PERFORMANCE EXHAUST SYSTEM
APPLICATION
YEAR
MODEL
2011-2012
PRODUCT
1418020220
1418020520
1418020550
1418020720
Kawasaki ZX10R
R77
R77
R77
R77
SS
SS
SS
SS
Slip-On
Slip-On
Slip-On
Slip-On
Exhaust
Exhaust
Exhaust
Exhaust
with
with
with
with
Carbon Fiber Sleeve; CF Endcap
Stainless Steel Sleeve; CF Endcap
Stainless Steel Sleeve; SS Endcap
Titanium Sleeve; CF Endcap
This product is designed for use in closed course racing and is not intended for highway use.
In the state of California, it is illegal to modify the emission control system, which includes the fuel injection system of any vehicle.
You must know how to remove and replace your stock exhaust in order to install this product otherwise have it installed by a professional
mechanic. Keep all stock parts from your existing system as some components may be necessary to install your new Yoshimura exhaust
depending on the application.
Read through all instructions before beginning installation. Exhaust system can be extremely hot. Let motorcycle cool down before beginning
installation. Always wear hand and eye protection and take precautionary measures to avoid injury.
3
s
6
1
5
s
s
4
6
2
S = Stock
No.
Part #
Description
Qty
1
2
14180-435
Yoshimura Tailpipe
Yoshimura Muffler
CF Sleeve; CF Endcap
SS Sleeve; CF Endcap
SS Sleeve; SS Endcap
Ti Sleeve; CF Endcap
Muffler Clamp
CF Sleeve Clamp
SS/Ti Sleeve Clamp
Muffler Clamp
Heat Shield
Exhaust Clamp
1
1
Med Spring w/ Insulator 2.3”
Sound Insert
CF Endcap
SS/Ti Endcap
Yoshimura Sticker Sht
Spring Puller Tool
2
1
CRR7716W
SRR77116W
SRR77116W-SS
TRR77116W
3
4
1121-MPCL
1121-MPCLX
HT SHLDR77
5
20067
6
**
RACE-SPS-1
**
**
INS-04-K
INS-03-K
17029
ST-200
5420 Daniels Street Chino, CA 91710
1
1
1
1
1
Tel (800) 634-9166 Fax (909) 591-2198 www.yoshimura-rd.com
14180
Page 1 of 2
-TOOLS REQUIRED-
Metric Socket Set
Combination Wrench Set
Torque Wrench
Metric Allen Wrench Set
-REMOVAL1. Removing the stock muffler assembly.
a) Remove stock heat shield by removing the (3) screws.
b) Loosen muffler clamp.
c) While securely holding the muffler, remove the muffler mount bolt and carefully remove
stock muffler and muffler clamp.
d) Inspect exhaust gasket ring and replace if necessary. (P/N: 11061-0447)
-INSTALLATION1. Small parts installation.
a) Install rubber heat shield on muffler clamp. (Note: Some trimming of the rubber heat shield may
be necessary.)
b) Install muffler clamp over Yoshimura muffler.
2. Installing the Yoshimura Slip-On System.
a)
b)
c)
d)
Install Yoshimura exhaust clamp on Yoshimura tailpipe.
Insert stock exhaust gasket ring into Yoshimura tailpipe.
Install Yoshimura tailpipe over stock midpipe.
Using the stock muffler mount bolt, secure the muffler clamp to stock muffler mount
location. Do not torque at this time.
e) Tighten and torque exhaust clamp to 10 lb-ft. (13 Nm)
f) Torque muffler mount bolt to 10 lb-ft. (13 Nm)
3. Fitment check and Notes.
a) Before starting motorcycle, check for proper clearance between new exhaust system and
rear suspension (i.e. tire, swing-arm, brake, rear shock, engine, and etc.) If any problem is
found, please carefully follow through the installation steps again. If problem still persists,
please call Yoshimura Tech Department at (800) 634-9166 / in CA (909) 628-4722.
b) It is recommended that the muffler and tailpipe be wiped down with rubbing alcohol to
remove oil and fingerprints. This will help prevent tarnishing of the finish after the exhaust
is heated up.
c) NOTE: After starting motorcycle, it is normal for new exhaust system and muffler to emit
smoke until oil residue burns off.
5420 Daniels Street Chino, CA 91710
Tel (800) 634-9166 Fax (909) 591-2198 www.yoshimura-rd.com
14180
Page 2 of 2
Download PDF
Similar pages