Full automatic integrated sewing series manual V1.1

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2

3

4

5

9

19

20

21

22

23

24

25

26

27

80

83

85

86

87

92

1. Safety instruction

Please read the operation manual and related sewing machinery datasheet carefully before correct use.

1.1 (1) Power voltage and frequence: please refer to motor and control box nameplate.

(2) Interference from electromagnetic wave:please keep far away strong magnetic or high radiation environment in order to avoid obstructions and make to misoperation.

(3) Grounding: to avoid the noise obstructions or leakage of electricity accident(inculding sewing machine,motor,control box and positioner.

1.2 Please make sure power off at least 1min and then can open control box cover, because there are dangerous high voltage.

1.3 Please turn off the power while repairing or wearing needle in order to protect operater’s safty.

1.4 Used where potential dangers exist.

Used where high voltage and electric danger exist.

1.5 Product warranty period of one year on condition that this machine is operated correctly and no man-made damage.

2. System parameter table

No

28

29

32

34

35

37

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

77

78

79

93

Project Content

Setting range

Sewing speed

Soft-start function

Set sewing speed

0： No soft-start function

1~9： Soft start stitches

Ornamental bartacks 0： Invalid 1： Effective

Fixed-length seam sewing speed Set fixed-length seam sewing speed

Simple sewing mode Settings

Back stitch speed limitation

0: invalid 1: effectively can keep needle from breaking while backstitching

200～5000rpm

0～9

0/1

200～4000rpm

0/1

500～1500rpm

Solid after before sewing stop 0: unavailable 1: available

Setting of reverse sewing switch function soft start speed 1 soft start speed 2

0/1

Reverse sewing switch mode

0: Only reverse sewing

1: Reverse sewing and fill needle

2: Only reverse sewing, standby without

0/1/2 operating speed of the 1 st needle of soft start 100～3000rpm speed of the 2 nd needle of soft start 100～3000rpm speed of the 3 rd

~9 th

needle of soft start 100～3000rpm soft start speed 3

Presser foot soft lowering function

Presser foot lift function

0: unavailable 1: available 0/1

0/1

Auto lift presser foot function

Power on and positioning

0: unavailable 1: available

0: unavailable

1：Auto presser foot lift when shut down

0: unavailable 1: available

0/1

0/1 signal mode for turn/lift switch

Presser foot soft lowering time

Setting of signal mode of turn/lift switch of machine head

0: always open

1: always close 2:forbid a protection

To set presser foot soft lowering time

The longer time the lower speed of the presser foot

0/1/2

50～500ms

Decorative bar-tacking dwell time

To set decorative bar-tacking dwell time 5～500ms

To select standard bar-tacking pedal speed mode

By-piece rate setting

Thread wiping operation time

Low speed

Pedal curve selection

Standard bar-tacking pedal speed

Mode selection

0：Auto bar-tacking speed ; 1：Pedal speed

0：No by-piece function

1~20：Plus 1 to by-piece value for each set thread trimming

Thread wiping operation time

The lowest speed of pedal

Pedal speed adjustment 0：normal

1：Slow acceleration

2: Quick acceleration

0/1

0～20

0～800ms

100～400rpm

0/1/2

Dial the line that can set thread-cutting speed

Reverse sewing speed limit switch

0: unavailable 1: available thread-cutting speed

Reverse sewing speed limit switch processing can prevent reverse sewing needle breakage

0: infinite speed

1: have the speed limit

0/1

100～400rpm

0/1 pressor foot lifting delays sewing output time of total pressure of pressor foot lifting output duty cycle of pressor foot lifting hold time of pressor foot lifting output duty cycle of pressor foot lifting output time of total pressure of reverse-sewing output duty cycle of reverse-sewing delay with pressor foot lowered output time of total pressure of pressor foot lifting output duty cycle of pressor foot lifting forced shut-down after hold time of pressor foot lifting output duty cycle of pressor foot lifting output time of total pressure of reverse-sewing output duty cycle of reverse-sewing hold time of reverse-sewing forced shut-down after hold time of reverse-sewing starting reinforcing-sewing speed starting reinforcing-sewing compensation 1 starting reinforcing-sewing compensation 2 ending speed reinforcing-sewing ending reinforcing-sewing compensation 1 ending reinforcing-sewing compensation 2 ending speed reinforcing-sewing continuous reinforcing-sewing compensation1 continuous reinforcing-sewing compensation2 starting reinforcing-sewing speed parameter parameter

Pedal travel upon start

Pedal travel upon acceleration

Pedal travel rotation speed at highest

Pedal travel upon presser foot lift

Pedal travel upon presser foot lowering

Pedal travel 1 upon thread trimming

Pedal travel 2 upon tread trimming

Pedal position upon start trimming without presser foot function

Travel relative to medium pedal

Pedal position upon start thread trimming with presser foot function

Travel relative to medium pedal

Down position needle positioning

To adjust down needle position

Reverse needle lift function

Reversal of needle lift angle

Reversal of needle lift function after thread trimming 0: unavailable

1: available

Reversal of needle lift angle

Thread adjustment clamp strength

Adjust the thread clamp strength size

0: Clip line function is invalid

1~9: Three Intensity Adjustment

Thread pressing actuation angle Thread pressing actuation angle

Thread pressing release angle Thread pressing release angle

Clutch magnet actuation time parameter of continuous reinforcing-sewing stitch compensation parameter of continuous reinforcing-sewing stitch compensation

Pedal position upon start

Travel relative to medium pedal

Pedal position upon start acceleration

Travel relative to medium pedal

Pedal position at highest rotating speed

Travel relative to medium pedal

Pedal position upon pedal lift

Travel relative to medium pedal

Pedal travel from presser foot lowering position to neutral position

Travel relative to medium pedal

Clutch magnet release time return to factory-set parameter highest speed of sewing

Aggravating function

Suction angle of shear line

Power angle of shear line

Release angle of shear line

Pedal presser foot lift confirm time

The neutral position of the pedal

Trimming the neutral position of the pedal of of starting reinforcing-sewing stitch compensation starting reinforcing-sewing stitch compensation ending reinforcing-sewing speed parameter of ending reinforcing-sewing stitch compensation parameter of ending reinforcing-sewing stitch compensation ending reinforcing-sewing speed

Clutch magnet actuation delay time

Clutch magnet release delay time (set as

0 no release)

5: restore the current level factory parameters

8: restore the current level and sewing factory parameter set

According to S button, select yES, then press the S key execution highest speed of sewing

Needle wear through cloth when used

0: invalid; 1 ~ 15 strength regulation

To set suction angle of shear line

To set power angle of shear line

To set release angle of shear line

Pedal presser foot lift confirm time

0～800ms

0～800ms

0～100

1～60(s)

0～800ms

0～100

1～60(s)

100～3000rpm

0～100

0～100

100～3000rpm

0～100

0～100

100～3000rpm

0～100

0～100

10～50

(0.1°)

10～100

(0.1°)

10～150

(0.1°)

-100～-10

(0.1°)

5～50

(0.1°)

-100～-10

(0.1°)

-100～-10

(0.1°)

120～240

0/1

0～45°

0～9

10～150°

160～300°

0～2000ms

0～2000ms

0～15

300～5000spm

0～15

150～200

200～300

300～360

10～300ms

-15～15(0.1)

0

0

0

1

600

1000

1500

0

0

300

50

0

1

40

200

0

1

280

0

200

150

30

12

150

40

12

1800

30

10

1800

30

10

1800

30

10

25

50

110

-30

10

-30

-60

175

0

20

7

100

270

60

300

0

4000

6

175

260

340

80

The default value

3500

0

0

3000

0

800

0

0

II

II

II

II

II

II

Level

I

I

I

I

I

I

I

I

I

II

I

II

I

II

I

I

I

I

I

II

II

II

II

II

II

II

I

I

I

I

I

I

I

I

I

II

II

II

II

II

II

II

I

I

I

I

I

I

I

I

I

II

I

I

I

I

I

I

I

3．System Info

Operation panel default mode, press the button at the same time in P made sewing needle trigger select key, enter the system monitoring state through the +-key choose need to look at the project, according to the S button to enter/exit the selected projects such as the need to exit monitoring interface, according to P keys can be. show frame numbers

JJ

1

Item Name

Plan number unit piece speed of motor control rpm show frame numbers

U5

U6

Item Name

Motor initial Angle

Mechanical Angle with

2

U3

U4

Motor Current

Motor Voltage

Pedal voltage

0.01A

V

0.01V

U7

U8 vEr unit limit limit

Master control program version

Head type

/

/

Operation box version of the program /

-1-

4.Operation box use

Function Button

Starting reinforcing

-sewing ending reinforcing

-sewing free-style sewing continuous reinforcing

-sewing preset sewing parameter setting thread-cutt ing

Described

Execute starting reinforcing-sewing 2 times, to and fro.

Execute starting reinforcing-sewing 1 times, to and fro.

Execute ending reinforcing-sewing 2 times, to and fro.

Execute ending reinforcing-sewing 1 times, to and fro.

Press treadle ahead for normal sewing, stop in the middle, behind for thread-cutting and thread wiping.

1、Press treadle ahead for automatic sewing, to and fro, which is set at D and can reach 15times.(F)

2、Continuous reinforcing-sewing is in trigger mode by default, treadle doesn’t need to be kept being pressed, and corresponding trigger light of preset sewing is solid lit.

3、Previous ending reinforcing-sewing setting is invalid if this function is valid.

1.Press treadle ahead to execute sewing times set at E or E, F, G, H.

2.Sewing will stop immediately if treadle is lifted; press treadle again, it will go on with the rest.

3.Ending reinforcing-sewing (if selected), thread-cutting and thread wiping will be automatically executed after sewing is completed.

1.For preset sewing. Trigger treadle and the system will automatically conduct sewing at E, F, G, H sections; the treadle doesn’t need to be kept being pressed.2.Solid light for continuous reinforcing-sewing mode means that it is trigger mode by default.

Set or cancel thread-cutting function.

Free sewing mode, can be based on the according to the length of time is different, complementary half needle, a needle or continuous feeding half needle.

Set the needle position shortcut keys

，

Key is effective for needle

，

The cancel key function is set to stop pin

。 ing/stitch compensatio

Needle position

The middle presser foot

Shear line pressure foot

Soft start

Presser foot to set shortcut keys: set or cancel the presser foot function.

The shear line and presser foot set shortcut keys: set or cancel trimmer and presser foot function.

Soft start to set shortcut keys: set or cancel the pedal soft start function.

Pinnumberse t/check choice

1.Implementation of this key, circulating switch display 3 pin number to set the display value upper end:A、B、C、DPeriod of pin number,Light corresponding level;

Middleend:E、FPeriod of pin number,Light corresponding level; lower extreme:G、HPeriod of pin number,Light corresponding level;

2.Corresponding to A D period of pin number, can set range 0 ~ 15 needle, B paragraph C pin number, can set range 1 ~ 15 needle, among them, the liquid crystal display A B C D E F on each for 10 11 12 13 14 15 stitches.

3. To take the thread clamp function model, according to the buttons can show long thread clamp strength adjustment (3 bright lights and three, liquid crystal display [7]), again according to the key exit. parameter setting

1.Entering different parameter level

On the sewing setting interface, the user can press the button P to enter the Parameter Interface, then the Level I parameters in the parameter list will display.

On the sewing setting interface, the user can keep pressing the button for a few seconds to enter the Password Entering

Interface. After entering the right maintenance password, then the user can press the button P to enter the Parameter

Interface, now the Level I and Level II parameters in the parameter list will display.

2.Password setting

On the sewing setting interface, the user can keep pressing the button P for a few seconds to enter the Password Entering

Interface, and press the button combination of “burst button + cutting button” to enter the Password Resetting Interface.

The three indicators (respectively are Indicator S1, S2 and S3 from up to down, among which one is on) corresponding to the button S indicates the current status. S1 lights up, old password input, ending the key combination trigger key + tangent key, if the correct password into the password reset interface (mistakes have stayed the S1 state), and at the same time

S2 light, prompting the input new password and click confirm S3 S key input again when the light is the new password, according to S key after two input if consistent, then set success, return to parameter interfaceIf the new passwords entered are not the same, the Indicator S1 will be on and the LC screen will be reset, and the user shall enter the old password again.

If the user presses the button P, the user will be brought back to the interface parameters and no modification will be saved. You can choose from the numbers of 0 to 9 or the letters of A to F for every single character of the password. Please do keep the new password in mind.

Teaching function

Set or cancel the teaching function. (for liquid crystal panel)

speed key

Speed down. Keeping pressing to lower speed, the display will automatically switch to speed set. Simple seam, free seam effective.（Application of liquid crystal panel)

Speed up. Keeping pressing to increase speed, the display will automatically switch to speed set.Simple seam, free seam effective. （Application of liquid crystal panel)

Teaching function：

In the long slot (a, four, program seam) mode, press "S" button to switch to the fixed needle number display interface, long press "T" one second, you can enter the teaching interface, this interface has buttons: T key, two groups of add-substract key, fill needle key. Role is as follows:

Add-substract key 12: change teaching segments, segment numerical only to accumulate (into the next section teaching automatically save the last needle numerical reduction), '-' key is invalid. Note: when the pedal operation, the key is invalid;

Add-substract key 34: modify teaching pin number, to stop running when the adjust pin number. Fill needle keys: press can manually fill needle, needle change.

T: exit show interface, complete the current segment number teaching (section numerical covering the original mode).

After the pedal shear line, will directly from the show and save the needle numerical, before returning to the fixed length of stitch pattern.

5. Error codes

Error

Code

E011

E012

E013

E014

Contents

Motor signal error

E015 Model type error

E021

E022

E023

E101

E111

E112

E121

E122

E131

E133

E151

E201

E211

E212

E301

E302

E402

E403

Motor overload

Hardware drivers fault

Voltage too high

Voltage too low

Current circuit fault

Oz circuit fault

Magnet circuit error over current

Abnormal motor operation

Communication error

Operation inner failure

Pedal ID fault

Pedal zero position fault

Possible reasons

Motor position sensor signal failure

Unable identify operating box model type motor stall motor overload

Current detection abnormal

Driving hardware error

High input voltage

Brake circuit fault

Voltage detection error

Actual low voltage

Voltage detection is wrong

Current detection abnormal

Oz circuit fault

Over current magnet circuit

Current detection error

Current or voltage detection error

Sci circuit error

Sci circuit error

Pedal verification fault

Checking and treatment

If electric engine plug is well contacted; if electric engine signal detecting device has been broken; if sewing machine handwheel correctly installed.

Check operating box

If electric engine plug is well contacted; if machine head or thread-cutting mechanism has been blocked completely;f materials are too thick;

Electrical signal detection signal whether the normal.

Current detection loop system is working properly;Whether the damage to the device driver.

System into line voltage is too high;

Braking resistance are working properly;

System voltage detection circuit are working properly.

If the voltage on the inlet wire is too low Whether the system voltage detection circuit the normal work.

Current detection loop system is working properly.

Oz circuit system is working properly.

If machine head magnet suffers short circuit

Electromagnet circuit is working properly.

Current detection loop system is working properly

Electrical signal is normal.

If electric engine plug is well contacted;

If electric engine signal is matched. if operation box plug is well contacted; if operation box components are damaged.

To check whether the operating box is damaged..

Pedal connection is loosen.

The pedal zero position over range

The pedal is damaged or it is not under stop state when correction.

E501

P.oFF

Safety switch fault

Power off Display

Safety switch effective

Power off

Put down the head or check turned up switch.

Wait for power supply to resume.

Note: 1. Sewing abnormal action (speed electromagnet work abnormal) : in the control interface view model is correct;

2. Turn up E501 fault when: sure it is normal to switch detection, temporary use can change the P-28 parameters;

3. If the above according to check the project cannot rule out fault, please seek technical support.

6．Accessories

NO

1

2

3

4

5

6

Product name

Electric control box

Ball section connecting rod pedal screw

The instructions power cord

Amount

1

1

1

3

1

1

Product specification

PL-302

M5×25

Confirm with bracket screw

Remarks

-2-