Excellence for
industrial coating.
Experience
WAGNER
WAGNER is one of the market leading
manufacturers of high tech systems and ​
components for the application of liquid and
powder lacquers and other paints to surfaces.
WAGNER offers a complete product and
technology range, s​ tarting with feeding the
material to mixing, dosing, motion and
control technology including material
logistics; finishing with the application of ​
various materials to the surfaces.
ER
C
www.wagner-group.com
T I F I C ATIO
The big WAGNER Liquid application 2014
J. Wagner AG
Industrial Solutions
CH-9450 Altstätten/SG
Tel +41 (0) 71 7572211
Fax +41 (0) 71 7572323
N
J. Wagner GmbH
Industrial Solutions
D-88677 Markdorf
Tel +49 (0) 7544 505 - 0
Fax +49 (0) 7544 505 - 1200
Printed in Germany - 2345719 - 03/2014 - Subject to change without notice. We accept no liability
for changes, mistakes or printing ​errors. Illustrations may vary from scope of delivery. Our general
terms and conditions apply. All prices are in Euros plus the statutory VAT. All rights r​ eserved.
The WAGNER Group operates globally with
approximately 1,450 employees, 19
operative companies and about 300 ​
international WAGNER sales branches. We
have seven technology centers for research
and development worldwide: In workshops
equipped with the ​latest technology
customers may apply coating to their product
under real-life production conditions and
determine the most cost-effective system ​
configuration.
We ensure the high quality of all WAGNER
products with a quality assurance system
covering all business processes: design and
deve­lopment, production, process
technology, marketing, sales and service.
Consultation / contact person
We would be happy to advise you over the
phone, alternatively please send an email to:
Customer Service Export:
Tel.: +49 (0) 7544 - 505 1927
E-Mail: cs-international@wagner-group.com
Technical Support Liquid:
Tel.: +49 (0) 7544 - 505 1925
ts-liquid@wagner-group.com
The big WAGNER
Liquid application
2014
Legend
Experience fascinating surfaces
Liquid application
Suitable for Airless
applications
Suitable for AirCoat
applications
Suitable for Airspray
applications
Protective coating
Metal coating
Wood coating
Plastic coating
Complies with
CE directive
Complies with
ATEX directive
Products from WAGNER Industrial Solutions ​stand
for maximum reliability, quality for your specific
requirements.
3
Join us in the world of perfect surfaces. Our ​
know-how makes WAGNER one of the world‘s ​
leading manufacturers of devices and system ​
for surface coating. Be inspired and rest ​
assured that you will find the best solution for ​
you here.
TwinControl
2K FlexControl
Cobra 2K
76
90
98
AirSpray
AirCoat
Airless
Electrostatic solvent
Electrostatic water-based lacquers
Rotary atomization
102
122
132
144
158
168
Small spray booth Type 700
Small spray wall, type 90W
Spray wall
174
176
180
Mixing
10
28
36
44
50
66
Applying
Finishing piston pumps
Protective coating piston pumps
Feeding pumps
High pressure diaphragm pumps
Low pressure diaphragm pumps
Pressure tanks
Feeding
Content
Booths
Furniture, walls, garden fences, construction ​
machines, mobile phones, wheel rims, leather ​
sofas, or perfume bottles - there is hardly any ​
object that does not come with a coating. The ​
reason is obvious: among others, the surface ​
determines the function, durability and the ​
attractiveness of an object.
4
Industrial Solutions
We accept challenges.
WAGNER Industrial Solutions offers devices, equipment, and systems for ​
all industrial surface coating applications. Our innovative products and
solutions stand out due to their quality, effi­ciency and productivity.
As a market leading manufacturer of high tech systems, we offer ​
components for the application of liquid and powder lacquers and ​
paints to surfaces. As one of the few providers in this market we ​
offer a complete product and technology range for the complete ​
process sequence, starting with feeding the product, followed by ​
mixing, moving and controlling to finishing the optimal application ​
to the surface. Efficient use of resources, maximum quality and cost-​
effectiveness is our maxim - in every case!
5
WAGNER Development center
The modernly equipped WAGNER Development Center sets new stan­
dards for the development of products and solutions for the surface ​
coating industry - be it for the first idea or the series production start. The ​
WAGNER Development Center also ensures compliance with all national ​
and international standards and regulation as part of the product deve­
lopment.
WAGNER Technology center
At our Markdorf location, WAGNER has a unique technology center with a​
floor space of more than 1,400 m² for liquid and powder coating. Here ​
products and systems can be coated with liquid and powder lacquers ​
under real-life production conditions. On the basis of insights gained ​
during these trials, efficient system concepts are developed and imple­
mented in cooperation with our experts.
WAGNER Service
Always near you - the WAGNER service network. WAGNER offers its ​
customers global service. At our locations you will always find the right ​
contact person with an answer to all technical questions. Regular main­
tenance of your system ensures high process safety and reliability. The ​
latest developments and updates may be very useful for your processes. ​
We gladly share this knowledge with you. Either during servicing - as we ​
are already on site, or please take advantage of our training program!
WAGNER Distribution support
Become a WAGNER distributor: We offer a comprehensive sales support ​
and provide comprehensive documentation, tools, and further informa­
tion, our highly qualified members of staff are here to assist you.
Here some examples:
· Product and accessories catalog · price lists
· brochures, posters etc.
· operating manuals
· InfoNet - the WAGNER IS
· WAGNER dealer shop
· Information portal
6
Industrial Solutions
Discover what is New at WAGNER.
Discover the new products and innovations for 2014!
High-pressure piston pumps
Jaguar 55-200
The WAGNER Jaguar 55-200 meets extreme ​
protective coating requirements with the ​
highest reliability, for maximum performance ​
and for optimum corrosion protection.
See page 32
7
Electronic mixing and dosing system
TwinControl 55-​200
Electronic mixing and dosing system for heavy ​
corrosion protection. Airless applications for up ​
to 530 bar pose no challenge to this system.
See page 84
Electronic mixing and dosing system
FlexControl Smart
The smart introduction to electronically
controlled mixing technologies for quick
and efficient operation and precise dosing.
See page 94
AirCoat automatic gun
GA 4000AC Series
The GA 4000 AC series improved dismountable ​
packing allows for cost savings and efficient ​
service.
See page 126
8
Industrial Solutions
Strong performance for
outstanding ​results.
Lacquers, stains, separating agents, primers, adhesives and chemi­
cals, whether they have a high or low viscosity, are watery or have a ​
high solid content – WAGNER offers the right pump for every mate­
rial and every application. By developing pumps that feature ​
constant performance, low icing air motors, reliability, service ​
friendliness, minimal wear and low energy consumption, WAGNER ​
has created a broad product spectrum that contains a solution for ​
every requirement.
9
Finishing piston pumps
10
Protective coating piston pumps
28
Feeding pumps
36
High pressure diaphragm pumps
44
Low pressure diaphragm pumps
50
Pressure tanks
66
Feeding
Feeding
10
Industrial Solutions
Finishing piston pumps
Feeding
With the IceBreaker finishing piston pumps, WAGNER covers the entire spectrum of industrial applications. Whether window manufacturer
or automated multiple gun application in the furniture industry, low viscosity glaze or high-viscosity high-solid lacquers: The product range ​
fulfills all possible requirements. The pumps are highly energy efficient and durable. The air motors work without icing and thanks to their ​
very low pulsation, always produce optimal spraying results. The air motors work without icing and thanks to their very low pulsation, ​
always produce optimal spraying results.
Finishing piston pumps
1. Reliable
The maintenance-free controller with extremely low pulsation ensures ​
excellent reliability even in continuous operation.
2. User Friendliness
The integrated compact pressure regulator unit makes the setting of the ​
pump pressure and the air flow of AirCoat applications an easy task.
3. Under Full Pressure
Regardless of with how much pressure the air motor operates, the full ​
system pressure is always applied to the control. Thus the pump operates ​
reliably even for low operating pressures without stopping.
4. Optimum Service
Easy to clean separating agent chamber. Quick and easy change of the ​
self-adjusting packages without any special tools.
5. Equipped for Every Application
The fluid section is completely made of stainless steel and ensures a long ​
service life with minimum wear even when used with abrasive, chemical, ​
or corrosive materials.
6. Material-friendly
Large valve cross-sections ensure an optimal and material-friendly flow.
11
Overview WAGNER finishing piston pumps
Feeding
Jaguar 38-300
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
Material properties
Water-based products
Solvent-based products
Low viscosity (<40 sec. DIN No. 4)
Medium viscosity (40 ... 60 sec. DIN No. 4)
l
l
l
l
l
l
l
l
High viscosity (>60 sec. DIN No. 4)
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
UV sensitive products
Shear sensitive products
Humidity sensitive products
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
Basic atomization
Airspray
AirCoat 160 bar max
l
AirCoat 250 bar max
Airless 270 bar max
l
l
l
l
l
l
l
Airless 400 bar max
Airless 530 bar max
l
Liquid feeding
l
l
l
Max. number of guns
1 gun, nozzle 0.017“
2 guns, nozzle 0.017“
3 guns, nozzle 0.017“
4 guns, nozzle 0.017“
1 gun, nozzle 0.021“
2 guns, nozzle 0.021“
3 Pistolen, Düse 0,021“
4 guns, nozzle 0.021“
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l very suitable
l suitable to a limited extent
Finishing piston pumps
Leopard 18-300
l
l
l
l
Leopard 35-150
Puma 15-70
l
l
l
l
Leopard 35-70
Puma 28-40
l
l
l
l
Puma 15-150
Wildcat 10-70
l
l
l
l
Puma 21-110
Wildcat 18-40
EvoMotion 20-30S piston ​
pump
EvoMotion 40-15S piston ​
pump
WAGNER offers a comprehensive finishing piston pump range. Please ​
choose the perfect solution for your requirements from the follo­wing
table. Further information can be found in the product pages.
12
Industrial Solutions
EvoMotion 40-15S
High-pressure piston pumps
Feeding
High-pressure piston pump, stainless steel, for Airless and AirCoat appli­
cations up to 320 bar and 0.9 L/min. Ideal, for example, for professional ​
single-item lacquer stations in production and in workshops.
Technical data
Finishing piston pumps
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumetric flow per 60 DH
Max. stroke rate
Material inlet
Material outlet
Air inlet connection
Air inlet pressure
Sound level at 6 bar air pressure
Material temperature
Ambient temperature
Material pH
Max. material pressure at pump inlet
Allowable inclination
Weight
Material wetted parts
Included items
Ordering information
Stainless steel
PTFE
PA
Pump with air regulator and hose connec­
tion fitting
Designed for installation on wall mount, ​
frame or trolley
Release agent bottle 250 cm³
User manual
CE declaration of conformity
Using the spraypack configurator, each ​
pump can be customized by adding a ​
holder, suction system, material filter, hose ​
or spray gun, depending on the require­
ments.
A range of ready-to-use spraypacks is also ​
available.
Product variants
Item no.
Spray pack configuration Finishing VC
PistonP. EvoMotion 40-15S PE/T
SP EM40-15 AG14AL
SP EM40-15 GM4700AC
SP EM40-15 AL
2333720
2329450
2335075
2335175
2335287
40 :1
320 bar, 4641 PSI
15 cm³/DS, 0,92 in³/DH
0.9 l/min
60 DS/min
M–M 36x2
M–1/4‘‘ NPS
8 mm
2,5 – 8,0 bar, 36 – 116 PSI
74 dB(A)
5 - 80 °C, 41 - 176 °F
5 – 60 °C, 41 – 140 °F
3.5 – 9 pH
20 bar, 290 PSI
±10 °
9,0 kg, 19.8 lb
Price
PH 2
-
ILGR
ILCGR
ILGR
ILGR
ILGR
13
EvoMotion 20-30S
High-pressure piston pumps
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumetric flow per 60 DH
Max. stroke rate
Material inlet
Material outlet
Air inlet connection
Air inlet pressure
Sound level at 6 bar air pressure
Material temperature
Ambient temperature
Material pH
Max. material pressure at pump inlet
Allowable inclination
Weight
Material wetted parts
Included items
Ordering information
Stainless steel
PTFE
PA
Pump with air regulator and hose connec­
tion fitting
Designed for installation on wall mount, ​
frame or trolley
Release agent bottle 250 cm³
User manual
CE declaration of conformity
Using the spraypack configurator, each ​
pump can be customized by adding a ​
holder, suction system, material filter, hose ​
or spray gun, depending on the require­
ments.
A range of ready-to-use spraypacks is also ​
available.
Product variants
Item no.
Spray pack configuration Finishing VC
PistonP. EvoMotion 20-30 PE/T
SP EM20-30 GM4700AC
SP EM20-30 AC
SP EM20-30 GM4700AC-Hopper
2333720
2329452
2335176
2335086
2335289
20 :1
160 bar, 2321 PSI
30 cm³/DS, 1,83 in³/DH
1.8 l/min
60 DS/min
M–M36x2
M–1/4‘‘ NPS
8 mm
2,5 – 8,0 bar, 36 – 116 PSI
74 dB(A)
5 - 80 °C, 41 - 176 °F
5 – 60 °C, 41 – 140 °F
3.5 – 9 pH
20 bar, 290 PSI
±10 °
11,0 kg, 24.3 lb
Price
PH 2
-
ILGR
ILCGR
ILGR
ILGR
ILGR
Feeding
Technical data
Finishing piston pumps
High-pressure piston pump, stainless steel, for Airless and AirCoat appli­
cations up to 160 bar and 1.8 L/min. Ideal, for example, for professional ​
lacquer stations in single-item production and for workshops.
14
Industrial Solutions
Wildcat 18-40
High-pressure piston pumps
Feeding
High pressure piston pump, stainless steel, for AirCoat applications to ​
140 bar and 2.4 L/min. Ideal, for example, for professional single-item ​
lacquer stations in production and in the workshop.
Technical data
Finishing piston pumps
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumetric flow per 60 DH
Max. stroke rate
Material inlet
Material outlet
Air inlet connection
Air inlet pressure
Sound level at 6 bar air pressure
Material temperature
Ambient temperature
Material pH
Max. material pressure at pump inlet
Allowable inclination
Weight
Material wetted parts
Included items
Ordering information
Tungsten carbide
Stainless steel
Hard chrome
PTFE
Packing material depending on pump type
Pump, incl. air pressure regulator
Separating agent bottle 250 cm³
Operating manual
CE Declaration of Conformity
Using the spraypack configurator, each ​
pump can be customized by adding a ​
holder, suction system, material filter, hose ​
or spray gun, depending on the require­
ments.
A range of ready-to-use spraypacks is also ​
available.
18 :1
144 bar, 2089 PSI
40 cm³/DS, 2,44 in³/DH
2.4 l/min
60 DS/min
M–M 36x2
M–M 24x1,5
F–G 1/2“
2,5 – 8,0 bar, 36 – 116 PSI
74 dB(A)
5 - 80 °C, 41 - 176 °F
5 – 60 °C, 41 – 140 °F
3.5 – 9 pH
20 bar, 290 PSI
±10 °
15,0 kg, 33.1 lb
Product variants
Item no.
Spray pack configuration Finishing VC
PistonP. Wildcat 18-40 PE/TG
PistonP. Wildcat 18-40 PE/T
SP WildCat18-40 AC
SP WildCat18-40 GM4100AC
SP WildCat18-40 GM4700AC
2333720
2329456
2329458
2335090
2335092
2335177
-
366995
367990
367994
- ILET
- ILET
- ILET
Price
PH 2
ILGR
ILGR
ILGR
ILGR
ILGR
ILGR
Service sets
Service kit airmotor 3“/75
Service kit fluid section 40 ccm PE+TG
Service kit fluid section 40 ccm PE+T
15
Wildcat 10-70
High-pressure piston pumps
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumetric flow per 60 DH
Max. stroke rate
Material inlet
Material outlet
Air inlet connection
Air inlet pressure
Sound level at 6 bar air pressure
Material temperature
Ambient temperature
Material pH
Max. material pressure at pump inlet
Allowable inclination
Weight
Material wetted parts
Included items
Ordering information
Tungsten carbide
Stainless steel
Hard chrome
PTFE
Packing material depending on pump type
Pump, incl. air pressure regulator
Separating agent bottle 250 cm³
Operating manual
CE Declaration of Conformity
Using the spraypack configurator, each ​
pump can be customized by adding a ​
holder, suction system, material filter, hose ​
or spray gun, depending on the require­
ments.
A range of ready-to-use spraypacks is also ​
available.
10 :1
80 bar, 1160 PSI
70 cm³/DS, 4,27 in³/DH
4.2 l/min
60 DS/min
M–M 36x2
M–M 24x1,5
F–G 1/2“
2,5 – 8,0 bar, 36 – 116 PSI
74 dB(A)
5 - 80 °C, 41 - 176 °F
5 – 60 °C, 41 – 140 °F
3.5 – 9 pH
20 bar, 290 PSI
±10 °
17,0 kg, 37.5 lb
Product variants
Item no.
Spray pack configuration Finishing VC
PistonP. Wildcat 10-70 PE/TG
PistonP. Wildcat 10-70 PE/T
2333720
2329460
2329462
- ILGR
- ILGR
- ILGR
366995
368990
368994
- ILET
- ILET
- ILET
Price
PH 2
Service sets
Service kit airmotor 3“/75
Service Set Fluidsec. 70/150 ccm PE+TG
Service kit paint section70/150ccm PE+T
Feeding
Technical data
Finishing piston pumps
High pressure piston pump, stainless steel, for AirCoat applications up to ​
80 bar and 4 L/min. Ideal, for example, for small material supply stations ​
and individual coating stations.
16
Industrial Solutions
Puma 28-40
High-pressure piston pumps
Feeding
High-pressure piston pump, stainless steel, for Airless and AirCoat appli­
cations up to 220 bar and 2.4 L/min. Ideal, for example, for professional ​
individual lacquer stations or as a hardener pump.
Technical data
Finishing piston pumps
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumetric flow per 60 DH
Max. stroke rate
Material inlet
Material outlet
Air inlet pressure
Sound level at 6 bar air pressure
Material temperature
Ambient temperature
Material pH
Max. material pressure at pump inlet
Allowable inclination
Weight
Material wetted parts
Included items
Ordering information
Tungsten carbide
Stainless steel
Hard chrome
PTFE
Packing material depending on pump type
Pump, incl. air pressure regulator
Separating agent bottle 250 cm³
Operating manual
CE Declaration of Conformity
Using the spraypack configurator, each ​
pump can be customized by adding a ​
holder, suction system, material filter, hose ​
or spray gun, depending on the require­
ments.
A range of ready-to-use spraypacks is also ​
available.
28 :1
224 bar, 3249 PSI
40 cm³/DS, 2,44 in³/DH
2.4 l/min
60 DS/min
M–M 36x2
M–M 24x1,5
2,5 – 8,0 bar, 36 – 116 PSI
74 dB(A)
5 - 80 °C, 41 - 176 °F
5 – 60 °C, 41 – 140 °F
3.5 – 9 pH
20 bar, 290 PSI
±10 °
16,0 kg, 35.3 lb
Product variants
Item no.
PistonP. Puma 28-40 PE/TG
PistonP. Puma 28-40 PE/T
SP Puma28-40 GM4700AC
SP Puma28-40 GM4700AC-Stand
SP Puma28-40 AC
Spray pack configuration Finishing VC
2329467
2329469
2335179
2335290
2335291
2333720
-
367990
367994
367995
- ILET
- ILET
- ILET
Price
PH 2
ILGR
ILGR
ILGR
ILGR
ILGR
ILGR
Service sets
Service kit fluid section 40 ccm PE+TG
Service kit fluid section 40 ccm PE+T
Service kit airmotor 4“
17
Puma 15-70
High-pressure piston pumps
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumetric flow per 60 DH
Max. stroke rate
Material inlet
Material outlet
Air inlet pressure
Sound level at 6 bar air pressure
Material temperature
Ambient temperature
Material pH
Max. material pressure at pump inlet
Allowable inclination
Weight
Material wetted parts
Included items
Ordering information
Tungsten carbide
Stainless steel
Hard chrome
Teflon
Packing material depending on pump type
Pump, incl. air pressure regulator
Separating agent bottle 250 cm³
Operating manual
CE Declaration of Conformity
Using the spraypack configurator, each ​
pump can be customized by adding a ​
holder, suction system, material filter, hose ​
or spray gun, depending on the require­
ments.
A range of ready-to-use spraypacks is also ​
available.
15 :1
120 bar, 1740 PSI
70 cm³/DS, 4,27 in³/DH
4.2 l/min
60 DS/min
M–M 36x2
M–M 24x1,5
2,5 – 8,0 bar, 36 – 116 PSI
74 dB(A)
5 - 80 °C, 41 - 176 °F
5 – 60 °C, 41 – 140 °F
3.5 – 9 pH
20 bar, 290 PSI
±10 °
18,0 kg, 39.7 lb
Product variants
Item no.
Spray pack configuration Finishing VC
PistonP. Puma 15-70 PE/TG
PistonP. Puma 15-70 PE/T
2333720
2329471
2329473
- ILGR
- ILGR
- ILGR
367995
368990
368994
- ILET
- ILET
- ILET
Price
PH 2
Service sets
Service kit airmotor 4“
Service Set Fluidsec. 70/150 ccm PE+TG
Service kit paint section70/150ccm PE+T
Feeding
Technical data
Finishing piston pumps
High pressure piston pump, stainless steel, for AirCoat applications up to ​
120 bar and 4 L/min. Ideal, for example, for industrial coating in the ​
wood and metals industries.
18
Industrial Solutions
Puma 21-110
High-pressure piston pumps
Feeding
High pressure piston pump, stainless steel, for AirCoat applications up to ​
168 bar and 6.6 L/min. Ideal, for example, for multiple guns in a flatbed ​
machine.
Technical data
Finishing piston pumps
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumetric flow per 60 DH
Max. stroke rate
Material inlet
Material outlet
Air inlet pressure
Sound level at 6 bar air pressure
Material temperature
Ambient temperature
Material pH
Max. material pressure at pump inlet
Allowable inclination
Weight
Material wetted parts
Included items
Ordering information
Carbide
Stainless steel
Hard chrome
PTFE
Packing material depending on pump type
Pump, incl. air pressure regulator
Separating agent bottle 250 cm³
Operating manual
CE Declaration of Conformity
Using the spraypack configurator, each ​
pump can be customized by adding a ​
holder, suction system, material filter, hose ​
or spray gun, depending on the require­
ments.
A range of ready-to-use spraypacks is also ​
available.
21 :1
168 bar, 2437 PSI
110 cm³/DS, 6,71 in³/DH
6.6 l/min
60 DS/min
M–M 36x2
M–M 24x1,5
2,5 – 8,0 bar, 36 – 116 PSI
74 dB(A)
5 - 80 °C, 41 - 176 °F
5 – 60 °C, 41 – 140 °F
3.5 – 9 pH
20 bar, 290 PSI
±10 °
28,0 kg, 61.7 lb
Product variants
Item no.
Spray pack configuration Finishing VC
PistenP. Puma 21-110 PE/TG
PistenP. Puma 21-110 PE/T
2333720
2329517
2330614
- ILGR
- ILGR
- ILGR
368997
2304930
2319924
367995
-
Price
PH 2
Service sets
Service kit fluid section 110 ccm PE+TG
Spare part set fluid section PP110 PE+T
Service kit fluid section PP110 PE+L
Service kit airmotor 4“
ILET
ILET
ILET
ILET
19
Puma 15-150
High-pressure piston pumps
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumetric flow per 60 DH
Max. stroke rate
Material inlet
Material outlet
Air inlet pressure
Sound level at 6 bar air pressure
Material temperature
Ambient temperature
Material pH
Max. material pressure at pump inlet
Allowable inclination
Weight
Material wetted parts
Included items
Ordering information
Tungsten carbide
Stainless steel
Hard chrome
PTFE
Packing material depending on pump type
Pump, incl. air pressure regulator
Separating agent bottle 250 cm³
Operating manual
CE Declaration of Conformity
Using the spraypack configurator, the ​
pump can be individually configured with ​
a holder, suction system, material filter, ​
hose and spray gun, depending on the ​
requirements.
A range of ready-to-use spraypacks is also ​
available.
15 :1
120 bar, 1740 PSI
150 cm³/DS, 9,15 in³/DH
9 l/min
60 DS/min
M–M 36x2
M–M 24x1,5
2,5 – 8,0 bar, 36 – 116 PSI
74 dB(A)
5 - 80 °C, 41 - 176 °F
5 – 60 °C, 41 – 140 °F
3.5 – 9 pH
20 bar, 290 PSI
±10 °
28,0 kg, 61.7 lb
Product variants
Item no.
Spray pack configuration Finishing VC
PistonP. Puma 15-150 PE/TG
PistonP. Puma 15-150 PE/T
2333720
2329475
2329477
- ILGR
- ILGR
- ILGR
367995
368990
368994
- ILET
- ILET
- ILET
Price
PH 2
Service sets
Service kit airmotor 4“
Service Set Fluidsec. 70/150 ccm PE+TG
Service kit paint section70/150ccm PE+T
Feeding
Technical data
Finishing piston pumps
High-pressure piston pump, stainless steel for AirCoat applications up to ​
120 bar and 9 l/min. Ideal for e.g. industrial coatings in the wood and ​
metal industries, use of multiple guns.
20
Industrial Solutions
Leopard 35-70
High-pressure piston pumps
Feeding
High-pressure piston pump, stainless steel for Airless and AirCoat appli­
cations up to 250 bar and 4 l/min. Ideal for e.g. industrial coatings in the ​
wood and metal industries.
Technical data
Finishing piston pumps
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumetric flow per 60 DH
Max. stroke rate
Material inlet
Material outlet
Air inlet pressure
Sound level at 6 bar air pressure
Material temperature
Ambient temperature
Material pH
Max. material pressure at pump inlet
Allowable inclination
Weight
Material wetted parts
Included items
Ordering information
Tungsten carbide
Stainless steel
Hard chrome
PTFE
Packing material depending on pump type
Pump, incl. air pressure regulator
Separating agent bottle 250 cm³
Operating manual
CE Declaration of Conformity
Using the spraypack configurator, each ​
pump can be customized by adding a ​
holder, suction system, material filter, hose ​
or spray gun, depending on the require­
ments.
A range of ready-to-use spraypacks is also ​
available.
35 :1
250 bar, 3626 PSI
70 cm³/DS, 4,27 in³/DH
4.2 l/min
60 DS/min
M–M 36x2
M–M 24x1,5
2,5 – 7,1 bar, 36 – 103 PSI
74 dB(A)
5 - 80 °C, 41 - 176 °F
5 – 60 °C, 41 – 140 °F
3.5 – 9 pH
20 bar, 290 PSI
±10 °
26,0 kg, 57.3 lb
Product variants
Item no.
Spray pack configuration Finishing VC
PistonP. Leoard 35-70 PE/TG
PistonP. Leopard 35-70 PE/T
SP Leopard35-70 GM4700AC
SP Leopard35-70 AG14AL
SP Leopard 35-70 AL
2333720
2329479
2329481
2335181
2335182
2335293
-
368990
368994
368995
- ILET
- ILET
- ILET
Price
PH 2
ILGR
ILGR
ILGR
ILGR
ILGR
ILGR
Service sets
Service Set Fluidsec. 70/150 ccm PE+TG
Service kit paint section70/150ccm PE+T
Service kit airmotor 6“
21
Leopard 35-150
High-pressure piston pumps
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumetric flow per 60 DH
Max. stroke rate
Material inlet
Material outlet
Air inlet pressure
Sound level at 6 bar air pressure
Material temperature
Ambient temperature
Material pH
Max. material pressure at pump inlet
Allowable inclination
Weight
Material wetted parts
Included items
Ordering information
Tungsten carbide
Stainless steel
Hard chrome
PTFE
Packing material depending on pump type
Pump, incl. air pressure regulator
Separating agent bottle 250 cm³
Operating manual
CE Declaration of Conformity
Using the spraypack configurator, the ​
pump can be individually configured with ​
a holder, suction system, material filter, ​
hose and spray gun, depending on the ​
requirements.
A range of ready-to-use spraypacks is also ​
available.
35 :1
250 bar, 3626 PSI
150 cm³/DS, 9,15 in³/DH
9 l/min
60 DS/min
M–M 36x2
M–M 24x1,5
2,5 – 7,7 bar, 36 – 112 PSI
78 dB(A)
5 - 80 °C, 41 - 176 °F
5 – 60 °C, 41 – 140 °F
3.5 – 9 pH
20 bar, 290 PSI
±10 °
36,0 kg, 79.4 lb
Product variants
Item no.
Spray pack configuration Finishing VC
PistonP. Leopard 35-150 PE/TG
PistonP. Leopard 35-150 PE/T
2333720
2329484
2329486
- ILGR
- ILGR
- ILGR
368990
368994
368995
- ILET
- ILET
- ILET
Price
PH 2
Service sets
Service Set Fluidsec. 70/150 ccm PE+TG
Service kit paint section70/150ccm PE+T
Service kit airmotor 6“
Feeding
Technical data
Finishing piston pumps
High pressure piston pump, stainless steel, for Airless and AirCoat appli­
cations up to 250 bar and 9 L/min. Ideal, for example, for industrial ​
coating in the wood and metals industries and the use of multiple guns.
22
Industrial Solutions
Leopard 18-300
High-pressure piston pumps
Feeding
High-pressure piston pump, stainless steel, for AirCoat applications up to ​
138 bar and 15 L/min. Ideal, for example, for industrial coating in the ​
metals and plastics industries and the use of multiple guns in fully auto­
mated lacquer systems.
Technical data
Finishing piston pumps
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumenstrom per 50 DH
Max. stroke rate
Material inlet
Material outlet
Air inlet connection
Air inlet pressure
Sound level at 6 bar air pressure
Material temperature
Ambient temperature
Material pH
Max. material pressure at pump inlet
Allowable inclination
Weight
Material wetted parts
Included items
Ordering information
Tungsten carbide
Stainless steel
Hard chrome
PTFE
Packing material depending on pump type
Pump, incl. air pressure regulator
Separating agent bottle 250 cm³
Operating manual
CE Declaration of Conformity
Using the spraypack configurator, each ​
pump can be customized by adding a ​
holder, suction system, material filter, hose ​
or spray gun, depending on the require­
ments.
A range of ready-to-use spraypacks is also ​
available.
18 :1
138 bar, 2002 PSI
300 cm³/DS, 18,31 in³/DH
15 l/min
50 DS/min
M–M 36x2
M–M 24x1,5
F–G 1/2“
2,5 – 7,7 bar, 36 – 112 PSI
78 dB(A)
5 - 80 °C, 41 - 176 °F
5 – 60 °C, 41 – 140 °F
3.5 – 9 pH
20 bar, 290 PSI
±10 °
43,0 kg, 94.8 lb
Product variants
Item no.
Spray pack configuration Finishing VC
PistonP. Leopard 18-300 PE/TG
PistonP. Leopard 18-300 PE/T
2333720
2329497
2329499
- ILGR
- ILGR
- ILGR
369990
369964
368995
- ILET
- ILET
- ILET
Price
PH 2
Service sets
Service kit fluid section 300 ccm PE+TG
Service kit fluid section 300 ccm PE/T
Service kit airmotor 6“
23
Jaguar 38-300
High-pressure piston pumps
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumenstrom per 50 DH
Max. stroke rate
Material inlet
Material outlet
Air inlet connection
Air inlet pressure
Sound level at 6 bar air pressure
Material temperature
Ambient temperature
Material pH
Max. material pressure at pump inlet
Allowable inclination
Weight
Material wetted parts
Included items
Ordering information
Tungsten carbide
Stainless steel
Hard chrome
PTFE
Packing material depending on pump type
Pump, incl. air pressure regulator
Separating agent bottle 250 cm³
Tool set
Operating manual
CE Declaration of Conformity
M36 Suction connection adapter
Using the spraypack configurator, each ​
pump can be customized by adding a ​
holder, suction system, material filter, hose ​
or spray gun, depending on the require­
ments.
A range of ready-to-use spraypacks is also ​
available.
38 :1
270 bar, 3916 PSI
300 cm³/DS, 18,31 in³/DH
15 l/min
50 DS/min
M–M 36x2
M–M 24x1,5
F–G 1“
2,5 – 7,1 bar, 36 – 103 PSI
81 dB(A)
5 - 80 °C, 41 - 176 °F
5 – 60 °C, 41 – 140 °F
3.5 – 9 pH
20 bar, 290 PSI
±10 °
56,0 kg, 123.5 lb
Product variants
Item no.
Spray pack configuration Finishing VC
PistonP. Jaguar 38-300 PE/T
PistonP. Jaguar 38-300 PE/TG
2333720
2329507
2329509
- ILGR
- ILGR
- ILGR
369987
369990
- ILET
- ILET
Price
PH 2
Service sets
Service kit airmotor 9“
Service kit fluid section 300 ccm PE+TG
Feeding
Technical data
Finishing piston pumps
High pressure piston pump, stainless steel, for Airless and AirCoat appli­
cations up to 270 bar and 15 L/min. Ideal, for example, for the use of ​
multiple guns in automated lacquering systems with a large throughput.
24
Industrial Solutions
Finishing piston pump accessories
l Are compatible to each other
Air supply
Kit AirCoat air regulator
AirCoat regulator assy.
AirCoat filter regulator assy.
Suction system
Suction hose DN16-SSt assy.
Suction pipe DN16-SSt assy.
Hopper set 5L for piston pumps
Suction pipe DN25-SSt assy.
Suction hose DN25-SSt assy.
Pump outlet and material filter
Ball valve-R1/4“-G1/4-PN350-SSt
Ball valve-R1/4“-G1/4-PN350-CS
Release combination assy.
Inline filter DN6-PN270-G1/4“-SSt
Inline filter HL DN6-PN270-G1/4“-SSt
HP-filter DN10-PN270-SSt kpl.
HP-filter DN12-PN530-SSt kpl.
Return line
Return pipe DN6-G1/4“-100mm-PA
Return hose DN6-PN310-G1/4“-PA
Circulation hose DN6-PN310-G1/4“-1.8-PA
Circulation hose DN6-PN310-G1/4“-2.8-PA
Jaguar 38-300
Leopard 18-300
Leopard 35-150
Leopard 35-70
Puma 15-150
Puma 21-110
Puma 15-70
Puma 28-40
Wildcat 10-70
Wildcat 18-40
Finishing piston pumps
EvoMotion 20-30S
Feeding
Mounting equipment
Trolley 4“ assy.
Wall holder 4“ assy.
Stand 4“ assy.
Trolley heavy duty Leopard/Jaguar
Wall holder 6“ assy.
Trolley 6“ assy.
Wall holder 9“ assy.
EvoMotion 40-15S
Wagner offers a comprehensive accessories range for finishing piston ​
pumps. Please select the components you require from this table. Further​
articles can be found in the WAGNER accessories catalog.
l l l l l l l l - - - l l l l l l l l - - - l l l - l - - - - - - - l - l l l l
- l l l - l l l - l
2325901
2332143
2332374
369024
2332145
2325916
369020
-
l l
T6145.00A
2328611
2333478
- ILCZU
- ILZU
- ILZU
2324110
2324158
2332169
2323239
2324116
-
ILZU
ILZU
ILZU
ILZU
ILZU
-
ILZU
ILZU
ILZU
ILET
ILZU
ILZU
ILZU
-
ILZU
ILZU
ILZU
ILZU
-
-
-
-
-
-
l l l l
l l l l
l l l l
- l l
- l
l l
l l
-
-
-
-
-
-
-
-
l l l l l l l l l l
l l l l l l l l l l
l
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l l l - - l - l - - - l l l l l l l
l l l l l l
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l
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l
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l
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l
l
l
l - - l - - l - - l l l l l l l
2334488
2334472
2329023
2324558
2329026
2329024
2329025
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
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l
l
l
l
l
2331752
2329046
2331017
2331014
-
-
-
-
-
-
-
-
-
-
l
l
l
l
l
l
l
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l
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l
l
ILZU
ILZU
ILZU
ILZU
ILZU
ILZU
ILZU
25
Finishing piston pump accessories
l Are compatible to each other
-
-
-
l
l
l
l
l
l
l
-
-
-
-
l
l
l
l
-
-
-
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-
-
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-
-
-
-
-
-
l
l
l
l
l
l
l
l
l l
l l
l l l
- l
-
Feeding
-
l
l
l
l
l
l
l
2322656
2309705
- 9984596
l 2309706
l 2312801
l 2309634
l 2309635
-
ILZU
ILZU
DPZU
ILZU
ILZU
ILZU
ILZU
l
l
l
l
l
-
DPZU
DPZU
DPZU
ILZU
DPZU
-
9984583
9984573
2302374
9984418
9984506
Finishing piston pumps
-
-
l
l
l
l
l
l
l
Jaguar 38-300
-
-
l
l
l
l
l
l
l
Leopard 18-300
-
l
l
l
-
l
l
l
l
l
l
l
Leopard 35-150
-
l
l
l
l
l
Leopard 35-70
-
Puma 15-150
-
-
Puma 21-110
-
-
Puma 15-70
-
Puma 28-40
l
l
l
l
l
Wildcat 10-70
l
l
l
l
l
Wildcat 18-40
Airless material hose
HP-Hose-DN3-PN270-¼“NPS-7,5m-PA
HP-Hose-DN4-PN270-¼“NPS-7,5m-PA
HP-Hose-DN4-PN270-¼“NPS-10,0m-PA
HP-Hose-DN6-PN270-¼“NPS-10,0m-PA
HP-hose-DN10-PN230-3/8“NPSM-15m
EvoMotion 40-15S
AirCoat hose pack
AC-hose-DN3-PN270-1/4“NPS-3,0m-PA-T
AC-hose-DN3-PN270-1/4“NPS-7,5m-PA-T
AC-Hose-DN3-PN270-1/4“NPS-10,0m-PA-T
AC-hose-DN4-PN270-1/4“NPS-7,5m-PA-T
AC-hose-DN4-PN270-1/4“NPS-10,0m-PA-T
AC-hose-DN4-PN270-1/4“NPS-15,0m-PA-T
AC-hose-DN4-PN270-1/4“NPS-20,0m-PA-T
EvoMotion 20-30S
Wagner offers a comprehensive accessories range for finishing piston ​
pumps. Please select the components you require from this table. Further​
articles can be found in the WAGNER accessories catalog.
26
Industrial Solutions
Spraypacks finishing piston pumps
l consists of
WAGNER offers a selection of predefined spraypacks. Please choose the ​
spraypack most suitable for your requirements from the following table. ​
You can also create your own individual spraypack, to do this either visit ​
our web shop or contact your WAGNER sales partner.
SP Puma28-40 GM4700AC-Stand, 2335290
-
-
-
-
-
-
-
-
-
-
-
-
l
-
-
-
-
-
-
-
-
-
-
-
-
l
-
l
-
l
Air supply
Kit AirCoat air regulator
AirCoat regulator assy.
-
l
-
-
-
-
-
-
-
-
-
-
-
-
Suction system
Suction pipe DN16-SSt assy.
Suction hose DN16-SSt assy.
Hopper set 5L for piston pumps
Suction hose DN25-SSt assy.
-
-
-
l
-
-
-
-
-
-
-
-
-
-
l
-
l
l
-
-
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-
-
-
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-
-
-
-
-
-
-
-
-
l
-
l
-
Pump outlet and material filter
Ball valve-R1/4“-G1/4-PN350-CS
Ball valve-R1/4“-G1/4-PN350-SSt
Release combination assy.
Inline filter DN6-PN270-G1/4“-SSt
HP-filter DN10-PN270-SSt kpl.
Return line
Return pipe DN6-G1/4“-100mm-PA
AirCoat hose pack
AC-hose-DN4-PN270-1/4“NPS-7,5m-PA-T
l
-
l l l
l l l
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l l l
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l l l l l l
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l l l
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-
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-
l l l l l l l
l l l
SP Leopard 35-70 AL, 2335293
SP Puma28-40 GM4700AC, 2335179
-
-
SP Leopard35-70 AG14AL, 2335182
SP WildCat18-40 AC, 2335090
-
-
SP Leopard35-70 GM4700AC, 2335181
SP WildCat18-40 GM4700AC, 2335177
-
-
l l l l l
SP Puma28-40 AC, 2335291
SP WildCat18-40 GM4100AC, 2335092
l
-
SP EM20-30 AC, 2335086
-
-
l
l
-
SP EM20-30 GM4700AC, 2335176
-
-
SP EM40-15 AL, 2335287
-
-
SP EM40-15 GM4700AC, 2335175
-
-
SP EM40-15 AG14AL, 2335075
Finishing piston pumps
SP EM20-30 GM4700AC-Hopper, 2335289
Feeding
Mounting equipment
Stand 4“ assy.
4-wheel-trolley
Trolley 6“ assy.
Trolley 4“ assy.
l l l l
2332374
T6196.00
2325916
2325901
T6145.00A
2328611
2324158
2324110
2332169
2324116
-
-
-
l
-
l l l l
2334472
2334488
2329023
2324558
2329024
-
-
-
l
-
l l l l
2331752
-
l l
-
-
-
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-
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2309706
27
Spraypacks finishing piston pumps
l consists of
Airless hose
HP-Hose-DN4-PN270-¼“NPS-7,5m-PA
HP-Hose-DN6-PN270-¼“NPS-10,0m-PA
Feeding
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l
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-
-
-
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l l l l
l l l
-
l l
-
-
l l
l l
SP Leopard 35-70 AL, 2335293
-
SP Puma28-40 AC, 2335291
-
SP WildCat18-40 AC, 2335090
-
-
-
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-
-
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-
-
-
-
-
l
-
Finishing piston pumps
SP Leopard35-70 AG14AL, 2335182
SP Leopard35-70 GM4700AC, 2335181
SP Puma28-40 GM4700AC-Stand, 2335290
SP Puma28-40 GM4700AC, 2335179
SP WildCat18-40 GM4700AC, 2335177
SP WildCat18-40 GM4100AC, 2335092
SP EM20-30 GM4700AC-Hopper, 2335289
-
SP EM20-30 AC, 2335086
SP EM40-15 GM4700AC, 2335175
l
l
SP EM40-15 AL, 2335287
SP EM40-15 AG14AL, 2335075
Spray gun and nozzle
Gun AG-14 for StandardTip, NPS1/4“
Standard tip 411
Gun AG-14 for WagnerTip, NPS1/4“
Nozzle WagnerTip 411
GM 4700AC 25MPa NPSM1/4“
GM 4100AC 25MPa NPSM1/4“
Nozzle ACF3000 11/40
Air cap LV plus (red / GM 4x00AC)
SP EM20-30 GM4700AC, 2335176
WAGNER offers a selection of predefined spraypacks. Please choose the ​
spraypack most suitable for your requirements from the following table. ​
You can also create your own individual spraypack, to do this either visit ​
our web shop or contact your WAGNER sales partner.
257017
90411
257015
1088411
2313585
394012
379411
2313494
9984573
9984418
28
Industrial Solutions
Protective coating piston pumps
Feeding
With our large WAGNER IceBreaker piston pumps you are perfectly equipped for coatings with heavy corrosion protection. Whether in the ​
production hall or offshore, these pumps fulfill all specific requirements such as robustness, reliability, a long service life and most import­
antly, an optimal spray pattern.
Protective coating piston pumps
1. Reliable
The maintenance-free controller with extremely low pulsation ensures ​
excellent reliability even in continuous operation.
2. User friendliness
The integrated compact pressure regulator unit makes the setting of the ​
pump pressure and the air flow of AirCoat applications an easy task.
3. Under full pressure
Regardless of the air motor pressure, the controller is always fed by full ​
pressure. Thus the pump operates reliably, even with very low working ​
pressure, without getting stuck.
4. Optimum service
Fast and easy flushing and cleaning. Servicing without special tools. If ​
necessary, it is possible to replace the complete fluid section in a few ​
steps.
5. Equipped for every application
The fluid section is completely made of stainless steel and ensures a long ​
service life with minimum wear even when used with abrasive, chemical, ​
or corrosive materials.
6. High-performance vacuum
Large valve cross-sections and large pump volumes ensure safe suction, ​
even for high-viscosity and abrasive materials.
29
Overview WAGNER protective coating piston pumps
Jaguar 75-150
Jaguar 55-200
Tiger 72-300
l
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l
l
Protective coating piston pumps
Leopard 48-110 piston ​
pump
Feeding
Wagner offers a comprehensive protective coating piston pump ​
range. Please choose the perfect solution for your requirements ​
from the following table. Further information can be found directly ​
on the product pages.
Material properties
Water-based products
Solvent-based products
Low viscosity (<40 sec. DIN No. 4)
Medium viscosity (40 ... 60 sec. DIN No. 4)
High viscosity (>60 sec. DIN No. 4)
UV sensitive products
Shear sensitive products
Humidity sensitive products
l
l
l
Basic atomization
Airspray
AirCoat 160 bar max
AirCoat 250 bar max
Airless 270 bar max
Airless 400 bar max
l
l
l
Airless 530 bar max
l
Liquid feeding
Max. number of guns
1 gun, nozzle 0.017“
2 guns, nozzle 0.017“
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l
l
l
l
l
l
3 guns, nozzle 0.017“
4 guns, nozzle 0.017“
1 gun, nozzle 0.021“
2 guns, nozzle 0.021“
3 Pistolen, Düse 0,021“
4 guns, nozzle 0.021“
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l very suitable
l suitable to a limited extent
30
Industrial Solutions
Leopard 48-110 piston pump
High-pressure piston pumps
Feeding
High pressure piston pump, stainless steel, for Airless applications up to ​
370 bar and 6.6 L/min. Ideal, for example, for industrial coating in the ​
metals industries and for smaller protective coating applications, long ​
hose lines.
Technical data
Protective coating piston pumps
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumetric flow per 60 DH
Max. stroke rate
Material inlet
Material outlet
Air inlet pressure
Sound level at 6 bar air pressure
Material temperature
Ambient temperature
Material pH
Max. material pressure at pump inlet
Allowable inclination
Weight
Material wetted parts
Included items
Ordering information
Carbide
Stainless steel
Hard chrome
PTFE
Packing material depending on pump type
Pump, incl. air pressure regulator
Separating agent bottle 250 cm³
Operating manual
CE Declaration of Conformity
In addition to the basis pump, a version ​
with trolley and material filter, as well as a ​
ready-to-spray spraypack with G 15 guns ​
and material hose are available.
48 :1
370 bar, 5366 PSI
110 cm³/DS, 6,71 in³/DH
6.6 l/min
60 DS/min
M–M 36x2
M–M 24x1,5
2,5 – 8,0 bar, 36 – 116 PSI
74 dB(A)
5 - 80 °C, 41 - 176 °F
5 – 60 °C, 41 – 140 °F
3.5 – 9 pH
20 bar, 290 PSI
±10 °
36,0 kg, 79.4 lb
Product variants
Item no.
PistonP. Leopard 48-110 PE/TG
SP Leopard 48-110 G15AL Trolley
SP Leopard 48-110 Trolley
2329490
2339866
2339863
- ILGR
- ILGR
- ILGR
368997
2304930
2319924
368995
-
Price
PH 2
Service sets
Service kit fluid section 110 ccm PE+TG
Spare part set fluid section PP110 PE+T
Service kit fluid section PP110 PE+L
Service kit airmotor 6“
ILET
ILET
ILET
ILET
31
Jaguar 75-150
High-pressure piston pumps
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumetric flow per 60 DH
Max. stroke rate
Material inlet
Material outlet
Air inlet pressure
Sound level at 6 bar air pressure
Material temperature
Ambient temperature
Material pH
Max. material pressure at pump inlet
Allowable inclination
Weight
Material wetted parts
Included items
Ordering information
Tungsten carbide
Stainless steel
Hard chrome
PTFE
Packing material depending on pump type
Pump, incl. air pressure regulator
Separating agent bottle 250 cm³
Operating manual
CE Declaration of Conformity
In addition to the basis pump, spraypacks ​
with trolley and high-pressure filter/​
release are available as well as a ready-to-​
spray spraypack with suction hose, mate­
rial hose and gun, including separate air ​
filter.
75 :1
530 bar, 7687 PSI
150 cm³/DS, 9,15 in³/DH
9 l/min
60 DS/min
F–G 1 1/2‘‘
M–M 24x1,5
2,5 – 7,1 bar, 36 – 103 PSI
81 dB(A)
5 - 80 °C, 41 - 176 °F
5 – 60 °C, 41 – 140 °F
3.5 – 9 pH
20 bar, 290 PSI
±10 °
53,0 kg, 116.9 lb
Product variants
Item no.
PistonP. Jaguar 75-150-PC PE/TG
SP Jaguar 75-150 Trolley
SP Jaguar 75-150 G15AL Trolley
2339845
2339867
2339869
- ILGR
- ILGR
- ILGR
368990
369987
- ILET
- ILET
Price
PH 2
Service sets
Service Set Fluidsec. 70/150 ccm PE+TG
Service kit airmotor 9“
Feeding
Technical data
Protective coating piston pumps
High pressure piston pump, stainless steel, for Airless applications up to ​
530 bar and 9 L/min. Extremely robust and ideal for heavy corrosion ​
protection.
32
Industrial Solutions
Jaguar 55-200
High-pressure piston pumps
Feeding
High pressure piston pump, stainless steel, for Airless applications up to ​
440 bar and 12 L/min. Extremely robust and ideal for heavy corrosion ​
protection.
Technical data
Protective coating piston pumps
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumetric flow per 60 DH
Max. stroke rate
Material inlet
Material outlet
Air inlet pressure
Sound level at 6 bar air pressure
Material temperature
Ambient temperature
Material pH
Max. material pressure at pump inlet
Allowable inclination
Weight
Material wetted parts
Included items
Ordering information
Tungsten carbide
Stainless steel
Hard chrome
Teflon
Packing material depending on pump type
Pump, incl. air pressure regulator
Separating agent bottle 250 cm³
Operating manual
CE Declaration of Conformity
In addition to the basis pump, spraypacks ​
with trolley and high-pressure filter/​
release are available as well as a ready-to-​
spray spraypack with suction hose, mate­
rial hose and gun, including separate air ​
filter.
55 :1
440 bar, 6382 PSI
200 cm³/DS, 12,20 in³/DH
12 l/min
60 DS/min
F–G 1 1/2‘‘
M–M 24x1,5
2,5 – 8,0 bar, 36 – 116 PSI
81 dB(A)
5 - 80 °C, 41 - 176 °F
5 – 60 °C, 41 – 140 °F
3.5 – 9 pH
20 bar, 290 PSI
±10 °
53,0 kg, 116.9 lb
Product variants
Item no.
PistonP. Jaguar 55-200-PC PE/TG
SP Jaguar 55-200 trolley
SP Jaguar 55-200 G15AL Trolley
2339846
2339871
2339872
- ILGR
- ILGR
- ILGR
369987
- ILET
Price
PH 2
Service sets
Service kit airmotor 9“
33
Tiger 72-300
High-pressure piston pumps
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumetric flow per 40 DH
Max. stroke rate
Material inlet
Material outlet
Air inlet pressure
Sound level at 6 bar air pressure
Material temperature
Ambient temperature
Material pH
Max. material pressure at pump inlet
Allowable inclination
Weight
Material wetted parts
Included items
Ordering information
Tungsten carbide
Stainless steel
Hard chrome
PTFE
Packing material depending on pump type
Pump, incl. air pressure regulator
Release agent bottle 250 cm³
User manual
CE declaration of conformity
In addition to the basis pump, spraypacks ​
with trolley and high-pressure filter/​
release are available as well as a ready-to-​
spray spraypack with suction hose, mate­
rial hose and gun, including separate air ​
filter.
72 :1
530 bar, 7687 PSI
300 cm³/DS, 18,31 in³/DH
12 l/min
40 DS/min
F–G 1 1/2‘‘
M–M 24x1,5
2,5 – 7,4 bar, 36 – 107 PSI
80 dB(A)
5 - 80 °C, 41 - 176 °F
5 – 60 °C, 41 – 140 °F
3.5 – 9 pH
20 bar, 290 PSI
±10 °
80,0 kg, 176.4 lb
Product variants
Item no.
PistonP. Tiger 72-300-PC PE/L
SP Tiger 72-300 Trolley
SP Tiger 72-300 G15AL Trolley
2339847
2339873
2339874
- ILGR
- ILGR
- ILGR
370987
369990
370989
- ILET
- ILET
- ILET
Price
PH 2
Service sets
Service kit airmotor 12
Service kit fluid section 300 ccm PE+TG
Service kit fluid section 300 ccm PE+L
Feeding
Technical data
Protective coating piston pumps
High pressure piston pump, stainless steel, for Airless applications up to ​
530 bar and 12 L/min with critical material. Ideal for thick coat corrosion ​
protection with large material application, multiple gun use.
34
Industrial Solutions
Protective coating piston pump accessories
l Are compatible to each other
Suction system
Suction pipe DN25-SSt assy.
Suction hose DN25-SSt assy.
Suction hose DN38-PC assy.
l
l
Pump outlet and material filter
HP-filter DN12-PN530-SSt kpl.
HP-filter DN12-PN530-CS assy.
Return line
Return pipe DN6-G1/4“-100mm-PA
Return hose DN6-PN310-G1/4“-PA
Circulation hose DN6-PN310-G1/4“-1.8-PA
Circulation hose DN6-PN310-G1/4“-2.8-PA
Air filter
Air filter set PC
Airless material hose
HP-Hose-DN10-PN530-3/8“NPS-15,0m-PA
HP-Hose-DN6-PN530-¼“NPS-10,0m-PA
Fitting-DF-MM-1/4NPSM-3/8NPSM-530bar-SSt
HP-Hose-DN6-PN530-¼“NPS-1,5m-PA
Tiger 72-300
l
l
l
l
Jaguar 55-200
Protective coating piston pumps
Leopard 48-110
Feeding
Mounting equipment
Trolley heavy duty Leopard/Jaguar
Wall holder 6“ assy.
Trolley 6“ assy.
Trolley PC
Wall holder 9“ assy.
Jaguar 75-150
Wagner offers a comprehensive accessories range for protective coating ​
piston pumps. Please select the components you require from this table. ​
Further articles can be found in the WAGNER accessories catalog.
-
-
-
-
-
-
-
-
-
l
l
l
l
l
l
-
-
-
-
-
-
-
l
l
l
l
-
369024
2332145
2325916
2339705
369020
-
ILZU
ILZU
ILZU
ILZU
ILZU
2323239
2324116
2325815
- ILZU
- ILZU
- ILZU
-
-
-
-
l
l
l
2329025
2339900
- ILZU
- ILZU
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
2331752
2329046
2331017
2331014
-
-
l
l
l
2339851
- ILZP
l
l
l
l
l
l
-
-
-
-
-
-
l
l
l
l
9987118
9984421
367561
9987117
-
ILZU
ILZU
ILZU
ILZU
ILZU
ILZU
DPZU
ILZU
35
Spraypacks protective coating piston pumps
-
-
l
l
l
-
l
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
l
l
l
-
-
l
l
l
-
-
l
l
l
2325815
2329019
2336489
Pump outlet and material filter
HP-filter DN12-PN530-CS assy.
l
l
l
l
l
l
l
l
2339900
Return line
Return pipe DN6-G1/4“-100mm-PA
l
l
l
l
l
l
l
l
2331752
-
l
-
-
-
-
-
-
-
-
-
l
-
l
-
l
1006517
1006521
Air filter
Air filter set PC
-
-
-
l
-
l
-
l
2339851
Gun
Airless gun G-15 for Profi Tip HD
-
l
-
l
-
l
-
l
347012
-
l
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
l
l
l
-
-
l
l
l
l
l
l
9984421
9987118
9987117
367561
369024
2339705
Suction system
Suction hose DN38-PC assy.
Fitting-EF-FM-G1 1/2-G1 1/2-PN25-TG
Fitting-DF-MM-G1 1/2-Rd55x1/6-PN25-CS
Nozzles - flat jet
Nozzle Wagner Profi Tip HP 517
Nozzle Wagner Profi Tip HP 521
Airless material hose
HP-Hose-DN6-PN530-¼“NPS-10,0m-PA
HP-Hose-DN10-PN530-3/8“NPS-15,0m-PA
HP-Hose-DN6-PN530-¼“NPS-1,5m-PA
Fitting-DF-MM-1/4NPSM-3/8NPSM-530bar-SSt
-
-
-
-
Protective coating piston pumps
-
l
SP Tiger 72-300 G15AL Trolley, 2339874
-
l
SP Tiger 72-300 Trolley, 2339873
-
l
SP Jaguar 55-200 G15AL Trolley, 2339872
-
-
SP Jaguar 55-200 trolley, 2339871
l
-
SP Jaguar 75-150 G15AL Trolley, 2339869
SP Leopard 48-110 G15AL Trolley, 2339866
l
Mounting equipment
Trolley heavy duty Leopard/Jaguar
Trolley PC
SP Jaguar 75-150 Trolley, 2339867
SP Leopard 48-110 Trolley, 2339863
Feeding
l consists of
WAGNER offers a selection of predefined spraypacks. Please choose the ​
spraypack most suitable for your requirements from the following table. ​
You can also create your own individual spraypack, to do this either visit ​
our web shop or contact your WAGNER sales partner.
36
Industrial Solutions
Low-pressure piston pumps for ​
product feeding
Feeding
The WAGNER IceBreaker low pressure piston pumps are the ideal solution for reliable and low-maintenance paint supply systems of all sizes. ​
The strong and energy-efficient air motors always have sufficient reserves even at large material flow rates and work entirely without icing ​
– especially in continuous operation.
Feeding pumps
1. High Reliability
The maintenance-free controller with extremely low pulsation ensures ​
excellent reliability even in continuous operation.
2. User Friendliness
The integrated compact pressure regulator unit makes the setting of the ​
pump pressure and the air flow (of AirCoat applications) an easy task.
3. Well-arranged
Using a standardized mounting interface, the pump may be fixed easily ​
and safely to wall mounting, trolley or frame.
4. Universal Application
The fluid section is completely made of stainless steel and ensures a long ​
service life with minimum wear even when used with abrasive, chemical, ​
or corrosive materials.
5. Optimum Service
The self-adjusting packages may be adjusted without any special tools.
37
Overview WAGNER low-pressure piston pumps
Puma 8-300
Leopard 8-600
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
Feeding pumps
Puma 3-600
EvoMotion 5-125
Puma 8-300
EvoMotion 5-60S piston ​
pump
Feeding
Wagner offers a comprehensive low-pressure piston pump range. ​
Please choose the perfect solution for your requirements from the ​
following table. Further information can be found in the product ​
pages.
Material properties
Water-based products
Solvent-based products
Low viscosity (<40 sec. DIN No. 4)
Medium viscosity (40 ... 60 sec. DIN No. 4)
High viscosity (>60 sec. DIN No. 4)
l
l
l
l
l
UV sensitive products
Shear sensitive products
Humidity sensitive products
l
l
l
l
l
l
l
l
l
l
l
l
l
l
Basic atomization
Airspray
l
l
l
l
l
AirCoat 160 bar max
AirCoat 250 bar max
Airless 270 bar max
Airless 400 bar max
Airless 530 bar max
Liquid feeding
l
l
l
l
l very suitable
l suitable to a limited extent
38
Industrial Solutions
EvoMotion 5-60S piston pump
Low-pressure piston pump
Feeding
Low-pressure feed pump for Airspray applications with high-viscosity ​
material or long hose lines. Up to 40 bar and 3.6 L/min.
Technical data
Feeding pumps
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumetric flow per 60 DH
Max. stroke rate
Material inlet
Material outlet
Air inlet connection
Air inlet pressure
Sound level at 6 bar air pressure
Material temperature
Ambient temperature
Material pH
Max. material pressure at pump inlet
Allowable inclination
Weight
Material wetted parts
Included items
Ordering information
Stainless steel
PTFE
PA
EvoMotion 5-60S piston pump
Release agent 250 ccm
CE declaration of conformity
User manual
Please select suction system, material ​
filter, and mounting accessories from our ​
range of accessories program in addition to ​
the pump.
Product variants
Item no.
PistonP. EvoMotion 5-60 PE/T
2329535
Price
5 :1
40 bar, 580 PSI
60 cm³/DS, 3,66 in³/DH
3.6 l/min
60 DS/min
M–M36x2
F–G 3/8“
8 mm
2,5 – 8,0 bar, 36 – 116 PSI
63 dB(A)
5 - 80 °C, 41 - 176 °F
5 – 60 °C, 41 – 140 °F
3.5 – 9 pH
20 bar, 290 PSI
±10 °
13,0 kg, 28.7 lb
PH 2
- ILCGR
39
EvoMotion 5-125
Low-pressure piston pump
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumetric flow per 60 DH
Max. stroke rate
Material inlet
Material outlet
Air inlet connection
Air inlet pressure
Sound level at 6 bar air pressure
Material temperature
Ambient temperature
Material pH
Max. material pressure at pump inlet
Allowable inclination
Weight
Material wetted parts
Included items
Ordering information
Carbon steel
Stainless steel
TF-PE
Pump without air regulator
Separating agent 250 cm³
CE Declaration of Conformity
Operating manual
In addition to the pump, please select air ​
regulator, suction system, material filter, ​
and mounting accessories from our acces­
sories program.
5 :1
40 bar, 580 PSI
125 cm³/DS, 7,63 in³/DH
7.5 l/min
60 DS/min
Schöpfkolben
F–G 1/2‘‘
8 mm
2,5 – 8,0 bar, 36 – 116 PSI
69 dB(A)
5 - 80 °C, 41 - 176 °F
5 – 60 °C, 41 – 140 °F
3.5 – 9 pH
20 bar, 290 PSI
±10 °
25,0 kg, 55.1 lb
Product variants
Item no.
EvoMotion 5-125 PE/T
U1B05125D
- ILCGR
P498.00
T910.00
T958.00AE
- ILCET
- ILCET
- ILCET
Price
PH 2
Service sets
Reversing valve ISO1
Seal kit M 80 T910.00
Service-Set EvoMotion fluid section
Feeding
Technical data
Feeding pumps
BE 5-125 piston pump on drum suction system, without air pressure ​
regulator and without filter antipulsation tank
40
Industrial Solutions
Puma 8-300
Low-pressure piston pump
Feeding
Low-pressure piston pump, stainless steel for feed and circulating ​
systems up to 15 L/min
Technical data
Feeding pumps
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumenstrom per 50 DH
Max. stroke rate
Material inlet
Material outlet
Air inlet pressure
Sound level at 6 bar air pressure
Material temperature
Ambient temperature
Material pH
Max. material pressure at pump inlet
Allowable inclination
Weight
Material wetted parts
Included items
Ordering information
Tungsten carbide
Stainless steel
Hard chrome
PTFE
Packing material depending on pump type
Puma 8-300
Release agent 250 cm³
CE declaration of conformity
User manual
With the aid of the configuration table, the ​
pump can be individually configured with ​
a holder, suction system and material filter ​
according to your requirements.
8 :1
64 bar, 928 PSI
300 cm³/DS, 18,31 in³/DH
15 l/min
50 DS/min
M–M 36x2
M–M 24x1,5
2,5 – 8,0 bar, 36 – 116 PSI
74 dB(A)
5 - 80 °C, 41 - 176 °F
5 – 60 °C, 41 – 140 °F
3.5 – 9 pH
20 bar, 290 PSI
±10 °
32,0 kg, 70.6 lb
Product variants
Item no.
PistonP. Puma 8-300 PE/TG
PistonP. Puma 8-300 PE/T
2329527
2329529
- ILGR
- ILGR
367995
369990
370989
- ILET
- ILET
- ILET
Price
PH 2
Service sets
Service kit airmotor 4“
Service kit fluid section 300 ccm PE+TG
Service kit fluid section 300 ccm PE+L
41
Puma 3-600
Low-pressure piston pump
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumenstrom per 50 DH
Max. stroke rate
Material inlet
Material outlet
Air inlet connection
Air inlet pressure
Sound level at 6 bar air pressure
Material temperature
Ambient temperature
Material pH
Max. material pressure at pump inlet
Allowable inclination
Weight
Material wetted parts
Included items
Ordering information
Tungsten carbide
Stainless steel
Hard chrome
PTFE
Packing material depending on pump type
Puma 3-600
Release agent 250 cm³
CE declaration of conformity
User manual
With the aid of the configuration table, the ​
pump can be individually configured with ​
a holder, suction system and material filter ​
according to your requirements.
3 :1
24 bar, 348 PSI
600 cm³/DS, 36,61 in³/DH
30 l/min
50 DS/min
M–M36x2
M–M 24x1,5
F–G1/2‘‘
2,5 – 8,0 bar, 36 – 116 PSI
74 dB(A)
5 - 80 °C, 41 - 176 °F
5 – 60 °C, 41 – 140 °F
3.5 – 9 pH
20 bar, 290 PSI
±10 °
35,0 kg, 77.2 lb
Product variants
Item no.
PistonP. Puma 3-600 PE/TG
2329531
- ILGR
367995
369989
- ILET
- ILET
Price
PH 2
Service sets
Service kit airmotor 4“
Service kit fluid section 600 ccm PE/TG
Feeding
Technical data
Feeding pumps
Low-pressure piston pump, stainless steel for larger feed and circulating ​
systems up to 30 L/min.
42
Industrial Solutions
Leopard 8-600
Low-pressure piston pump
Feeding
Low-pressure piston pump, stainless steel for larger feed and circulating ​
systems up to 30 L/min.
Technical data
Feeding pumps
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumenstrom per 50 DH
Max. stroke rate
Material inlet
Material outlet
Air inlet connection
Air inlet pressure
Sound level at 6 bar air pressure
Material temperature
Ambient temperature
Material pH
Max. material pressure at pump inlet
Allowable inclination
Weight
Material wetted parts
Included items
Ordering information
Tungsten carbide
Stainless steel
Hard chrome
PTFE
Packing material depending on pump type
Leopard 8-600
Release agent 250 cm³
CE declaration of conformity
User manual
With the aid of the configuration table, the ​
pump can be individually configured with ​
a holder, suction system and material filter ​
according to your requirements.
8 :1
64 bar, 928 PSI
600 cm³/DS, 36,61 in³/DH
30 l/min
50 DS/min
M–M36x2
M–M 24x1,5
F–G 1/2‘‘
2,5 – 8,0 bar, 36 – 116 PSI
74 dB(A)
5 - 80 °C, 41 - 176 °F
5 – 60 °C, 41 – 140 °F
3.5 – 9 pH
20 bar, 290 PSI
±10 °
43,0 kg, 94.8 lb
Product variants
Item no.
PistonP. Leopard 8-600 PE/TG
2329533
- ILGR
368995
369989
- ILET
- ILET
Price
PH 2
Service sets
Service kit airmotor 6“
Service kit fluid section 600 ccm PE/TG
43
Low-pressure piston pump accessories
l Are compatible to each other
Suction system
Suction pipe DN25-SSt assy.
Suction hose DN25-SSt assy.
Suction pipe DN16-SSt assy.
Suction hose DN16-SSt assy.
Hopper set 5L for piston pumps
Pump outlet and material filter
HP-filter DN12-PN530-SSt kpl.
HP-filter DN10-PN270-SSt kpl.
Ball valve-R1/4“-G1/4-PN350-SSt
Ball valve-R1/4“-G1/4-PN350-CS
Return line
Return pipe DN6-G1/4“-100mm-PA
Return hose DN6-PN310-G1/4“-PA
Circulation hose DN6-PN310-G1/4“-1.8-PA
Circulation hose DN6-PN310-G1/4“-2.8-PA
l
l
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-
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-
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-
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-
l
-
-
-
l
l
l
l
l
l
-
-
-
-
-
-
-
-
-
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l
l
l
l
l
-
-
-
-
-
l
l
l
l
l
l
l
l
Feeding
EvoMotion 5-125
l
l
-
2332143
2325901
2332145
2332374
-
-
l
T6140.00
- ILCZU
l
l
l
l
l
-
2323239
2324116
2324158
2324110
2332169
-
ILZU
ILZU
ILZU
ILZU
ILZU
-
-
-
-
l
l
-
-
2329025
2329024
2334488
2334472
-
ILZU
ILZU
ILZU
ILZU
l
l
l
l
l
l
l
l
-
2331752
2329046
2331017
2331014
-
ILZU
ILZU
ILZU
ILZU
-
-
-
-
-
ILZU
ILZU
ILZU
ILZU
Feeding pumps
EvoMotion 5-60S
-
Puma 3-600
Air supply
Kit Air regulator
l
l
Puma 8-300
Mounting equipment
Wall holder 4“ assy.
Trolley 4“ assy.
Wall holder 6“ assy.
Stand 4“ assy.
Leopard 8-600
WAGNER offers a comprehensive accessories range for low-pressure ​
piston pumps. Please select the components you require from this table. ​
Further articles can be found in the WAGNER accessories catalog.
44
Industrial Solutions
Finishing high-pressure
diaphragm ​pumps
Feeding
The Cobra is the first high-pressure pump without packing. No friction in the fluid section and minimum shear, making it suitable for sensi­
tive and reactive paints such as UV, acrylics, isocyanate. The pump works virtually without pulsations and allows an absolute uniform paint ​
flow for a perfect spray jet and highest surface quality. The reduced internal volume allows for a significantly reduced solvent consumption ​
during flushing. Thus the Cobra is the ideal pump for frequent paint changes.
High pressure diaphragm pumps
1. Reliability
High reliability and reduced maintenance costs thanks to long-life ​
diaphragm and minimal wear.
2. Proven WAGNER IceBreaker air motor
- Minimal freezing thanks to an intelligent internal geometry
- Pneumatic control without pneumatic oil
- Solid control housing with integrated silencer
3. Cost-effectiveness
Drastic reduction of the solvent consumption during flushing thanks to a ​
minimized fluid section.
4. Flexibility
The pump may be used horizontally and vertically.
45
Cobra 40-10
High-pressure diaphragm pump
Pump ratio
Max. material pressure at pump inlet
Material inlet
Material outlet
Material temperature
Air inlet pressure
Air inlet connection
Operating pressure
Max. stroke rate
Volumetric flow per double stroke
Ambient temperature
Weight
Max. sound level
Material pH
Material wetted parts
Included items
Ordering information
Tungsten carbide
Stainless steel
Consistal
PA
Cobra 40-10
Sign
Ground cable assy.
Double open-end wrench
CE declaration of conformity
User manual
Spraypack consisting of pump with frame, ​
top tank, air regulator, hose set, and ​
AirCoat gun
The desired spraypack can be created using​
the basic pump and a selection from our ​
comprehensive accessories range.
Product variants
Item no.
DiaphragmP. Cobra 40-10
DiaphragmP.Cobra 40-10 frame
SP cobra 40-10 GM4700AC/base frame
Spraypack cobra 40-10 GM4100/base frame
2329519
2329521
2342248
2342245
40 :1
20 bar, 290 PSI
M–M 36x2
M–G 3/8‘‘
10 - 80 °C, 50.0 - 176.0 °F
2,5 – 6,0 bar, 36 – 87 PSI
F–G 1/2‘‘
250 bar, 3626 PSI
200 DS/min
10 cm³/DS, 0,61 in³/DH
10 – 60 °C, 50 – 140 °F
19,0 kg, 41.9 lb
74 dB(A)
3,5 – 9,0 pH
Price
PH 2
-
ILGR
ILGR
ILGR
ILGR
Feeding
Technical data
High pressure diaphragm pumps
High-pressure double diaphragm pump, Consistal for AirCoat and Airless ​
applications up to 2.5 L/min and 250 bar. Ideal from the individual ​
lacquer station to complex multi-paint systems, and anything in ​
between.
46
Industrial Solutions
Cobra 40-25
High-pressure diaphragm pump
Feeding
High-pressure piston diaphragm pump. Universally applicable for ​
aggressive, abrasive, and shear-sensitive materials. Extremely low flus­
hing agent consumption. For all applications up to 250 bar and 5 L/min ​
multiple gun use.
Technical data
High pressure diaphragm pumps
Pump ratio
Max. material pressure at pump inlet
Material inlet
Material outlet
Material temperature
Air inlet pressure
Air inlet connection
Operating pressure
Max. stroke rate
Volumetric flow per double stroke
Ambient temperature
Weight
Max. sound level
Material pH
Min. air inlet Ø
Material wetted parts
Included items
Ordering information
Tungsten carbide
Stainless steel
Consistal
PA
Cobra 40-25
Sign
Ground cable assy.
Double open-end wrench
CE declaration of conformity
User manual
The desired spraypack can be created using​
the basic pump and a selection from our ​
comprehensive accessories range.
Product variants
Item no.
DiaphragmP. Cobra 40-25
DiaphragmP.Cobra 40-25 frame
2329523
2329525
Price
40 :1
20 bar, 290 PSI
M–M 36x2
M–G 3/8‘‘
10 - 80 °C, 50.0 - 176.0 °F
2,5 – 6,3 bar, 36 – 91 PSI
F–G 1/2‘‘
250 bar, 3626 PSI
200 DS/min
25 cm³/DS, 1,53 in³/DH
10 – 60 °C, 50 – 140 °F
32,0 kg, 70.6 lb
76 dB(A)
3,5 – 9,0 pH
19 mm, 0.7 in
PH 2
- ILGR
- ILGR
47
High pressure diaphragm pump accessories
l Are compatible to each other
l
l
l
-
Air supply
AirCoat filter regulator assy. Cobra
AirCoat regulator assy.
Feeding
Cobra 40-25
Mounting equipment
Stand Cobra
Wall holder 4“ assy.
Trolley Cobra assy.
l
322052
2332143
2341375
- ILZU
- ILZU
- ILZU
l
l
l
l
2333479
2328611
- ILZU
- ILZU
Suction system
Suction hose DN16-SSt assy.
Suction hose DN25-SSt assy.
20 liter container
2L-cup Cobra assy.
Small quantity cup Cobra
Hopper-set 5L-Cobra
l
l
l
l
l
l
l
l
l
l
2324110
2324116
2341278
2344741
2321424
2344505
-
Pump outlet and material filter
Inline filter DN6-PN270-G1/4“-SSt
l
-
2324558
- ILET
l
l
l
l
l
l
l
l
l
l
2309706
2309635
2309634
2312801
9984596
2309705
-
ILZU
ILZU
ILZU
ILZU
DPZU
ILZU
l
l
l
l
l
l
9984573
9984573-10
9984573-15
9984573-20
9984418
9984583
-
DPZU
ILZU
DPZU
DPZU
ILZU
DPZU
AirCoat hose pack
AC-hose-DN4-PN270-1/4“NPS-7,5m-PA-T
AC-hose-DN4-PN270-1/4“NPS-20,0m-PA-T
AC-hose-DN4-PN270-1/4“NPS-15,0m-PA-T
AC-hose-DN4-PN270-1/4“NPS-10,0m-PA-T
AC-Hose-DN3-PN270-1/4“NPS-10,0m-PA-T
AC-hose-DN3-PN270-1/4“NPS-7,5m-PA-T
Airless hose
HP-Hose-DN4-PN270-¼“NPS-7,5m-PA
HP-hose-DN4-PN270-1/4“NPSM-10m-PA
HP-Hose-DN4-PN270-¼“NPS-15,0m-PA
HP-Hose-DN4-PN270-¼“NPS-20,0m-PA
HP-Hose-DN6-PN270-¼“NPS-10,0m-PA
HP-Hose-DN3-PN270-¼“NPS-7,5m-PA
* Available mid of April 2014
-
l
l
l
l
l
-
-
-
ILZU
ILZU
ILZU
ILGR
ILGR
ILZU
*)
*)
*)
High pressure diaphragm pumps
Cobra 40-10
Wagner offers a comprehensive accessories range for high-pressure ​
diaphragm pumps. Please select the components you require from this ​
table. Further articles can be found in the WAGNER accessories catalog.
48
Industrial Solutions
Spraypacks high-pressure diaphragm pumps
l consists of
WAGNER offers a selection of predefined spraypacks. Please choose the ​
spraypack most suitable for your requirements from the following table. ​
You can also create your own individual spraypack, to do this either visit ​
our web shop or contact your WAGNER sales partner.
SP Cobra 40-10 GM4700AC/base frame, 2342248
Spraypack Cobra 40-10 GM4100/base frame, 2342245
DiaphragmP.Cobra 40-25 frame, 2329525
l
l
l
-
322052
Air supply
AirCoat regulator assy.
-
l
l
-
2328611
Suction system
5l hopper
-
l
l
l
2345405
AirCoat hose pack
AC-hose-DN4-PN270-1/4“NPS-7,5m-PA-T
-
l
l
-
2309706
-
l
-
-
-
-
-
-
l
l
l
l
l
2313585
394012
2313494
379411
High pressure diaphragm pumps
DiaphragmP.Cobra 40-10 frame, 2329521
Feeding
Mounting equipment
Stand Cobra
Spray gun and nozzle
GM 4700AC 25MPa NPSM1/4“
GM 4100AC 25MPa NPSM1/4“
Air cap LV plus (red / GM 4x00AC)
Nozzle ACF3000 11/40
-
-
High pressure diaphragm pumps
Feeding
49
50
Industrial Solutions
Finishing low pressure
diaphragm ​pumps
Feeding
Low pressure diaphragm pumps
The first choice for supreme coating quality. The Zip 52 Finishing is reliable, powerful, and ideally suitable for use with automatic and ​
manual spray guns. For use in electrostatic systems, HVLP or fully conventional air atomization applications that apply coatings to wood, ​
metal, synthetic material, glass or leather. The Zip Finishing Spraypacks contain either the patented WAGNER Fine Flow Controller (FFC), ​
which combines a precision material pressure regulator, an anti-pulsation unit and a material filter in a single device or a large volume anti-​
pulsation filter as a cost-effective entry level version.
1. Innovation
High reliability, great diversity, and compactness.
2. Easy to operate
The air and paint regulator are fixed directly to the front display for extra ​
user-friendliness.
3. No pulsation
Optimum paint control thanks to the innovative fine flow 3-in-1 ​
controller system.
4. Complete equipment
- Additional connections for extra spray guns
- Gun suspension
- Paint return valve
- Dosage air non-return valve
5. Diverse range of applications
Flexible suction hose for thicker materials as well
6. Modularity
The base unit offers various mounting systems: wall mounting, stand, ​
and trolley
51
Overview of low-pressure diaphragm pump finishings
Zip Eco Perfect Flow
l
l
Low pressure diaphragm pumps
Zip 52 Finishing
Feeding
WAGNER offers two finishing systems with low-pressure diaphragm ​
pumps. Please choose the perfect solution for your requirements ​
from the following table. Further information can be found in the ​
product pages.
Material inlet/outlet
1/2“ BPS
3/4“ BPS
1“ BPS
Max. flow
8.1 l/min
l
28 l/min
52 L/min
l
80 l/min
182 l/min
Maximum material inlet pressure
8 bar, 116 PSI
l
l
l
l
27 bar, 392 PSI
Metal version
Aluminum
Nickel-coated aluminium
Stainless steel
l
Conductive plastic version
POM
l
PVDF
Non-conductive plastic version
Polypropylene
PPS
l very suitable
l suitable to a limited extent
52
Industrial Solutions
Zip 52 Finishing
Low-pressure diaphragm pump
Technical data
Feeding
Operating pressure
Volumetric flow per double stroke
Volumetric flow with free drainage
Max. suction lift
Particle size
Air inlet pressure
Material temperature
Low pressure diaphragm pumps
Processable materials
Included items
Ordering information
Water & solvent-based coatings
Abrasive materials
Metallic paints
Release agents
Adhesive
Pump
Mounting plate
Suction hose
Material pressure regulator FFC
Air regulator for material atomizing air and ​
material pressure regulator
CE Declaration of Conformity
Operating manual
Pump includes frame, material pressure ​
regulator and suction hose
Optional with material hose and spray gun ​
SP5.
Product variants
Item no.
DDP Zip52 Alu finish Basic
DDP Zip52 Inox finish basic
ZIP52 ACETAL COND.FFC SS FINISHING
DDP Zip52 Alu finish SP5 Spraypack
U760.00
U765.00
U773.00
U760.00S/5
8 bar, 116 PSI
108 cm³/DS, 6,59 in³/DH
52 l/min, 13.7Gpm
4.9 m, 16.1 ft
2 mm, 0.08 in
1,0 – 8,0 bar, 15 – 116 PSI
4 - 90 °C, 39.2 - 194.0 °F
Price
PH 2
-
ILCGR
ILCGR
ILCGR
ILCGR
53
Zip Eco Perfect Flow
Low-pressure diaphragm pump
Operating pressure
Volumetric flow per double stroke
Volumetric flow with free drainage
Particle size
Air inlet pressure
Material temperature
Weight
8 bar, 116 PSI
65 cm³/DS, 3,97 in³/DH
28 l/min, 7.4Gpm
2 mm, 0.08 in
1,0 – 8,0 bar, 15 – 116 PSI
4 - 90 °C, 39.2 - 194.0 °F
7,9 kg, 17.4 lb
Material wetted parts
Included items
Ordering information
Aluminum
PE
Stainless steel
Pump Zip 52 Perfect Flow
Regulator for material pressure
Controller for atomizer air
Flexible suction hose
Frame
Pump includes frame, material pressure ​
regulator and suction hose
Optional with material hose and spray gun ​
SP5.
Product variants
Item no.
DDP Zip52 ECO PF AL SP
DDP Zip52 PF SP5 Spraypack
U731.00
U731.PACK/SP5
Price
PH 2
- ILCGR
- ILCGR
Feeding
Technical data
Low pressure diaphragm pumps
Double diaphragm pump for AirSpray applications. Cost effective entry-​
level model without material pressure regulator. Nevertheless, offers ​
low-pulsation thanks to large material filter. For pressures up to 8 bar ​
and one gun.
54
Industrial Solutions
Finishing low pressure diaphragm pump accessories
l Are compatible to each other
Wagner offers a comprehensive accessories range for finishing low pres­
sure diaphragm pumps. Please select the components you require from ​
this table. Further articles can be found in the WAGNER accessories ​
catalog.
Zip Eco Perfect Flow
Low pressure diaphragm pumps
Zip 52 Finishing
Feeding
Mounting equipment
Wheel / Handle kit for T760.00S
Wall bracket EM31-40/Zip52 finish
Trolley Zip/Evomotion
Stand Zip/Evomotion
l
l
l
l
l
l
l
l
T760.00R
T760.00M
T760.00SR
T760.00S
-
Material connection
Twin hose 6x8 mm; 7.5m; CS connect.
Double Hose LP D6x8 mt7,5 1/4“
l
l
l
l
S419.00G
S419.00GI
- ILCZU
- ILCZU
Material filter for FFC
FFC FILTER CARTRIDGE 60M
Filter 100 mesh white
Filter 150 mesh
l
l
l
l
l
l
T500.00
T500.00A
T500.00B
- ILZU
- ILCZU
- ILZU
ILCZU
ILCZU
ILCZU
ILCZU
Low pressure diaphragm pumps
Feeding
55
56
Industrial Solutions
Low-pressure diaphragm pumps
for ​product feeding
Feeding
Low pressure diaphragm pumps
The ZIP and UNICA pneumatic double diaphragm pumps were designed specifically for reduced air consumption coupled with better perfor­
mance and maximum reliability. The exclusive design and the broad application spectrum enable its use for corrosive, abrasive and highly ​
viscous liquid media. ZIP pumps cover a broad application spectrum, including the feeding of paint supply systems; the feeding and circula­
tion of printing ink, solvents, paints, chemicals and oils; the disposal of liquid waste; the supply of low-viscosity adhesives; and filling/​
emptying of tanks, drums and containers.
1. Reliability
The special long-life diaphragm ensures a high degree of reliability and ​
minimum downtime. High chemical compatibility tanks to PTFE O-rings.
2. Minimal pressure
Thanks to minimized internal friction, the pump starts up reliably even ​
with very low air pressure.
3. Versatility
Different pump sizes and a comprehensive product range ensure a wide ​
range of possible application.
4. High efficiency
The optimized design with less dead space enables rapid paint changes ​
and cleaning, and a reduction in the amount of solvent required.
5. High performance
The air motor ensures highest performance without icing and simulta­
neously reduced air consumption. No additional lubrication is required.
57
Overview of low pressure diaphragm pumps
Feeding
l
l
Low pressure diaphragm pumps
Zip 182
l
PM500
Zip 52 Perfect Flow plastic
l
Zip 80 plastic
Zip 52 PP, non-conductive
Unica 4-270
WAGNER offers a comprehensive accessories range for low-pressure ​
diaphragm pumps. Please choose the perfect solution for your ​
requirements from the following table. Further information can be ​
found in the product pages.
Material inlet/outlet
1/2“ BPS
3/4“ BPS
l
l
1“ BPS
Max. flow
8.1 l/min
l
l
28 l/min
l
52 L/min
l
80 l/min
l
182 l/min
Maximum material inlet pressure
8 bar, 116 PSI
27 bar, 392 PSI
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
Metal version
Aluminum
Nickel-coated aluminium
Stainless steel
l
l
l
Conductive plastic version
POM
PVDF
Non-conductive plastic version
Polypropylene
PPS
l very suitable
l suitable to a limited extent
58
Industrial Solutions
Unica 4-270
Low-pressure diaphragm pump
Feeding
Double diaphragm pump 4.5:1 for product transport and circulating ​
systems. For pressures up to 27 bar and 8 L/min.
Technical data
Low pressure diaphragm pumps
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumetric flow with free drainage
Material inlet
Material outlet
Max. suction lift
Air inlet connection
Air inlet pressure
Sound level at 40 cycles and 6 bar
air inlet ​pressure
Weight
Material wetted parts
Included items
Ordering information
SSt
PTFE
Pump with air pressure regulator
CE Declaration of Conformity
Operating manual
HRD variant with reinforced diaphragm.
Product variants
Item no.
Unica 4-270
Unica 4-270 HRD
U580.00
U580.00HRD
Price
4.5 :1
27 bar, 392 PSI
270 cm³/DS, 16,48 in³/DH
8.1 l/min, 2.1Gpm
F–G 3/4“
F–G3/4‘‘
4 m, 13.1 ft
F–G 1/2“
3,0 – 8,0 bar, 44 – 116 PSI
78 dB(A)
45,0 kg, 99.2 lb
PH 2
- ILGR
- ILGR
59
Zip 52
Low-pressure diaphragm pump
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumetric flow with free drainage
Material inlet
Material outlet
Max. suction lift
Particle size
Air inlet pressure
Sound level at 40 cycles and 6 bar
air inlet ​pressure
Material temperature
Material wetted parts
Included items
Ordering information
Depending on the version:
P = Polypropylene
T= PTFE
H = UHMW-PE Polyethylene
S= Stainless steel
A = Aluminum
G = POM (Polyoxymethylene)
Without supply air pressure regulator
CE Declaration of Conformity
Operating manual
Please order air supply, suction system, ​
and other accessories separately.
1 :1
8 bar, 116 PSI
108 cm³/DS, 6,59 in³/DH
52 l/min, 13.7Gpm
F–G 1/2“
F–G1/2‘‘
4.9 m, 16.1 ft
2 mm, 0.08 in
1,0 – 8,0 bar, 15 – 116 PSI
76 dB(A)
4 - 90 °C, 39.2 - 194.0 °F
Product variants
Item no.
DDP Zip52 PTSS7
DDP Zip52 GHSS1
DDP Zip52 GHSS7
DDP Zip52 Alu
DDP Zip52 Alu
DDP Zip52 Alu
DDP ZIP52 STSS7
U552.PTSS7
U552.GHSS1
U552.GHSS7
U550.ATRD7
U550.ATSS7
U550.ATSS8
U550.STSS7
-
ILCGR
ILCGR
ILCGR
ILCGR
ILCGR
ILCGR
ILCGR
P4003.00
T9080.00
T9080.00A
T9080.00C
T9080.00B
T9077.00
-
ILCET
ILCET
ILCET
ILCET
ILCET
ILCET
Price
PH 2
Service sets
Service-set reversing valve
Service-set
Service-Set Acetal-PPS
Service-Set Acetal-Santopr. Diaphragms
Service-Set SSt
O-ring-set, product
Feeding
Technical data
Low pressure diaphragm pumps
Double diaphragm pump for material transport and circulating systems. ​
Up to 8 bar and 52 L/min.
60
Industrial Solutions
Zip 52 Perfect Flow
Low-pressure diaphragm pump
Feeding
Double diaphragm pump for material transport and circulating systems. ​
Up to 8 bar and 28 L/min.
Technical data
Low pressure diaphragm pumps
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumetric flow with free drainage
Material inlet
Material outlet
Max. suction lift
Particle size
Air inlet pressure
1 :1
8 bar, 116 PSI
65 cm³/DS, 3,97 in³/DH
28 l/min, 7.4Gpm
F–G 1/2“
F–G1/2‘‘
4.9 m, 16.1 ft
2 mm, 0.08 in
1,0 – 8,0 bar, 15 – 116 PSI
Sound level at 40 cycles and 6 bar
air inlet ​pressure
76 dB(A)
Material temperature
4 - 90 °C, 39.2 - 194.0 °F
Material wetted parts
Included items
Ordering information
Depending on the version:
P = Polypropylene
T= PTFE
H = UHMW-PE Polyethylene
S= Stainless steel
A = Aluminum
G = Polyoxymethylene (POM)
Without supply air pressure regulator
CE Declaration of Conformity
Operating manual
Please order air supply, suction system, ​
and other accessories separately.
Product variants
Item no.
DDP Zip52 PF PTSS7
DDP Zip52 PF PHSD7
DDP Zip52 PF GTSS1
DDP Zip52 PF ATSS7
U553.PTSS7
U553.PHSD7
U553.GTSS1
U551.ATSS7
-
P4003.00
T9080.00
T9080.00A
- ILCET
- ILCET
- ILCET
Price
PH 2
ILCGR
ILCGR
ILCGR
ILCGR
Service sets
Service-set reversing valve
Service-set
Service-Set Acetal-PPS
61
Zip 80
Low-pressure diaphragm pump
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumetric flow with free drainage
Material inlet
Material outlet
Max. suction lift
Particle size
Air inlet pressure
1 :1
8 bar, 116 PSI
225 cm³/DS, 13,73 in³/DH
80 l/min, 21.1Gpm
F–G 3/4“
F–G3/4‘‘
4.9 m, 16.1 ft
3 mm, 0.12 in
1,0 – 8,0 bar, 15 – 116 PSI
Sound level at 40 cycles and 6 bar
air inlet ​pressure
79 dB(A)
Material temperature
4 - 90 °C, 39.2 - 194.0 °F
Material wetted parts
Included items
Ordering information
Aluminum
PTFE
Stainless steel
Without supply air pressure regulator
CE Declaration of Conformity
Operating manual
Please order air supply, suction system, ​
and other accessories separately.
Product variants
Item no.
DDP Zip80 ATSS7
U555.ATSS7
Price
PH 2
- ILCGR
Feeding
Technical data
Low pressure diaphragm pumps
Double diaphragm pump for material transport and circulating systems. ​
Up to 8 bar and 80 L/min.
62
Industrial Solutions
PM500
Low-pressure diaphragm pump
Feeding
Double diaphragm pump for material transport/conveying and circula­
ting systems. Ideal for lacquer supply. Up to 8 bar product pressure.
Technical data
Low pressure diaphragm pumps
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumetric flow with free drainage
Material inlet
Material outlet
Max. suction lift
Particle size
Air inlet pressure
1 :1
8 bar, 116 PSI
500 cm³/DS, 30,51 in³/DH
80 l/min, 21.1Gpm
F–G 1“
F–G1‘‘
6 m, 19.7 ft
6 mm, 0.24 in
1,0 – 10,0 bar, 15 – 145 PSI
Sound level at 40 cycles and 6 bar
air inlet ​pressure
81 dB(A)
Material temperature
Weight
4 - 90 °C, 39.2 - 194.0 °F
13,8 kg, 30.4 lb
Material wetted parts
Included items
Ordering information
Aluminum
PTFE
Stainless steel
Pump with air pressure regulator
CE Declaration of Conformity
Operating manual
Please order air supply, suction system, ​
and other accessories separately.
Product variants
Item no.
DDP PM500 varnish
Pump PM 500 varnish
U509.A0
U509.A0A
Price
PH 2
- ILCGR
- ILCGR
63
Zip 182
Low-pressure diaphragm pump
Pump ratio
Operating pressure
Volumetric flow per double stroke
Volumetric flow with free drainage
Material inlet
Material outlet
Max. suction lift
Particle size
Air inlet pressure
Sound level at 40 cycles and 6 bar
air inlet ​pressure
Material temperature
Weight
Material wetted parts
Included items
Ordering information
Aluminum
PTFE
Stainless steel
Zip 182 without air pressure regulator
CE Declaration of Conformity
Operating manual
Please order air supply, suction system, ​
and other accessories separately.
1 :1
8 bar, 116 PSI
300 cm³/DS, 18,31 in³/DH
182 l/min, 48.1Gpm
F–G 1“
F–G1‘‘
6.3 m, 20.7 ft
3.5 mm, 0.14 in
1,0 – 8,0 bar, 15 – 116 PSI
78 dB(A)
4 - 90 °C, 39.2 - 194.0 °F
12,5 kg, 27.6 lb
Product variants
Item no.
DDP ZIP182 ATSS1
U560.ATSS1
- ILCGR
P4018.00
T9087.00
T9088.00
- ILCET
- ILCET
- ILCET
Price
PH 2
Service sets
Reversing valve set
Fluid service set - PTFE diaphragms - SS
Product o-ring set
Feeding
Technical data
Low pressure diaphragm pumps
Double diaphragm pump for material transport and circulating systems. ​
Up to 8 bar and 182 L/min.
64
Industrial Solutions
Low pressure diaphragm pump accessories
l Are compatible to each other
Wagner offers a comprehensive accessories range for low-pressure ​
diaphragm pumps. Please select the components you require from this ​
table. Further articles can be found in the WAGNER accessories catalog.
Air supply
Air pressure regulator for DD 4:1
Air pressure regulator 1/4“
Gauge 010 Black Actuator 1/8X52
Kit control valve flexo
Suction system
Flex suction hose DN25-G3/4““-S-SSt
Hopper 5L -WildCat-Puma
Spring set for valve
Springset for valve
Material pressure regulators
MPR 40/05-8bar pneum. SSt
MPR 25/0,5-5bar man. Alu
MPR 25/0,5-8bar pneum. Alu
MPR 25/0,5-5bar man. SSt
Zip 80
PM500
Zip 182
l
l
Zip 52 / Zip 52 PF
Low pressure diaphragm pumps
Unica 4-270
Feeding
Mounting equipment
Wall bracket Unica 4:1
Stand Unica 4-270
Wall bracket EM31-40/Zip52 finish
Wall bracket Zip52/80 bare pump
-
-
-
-
-
-
-
-
-
l
-
-
l
-
-
-
l
l
l
-
-
-
-
-
l
l
l
l
l
l
l
l
l
l
l
l
l
-
T6151.00
T6148.00
T760.00M
T600.573
-
ILCZU
ILCET
ILCZU
ILCZU
T6152.00
P123.00
P903.00
T600.523
-
ILCZU
ILCZU
ILCET
ILCET
- ILCZU
- ILZU
-
-
-
-
-
l
l
l
l
T4021.00I
367045
l
-
-
-
-
T6169.00
- ILCZU
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
T0170.00BI
T0170.00A
T0170.00B
T0170.00AI
-
-
ILCZU
ILCZU
ILCZU
ILCZU
Low pressure diaphragm pumps
Feeding
65
66
Industrial Solutions
Product pressure tanks
Feeding
The use of product pressure tanks is suggested when coating large surface areas and performing continuous spraying work. The greatest ​
advantage of pressure tanks is that the material flow is absolutely free of pulsation, which leads to excellent spraying results. Furthermore, ​
there is no more time-consuming refilling of gravity feed and pressure cups for all conventional air atomizing guns and material supply with ​
material pressure containers, . Pressure tanks are ideal for use with abrasive materials (they have virtually no wear parts). They are also very ​
suitable for shear-sensitive materials.
Pressure tanks
1. Homogeneous surfaces - high color shade accuracy
The product pressure tanks can be equipped with manual, air powered or ​
electric agitators.
2. Safety and functionality
Compact-size compressed fitting complete with safety valve. Product ​
pressure tanks are ideal for the safe storing and conveying of liquid ​
materials.
3 Suitable for all air-atomizing spray technologies
Conventional, medium-pressure, HVLP as well as HVLP plus.
4. Suitable for all and any coating media
All pressure tanks of the LDG series as well as all small pressure tanks of ​
the MDG series are made of stainless steel. Bigger pressure tanks (as of ​
MDG 12) are made of galvanized steel, but they can be supplied as stain­
less steel versions too. Insert buckets made of stainless steel, manufac­
tured according to pressure tank size, are available on request. Alterna­
tively, stainless steel insert buckets, available for any container size, may ​
be used. Commercial 30-liter cans can be placed directly into the MDG 45 ​
pressure tank.
67
LDG 5
Pressure tank
Technical data
6 bar, 87 PSI
4.9 l, 1,29 gal(US)
3.5 l,0,92 gal(US)
50 °C, 122.0 °F
Feeding
Operating pressure
Total capacity
Capacity
Operating temperature
Pressure tanks
Thin-walled containers of type LDG 5 are made entirely of V4A stainless ​
steel. The flat cover is attached by 4 foldable star handle locks.
Included items
Ordering information
Pressure tank
Cover with ascending pipe
Material outlet ball valve
Compressed air inlet fitting
Pressure gauge
Safety valve
Plastic inliner
Select the agitator equipment you require ​
or no agitator equipment.
Product variants
Item no.
LDG-5 6bar ORW 1oA VA
LDG-5 6bar HRW 1oA VA
LDG-5 6bar DRW 1oA VA
V4405160013
V4405160113
V4405160213
Price
PH 2
- ILW014
- ILW014
- ILW014
68
Industrial Solutions
LDG 10
Pressure tank
Feeding
Thin-walled containers of type LDG 10 are made entirely of V4A stainless ​
steel. The flat cover is attached by 4 foldable star handle locks.
Technical data
Operating pressure
Total capacity
Capacity
Operating temperature
6 bar, 87 PSI
10 l, 2,64 gal(US)
9 l,2,38 gal(US)
50 °C, 122.0 °F
Pressure tanks
Included items
Ordering information
Pressure tank
Cover with ascending pipe
Material outlet ball valve
Compressed air inlet fitting
Pressure gauge
Safety valve
Plastic inliner
Select the agitator equipment you require ​
or no agitator equipment.
Product variants
Item no.
LDG-10 6bar ORW 1oA VA
LDG-10 6bar HRW 1oA VA
LDG-10 6bar DRW 1oA VA
LDG-10 6bar ERW 1oA VA
V4410160013
V4410160113
V4410160213
V4410160313
Price
PH 2
-
ILW014
ILW014
ILW014
ILW014
69
LDG 20
Pressure tank
Technical data
6 bar, 87 PSI
20 l, 5,28 gal(US)
15 l,3,96 gal(US)
50 °C, 122.0 °F
Feeding
Operating pressure
Total capacity
Capacity
Operating temperature
Pressure tanks
Thin-walled containers of type LDG 20 are made entirely of V4A stainless ​
steel. The flat cover is fastened using 4 foldable star handle locks.
Included items
Ordering information
Pressure tank
Cover with ascending pipe
Material outlet ball valve
Compressed air inlet fitting
Pressure gauge
Safety valve
Select the agitator equipment you require ​
or no agitator equipment.
Product variants
Item no.
LDG-20 6bar ORW 1oA VA
LDG-20 6bar HRW 1oA VA
LDG-20 6bar DRW 1oA VA
LDG-20 6bar ERW 1oA VA
V4420160013
V4420160113
V4420160213
V4420160313
Price
PH 2
-
ILW014
ILW014
ILW014
ILW014
70
Industrial Solutions
MDG 2
Pressure tank
Feeding
WALTHER material pressure tank, type MDG 2, with fully assembled ​
compressed air inlet fitting, reversible, incl. component-tested safety ​
valve. Cover also equipped with a 1/4“ fluid conduit and a 1/4“ material ​
outlet ball valve.
Technical data
Operating pressure
Total capacity
Capacity
Operating temperature
3 bar, 44 PSI
2 l, 0,53 gal(US)
1.8 l,0,48 gal(US)
50 °C, 122.0 °F
Pressure tanks
Included items
Pressure tank
Compressed air inlet fitting, assy.
Safety valve
Cover with ascending pipe
Material outlet ball valve
Documentation
Product variants
Item no.
MDG-2 3bar ORW 1oA VA
V4402130013
Price
PH 2
- ILW014
71
MDG 12
Pressure tank
Technical data
6 bar, 87 PSI
12 l, 3,17 gal(US)
11.5 l,3,04 gal(US)
50 °C, 122.0 °F
Feeding
Operating pressure
Total capacity
Capacity
Operating temperature
Pressure tanks
WALTHER material pressure tank, type MDG 12, with fully assembled air ​
inlet fitting, reversible, incl. component-tested safety valve. Cover also ​
equipped with standard filling closure ø 55 mm, suction tube and an ​
upper material outlet ball valve.
Included items
Ordering information
Pressure tank
Compressed air inlet fitting, assy.
Safety valve
Cover with standard filler cap
Ascending pipe
Material outlet ball valve
Conformity certificate GM2000W
Documentation
Select the agitator equipment you require ​
or no agitator equipment.
Product variants
Item no.
MDG-12 6bar ORW 1oA vz
MDG-12 6bar HRW 1oA vz
MDG-12 6bar DRW 1oA vz
MDG-12 6bar ERW 1oA vz
V4422160012
V4422160112
V4422160212
V4422160312
Price
PH 2
-
ILW014
ILW014
ILW014
ILW014
72
Industrial Solutions
MDG 45
Pressure tank
Feeding
WALTHER material pressure tank, type MDG 45, with fully assembled air ​
inlet fitting, reversible, incl. component-tested safety valve. Cover also ​
equipped with standard filling closure ø 55 mm, suction tube and an ​
upper material outlet ball valve.
Technical data
Operating pressure
Total capacity
Capacity
Operating temperature
6 bar, 87 PSI
45 l, 11,89 gal(US)
42.5 l,11,23 gal(US)
50 °C, 122.0 °F
Pressure tanks
Included items
Ordering information
Pressure tank
Compressed air inlet fitting, assy.
Safety valve
Cover with standard filler cap
Ascending pipe
Material outlet ball valve
Conformity certificate GM2000W
Documentation
Select the agitator equipment you require ​
or no agitator equipment.
Select the max. working pressure.
Product variants
Item no.
MDG-45 4bar ORW 1oA vz
MDG-45 4bar HRW 1oA vz
MDG-45 4bar DRW 1oA vz
MDG-45 4bar ERW 1oA vz
MDG-45 6bar ORW 1oA vz
MDG-45 6bar HRW 1oA vz
MDG-45 6bar DRW 1oA vz
MDG-45 6bar ERW 1oA vz
V4424140012
V4424140112
V4424140212
V4424140312
V4424160012
V4424160112
V4424160212
V4424160312
Price
PH 2
-
ILW014
ILW014
ILW014
ILW014
ILW014
ILW014
ILW014
ILW014
73
MDG 60
Pressure tank
Technical data
6 bar, 87 PSI
60 l, 15,85 gal(US)
58.5 l,15,45 gal(US)
50 °C, 122.0 °F
Feeding
Operating pressure
Total capacity
Capacity
Operating temperature
Pressure tanks
WALTHER material pressure tank, type MDG 60, with fully assembled air ​
inlet fitting, reversible, incl. component-tested safety valve. Cover also ​
equipped with standard filling closure ø 55 mm, suction tube and an ​
upper material outlet ball valve.
Included items
Ordering information
Pressure tank
Compressed air inlet fitting, assy.
Safety valve
Cover with standard filler cap
Ascending pipe
Material outlet ball valve
Conformity certificate GM2000W
Documentation
Select the agitator equipment you require ​
or no agitator equipment.
Select the max. working pressure.
Product variants
Item no.
MDG-60 3bar ORW 1oA vz
MDG-60 3bar HRW 1oA vz
MDG-60 3bar DRW 1oA vz
MDG-60 3bar ERW 1oA vz
MDG-60 6bar ORW 1oA vz
MDG-60 6bar HRW 1oA vz
MDG-60 6bar DRW 1oA vz
MDG-60 6bar ERW 1oA vz
V4425130012
V4425130112
V4425130212
V4425130312
V4425160012
V4425160112
V4425160212
V4425160312
Price
PH 2
-
ILW014
ILW014
ILW014
ILW014
ILW014
ILW014
ILW014
ILW014
74
Industrial Solutions
Highest precision
for efficient opera­tion.
With its mixing and dosing units, WAGNER offers a powerful family ​
of products that fulfills the various requirements of numerous ​
industrial applications perfectly. Whether mechanical or electronic, ​
low or high pressure, automatic or manual coating - with the ​
various WAGNER systems 2K to 4K materials can be processed to ​
fulfill customer specific requirements.
75
TwinControl
76
2K FlexControl
90
Cobra 2K
98
Mixing
Mixing
76
Industrial Solutions
2-K TwinControl
A complete 2K mixing system family offering a unique operating concept and high mobility. For coating applications with one or two paints ​
the TwinControl system provides high efficiency, a compact design, and simple operation, it fulfills diverse application requirements with ​
ease, for example the processing of abrasive materials with high viscosity and corrosion protection or for sensitive finishing topcoats. The ​
non-contact measuring system is based on magnetic stroke sensors and ensures a very high and reliable mixing accuracy, independent of ​
material properties such as shearing sensitivity, abrasiveness, or viscosity. Using the version configuration the system can be customized ​
according to the customer requirements.
Mixing
1. User friendliness
TwinControl
All operating parameters come with quick, easy, and language-neutral ​
controls: Start, Stop and Flush are all that is needed for complete
operation.
2. Maximum performance
The powerful IceBreaker® piston pump ensures maximum reliability and ​
performance.
3. Maximum reliability
The patented magnetic stroke sensor ensures maximum accuracy and ​
reliability even for high-viscosity materials and sensitive topcoats.
4. Easy cleaning
The fully automated flushing process ensures easy, quick and absolutely ​
reliable flushing at the push of a button. At the next startup the system ​
displays exactly and fully automatically when it is ready for coating.
5. Precision and mixing accuracy
The specially designed mixing block with integrated dosing valves ​
ensures precise doing and excellent homogenization of the components. ​
Moreover, the flushing efficiency is simply unique.
6. Optimal flexibility
In addition to the choice between frame or trolley, our comprehensive ​
accessories range offers a great selection of additional heaters, gun flush ​
boxes or external mixers.
77
TwinControl 5-60
Electronic mixing and dosing system
Input voltage (not Atex)
Input frequency (not Atex)
Air inlet pressure
Air inlet connection
Mixing ratio
Mixing accuracy
Material pressure
Volume flow at a 1:1 mixing ratio (max.)
Volume flow at a 4:1 mixing ratio (max.)
Volume flow at a 10:1 mixing ratio (max.)
Volume flow at a 20:1 mixing ratio (max.)
Material inlet
Material outlet
Max. material pressure at pump inlet
Material temperature
Ambient temperature
Material pH
Processable materials
Material wetted parts
Ordering information
2K water-based primer
2K solvent-based primer
2K PUR primer
2K PUR paints
2K epoxy primer
2K epoxy paints
2K high solid primer
2K high solid paints
Tungsten carbide
Stainless steel
Hard chrome
Packing PE-T / PE-TG
Please order suction hoses separately.
Freely configurable system with the ​
TwinControl finishing configurator.
A wide range of choices, for example a gun ​
flush box, external mixer, or remote ​
control.
Product variants
Item no.
TwinControl 5-60 ABS Ex GR
TwinControl 5-60 ABS GR
TwinControl 5-60 ABS Ex W
TwinControl 5-60 ABS W
TwinControl 5-60 ABS Ex GR M
TwinControl Configurator Finishing VC
2339519
2340464
2340465
2340466
2339016
2337701
115 – 230 V
50 – 60 Hz
5,0 – 8,0 bar, 73 – 116 PSI
F–G 1/2“
0,1:1 – 20:1
± 2%
40 bar, 580 PSI
3.6 l/min
2.3 l/min
2 l/min
1.9 l/min
M–M 36x2
M–G 3/8‘‘
5 bar, 73 PSI
5 - 60 °C, 41.0 - 140.0 °F
5 – 40 °C, 41 – 104 °F
3,5 – 9,0 pH
Price
PH 2
-
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
Mixing
Technical data
TwinControl
Electronic 1-paint 2K mixing system for Airless applications. Including ​
flushing pump and air-solvent flushing. Optional with second paint.
78
Industrial Solutions
TwinControl 10-70
Electronic mixing and dosing system
Electronic 1-paint 2K mixing system for Airless applications. Including ​
flushing pump and air-solvent flushing. Optional with second paint.
Technical data
Mixing
TwinControl
Input voltage (not Atex)
Input frequency (not Atex)
Air inlet pressure
Air inlet connection
Mixing ratio
Mixing accuracy
Material pressure
Volume flow at a 1:1 mixing ratio (max.)
Volume flow at a 4:1 mixing ratio (max.)
Volume flow at a 10:1 mixing ratio (max.)
Volume flow at a 20:1 mixing ratio (max.)
Material inlet
Material outlet
Max. material pressure at pump inlet
Material temperature
Ambient temperature
Material pH
Processable materials
Material wetted parts
Ordering information
2K water-based primer
2K solvent-based primer
2K PUR primer
2K PUR paints
2K epoxy primer
2K epoxy paints
2K high solid primer
2K high solid paints
Tungsten carbide
Stainless steel
Hard chrome
Packing PE-T / PE-TG
Please order suction hoses separately.
Freely configurable system with the ​
TwinControl finishing configurator.
A wide range of choices, for example a gun ​
flush box, external mixer, or remote ​
control.
Product variants
Item no.
TwinControl 10-70 ABS Ex GR M
TwinControl 10-70 ABS GR
TwinControl Configurator Finishing VC
2339020
2340467
2337701
Price
115 – 230 V
50 – 60 Hz
5,0 – 8,0 bar, 73 – 116 PSI
F–G 1/2“
0,1:1 – 20:1
± 2%
40 bar, 580 PSI
3.6 l/min
2.3 l/min
2 l/min
1.9 l/min
M–M 36x2
M–G 3/8‘‘
5 bar, 73 PSI
5 - 60 °C, 41.0 - 140.0 °F
5 – 40 °C, 41 – 104 °F
3,5 – 9,0 pH
PH 2
- ILMIX
- ILMIX
- ILMIX
79
TwinControl 28-40
Electronic mixing and dosing system
Input voltage (not Atex)
Input frequency (not Atex)
Air inlet pressure
Air inlet connection
Mixing ratio
Mixing accuracy
Material pressure
Volume flow at a 1:1 mixing ratio (max.)
Volume flow at a 4:1 mixing ratio (max.)
Volume flow at a 10:1 mixing ratio (max.)
Volume flow at a 20:1 mixing ratio (max.)
Material inlet
Material outlet
Max. material pressure at pump inlet
Material temperature
Ambient temperature
Material pH
Processable materials
Material wetted parts
Ordering information
2K water-based primer
2K solvent-based primer
2K PUR primer
2K PUR paints
Tungsten carbide
Stainless steel
Hard chrome
Packing PE-T / PE-TG
Please order suction hoses separately.
Freely configurable system with the ​
TwinControl finishing configurator.
A wide range of choices, for example a gun ​
flush box, external mixer, or remote ​
control.
Product variants
Item no.
TwinControl 28-40 ABS Ex GR
TwinControl 28-40 ABS GR
TwinControl 28-40 ABS Ex W
TwinControl 28-40 ABS W
TwinControl Configurator Finishing VC
2340468
2338992
2340469
2340470
2337701
115 – 230 V
50 – 60 Hz
5,0 – 8,0 bar, 73 – 116 PSI
F–G 1/2“
0,1:1 – 20:1
± 2%
224 bar, 3249 PSI
2.4 l/min
1.5 l/min
1.3 l/min
1.2 l/min
M–M 36x2
M–G 3/8‘‘
5 bar, 73 PSI
5 - 60 °C, 41.0 - 140.0 °F
5 – 40 °C, 41 – 104 °F
3,5 – 9,0 pH
Price
PH 2
-
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
Mixing
Technical data
TwinControl
Electronic 1-paint 2K high-pressure mixing system for AirCoat applica­
tions up to 270 bar. Including flushing pump. Optionally with second ​
paint.
80
Industrial Solutions
TwinControl 35-70
Electronic mixing and dosing system
Electronic 1-paint 2K high-pressure mixing system for AirCoat - or Airless ​
- applications up to 270 bar. Including flushing pump. Optional with ​
second color.
Technical data
Mixing
TwinControl
Input voltage (not Atex)
Input frequency (not Atex)
Air inlet pressure
Air inlet connection
Mixing ratio
Mixing accuracy
Material pressure
Volume flow at a 1:1 mixing ratio (max.)
Volume flow at a 4:1 mixing ratio (max.)
Volume flow at a 10:1 mixing ratio (max.)
Volume flow at a 20:1 mixing ratio (max.)
Material inlet
Material outlet
Max. material pressure at pump inlet
Material temperature
Ambient temperature
Material pH
Processable materials
Material wetted parts
Ordering information
2K water-based primer
2K solvent-based primer
2K PUR primer
2K PUR paints
2K epoxy primer
2K epoxy paints
2K high solid primer
2K high solid paints
Tungsten carbide
Stainless steel
Hard chrome
Packing PE-T / PE-TG
Please order suction hoses separately.
Freely configurable system with the ​
TwinControl finishing configurator.
A wide range of choices, for example a gun ​
flush box, external mixer, or remote ​
control.
Product variants
Item no.
TwinControl 35-70 ABS Ex GR
TwinControl 35-70 ABS GR
TwinControl 35-70 ABS W
TwinControl 35-70 ABS Ex W
TwinControl Configurator Finishing VC
2338758
2339008
2340473
2340471
2337701
115 – 230 V
50 – 60 Hz
5,0 – 8,0 bar, 73 – 116 PSI
F–G 1/2“
0,1:1 – 20:1
± 2%
250 bar, 3626 PSI
4.2 l/min
2.6 l/min
2.4 l/min
2.2 l/min
M–M 36x2
M–G 3/8‘‘
5 bar, 73 PSI
5 - 60 °C, 41.0 - 140.0 °F
5 – 40 °C, 41 – 104 °F
3,5 – 9,0 pH
Price
PH 2
-
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
81
TwinControl 35-150/35-70
Electronic mixing and dosing system
Input voltage (not Atex)
Input frequency (not Atex)
Air inlet pressure
Air inlet connection
Mixing ratio
Mixing accuracy
Material pressure
Volume flow at a 4:1 mixing ratio (max.)
Volume flow at a 10:1 mixing ratio (max.)
Volume flow at a 20:1 mixing ratio (max.)
Material inlet
Material outlet
Max. material pressure at pump inlet
Material temperature
Ambient temperature
Material pH
Processable materials
Material wetted parts
Ordering information
2K water-based primer
2K solvent-based primer
2K PUR primer
2K PUR paints
2K epoxy primer
2K epoxy paints
2K high solid primer
2K high solid paints
Tungsten carbide
Stainless steel
Hard chrome
Packing PE-T / PE-TG
Please order suction hoses separately.
Freely configurable system with the ​
TwinControl finishing configurator.
A wide range of choices, for example a gun ​
flush box, external mixer, or remote ​
control.
Product variants
Item no.
TwinControl 35-150/70 ABS Ex GR
TwinControl 35-150/70 ABS GR
TwinControl 35-150/70 ABS Ex W
TwinControl 35-150/70 ABS W
TwinControl 35-150/70 ABS Ex GR A+B E
TwinControl Configurator Finishing VC
2340474
2340475
2340476
2340488
2339004
2337701
115 – 230 V
50 – 60 Hz
5,0 – 8,0 bar, 73 – 116 PSI
F–G 1/2“
0,1:1 – 20:1
± 2%
250 bar, 3626 PSI
5.6 l/min
4.9 l/min
4.7 l/min
M–M 36x2
M–G 3/8‘‘
5 bar, 73 PSI
5 - 60 °C, 41.0 - 140.0 °F
5 – 40 °C, 41 – 104 °F
3,5 – 9,0 pH
Price
PH 2
-
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
Mixing
Technical data
TwinControl
Electronic 1-paint 2K high-pressure mixing system for AirCoat applica­
tions with several guns. Up to 250 bar. Including flushing pump. Optional ​
with second paint.
82
Industrial Solutions
TwinControl 48-110
Electronic mixing and dosing system
Electronic 1-paint 2K mixing system for Airless applications up to 370 ​
bar. Including flushing pump. Finishing and protective coating materials ​
processible.
Technical data
Mixing
TwinControl
Input voltage (not Atex)
Input frequency (not Atex)
Air inlet pressure
Air inlet connection
Mixing ratio
Mixing accuracy
Material pressure
Volume flow at a 1:1 mixing ratio (max.)
Volume flow at a 4:1 mixing ratio (max.)
Volume flow at a 10:1 mixing ratio (max.)
Volume flow at a 20:1 mixing ratio (max.)
Material inlet
Material outlet
Max. material pressure at pump inlet
Material temperature
Ambient temperature
Material pH
Processable materials
Material wetted parts
Ordering information
2K water-based primer
2K solvent-based primer
2K PUR primer
2K PUR paints
2K epoxy primer
2K epoxy paints
2K high solid primer
2K high solid paints
Tungsten carbide
Stainless steel
Hard chrome
Packing PE-T / PE-TG
Please order suction hoses separately.
Freely configurable system with the ​
TwinControl finishing configurator.
A wide range of choices, for example a gun ​
flush box, external mixer, or remote ​
control.
Product variants
Item no.
TwinControl 48-110 AB Ex W
TwinControl 48-110 AB Ex GR
TwinControl 48-110 ABS Ex GR
TwinControl 48-110 ABS GR
TwinControl 48-110 ABS Ex TR
TwinControl Configurator Finishing VC
2340477
2340478
2339021
2339028
2340479
2337701
115 – 230 V
50 – 60 Hz
5,0 – 8,0 bar, 73 – 116 PSI
F–G 1/2“
0,1:1 – 20:1
± 2%
370 bar, 5366 PSI
6.6 l/min
4.2 l/min
3.8 l/min
3.5 l/min
M–M 36x2
M–G 3/8‘‘
5 bar, 73 PSI
5 - 60 °C, 41.0 - 140.0 °F
5 – 40 °C, 41 – 104 °F
3,5 – 9,0 pH
Price
PH 2
-
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
83
TwinControl 75-150
Electronic mixing and dosing system
Input voltage (not Atex)
Input frequency (not Atex)
Air inlet pressure
Air inlet connection
Mixing ratio
Mixing accuracy
Material pressure
Volume flow at a 1:1 mixing ratio (max.)
Volume flow at a 4:1 mixing ratio (max.)
Volume flow at a 10:1 mixing ratio (max.)
Material inlet
Material outlet
Max. material pressure at pump inlet
Material temperature
Ambient temperature
Material pH
Processable materials
Material wetted parts
Ordering information
2K water-based primer
2K solvent-based primer
2K PUR primer
2K PUR paints
2K epoxy primer
2K epoxy paints
2K high solid primer
2K high solid paints
Tungsten carbide
Stainless steel
Hard chrome
Packing PE-T / PE-TG
Please order suction hoses separately.
Freely configurable system with the ​
protective coating configurator.
Great selection choice, e.g. heater, soft ​
circulation, gun flush box, external mixer, ​
remote control.
Versions on trolley or frame with rollers.
Product variants
Item no.
TwinControl 75-150 ABS Ex GR
TwinControl 75-150 ABS GR
TwinControl 75-150 ABS Ex Wag
TwinControl 75-150 ABS Ex GR A+B PSV
TwinControl Configurator PC VC
2340480
2340482
2340484
2340486
2338179
115 – 230 V
50 – 60 Hz
5,0 – 8,0 bar, 73 – 116 PSI
F–G 1“
0,1:1 – 10:1
± 2%
530 bar, 7687 PSI
9 l/min
5.6 l/min
4.9 l/min
F–G 1 1/2‘‘
M–G 1/2‘‘
5 bar, 73 PSI
5 - 60 °C, 41.0 - 140.0 °F
5 – 40 °C, 41 – 104 °F
3,5 – 9,0 pH
Price
PH 2
-
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
Mixing
Technical data
TwinControl
Electronic 1-paint 2K mixing systems for heavy corrosion protection. ​
Airless applications up to 530 bar with single or multiple gun use, inclu­
ding flushing pump.
84
Industrial Solutions
TwinControl 55-200
Electronic mixing and dosing system
Electronic 1-paint 2K mixing systems for heavy corrosion protection. ​
Airless applications up to 530 bar with single or multiple gun use, inclu­
ding flushing pump.
Technical data
Mixing
TwinControl
Input voltage (not Atex)
Input frequency (not Atex)
Air inlet pressure
Air inlet connection
Mixing ratio
Mixing accuracy
Material pressure
Volume flow at a 1:1 mixing ratio (max.)
Volume flow at a 4:1 mixing ratio (max.)
Volume flow at a 10:1 mixing ratio (max.)
Material inlet
Material outlet
Max. material pressure at pump inlet
Material temperature
Ambient temperature
Material pH
Processable materials
Material wetted parts
Ordering information
2K water-based primer
2K solvent-based primer
2K PUR primer
2K PUR paints
2K epoxy primer
2K epoxy paints
2K high solid primer
2K high solid paints
Tungsten carbide
Stainless steel
Hard chrome
Packing PE-T / PE-TG
Please order suction hoses separately.
Freely configurable system with the ​
protective coating configurator.
Great selection choice, e.g. heater, soft ​
circulation, gun flush box, external mixer, ​
remote control.
Versions on trolley or frame with rollers.
Product variants
Item no.
TwinControl Configurator PC VC
TwinControl 55-200 / 48-110 ABS Ex. GR
TwinControl 55-200 ABS Ex. trolley
2338179
2345351
2345352
Price
115 – 230 V
50 – 60 Hz
5,0 – 8,0 bar, 73 – 116 PSI
F–G 1“
0,1:1 – 10:1
± 2%
440 bar, 6382 PSI
12 l/min
7.5 l/min
6.6 l/min
F–G 1 1/2‘‘
M–G 1/2‘‘
5 bar, 73 PSI
5 - 60 °C, 41.0 - 140.0 °F
5 – 40 °C, 41 – 104 °F
3,5 – 9,0 pH
PH 2
- ILMIX
- ILMIX
- ILMIX
85
TwinControl 72-300/75-150
Electronic mixing and dosing system
Input voltage (not Atex)
Input frequency (not Atex)
Air inlet pressure
Air inlet connection
Mixing ratio
Mixing accuracy
Material pressure
Volume flow at a 4:1 mixing ratio (max.)
Volume flow at a 10:1 mixing ratio (max.)
Material inlet
Material outlet
Max. material pressure at pump inlet
Material temperature
Ambient temperature
Material pH
Processable materials
Material wetted parts
Ordering information
2K water-based primer
2K solvent-based primer
2K PUR primer
2K PUR paints
2K epoxy primer
2K epoxy paints
2K high solid primer
2K high solid paints
Tungsten carbide
Stainless steel
Hard chrome
Packing PE-T / PE-TG
Please order suction hoses separately.
Freely configurable system with the ​
protective coating configurator.
Great selection choice, e.g. heater, soft ​
circulation, gun flush box, external mixer, ​
remote control.
Versions on trolley or frame with rollers.
Product variants
Item no.
TwinControl 72-300/150 ABS Ex GR
TwinControl 72-300/150 ABS Ex Wag
TwinControl Configurator PC VC
2340379
2340483
2338179
Price
115 – 230 V
50 – 60 Hz
5,0 – 8,0 bar, 73 – 116 PSI
F–G 1“
0,1:1 – 10:1
± 2%
530 bar, 7687 PSI
11.2 l/min
9.9 l/min
F–G 1 1/2‘‘
M–G 1/2‘‘
5 bar, 73 PSI
5 - 60 °C, 41.0 - 140.0 °F
5 – 40 °C, 41 – 104 °F
3,5 – 9,0 pH
PH 2
- ILMIX
- ILMIX
- ILMIX
Mixing
Technical data
TwinControl
Electronic 1-paint 2K mixing systems for heavy corrosion protection. ​
Airless applications up to 530 bar, also for critical high-viscosity material. ​
Single or multiple gun use, including flushing pump.
86
Industrial Solutions
TwinControl 72-300
Electronic mixing and dosing system
Electronic 1-paint 2K mixing systems for heavy corrosion protection. ​
Airless applications up to 530 bar, also for critical high-viscosity material. ​
Single or multiple gun use, including flushing pump.
Technical data
Mixing
TwinControl
Input voltage (not Atex)
Input frequency (not Atex)
Air inlet pressure
Air inlet connection
Mixing ratio
Mixing accuracy
Material pressure
Volume flow at a 1:1 mixing ratio (max.)
Volume flow at a 4:1 mixing ratio (max.)
Volume flow at a 10:1 mixing ratio (max.)
Material inlet
Material outlet
Max. material pressure at pump inlet
Material temperature
Ambient temperature
Material pH
Processable materials
Material wetted parts
Ordering information
2K water-based primer
2K solvent-based primer
2K PUR primer
2K PUR paints
2K epoxy primer
2K epoxy paints
2K high solid primer
2K high solid paints
Tungsten carbide
Stainless steel
Hard chrome
Packing PE-T / PE-TG
Please order suction hoses separately.
Freely configurable system with the ​
protective coating configurator.
Great selection choice, e.g. heater, soft ​
circulation, gun flush box, external mixer, ​
remote control.
Versions on trolley or frame with rollers.
Product variants
Item no.
TwinControl 72-300 ABS Ex GR
TwinControl 72-300 ABS Ex Wag
TwinControl 72-300 ABS Ex Wag A+B PS
2340374
2340377
2340382
Price
115 – 230 V
50 – 60 Hz
5,0 – 8,0 bar, 73 – 116 PSI
F–G 1“
0,1:1 – 10:1
± 2%
530 bar, 7687 PSI
18 l/min
11.2 l/min
9.9 l/min
F–G 1 1/2‘‘
M–G 1/2‘‘
5 bar, 73 PSI
5 - 60 °C, 41.0 - 140.0 °F
5 – 40 °C, 41 – 104 °F
3,5 – 9,0 pH
PH 2
- ILMIX
- ILMIX
- ILMIX
87
TwinControl accessories
TwinControl 72-300
-
-
-
-
l
l
l
-
-
-
-
-
-
-
-
-
-
-
-
-
l
l
l
-
-
-
-
-
l
l
l
l
l
l
-
l
2324110
2324116
97073
367045
367140
2325815
-
ILZU
ILZU
DPZU
ILZU
ILZU
ILZU
TwinControl
TwinControl 72-300/75-150
-
l
-
TwinControl 75-150
TwinControl 35-150/35-70
l
l
-
l
l
l
l
l
-
TwinControl 48-110
TwinControl 35-70
-
TwinControl 28-40
l
l
l
l
l
TwinControl 18-40/18-40
TwinControl 5-60
Suction system
Suction hose DN16-SSt assy.
Suction hose DN25-SSt assy.
Flex suction hose DN13-M36x2-S
Hopper 5L -WildCat-Puma
Flex suction hose DN25-M36x2-E90°
Suction hose DN38-PC assy.
Mixing
l Are compatible to each other
Wagner offers a comprehensive accessories range for 2K TwinControl. ​
Please select the components you require from this table. Further articles ​
can be found in the WAGNER accessories catalog.
88
Pump A
EvoMotion 5-60
WildCat 10-70
Puma 28-40
Leopard 35-70
Leopard 35-150
l l l l l
l l
l l
l l l l l l l
Controller
not Atex, 100...230V DC and air supply
Atex, only air supply
l
l
Mounting/Assembly
Frame with rollers
Trolley
Wall mount
l
l
l l
l
l l l l
l l l l
l l l l l
l l l l l l l l l
l l l l l l l l l l l l l
l
l
l l
l
l
l
l l
l l
l l
l
l
l
l
l
l l l l l l l l l l l l l l l l l l l
GFB
prepared for the assembly of a GFB
l l
Heater
A-page
B page
l
l
l
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
l l l l l l l l l l l l l
ILMIX
l l l l
-
PH 2
l
l
Product pressure regulator
with mechanical adjustment
with pneumatic control
AirCoat Regulator
AirCoat regulator without filter
AirCoat regulator with filter
l
l l
l l
Circulation soft
A-page
B page
Mixer
internal mixer
prepared for external mixer
2339004
2340488
2340476
2340475
2340474
2340471
2340473
2339008
2338758
2340470
2340469
2338992
l l l l
ILMIX
TwinControl
Pump flushing agent
EvoMotion 5-60
Puma 28-40
2340468
2340467
2339020
2339016
2340466
2340465
l l l l l
-
Mixing
Pump B
EvoMotion 5-60
WildCat 10-70
Puma 28-40
Leopard 35-70
Leopard 35-150
2340464
Item no.
2339519
Industrial Solutions
Price
Mounting/Assembly
Frame with rollers
Trolley
Wall mount
2340382
2340377
2340374
2340483
2340379
2345352
2340486
2340484
2340482
2340480
2340479
2339028
2339021
2345351
l l
l l l l l
l l l l l
l l l l
l l
l l
l l l
Pump flushing agent
Puma 28-40
Leopard 35-70
Controller
not Atex, 100...230V DC and air supply
Atex, only air supply
l l l l
l l l
l l l
l
l l l l l l l l l l l
l l
l
l
l
l l l l l l l l l
l
Circulation soft
A-page
B page
l
l
l l
l
l
l
l
GFB
prepared for the assembly of a GFB
l
l
Heater
A-page
B page
l
l
l
l
Mixer
internal mixer
prepared for external mixer
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
PH 2
ILMIX
Price
Mixing
Pump B
Leopard 48-110
Jaguar 75-150
Jaguar 55-200
Jaguar 38-300
Tiger 72-300
l l l l l
TwinControl
Pump A
Leopard 48-110
Jaguar 75-150
Jaguar 55-200
Jaguar 38-300
Tiger 72-300
2340478
Item no.
2340477
89
90
Industrial Solutions
2-K FlexControl
The WAGNER FlexControl family is the ideal solution for achieving the exacting requirements for high-precision mixture ratios and homoge­
neity, fast paint changes, complex 2K, 3K or 4K applications and complete automation! FlexControl offers an almost unlimited number of ​
options for use and for the integration of peripheral devices (e.g. robots, conveyors or automated lines). Precise measurement and control ​
technology, as well as redundant monitoring systems guarantee highest process safety.
Mixing
1. Extremely easy handling
2K FlexControl
Flat touch screen for entering and monitoring all functions. The device ​
ensures quick and easy paint changes.
2. Diverse range of applications
FlexControl is suitable for the use with 2K, 3K, or 4K materials as well as ​
for high and low-pressure applications (up to 270 bar).
3. ATEX Version
For use in Ex protected areas, the system can be separated into the ​
control unit and an Ex fluid section.
91
FlexControl plus
Electronic mixing and dosing system
Mixing ratio
Mixing accuracy
Material pressure
Material inlet
Material outlet
Material temperature
Ambient temperature
Component A
Component B
Component C
Component D
Flushing fluid A
Flushing fluid B
Flushing fluid C
Flushing fluid D
Weight
Sound level of alarm
Material pH
Depth
0,1:1 – 50:1
± 1%
1 – 270 bar, 15 – 3916 PSI
F–M 16x1,5
M 16x1,5
5 - 40 °C, 41.0 - 104.0 °F
5 – 40 °C, 41 – 104 °F
1 – 25
1 – 10
1 – 10
1 – 10
1 – 10
1 – 5
1 – 5
1 – 5
60,0 kg, 132.3 lb
110 dB(A)
3,5 – 9,0 pH
340 mm, 13.4 in
Processable materials
Material wetted parts
Ordering information
Solvent-based 2K, 3K, and 4K lacquers and ​
adhesives
Water-based 2K, 3K, and 4K lacquers and ​
adhesives
Tungsten carbide
Stainless steel
PTFE
POM
Viton
The FlexControl mixing system product ​
family is highly adaptable to different ​
requirements. Your authorized WAGNER ​
partner can individually configure the ​
system using configuration software in the ​
WAGNER InfoNet and will be happy to ​
advise you.
Product variants
Item no.
FlexControl plus no Ex (see configuration)
FlexControl plus Ex (see configuration)
FCplus_noEx
FCplus_Ex
Price
PH 2
- ILMIX
- ILMIX
Mixing
Technical data
2K FlexControl
Electronic 2 K mixing system for high and low pressure requirements.
92
Industrial Solutions
FlexControl plus XL
Electronic mixing and dosing system
Electronic 2K mixing system for applications up to 400 bar
Technical data
Mixing
Mixing ratio
Mixing accuracy
Material pressure
Material inlet
Material outlet
Material temperature
Ambient temperature
Component A
Component B
Component C
Component D
Flushing fluid A
Flushing fluid B
Flushing fluid C
Flushing fluid D
Weight
Sound level of alarm
Material pH
Height
Depth
2K FlexControl
0,1:1 – 50:1
± 1%
1 – 400 bar, 15 – 5802 PSI
F–M 16x1,5
M 16x1,5
5 - 40 °C, 41.0 - 104.0 °F
5 – 40 °C, 41 – 104 °F
1 – 25
1 – 10
1 – 10
1 – 10
1 – 10
1 – 5
1 – 5
1 – 5
180,0 kg, 396.9 lb
110 dB(A)
3,5 – 9,0 pH
1150 mm, 45.3 in
340 mm, 13.4 in
Processable materials
Material wetted parts
Included items
Ordering information
Solvent-based 2K, 3K, and 4K lacquers and ​
adhesives
Water-based 2K, 3K, and 4K lacquers and ​
adhesives
Tungsten carbide
Stainless steel
PTFE
POM
Viton
An operating manual, spare parts catalog ​
and software documentation are stan­
dardly included.
The FlexControl mixing system product ​
family is highly adaptable to different ​
requirements. Your authorized WAGNER ​
partner can individually configure the ​
system using configuration software in the ​
WAGNER InfoNet and will be happy to ​
advise you.
Product variants
Item no.
FlexControl plus XL (see configuration)
FCplusXL_Ex
Price
PH 2
- ILMIX
2K FlexControl
Mixing
93
94
Industrial Solutions
FlexControl Smart
Electronic mixing and dosing system
Simple, flexible and innovative!
Technical data
Mixing
Mixing ratio
Mixing accuracy
Material pressure
Material inlet
Material outlet
Material temperature
Ambient temperature
Component A
Component B
Component C
Flushing fluid A
Flushing fluid B
Material pH
Width
Height
Depth
2K FlexControl
Processable materials
Included items
Ordering information
Solvent-based lacquer 2K and 3K
Water-based 2K and 3K
Device and USB stick with operating ​
manual, software documentation, and ​
SmartData software.
All of the basic units listed below offer the ​
following functions/characteristics:
Gear flow meter with slide bearing
Inline filter for all components
Same flushing agent for A and B
Gun monitoring
Mixing block
Static-mixer 6-32
Wall Mounting
For ATEX systems the length of the ​
connecting set is 10m.
The shown basic units can be comple­
mented with the expansion sets listed ​
below. Here the number of the inputs and ​
outputs provided by the basic unit must ​
not exceed the sum of the inputs and ​
outputs required for the expansion sets.
0,1:1 – 50:1
± 1%
1 – 250 bar, 15 – 3626 PSI
M–G 1/4‘‘, 60° Innenkonus
M–1/4 ‚‘ NPS, 60° Innenkonus
5 - 60 °C, 41.0 - 140.0 °F
5 – 40 °C, 41 – 104 °F
1 – 5
1 – 2
0 – 1
2
2
3,5 – 9,0 pH
530 mm, 20.9 in
1325 mm, 52.2 in
340 mm, 13.4 in
95
Ex = ATEX classification II 2G
HP = high-pressure
LP = low pressure
Ex
Ex
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
1
1
3
3
3
3
3
3
3
3
1
1
3
3
3
3
3
3
3
3
3
3
2
2
1
1
0
0
0
0
13
13
9
9
8
8
7
7
6
6
10
10
10
10
8
8
8
8
6
6
10
10
8
8
8
8
6
6
10
10
-
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
Mixing
4
4
5
5
4
4
5
5
12
12
13
13
12
12
13
13
13
13
9
9
10
10
9
9
10
10
10
10
11
11
13
13
11
11
13
13
11
11
2K FlexControl
AIS for B
Robot communication
GFB connection
Atomizing air
deactiva­tion
Component C
1
1
1
1
1
1
PH 2
Ex
Ex
Price
Ex
Ex
Ex
Ex
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
Electrical outputs
Ex
Ex
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Electrical inputs
Ex
Ex
Ex
Ex
HD
ND
HD
ND
HD
ND
HD
ND
HD
ND
HD
ND
HD
ND
HD
ND
HD
ND
HD
ND
HD
ND
HD
ND
HD
ND
HD
ND
HD
ND
HD
ND
HD
ND
HD
ND
HD
ND
Pneumatic outputs
Ex
Ex
Component B
Ex
Ex
Component A
Ex
Ex
Pressure range
2343189
2343194
2343196
2343197
2343198
2343200
2343201
2343202
2343203
2343204
2343206
2343207
2343208
2343209
2343211
2343214
2343215
2343216
2343217
2343218
2343272
2343311
2343312
2343313
2343314
2343316
2343317
2343318
2343219
2343410
2343319
2343320
2343323
2343220
2343378
2343379
2343380
2343381
ATEX classification
Item no.
Basic units
1
1
1
1
1
2K FlexControl
1
1
1
2
4
2
4
2
1
1
2
PH 2
1
1
1
Price
Electrical inputs
Electrical outputs
3
Item no.
Mixing
AIS set
Dosing valve set for B component Ex
Automatic atomizing air system set DN 8
Gun flush box control set
Air bubbles monitoring set Ex
Electro static auto. set for GM5000
Gun monitoring set for automatic spray g
Flow monitor set lacquer Airless N-EX
Flow monitor set for lacquer Airless Ex
High-pressure paint valve set (DN 2.6)
Low-pressure paint valve set (DN 4)
Dosing valve set for B component Non-Ex
HP splitter valve set (DN 2.6)
HP splitter valve set (DN 2.6) flushing
LP splitter valve set (DN 4)
LP splitter valve set (DN 4) flushing
Mixing head valve set
Air-solvent flushing set
Dump valve set
Double dump valve set - waste separation
Pneumatic outputs
Industrial Solutions
Description
96
2339421
2339594
2339548
2339766
2339599
2339689
2340402
2340026
2340027
2339542
2339543
2339544
2339545
2339546
2339597
2339547
2340028
2340082
2339574
2343061
-
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
ILMIX
2K FlexControl
Mixing
97
98
Industrial Solutions
Cobra 2K
The Cobra 2K is an innovative extremely compact 1:1 high-pressure mixing system for processing polyester-based lacquers. Thanks to alter­
nating mixing and homogenization of pre-mixed resin with hardener and resin with accelerator mixtures and excellent and uniform surface ​
quality can be achieved that normally is only possible with 3K systems and high investments.
Mixing
1. Reliability
Cobra 2K
Extremely durable diaphragms ensure highest reliability and minimal ​
maintenance.
2. Efficiency
Drastic reduction of the solvent and product consumption compared to ​
pre-mixed materials. The small and edge free inside offers a high mate­
rial saving potential.
3. Perfect solution for polyester lacquers
1:1 mixing ratio and very good homogenization of the pre-mixed resin ​
hardener and accelerator components.
99
Cobra 2-component
Mixing and dosing system
Technical data
Air inlet pressure
Air inlet connection
Mixing accuracy
Hose connection, paint section
Material temperature
Ambient temperature
Weight
Material pH
2,5 – 6,0 bar, 36 – 87 PSI
G 1/2“
± 10%
G 1/4“
10 - 80 °C, 50.0 - 176.0 °F
10 – 60 °C, 50 – 140 °F
36,0 kg, 79.4 lb
3,5 – 9,0 pH
Cobra 2K
Mixing
1:1 mixing pump for polyester applications, AirCoat up to 250 bar and 2 ​
L/min.
Processable materials
Material wetted parts
Ordering information
Polyester
Tungsten carbide
Stainless steel
Consistal
Stainless steel 1.4104
Suction hoses and additional accessories ​
round out the accessories range.
Product variants
Item no.
Cobra 2K on trolley
Cobra 2K on base frame
U850.00C
U850.00S
Price
PH 2
- ILCGR
- ILCGR
100
Industrial Solutions
Best atomization
for perfect applica­tion.
The list of objects coated with WAGNER guns stretches from lorry ​
axles right up to children’s toys, from writing utensils right up to ​
construction vehicles. All WAGNER application processes are based ​
on highly advanced technologies. Perfect coating results at the ​
same time as the greatest possible application efficiency in the ​
widest range of applications and with a variety of different mate­
rials, are the result of years of development and experience.
101
AirSpray
102
AirCoat
122
Airless
132
Electrostatic solvent
144
Electrostatic water-based lacquers
158
Rotary atomization
168
Applying
Applying
102
Industrial Solutions
AirSpray manual and automatic guns
WALTHER PILOT spray guns can process virtually all coating materials. These not only include water and solvent based lacquers, but also ​
adhesives, separating agents, oils and more. All models offer an extensive nozzle selection to meet the highest quality requirements and ​
ensure material-saving processes. Additionally, most of the spray guns are also available as medium-pressure and HVLP Plus models. This ​
allows for particularly high application rates. Put us to the test and use the successful results as benchmark: The spraying results, the mate­
rial savings, and the sustained contribution to environmental protection thanks to the reduced use of overspray.
1. Quality „Made in Germany“
High precision air cap technology „Made in Germany“ for exceptionally ​
fine atomization, optimal reproducibility and high transfer efficiency.
Applying
2. Design Variants
All hand-held spray guns are available for connection to material supply ​
systems by means of a pressure tank or pump.
AirSpray
3. Flexibility
Round-to-flat jet control as well as material volume regulation.
4. Perfect Handling
The guns stand out for their low weight, ergonomically designed body ​
and robust construction.
5. Reliability
All parts that come into contact with the material are made of stainless ​
steel. Water-based lacquers and aggressive media can be processed ​
without any problems.
6. Options
With internal control (PILOT WA 700 and WA 900); without internal ​
control (PILOT WA 705 and WA 905); with adapter plate
(PILOT WA 900/​905).
103
Overview of AirSpray manual and automatic guns
PILOT Premium - flow cup
PILOT Trend - flow cup
PILOT Mini - flow cup
Wagner offers a comprehensive accessories range for AirSpray ​
manual and automatic guns. Please choose the perfect solution for ​
your requirements from the following table. Further information ​
can be found in the product pages.
Gun body surface
l
Chrome-plated
l
nickel plated
Synthetic material
l
PTFE coated
l
l
l
l
HVLP plus
MP
l
l
l
HVLP
AirSpray
HP
Applying
Pressure range
Paint feeding
Paint connection
Gravity feed cup
l
l
l
l
l
l
l
l
Product quantity gravity feed cup
125 ml
l
450 ml
600 ml
Version gravity feed cup
Stainless steel
l
Aluminium / stainless steel
Product conveyance
With sieve insert
Standard
l
l
l
Nozzles
Nozzle sizes
0.3... 0.5... 0.3...
2.2 2.5 3.5
​mm mm mm
l very suitable
l suitable to a limited extent
104
Industrial Solutions
PILOT Mini
Medium pressure Airspray manual gun
Technical data
Material pressure
Air inlet connection
Operating temperature
Weight
8 bar, 116 PSI
G1/4‘‘
43 °C, 109.4 °F
295 g, 0.65 lb
Applying
AirSpray
Included items
Ordering information
PILOT Mini with nozzle insert upon choice
User manual
Choose between the gravity-feed cup ​
version and the version for material ​
connection to pressure tanks or pumps
Determine the required nozzle size
Product variants with gravity feed cup
Item no.
PILOT Mini MD gravity cup 0.5 mm
PILOT Mini MD gravity cup 0.3 mm
PILOT Mini MD gravity cup 0.8 mm
PILOT Mini MD gravity cup 1.0 mm
PILOT Mini MD gravity cup 1.2 mm
PILOT Mini MD gravity cup 1.5 mm
PILOT Mini MD gravity cup 1.8 mm
PILOT Mini MD gravity cup 2.0 mm
PILOT Mini MD gravity cup 2.2 mm
V1014102053
V1014102033
V1014102083
V1014102103
V1014102123
V1014102153
V1014102183
V1014102203
V1014102223
Product variants with paint connection
Item no.
PILOT Mini MD material connection 0.3 mm
PILOT Mini MD material connection 0.5 mm
PILOT Mini MD material connection 0.8 mm
PILOT Mini MD material connection 1.0 mm
PILOT Mini MD material connection 1.2 mm
Material connection 1,5 mm pilot mini
PILOT Mini MD material connection 1.8 mm
PILOT Mini MD material connection 2.0 mm
PILOT Mini MD material connection 2.2 mm
V1014202033
V1014202053
V1014202083
V1014202103
V1014202123
V1014202153
V1014202183
V1014202203
V1014202223
Price
PH 2
-
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
-
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
Price
PH 2
AirSpray
Applying
105
106
Industrial Solutions
PILOT Trend
Airspray manual gun
Technical data
Material pressure
Air inlet connection
Operating temperature
Weight
8 bar, 116 PSI
G1/4‘‘
43 °C, 109.4 °F
438 g, 0.97 lb
Applying
AirSpray
Included items
Ordering information
PILOT Trend with nozzle insert upon choice
User manual
Choose between the following versions: ​
conventional spray gun – medium-pres­
sure spray gun
Choose between the gravity-feed cup ​
version and the version for material ​
connection to pressure tanks or pumps
Determine the required nozzle size
Product variants with conventional atomization and gravity feed cup
Item no.
PILOT Trend HD gravity cup 0.5 mm
PILOT Trend HD gravity cup 0.8 mm
PILOT Trend HD gravity cup 1.0 mm
PILOT Trend HD gravity cup 1.2 mm
PILOT Trend HD gravity cup 1.5 mm
Gun Pilot Trend-HD 1,8 mm FB
PILOT Trend HD gravity cup 2.0 mm
PILOT Trend HD gravity cup 2.5 mm
V1060103053
V1060103083
V1060103103
V1060103123
V1060103153
V1060103183
V1060103203
V1060103253
Product variants with conventional atomization and paint connection
Item no.
PILOT Trend HP paint connection 0.5 mm
PILOT Trend HP paint connection 0.8 mm
PILOT Trend HP paint connection 1.0 mm
PILOT Trend HP paint connection 1.2 mm
PILOT Trend HP paint connection 1.5 mm
PILOT Trend HP paint connection 1.8 mm
PILOT Trend HP paint connection 2.0 mm
PILOT Trend HP paint connection 2.5 mm
V1060203053
V1060203083
V1060203103
V1060203123
V1060203153
V1060203183
V1060203203
V1060203253
Price
PH 2
-
Price
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
PH 2
-
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
107
V1061104053
V1061104083
V1061104103
V1061104123
V1061104153
V1061104183
V1061104203
V1061104253
Product variants with medium pressure and paint connection
Item no.
PILOT Trend MP paint connection 0.5 mm
PILOT Trend MP paint connection 0.8 mm
PILOT Trend MP paint connection 1.0 mm
PILOT Trend MP paint connection 1.2 mm
PILOT Trend MP paint connection 1.5 mm
PILOT Trend MP paint connection 1.8 mm
PILOT Trend MD Farbanschluss 2,0 mm
PILOT Trend MP paint connection 2.5 mm
V1061304053
V1061304083
V1061304103
V1061304123
V1061304153
V1061304183
V1061304203
V1061304253
Price
PH 2
-
Price
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
PH 2
-
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
Applying
Item no.
AirSpray
Product variants with medium pressure and gravity feed cup
PILOT Trend MD gravity cup 0.5 mm
PILOT Trend MD gravity cup 0.8 mm
PILOT Trend MD gravity cup 1.0 mm
PILOT Trend MD gravity cup 1.2 mm
PILOT Trend MD gravity cup 1.5 mm
PILOT Trend MD gravity cup 1.8 mm
PILOT Trend MD gravity cup 2.0 mm
PILOT Trend MD gravity cup 2.5 mm
108
Industrial Solutions
PILOT Premium
Airspray manual gun
Technical data
Material pressure
Air inlet connection
Operating temperature
8 bar, 116 PSI
G1/4‘‘
43 °C, 109.4 °F
Applying
AirSpray
Included items
Ordering information
PILOT Premium with nozzle insert upon ​
choice
User manual
Choose between the following versions: ​
conventional spray gun – HVLPPlus spray ​
gun – HVLP spray gun
Choose between the gravity-feed cup ​
version and the version for material ​
connection to pressure tanks or pumps
Determine the required nozzle size
Product variants with conventional atomization and gravity feed cup
Item no.
PILOT Premium HP gravity cup 0.5 mm
PILOT Premium HP gravity cup 0.8 mm
PILOT Premium HP gravity cup 1.0 mm
PILOT Premium HP gravity cup 1.2 mm
PILOT Premium HP gravity cup 1.5 mm
PILOT Premium HP gravity cup 1.8 mm
PILOT Premium HP gravity cup 2.0 mm
PILOT Premium HP gravity cup 2.2 mm
PILOT Premium HP gravity cup 2.5 mm
PILOT Premium HP gravity cup 0.3 mm
V1070103053
V1070103083
V1070103103
V1070103123
V1070103153
V1070103183
V1070103203
V1070103223
V1070103253
V1070103033
Product variants with conventional atomization and paint connection
Item no.
PILOT Premium HP paint connection 0.5 mm
PILOT Premium HP paint connection 0.8 mm
PILOT Premium HP paint connection 1.0 mm
PILOT Premium HP paint connection 1.2 mm
PILOT Premium HP paint connection 1.5 mm
PILOT Premium HP paint connection 1.8 mm
PILOT Premium HP paint connection 2.0 mm
PILOT Premium HP paint connection 2.2 mm
PILOT Premium HP paint connection 2.5 mm
V1070203053
V1070203083
V1070203103
V1070203123
V1070203153
V1070203183
V1070203203
V1070203223
V1070203253
Price
PH 2
-
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
-
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
Price
PH 2
109
PILOT Premium MP gravity cup 0.5 mm
PILOT Premium MP gravity cup 0.8 mm
PILOT Premium MP gravity cup 1.2 mm
PILOT Premium MP gravity cup 1.0 mm
PILOT Premium MP gravity cup 1.5 mm
PILOT Premium MP gravity cup 1.8 mm
PILOT Premium MP gravity cup 2.0 mm
PILOT Premium MP gravity cup 2.2 mm
PILOT Premium MP gravity cup 2.5 mm
V1070304053
V1070304083
V1070304123
V1070304103
V1070304153
V1070304183
V1070304203
V1070304223
V1070304253
Product variants with HVLP Plus and paint connection
Item no.
PILOT Premium MP paint connection 0.5 mm
PILOT Premium MP paint connection 0.8 mm
PILOT Premium MP paint connection 1.0 mm
PILOT Premium MP paint connection 1.2 mm
PILOT Premium MP paint connection 1.5 mm
PILOT Premium MP paint connection 1.8 mm
PILOT Premium MP paint connection 2.0 mm
PILOT Premium MP paint connection 2.2 mm
PILOT Premium MP paint connection 2.5 mm
V1070404053
V1070404083
V1070404103
V1070404123
V1070404153
V1070404183
V1070404203
V1070404223
V1070404253
Price
PH 2
-
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
-
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
Price
PH 2
Applying
Item no.
AirSpray
Product versions with HVLP Plus and gravity feed cup
110
Industrial Solutions
Pilot WA 700
Airspray automatic gun with internal control
Technical data
Material pressure
Max. atomizer pressure
Material inlet
Control air connection
Atomizer air connection
Operating temperature
Weight
Max. sound level
Control type
8 bar, 116 PSI
0,8 MPa, 8 bar, 116 PSI
G 1/4“
G 1/8“
G 1/8“
80 °C, 176.0 °F
729 g, 1.61 lb
86 dB(A)
Internal control
Applying
AirSpray
Included items
Ordering information
PILOT WA 700 with nozzle insert upon ​
choice
User manual
Choose between the following versions: ​
conventional spray gun – HVLP Plus spray ​
gun – HVLP spray gun
Determine the required nozzle size
Product variants with conventional atomization
Item no.
PILOT WA 700 0.5 mm
PILOT WA 700 0.8 mm
PILOT WA 700 1.0 mm
PILOT WA 700 1.2 mm
PILOT WA 700 1.5 mm
PILOT WA 700 1.8 mm
PILOT WA 700 2.0 mm
PILOT WA 700 2.2 mm
PILOT WA 700 2.5 mm
PILOT WA 700 0.5 mm
V2070006053
V2070006083
V2070006103
V2070006123
V2070006153
V2070006183
V2070006203
V2070006223
V2070006253
V2070006033
Price
PH 2
-
ILW001
ILW001
ILW001
ILW001
ILW001
111
V2071006053
V2071006083
V2071006103
V2071006123
V2071006153
V2071006183
V2071006203
V2071006223
V2071006253
Price
PH 2
- ILW001
- ILW001
-
Applying
Item no.
AirSpray
Product variants with conventional atomization for recirculating s​ ystems
WA710-U 0,5mm AK m.InnSt
WA710-U 0,8mm AK m.InnSt
WA710-U 1,0mm AK m.InnSt
WA710-U 1,2mm AK m.InnSt
WA710-U 1,5mm AK m.InnSt
WA710-U 1,8mm AK m.InnSt
WA710-U 2,0mm AK m.InnSt
WA710-U 2,2mm AK m.InnSt
WA710-U 2,5mm AK m.InnSt
112
Industrial Solutions
Pilot WA 700
Airspray automatic gun with internal control
Technical data
Material pressure
Max. atomizer pressure
Material inlet
Control air connection
Atomizer air connection
Operating temperature
Weight
Max. sound level
Control type
8 bar, 116 PSI
0,8 MPa, 8 bar, 116 PSI
G 1/4“
G 1/8“
G 1/8“
80 °C, 176.0 °F
729 g, 1.61 lb
86 dB(A)
Internal control
Applying
AirSpray
Included items
Ordering information
PILOT WA 700 with nozzle insert upon ​
choice
User manual
Choose between the following versions: ​
conventional spray gun – HVLP Plus spray ​
gun – HVLP spray gun
Determine the required nozzle size
Product variants with HVLP Plus
Item no.
WA740-HVLP-Plus 0,3mm, m.InnSt
WA740-HVLP-Plus 0,5mm, m.InnSt
WA740-HVLP-Plus 0,8mm, m.InnSt
WA740-HVLP-Plus 1,0mm, m.InnSt
WA740-HVLP-Plus 1,2mm, m.InnSt
WA740-HVLP-Plus 1,5mm, m.InnSt
WA740-HVLP-Plus 1,8mm, m.InnSt
WA740-HVLP-Plus 2,0mm, m.InnSt
WA740-HVLP-Plus 2,2mm, m.InnSt
WA740-HVLP-Plus 2,5mm, m.InnSt
WA740-HVLP-Plus 3,5mm, m.InnSt
V2074004033
V2074004053
V2074004083
V2074004103
V2074004123
V2074004153
V2074004183
V2074004203
V2074004223
V2074004253
V2074004353
Price
PH 2
-
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
113
V2075004053
V2075004083
V2075004103
V2075004123
V2075004153
V2075004183
V2075004203
V2075004223
V2075004253
Price
PH 2
- ILW001
- ILW001
-
Applying
Item no.
AirSpray
Product variants with HVLP Plus for recirculating system
WA750-HVLP-Plus-U 0,5mm m.InnSt
WA750-HVLP-Plus-U 0,8mm m.InnSt
WA750-HVLP-Plus-U 1,0mm m.InnSt
WA750-HVLP-Plus-U 1,2mm m.InnSt
WA750-HVLP-Plus-U 1,5mm m.InnSt
WA750-HVLP-Plus-U 1,8mm m.InnSt
WA750-HVLP-Plus-U 2,0mm m.InnSt
WA750-HVLP-Plus-U 2,2mm m.InnSt
WA750-HVLP-Plus-U 2,5mm m.InnSt
114
Industrial Solutions
Pilot WA 700
Airspray automatic gun with external control
Technical data
Material pressure
Max. atomizer pressure
Material inlet
Control air connection
Atomizer air connection
Operating temperature
Weight
Max. sound level
Control type
8 bar, 116 PSI
0,8 MPa, 8 bar, 116 PSI
G 1/4“
G 1/8“
G 1/8“
80 °C, 176.0 °F
729 g, 1.61 lb
86 dB(A)
Internal control
Applying
AirSpray
Included Items
Ordering information
PILOT WA 700 with nozzle insert upon ​
choice
User manual
Choose between the following versions: ​
conventional spray gun and HVLP Plus.
Determine the required nozzle size.
Product variants with conventional atomization
Item no.
WA705 0,5mm AK o. InnSt
WA705 0,8mm AK o. InnSt
WA705 1,0mm AK o. InnSt
WA705 1,2mm AK o. InnSt
WA705 1,5mm AK o. InnSt
WA705 1,8mm AK o. InnSt
WA705 2,0mm AK o. InnSt
WA705 2,2mm AK o. InnSt
WA705 2,5mm AK o. InnSt
WA705 3,5mm AK o. InnSt
V2070506053
V2070506083
V2070506103
V2070506123
V2070506153
V2070506183
V2070506203
V2070506223
V2070506253
V2070506353
Price
PH 2
- ILW001
- ILW001
-
115
V2071506053
V2071506083
V2071506103
V2071506123
V2071506153
V2071506183
V2071506203
V2071506223
V2071506253
Price
PH 2
- ILW001
-
Applying
Item no.
AirSpray
Product variants with conventional atomization for recirculating s​ ystems
WA715-U 0,5mm, AK, o.InnSt
WA715-U 0,8mm, AK, o.InnSt
WA715-U 1,0mm, AK, o.InnSt
WA715-U 1,2mm, AK, o.InnSt
WA715-U 1,5mm, AK, o.InnSt
WA715-U 1,8mm, AK, o.InnSt
WA715-U 2,0mm, AK, o.InnSt
WA715-U 2,2mm, AK, o.InnSt
WA715-U 2,5mm, AK, o.InnSt
116
Industrial Solutions
Pilot WA 700
Airspray automatic gun with external control
Technical data
Material pressure
Max. atomizer pressure
Material inlet
Control air connection
Atomizer air connection
Operating temperature
Weight
Max. sound level
Control type
8 bar, 116 PSI
0,8 MPa, 8 bar, 116 PSI
G 1/4“
G 1/8“
G 1/8“
80 °C, 176.0 °F
729 g, 1.61 lb
86 dB(A)
Internal control
Applying
AirSpray
Included Items
Ordering information
PILOT WA 700 with nozzle insert upon ​
choice
User manual
Choose between the following versions: ​
conventional spray gun and HVLP Plus.
Determine the required nozzle size.
Product variants with HVLP Plus
Item no.
WA745-HVLP-Plus 0,3mm o.InnSt
WA745-HVLP-Plus 0,5mm o.InnSt
WA745-HVLP-Plus 0,8mm o.InnSt
WA745-HVLP-Plus 1,0mm o.InnSt
WA745-HVLP-Plus 1,2mm o.InnSt
WA745-HVLP-Plus 1,5mm o.InnSt
WA745-HVLP-Plus 1,8mm o.InnSt
WA745-HVLP-Plus 2,0mm o.InnSt
WA745-HVLP-Plus 2,2mm o.InnSt
WA745-HVLP-Plus 2,5mm o.InnSt
V2074504033
V2074504053
V2074504083
V2074504103
V2074504123
V2074504153
V2074504183
V2074504203
V2074504223
V2074504253
Price
PH 2
- ILW001
- ILW001
-
117
V2075504053
V2075504083
V2075504103
V2075504123
V2075504153
V2075504183
V2075504203
V2075504223
V2075504253
Price
PH 2
- ILW001
-
Applying
Item no.
AirSpray
Product variants with HVLP Plus for recirculating system
WA755-HVLP-Plus-U 0,5mm o.InnSt
WA755-HVLP-Plus-U 0,8mm o.InnSt
WA755-HVLP-Plus-U 1,0mm o.InnSt
WA755-HVLP-Plus-U 1,2mm o.InnSt
WA755-HVLP-Plus-U 1,5mm o.InnSt
WA755-HVLP-Plus-U 1,8mm o.InnSt
WA755-HVLP-Plus-U 2,0mm o.InnSt
WA755-HVLP-Plus-U 2,2mm o.InnSt
WA755-HVLP-Plus-U 2,5mm o.InnSt
118
Industrial Solutions
PILOT WA 900 internal control
Airspray automatic gun
For use with quick-change adapter plates.
Technical data
Material pressure
Max. atomizer pressure
Material inlet
Control air connection
Atomizer air connection
Operating temperature
Weight
Max. sound level
Control type
8 bar, 116 PSI
0,8 MPa, 8 bar, 116 PSI
G 1/4“
G 1/8“
G 1/4“
80 °C, 176.0 °F
680 g, 1.50 lb
86 dB(A)
Internal control
Applying
AirSpray
Included Items
Ordering information
PILOT WA900/WA905 with nozzle insert
Operating manual
We offer you the choice between conven­
tional atomization and HVLP Plus.
Determine the required nozzle size.
Please select the required adapter plate ​
(not included in the scope of delivery)
Product variants with conventional atomization
Item no.
WA900 0,3mm AK m.InnSt O.ADPL
WA900 0,5mm AK m.InnSt, o.ADPL
WA900 0,8mm AK m.InnSt, o.ADPL
WA900 1,0mm AK m.InnSt, o.ADPL
WA900 1,2mm AK m.InnSt, o.ADPL
WA900 1,5mm AK m.InnSt, o.ADPL
WA900 1,8mm AK m.InnSt, o.ADPL
WA900 2,0mm AK m.InnSt, o.ADPL
WA900 2,2mm AK m.InnSt, o.ADPL
WA900 2,5mm AK m.InnSt.o.ADPL
WA900 3,0mm AK m.InnSt, o.ADPL
WA900 3,5mm AK m.InnSt, o.ADPL
V2190006033
V2190006053
V2190006083
V2190006103
V2190006123
V2190006153
V2190006183
V2190006203
V2190006223
V2190006253
V2190006303
V2190006353
Price
PH 2
-
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
119
V2194004033
V2194004053
V2194004083
V2194004103
V2194004123
V2194004153
V2194004183
V2194004203
V2194004223
V2194004253
V2194004303
V2194004353
Product versions adapter plate
Item no.
adapter plate big, complete WA 900
adapter plate big, compl. circul. WA 900
adapter plate small, complete WA 900
adapter plate small,compl. circul. WA900
V2190003000
V2190003UML
V2190004000
V2190004UML
Price
PH 2
-
Price
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
PH 2
-
ILW002
ILW002
ILW002
ILW002
Applying
Item no.
AirSpray
Product variants with HVLP Plus
WA940-HVLP-Plus 0,3mm, m.InnSt., o.ADPL
WA940-HVLP-Plus 0,5mm, m.InnSt., o.ADPL
WA940-HVLP-Plus 0,8mm, m.InnSt., o.ADPL
WA940-HVLP-Plus 1,0mm, m.InnSt., o.ADPL
WA940-HVLP-Plus 1,2mm, m.InnSt., o.ADPL
WA940-HVLP-Plus 1,5mm, m.InnSt., o.ADPL
WA940-HVLP-Plus 1,8mm, m.InnSt., o.ADPL
WA940-HVLP-Plus 2,0mm, m.InnSt., o.ADPL
WA940-HVLP-Plus 2,2mm, m.InnSt., o.ADPL
WA940-HVLP-Plus 2,5mm, m.InnSt., o.ADPL
WA940-HVLP-Plus 3,0mm, m.InnSt., o.ADPL
WA940-HVLP-Plus 3,5mm, m.InnSt., o.ADPL
120
Industrial Solutions
PILOT WA 905 external control
Airspray automatic gun
For use with quick-change adapter plates.
Technical data
Material pressure
Max. atomizer pressure
Material inlet
Control air connection
Atomizer air connection
Operating temperature
Weight
Max. sound level
Control type
8 bar, 116 PSI
0,8 MPa, 8 bar, 116 PSI
G 1/4“
G 1/8“
G 1/4“
80 °C, 176.0 °F
660 g, 1.46 lb
86 dB(A)
External control
Applying
AirSpray
Included Items
Ordering information
PILOT WA900/WA905 with nozzle insert
Operating manual
Choose between the following versions: ​
conventional spray gun – HVLP Plus spray ​
gun – HVLP spray gun
Determine the required nozzle size.
Please select the required adapter plate ​
(not included in the scope of delivery)
It is recommended to have a second gun ​
without adapter plate available.
Product variants with conventional atomization
Item no.
WA905 0,3mm AK o.InnSt, o.ADPL
WA905 0,5mm AK o.InnSt, o.ADPL
WA905 0,8mm AK o.InnSt, o.ADPL
WA905 1,0mm AK o.InnSt, o.ADPL
WA905 1,2mm AK o.InnSt, o.ADPL
WA905 1,5mm AK o.InnSt, o.ADPL
WA905 1,8mm AK o.InnSt, o.ADPL
WA905 2,0mm AK o.InnSt, o.ADPL
WA905 2,2mm AK o.InnSt, o.ADPL
WA905 2,5mm AK o.InnSt, o.ADPL
WA905 3,0mm AK o.InnSt, o.ADPL
WA905 3,5mm AK o.InnSt, o.ADPL
V2190506033
V2190506053
V2190506083
V2190506103
V2190506123
V2190506153
V2190506183
V2190506203
V2190506223
V2190506253
V2190506303
V2190506353
Price
PH 2
-
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
121
V2194504033
V2194504053
V2194504083
V2194504103
V2194504123
V2194504153
V2194504183
V2194504203
V2194504223
V2194504253
V2194504303
V2194504353
Product versions adapter plate
Item no.
adapter plate big, complete WA 900
adapter plate big, compl. circul. WA 900
adapter plate small, complete WA 900
adapter plate small,compl. circul. WA900
V2190003000
V2190003UML
V2190004000
V2190004UML
Price
PH 2
-
Price
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
ILW001
PH 2
-
ILW002
ILW002
ILW002
ILW002
Applying
Item no.
AirSpray
Product variants with HVLP Plus
WA945-HVLP-PLUS 0,3mm AK o.InnSt.,o.ADPL
WA945-HVLP-PLUS 0,5mm AK o.InnSt.,o.ADPL
WA945-HVLP-PLUS 0,8mm AK o.InnSt.,o.ADPL
WA945-HVLP-PLUS 1,0mm AK o.InnSt.,o.ADPL
WA945-HVLP-PLUS 1,2mm AK o.InnSt.,o.ADPL
WA945-HVLP-PLUS 1,5mm AK o.InnSt.,o.ADPL
WA945-HVLP-PLUS 1,8mm AK o.InnSt.,o.ADPL
WA945-HVLP-PLUS 2,0mm AK o.InnSt.,o.ADPL
WA945-HVLP-PLUS 2,2mm AK o.InnSt.,o.ADPL
WA945-HVLP-PLUS 2,5mm AK o.InnSt.,o.ADPL
WA945-HVLP-PLUS 3,0mm AK o.InnSt.,o.ADPL
WA945-HVLP-PLUS 3,5mm AK o.InnSt.,o.ADPL
122
Industrial Solutions
AirCoat manual and automatic guns
WAGNER AirCoat combines Airless and air atomizing spraying technologies. It not only delivers an excellent coating quality using signifi­
cantly less spray pressure than Airless and significantly less overspray than the AirSpray procedure, but is also a lot faster. WAGNER AirCoat ​
manual and automatic guns offer not only ease of use, ergonomics, and low maintenance, but also precision, and a long service life.
1. Best atomization
The AirCoat atomization provides a softer and smoother spray pattern. ​
Thanks to the new air cap design, the material pressure is reduced and ​
the spray pattern becomes more homogenous.
Applying
2. Optimal ergonomics
With two different gun sizes that accommodate different users and low ​
trigger and holding forces, these guns are notable for their fatigue-free ​
handling.
AirCoat
3. WAGNER Cage filter
Newly developed gun filter. Compact and with high filter capacity. Instal­
lation with no risk of confusion. Thanks to the special filter design a ​
significantly higher service life and a significantly easier filter change ​
without tools is achieved.
4. High application efficiency
The fine and soft atomization combined with a homogenous particle size ​
ensure a high application efficiency.
5. Light and compact
The GA 4000AC is the smallest and lightest automatic AirCoat gun of its ​
class. This allows for more flexibility during installation and the lowest ​
possible accelerated mass with quick movement sequences. Crucial in ​
modern process automation.
6. Fixed settings
The WAGNER base plate system maintains all settings and the exact posi­
tion during nozzle and gun changes. This allows reproducible coating ​
results. Various base plates and adapters allow the integration into all ​
current coating systems.
123
GM 4100AC
AirCoat manual gun
Technical data
Fluid inlet
Compressed air connection
Max. material pressure
Max. material temperature
Max. air inlet pressure
Operating temperature
Weight
Max. sound level
Length
Height
A – NPSM 1/4“
A – G 1/4“
250,0 bar, 3626 PSI
55 °C, 131.0 °F
8,0 bar, 116 PSI
5 – 40 °C, 41.0 – 104.0 °F
0,6 kg, 1.3 lb
82 dB(A)
173,0 mm, 6.8 in
206 mm, 8.1 in
Processable materials
Material wetted parts
Included items
Ordering information
Stains
Textured paints
Clear coats
Solvent and water based materials
2K materials
High solids
UV paints
Tungsten carbide
Stainless steel
POM
PTFE
FPM
PA
GM 4100AC
without nozzle
Edge filter 100 mesh
Return spring for 160/250 bar
CE Declaration of Conformity
Operating manual
Selectable with or without air cap.
Please always order the nozzle separately.
Product variants
Item no.
GM 4100AC 25MPa NPSM1/4“
GM 4100AC - 25MPa LV red
GM 4100AC 25MPa HV blue
394012
2302513
2302514
- ILAC
- ILAC
- ILAC
394940
- ILET
Price
PH 2
Service sets
Service kit GM4100AC
AirCoat
Applying
Light AirCoat manual gun with excellent ergonomics for smaller hands. ​
With various nozzles and air caps for low-viscosity and highest-viscosity ​
products.
124
Industrial Solutions
GM 4700AC
AirCoat manual gun
Light AirCoat manual gun with excellent ergonomics for larger hands. ​
With various nozzles and air caps for materials with low-viscosity and ​
highest-viscosity.
Technical data
Fluid inlet
Compressed air connection
Max. material pressure
Max. material temperature
Max. air inlet pressure
Operating temperature
Weight
Max. sound level
Length
Height
A – NPSM 1/4“
A – G 1/4“
250,0 bar, 3626 PSI
55 °C, 131.0 °F
8,0 bar, 116 PSI
5 – 40 °C, 41.0 – 104.0 °F
0,6 kg, 1.3 lb
82 dB(A)
173,0 mm, 6.8 in
216 mm, 8.5 in
Applying
AirCoat
Processable materials
Material wetted parts
Included items
Ordering information
Stains
Textured paints
Clear coats
Solvent and water based materials
2K materials
High solids
UV paints
Tungsten carbide
Stainless steel
POM
PTFE
FPM
PA
GM 4700AC
CE Declaration of Conformity
Operating manual
Cagefilter 100 meshes
Swivel joint (paint)
Return spring 160/250 bar
Selectable with or without air cap.
Please always order the nozzle separately.
Product variants
Item no.
GM 4700AC 25MPa NPSM1/4“
GM 4700AC 25MPa-LV plus
GM 4700AC 25MPa-HV plus
GM 470AC 25MPa-LA plus
2313585
2313586
2313587
2313588
-
394941
- ILET
Price
PH 2
ILAC
ILAC
ILAC
ILAC
Service sets
Service kit GM 4600AC/ GM 4700AC
125
GM 4700AC-H
AirCoat manual gun
Technical data
Fluid inlet
Compressed air connection
Max. material pressure
Max. material temperature
Max. air inlet pressure
Operating temperature
Weight
Max. sound level
Length
Height
A – NPSM 1/4“
A – G 1/4“
250,0 bar, 3626 PSI
55 °C, 131.0 °F
8,0 bar, 116 PSI
5 – 40 °C, 41.0 – 104.0 °F
0,6 kg, 1.3 lb
82 dB(A)
173,0 mm, 6.8 in
216 mm, 8.5 in
Processable materials
Material wetted parts
Included items
Ordering information
Stains
Textured paints
Clear coats
Solvent and water based materials
2K materials
High solids
UV paints
Tungsten carbide
Stainless steel
POM
PTFE
FPM
PA
GM 4700AC-H
CE Declaration of Conformity
Operating manual
Cagefilter 100 meshes
Selectable with or without air cap.
Please always order the nozzle separately.
Product variants
Item no.
GM 4700AC-H 25MPa NPSM1/4“
2314545
Price
PH 2
- ILAC
AirCoat
Applying
Light AirCoat manual guns with insulation for processing heated mate­
rials.
126
Industrial Solutions
GA 4000ACIC
AirCoat automatic gun
AirCoat automatic guns with internal controller for the installation in ​
automated lacquer spraying systems. Various base plates allow nume­
rous installation options. With or without circulation.
Technical data
Fluid inlet
Compressed air connection
Max. material pressure
Max. material temperature
Max. air inlet pressure
Operating temperature
Ambient temperature
Weight
Max. sound level
Length
Width
Height
I – G 1/4“
8 mm
250,0 bar, 3626 PSI
80 °C, 176.0 °F
8,0 bar, 116 PSI
5 – 40 °C, 41.0 – 104.0 °F
5 – 40 °C, 41 – 104 °F
0,7 kg, 1.5 lb
82 dB(A)
129,0 mm, 5.1 in
47 mm, 1.9 in
60 mm, 2.4 in
Applying
AirCoat
Processable materials
Material wetted parts
Included items
Ordering information
Top coat paints
Primers
Corrosion protection
Textured paints
Stains
Clear coats
Water-based release agents
Solvent-based release agents
Stainless steel
Tungsten carbide
UHMW-PE
PTFE
POM
PA
EPDM
GA 4000AC
User manual
CE Declaration
Please order air cap, nozzle and base plate ​
separately.
Take material and air connections into ​
account.
Diverse selection of accessories for ​
assembly and system integration.
Variant (RP) with package insert for ​
opening.
Product variants
Item no.
Gun GA 4000ACIC
Gun GA 4000ACIC (RP)
Packing insert GA 4000AC (RP)
Base plate GA 4000ACIC side con.
Base plate GA 4000ACIC-R
2312132
2338603
2338601
2312144
2308810
Price
PH 2
-
ILAC
ILAC
ILZU
ILAC
ILAC
127
GA 4000ACEC
AirCoat automatic gun
Technical data
Fluid inlet
Compressed air connection
Max. material pressure
Max. material temperature
Max. air inlet pressure
Operating temperature
Ambient temperature
Weight
Max. sound level
Length
Width
Height
I – G 1/4“
8 mm
250,0 bar, 3626 PSI
80 °C, 176.0 °F
8,0 bar, 116 PSI
5 – 40 °C, 41.0 – 104.0 °F
5 – 40 °C, 41 – 104 °F
0,6 kg, 1.4 lb
82 dB(A)
115,0 mm, 4.5 in
47 mm, 1.9 in
60 mm, 2.4 in
Processable materials
Material wetted parts
Included items
Ordering information
Top coat paints
Primers
Corrosion protection
Textured paints
Stains
Clear coats
Water-based release agents
Solvent-based release agents
Stainless steel
Tungsten carbide
UHMW-PE
PTFE
POM
PA
EPDM
GA 4000AC
User manual
CE Declaration
Please order air cap, nozzle and base plate ​
separately.
Take material and air connections into ​
account.
Diverse selection of accessories for ​
assembly and system integration.
Variant (RP) with package insert for ​
opening.
Product variants
Item no.
Gun GA 4000ACEC
Gun GA 4000ACEC (RP)
Base plate GA 4000ACEC side con.
Base plate GA 4000ACEC-R
Base plate GA 4000ACEC-Fanuc Robot
2312145
2338602
2312146
2308812
2313677
Price
PH 2
-
ILAC
ILAC
ILAC
ILAC
ILAC
AirCoat
Applying
AirCoat automatic guns with external controller for the installation in ​
automated lacquer spraying systems. Various base plates allow nume­
rous installation options. With or without circulation.
128
Industrial Solutions
AirCoat manual and automatic gun accessories
l Are compatible to each other
GM 4100AC
GM 4700AC
GM 4700AC-H
GA 4000ACIC
GA 4000ACEC
WAGNER offers a comprehensive accessories range for AirCoat manual ​
and automatic guns. Please select the components you require from this ​
table. Further articles can be found in the WAGNER accessories catalog.
l
l
l
l
l
l
l
l
l
-
-
-
-
-
-
-
-
-
-
-
-
-
Nozzles - flat jet
ACF 3000 (see nozzle chart)
ACF 3000 plus (see nozzle chart)
l
l
Round spray nozzle holder
ROUND JET NOZZLE ADAPTER
Nozzle - round jet
Nozzle insert R11
Nozzle insert R12
Nozzle insert R13
Nozzle insert R14
Nozzle insert R15
Nozzle insert R16
Nozzle insert R17
Nozzle insert R18
Nozzle insert R19
Nozzle insert R20
Nozzle insert R21
Nozzle insert R22
Air cap manual guns
Air cap HV plus (blue / GM 4x00AC)
Air cap LV plus (red / GM 4x00AC)
Air cap LA plus (bronze / GM 4x00AC)
Air cap automatic guns
Air cap HV plus (blue / GA 4000AC)
Air cap LV plus (red / GA 4000AC)
Air cap LA plus (bronze / GA 4000AC)
Applying
AirCoat
Filters
Edge filter 60 mesh
Edge filter 100 mesh
Edge filter 200 mesh
Cage Filter -200M-red-10pcs.
Cage Filter -150M-blue -10pcs.
Cage Filter -100M-yellow -10pcs.
Cage Filter -50M-white-10pcs.
-
2313497
2313494
2313498
- ILZU
- ILZU
- ILZU
-
l
l
l
l
l
l
2308809
2308808
2313493
- ILZU
- ILZU
- ILZU
l
l
l
l
l
l
l
l
379xxx
321xxx
- ILTIP
- ILTIP
l
l
l
l
l
394180
- ILZU
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
132720
132721
132722
132723
132724
132725
132726
132727
132728
132729
132730
132731
-
ILTIP
ILTIP
ILTIP
ILTIP
ILTIP
ILTIP
ILTIP
ILTIP
ILTIP
ILTIP
ILTIP
ILTIP
l
l
l
-
-
-
-
-
-
-
-
3204604
3204605
9999002
2315723
2315724
2315725
2315726
-
ILZU
ILZU
ILZU
ILZU
ILZU
ILZU
ILZU
-
-
-
-
-
l
l
l
l
l
l
l
l
-
-
-
-
-
-
-
-
129
AirCoat manual and automatic gun accessories
l Are compatible to each other
GA 4000ACIC
GA 4000ACEC
l
l
l
l
2314065
350550
- ILZP
- ILZP
l
l
l
l
-
-
-
-
-
-
-
-
2309706
2309634
2309635
2309705
-
l
l
-
-
2312801
- ILZU
-
-
-
-
-
-
l
l
l
l
2310534
2314064
- ILZU
- ILZU
l
l
l
-
-
-
-
-
-
-
-
-
-
-
-
394926
364938
394931
- ILZP
- ILET
- ILZP
-
-
-
-
-
-
-
-
-
-
-
-
l
l
l
l
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
l
l
l
l
l
l
l
l
380941
380942
380943
2314079
383980
383981
383982
383985
-
l
l
l
l
l
l
l
l
l
l
394090
394091
- ILZU
- ILZU
2308814
377174
- ILSC
- ILSC
2322532
2322533
- ILET
- ILET
-
-
-
-
AirCoat hose pack
AC-hose-DN4-PN270-1/4“NPS-7,5m-PA-T
AC-hose-DN4-PN270-1/4“NPS-15,0m-PA-T
AC-hose-DN4-PN270-1/4“NPS-20,0m-PA-T
AC-hose-DN3-PN270-1/4“NPS-7,5m-PA-T
l
l
l
l
l
l
l
l
AirCoat hose pack
AC-hose-DN4-PN270-1/4“NPS-10,0m-PA-T
l
Lock pin circulation
Lock pin assy.
Lock pin FKM assy.
Swivel
Fitting-SJM-GM4100AC-1/4“NPS
SJA-MF-G1/4“-G1/4“-PN15-brass
Swivel joint kit-GM4100AC
Mounting accessories
Holder standard 180
Holder turnable
Part-turn valve actuator assy.
Adapter plate Cefla
Robot adapter Fanuc to ABB
Robot adapter Fanuc to B&M
Robot adapter Fanuc to ABB IRB 1400
Robot adapter Fanuc to ABB D93
Nozzle extensions
Nozzle extension AC 300
Nozzle extension AC 600
Gun flush box
GFB for GM 4100 AC
GFB for GM 4600/4700 AC
Sealing sets
Sealing-set GA 4000ACIC(EPDM)
Sealing-set GA 4000ACEC (EPDM)
l
-
-
-
-
-
l
l
-
-
-
-
-
l
-
-
-
-
-
l
ILZU
ILZU
ILZU
ILZU
ILZU
ILZU
ILZU
ILZU
ILZU
ILZU
ILZU
ILZU
Applying
-
Material connection
Fitting-EF-MM-R1/4-1/4NPSM-530bar-SSt
Fitting-DF-MM-G1/4-1/4NPSM-530bar-SSt
AirCoat
GM 4700AC
-
GM 4100AC
GM 4700AC-H
WAGNER offers a comprehensive accessories range for AirCoat manual ​
and automatic guns. Please select the components you require from this ​
table. Further articles can be found in the WAGNER accessories catalog.
130
Industrial Solutions
AirCoat manual and automatic gun accessories
l Are compatible to each other
WAGNER offers a comprehensive accessories range for AirCoat manual ​
and automatic guns. Please select the components you require from this ​
table. Further articles can be found in the WAGNER accessories catalog.
Nozzle Chart | ACF 3000
Part-No. 379xxx
Size
Spray angle
Material filter (in mesh)
50°
60°
80°
509
609
Applying
211
311
411
511
611
811
13
113
213
313
413
513
613
813
15
115
215
315
415
515
615
815
17
217
317
417
517
617
817
19
219
319
419
519
619
819
21
221
421
521
621
821
623
823
23
423
100
(3.94)
145
(5.71)
195
(7.68)
250
(9.84)
300
(11.81)
Average spray width mm (inch)**
400
(15.75)
100
409
50
309
111
55
Gun filter
407
209
11
(2.17)
Edge filter
200
207
40°
150
107
09
30°
60
20°
200
10°
100
07
To identify the part number of a nozzle, please use the number in
the chart and replace the xxx. Example: to order a 411 nozzle use
the part no.: 379411
Bore
Material flow*
inch (mm)
l/min (gal/min)
0.007
0.23 (0.061)
(0.18)
0.009 (0.23)
0.26 (0.069)
0.011 (0.28)
0.38 (0.100)
0.013 (0.33)
0.55 (0.145)
0.015 (0.38)
0.75 (0.198)
0.017 (0.43)
0.96 (0.254)
0.019 (0.48)
1.20 (0.317)
0.021 (0.53)
1.45 (0.383)
0.023 (0.58)
1.79 (0.473)
* Measured with water at 100 bar
** Measured with 110 bar (1595 psi), 30 cm (11.81 inch) distance,
lacquer 56DIN-4s
AirCoat
131
AirCoat manual and automatic gun accessories
l Are compatible to each other
WAGNER offers a comprehensive accessories range for AirCoat manual ​
and automatic guns. Please select the components you require from this ​
table. Further articles can be found in the WAGNER accessories catalog.
Nozzle Chart | ACF 3000 plus
Material filter (in mesh)
inch (mm)
l/min (gal/min)
0,22 (0,058)
0,010 (0,25)
0,32 (0,084)
0,012 (0,30)
0,44 (0,116)
0,014 (0,36)
0,60 (0,159)
0,016 (0,41)
0,76 (0,201)
618
0,018 (0,46)
0,92 (0,244)
420
620
0,020 (0,51)
0,11 (0,030)
422
622
0,022 (0,56)
0,14 (0,036)
310
410
510
610
12
212
312
412
512
612
14
214
314
414
514
614
16
216
316
416
516
616
18
218
318
418
518
100
(3,94)
145
(5,71)
195
(7,68)
250
(9,84)
300
(11,81)
Average spray width mm (inch)**
Gun filter
100
210
Edge filter
50
10
320
60°
200
508
150
50°
408
60
40°
308
200
30°
208
22
Material flow*
0,008 (0,20)
20°
08
20
Bore
* Measured with water at 100 bar
** Measured with 110 bar (1595 psi), 30 cm (11.81 inch) distance,
lacquer 56DIN-4s
AirCoat
Spray angle
100
Size
Applying
To identify the part number of a nozzle, please use the number in
the chart and replace the xxx. Example: to order a 410 nozzle use
the part no.: 321410
Part-No. 321xxx
132
Industrial Solutions
Airless manual and automatic guns
WAGNER Airless guns excel in daily use thanks to their extreme robustness and their very efficient atomization quality for pressures up to ​
530 bar. The product spectrum extends from finishing manual guns to extremely robust corrosion protection guns and various automatic ​
guns.
1. High Flexibility
The Airless guns are available as 270 bar and 530 bar versions. Three ​
different nozzle types can be used for a wide range of applications.
Applying
2. Excellent flow characteristics
The return spring is located in the paint space. This ensures an unhin­
dered material flow in the gun and excellent maintainability.
Airless
3. Perfect Handling
The integrated swivel joint and low trigger and holding forces make for ​
fatigue-free handling.
4. Diverse processing options
Using WAGNER Airless guns allows for high-viscosity and abrasive ​
products to be sprayed just as easily as any other standard water or ​
solvent-based product.
5. Process reliability
The high switching accuracy of the gun produces reproducible coating ​
results every time and achieves excellent process reliability.
6. Long service life
All parts that come into contact with the material are made of stainless ​
steel, ensuring a long service life and superior corrosion resistance.
133
AG 14
Airless manual gun
Technical data
Nozzle holder thread
Max. material pressure
Fluid inlet
Max. material temperature
Ambient temperature
Weight
Max. sound level
Length
Height
F-Gewinde (11/16 - 16 UN/2A)
270 bar, 3916 PSI
A – NPS 1/4“
43 °C, 109.4 °F
5, 40 °C, 41.0 – 104.0 °F
590 g, 1.30 lb
81 dB(A)
125,0 mm, 4.9 in
225 mm, 8.9 in
Processable materials
Material wetted parts
Included items
Ordering information
Filler
Corrosion protection
Latex paints
Mica paints
Zinc dust colors
Large surface coating
Tungsten carbide
Stainless steel
UHMW-PE
Nylon
Urethane
AG 14
Operating manual
CE Declaration of Conformity
Material filter, red (200 ml)
Nozzle holder
Please order the desired nozzle which ​
matches the nozzle holder.
Product variants
Item no.
Gun AG-14 for WagnerTip, NPS1/4“
Gun AG-14 for StandardTip, NPS1/4“
Gun AG-14 for ProfiTip NPS1/4“
257015
257017
2305433
Price
PH 2
- ILAL
- ILAL
- ILAL
Airless
Applying
Airless manual gun for up to 270 bar for Airless finishing applications. ​
With filter and swivel joint. Various nozzle attachments.
134
Industrial Solutions
G 15
Airless manual gun
Airless manual gun for heavy corrosion protection up to 530 bar with ​
filter and swivel joint. Various nozzle attachments.
Technical data
Nozzle holder thread
Max. material pressure
Fluid inlet
Max. material temperature
Ambient temperature
Weight
Max. sound level
Length
Height
F-Gewinde (11/16 - 16 UN/2A)
530 bar, 7687 PSI
A – NPS 1/4“
43 °C, 109.4 °F
5, 40 °C, 41.0 – 104.0 °F
600 g, 1.32 lb
85 dB(A)
110,0 mm, 4.3 in
225 mm, 8.9 in
Applying
Airless
Processable materials
Material wetted parts
Included items
Corrosion protection
Fire retardant paints
Zinc dust paints
Water-based primer
Solvent-based primer
Stainless steel
Aluminum
PTFE
Tungsten carbide
G 15
Operating manual
CE Declaration of Conformity
Filter, red (200 ml)
Product variants
Item no.
Airless gun G-15 for standard tip
Airless gun G-15 for Wagner Tip
Airless gun G-15 for Profi Tip HD
347001
347011
347012
Price
PH 2
- ILAL
- ILAL
- ILAL
135
G 15H
Airless manual gun
Technical data
Nozzle holder thread
Max. material pressure
Fluid inlet
Max. material temperature
Ambient temperature
Weight
Max. sound level
Length
Height
F-Gewinde (11/16 - 16 UN/2A)
530 bar, 7687 PSI
A – NPS 1/4“
80 °C, 176.0 °F
5, 40 °C, 41.0 – 104.0 °F
820 g, 1.81 lb
85 dB(A)
110,0 mm, 4.3 in
225 mm, 8.9 in
Processable materials
Material wetted parts
Included items
Corrosion protection
Fire retardant paints
Zinc dust paints
Water-based primer
Solvent-based primer
Stainless steel
Aluminum
PTFE
Tungsten carbide
G 15H
User manual
CE declaration of conformity
Product variants
Item no.
Airless gun G-15H for standard tip
347021
Airless
Applying
Airless manual gun for heavy corrosion protection. For heated material ​
with insolated material connection.
Price
PH 2
- ILAL
136
Industrial Solutions
GA 250AL
Airless automatic gun
Airless automatic gun for product pressures up to 250 bar.
Technical data
Max. material pressure
Fluid inlet
Max. material temperature
Ambient temperature
Weight
Max. sound level
Length
Width
Height
250 bar, 3626 PSI
A – G 1/4“
60 °C, 140.0 °F
5, 40 °C, 41.0 – 104.0 °F
545 g, 1.20 lb
84 dB(A)
104,0 mm, 4.1 in
40 mm, 1.6 in
40 mm, 1.6 in
Applying
Airless
Processable materials
Material wetted parts
Included items
Top coat paints
Primers
Corrosion protection
Textured paints
Stains
Clear coats
Water-based release agents
Solvent-based release agents
Oils
Tungsten carbide
Stainless steel
UHMW-PE
PA
Urethane
GA 250AL
CE declaration of conformity
User manual
Product variants
Item no.
Spray gun GA250 AL
350033
Price
PH 2
- ILGR
137
GA 400AL
Airless automatic gun
Airless automatic gun for product pressures of up to 400 bar.
Technical data
400 bar, 5802 PSI
A – G¼“ 2x
60 °C, 140.0 °F
5, 40 °C, 41.0 – 104.0 °F
545 g, 1.20 lb
84 dB(A)
104,0 mm, 4.1 in
40 mm, 1.6 in
40 mm, 1.6 in
Processable materials
Material wetted parts
Included items
Top coat paints
Primers
Corrosion protection
Textured paints
Stains
Clear coats
Water-based release agents
Solvent-based release agents
Oils
Tungsten carbide
Stainless steel
UHMW-PE
PA
Urethane
GA 400AL
CE declaration of conformity
User manual
Product variants
Item no.
Spray gun GA400 AL
350032
Airless
Applying
Max. material pressure
Fluid inlet
Max. material temperature
Ambient temperature
Weight
Max. sound level
Length
Width
Height
Price
PH 2
- ILGR
138
Industrial Solutions
Airless manual and automatic gun accessories
l Are compatible to each other
G 15H
GA 250AL
GA 400AL
Airless
G 15
Applying
AG 14
Wagner offers a comprehensive accessories range for Airless manual and ​
automatic guns. Please select the components you require from this ​
table. Further articles can be found in the WAGNER accessories catalog.
Nozzle holder
Contact guard assy.
Wagner Tip „F“ retainer
Wagner Profi Tip „F“ reversing switch
Wagner Profi Tip HP „F“ reversing switch
l
l
l
l
l
l
l
l
l
l
l
l
-
-
-
-
l
l
l
Nozzles - flat jet
Standard Nozzle (see nozzle chart)
Wagner Tip (see nozzle chart)
Wagner Profi Tip HP (see nozzle chart)
Standard Nozzle plus (see nozzle chart)
l
l
l
l
l
l
l
l
l
l
l
l
Nozzles - adjustable
Adjustable fan tip 20
Adjustable fan tip 28
Adjustable fan tip 41
Adjustable fan tip 49
Adjustable fan tip 15
l
l
l
l
l
-
Airless product hose
HP-Hose-DN4-PN270-¼“NPS-7,5m-PA
Airless material hose
HP-Hose-DN3-PN270-¼“NPS-7,5m-PA
HP-hose-DN4-PN270-1/4“NPSM-10m-PA
HP-Hose-DN4-PN270-¼“NPS-15,0m-PA
HP-Hose-DN4-PN270-¼“NPS-20,0m-PA
HP-Hose-DN6-PN530-¼“NPS-10,0m-PA
HP-Hose-DN6-PN530-¼“NPS-1,5m-PA
HP-Hose-DN10-PN530-3/8“NPS-15,0m-PA
Fitting-DF-MM-1/4NPSM-3/8NPSM-530bar-SSt
Filters
Insert filter white
Insert filter red 180
Insert filter yellow
Insert filter green-30
Inline filter insert red-180-10pcs
Inline filter insert yellow-100-10pcs
Inline filter insert white-50-10pcs
Inline filter insert green-30-10pcs
l
335209
1088001
1006001
1006003
-
ILZU
ILTIP
ILET
ILZU
l
l
l
l
l
l
l
l
90xxx
1088xxx
1006xxx
323xxx
-
ILTIP
ILTIP
ILTIP
ILAL
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
999053
999054
999055
999056
999057
-
DPZU
DPZU
DPZU
DPZU
DPZU
l
-
-
-
-
9984573
- DPZU
l
l
l
l
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
l
l
l
l
-
-
-
-
-
-
-
l
l
l
l
-
-
9984583
9984573-10
9984573-15
9984573-20
9984421
9987117
9987118
367561
-
DPZU
ILZU
DPZU
DPZU
ILZU
ILZU
ILZU
DPZU
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
34377
34383
43235
89323
97022
97023
97024
97025
-
DPZU
DPZU
DPZU
DPZU
DPZU
DPZU
DPZU
DPZU
-
139
Airless manual and automatic gun accessories
G 15H
GA 250AL
GA 400AL
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Mounting accessories
Holder D14 GA250AL, GA400AL
Holding device D16 GA250AL, GA400AL
Holder turnable
Part-turn valve actuator assy.
-
-
-
-
-
-
-
-
-
-
-
-
l
l
l
l
Gun flush box
GFB for AG14
GFB for AG09, G08, G12, G15
l
-
-
999320
999321
999322
999323
96015
96016
96017
-
DPZU
DPZU
DPZU
DPZU
DPZU
DPZU
DPZU
l
l
l
l
350480
350497
380942
380943
-
ILET
ILET
ILZU
ILZU
377167
377165
- ILSC
- ILSC
-
-
-
-
l
l
-
-
Airless
G 15
l
l
l
l
l
l
l
AG 14
Nozzle extensions
Tip ext. assy. 15cm
Tip ext. assy.30cm
Tip ext. assy. 45cm
Tip ext. assy. 60cm
Tip extension assy. 1m
Tip extension assy. 2m
Tip extension assy.3m
Applying
l Are compatible to each other
Wagner offers a comprehensive accessories range for Airless manual and ​
automatic guns. Please select the components you require from this ​
table. Further articles can be found in the WAGNER accessories catalog.
140
Industrial Solutions
Airless manual and automatic gun accessories
l Are compatible to each other
WAGNER offers a comprehensive accessories range for AirCoat manual ​
and automatic guns. Please select the components you require from this ​
table. Further articles can be found in the WAGNER accessories catalog.
Nozzle Chart | Standard Tip
To identify the part number of a nozzle, please use the number in
the chart and replace the xxx. Example: to order a 411 nozzle use
the part no.: 90411
Part-No. 90xxx
Size
Spray angle
10°
20°
30°
07***
50°
507
60°
70°
80°
(in mesh)
Bore
inch (mm)
Material flow*
l/min (gal/min)
0.23 (0.061)
0.009 (0.23)
0.26 (0.069)
0.011 (0.28)
0.38 (0.100)
813
0.013 (0.33)
0.55 (0.145)
815
0.015 (0.38)
0.75 (0.198)
0.017 (0.43)
0.96 (0.254)
819
0.019 (0.48)
1.20 (0.317)
821
0.021 (0.53)
1.45 (0.383)
0.023 (0.58)
1.62 (0.428)
Airless
309
409
509
609
111
211
311
411
511
611
13
113
213
313
413
513
613
15
115
215
315
415
515
615
715
17
217
317
417
517
617
717
19
219
319
419
519
619
719
21
221
421
521
621
23
223
423
523
623
25
225
425
525
625
825
0.025 (0.64)
1.92 (0.507)
27
227
427
527
627
827
0.027 (0.69)
2.25 (0.594)
629
0.029 (0.75)
2.57 (0.679)
631
0.031 (0.79)
2.95 (0.779)
0.033 (0.83)
3.35 (0.885)
0.035 (0.90)
3.80 (1.004)
29
31
231
431
33
531
200
209
11
823
433
35
235
435
535
635
39
839
43
243
52
51
(2.0)
104
(4.0)
152
(6.0)
203
(8.0)
50
723
30
Applying
0.007 (0.18)
100
09***
40°
407
Material filter
0.039 (0.99)
4.31 (1.139)
543
0.043 (1.10)
5.89 (1.556)
552
0.052 (1.30)
6.14 (1.622)
254
(10.0)
305
(12.0)
Average spray width (inch)**
356
(14.0)
406
(16.0)
* Measured with water at 100 bar
** Measured with 110 bar (1595 psi), 30 cm (11.81 inch) distance,
lacquer 56DIN-4s
*** Average spray width may vary
141
Airless manual and automatic gun accessories
l Are compatible to each other
WAGNER offers a comprehensive accessories range for AirCoat manual ​
and automatic guns. Please select the components you require from this ​
table. Further articles can be found in the WAGNER accessories catalog.
Nozzle Chart | Standard Tip plus
30°
40°
50°
10
210
310
410
510
12
212
312
412
14
214
314
414
514
16
216
316
416
18
318
418
20
320
420
22
24
104
(4,00)
152
(6,00)
60°
Material filter
Bore
Material flow*
(in mesh)
inch (mm)
l/min (gal/min)
0,28 (0,074)
0,39 (0,104)
614
0,014 (0,36)
0,55 (0,145)
516
616
0,016 (0,41)
0,69 (0,183)
518
618
0,018 (0,46)
0,87 (0,230)
620
0,020 (0,51)
0,11 (0,028)
422
622
0,022 (0,56)
0,13 (0,034)
424
624
0,024 (0,61)
0,15 (0,040)
203
(8,00)
254
(10,00)
Average spray width (inch)**
305
(12,00)
200
0,001 (0,25)
0,012 (0,30)
50
612
* Measured with water at 100 bar
** Measured with 110 bar (1595 psi), 30 cm (11.81 inch) distance,
lacquer 56DIN-4s
*** Average spray width may vary
Applying
Spray angle
20°
100
Size
To identify the part number of a nozzle, please use the number
in the chart and replace the xxx. Example: to order a 410 nozzle
use the part no.: 323410
Airless
Part-No. 323xxx
142
Industrial Solutions
Airless manual and automatic gun accessories
l Are compatible to each other
WAGNER offers a comprehensive accessories range for AirCoat manual ​
and automatic guns. Please select the components you require from this ​
table. Further articles can be found in the WAGNER accessories catalog.
Nozzle Chart | Wagner Tip
Part-No. 1088xxx
Size
To identify the part number of a nozzle, please use the number in
the chart and replace the xxx. Example: to order a 411 nozzle use
the part no.: 1088411
Spray angle
10°
20°
30°
07***
40°
50°
Material filter
60°
70°
80°
(in mesh)
407
inch (mm)
Material flow*
l/min (gal/min)
0.23 (0.061)
0.009 (0.23)
0.26 (0.069)
0.011 (0.28)
0.38 (0.100)
813
0.013 (0.33)
0.55 (0.145)
815
0.015 (0.38)
0.75 (0.198)
0.017 (0.43)
0.96 (0.254)
819
0.019 (0.48)
1.20 (0.317)
821
0.021 (0.53)
1.45 (0.383)
0.023 (0.58)
1.62 (0.428)
309
409
509
609
111
211
311
411
511
611
13
113
213
313
413
513
613
15
115
215
315
415
515
615
715
17
217
317
417
517
617
717
19
219
319
419
519
619
719
21
221
421
521
621
23
223
423
523
623
25
225
425
525
625
825
0.025 (0.64)
1.92 (0.507)
27
227
427
527
627
827
Airless
231
431
33
823
0.027 (0.69)
2.25 (0.594)
0.029 (0.75)
2.57 (0.679)
631
0.031 (0.79)
2.95 (0.779)
0.033 (0.83)
3.35 (0.885)
0.035 (0.90)
3.80 (1.004)
543
0.043 (1.10)
5.89 (1.556)
552
0.052 (1.30)
6.14 (1.622)
531
433
35
235
43
243
435
52
51
(2.0)
104
(4.0)
152
(6.0)
203
(8.0)
50
723
629
29
31
200
209
11
30
Applying
0.007 (0.18)
100
09***
Bore
535
254
(10.0)
635
305
(12.0)
Average spray width (inch)**
356
(14.0)
406
(16.0)
* Measured with water at 100 bar
** Measured with 110 bar (1595 psi), 30 cm (11.81 inch) distance,
lacquer 56DIN-4s
*** Average spray width may vary
143
Airless manual and automatic gun accessories
l Are compatible to each other
WAGNER offers a comprehensive accessories range for AirCoat manual ​
and automatic guns. Please select the components you require from this ​
table. Further articles can be found in the WAGNER accessories catalog.
Nozzle Chart | Wagner Profi Tip HD
Spray angle
10°
20°
30°
40°
209
309
60°
409
509
609
70°
80°
Material filter
Bore
Material flow*
(in mesh)
inch (mm)
l/min (gal/min)
111
211
311
411
511
611
13
113
213
313
413
513
613
15
115
813
215
315
415
515
615
715
17
217
317
417
517
617
717
19
219
319
419
519
619
719
21
221
421
521
621
23
223
423
523
623
25
225
425
525
625
27
227
427
527
627
231
431
35
235
435
43
243
51
(2.0)
104
(4.0)
152
(6.0)
203
(8.0)
0.26 (0.069)
0.011 (0.28)
0.38 (0.100)
0.013 (0.33)
0.55 (0.145)
0.015 (0.38)
0.75 (0.198)
0.96 (0.254)
819
0.019 (0.48)
1.20 (0.317)
821
0.021 (0.53)
1.45 (0.383)
0.023 (0.58)
1.62 (0.428)
825
0.025 (0.64)
1.92 (0.507)
827
823
0.027 (0.69)
2.25 (0.594)
0.029 (0.75)
2.57 (0.679)
531
631
0.031 (0.79)
2.95 (0.779)
535
635
433
52
0.23 (0.061)
0.017 (0.43)
0.033 (0.83)
3.35 (0.885)
0.035 (0.90)
3.80 (1.004)
543
0.043 (1.10)
5.89 (1.556)
552
0.052 (1.30)
6.14 (1.622)
30
33
0.007 (0.18)
0.009 (0.23)
629
29
31
723
815
50
11
200
407
09***
100
07***
50°
254
(10.0)
305
(12.0)
Average spray width (inch)**
356
(14.0)
406
(16.0)
* Measured with water at 100 bar
** Measured with 110 bar (1595 psi), 30 cm (11.81 inch) distance,
lacquer 56DIN-4s
*** Average spray width may vary
Applying
Size
To identify the part number of a nozzle, please use the number in
the chart and replace the xxx. Example: to order a 411 nozzle use
the part no.: 1006411
Airless
Part-No. 1006xxx
144
Industrial Solutions
Electrostatic manual and automatic ​
guns for solvent-based lacquers
WAGNER electrostatic manual and automatic guns for solvent-based lacquers with unique reliability, process and operating safety. Thanks ​to
their external power supply with WAGNER control units, the guns are extremely light, robust and vibration-free. The operating concept ​
offers flexibility and ease of use.
1. High Coating Quality, High AWG
Excellent wrap-around and low overspray usage ensure not only the best ​
coating quality, but also impressive material and time savings. Amortiza­
tion is soon achieved.
Applying
2. Robust Design
Despite complex technology the guns are extremely robust and survive ​
falls and knocks completely undamaged.
Electrostatic solvent
3. Ergonomics
The combination of low weight, ergonomic design, outstanding balance ​
and low trigger force is the basic building block for long, fatigue-free ​
work. The power supply is protected and vibration-free in the control ​
unit.
4. Easy Operation and Process Monitoring
Gun monitoring and setting up to three recipes directly on the gun at the ​
touch of a button. Here the electrostatics can be switched on an off at ​
any time. Field strength and current flow are displayed and monitored ​
online.
145
GM 5000EA
Technical data
Output voltage
Output current
Max. material pressure
Fluid inlet
Material temperature
Lacquer conductivity
Lacquer conductivity LowR
Max. air inlet pressure
Compressed air connection
Operating temperature
Weight
Length
Height
80,0 kV
100 µA
8 bar, 116
A – G 1/4“
60 °C, 140.0 °F
20 – 500 megΩcm
4 – 25 megΩcm
8 bar, 116 PSI
A – G 1/4“
5 – 40 °C, 41.0 – 104.0 °F
630 g, 1.39 lb
261,0 mm, 10.3 in
245 mm, 9.6 in
Processable materials
Included Items
Ordering information
Low-conductive, solvent-based lacquers, ​
primers and separating agents, 1K and 2K.
GM 5000EA
Operating manual
Conformity certificate GM2000W
Gun protection
In addition to individual guns, ready-to-​
spray sets can be composed; consisting of ​
gun, nozzle, material hose pack and ​
control unit.
Comprehensive accessories range.
Observe conductivity
Product variants
Item no.
GM 5000EA
Set GM 5000EA VC - VM 500
Set GM 5000EA VC - VM 5000
Set configurator GM 5000EA VC
2309870
2328706
2328707
2309844
Electrostatic solvent
Applying
Electrostatic manual gun for AirSpray applications with low-conductive ​
solvent-based lacquers. With integrated high-voltage cascade. Additio­
nally required: Control unit VM500 or VM 5000
Price
PH 2
-
ILESTA
ILESTA
ILESTA
ILESTA
146
Industrial Solutions
GA 2800EA
Electrostatic automatic gun Airspray
Electrostatic spray gun for Airspray automatic applications with solvent-​
based lacquers.
Technical data
Output voltage
Output current
Material resistance
Max. material pressure
Material temperature
Material connection Ø
Max. air inlet pressure
Operating temperature
Weight
Length
Width
Height
80,0 kV
100 µA
50 – 1250 kΩ
8 bar, 116
60 °C, 140.0 °F
10 mm, 0.4 in
8 bar, 116 PSI
5 – 40 °C, 41.0 – 104.0 °F
1440 g, 3.18 lb
400,0 mm, 15.7 in
70 mm, 2.8 in
141 mm, 5.6 in
Applying
Electrostatic solvent
Processable materials
Included items
Ordering information
1K solvent-based paints
2K solvent-based paints
1K solvent-based primer
2K solvent-based primer
1K solvent-based release agents
2K solvent-based release agents
GA 2800EA
Universal wrench
Air nozzle wrench
Seal kit
Hose nipple ø 10 mm; ø 0.39 in; 1/4“
Hose nipple ø 10 mm; ø 0.39 in; 3/8“
CE declaration of conformity
User manual
Determine which gun is required and the ​
necessary cable length.
Select the type of nozzle system (round ​
spray or fan spray).
Determine which control unit is required ​
and the nozzle size.
Determine which additional accessories are​
required, e.g. hoses, cables, etc.
Product variants
Item no.
Automatic gun GA2805 EA
Automatic gun GA2805 EA short cable
Automatic gun GA2800 EA
Automatic gun GA2800 EA
350046
350074
2301861
350028
Price
PH 2
-
ILESTA
ILESTA
ILESTA
ILESTA
147
GM 5000EAC
Electrostatic manual gun Aircoat
Technical data
Output voltage
Output current
Material pressure
material connection
Material temperature
Lacquer conductivity
Lacquer conductivity LowR
Air inlet pressure
Air inlet connection
Operating temperature
Weight
Length
Height
80,0 kV
100 µA
0 – 250 bar, 0 – 3626 PSI
NPS 1/4“
60 °C, 140.0 °F
20 – 500
4 – 25
0,0 – 0,8 MPa, 0,0 – 8,0 bar, 0 – 116 PSI
G 1/4“
5 – 40 °C, 41.0 – 104.0 °F
710 g, 1.57 lb
264,0 mm, 10.4 in
246 mm, 9.7 in
Processable materials
Included items
Ordering information
Low-conductive, solvent-based lacquers, ​
primers and separating agents, 1K and 2K.
GM 5000EAC
Operating manual
Conformity certificate GM2000W
Gun protection
In addition to individual guns, ready-to-​
spray sets can be composed; consisting of ​
gun, nozzle, material hose pack and ​
control unit.
Comprehensive accessories range.
Observe conductivity
Product variants
Item no.
GM 5000EAC
Set GM 5000EAC VC - VM 500
Set GM 5000EAC VC - VM 5000
Set configurator GM 5000EAC VC
2309871
2328708
2328709
2309845
Electrostatic solvent
Applying
Electrostatic manual gun for AirCoat applications with low-conductive ​
solvent-based lacquers. With integrated high-voltage cascade. Additio­
nally required: Control unit VM500 or VM 5000
Price
PH 2
-
ILESTA
ILESTA
ILESTA
ILESTA
148
Industrial Solutions
GA 2000EAC
Electrostatic automatic gun AirCoat
Electrostatic spray gun for AirCoat automatic applications with solvent-​
based lacquers.
Technical data
Output voltage
Output current
Material resistance
Max. material pressure
Fluid inlet
Material temperature
Max. air inlet pressure
Operating temperature
Weight
Length
Width
Height
80,0 kV
100 µA
150 – 1250 kΩ
250 bar, 3626
M16 x 1.5
60 °C, 140.0 °F
8 bar, 116 PSI
5 – 40 °C, 41.0 – 104.0 °F
600 g, 1.32 lb
400,0 mm, 15.7 in
70 mm, 2.8 in
125 mm, 4.9 in
Applying
Electrostatic solvent
Processable materials
Included items
Ordering information
1K solvent-based paints
1K solvent-based primer
1K high solid paints
1K high solid primer
2K solvent-based primer
2K solvent-based paints
GA 2000EAC
Universal wrench
Nozzle wrench
Seal kit, valve rod
Coupling sleeve M16x1.5-NPSM1/4“
Notice tag
CE declaration of conformity
User manual
Determine the required nozzle size.
Determine which control unit is required.
Determine which additional accessories are​
required, e.g. hoses, cables, etc.
Product variants
Item no.
Automatic spraygun GA 2000EACFB
Automatic spraygun GA 2000EACR
Automatic gun GA 2005EACFB
Automatic gun GA 2005EACFB short cable
Automatic spraygun GA 2000EACR
Automatic spraygun GA 2000EACFB
350003
350007
350044
350070
2301862
2301864
Price
PH 2
-
ILESTA
ILESTA
ILESTA
ILESTA
ILESTA
ILESTA
149
VM 500
Technical data
115 – 230 V
80 kV
100 µA
40 W
50 – 60 Hz
IP 54
5 – 40 °C, 41.0 – 104.0 °F
2,3 kg, 5.1 lb
230,0 mm, 9.1 in
180 mm, 7.1 in
120 mm, 4.7 in
Suitable for product
Included items
Ordering information
GM 5000EA
GM 5000EAC
VM 500
Ground cable 10 m, 33 ft
CE declaration of conformity
operating manual
Power cable 3m
Select the device and the required accesso­
ries.
Product variants
Item no.
Controler VM 500
2310478
Price
Applying
Input voltage
Gun voltage
Gun spray current
Input power
Input frequency
Protection class
Operating temperature
Weight
Length
Width
Height
PH 2
- ILESTA
Electrostatic solvent
Control unit to drive the electrostatic manual guns GM 5000 and GM ​
5000 EAC. 80 kV with monitoring and safety switch-off function.
150
Industrial Solutions
VM 5000
Control unit to drive the electrostatic manual guns GM 5000 and GM ​
5000 EAC. Adjustable high-voltage, recipe changes, safety monitoring ​
and many other features.
Technical data
Input voltage
Gun voltage
Gun spray current
Input power
Input frequency
Protection class
Operating temperature
Weight
Length
Width
Height
115 – 230 V
80 kV
100 µA
40 W
50 – 60 Hz
IP 54
5 – 40 °C, 41.0 – 104.0 °F
2,3 kg, 5.1 lb
250,0 mm, 9.8 in
180 mm, 7.1 in
120 mm, 4.7 in
Applying
Electrostatic solvent
Suitable for product
Included items
Ordering information
GM 5000EA
GM 5000EAC
VM 5000
Ground cable 10 m, 33 ft
CE declaration of conformity
operating manual
Power cable 3m
Select the device and the required accesso­
ries.
Product variants
Item no.
Controler VM 5000
2310477
Price
PH 2
- ILESTA
151
EPG 3000
Technical data
Input voltage
Gun voltage
Gun spray current
Input power
Input frequency
Protection class
Air inlet pressure
Air outlet pressure
Max. number of guns
Operating temperature
Weight
Length
Width
Height
85 – 264 V
80 kV
100 µA
40 W
47 – 440 Hz
IP 64
0,6 – 0,8 MPa, 6,0 – 8,0 bar, 87 – 116 PSI
0,0 – 0,6 MPa, 0,0 – 6,0 bar, 0 – 87 PSI
1
5 – 40 °C, 41.0 – 104.0 °F
7,5 kg, 16.5 lb
315,0 mm, 12.4 in
270 mm, 10.6 in
136 mm, 5.4 in
Included items
Ordering information
GA 2800EA
GA 2805EA
GA 2000EAC
GA 2005EAC
EPG 3000
Power cable, standard, 3 m, 9.8 ft
Ground cable, 10 m, 32.8 ft
Control cable, external, 3 m, 9.8 ft
Spare parts kit
CE declaration of conformity
User manual
Select the device and the required accesso­
ries.
Electrostatic solvent
Suitable for product
Applying
EPG 3000 controls all Wagner electrostatic automatic guns for solvent-​
based lacquers. Precision setting of the atomizer and shaping air and ​
setting of the high voltage and current limitation are possible.
Product variants
Item no.
Electrostatic power generator EPG3000 ex
381021
Price
PH 2
- ILGR
152
Industrial Solutions
Electrostatic manual and automatic gun accesories
l Are compatible to each other
Nozzle - round jet
Nozzle AR 5000 - D8
Nozzle AR 5000 - D12
Round jet - nozzle holder
Round jet nozzle adapter ACR 5000
Air cap - round spray
Air cap AR 5000 - D8
Air cap AR 5000 - D12
GA 2000EAC
Aircap
Air cap ACF 5000 - LV (red)
Air cap ACF 5000 - HV (blue)
GM 5000EAC
Electrostatic solvent
Air caps - flat jet
Air cap AF 5000 - 0.4-0.8S
Air cap AF 5000 - 1.0-1.4S
Air cap EAF 5000 - 1.6-2.0S
Air cap AF 5000 - 0.4-0.8W
Air cap AF 5000 - 1.0-1.4W
Air cap AF 5000 - 1.6-2.0W
GA 2805EA
Applying
Nozzles - flat jet
Nozzle AF 5000 - 0.6mm
Nozzle AF 5000 - 0.8mm
Nozzle AF 5000 - 1.0mm
Nozzle AF 5000 - 1.2mm
Nozzle AF 5000 - 1.4mm
Nozzle AF 5000 - 1.6mm
Nozzle AF 5000 - 1.8mm
Nozzle AF 5000 - 2.0mm
ACF 5000 (see nozzle chart)
nozzle ACF5000 11/40
GM 5000EA
Wagner offers a comprehensive accessories range for electrostatic ​
manual and automatic guns. Please select the components you require ​
from this table. Further articles can be found in the WAGNER accessories ​
catalog.
l
l
l
l
l
l
l
l
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
l
l
-
-
l
l
l
l
l
l
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
l
l
-
-
l
l
-
-
-
-
-
-
-
l
l
2310539
2310540
2310541
2310542
2310543
2310544
2310545
2310546
395xxx
395411
-
ILESTA
ILESTA
ILESTA
ILESTA
ILESTA
ILESTA
ILESTA
ILESTA
ILTIP
ILTIP
2310506
2310507
2310508
2314255
2314256
2314258
-
ILESTA
ILESTA
ILESTA
ILESTA
ILESTA
ILESTA
2309882
2314203
- ILESTA
- ILESTA
-
2310558
2315050
- ILESTA
- ILESTA
l
-
2309883
- ILESTA
-
-
-
-
-
-
2310557
2315049
- ILESTA
- ILESTA
-
-
153
Electrostatic manual and automatic gun accesories
Hose packages
Hose package GM 5000EA (7.5m)
Hose package GM 5000EA (10m)
Hose package GM 5000EA (15m)
Hose package GM 5000EA (20m)
Hose package GM 5000EA (7.5m), Low R
Hose package GM 5000EA (10m), Low R
Hose package GM 5000EA (15m), Low R
Hose package GM 5000EA (20m), Low R
Filters
Edge filter 60 mesh
Edge filter 100 mesh
Edge filter 200 mesh
Valve seat / top
Valve tip Air assy.
Valve tip Air assy. (Steel)
Valve seat Air assy. (Steel)
Valve seat Air assy. (PEEK)
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
GA 2000EAC
-
GM 5000EAC
-
l
l
l
l
l
l
l
l
l
l
l
l
-
-
132720
132721
132722
132723
132724
132725
132726
132727
132728
132729
132730
132731
-
9984507
9984510
9984570
- DPZU
- DPZU
- ILZU
2339167
2339168
2339169
2339170
2339175
2339176
2339177
2339178
-
3204604
3204605
9999002
- ILZU
- ILZU
- ILZU
2312184
2312185
2312179
2312176
-
-
-
-
-
-
-
-
-
-
-
l
l
l
l
l
l
l
l
l
l
l
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
l
l
l
l
l
l
l
-
-
-
-
-
-
-
-
-
-
-
-
-
ILTIP
ILTIP
ILTIP
ILTIP
ILTIP
ILTIP
ILTIP
ILTIP
ILTIP
ILTIP
ILTIP
ILTIP
ILZU
ILZU
ILZU
ILZU
ILZU
ILZU
ILZU
ILZU
ILET
ILET
ILET
ILET
Electrostatic solvent
Airless material hose
HP-hose-DN6-PN270-M16x1,5-15m-PA
HP-hose-DN4-PN270-M16x1.5-7.5m-PA
HP-hose-DN6-PN270-M16x1,5-10,0m-PA
GA 2805EA
GM 5000EA
Nozzle - round jet
Nozzle insert R11
Nozzle insert R12
Nozzle insert R13
Nozzle insert R14
Nozzle insert R15
Nozzle insert R16
Nozzle insert R17
Nozzle insert R18
Nozzle insert R19
Nozzle insert R20
Nozzle insert R21
Nozzle insert R22
Applying
l Are compatible to each other
Wagner offers a comprehensive accessories range for electrostatic ​
manual and automatic guns. Please select the components you require ​
from this table. Further articles can be found in the WAGNER accessories ​
catalog.
154
Industrial Solutions
Electrostatic manual and automatic gun accesories
l Are compatible to each other
-
l
l
-
-
-
l
l
l
GA 2805EA
GA 2000EAC
Electrostatic solvent
l
l
l
l
l
l
l
l
GM 5000EA
Applying
Hose packages
Hose package GM 5000EAC (7.5m)
Hose package GM 5000EAC (10m)
Hose package GM 5000EAC (15m)
Hose package GM 5000EAC (20m)
Hose package GM 5000EAC (7.5m), Low R
Hose package GM 5000EAC (10m), Low R
Hose package GM 5000EAC (15m), Low R
Hose package GM 5000EAC (20m), Low R
GM 5000EAC
Wagner offers a comprehensive accessories range for electrostatic ​
manual and automatic guns. Please select the components you require ​
from this table. Further articles can be found in the WAGNER accessories ​
catalog.
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
l
l
-
2339171
2339172
2339173
2339174
2339179
2339180
2339181
2339182
-
-
2310478
2310477
- ILESTA
- ILESTA
-
l
350364
- ILET
-
-
-
-
-
-
-
-
l
l
-
-
-
2327973
2328626
2327965
2328624
-
Miscellaneous
Paint resistivity meter RS 500
l
-
l
-
2326041
- ILZP
Measurement tools
H.V.tester HV200 N
l
-
l
-
259010
- IPSET
Miscellaneous
Gun cover
Wall mount GM 5000E (left/right)
l
l
-
l
l
-
2319653
2326485
- ILESTA
- ILESTA
Control units
Controler VM 500
Controler VM 5000
Mounting accessories
Suspension pin
Gun flush box
Gun flush box (Gm5000EA/EAC round jet)
retrofit PSV to Gm5000EA/EAC round jet
Gun flush box (Gm5000EAC flat jet)
retrofit kit PSV to Gm5000EAC flat jet
-
-
-
ILZU
ILZU
ILZU
ILZU
ILZU
ILZU
ILZU
ILZU
ILSC
ILSC
ILSC
ILSC
155
Control unit accessories
EPG 3000
l
l
l
l
l
l
l
l
l
Ground cable
Earthing cable assy.
Earthing cable assy. 3m
l
l
Gun cable
Gun cable GM 5000E 10m
Gun cable GM 5000E 15m
Gun cable GM 5000E 20m
Gun cable GM 5000E 25m
Extension and control cables
Extension cable GM 5000E 10m
Extension cable GM 5000E 20m
Extension cable EA/EAC 7.5 m
Extension cable EA/EAC 10m
Extension cable EA/EAC 15m
Control cable
Interface cable VM 5000
Air hose
Hose PUR 10/7 blue
Hose PUR 10/7 black
Hose PU 8/5,5 rot
Hose PE-PU 8/5,5 green
Mounting equipment
Mounting control unit assy.
Extension and control cables
Control cable assy.
-
241270
241271
264626
264625
-
l
l
l
l
130215
236219
- ILET
- IPET
l
l
l
l
l
l
l
l
-
2307293
2309474
2309475
2309476
-
l
l
l
l
-
-
-
-
-
-
-
l
l
l
2307295
2307296
350272
350513
350514
- ILET
- ILET
- ILET
-
l
-
2317600
- ILET
-
-
-
-
-
-
-
-
l
l
l
l
9987095
9987076
9982063
9982077
-
l
l
-
2327509
- ILZP
-
-
l
350275
- ILET
-
-
-
ILET
IPET
IPET
IPET
ILET
ILET
ILET
ILET
ILZU
IPET
ILET
IPET
Applying
VM 5000
Power cable
Mains cable + Stak 200
Mains cable + Stak 200 CH
Power cable assy. USA
Mains cable Japan
Electrostatic solvent
VM 500
l Are compatible to each other
156
Industrial Solutions
Spraypacks GM 5000 EA
l consists of
Set GM 5000EA VC - VM 5000, 2328707
Set GM 5000EAC VC - VM 500, 2328708
Set GM 5000EAC VC - VM 5000, 2328709
Applying
Set GM 5000EA VC - VM 500, 2328706
WAGNER offers a selection of predefined spraypacks. Please choose the ​
spraypack most suitable for your requirements from the following table. ​
You can also create your own individual spraypack, to do this either visit ​
our web shop or contact your WAGNER sales partner.
Mounting equipment
Mounting control unit assy.
l
l
l
l
2327509
Nozzles - flat jet
Nozzle AF 5000 - 1.0mm
l
l
-
-
2310541
-
l
-
Electrostatic solvent
Control units
Controler VM 500
Controler VM 5000
l
-
l
2310478
2310477
-
l
l
3204605
l
l
-
-
2314256
l
-
l
l
395411
Aircap
Air cap ACF 5000 - LV (red)
-
-
l
l
2309882
Hose packages AirSpray
GM 5000EA
l
l
-
-
2309870
-
-
l
l
2309871
-
l
-
Air caps - flat jet
Air cap AF 5000 - 1.0-1.4W
Nozzles - flat jet
nozzle ACF5000 11/40
Filters
Edge filter 100 mesh
Hose sets AirCoat
GM 5000EAC
157
Nozzle Chart | Brillant
50°
60°
80°
509
609
211
311
411
511
611
811
13
113
213
313
413
513
613
813
15
115
215
315
415
515
615
815
17
217
317
417
517
617
817
19
219
319
21
221
23
419
519
619
819
421
521
621
821
623
823
423
100
(3.94)
145
(5.71)
195
(7.68)
250
300
(9.84)
(11.81)
100
409
50
309
111
55
Gun filter
407
209
11
(2.17)
Edge filter
200
207
40°
150
107
09
30°
60
20°
200
10°
Material filter (in mesh)
100
07
Spray angle
Bore
Material flow*
inch (mm)
l/min (gal/min)
0.007 (0.18)
0.23 (0.061)
0.009 (0.23)
0.26 (0.069)
0.011 (0.28)
0.38 (0.100)
0.013 (0.33)
0.55 (0.145)
0.015 (0.38)
0.75 (0.198)
0.017 (0.43)
0.96 (0.254)
0.019 (0.48)
1.20 (0.317)
0.021 (0.53)
1.45 (0.383)
0.023 (0.58)
1.79 (0.473)
* Measured with water at 100 bar
400
(15.75)
** Measured with 110 bar (1595 psi), 30 cm (11.81 inch) distance,
lacquer 56DIN-4s
Average spray width mm (inch)**
Nozzle Chart | ACF 5000
Part-No. 395xxx
Size
To identify the part number of a nozzle, please use the number in
the chart and replace the xxx. Example: to order a 411 nozzle use
the part no.: 395411
Spray angle
30°
40°
Material filter (in mesh)
10°
20°
07
107
207
50°
09
109
209
309
409
509
609
11
111
211
311
411
511
611
811
13
113
213
313
413
513
613
813
15
115
215
315
415
515
615
815
17
217
317
417
517
617
817
19
219
319
419
519
619
819
21
221
421
521
621
821
623
823
23
423
55
(2,17)
100
(3,94)
60°
80°
Edge filter
Gun filter
145
(5,71)
195
(7,68)
250
(9,84)
300
(11,81)
Ø Average spray width mm (inch)**
400
(15,75)
200
50
60
100
100
150
200
407
Bore
Material flow*
inch (mm)
l/min (gal/min)
0,007 (0,18)
0,23 (0,061)
0,009 (0,23)
0,26 (0,069)
0,011 (0,28)
0,38 (0,100)
0,013 (0,33)
0,55 (0,145)
0,015 (0,38)
0,75 (0,198)
0,017 (0,43)
0,96 (0,254)
0,019 (0,48)
1,20 (0,317)
0,021 (0,53)
1,45 (0,383)
0,023 (0,58)
1,79 (0,473)
* Measured with water at 100 bar
** Measured with 110 bar (1595 psi), 30 cm (11.81 inch) distance,
lacquer 56DIN-4s
Applying
Size
To identify the part number of a nozzle, please use the number in
the chart and replace the xxx. Example: to order a 411 nozzle use
the part no.: 148411
Electrostatic solvent
Part-No. 148xxx
158
Industrial Solutions
Electrostatic manual and automatic ​
guns & systems for water-based ​lacquers
WAGNER electrostatic manual and automatic guns as well as special systems for the application of water-based products. These guns offer ​
the same benefits as those for solvent-based products. However, the guns for water-based products offer no integrated high-voltage ​
cascade. One special feature is the WAGNER AquaCoat system. It allows diverse options for the electrostatic application of water-based ​
lacquers.
1. Guns for water-based lacquers
Applying
These versions are designed for most water-based products with a ​
lacquer conductivity of 1 kOhm/cm to 1MOhm/cm. Gun without high-​
voltage cascade and equipped with a special firmly attached material ​
hose.
2. AquaCoat
Electrostatic water-based lacquers
For the electrostatic processing of water-based lacquers. High-voltage is ​
applied to the complete system observing all safety standards. Thus the ​
conductive materials can be processed without difficulties thanks to the ​
internal charge. All control and operating elements are centrally acces­
sible from the control unit.
3. Central control
A central and user-friendly controller controls and monitors all AquaCoat ​
functions.
4. High safety standards
During application, access to the interior of the system is blocked ​
mechanically. The most important safety systems are duplicated (redu­
ndant) and thus provide optimal user protection.
5. Serviceability
Evobell high-speed rotary atomizer stands out due to its high level of ​
serviceability. Thanks to fast disassembly and assembly, set-up times and ​
system down times, maintenance costs can be considerably reduced.
159
GM 5000EAW
Electrostatic manual gun Airspray - water-based lacquers
Technical data
Output voltage
Output current
Max. material pressure
Fluid inlet
Material temperature
Max. air inlet pressure
Compressed air connection
Operating temperature
Weight
Length
Height
70,0 kV
125 µA
8 bar, 116
A – G 1/4“
60 °C, 140.0 °F
8 bar, 116 PSI
A – G 1/4“
5 – 40 °C, 41.0 – 104.0 °F
630 g, 1.39 lb
261,0 mm, 10.3 in
245 mm, 9.6 in
Processable materials
Included items
Ordering information
1K water-based primers
1K water-based paints
2K water-based primers
2K water-based paints
GM 5000EAW
Operating manual
Conformity certificate GM2000W
Gun protection
For lacquer charging, an insolated ​
construction such as AquaCoat is required.
Product variants
Item no.
GM 5000EAW
2309872
Price
PH 2
- ILESTA
Electrostatic water-based lacquers
Applying
Electrostatic manual gun for Airspray applications with water-based ​
lacquers and internal charging.
160
Industrial Solutions
GM 5000EACW
Electrostatic manual gun Aircoat - water-based lacquers
Electrostatic manual gun for AirCoat applications with water-based ​
lacquers.
Technical data
Output voltage
Output current
Max. material pressure
Fluid inlet
Material temperature
Max. air inlet pressure
Compressed air connection
Operating temperature
Weight
70,0 kV
125 µA
250 bar, 3626
A – NPS 1/4“
60 °C, 140.0 °F
8 bar, 116 PSI
A – G 1/4“
5 – 40 °C, 41.0 – 104.0 °F
2000 g, 4.41 lb
Applying
Electrostatic water-based lacquers
Processable materials
Included items
Ordering information
1K water-based paints
2K water-based paints
1K water-based primers
2K water-based primers
GM 5000EACW
Operating manual
Conformity certificate GM2000W
Gun protection
For lacquer charging, an insolated ​
construction such as AquaCoat is required.
Product variants
Item no.
GM 5000EACW
2309873
Price
PH 2
- ILESTA
161
AquaCoat
Electrostatic system manual - water-based lacquers
Technical data
Output voltage
Output current
Total capacity
Length
Width
Height
70,0 kV
125 µA
60 l, 15,85 gal(US)
600,0 mm, 23.6 in
1000 mm, 39.4 in
1390 mm, 54.7 in
Processable materials
Included items
Ordering information
1K water-based primer
1K water-based paints
1K water-based glues
1K water-based release agents
1K high solid primer
1K high solid paints
Insulated cabinet
VM 5000 W, high-voltage cascade, control ​
unit
Mains cable
Grounding cable
CE Declaration of Conformity
Operating manual
The system is ready-to-spray, configured ​
according to the requirements of the appli­
cation.
Basic unit with control unit, cascade, insu­
lating cabinet.
Product variants
Item no.
AquaCoat 5000 basic unit
AquaCoat VC configurator 5000EA manual
AquaCoat VC configurator 5000EAC manual
2314232
2327676
2327677
Price
Electrostatic water-based lacquers
Applying
For electrostatic processing of water-based lacquers. Completely insu­
lated construction with internal charging of the materials for manual ​
spraying applications, AirSpray and AirCoat.
PH 2
- ILGR
- ILGR
- ILGR
162
Industrial Solutions
GA 2800EAW
Electrostatic automatic gun Airspray - water-based ​
lacquers
Electrostatic spray gun for Airspray automatic applications.
Technical data
Output voltage
Output current
Max. material pressure
Material temperature
Material connection Ø
Max. air inlet pressure
Operating temperature
Length
Width
Height
70,0 kV
125 µA
8 bar, 116
60 °C, 140.0 °F
12 mm, 0.5 in
8 bar, 116 PSI
5 – 40 °C, 41.0 – 104.0 °F
400,0 mm, 15.7 in
70 mm, 2.8 in
141 mm, 5.6 in
Applying
Electrostatic water-based lacquers
Processable materials
Included items
Ordering information
1K water-based primer
1K water-based paints
GA 2800EAW
User manual
CE declaration of conformity
For lacquer charging, an insolated ​
construction such as AquaCoat is required.
Product variants
Item no.
Automatic gun GA 2800EAW
2302598
Price
PH 2
- ILESTA
163
AquaCoat
Electrostatic system automatic - water-based lacquers
Technical data
Output voltage
Output current
Total capacity
Length
Width
Height
80,0 kV
125 µA
60 l, 15,85 gal(US)
600,0 mm, 23.6 in
1000 mm, 39.4 in
1390 mm, 54.7 in
Processable materials
Included items
Ordering information
1K water-based primer
1K water-based paints
1K water-based glues
1K water-based release agents
1K high solid primer
1K high solid paints
AquaCoat cabinet
Control unit, high-voltage cascade
Mains cable
Grounding cable
CE Declaration of Conformity
Operating manual
The system is ready-to-spray, configured ​
according to the requirement specifica­
tions.
Product variants
Item no.
AquaCoat with VM 2900W automatic
AquaCoat VC configurator 5000EA autom.
AquaCoat VC configurator 5000EAC autom.
2307547
2327678
2327679
Price
PH 2
- ILGR
- ILGR
- ILGR
Electrostatic water-based lacquers
Applying
For the electrostatic processing of water-based lacquers. Completely ​
insulated construction with internal charging of the materials for auto­
matic spraying applications, AirSpray and AirCoat
164
Industrial Solutions
VM 5000W
Technical data
Input voltage
Gun spray current
Input power
Input frequency
Operating temperature
Weight
Length
Width
Height
115 – 230 V
100 µA
40 W
50 – 60 Hz
5 – 40 °C, 41.0 – 104.0 °F
6,2 kg, 13.7 lb
252,0 mm, 9.9 in
370 mm, 14.6 in
136 mm, 5.4 in
Applying
Suitable for product
Included items
Ordering information
GM 5000EAW
GM 5000EACW
VM 5000W
Ground cable 10 m, 33 ft
CE declaration of conformity
Operating manual
Power cable 3m
Select the device and the required accesso­
ries.
Electrostatic water-based lacquers
Product variants
Item no.
Control unit VM 5000W
2314234
Price
PH 2
- ILESTA
165
Electrostatic manual and automatic gun accesories
Round jet - nozzle holder
Round jet nozzle adapter ACWR 5000
Air cap - round spray
Air cap AR 5000 - D8
Air cap AR 5000 - D12
l
l
l
l
l
l
l
l
l
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
l
l
l
l
l
l
l
l
-
-
-
-
-
-
-
-
-
-
-
-
-
-
2310539
2310540
2310541
2310542
2310543
2310544
2310545
2310546
2310538
395xxx
395411
-
ILESTA
ILESTA
ILESTA
ILESTA
ILESTA
ILESTA
ILESTA
ILESTA
ILESTA
ILTIP
ILTIP
-
2310506
2310507
2310508
2314255
2314256
2314258
-
ILESTA
ILESTA
ILESTA
ILESTA
ILESTA
ILESTA
-
l
l
2309901
2314204
- ILESTA
- ILESTA
l
l
l
l
-
-
-
-
-
-
-
-
2310559
2315051
2310558
2315050
-
-
-
l
2309902
- ILESTA
l
l
-
-
-
-
2310557
2315049
- ILESTA
- ILESTA
ILESTA
ILESTA
ILESTA
ILESTA
Electrostatic water-based lacquers
Nozzle - round jet
Nozzle AWR 5000 - D8
Nozzle AWR 5000 - D12
Nozzle AR 5000 - D8
Nozzle AR 5000 - D12
GM 5000EACW
Aircap
Air cap ACWF 5000 - LV (red)
Air cap ACWF 5000 - HV (blue)
GA 2800EAW
Air caps - flat jet
Air cap AF 5000 - 0.4-0.8S
Air cap AF 5000 - 1.0-1.4S
Air cap EAF 5000 - 1.6-2.0S
Air cap AF 5000 - 0.4-0.8W
Air cap AF 5000 - 1.0-1.4W
Air cap AF 5000 - 1.6-2.0W
GM 5000EAW
Nozzles - flat jet
Nozzle AF 5000 - 0.6mm
Nozzle AF 5000 - 0.8mm
Nozzle AF 5000 - 1.0mm
Nozzle AF 5000 - 1.2mm
Nozzle AF 5000 - 1.4mm
Nozzle AF 5000 - 1.6mm
Nozzle AF 5000 - 1.8mm
Nozzle AF 5000 - 2.0mm
Nozzle AF 5000 - 0.4mm
ACF 5000 (see nozzle chart)
nozzle ACF5000 11/40
Applying
l Are compatible to each other
Wagner offers a comprehensive accessories range for electrostatic ​
manual and automatic guns. Please select the components you require ​
from this table. Further articles can be found in the WAGNER accessories ​
catalog.
166
Industrial Solutions
Electrostatic manual and automatic gun accesories
GA 2800EAW
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Hose packages
Hose package GM 5000EAW (7.5m)
Hose package GM 5000EAW (10m)
Hose package GM 5000EAW (15m)
Hose package GM 5000EAW (20m)
Valve seat / top
Valve seat Air assy. (Steel)
Valve seat Air assy. (PEEK)
Valve tip EAW assy. (PEEK)
Valve needle EAW assy. (Steel)
Nozzle - round jet
Nozzle insert R11
Nozzle insert R12
Nozzle insert R13
Nozzle insert R14
Nozzle insert R15
Nozzle insert R16
Nozzle insert R17
Nozzle insert R18
Nozzle insert R19
Nozzle insert R20
GM 5000EACW
GM 5000EAW
l Are compatible to each other
Applying
Electrostatic water-based lacquers
l
l
l
l
l
l
l
l
l
l
132720
132721
132722
132723
132724
132725
132726
132727
132728
132729
-
-
l
l
132730
132731
- ILTIP
- ILTIP
l
l
l
l
-
-
-
-
-
-
-
-
2339183
2339184
2339185
2339186
-
ILZU
ILZU
ILZU
ILZU
l
l
l
l
-
-
-
-
-
-
-
-
2339187
2339188
2339189
2339190
-
ILET
ILET
ILET
ILET
-
-
-
-
-
-
-
-
l
l
l
l
2309865
2309866
2309867
2309868
-
ILZU
ILZU
ILZU
ILZU
Control units
Control unit VM 5000W
l
-
l
2314234
- ILESTA
Mounting accessories
Suspension pin
-
l
-
350364
- ILET
-
-
-
-
l
l
2327965
2328624
- ILSC
- ILSC
Miscellaneous
Wall mount GM 5000E (left/right)
Gun cover
l
l
-
l
l
2326485
2319653
- ILESTA
- ILESTA
Measurement tools
H.V.tester HV200 N
l
-
l
259010
- IPSET
Nozzle - round jet
Nozzle insert R21
Nozzle insert R22
Hose packages
Hose package GM 5000EACW (7.5m)
Hose package GM 5000EACW (10m)
Hose package GM 5000EACW (15m)
Hose package GM 5000EACW (20m)
Gun flush box
Gun flush box (Gm5000EAC flat jet)
retrofit kit PSV to Gm5000EAC flat jet
ILTIP
ILTIP
ILTIP
ILTIP
ILTIP
ILTIP
ILTIP
ILTIP
ILTIP
ILTIP
167
Control unit accessories
l Are compatible to each other
VM 5000W
Wagner offers a comprehensive accessories range for electrostatic control​
units. Please select the components you require from this table. Further ​
articles can be found in the WAGNER accessories catalog.
Power cable
Mains cable Japan
Power cable assy. USA
Mains cable + Stak 200 CH
Mains cable + Stak 200
l
l
l
l
264625
264626
241271
241270
-
Ground cable
Earthing cable assy.
Earthing cable assy. 3m
l
l
130215
236219
- ILET
- IPET
Gun cable
Gun cable GM 5000E 10m
Gun cable GM 5000E 15m
Gun cable GM 5000E 20m
Gun cable GM 5000E 25m
Gun cable GM 5000E 7.5m
l
l
l
l
l
2307293
2309474
2309475
2309476
2311813
-
Electrostatic water-based lacquers
ILET
ILET
ILET
ILET
ILET
Applying
IPET
IPET
IPET
ILET
168
Industrial Solutions
High-speed rotary atomizers
With the Evobell 3000 and 3500, WAGNER has developed a new generation of high-speed rotary atomizers that set new standards in the ​
areas of surface finish, lacquer saving, reliability, safety and ease of servicing. The atomizer bell, broken down into bell and distributor, ​
guarantees quick inexpensive adaptation to the product being atomized. Only the distributor needs to be changed! The unique design of the ​
distributor allows optimal cleaning and flushing of the atomizer bell and distributor.
1. High efficiency
Very high application efficiency (up to over 90%). Due to the additionally ​
integrated bell flushing system, there is no need to empty the material ​
tube during intermediate cleanings.
Applying
2. Excellent surface quality
Evobell stands out due to its fine atomization and uniform lacquer appli­
cation. The atomizer bell, designed for high quality surface finishing, ​
provides a homogeneous film thickness with the finest atomization.
Rotary atomization
3. High Flexibility
Evobell is suitable for solvent and water based lacquers.
4. High Performance
The wide speed range of up to 70.000 l/min in continuous operation ​
allows an optimal setting of the droplet size from fine to very fine.
5. Serviceability
Evobell high-speed rotary atomizer stands out due to its high level of ​
serviceability. Thanks to fast disassembly and assembly, set-up times and ​
system down times, maintenance costs can be considerably reduced.
169
Evobell 3000
Electrostatic high rotation atomizer
Output voltage
Suspension
Material pressure
Hose connection, material valve
Hose connection, valve block
Material temperature
Air connections, threads
Hose connection, drive air
Hose connection, brake air
Hose connection, shaping air
100,0 kV
Ball bearing
8 bar, 116 PSI
4/2.5 mm
6/4 mm
40 °C, 104.0 °F
G 1/4“
10/8 mm
8/6 mm
10/8 mm
Drive air quality
Particle filter < 0.5 μm, oil separator < 0.6 mg/​
m³ at 20 °C, dew point 16 °C
Brake air quality
Particle filter < 0.5 μm, oil separator < 0.6 mg/​
m³ at 20 °C, dew point 16 °C
Shaping air quality
Particle filter < 0.5 μm, oil separator < 0.6 mg/​
m³ at 20 °C, dew point 16 °C
Material delivery rate
Weight
Rotational speed
Length
Height
Spray jet Ø
Bell Ø
25 – 600 cm³/min, 0,0 – 0,0 cfm
4,7 kg, 10.4 lb
40000 rpm, 40000 rpm
455,0 mm, 17.9 in
125 mm, 4.9 in
70 – 800 mm, 2.8 – 31.5 in
36/50/70 mm, 1.4/2.0/2.8 in
Processable materials
Included items
Ordering information
1K water-based paints
1K solvent-based paints
2K water-based paints
2K solvent-based paints
Metallic paints
Evobell 3000 as per configuration
CE declaration of conformity
User manual
Your WAGNER representative is happy to ​
advise you.
Product variants
Item no.
Evobell 3000 (see configuration chart)
387001-xxxxxxxxx
Price
PH 2
- ILBELL
Applying
Technical data
Rotary atomization
High-pressure atomizer for the installation into automatic systems.
170
Industrial Solutions
Evobell 3500
Electrostatic high rotation atomizer
High-pressure atomizer for the installation into automatic coating ​
systems.
Technical data
Output voltage
Suspension
Material pressure
Hose connection, material valve
Hose connection, valve block
Material temperature
Max. air bearing pressure
Air connections, threads
Hose connection, drive air
Hose connection, brake air
Hose connection, shaping air
Hose connection, bearing air
100,0 kV
Air bearing
8 bar, 116 PSI
4/2.5 mm
6/4 mm
40 °C, 104.0 °F
0,5 ±0 MPa, 5 ±0.5 bar, 73 ±7 PSI
G 1/4“
10/8 mm
8/6 mm
10/8 mm
8/6 mm
Particle filter < 0.5 μm, oil separator < 0.6 mg/​
m³ at 20 °C, dew point 16 °C
Particle filter < 0.5 μm, oil separator < 0.6 mg/​
m³ at 20 °C, dew point 16 °C
Particle filter < 0.5 μm, oil separator < 0.6 mg/​
m³ at 20 °C, dew point 16 °C
Particle filter < 0.5 μm, oil separator < 0.01mg/​
m³ at 20 °C, dew point 7.5 °C
25 – 600 cm³/min, 0,0 – 0,0 cfm
5,2 kg, 11.5 lb
70000 rpm, 70000 rpm
475,0 mm, 18.7 in
125 mm, 4.9 in
70 – 800 mm, 2.8 – 31.5 in
36/50/70 mm, 1.4/2.0/2.8 in
Drive air quality
Applying
Brake air quality
Shaping air quality
Bearing air quality
Rotary atomization
Material delivery rate
Weight
Rotational speed
Length
Height
Spray jet Ø
Bell Ø
Processable materials
Included items
Ordering information
1K water-based paints
1K solvent-based paints
2K water-based paints
2K solvent-based paints
Metallic paints
Evobell 3500 as per configuration
CE declaration of conformity
User manual
Your WAGNER representative is happy to ​
advise you.
Product variants
Item no.
High rotation atomizer Evobell 3500 VC
Evobell 3500 (see configuration chart)
2305072
2305072-xxxxxxxxx
Price
PH 2
- ILBELL
- ILBELL
171
Rotary atomization accessories
Air guide rings
Air guide 36 assy
Air guide 50 assy
Air guide 70 assy
Air guide T 70 assy
Valve block
Valve assy 2M/2D/2F EB3000
Valve assy 1M/1D/1F EB3000
Valve assy 2M/2D/2F EB3500
Valve assy 1M/1D/1F EB3500
Adjusting and mounting tool
Adjusting- & mounting tool bell d36
Adjusting- & mounting tool bell d50
Adjusting- & mounting tool bell d70
Articular pin wrench 90/5
l
l
l
-
l
l
l
l
387108
387109
387110
2303928
-
ILZU
ILZU
ILZU
ILZU
l
l
l
l
l
l
l
l
l
l
l
l
387135
387136
387137
387138
387139
387140
-
ILZU
ILZU
ILZU
ILZU
ILZU
ILZU
l
l
l
l
-
l
l
l
l
l
l
387141
387142
387143
387144
387151
387152
387153
387154
2303890
2303891
-
ILZU
ILZU
ILZU
ILZU
ILZU
ILZU
ILZU
ILZU
ILZU
ILZU
l
l
l
l
387103
387104
387148
2303933
-
ILZU
ILZU
ILZU
ILZU
-
-
ILZU
ILZU
ILZU
ILZU
-
ILZU
ILZU
ILZU
ILZU
-
l
l
l
-
l
l
-
-
l
l
387106
387107
387116
387117
l
l
l
l
l
l
l
l
387190
387191
387192
387980
-
-
Rotary atomization
Material tubes
Material tube d0.8 assy EB3000
Material tube d1.1 assy EB3000
Material tube d1.6 assy EB3000
Material tube d2.2 assy EB3000
Material tube d0.8 assy EB3500
Material tube d1.1 assy EB3500
Material tube d1.6 assy EB3500
Material tube d2.2 assy EB3500
Tube d1.6 assy EB3500
Tube T d2.0 assy EB3500
Evobell 3500
Distributor
Distributor 36 offset (20 x d2.3)
Distributor 50 offset (20 x d2.3)
Distributor 70 offset (20 x d2.3)
Distributor 36 offset (32 x d1.5)
Distributor 50 offset (32 x d1.5)
Distributor 70 offset (32 x d1.5)
Evobell 3000
Atomizer
Bell 36 assy
Bell 50 assy
Bell 70 assy
Bell T 70 assy
Applying
l Are compatible to each other
Wagner offers a comprehensive accessories range for the high-speed ​
rotary atomizer. Please select the components you require from this ​
table. Further articles can be found in the WAGNER accessories catalog.
172
Industrial Solutions
Easy maintenance
with minimal ​servicing requirements.
WAGNER booth systems convince with their cost-efficient assembly ​
and setup and their modular design with great maintainability. The ​
use of low-maintenance system components, for example manually ​
detachable filter mats, ensure minimal servicing. The modular ​
design allows for the booths to be easily adapted to customer requi­
rements.
173
Small spray booth Type 700
174
Small spray wall, type 90W
176
Spray wall
180
Booths
Booths
174
Industrial Solutions
Small spray booth Type 700
Thanks to the modular design, you receive a booth solution which is a perfect fit for your operation. Additional energy saving features may ​
be added to these already cost-effective systems. If desired, we install further required components, such as control cabinets, piping and ​
more. The filter mats offer a high separation efficiency and high intake capacity, thus reducing the required filter change and booth mainte­
nance efforts.
1. Perfect Lighting Conditions
The integrated light provides perfect conditions.
2. Flexible Design
The exhaust pipe can be mounted on the left or right side.
3. Quick Filter Change
A quick filter change is made possible due to the folding supporting ​
frame.
Booths
4. Multi-layer Filter Technology
Due to the multilayered filter technology, high separation efficiency as ​
well as high intake capacity are achieved.
Small spray booth Type 700
5. ATEX
Fulfils the ATEX directive.
175
Spray booth Type 700
Booth solution
Technical data
Rated power, drive motor
Total depth
Total height
Workbench height
Working depth
Workspace height
0,75 kW
1000 mm, 39 in
1900 mm, 75 in
805 mm, 32 in
675 mm, 27 in
1065 mm, 42 in
Ordering information
Item no.
W1270800350
W1271000350
W1271200350
W1271400350
W1272000350
Price
PH 2
-
ILW023
ILW023
ILW023
ILW023
ILW023
Small spray booth Type 700
Product variants
Spray booth Typ 708
Spray booth Typ 710
Small spraystand Typ 712
Drying spray stand 714 NZ350
Spray booth Typ 720
Booths
Select the working width you require.
Select the required accessories.
176
Industrial Solutions
Small spray wall, type 90W
Thanks to the modular design, you receive a booth solution which is a perfect fit for your operation. Additional energy saving features may ​
be added to these already cost-effective systems. If desired, we install further required components, such as control cabinets, piping and ​
more. The filter mats offer a high separation efficiency and high intake capacity, thus reducing the required filter change and booth mainte­
nance efforts.
1. Extendable
The modern modular system allows the combination of basic elements to​
any working width.
2. Multi-layer filter
Due to the multilayered filter technology, high separation efficiency as ​
well as high intake capacity are achieved.
3. ATEX
Fulfils the ATEX directive.
Booths
Small spray wall, type 90W
Small spray wall, type 90W
Booths
177
178
Industrial Solutions
Spray booth Type 90W
Booth solution
Technical data
Total depth
750 mm, 30 in
Ordering information
Select the working width you require.
Select the required accessories.
Booths
Small spray wall, type 90W
Product variants
Item no.
Spray panel Typ 90W Gr.5-750
Spray panel Typ 90W Gr.5-750
Spray panel Typ 90W Gr.35-750
Spray panel Typ 90W Gr.35-750
Spray panel Typ 90W Gr.60-750
Spray panel Typ 90W Gr.60-750
Spray panel Typ 90W Gr.80-750
Spray panel Typ 90W Gr.80-750
Spray panel Typ 90W Gr.100-750
Spray panel Typ 90W Gr.100-750
Spray panel Typ 90W Gr.5-1500
Spray panel Typ 90W Gr.5-1500
Spray panel Typ 90W Gr.20-1500
Spray panel Typ 90W Gr.20-1500
Spray panel Typ 90W Gr.35-1500
Spray panel Typ 90W Gr.35-1500
Spray panel Typ 90W Gr.50-1500
Spray panel Typ 90W Gr.50-1500
Spray panel Typ 90W Gr.80-1500
Spray panel Typ 90W Gr.80-1500
Spray panel Typ 90W Gr.80-1500
W5075075351
W5075075350
W5225075351
W5225075350
W5375075351
W5375075350
W5450075451
W5450075450
W5600075451
W5600075450
W5075150351
W5075150350
W5150150351
W5150150350
W5225150451
W5225150450
W5300150451
W5300150450
W5450150401
W5450150400
W5450150402
Price
PH 2
-
ILW021
ILW021
ILW021
ILW021
ILW021
ILW021
ILW021
ILW021
ILW021
ILW021
ILW021
ILW021
ILW021
ILW021
ILW021
ILW021
ILW021
ILW021
ILW021
ILW021
ILW021
179
Price
PH 2
-
ILW021
ILW021
ILW021
ILW020
ILW020
ILW020
ILW020
ILW020
ILSP
ILW020
ILW020
ILW020
ILSP
ILW020
ILSP
ILW020
ILW020
ILW020
ILW020
ILW020
ILW020
ILW020
ILW020
ILW020
ILW020
Booths
Item no.
W5525150451
W5525150450
W5525150452
W3290101350
W3290100350
W3290201400
W3290200400
W3290301450
W3290100450
W3290401450
W4290400450
W3290501400
W3290100400
W3290502400
W3290601451
W3290600450
W3290701450
W3290700450
W3290702450
W3290801450
W3290800450
W3290820450
W3291001450
W3291000450
W3291002450
Small spray wall, type 90W
Product variants
Spray panel Typ 90W Gr.85-1500
Spray panel Typ 90W Gr.85-1500
Spray panel Typ 90W Gr.85-1500
Spray panel Typ 90W Gr.10
Spray panel Typ 90W Gr.10
Spray panel Typ 90W Gr.20
Spray panel Typ 90W Gr.20
Spray panel Typ 90W Gr.30
Spray panel Typ 90W Gr.30
Spray panel Typ 90W Gr.40
Spray panel Typ 90W Gr.40
Spray panel Typ 90W Gr.50
Spray panel Typ 90W Gr.50
Spray panel Typ 90W Gr.50
Spray panel Typ 90W Gr.60
Spray panel Typ 90W Gr.60
Spray panel Typ 90W Gr.70
Spray panel Typ 90W Gr.70
Spray panel Typ 90W Gr.70
Spray panel Typ 90W Gr.80
Spray panel Typ 90W Gr.80
spray panel Typ 90W Gr.80
Spray panel Typ 90W Gr.100
Spray panel Typ 90W Gr.100
Spray panel Typ 90W Gr.100
180
Industrial Solutions
Water wash paint spray wall
Booth solution
Ordering information
Select the working width you require.
Select the required accessories.
Booths
Spray wall
Product variants
Item no.
Water wash spray wall, type 5658 sz. 0
Water wash spray wall, type 5658 sz. 2
Water wash spray wall, type 5658 sz. 4
Water wash spray wall, type 5658 sz. 5
Water wash spray wall, type 5658 sz. 6
Water wash spray wall, type 5658 sz. 8
Typ_5658_0
Typ_5658_2
Typ_5658_4
Typ_5658_5
Typ_5658_6
Typ_5658_8
Price
PH 2
-
181
182
Industrial Solutions
183
184
Industrial Solutions
185
186
Industrial Solutions
Legend
Experience fascinating surfaces
Liquid application
Suitable for Airless
applications
Suitable for AirCoat
applications
Suitable for Airspray
applications
Protective coating
Metal coating
Wood coating
Plastic coating
Complies with
CE directive
Complies with
ATEX directive
Products from WAGNER Industrial Solutions ​stand
for maximum reliability, quality for your specific
requirements.
Excellence for
industrial coating.
Experience
WAGNER
WAGNER is one of the market leading
manufacturers of high tech systems and ​
components for the application of liquid and
powder lacquers and other paints to surfaces.
WAGNER offers a complete product and
technology range, s​ tarting with feeding the
material to mixing, dosing, motion and
control technology including material
logistics; finishing with the application of ​
various materials to the surfaces.
ER
C
www.wagner-group.com
T I F I C ATIO
The big WAGNER Liquid application 2014
J. Wagner AG
Industrial Solutions
CH-9450 Altstätten/SG
Tel +41 (0) 71 7572211
Fax +41 (0) 71 7572323
N
J. Wagner GmbH
Industrial Solutions
D-88677 Markdorf
Tel +49 (0) 7544 505 - 0
Fax +49 (0) 7544 505 - 1200
Printed in Germany - 2345719 - 03/2014 - Subject to change without notice. We accept no liability
for changes, mistakes or printing ​errors. Illustrations may vary from scope of delivery. Our general
terms and conditions apply. All prices are in Euros plus the statutory VAT. All rights r​ eserved.
The WAGNER Group operates globally with
approximately 1,450 employees, 19
operative companies and about 300 ​
international WAGNER sales branches. We
have seven technology centers for research
and development worldwide: In workshops
equipped with the ​latest technology
customers may apply coating to their product
under real-life production conditions and
determine the most cost-effective system ​
configuration.
We ensure the high quality of all WAGNER
products with a quality assurance system
covering all business processes: design and
deve­lopment, production, process
technology, marketing, sales and service.
Consultation / contact person
We would be happy to advise you over the
phone, alternatively please send an email to:
Customer Service Export:
Tel.: +49 (0) 7544 - 505 1927
E-Mail: cs-international@wagner-group.com
Technical Support Liquid:
Tel.: +49 (0) 7544 - 505 1925
ts-liquid@wagner-group.com
The big WAGNER
Liquid application
2014