please read all directions before starting installation

2006-2016 Suzuki
M109R / C109R
Installation Instructions
PARTS LIST
1
1
2
1
1
1
Ignition Module
Installation Guide
Velcro strips
Alcohol swab
CAN link cable
USB cable
THE VEHICLE’S IGNITION MUST BE TURNED OFF
DURING THIS INSTALLATION!
BEFORE THIS MODULE CAN BE USED THE
POWER COMMANDER 5 MAY NEED TO BE UPDATED.
(SEE INCLUDED INSTRUCTIONS.)
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com
Part #6-81
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2006-2016 Suzuki M109R / C109R - 1
IGNITION MODULE V
INPUT ACCESSORY GUIDE
ACCESSORY INPUTS
Speed The Speed Limiter feature uses Switch Input
#1 or #2. This feature gives the ability to
activate a limiter based on vehicle speed. This
is intended to be used as a pit lane speed
limiter. You can use any OPEN / CLOSED
type switch to activate this feature. The feature
is configured to Switch Input #1 by default.
Launch
The Launch Control feature also uses Switch
Input #1 or #2. This feature is intended to
be used as a two stage rev-limiter. You can
set a target RPM to limit the bike to when the
clutch lever is activated. Once the clutch lever
is released full RPM can be achieved. This
requires a wire be connected to the grounding
side of the clutch switch and the other end
into this input. The feature is configured to
Switch Input #2 by default.
INPUT 2
Ground
These are constant digital grounds.
INPUT 1 (Grnd)
Analog-
Not currently used - updates to follow
INPUT 1
Crank-
Not used in this application
USB CONNECTION
CRANK
ANALOG
(not used)
INPUT 2 (Grnd)
EXPANSION PORTS 1 & 2
Connect to PCV, Auto-tune, etc.
Wire connections:
To input wires into the IM first remove the rubber
plug on the backside of the unit and loosen the
screw for the corresponding input. Using a 22-24
gauge wire strip about 10mm from its end. Push the
wire into the hole of the IM until is stops and then
tighten the screw. Make sure to reinstall the rubber
plug.
NOTE: If you tin the wires with solder it will make
inserting them easier.
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2006-2016 Suzuki M109R / C109R - 2
FIG.A
IM
r
Ha
ne
ss
1
Remove the main seat and both side covers.
2
Remove the fuel tank.
3
Route the wiring harness from the Ignition Module inside the frame on the left
hand side of the bike and go towards the front of the motorcycle (Fig. A).
4
Unplug the stock wiring harness from the rear cylinder coil stick (Fig. B).
5
Plug the pair of Ignition Module connectors with GREEN colored wires in-line
of the rear cylinder coil stick and the stock wiring harness (Fig. C).
IM Ha rn es s
Un
plu
g
FIG.B
FIG.C
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2006-2016 Suzuki M109R / C109R - 3
FIG.D
6
Locate the Ignition Coil for the front cylinder towards the front of the airbox.
Unplug the stock GREEN wire from the Ignition Coil (Fig. D).
7
Plug the YELLOW and WHITE/YELLOW wires from the Ignition Module in-line
of the Ignition Coil and the stock GREEN wire (Fig. E).
8
Route the other wires from the Ignition Module over to the right side of the
motorcycle.
9
Locate the Ignition Coil for the rear cylinder towards the front of the airbox on
the right side. Unplug the stock YELLOW wire from the Ignition Coil (Fig. F).
This coil is near the radiator cap.
lug
Unp
FIG.E
FIG.F
Unplug
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2006-2016 Suzuki M109R / C109R - 4
FIG.G
10 Plug the BLUE and WHITE/BLUE wires from the Ignition Module in-line of the
Ignition Coil and the stock YELLOW wire (Fig. G).
FIG.H
11 Unplug the stock wiring harness from the front cylinder coil stick.
12 Plug the pair of Ignition Module connectors with the ORANGE colored wires
in-line of the front cylinder coil stick and the stock wiring harness (Fig. H).
FIG.J
Remove
Part #6-81
13 Remove the cosmetic engine cover on the left side of the engine by removing
the 2 bolts (Fig. J).
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2006-2016 Suzuki M109R / C109R - 5
FIG.K
14 Unplug the stock Crank Position Sensor connectors (Fig. K).
Unplug
This is a BLACK 2-pin connector pair with a GREEN wire and a BLUE wire.
15 Plug the connectors from the Ignition Module in-line of the stock Crank
Position Sensor connectors.
16 Reinstall the engine cover.
FIG.L
17 Route the Ignition Module ground wire with the small ring terminal through the
hole in the front of the battery box and attach it to the negative (-) battery post
(Fig. L).
Ground
FIG.M
18 Secure the Ignition Module near the PCV using the supplied Velcro (Fig. M).
Clean surfaces with the supplied alcohol swab before attaching the Velcro.
19 Plug the supplied CAN link cable into one of the expansion ports of the Ignition
Module and the other end into one of the expansion ports of the PCV.
Part #6-81
It doesn’t matter which ports you use.
Older Ignition Modules with a serial number beginning with 14 or less might
also require a CAN termination plug to be installed in an empty port. Newer
Ignition Modules with a serial number starting with 15 or higher do NOT require
CAN termination plugs.
20 Reinstall the fuel tank, the bodywork, and the seat.
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2006-2016 Suzuki M109R / C109R - 6
PCV
Ignition Module
Speed limiter use
inputs 6 & 7
Launch control use
input 5
Connecting the Ignition Module to the PCV:
•
The WHITE and the BLACK/WHITE wires from the Ignition Module are used ONLY if you want to use the Rev Xtend feature of the PCV. If you do
NOT plan on using this feature, than just tape the wires out of the way.
•
If you DO plan on using the Rev Xtend feature, than connect the WHITE wire from the Ignition Module to the #1 input position of the PCV. Connect
the BLACK/WHITE wire to the #4 input position of the PCV. The BLACK/WHITE wire can also be connected to the #6 input position of the PCV,
if necessary. If both inputs on the PCV are already occupied, you can splice the BLACK/WHITE wire to either wire currently occupying the #6 or #4
PCV inputs.
Adding the Ignition Module to the PCV network:
•
First download and install the latest version of the PCV Control Center Software (which is version 1.0.6.4.) from the PCV - Downloads page of
www.powercommander.com.
•
To use the Ignition Module you may need to update your firmware in the PCV. Make sure the PCV and Ignition Module are both updated to PCV
firmware version 0.1.10.6 or newer. Go to View -> Device Information in the software to see the current versions. If you need to update the firmware,
go to Power Commander Tools -> Update Firmware. The latest version of the PCV firmware and software can be found on the PCV - Downloads
page of www.powercommander.com.
•
Connect a USB cable to the PCV and another USB cable to the Ignition Module. The software will ask you to add the Ignition Module to the network.
Click OK. Go to Power Commander Tools -> Manage Network and click on Sync Devices Utility. Follow the on screen instructions.
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2006-2016 Suzuki M109R / C109R - 7
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