TruLaser Brochure 10/2014

TruLaser:
Cost-effective
cutting through
thick and thin.
Machine Tools / Power Tools
Laser technology / Electronics
Up to the
challenge.
Contents
When you choose TRUMPF you choose the most expedient
­entry into the world of laser cutting. As the world market
Up to the challenge. 2
In the best hands. 4
leader, TRUMPF provides everything from a single source:
­machine, laser, automation, software and services. Our
­comprehensive product range in the sheet metal processing
chain is supported by a large international service network.
Abundant choice. 6
Whatever your requirements, our innovative technology will
TruLaser Series 1000 8
provide you with the most cost-effective solution. Our
­equipment is so easy to operate that even with no experience
TruLaser Series 3000 12
you will quickly be able to cut the highest quality parts
and benefit from the great advantages of the laser beam:
TruLaser Series 5000 16
Complete freedom in cutting contours across an extremely
wide range of material types and thicknesses.
TruLaser Series 7000 20
TruLaser Series 8000 24
Focused knowledge. 28
Automation
that pays off. 32
TruLaser:
Benefits at a glance.
Software:
Programmed for success. 34
TruServices:
Service like no other. Visit us on YouTube.
www.youtube.com/trumpftube
2
35
1
The most cost-efficient solution
for every requirement.
2
The most innovative laser cutting technology.
3
Easy to operate.
4
Wide choice of contours, sheet thicknesses
and materials.
5
Everything from a single source:
machine, laser, automation, software.
TruLaser Series 1000
Low cost, compact and operator-friendly machines. Its ability to fit in
the smallest spaces combined with low investment and operating costs and easy
­operation are convincing features of the TruLaser Series 1000.
TruLaser Series 3000
Flexible standard machines. The flexibility and reliability of these genuine
­all-around machines is exceptional.
TruLaser Series 5000
Productive machines. These powerhouses set high standards of productivity
and cost efficiency.
TruLaser Series 7000
High-precision machines for serial production. Equipped with two cutting
heads, these machines produce parts in parallel: the best way to achieve maximum
productivity at the highest level of precision.
TruLaser Series 8000
Flexible oversize format machines. These machines deliver the highest cost
efficiency and excellent part quality in the oversize range.
3
In the best
hands.
Quality thrives in the right environment.
TRUMPF machines are renowned for their reliability and superb quality. That’s because our high quality standards are deeply
embedded in our corporate culture and are rigorously applied on a worldwide basis. Thanks to our SYNCHRO production
system, we are continuously optimizing our processes, products and services. TRUMPF produces all of its machines on synchronized, standardized flow lines – because optimum quality can only be achieved through reliable processes.
4
Setting standards.
Sustainable thinking.
TRUMPF consistently invests in research and development at a
We aim to run a cost-effective and responsible business which
level well above the industry average. Our innovative products
makes efficient use of resources. For example, the tiny nozzle
and functions constantly set new standards in the field of
diameters of our lasers keep gas consumption to a minimum.
­laser processing. One example of this is BrightLine fiber – the
With the TruFlow, we offer you the world’s most efficient CO2
quality breakthrough in solid-state laser cutting.
laser. The universal cooling interface provides efficient machine
cooling.
Making technology simple.
Best choice based on experience.
We are driven by our desire to make high-tech laser cutting
Our expertise in lasers is based on four decades of experience
available to everyone. That’s why we focus on developing
and the installation of more than 60,000 lasers worldwide.
­machines that are user-friendly and easy to operate. Installa-
For each laser cutting machine, we carefully select the most
tion, maintenance and programming can be performed with-
suitable option among our eight different types of lasers. As
out much effort. Many innovations make your everyday work
the technology leader, we provide you with neutral, results-
easier: as an alternative to the control panel, the MobileControl
oriented advice to help you find the optimum and most cost-
app gives you the possibility of monitoring and controlling
effective solution for your particular field of application.
your machine.
5
Abundant
choice.
6
7
Low cost, compact and operator-friendly machines.
TruLaser
Series 1000
8
These compact machines offer extremely low investment and operating costs
­combined with the ultimate in user-friendly operation. The dialog-based o
­ perating
concept makes it quick and easy to find the function you need. It takes just a few
hours to install a machine, so you will be cutting your first parts before you know it.
Benefits at a glance.
1
Low investment and operating costs.
2
Very easy to operate.
3
Small footprint of only 25 m².
4
Quick and easy installation.
5
Affordable entry into laser welding.
9
TruLaser
Series 1000
Laser cutting for less.
Low shipping and space costs.
Simple to operate.
Shipping is easy and therefore inexpensive. With their com-
The operating concept allows you to choose between begin-
pact footprint, the machines of the TruLaser Series 1000 are
ner and advanced level. With the beginner level, only the keys
­delivered in just one standard container. Its footprint of just
needed for fast part cutting are visible. The machines of the
25 m² also saves on space related costs.
TruLaser Series 1000 ensure operation is safe even if you have
never used a laser machine before. At the advanced ­level, you
Minimal setup and installation costs.
can easily adjust all the technological settings yourself.
It takes just a few hours to get one of our machines up and
10
running, reducing installation and setup costs. The machine’s
Low training costs.
low weight requires a floor thickness as low as 100 mm, and
The intuitive operating system in the TruLaser Series 1000 is
the machine does not need to be a­ nchored to the floor, so no
quick and easy to learn – so you can keep training costs to a
drilling is required.
minimum.
Machine data
TruLaser 1030
TruLaser 1030 fiber
Working range
X axis
3000mm
3000 mm
Y axis
1500 mm
1500 mm
Z axis
75 mm
75 mm
Workpiece
Max. weight
720 kg
720 kg
Max. speed
Simultaneous
85 m / min
TRUMPF CNC control
85 m / min
B&R
B&R
Accuracy[1]
Position deviation Pa
0.1 mm
0.1 mm
Average position scatter Ps max
0.03 mm
0.03 mm
Length
7400 mm
7800 mm
Width
2800 mm
2800 mm
Height
2300 mm
2900 mm
Weight
9730 kg
Dimensions and weight[2]
Available lasers
TruCoax 2500
10400 kg
TruDisk 2001 / 3001
P osition scatter information is given in reference to the entire working length. Positional accuracy is measured and approved according to VDI/DGQ 3441.
A pproximate values (TruDisk not included): The exact figures can be obtained from the applicable i­nstallation plan.
Subject to alteration. Only specifications in our offer and order confirmation are binding.
[1]
[2]
Laser data
TruCoax 2500
2500W
TruDisk 2001
2000 W
TruDisk 3001
Max. power
3000 W
Wavelength
10.6 μm
1.03 μm
1.03 μm
Mild steel
16 mm
16 mm
20 mm
Stainless steel
8 mm
8 mm
16 mm
Aluminum
6 mm
6 mm
12 mm
Copper
–
3 mm
4 mm
Brass
–
3 mm
4 mm
Power consumption of the entire system[3]
6 –18 kW
9 – 23 kW
Max. sheet thickness
8 – 58 kW
Including suction, control, HF generator and cooling system, depending on the machining program.
Subject to alteration. Only specifications in our offer and order confirmation are binding.
[3]
11
Flexible standard machines.
TruLaser
Series 3000
These versatile laser cutting machines provide outstanding flexibility and reliability.
The TruLaser Series 3000 is based on a remarkably simple operating and maintenance concept and offers numerous options to enhance its versatility. The use of a
single cutting head for all sheet thicknesses eliminates the need to change cutting
heads when you switch to a different type of sheet. And the adjustable control
­panel features convenient and intuitive touch operation to guide you through the
program functions.
Illustration serves only as example, and might not exactly depict the item delivered.
12
Benefits at a glance.
1
First-class processing flexibility.
2
High cutting speeds and minimal downtime.
3
Low and easy maintenance.
4
A high level of operator ergonomics.
5
Various automation options.
13
TruLaser
Series 3000
Easy to operate and endlessly versatile.
These machines are designed to be easy to operate and maintain. The components are clearly marked and easily accessible.
This makes maintenance even easier, so you can get the machine running again even faster. The machines also offer the ability to
incorporate many additional functions, helping you to respond with flexibility to changing needs and minimize unproductive time.
You can cut tubes on your CO2 and solid-state
The side positioning of the pallet changer cuts the
The lens and nozzle technology package greatly
laser cutting systems using the RotoLas, an aux-
footprint by about 20 percent.
simplifies lens and nozzle operation.
iliary device.
TruLaser 3030 Lean Edition: Grows with your business.
Small, then not so small: This machine is a size-reduced version of the TruLaser 3030 which you can expand to meet increasing production needs. It features an ergonomic pull-out pallet with pallet guides that can be folded in to keep them out
of the way – an excellent alternative to the pallet changer.
With pull-out pallet.
14
With automated
With pallet changer and
With automated
pallet changer.
LiftMaster Compact.
storage facility.
Machine data
TruLaser 3030
TruLaser 3040
TruLaser 3030
Lean Edition
TruLaser 3060
TruLaser 3030
fiber
TruLaser 3040
fiber
Working range
X axis
 
3000 mm
 
4000 mm
 
6000 mm
 
3000 mm
 
3000 mm
4000mm
Y axis
 
1500 mm
 
2000 mm
 
2000 mm
 
1500 mm
 
1500 mm
2000mm
Z axis
115 mm
115mm
900 kg
140 m / min 115 mm
115 mm
115 mm
115 mm
900 kg
900 kg
Workpiece
Max. weight
1700 kg
2000 kg
1700kg
Max. speed
Simultaneous
Siemens
Sinumerik
840D SL
TRUMPF CNC control
140 m / min Siemens
Sinumerik
840D SL
85 m / min Siemens
Sinumerik
840D
140 m / min Siemens
Sinumerik
840D SL
140 m / min Siemens
Sinumerik
840D SL
140 m / min
Siemens
Sinumerik
840D SL
Accuracy[1]
Position deviation Pa
0.05 mm
0.05 mm
0.05 mm
0.05 mm
0.05 mm
0.05 mm
Average position scatter Ps max
0.03 mm
0.03 mm
0.03 mm
0.03 mm
0.03 mm
0.03 mm
Length
9300 / 6000 [3] mm 12000 mm
16100 mm
Dimensions and weight[2]
  6300 mm
  8800 mm
11400mm
Width
4700 / 7600 mm 5300 mm
5200 mm
5600 / 7200 mm 6010 mm
6730mm
Height
2200 / 2200 [3] mm 2200 mm
2000 mm
2400 mm
2400mm
Weight
[3]
12000 kg
TruFlow
3200 / 4000 5000 / 6000
Available lasers
13000 kg
TruFlow
3200 / 4000 5000 / 6000
21500 kg
[4]
TruFlow
3200 / 4000
2200 mm
12000 kg
TruFlow
3200 / 4000
12000 kg
TruDisk
3001 / 4001
12240kg
TruDisk
3001 / 4001
P osition scatter information is given in reference to the entire working length. Positional accuracy is measured and approved according to VDI/DGQ 3441.
A pproximate values. The exact figures can be obtained from the applicable installation plan.
[3]
A pplicable when the pallet changer is in the transverse position.
[4]
W idth during processing with pallet guides-folded in.
Subject to alteration. Only specifications in our offer and order confirmation are binding.
[1]
[2]
Laser data
TruFlow 3200
Max. power
3200 W
Wavelength
10.6 μm
Mild steel
Stainless steel
8 mm
TruFlow 4000
4000 W
TruFlow 5000
5000 W
10.6 μm
TruFlow 6000
6000 W
10.6 μm
10.6 μm
20 mm
20 mm
25 mm
12 mm
15 mm
20 mm
10 mm
12 mm
15 mm
TruDisk 3001
3000 W
TruDisk 4001
4000 W
1.03 μm
1.03 μm
25 mm
20 mm
20 mm
25 mm
15 mm
20 mm
Max. sheet thickness
Aluminum
15 mm
20 mm
Copper
–
–
–
–
6 mm
8 mm
Brass
–
–
–
–
6 mm
8 mm
Power consumption of
the entire system [5]
9 – 56 kW
9 – 61 kW
11– 76 kW
11– 82 kW
6 – 23 kW
6 – 28 kW
Including suction, control, HF generator and cooling system, depending on the machining program.
Subject to alteration. Only specifications in our offer and order confirmation are binding.
[5]
15
Productive machines.
TruLaser
Series 5000
These powerhouses set high standards of productivity and cost efficiency. This is
made possible by dynamic drives, high axis speeds and a high degree of automation.
BrightLine and BrightLine fiber guarantee the highest part quality when cutting
thick sheets in the CO2 and solid-state laser technology fields. Thanks to its innovative
cooling concept, the CO2 laser is the best of its class when it comes to efficiency.
16
Benefits at a glance.
1
Maximum productivity for all kind of parts.
2
Highest part quality in all sheet thicknesses.
3
Maximum process reliability in fully automatic
­operation.
4
Highest energy efficiency.
5
High axis speed and positioning dynamics.
17
TruLaser
Series 5000
Real powerhouses.
Highest part quality.
These highly productive machines effortlessly process both
For the first time ever, excellent cutting results can be guaran-
thick and thin sheets. With the TruDisk laser and our highly
teed when cutting thick stainless steel with a solid-state laser
dynamic drives, you can achieve high feed rates of up to
machine, and this is thanks to the BrightLine fiber option.
more than 50 m/min in stainless steel, 1 mm thick. With a
­laser power of up to 8,000 W, the TruFlow can even cut
through stainless steel with a thickness of 50 mm. The ma-
Unbeatable efficiency.
chines are designed for maximum utility rates and achieve
high axis speeds of up to 300 m/min.
The TruFlow owes the best energy balance in the world to
an innovative high temperature cooling system. The power
Besides productivity, the TruLaser Series 5000 sets standards
consumption can thus be reduced by 30%.
in the areas of quality and efficiency, too.
High productivity for optimized costs per part.
BrightLine fiber guarantees the highest part quality when cutting stainless
steel, even up to 25 mm thick.
18
Machine data
TruLaser 5030
TruLaser 5040
TruLaser 5030
fiber
TruLaser 5060
TruLaser 5040
fiber
Working range
X axis
3000 mm
4000 mm
6000 mm
3000 mm
4000 mm
Y axis
1500 mm
2000 mm
2000 mm
1500 mm
2000 mm
Z axis
115 mm
115 mm
115 mm
115 mm
115 mm
1800 kg[3]
3200 kg[3]
4800 kg[3]
900 kg
265 m / min
Workpiece
Max. weight
1700 kg
Max. speed
Simultaneous
300 m / min
Siemens Sinumerik
840D SL
TRUMPF CNC control
300 m / min
Siemens Sinumerik
840D SL
300 m / min
Siemens Sinumerik
840D SL
245 m / min
Siemens Sinumerik
840D SL
Siemens Sinumerik
840D SL
Accuracy[1]
Position deviation Pa
0.05 mm
0.05 mm
0.05 mm
0.05 mm
0.05 mm
Average position scatter Ps max
0.03 mm
0.03 mm
0.03 mm
0.03 mm
0.03 mm
Dimensions and weight[2]
Length
9950 mm
12510 mm
16930 mm
8800 mm
11400 mm
Width
4600 mm
5400 mm
5420 mm
4800 mm
5430 mm
Height
2400 mm
2400 mm
2500 mm
2400 mm
Weight
12000 kg
TruFlow
6000 / 8000
Available lasers
14000 kg
TruFlow
6000 / 8000
17000 kg
TruFlow
6000 / 8000
12000 kg
TruDisk
3001 / 5001
2400 mm
13000 kg
TruDisk
3001 / 5001
P osition scatter information is given in reference to the entire working length. Positional accuracy is measured and approved according to VDI/DGQ 3441.
A pproximate values. The exact figures can be obtained from the applicable installation plan.
[3]
T his information applies to one pallet. The maximum weight for two pallets is not represented here.
Subject to alteration. Only specifications in our offer and order confirmation are binding.
[1]
[2]
Laser data
TruFlow 6000
Max. power
Wavelength
6000 W
10.6 μm
Mild steel
25 mm
Stainless steel
Aluminum
TruFlow 8000
8000 W
TruDisk 3001
3000 W
TruDisk 5001
5000 W
10.6 μm
1.03 μm
1.03 μm
25 mm
Max. sheet thickness
25 mm
20 mm
25 / 30 mm
[5]
50 mm
15 mm
20 / 25 mm[6]
15 / 20 mm[5]
25 mm
15 mm
20 / 25 mm[6]
Copper
–
–
6 mm
10 mm
Brass
–
–
6 mm
10 mm
Power consumption of
the entire system[4]
6 – 23 kW
6 – 31 kW
10 – 65 kW
13 – 95 kW
Including suction, control, HF generator and cooling system, depending on the machining program.
W ith mirror cutting head.
[6]
W ith BrightLine fiber.
Subject to alteration. Only specifications in our offer and order confirmation are binding.
[4]
[5]
19
High-precision machines for serial production.
TruLaser
Series 7000
20
Equipped with two cutting heads, these machines produce parts in parallel:
The best way to achieve maximum productivity at the highest level of precision.
Benefits at a glance.
1
Maximum productivity with second cutting head.
2
Highest dynamics thanks to linear drives
on all axes.
3
Outstanding accuracy and part quality.
4
Wide variety of materials.
21
TruLaser
Series 7000
Unrivalled productivity.
With their high acceleration and axis speeds, these machines
produce truly astonishing results. Compared to single cutting
head machines, they can achieve throughput rates up to three
times higher while considerably reducing the costs per part.
The TruLaser Series 7000 combines the high productivity of
its linear drive technology with a unique laser concept. You can
decide whether you want to produce parts with one or two
cutting heads. The machine splits the beam of the TruDisk ­laser
into two for dual-head operation or uses the whole beam for
single-head operation. The two cutting heads on the CO ²
­machine each have their own TruFlow laser and can each be
taken offline separately as required.
Twice the productivity with two cutting heads.
Unrivalled precision.
High-resolution, direct measuring systems in all axes, combined with precise laser control, ensure excellent accuracy. As a result,
this machine is perfect for cutting detailed parts, such as electrical panels.
Bracket, stainless steel, 6 mm.
22
Electrical panel, structural steel, 0.5 mm.
Machine data
TruLaser 7025
fiber
TruLaser 7040
TruLaser 7040
fiber
Working range
X axis
2500 mm
2500 mm
2500 mm
Y axis
4000 mm
1250 mm
4000 mm
Z axis
105 mm
100 mm
100 mm
500 kg
304 m / min
Workpiece
Max. weight
2000 kg
1600 kg
Max. speed
Simultaneous
304 m / min
Siemens Sinumerik
840D SL
TRUMPF CNC control
Siemens Sinumerik
840D
304 m / min
Siemens Sinumerik
840D
Accuracy[1]
Position deviation Pa
0.03 mm
0.03 mm
0.03 mm
Average position scatter Ps max
0.02 mm
0.02 mm
0.02 mm
Length
15800 mm
11900 mm
16800 mm
Width
7280 mm
7700 mm
8100 mm
Height
3090 mm
3500 mm
Weight
Dimensions and weight[2]
16500 kg
10400 kg
TruFlow
3200 / 4000 / 6000
Available lasers
3500 mm
15000 kg
TruDisk 6001
TruDisk 6001
P osition scatter information is given in reference to the entire working length. Positional accuracy is measured and approved according to VDI/DGQ 3441.
A pproximate values. The exact figures can be obtained from the applicable installation plan.
Subject to alteration. Only specifications in our offer and order confirmation are binding.
[1]
[2]
Laser data
2x TruFlow 3200
2 x 3200 W
2x TruFlow 4000
2 x 4000 W
2x TruFlow 6000
Max. power
Wavelength
10.6 μm
Mild steel
Stainless steel
Aluminum
Copper
–
–
–
  6 mm
Brass
–
–
–
  6 mm
Power consumption of
the entire system[3]
2 x 6000 W
TruDisk 6001
10.6 μm
6000 W
10.6 μm
1.03 μm
20 mm
20 mm
25 mm
20 mm
12 mm
15 mm
25 mm
20 mm
8 mm
10 mm
15 mm
20 mm
Max. sheet thickness
33 – 98 kW[4]
20 –111 kW[4]
23 –153 kW[4]
17– 42 kW
Including suction, control, HF generator and cooling system, depending on the machining program.
hen cutting with two lasers.
W
Subject to alteration. Only specifications in our offer and order confirmation are binding.
[3]
[4]
23
Flexible oversize format machines.
TruLaser
Series 8000
24
These machines offer maximum cost efficiency when processing oversized formats.
The TruLaser Series 8000 enables you to process sheets up to 16 m in length by
moving the sheet through the machine in several steps. Intelligent processes automatically ensure maximum part quality, even when the sheet is being repositioned.
Benefits at a glance.
1
Sheets up to 16 m in length.
2
Flexible choice of pallet system.
3
Smooth, seamless cutting of repositioned sheets.
4
Option of doubling productivity by adding
a ­second c­ utting head.
25
TruLaser
Series 8000
Powerful, reliable and productive.
Smart, controlled and precise.
The TruLaser Series 8000 demonstrates decisive advantages
Innovative processing strategies from TRUMPF provide the
in oversized processing. With dynamic linear drives and proven
best quality assurance for your oversized format cutting. Con-
TruFlow lasers you can be sure of achieving the highest
trol of the internal material stresses produces cuts without
cut quality. The patented solution for quick and precise pallet
offset steps – for sheets up to 16 m in length. High resolution,
sequencing, combined with an intelligent monitoring and
direct measurement systems in all axes ensure extremely
control system, guarantees reliable processes. As an option,
accurate parts. With the precise laser control system you will
you can double the productivity with a second cutting head.
be able to cut contours reliably in thick and thin sheets.
The most cost-effective strategy for your pallet changers.
The best solution if oversized formats account for up to
The best solution if oversized formats account for more than
approx. 40% of your work:
approx. 40% of your work:
For standard formats up to 4 m in length use the pallet
Achieve maximum productivity for oversized formats up to
changer (1) and automation for highest productivity.
12 m in length by loading and unloading while the machine
You can enhance flexibility with the additional pallet (2)
is cutting. You can reduce cycle times to a minimum with
for sheets up to 16 meters in length.
the quick oversized pallet changer. This solution also enables
cost-effective unmanned production with maximum process
reliability.
2
1
Flexible with an additional oversized format pallet.
26
Highly productive with an oversized format pallet changer.
Machine data
TruLaser 8000
Working range
X axis
2500 mm
Y axis
4000 mm
Z axis
105 mm
Oversized format options
With 4000 x 2500 mm pallet changer and
additional oversized format pallet
16000 / 14000 / 12000 / 10000 / 8000 / 6000 x 2500 mm
With oversized format pallet changer
12000 / 8000 / 6000 x 2500 mm
Workpiece
Max. weight
Depends on selected pallet system
Max. speeds
Simultaneous
TRUMPF CNC control
304 m / min
Siemens Sinumerik 840D SL
Accuracy[1]
Position deviation Pa
0.05 mm
Average position scatter Ps max
0.03 mm
Repeat accuracy of repositioning
± 0.1 mm
Position accuracy of repositioning
± 0.2 mm
Dimensions and weight
Depends on selected pallet system
Position scatter information is given in reference to the entire working length. Positional accuracy
is measured and approved according to VDI/DGQ 3441.
Subject to alteration. Only specifications in our offer and order confirmation are binding.
[1]
Laser data
TruFlow 4000
4000 W
TruFlow 6000
Max. power
6000 W
Wavelength
10.6 μm
10.6 μm
Mild steel
20 mm
25 mm
Stainless steel
15 mm
25 mm
Aluminum
10 mm
15 mm
Power consumption
of the entire system[2]
11– 61 kW
13 – 82 kW
Max. sheet thickness
[2]
Including suction, control, HF generator and cooling system, depending on the machining program.
Subject to alteration. Only specifications in our offer and order confirmation are binding.
27
Focused
knowledge.
TRUMPF machines are very well equipped for all current demands in sheet metal processing and achieve optimal results.
To address specific requirements as well, and simplify operation even further, we are continuously developing innovations, such
as regulatory, control functions and sensor systems.
For special requirements, you can expand your production capabilities with our innovative Lines – you will find a selection here.
Our assistance systems, such as the smart functions, help you with your daily work. Besides Lines and assistance systems, clever
features also optimize your production process.
Productivity, reliability and high quality – these Lines, smart functions and clever features can help you improve
your workflow.
Productivity
Process reliability
Quality
AdjustLine
ContourLine
Easy adapting to material quality.
Precision for intricate contours.
AdjustLine makes the cutting of lower-quality material easier.
ContourLine makes it possible to accurately cut contoured
Furthermore, this function enables the adaptation of the
holes with diameters much smaller than the material
­machine dynamics in order to speed up production.
­thickness. A pulsed beam system controls the introduction
of heat into the material.
BrightLine
ControlLine
Excellent through thick and thin.
Always the correct distance
This special cutting system produces the
from the sheet.
highest quality cuts in thick stainless, mild
Sensors keep the distance between the
steel and aluminum. The smoothness and
cutting nozzle and the sheet metal
squareness of the cut edge are far superior to a standard cut.
­constant – even if the sheet is uneven. ControlLine determines
No finishing work is required.
the position of the sheet and adjusts the cutting program,
­eliminating the need to correct the position manually.
28
CoolLine
FocusLine
Cut even thick mild steel intricately.
Adapt focal position automatically.
The selective cooling of the workpiece
An adaptive mirror in the beam guidance system makes it
­during the cutting process allows for
­p ossible to automatically adjust the focus position to the
new geometries, more efficient sheet
­material type and thickness. The result: Maximum process-
utilization and significantly increases p
­ rocess reliability in
ing speed and excellent edge quality across the entire
the processing of thick mild steel. This process is part of
range of surfaces and materials – without the need for
the single cutting head strategy.
manual adjustment.
DetectLine
LensLine
Precise position recognition and auto-
Protection for lens and machine.
matic setting of the focal position.
LensLine switches off the beam as soon as there are critical
A camera system determines the precise
impurities within the focusing lens. In doing so the lens is pre-
position of sheets being processed, and
vented from thermal decomposition, and the beam guidance
also enables the precise further processing of parts which
stays clean. LensLine additionally offers a condition checking
have already been cut. In addition, DetectLine automatically
function which, thanks to the RFID lens, guarantees perfectly
adjusts the focus position.
timed cleaning cycles.
FlyLine
PierceLine
Pierce on the fly and process faster.
Everything under control when piercing.
The cutting head travels at high speed
PierceLine monitors and controls the piercing process. This
over the entire sheet line by line. The con-
­reduces stress on the material and machine and shortens
trol system cuts all the contour sections
pierce time by up to 80%.
in the respective beam path. This reduces the time spent on
traversing and positioning, especially when cutting perforated
grids.
29
Focused
knowledge.
Single cutting head strategy
High-speed cutting
Save time by using a single cutting head that does not re-
A special cutting head selectively introduces metal vapor plas-
quire changing. This ­reduces non-productive time, especially
ma to significantly increase cutting speed.
when you are automatically processing a number of different materials.
Laser output control
Drop&Cut
The laser power output is automatically adapted to the cut-
Drop&Cut makes the use of remainder sheets and the post-
ting speed. This ensures optimum cut quality even on sharp
production easier, more intuitive, and efficient than ever. A
corners and small contours.
camera projects the live image of the machine interior directly
onto the user interface. Now you can use the mouse or touch
control to flexibly place geometries on the remainder sheet.
TruLaser Series
1000
TruLaser Series
3000*
AdjustLine
BrightLine[1]
ControlLine
CoolLine[1]
[1]
Single cutting head strategy
FlyLine
FocusLine
LensLine
Smart Nozzle Automation
PierceLine
[1]
CO2
SSL * Subject to variability. Please contact your TRUMPF sales person for further details.
O ptional
TruLaser Series
8000
[1]
Laser output control
30
Drop&Cut
[1]
ContourLine
High-speed cutting
TruLaser Series
7000*
BrightLine fiber[1]
DetectLine
TruLaser Series
5000*
BrightLine fiber
1. Higher quality
For the first time, stainless steel up to 25 mm thick can be
processed with excellent edge quality.
2. Higher flexibility
Thanks to BrightLine fiber you not only produce a wide range
of different materials but also of sheet thicknesses on only
one machine and with excellent results. Besides stainless steel,
you are also able to cut aluminum up to 25 mm thick.
Quality breakthrough in solid-state laser cutting.
3. Higher process stability
Thanks to the help of BrightLine fiber, for the first time ever it
Even with the highest demands on cut quality, BrightLine fiber
is possible to achieve excellent quality when cutting thick stain-
masters all of the process stability challenges with ease.
less steel sheets. With the help of this option you can change
from thin to thick sheet processing and back on just one ma-
4. Minimum contours
chine depending on the job. Amongst others, benefit from
You can cut smaller contours than ever with the help of
the following advantages:
BrightLine fiber.
Smart Nozzle Automation
Process reliability in fully automated
ensures, among other things, the autonomous changing of
operation.
nozzles when necessary. The nozzle inspection reliably deter-
Smart nozzle automation bundles clever
mines whenever a change is necessary. Be it for CO2 or solid-
features that provide process reliability in
state laser technologies, smart nozzle automation always in-
fully automated operation. In doing this, this smart function
cludes the relevant functionalities.
31
Automation
that pays off.
Profitable and efficient production with automation options from TRUMPF.
Automated machines support the material flow, increase process reliability and enhance productivity. TRUMPF’s multi-stage
­concept offers automation that meets your individual needs – all the way through to completely automated production.
The solutions come from a single source and are perfectly tailored to TRUMPF machines.
Loading and unloading
with part sorting
Process linking
Loading
Loading and unloading
Full utilization of the machine’s
Overall planning and control of
Relief and improvement of
Noticeable increase in produc-
productivity and optimal prepa-
production with low overhead
work safety.
tivity in uninterrupted operation.
ration for subsequent processes.
costs.
Storage and logistics systems: Optimal material flow and space usage with a permanent inventory overview.
Automation function
Loading
LoadMaster
Possible machines:
TruLaser Series 1000
TruLaser Series 3000
TruLaser Series 5000
TruLaser Series 7000
TruLaser Series 8000
32
Loading and
LiftMaster
LiftMaster
Sort
LiftMaster
Compact
LoadMaster – entry-level solution for the loading of the
LiftMaster Store – loading and unloading with direct
pallet changer.
storage connection.
LiftMaster – universal loading and unloading.
LiftMaster Store Linear – loading and unloading of up
LiftMaster Sort – loading and unloading with separation
to three machines with direct storage connection.
SortMaster – separation and sorting of small parts.
of large parts.
LiftMaster Compact – compact and quick loading and
­Requires a loading and unloading solution.
unloading.
TruStore – modular, expandable rack and storage system.
LiftMaster Linear – loading and unloading of up to three
Customized storage – individual storage solution for
machines.
special requirements.
Loading and unloading with part sorting
unloading
LiftMaster
Linear
LiftMaster
Store
LiftMaster
Store Linear
SortMaster
Storage and logistics systems
TruStore
Customized storage
n
n
n
33
Software:
Programmed
for success.
TruTops Boost takes you faster than ever from the
­geometry to the NC program.
TRUMPF’s TruTops Boost is the software solution for designing and
programming laser, punching and bending machines that lets you increase your performance at the touch of a button. The software
­combines all order processing steps, from the geometry through to
the completed NC program, in a single all-in-one solution. Its new operating philosophy guides you through the software in a simple, process-oriented manner while allowing you to keep an overview of your
orders. Thanks to its numerous automated functions, the inno­vative
Boost technology also makes you unbeatably fast. With it, you become
more profitable and boost your business!
Talk to your TRUMPF contact to find out when TruTops Boost will be
available to you. Until then, our TruTops Laser software can offer you
optimum support. We recommend our TruTops Fab software as the
ideal production control system for your requirements.
TruTops Boost: Your benefits at a glance.
From geometry to NC program faster than ever before.
Everything monitored: Single software solution for all order processes.
Everything under control: Intuitive user interface supports flexible working.
Everything faster: Boost technology with productive automated functions.
Innovative Boost technology + new operating philosophy = TruTops Boost
34
TruServices:
Service like
no other.
Throughout the lifecycle of your machine.
Pre-owned Machines
Finance
Software
Consulting
Customer Training
Punching Tools
Product Enhancements
Bending Tools
Service Agreements
Spare Parts
Technical Service
Regardless of the TRUMPF technology you use, you will always
need them. A Service Agreement is the ideal way of ensuring
get the best service. Thanks to the award-winning spare parts
the best usability of your machine. Should your requirements
logistics at TRUMPF, we guarantee the highest availability of
change, we have flexible upgrading options and technical in-
spare parts and provide you with all the products in the short-
novations that will make your machine even better. Our broad
est time. TruServices Finance offers you individual financing
range of training courses with experienced trainers and hands-
solutions quickly and without a lot of paperwork. Our service
on practice will also give you a head start in understanding
technicians are highly trained and always available when you
and operating your machine.
The TRUMPF Group ranks among the world’s leading manufacturers of production technology and industrial lasers. Technical
and efficient solutions for our customers have been our focus since 1923. As a leading technology supplier, TRUMPF is a one-stop
shop for all of your technology needs: machines, automation, storage technology and services.
35
TRUMPF is certified according to ISO 9001:2008
Ident no. 1787269_ 201410_ F – Content subject to change without notice
(for additional information see www.trumpf.com/en/company/quality)
TRUMPF Werkzeugmaschinen GmbH + Co. KG
www.trumpf.com
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