4060-xxx Service Manual


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4060-xxx Service Manual | Manualzz

4060-

xxx

Assembly 1: Covers

1

19

18

17

4

3

4

5

16

3

2 de

15

14

6

13

8

12

7

10

9 www

7-2

Service Manual

4060-

xxx

Assembly 1: Covers

Asm-

Index

9

10

11

12

12

7

8

6

6

1–1

2

3

3

4

5

13

13

13

13

12

13

13

13

Part number

56P1300

99A2074

56P1301

56P1302

99A1587

56P1305

56P1306

56P1307

99A0007

56P1303

56P1308

56P1309

99A0004

56P1356

56P1358

56P1862

56P1753

56P1754

56P1755

56P1756

56P1757

56P1758

56P1759

17

18

19

NS

NS

14

14

15

16

56P1310

56P1311

56P1394

56P2122

99A1524

56P1395

56P2126

99A0577

99A1594

NS

NS

NS

NS

99A0263

99A0263 www

5

3

6

5

1

1

1

1

1

1

1

1

1

Units Description

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Cover, fuser wick assembly

Cover assembly, redrive cap

Cover assembly, laser assembly, 250-sheet output, 000/010

Cover assembly, laser assembly, 500-sheet output, 200/210/400/410

Support, paper

Hinge, upper front cover

Cover, right side, 250-sheet output, 000/010

Cover, right side 500-sheet output, 200/210/400/410

Label, TLI/ID/serial number–blank

Upper front cover with Lexmark logo

Latch, upper cover

Cover assembly, lower front

Spring, latch

Cover, clear bezel, 000/010

Cover, clear bezel, 200/210 de

Cover, clear bezel, 400/410

Kit, operator panel overlay–English, Brazilian Portuguese, French, and Spanish

Kit, operator panel overlay–Dutch, French, German, and Italian

Kit, operator panel overlay–Czech and Hungarian

Kit, operator panel overlay–Danish, Finnish, Norwegian, and Swedish

Kit, operator panel overlay–Polish, Russian, and Turkish

Kit, operator panel overlay–WW English and Spanish

Kit, operator panel overlay–WW English, Simplified Chinese, Traditional Chinese, and

Japanese

Operator panel assembly 110V

Cartridge load spring

Switch, cover closed w/cable assembly

Cover, left door, 500 2-slot, 200/210/400/410

Parts packet, cable ties (10 each)

Retainer, cable

Parts packet, screw (left side cover mounting)

Parts packet, screw (right side cover mounting)

Parts packet, screw (laser cover)

Parts packet, screw (upper front cover mounting)

Parts catalog

7-3

4060-

xxx

Assembly 2: Frame 1

8

1 2 de

3

4

7 www

7-4

Service Manual

3

6

4

Assembly 2: Frame 1

Asmindex

2–1

1

2

3

4

5

6

7

8

Part number

56P1322

56P1347

56P1320

99A1540

99A0263

99A1518

99A1538

99A1517

56P1321

Units Description

1

1

1

4

4

1

1

1

1

Frame, EP module, 000/010

Frame, EP module, 200/210/400/410

Right side frame assembly

Nut plate, frame extension, 200/210/400/410

Parts packet, screw

Frame extension, right, 200/210/400/410

Contact, RSF ground

Frame extension, left, 200/210/400/410

Left side frame

4060-

xxx

de www

MK-Electronic

Parts catalog

7-5

4060-

xxx

Assembly 3: Frame 2

38

1

5

23

22

24

29

27

28

26

30

31

25

32

33

37

35

36

2

34

7

5

4

8

9

3

6

14

8

5

21

20

8

8

17 www

10 de

7-6

Service Manual

4060-

xxx

22

23

24

25

26

27

18

19

20

21

13

14

15

16

17

18

Assembly 3: Frame 2

Asmindex

9

10

11

12

7

8

6

6

3–1

2

3

3

4

5

Part number

99A1857

99A0104

99A2151

56P1328

56P1318

99A0263

99A2021

56P1319

99A2020

99A2077

56P1399

56P1408

56P1361

99A0585

29

30

31

32

33

99A0028

99A2019

99A0026

99A0039

99A1525

56P1334

56P1336

99A0053

99A1546

99A0549

99A2445

99A2078

56P1350

99A2076

99A0063

99A0567

56P1315

56P1391

99A0062

56P1360

99A2018

Units Description

1

1

1

1

1

4

1

1

1

1

1

1

1

3

1

2

1

2

1

1

Upper redrive deflector

Upper diverter spring

Redrive assembly, 250 in/250 out, 000/010

Redrive assembly, 500 in/500 out, 200/210/400/410

Duct, main cap

Parts packet, screw

Support, right stacker plate, 000/010

Support, right stacker plate, 200/210/400/410

Transfer plate assembly

Pad, machine mounting

Smart cartridge contact assembly w/cable

Cartridge fan

Toner sensor assembly

Parts packet, contact kit

• Contact, doctor blade/TAR/developer roll (3)

• Contact, PC drum (1)

• Contact, charge roll (1)

• Block, contact mounting (4)

• Screw, contact mounting (5)

Spring, tray bias

Spring, cartridge hold down

Tray bias arm assembly

Roller, developer support

Deflector, upper PF

Deflector, inner, 000/010

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Deflector, inner, 200/210/400/410

Sensor, input

Shield, gear #60/MPF

MK-Electronic

Board, input tray (ITC)

Pan, drip ITC

Paper switch activate

Link, gear release

Spring, counterbalance

Shroud, fan, 000/010

Shroud, fan, 200/210/400/410

Sensor, standard bin level with cable

Bracket, level sensor

Fan, main w/cable

Support, left lower stacker de

Parts catalog

7-7

4060-

xxx

Assembly 3 (cont.): Frame 2

38

1

5

23

22

24

29

27

28

26

30

31

25

32

33

37

35

36

2

34

7

5

4

8

9

3

6

14

8

5

21

20

8

8

17 www

10 de

7-8

Service Manual

Assembly 3 (cont.): Frame 2

Asmindex

3–34

35

35

36

37

37

38

NS

NS

Part number

99A1596

56P1317

99A2016

99A1644

99A1613

56P1316

99A2017

99A1541

99A0263

Units Description

1

1

1

1

1

17

1

1

1

Contact, LSF ground

Duct, left stacker, 250-sheet, 000/010

Duct, left stacker, 500-sheet, 200/210/400/410

Door assembly, redrive 250 sheet

Flag, output paper level, 000/010

Flag, output paper level, 200/210/400/410

Guide, extension

Clip, external ground

Parts packet, screw

4060-

xxx

de www

MK-Electronic

Parts catalog

7-9

4060-

xxx

Assembly 4: Printhead 1 (000/010)

2

3

1

2

5

4 de

Asmindex

Part number

000/010

1

3

Units

MK-Electronic

Cable, laser

Parts packet, screw (printhead mounting)

4–1

2

3

56P1386

99A0263

56P1396 1 Printhead assembly (includes all cables), 000/010

4

5

56P1387

56P1388

1

1 www

Cable, HSYNC

Cable, mirror motor, 000/010

7-10

Service Manual

4060-

xxx

Assembly 5: Printhead 2 (200/210)

1

2

3

2

Top

View

4 de

Bottom

View

200/210

Asmindex

5–1

2

3

Part number

56P1386

99A0263

56P1443

4 56P1387 www

1

1

1

3

Units

MK-Electronic

Cable, laser

Parts packet, screw (printhead mounting)

Printhead assembly (includes all cables), 200/210

Cable, HSYNC

Parts catalog

7-11

4060-

xxx

Assembly 6: Printhead 3 (400/410)

1

2

3

2

Top

View

4

Bottom

View

400/410

MK-Electronic

Units Description

Asmindex

Part number

6–1 56P1386 1 Cable, laser

2

3

4

99A0263

56P1854

56P1387

3

1

1

Parts packet, screw (printhead mounting)

Printhead assembly (includes all cables), 400/410

Cable, HSYNC de

7-12

Service Manual

4060-

xxx

Assembly 7: Paper feed–autocompensator

de

7

6

5

4

2

1

Asmindex

Part number

6

7

7–1 56P1325

4

5

1

2

2

3

4

56P1326

56P1337 www

1

1

1

2

56P1323

99A0263

1

1

1

1

56P1406

56P1382

1

1

3

MK-Electronic

Units Description

Pick arm assembly (500-sheet), 200/210/400/410

Pick arm assembly (250-sheet), 000/010

Parts packet, bellcrank and spring for 250 tray, 000/010

Parts packet, bellcrank and spring for 500 tray, 200/210/400/410

Pick roll assembly

Flag, paper out 250-sheet tray, 000/010

Flag, paper out 500-sheet tray, 200/210/400/410

Parts packet, screw (hanger)

Card asm, paper wt/paper low/out sensor

Int. card/autocomp card cable (paper low/out sensors)

Parts catalog

7-13

4060-

xxx

Assembly 8: Paper feed–multipurpose feeder

1

13

12

11

4

10

2

9

7

5

3

6

5 www

7-14

Service Manual

7 de

4060-

xxx

9

10

11

12

13

NS

6

7

7

8

Assembly 8: Paper feed–multipurpose feeder

Asmindex

8–1

2

3

4

5

Part number

99A0075

99A0071

99A0076

99A0084

56P1352

99A1531

99A0263

99A0263

99A2071

99A0081

99A0263

99A0073

99A0074

56P2407

99A0267

2

1

2

1

1

2

1

2

2

1

Units Description

1

1

1

1

1

Screw, socket set M4X5 mm

Arm assembly, MPF

Pick roll assembly

Flag, MPT paper out

MPF pad/separator arm assembly, includes:

• Pad, restraint

• Pad, separator

• Housing, separator pad

• Spring, sep pad

• Arm, separator

• Spring, sep

MPF lower deflector

Parts packet, screw (lower deflector mounting 8 mm)

Parts packet, screw (lower deflector mounting 12 mm)

Sensor, MPF paper out

Spring assembly, separator

Parts packet, screw (frame mounting)

Screw, damper

Bushing, pick roll shaft

MPF frame assembly with solenoid

Parts packet, clip (pick roll shaft) de www

MK-Electronic

Parts catalog

7-15

4060-

xxx

Assembly 9: Paper feed–alignment

1

3

2

4 www

MK-Electronic

7-16

Service Manual de

Assembly 9: Paper feed–alignment

Asmindex

9–1

2

3

4

NS

Part number

56P1327

99A0263

56P1349

56P1346

99A0263

Units Description

1

1

1

1

3

Alignment assembly paper feed

Parts packet, screw (clip ref ground mounting)

Clip, reference ground

Parts packet (reference adjust)

• Screw, paper reference adjust

• Washer, paper reference adjust

• Nut, paper reference adjust

Parts packet, screw (alignment asm mounting)

4060-

xxx

de www

MK-Electronic

Parts catalog

7-17

4060-

xxx

Assembly 10: Integrated paper tray–250-sheet

2

4

3

1

10

8

9

11

5

7 www

6

MK-Electronic de

7-18

Service Manual

Assembly 10: Integrated paper tray–250-sheet

Asmindex

10–1

2

3

4

5

6

7

8

9

10

11

Part number

99A1536

99A1601

99A2160

99A0120

99A1894

99A0119

99A1812

99A0121

99A0126

99A0124

99A0127

Units Description

1

1

1

2

1

4

3

1

1

1

1

Tray, integrated 250-sheet

Latch, back restraint

Restraint, back 250-sheet tray

Restraint pad

Restraint, side 250-sheet tray

Wear strips

Label, tray option number

Clip, 250-sheet tray wear

Finger, autosize

Plate, snap-in

Slider, autosize 250-sheet

4060-

xxx

de www

MK-Electronic

Parts catalog

7-19

4060-

xxx

Assembly 11: Integrated paper tray–500-sheet

11

1

7

5

6

8

9

10

4 www

2

3

MK-Electronic

7-20

Service Manual de

Assembly 11: Integrated paper tray–500-sheet

Asmindex

11–1

2

3

4

5

6

7

8

9

10

11

Part number

99A1576

99A1895

99A0292

99A1812

99A1583

99A0126

99A0124

99A1582

99A0120

99A2093

99A1601

Units Description

1

1

4

1

1

3

2

1

1

1

1

Tray assembly 500-sheet

Restraint, side

Strip, wear

Label, tray option number

Plate, 500-sheet tray wear

Finger, autosize

Plate, snap-in

Slider, autosize 500-sheet

Restraint pad

Restraint, back

Latch, back restraint

4060-

xxx

de www

MK-Electronic

Parts catalog

7-21

4060-

xxx

Assembly 12: Drives–Main drive and developer drive

1

7

4

5

6

3

2 www

MK-Electronic

7-22

Service Manual de

4060-

xxx

Assembly 12: Drives–Main drive and developer drive

Asmindex

6

7

4

5

NS

NS

12–1

1

1

2

2

3

Part number

56P1330

56P1332

56P1858

99A0134

99A1569

99A0275

56P2162

99A1544

99A2081

99A0263

99A0263

99A0263

Units Description

1

3

1

1

4

3

1

1

1

1

1

1

Gearbox, w/motor, 000/010

Gearbox, w/motor, 200/210

Gearbox, w/motor, 400/410

Shaft, power takeoff 250, 000/010

Shaft, power takeoff 500, 200/210/400/410

Spring, power takeoff shaft

Gear, bevel with grease packet and washer

Developer drive assembly

Parts packet, developer drive shaft, coupler gear #55

Parts packet, screw (developer drive ground)

Parts packet, screw (gearbox mounting)

Parts packet, screw (motor mounting) de www

MK-Electronic

Parts catalog

7-23

4060-

xxx

Assembly 13: Hot roll fuser

5

9

7

8

1

6

2

3

4

5 de www

7-24

Service Manual

4060-

xxx

6

6

7

8

9

Assembly 13: Hot roll fuser

Asmindex

13–1

1

1

1

1

1

2

3

4

5

Part number

56P1333

56P1338

56P1335

56P1859

56P1860

56P1861

99A1658

56P1415

56P1348

99A0263

56P1362

56P1363

56P1402

56P1403

4

1

1

2

1

1

Units Description

1

1

1

1

1

1

1

1

1

Fuser assembly w/115V lamp, 000/010/200/210

Fuser assembly w/100V lamp, 000/010/200/210

Fuser assembly w/220V lamp, 000/010/200/210

Fuser assembly w/115V lamp, 400/410

Fuser assembly w/220V lamp, 400/410

Fuser assembly w/100V lamp, 400/410

Cover, fuser wiper cavity de

Kit, fuser cover assembly with thermistor, thermal fuse, and L & R fuser lamp contact

Wiper assembly, wet assemblies, w/ fuser cover control card

Parts packet, screws:

• Contact assembly (4)

• Solenoid mounting (1)

• Board cover mounting (1)

• Fuser cover assembly (4)

• Hanger (7)

Lamp, 115V, 000/010/200/210

Lamp, 220V, 000/010/200/210

Screw, PP 99A0263

Sensor, narrow media

Sensor, exit www

MK-Electronic

Parts catalog

7-25

4060-

xxx

Assembly 14: Transfer/charging

1

2

3

4 de www

10

9

5

6

MK-Electronic

8

7-26

Service Manual

Assembly 14: Transfer/charging

Asmindex

7

8

9

10

NS

NS

14–1

2

3

4

5

6

Part number

99A0512

99A1017

99A1555

99A0513

56P1357

99A0349

99A0184

99A0185

99A0181

99A1578

99A0263

99A0267

Units Description

1

1

1

1

1

1

1

1

1

1

1

1

Parts kit, charge roll link asm, left side

Roll assembly, charge

Bushing, charge roll

Parts kit, charge roll link asm, right side

Transfer roll assembly

Arm, transfer roll assembly right

Spring, transfer roll right

Shaft, transfer pivot

Spring, transfer roll left

Arm, transfer roll left

Parts packet, screw (charge roll)

Parts packet, retainer (pivot shaft)

4060-

xxx

de www

MK-Electronic

Parts catalog

7-27

4060-

xxx

Assembly 15: Electronics–power supplies

1 de

7

6

4

3

2

5 www

MK-Electronic

7-28

Service Manual

4060-

xxx

4

5

6

4

4

4

4

4

4

4

4

4

4

4

Assembly 15: Electronics–power supplies

Asmindex

15–1

1

1

1

2

2

3

3

4

Part number

56P1369

56P1371

56P1372

56P1374

56P1365

56P1367

56P1366

56P1364

43H5248

4

4

1332514

1339538

1339537

1339539

1339552

1339540

1339541

1342534

1339543

1339545

1342530

43H5546

1339549

1339551

56P1375

99A0263

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Units Description

1

1

1

1

1

1

1

1

1

LVPS, 110 V ac, 000/010

LVPS, 110 V ac, 200/210/400/410

LVPS, 220 V ac, 000/010

LVPS, 220 V ac, 200/210/400/410

Fuse, for 110 V ac LVPS 5 a/250V (fuse F1), 000/010

Fuse, for 220 V ac LVPS 3.15 a/250V (fuse F1), 200/210/400/410

Fuse, for 110 V ac LVPS 10 a/250V (fuse F2), 200/210/400/410

Power cord set,–USA, Canada, Columbia, Costa Rica, Dominican Republic, de

Fuse, for 220 V ac LVPS 6.3 a/250V (fuse F2), 000/010

El Salvador, Ecuador, Guatemala, Honduras, Mexico, Nicaragua, Panama,

Puerto Rico, Saudi Arabia, Taiwan (LV), Venezuela, Virgin Islands

Power cord set, 8 ft.–Bolivia (HV), Peru (HV)

Power cord set –Austria, Belgium, BlueMark, Catalan, CIS, Czechoslovakia, Finland,

France, Germany, Greece, Hungary, Italy, Netherlands, Norway, Poland, Portugal,

Russia, Slovak countries, Spain, Sweden, Turkey

Power cord set–Ireland, U.K.

Power cord set–Israel

Power cord set–Japan

Power cord set–Switzerland

Power cord set–Botswana, Lesotho, Namibia, Pakistan, South Africa

Power cord set, 8 ft.–Chile, Uruguay

Power cord set–Denmark

Power cord set, 8 ft., right angle–Argentina (HV)

Power cord set–Paraguay (HV)

Power cord set–PRC (HV)

Power cord set–Brazil (HV)

• System board mtg (2)

• System board mtg Front (2)

• System mtg ground (1)

• HVPS mtg (2)

• INA cover mtg (12)

• Interconnect board mtg (2)

• Interconnect board shield ground (1)

• Interconnect shield mtg (5)

• Outer shield mtg (10)

• Parallel connector mtg (2)

Cable, front harness (HVPS/input sensor/toner sensor)

Parts catalog

7-29

4060-

xxx

Assembly 16: Electronics–card assemblies

1

10

9

2

8

7

6 www

MK-Electronic

3

4

5

4

7-30

Service Manual de

4060-

xxx

Assembly 16: Electronics–card assemblies

Asmindex

16–1

2

2

5

6

3

4

6

6

6

7

8

9

10

1

1

2

Part number

56P2410

56P2412

56P2414

56P2411

56P2413

56P2415

56P1340

56P1339

56P1850

56P2468

56P2182

56P1851

56P1445

56P1444

99A0426

99A0263

1

1

1

2

1

1

1

2

1

1

1

Units Description

1

1

1

1

1

1

System board assembly (non-network), 000 includes 56P1444

System board assembly (non-network), 200 includes 56P1444

System board assembly (non-network), 400 includes 45P1444

System board assembly (network), 010 includes 56P1445

System board assembly (network), 210 includes 56P1445

System board assembly (network), 410 includes 45P1445

Interconnect board assembly 1 slot, 000/010

Screws, PP 99A0263

Interconnect board assembly 2 slot, 200/210/400/410

Card assembly, Bar code

Card assembly, IPDS and SC5/TNe

Card assembly, ImageQuick

Card assembly, PrintCryption

Card assembly, communications, network

Card assembly, communications, non-network

Screws, parallel connector mounting

Screw, USB attaching www

MK-Electronic de

Parts catalog

7-31

4060-

xxx

Assembly 17: Electronics–shields

www

MK-Electronic

7-32

Service Manual de

Assembly 17: Electronics–shields

Asmindex

1

7–1

2

3

3

4

5

8

9

6

7

10

Part number

99A0263

99A1611

99A0263

99A0263

56P1341

56P2404

56P2405

56P1342

56P1343

56P1345

56P1344

Units Description

1

1

6

1

1

1

1

1

1

1

1

Parts packet, screw (INA cover mounting)

Shield, Ethernet (blank)

Parts packet, screw (outer shield mounting)

Parts packet, screw (inner shield mounting)

Cover, INA flat (blank)

Shield, INA flat non-network

Shield, INA flat network

Shield, inner assembly, 2 slot, 200/210/400/410

Shield, inner assembly, 1 slot. 000/010

Shield, outer 1 slot, 000/010

Shield, outer 2 slot, 200/210/400/410

4060-

xxx

de www

MK-Electronic

Parts catalog

7-33

4060-

xxx

Assembly 18: Cabling diagrams 1

1

2

3

4

8

7

5

4 www

6

7

MK-Electronic de

7-34

Service Manual

4060-

xxx

Assembly 18: Cabling diagrams 1

Asmindex

18–1

2

3

4

5

5

7

8

6

7

Part number

56P1408

56P1360

56P1391

56P1382

56P1326

56P1325

56P1383

56P1400

56P1401

56P1384

Units Description

1

1

1

1

1

1

1

1

1

1

Cartridge fan

Fan, main w/cable

Sensor, standard bin level with cable

Int. card/autocomp card cable (paper low/out sensors)

Pick arm assembly (250-sheet) 000/010

Pick arm assembly (500-sheet) 200/210/400/410

Cable, autoconnect bottom

Autoconnect top, 000/010

Autoconnect top, 200/210/400/410

Cable, main drive motor de www

MK-Electronic

Parts catalog

7-35

4060-

xxx

Assembly 19: Cabling diagrams 2

1

3

HVPS

6

2

4

5

LVPS

MK-Electronic www

7-36

Service Manual de

4060-

xxx

Assembly 19: Cabling diagrams 2

Asmindex

19–1

2

3

4

5

6

NS

Part number

56P1394

56P1385

56P1395

56P1398

56P2407

56P1399

56P1389

Units Description

1

1

1

1

1

1

1

Cable assembly, operator panel

Cable, front harness (HVPS/input sensor/toner sensor)

Switch, cover closed w/cable

Sensor, MPF cable

MPF solenoid w/cable

Smart contact assembly w/cable

Cable, deflector de www

MK-Electronic

Parts catalog

7-37

4060-

xxx

Assembly 20: Cabling diagrams 3

200/210

000/010

1

1 2

7

2

400/410

1 de

6 www

4

5

3

MK-Electronic

7-38

Service Manual

Assembly 20: Cabling diagrams 3

Asmindex

20–1

2

3

4

5

6

7

Part number

56P1386

56P1387

56P1390

56P1403

56P1402

56P1405

56P1388

Units Description

1

1

1

1

1

1

1

Cable, laser

Cable, HSYNC

Cable, system board to fuser board

Exit sensor

Narrow media sensor

Cable, AC fuser lamp to LVPS

Cable, mirror motor, 000/010

4060-

xxx

de www

MK-Electronic

Parts catalog

7-39

4060-

xxx

Assembly 21: 250-sheet paper tray

www

MK-Electronic

7-40

Service Manual de

4060-

xxx

Assembly 21: 250-sheet paper tray

Units Description

Asmindex

11

12

13

14

15

7

8

9

10

21–1

2

3

4

5

6

20

21

22

23

16

17

18

19

24

25

26

27

28

29

30

31

32

33

Part number

99A0263

56P0557

99A0627

99A0263

99A0063

99A0445

99A0448

99A0263

99A1054

99A0277

99A0263

99A0276

99A0451

99A0282

99A0450

99A0350

99A0679

99A0677

99A0263

99A0070

99A1638

99A0026

99A0419

99A0058

99A0288

99A1666

99A0272

99A0275

99A0280

99A0274

99A0273

99A0279

99A0281 www

1

1

1

2

1

1

1

1

3

3

1

1

1

1

1

1

1

2

1

4

4

1

2

Parts packet, screw (option board)

Board, option tray

Jumper, pin

Parts packet, screw (switch spring)

Spring, switch activate

Stud assembly, 250-sheet frame

Arm, paper out 250-sheet

Parts packet, screw (auto comp mounting)

Pick arm assembly

Wear plate, pass thru

Parts packet, screw (wear plate mounting)

500 Drive roll assembly

Roll, skewed backup

Cable, 250-sheet autoconnect

Retainer, roller

Sensor, paper low

Bracket, 250-sheet frame retention

Parts packet, washer

Parts packet, screw

Pick roll assembly

Base, 250-sheet option

Tray bias arm assembly

Spring, tray bias

1

4

1

1

1

1

1

1

1

1

Pad, machine mounting

Sensor, option pass thru

Label, tray options

MK-Electronic

Gear, bevel

Bearing, drive shaft

Cable, 250-sheet autoconnect de

Parts catalog

7-41

4060-

xxx

Assembly 21 (cont.): 250-sheet paper tray

34

46

41

42

43

40

44

45

38

39

35

37

36 www

MK-Electronic

7-42

Service Manual de

Assembly 21 (cont.): 250-sheet paper tray

Asmindex

21–34

35

36

37

38

39

40

41

42

43

44

45

46

NS

NS

NS

NS

Part number

99A1536

99A0892

99A0119

99A1829

99A0121

99A0126

99A0127

99A0124

99A1952

99A1537

99A0120

99A0893

99A1601

99A0286

99A1928

99A0438

99A0278

Units Description

3

1

1

1

1

1

1

4

2

1

1

1

1

2

1

1

1

Tray assembly, 250-sheet option

Restraint, side 250-sheet tray

Wear strips

Label, tray option number

Clip, 250-sheet tray wear

Finger, autosize

Slider, autosize 250-sheet

Plate, snap-in

Label, paper size

Knob, paper size

Restraint pad

Restraint, back 250-sheet tray

Latch, back restraint

Spring, backup roller

Spring, bellcrank 250-sheet tray option

Bushing, drive roll

Bellcrank, roller release www

MK-Electronic

Parts catalog

7-43

4060-

xxx

de

4060-

xxx

Assembly 22: 500-sheet paper tray

45

44

39

34

41

42

43

40

38

35

33

36

37

25

31

26

32

27

29

24

30

28

46

23

22

21

1

6

15

20

16

17

18

19

6

4

2

7

13

14

9

6

6

8

3

2

5

12 www

10

11

MK-Electronic de

7-44

Service Manual

4060-

xxx

Assembly 22: 500-sheet paper tray

Units Description

Asmindex

Part number

11

12

13

14

15

7

8

9

10

22–1

2

3

4

5

6

20

21

22

23

16

17

18

19

24

25

26

27

28

29

30

31

32

99A0350

99A0263

99A0405

99A0070

99A1636

99A0058

99A0419

99A0026

99A0288

99A0895

99A0292

99A1829

99A1583

99A0126

99A0124

99A1952

99A1582

99A0120

99A1576

99A1537

99A1602

99A1601

99A1666

56P0557

99A0447

99A0282

99A1750

99A0276

99A0263

99A0450

99A0451

99A0438

33 99A0275

39

34

35

36

37

38

99A0263

99A0267 www

3

1

1

1

99A0063

1

1

1

1

3

1

4

1

1

1

1

1

1

3

1

2

1

4

1

1

1

1

2

1

1

1

Sensor, paper low

Parts packet, screw (auto comp mounting)

Pick arm assembly

Pick roll assembly

Base, 500-sheet tray

Pad, base 500-sheet

Spring, tray bias

Tray bias arm assembly

Sensor, option pass thru

Restraint, side 500-sheet tray

Wear strips

Label, tray option number

Plate, 500-sheet tray wear

Finger, autosize

Plate, snap-in

Label, paper size

Slider, autosize 500-sheet

Restraint pad

Tray assembly, 500-sheet

Knob, paper size

Restraint, back 500-sheet tray

Latch, back restraint

Label, options

1 Board, option tray

1

1

1

2

1

2

1

1

Shaft, 500-sheet drive

Cable, 250 autoconnect

MK-Electronic

Roller, skewed backup

Bushing, drive roll

Spring, power takeoff

Parts packet, screw (board mounting)

Parts packet, retainer (aligner assembly)

Bearing, drive shaft low

Aligner assembly, paper

Gear, feed roll

Spring, switch activate de

Parts catalog

7-45

4060-

xxx

Assembly 22 (cont.): 500-sheet paper tray

45

44

39

34

41

43

42

40

38

35

33

36

37

25

26

32

31

27

29

30

28

46

24

23

22

21

6

1

15

20

16

17

18

19

6

4

2

7

13

14

9

6

6

8

3

2

5

12 www

10

11

MK-Electronic de

7-46

Service Manual

Assembly 22 (cont.): 500-sheet paper tray

Asmindex

22–40

41

42

43

44

45

46

NS

NS

NS

NS

Part number

99A0286

99A1664

99A0273

99A0279

99A0281

99A1702

99A1645

99A0452

99A1665

99A1667

99A1929

Units Description

1

1

4

1

1

1

1

1

1

2

1

Spring, backup roller

Bellcrank, roller release

Gear, bevel

Bearing, drive shaft

Cable, 250-sheet autoconnect

Stud assembly, 500 frame

Arm, paper out 500

Washer, frame mounting

Deflector, base 500

Bracket, 500-sheet tray retention

Spring, bellcrank 500-sheet option tray

4060-

xxx

de www

MK-Electronic

Parts catalog

7-47

4060-

xxx

Assembly 23: Duplex option

1 www

MK-Electronic

7-48

Service Manual de

Assembly 23: Duplex option

Asmindex

23–1

1

Part number

56P1414

56P1416

Units Description

1

1

250 duplex assembly

500 duplex assembly

4060-

xxx

de www

MK-Electronic

Parts catalog

7-49

4060-

xxx

Assembly 24: Envelope feeder

14

1

13

12

11

10

4

9

8

7

2

3

5

6 de www

MK-Electronic

7-50

Service Manual

4060-

xxx

Part number

99A0389

99A1694

99A1696

99A0485

99A0393

99A1697

99A0390

99A0488

99A0382

99A1666

99A0388

99A1700

99A0271

99A1698

99A0404

99A0404

99A0404

99A0404

99A0384

99A0385

99A0494

99A0427

99A0469

99A1699

99A0413

99A0484

99A0491

99A0400

99A0489

99A0487

Assembly 24: Envelope feeder

Asmindex

11

12

13

14

NS

7

8

9

10

24–1

2

3

4

5

6

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

Units Description

1

1

1

1

1

1

1

1

7

1

1

1

1

1

1

1

1

1

1

3

1

3

2

Paper weight assembly

Guide, edge

Cover, top

Sensor, envelope pass thru

Clutch, restraint/gear

Cover, right side

Support, slide out

Roller, support

Motor, stepper DC

Label, options

Switch, envelope out

Board assembly, electronic control

Parts packet, gear kit

Cover, left side

Parts packet, retainer (4 mm PP)

Parts packet, retainer (clip 5 mm shaft)

Parts packet, retainer (6 mm)

Parts packet, retainer (7 mm shaft)

Shaft, drive pressure roller

Cable, auto connect front

Spring, cam clutch

Label, envelope orientation icon

Deflector guide

1 Guard, pass thru sensor

6

1

1

1

1

1

Screw, top/motor/board

Belt, gear drive

MK-Electronic de www

Parts catalog

7-51

4060-

xxx

Assembly 25: Output expander

www

MK-Electronic

7-52

Service Manual de

4060-

xxx

Assembly 25: Output expander

Asm-

Index

11

12

13

14

15

7

8

9

10

25–1

2

3

4

5

6

16

17

18

19

20

21

Part

Number

99A1857

99A0104

99A0369

99A0052

99A0915

99A0571

99A1817

99A1666

99A1689

99A1688

99A0482

99A1784

99A0914

99A0372

99A0415

99A0481

99A0409

99A1580

99A0414

Units Description

2

1

1

1

1

1

1

1

1

1

1

1

1

11

1

2

1

2

1

1

1

Deflector, upper redrive, also order 99A0104

Spring, upper diverter

Shaft assembly, exit, also order PP 99A0572

Shaft assembly, lower exit, also order PP 99A0572

Screw, PP 99A0263

Board, output expander DC motor

Cover, front control board with ESD brush

Tray, output expander

Label, options

Spring clutch assembly

Diverter arm

Spring, output tray

Bracket, attach

Output expander assembly, mechanical linkage

Cover, left side

Spring, swing arm

Latch, output tray

Shaft bearing PP 99A0572

Level sensor bracket

Flag, output paper level

Sensor, dual bin full www

MK-Electronic de

Parts catalog

7-53

4060-

xxx

Assembly 25 (cont.): Output expander

www

MK-Electronic

7-54

Service Manual de

4060-

xxx

Assembly 25 (cont.): Output expander

Asm-

Index

25–22

23

24

25

26

27

28

29

30

31

Part

Number

99A1748

99A0368

99A0363

99A0371

99A0361

99A0362

99A0364

99A0351

99A0913

99A0912

Units Description

1

1

1

1

1

1

1

1

1

3

Door assembly, rear access

Shaft assembly, lower, also order PP 99A0572

Pulley, drive

Cover, right side

Belt, 160 gear

Arm assembly, belt idler

Spring, belt tensioner

Sensor, output expander pass thru

Shaft assembly, middle 40T, also order PP 99A0572

Frame assembly de www

MK-Electronic

Parts catalog

7-55

4060-

xxx

Assembly 26:

High-capacity output expander

www

MK-Electronic

7-56

Service Manual de

Assembly 26: High-capacity output expander

Asm-

Index

11

12

13

NS

NS

NS

NS

7

8

9

10

26-1

2

3

4

5

6

Part

Number

99A1748

99A1785

99A1783

99A1778

99A1782

99A1790

99A1779

99A1746

99A1747

99A1701

99A1781

99A1666

99A1745

99A1751

99A1777

99A1780

99A1744

Units Description

1

1

1

1

1

2

2

1

1

2

1

2

4

1

2

2

2

Door asm, rear access

Latch, rear door

Frame, right

Pulley, output tray

Shaft, pulley

Guide, output tray

Spring, output tray

Cover, right

Cover, front

Tray asm, output

Frame, left

Label, options

Cover, left

Switch asm, tray sensing

Flag, tray sensing switch

Gear, damping

Kit, high-capacity output stacker www

MK-Electronic

Parts catalog

7-57

4060-

xxx

de

4060-

xxx

Assembly 26 (cont.): High-capacity output expander

de

Units Description

Asm-

Index

Part

Number

25

26

27

28

NS

26-14

15

16

17

18

19

99A0107

99A0104

99A0369

99A0052

99A1749

12

2

2

2

1

1

Deflector, upper, also order 99A0104

Spring, upper diverter

MK-Electronic

Board asm, high-capacity output stacker

Screws, PP 99A0263 20

21 99A1688

31

1 Arm, diverter

22

23

24

99A1689

99A1784

99A0415

1

2

2

Clutch asm, output stacker

Bracket, attach

Spring, swing arm

99A0914

99A0409

99A1613

99A0414

99A1690

1

1

2

1

1

Drive asm, output stacker DC motor

Bracket, dual sensor mounting upper stacker asm

Flag, bin full dual sensor upper stacker asm

Sensor asm, bin full dual upper stacker asm

Belt, 95G lower stacker asm

7-58

Service Manual

Assembly 26 (cont.): High-capacity output expander

4060-

xxx

de

Units Description

Asm-

Index

Part

Number

26-29

30

31

32

33

34

35

99A0913

99A0368

99A0363

99A0361

99A0362

99A0364

99A1791

35 99A1792

36

NS

NS

NS

99A0351

99A1751 www

2

1

1

1

1

2

6

1

1

2

1

2

Shaft, 40T middle output stacker

Shaft asm lower

MK-Electronic

Spring, belt tensioner

Stacker asm, paper path lower

Stacker, asm paper path upper

Sensor, stacker pass thru

Switch asm

Packet grease, IBM #23

Jumper, 2 pin (use with 99A1749)

Parts catalog

7-59

4060-

xxx

Assembly 27: 5-bin mailbox

www

MK-Electronic

7-60

Service Manual de

4060-

xxx

Asm-

Index

11

12

13

14

15

7

8

9

10

27-1

2

3

4

5

6

20

21

22

23

16

17

18

19

24

25

26

27

28

29

Assembly 27: 5-bin mailbox

Part

Number

99A1512

99A1710

99A1711

99A1785

99A0104

99A1714

99A1723

99A1724

99A1708

99A1725

99A1742

99A1712

99A1739

99A1743

99A1666

99A1713

99A1687

99A1735

99A1737

99A1736

99A1718

99A1716

99A1740

99A1726

99A1786

99A1719

99A1709

Units Description

1

1

1

2

5

1

1

4

1

1

1

1

2

1

1

1

1

5

5

5

5

1

5

Cover, redrive cap

Cover, wire

Cover, top bin

Latch, rear access door

Spring, upper diverter

Door, rear access

Shaft asm, drive

Shaft asm, drive w/gear

Cover, right side

Packet, drive shaft bushing

Sensor, 5-bin mailbox pass thru

Tray, paper cap

Bracket asm, bail attach w/brush

Kit, 5-bin mailbox asm

Label, options

Bail, order 99A1743, 5-bin mailbox asm kit

Support, paper tray

Stop asm, paper tray

Flag, bin full

Sensor, dual paper height

Cable, dual sensor

Cable asm, lower auto connect

Drive asm, main DC drive

1 Board asm, 5-bin mailbox system

1

1

1

1

12

Frame asm, left w/clutch asm

Gear, drive

MK-Electronic de www

Parts catalog

7-61

4060-

xxx

Assembly 27 (cont.): 5-bin mailbox

www

MK-Electronic

7-62

Service Manual de

4060-

xxx

Assembly 27 (cont.): 5-bin mailbox

Asm-

Index

40

41

42

NS

NS

36

37

38

39

NS

NS

NS

27-30

31

32

33

34

35

Part

Number

99A1741

99A1727

99A1728

99A1731

99A1729

99A1730

99A1789

99A1720

99A1732

99A1738

99A1722

99A1787

99A1721

99A1734

99A0462

99A1715

99A1717

99A1788

Units Description

1

1

1

4

4

4

5

4

1

1

1

1

4

1

4

4

4

4

Spring, diverter

Frame asm, right side

Cam, diverter actuator

Spring, diverter actuator

Latch, diverter actuator

Arbor, diverter actuator

C-clip

Bracket, attach

Solenoid, diverter

Deflector, paper exit w/brush

Deflector, paper

Deflector

Deflector, paper top bin

Spring, static ground

Grease packet, IBM #23

Roller asm, rear access door

Gear, drive

Retainer, R-ring de www

MK-Electronic

Parts catalog

7-63

4060-

xxx

Assembly 28: High-capacity feeder 1

www

MK-Electronic

7-64

Service Manual de

4060-

xxx

Assembly 28: High-capacity feeder 1

13

14

15

16

10

11

12

17

18

19

20

21

22

23

24

25

26

NS

Asmindex

28–1

2

8

9

6

7

3

4

5

99A1829

99A0662

99A0716

99A0676

99A0677

99A0677

99A0657

99A0655

99A0658

99A0650

99A0661

99A1806

99A0677

99A0675

99A0392

99A0677

99A0676

99A0690

Part number

99A0660

99A0675

99A0698

99A0675

99A0691

99A0656

99A0681

99A1818

99A0675

Units Description

1

3

1

3

1

4

2

4

2

4

2

4

4

1

2

2

1

1

1

1

2

4

4

Frame, printer support frame 2

Parts packet, screw

(printer support 2 frame mounting)

Clamp, feed frame

Parts packet, screw (feed frame clamp)

Bearing, Nyliner leadscrew top

Cover, left side

Strip, wear

Strip, wear dimple

Parts packet, screw

(deflector mt 8-18 x 7/8 inch)

Label, tray option number

Transfer leadscrew assembly

Bearing, leadscrew bottom

Parts packet, nut (6-32 hinge mounting)

Parts packet, washer (hinge mounting flat)

Parts packet, washer (hinge mounting star)

Hinge, door

Door assembly, front

Magnet, door

Frame assembly

Tray assembly, elevator

Card assembly, 2000 option control

Parts packet, washer (card asm. mounting)

Parts packet, screw (card asm. mounting)

1

1

1

1

Kit, door switch spring and bumper

Parts packet, washer (door switch spring mounting)

MK-Electronic de www

Parts catalog

7-65

4060-

xxx

Assembly 29: High-capacity feeder 2

1

2

2

2

4

2

3

19

20

6

12

2

4

2

14

13

15

2

6

4

2

16

2

2

6

17

18

2

6

4

5

2

2

4

2 de

2

4

11

9

4

MK-Electronic

7

6

6 www

7-66

Service Manual

4060-

xxx

Assembly 29: High-capacity feeder 2

Asmindex

29–1

2

3

4

5

6

18

19

20

14

15

16

17

7

8

9

10

11

12

13

Part number

99A0188

99A0675

99A0219

99A0677

99A0719

99A0676

99A0663

99A0664

99A1807

99A0653

99A1808

99A0714

99A0667

99A0715

99A0698

99A0685

99A0654

99A0651

99A0659

99A0695

Units Description

3

1

1

1

1

1

1

1

1

1

Guide, rear paper, use with 99A0219

Parts packet, screws (including):

• Top frame mounting (6)

• Base mounting (2)

• Power supply board mtg (2)

• Sensor bracket mtg (2)

• Support 1 frame mtg (2)

• Screw (2)

Frame assembly, top with labels

Parts packet, washers, (including):

• Top frame clamp (2)

• Base mounting (2)

• Motor plate mtg (4)

• Power supply board (2)

• Sensor bracket mtg (2)

Clamp, top frame mounting

Parts packet, nuts, (including):

• Base mounting (2)

• 2-56 switch mounting (2)

• Power supply cover (2)

• Power supply ground (2)

Pulley, idler

Belt, drive

Cable, AC internal wiring

Switch, lower limit microswitch

Cord, AC external jumper

Cover, power supply

Power supply board

1

2

1

1

1

1

1

Cable, low voltage power supply

Clamp, feed frame

Bushing

MK-Electronic

Parts kit, paper size switch assembly de www

Parts catalog

7-67

4060-

xxx

Assembly 30: High-capacity feeder 3

15

14

9

11

8

7

13

12

10

5

6

3

4

3

1

2

1 www

MK-Electronic

7-68

Service Manual de

Assembly 30: High-capacity feeder 3

Asmindex

11

12

13

14

15

7

8

9

10

30–1

2

3

4

5

6

Part number

99A0687

99A0672

99A1793

99A1795

99A1798

99A1794

99A1796

99A1797

99A1800

99A1799

99A1801

99A1802

99A1803

99A1804

99A1805

Units Description

1

3

1

1

1

1

1

1

1

4

4

3

1

1

3

Parts packet, mounting feet

Parts packet, foot (stabilizer)

Parts packet, screw w/washer (motor mt)

Motor assembly, DC

Plate, drive pulley

Parts packet, nut and washer (drive pulley plate)

Belt, DC motor drive

Idler pulley, belt tension

Pulley, drive

AC receptacle, lower AC

Retainer, C-clip

AC receptacle, upper AC

Cover, top LVPS

Nut w/lock washer, top LVPS cover mounting

Grommet, top LVPS cover

4060-

xxx

de www

MK-Electronic

Parts catalog

7-69

4060-

xxx

Assembly 31: High-capacity feeder 4

4

19

18

17

16

15

14

1

3

2

4

5

6

7

10

9

8

12

11

13 de www

MK-Electronic

7-70

Service Manual

4060-

xxx

Assembly 31: High-capacity feeder 4

Part number

99A0281

99A0279

99A0273

99A0276

99A0263

99A0451

99A0267

99A0675

99A0277

99A0445

99A0280

99A0275

99A0272

99A0446

99A0267

99A0274

99A0278

56P0556

99A0263

99A0675

99A0676

99A0677

99A0684

99A0286

Asmindex

11

12

13

14

15

7

8

9

10

31–1

2

3

4

5

6

NS

NS

NS

NS

NS

16

17

18

19

Units Description

1

1

1

1

1

1

1

1

2

1

1

1

1

2

1

10

6

6

1

1

1

3

1

1

Cable, 250-sheet autoconnect

Bearing, drive shaft

Gear, bevel

500 Drive roll assembly

Parts packet, screw (frame mounting)

Roll, skewed backup

Parts packet, retainer (roller)

Parts packet, screw (wear plate mounting)

Wear plate wear, pass thru

Stud assembly, 250-sheet frame

Bearing, drive shaft low

Spring, power takeoff

Shaft, 250-sheet drive

Aligner assembly, paper

Parts packet, retainer (aligner assembly)

Gear, feed roll

Bellcrank, roller release

Card assembly, 2000 tray option

Parts packet, screw (tray option card mounting)

Parts packet, screw (door to door frame mounting)

Parts packet, nut support frame 1 hex, support frame 2, hex

Parts packet, washer (support frame 1 star, support frame 2 star)

Cable, HCIT-14 pin flex

Spring, backup roller

MK-Electronic de www

Parts catalog

7-71

4060-

xxx

Assembly 32: High-capacity feeder 5

1

12

10

11

10

2

3

4

12

10

10

9

8

7

6

5 www

MK-Electronic

7-72

Service Manual de

6

7

8

9

10

4

5

2

3

Assembly 32: High-capacity feeder 5

Asmindex

32–1

11

12

NS

NS

Part number

99A0263

99A1055

99A0070

99A0692

99A0263

99A0678

99A0288

99A1812

99A1666

99A0677

99A0263

99A0679

99A0717

99A0720

1

1

4

1

1

1

1

1

2

Units Description

3

4

2

1

1

Parts packet, screw

(auto comp assembly mounting)

Arm assembly, pick 2000

Roll assembly, pick

Base, 2000 option

Parts packet, screw (deflector mounting)

Deflector, base

Sensor, pass thru

Label, tray option number

Label, options

Parts packet, washer

(bracket 250-sheet frame retention mounting)

Parts packet, screw

(bracket 250-sheet frame retention mounting)

Bracket, 250-sheet frame retention

Cable, paper low switch

Cable, lower limit switch

4060-

xxx

de www

MK-Electronic

Parts catalog

7-73

4060-

xxx

Assembly 33: Kiosk–vertical paper adapter

1

2

4

5

7

5

21

4

5

6

8

7

4

4

3

11

10

12

9

4

20

19

5

11

12

11

5

13

14

5

18

17 www

6

15

6

10

4

4

10

4

16

MK-Electronic

7-74

Service Manual de

4060-

xxx

Assembly 33: Kiosk–vertical paper adapter

Asmindex

11

12

13

14

15

7

8

9

10

33–1

2

3

4

5

6

16

17

18

19

20

21

Part number

99A0231

99A1646

99A1819

99A0240

99A0234

99A1705

99A1704

99A0197

99A0079

99A0208

99A0087

99A0086

99A1706

99A0125

99A0232

99A1820

99A0226

99A0122

99A0137

99A0088

99A0085

Units Description

1

1

1

6

6

1

3

2

1

1

1

1

12

16

1

2

1

2

1

1

1

Bail, support

Arm assembly, pivot

Mounting, frame assembly

Parts packet, retainer

Parts packet, screw

Gear, idler

Gear, idler

Shaft, drive rear

Tray assembly, backup roller

Parts packet, pulley

Spring, backup roller

Roller, backup

Tray assembly, drive roller

Frame assembly, right side

Cover, right

Belt, 185G

Guide, paper exit

Shaft assembly, drive roller

Frame assembly, left side

Cover, backup tray

Tray, backup roller www

MK-Electronic de

Parts catalog

7-75

4060-

xxx

Assembly 34: Kiosk–horizontal paper adapter

1

2

4

5

7

5

20

4

6

8

7

4

4

5

3

11

12

10

9

4

5

19

18

11

12

11

5

13

14

5

17 www

5

15

10

4

4

10

4

16

MK-Electronic

7-76

Service Manual de

4060-

xxx

Assembly 34: Kiosk–horizontal paper adapter

Asmindex

11

12

13

14

15

7

8

9

10

16

17

18

19

20

34–1

2

3

4

5

6

Part number

99A0231

99A1646

99A1819

99A2409

99A0234

99A1705

99A1704

99A0197

99A0079

99A0208

99A0087

99A0086

99A1707

99A0907

99A0232

99A1820

99A0122

99A0906

99A0088

99A0085

Units Description

1

1

1

6

6

1

3

2

1

1

1

2

2

1

1

1

1

12

15

1

Bail, support

Arm assembly, pivot

Mounting, frame assembly

Parts packet, retainer

Parts packet, screw

Gear, idler

Gear, idler

Shaft, drive rear

Tray assembly, backup roller

Parts packet, pulley

Spring, backup roller

Roller, backup

Tray assembly, drive roller

Frame assembly, right side

Cover, right

Belt, 185G

Shaft assembly, drive roller

Frame assembly, left side

Cover, backup tray

Tray, backup roller de www

MK-Electronic

Parts catalog

7-77

4060-

xxx

Assembly 35: StapleSmart finisher I

18

1

2

17

16

15

5

9

8

3

4

5

6

7

14

13

12

11

10 www

MK-Electronic de

7-78

Service Manual

4060-

xxx

Assembly 35: StapleSmart finisher 1

Asmindex

11

11

12

13

14

7

8

9

10

15

16

17

18

35–1

2

3

4

5

6

Part number

99A2505

99A2510

99A2506

99A2512

99A1785

99A2501

99A2503

99A2502

99A2519

99A2520

99A2542

99A1666

99A2521

99A2541

99A2511

99A2508

99A2500

99A2507

Units Description

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

2

1

Cover, top assembly

Clip, brush ground

Top cover bail/plate, right side

Door, rear access

Latch, rear access door

Cover, right base assembly

Cover, stapler access

Switch, stapler access door assembly

Screws, switch (stapled access) mounting 99A2509 Parts Packet

Cover, accumulator assembly

Tray, output assembly

Tray, output

Label, tray options

Sensor, stapler bin empty

Sensor cover, stapler bin empty

Bail, center stapler

Kit, stacking bail

Cover, left base assembly

Top cover bail/plate, left side de www

MK-Electronic

Parts catalog

7-79

4060-

xxx

Assembly 36: StapleSmart finisher 2

14

13

12

2

1

7

6

5

3 de

4

11

4

10

4

9

8

4

4 www

MK-Electronic

7-80

Service Manual

Assembly 36: StapleSmart finisher 2

Asmindex

11

12

13

14

7

8

9

10

36–1

2

3

4

5

6

Part number

99A2575

99A2526

99A2556

99A0263

99A1820

99A2544

99A0362

99A2545

99A2548

99A2533

99A2523

99A2543

99A2528

99A2557

Units Description

1

1

2

2

1

1

1

1

1

1

1

1

1

1

Stapler cartridge holder 321-C

Stapler assembly

Bracket, attach

Parts packet, screws

Belt, 185G

Card assembly, right stapler bin level

Arm assembly, belt idler

Spring, swing arm

Bumper, output tray

Bar, upper output tray

Spring, output tray

Cover, optical sensor

Frame assembly, right

Clip, static ground www

MK-Electronic

Parts catalog

7-81

4060-

xxx

de

4060-

xxx

Assembly 37: StapleSmart finisher 3

1

24

25

1

26

27

23

1

1

22

21

1

20

19

18

17

2

1

3

5

4

6

7

16

15

14

4

10

13

12

10

8

10

10

6

9 de

11

10 www

MK-Electronic

7-82

Service Manual

4060-

xxx

Assembly 37: StapleSmart finisher 3

Asmindex

11

12

13

14

15

7

8

9

10

37–1

2

3

4

5

6

20

21

22

23

16

17

18

19

24

25

26

27

99A0368

99A0913

99A2515

99A2518

99A2538

99A2543

99A2529

99A2527

99A2533

99A2523

99A2548

99A2549

99A1717

99A2513

99A2551

99A2547

99A2552

Part number

99A0263

56P1747

99A2531

99A2539

99A0104

99A2540

99A2517

99A2516

99A0363

Units Description

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4

1

1

1

1

1

1

1

1

Parts packet, screws

System card assembly, stapler option

Switch assembly, top cover open

Flange, pulley

Spring, upper diverter

Bearing, redrive

Shaft assembly, upper exit

Deflector, upper

Pulley, drive

Bearings, 500-sheet stacker PP 99A0572

Shaft assembly, lower

Shaft assembly, 40T middle stacker

Shaft assembly, upper drive

Shaft assembly, lower exit

Belt, FHT 86T

Cover, optical sensor

Guide, inner bias

Frame assembly, left

Bar, upper output tray

Spring, output tray

Bumper, output tray

Card assembly, left stapler bin level

Gear, drive

1

1

1

1

Motor assembly, drive

Clutch assembly, stapler option

Pulley, belt idler

MK-Electronic de www

Parts catalog

7-83

4060-

xxx

Assembly 38: StapleSmart finisher 4

1 www

MK-Electronic

7-84

Service Manual de

Assembly 38: StapleSmart finisher 4

Asmindex

38–1

NS

NS

NS

NS

NS

NS

NS

NS

NS

Part number

99A2559

99A2480

99A2525

99A2530

99A2534

99A2524

99A2532

99A2504

99A2546

99A0548

Units Description

1

1

1

1

2

1

1

1

1

1

Paper alignment wheel

Kit, maintenance StapleSmart wheels

Sensor, stapler pass thru

Cable assembly, right stapler bin level

Ground cable, stapler tray bar

Cable, stapler

Cable, ground

Cable assembly, left stapler bin level

Label, pinch point

Tie, cable

4060-

xxx

de www

MK-Electronic

Parts catalog

7-85

4060-

xxx

Assembly 39: Options

Units Description

Asmindex

Part number

56P0695

56P0696

56P0697

56P0698

56P0699

56P1417

56P1418

56P1850

56P2468

56P1851

56P1419

99A0629

13A0296

13A0297

99A0545

13A0298

56P2182

56P1424

99A1890

99A1647

99A1654

56P1100

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

8MB memory option

16MB memory option

32MB memory option

64MB memory option

128MB memory option

16MB Flash card

32MB Flash card

Card assembly, Bar Code

Card assembly IPDS and SCS/TNe

PrintCryption card assembly

Hard disk, with adapter 20+GB

Adapter card, SES for SCS

Cable, Twinax

Cable, Coax

External serial adapter

Cable, serial

Card assembly, ImageQuick

Optra Forms hard disk, with adapter (20+GB)

Tray assembly, 250-sheet special media

Rib assembly, 250-sheet special media tray

Tray, universal adjustable 250-sheet

Cartridge, empty shipping

NS

NS

NS

NS

NS

NS

99A1605

56P1742

56P1743

56P1744

56P1741

56P0161

1

1

1

1

1

1

Kit, cap/stack bails 500-sheet

MarkNet N2101e Ethernet 10BaseT/100Base TX internal print server

MK-Electronic

INA, serial and parallel “C”

Adapter, parallel 1284 C-B NS

NS

56P0162

56P1437

1

1 Parallel 1284-B interface card

NS

NS

NS

56P1436

99A2485

56P1435

1

1

1

RS232C serial interface card

Tray assembly, UAT 400-sheet

Serial adapter, int w/out +5 V ac de

7-86

Service Manual

Assembly 39 (cont.): Options

Asmindex

NS

NS

NS

NS

NS

NS

NS

NS

Part number

56P1427

56P1428

56P1429

56P1430

56P1438

56P1101

56P0161

56P0162

Units Description

1

1

1

1

1

1

1

1

Optra Forms 32MB Flash card

Optra Forms 16MB Flash card

Simplified Chinese font card

Traditional Chinese font card

Japanese font card

Cable assembly, 6’ parallel, A-C

Cable assembly, SER+PAR 1284C INA

Cable, parallel 1284 C-B adapter

4060-

xxx

de www

MK-Electronic

Parts catalog

7-87

4060-

xxx

Assembly 40: Miscellaneous

Units Description

Asmindex

Part number

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

NS

99A0513

99A0702

99A0703

99A0704

99A0705

99A0706

99A0707

99A0710

99A0711

99A0712

99A0208

99A0234

99A0394

7371454

99A1633

99A0585

99A0267

99A0268

99A0269

99A0299

99A0271

99A0404

99A0413

99A0572

99A0577

99A0675

99A0676

99A0677

99A0083

99A0512

1

1

1

1

1

1

1

1

2

1

2

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Parts packet, screw

Parts packet, contact kit

Parts packet, retainers

Parts packet, springs paper feed

Parts packet, duplex option fan mounting

Parts packet, duplex option cam follower assembly

Parts packet, envelope option gears

Parts packet, retainers envelope option

Parts packet, screw duplex

Parts packet, bearings, 500-sheet stacker

Parts packet, cable ties (10 each)

Parts packet, screw high-capacity feeder

Parts packet, nuts high-capacity feeder

Parts packet, washers high-capacity feeder

Parts kit, multipurpose tray

Parts kit, charge roll link asm, left side

Parts kit, charge roll link asm, right side

Printer stand caster, non-locking

Printer stand caster, locking

Printer stand grommet, wire

Printer stand lock, cam

Printer stand storage shelf

Printer stand door assembly, cabinet

Printer stand filler, rear top piece

MK-Electronic

Parts packet, screw–kiosk

Grease packet, Nyogel 744

Relocation kit, 250/250-sheet printer

NS 7371455 1 www

Relocation kit, 500/250-sheet printer de

7-88

Service Manual

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