51
R-430DK
R- 430DW
R-430DQ
R-440DK
R-440DW
COPYRIGHT © 2000 BY SHARP CORPORATION
ALL RIGHTS RESERVED.
No part of this publication may be reproduced, stored in retrieval systems, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording,
or otherwise, without prior written permission
of the publisher.
'00 SHARP CORP. (8M3.20E) Printed in U.S.A
52