9049 Tyler Blvd. • Mentor, Ohio 44060 Phone (440) 974-8888 • Fax (440) 974-0165 Toll-Free Fax 800-841-8003 • saltdogg.com TM Installation Manual 1400600SS Self-Contained Stainless Steel Hopper Spreaders Table of Contents Warranty Information................................................................. 1 General Information................................................................... 1 Safety Precautions...................................................................... 2 Installation Instructions............................................................ 3 Spreader Operation..................................................................... 4 Spreader Maintenance............................................................... 6 Repair Parts & Drawings........................................................... 8 General Information SPREADER WARRANTY INFORMATION This warranty replaces all previous warranties and no employee of this company is authorized to extend additional warranties, or agreements, or implications not explicitly covered herein. 1. Recommended Vehicle Requirements: • 3/4 or 1 ton Pick-up Truck Above 8500# GVWR Buyers Products Company warrants all parts of the product to be free from defects in material and workmanship for a period of one (1) year, from the date of installation. Parts must be properly installed and used under normal conditions. Normal wear is excluded. 2. Average Material Weights: Any part which has been altered, including modifications, misuse, accident, or lack of maintenance will not be considered under this warranty. The sole responsibility of Buyers Products Company under this warranty is limited to repairing or replacing any part(s) which are returned, prepaid, 30 days after such defect is discovered, and returned part(s) are found to be defective by Buyers Products Company. MATERIAL #1 Rock Salt #2 Rock Salt Coarse Sand - Dry Coarse Sand - Wet WEIGHT (POUNDS PER CUBIC YARD) 950 1,215 2,565 3,240 Note: To calculate the total spreader weight (including ice control material); add the empty spreader weight plus the ice control material and spreader accessories. Authorization from Buyers Products Company must be obtained before returning any part. The following information must accompany defective parts returned to Buyers Products Company: RMA#, spreader model, serial number, date installed, and distributor from whom purchased. CAUTION Do not overload vehicle beyond the vehicle’s Gross Vehicle Weight Rating (GVWR) or Gross Axel Weight Ratings (GAWR). Check the vehicle’s load rating certification sticker for maximum vehicle capacity. Buyers Products Company shall not be liable for damage arising out of failure of any unit to operate properly, or failure, or delay in work, or for any consequential damages. No charges for transportation or labor performed on any part will be allowed under this warranty. 9 TM 3. Hopper Storage Capacity 4. Make sure the motor cover is securely fastened to the spreader before operating the spreader. 5. Verify that all personnel are clear of the spreader spray area before starting or operating this spreader. 27 " 6. Keep all loose clothing, hair, jewelry and limbs clear of the spreader before starting or operating this spreader. 19 " 12 " 7. Do not over-load your vehicle beyond payload limits. If there are any questions, contact the vehicle manufacturer. 8. Do not adjust, clean, oil or unclog material jams without first turning off the spreader. HOPPER CAPACITIES 12" 19" 27" 9. Do not climb on or in the spreader during operation. Do not ride on the spreader while the vehicle is in motion. .50 CU-YD 1.0 CU-YD 1.80 CU-YD 10. Make sure the spreader is securely fastened to the vehicle in accordance with this manual. 4. Recommended Fastener Torques: Maintain all fastener torques as shown in the following table. Failure to do so may cause injury to persons. 1/4-20 5/16-18 3/8-18 3/8-24 7/16-14 1/2-13 9/16-12 5/8-11 SAE GRADE 2 ft-lbs SAE GRADE 5 ft-lbs 6 11 19 24 30 45 66 93 9 18 31 46 50 75 110 150 11. Do not operate a spreader that is in need of maintenance or repairs. 12. Always disconnect the wire harness before removing or replacing any electrical components. Installation Instructions 1. Mounting the Spreader onto the Vehicle: A. Remove the tailgate from the vehicle. B. Lift the spreader by lifting loops on side of hopper. Safety Precautions WARNING The lifting device must be adequately rated to lift a payload equal to or greater than the spreader weight. See page 1 for spreader weights. Empty spreader before lifting. WARNING Observe the following Safety Precautions before, during and after operating this spreader. By following these precautions and common sense, possible injury to persons and potential damage to this machine may be avoided. C. Elevate the spreader off the vehicle with lumber. Place lumber under the side gussets of the spreader. This will help with removal of excess material that accumulates under the spreader. 1. Read this entire Owner’s Manual before operating this spreader. D. Center the spreader on the vehicle with the end of the gear mount 14" to the rear of the nearest vertical obstruction (bumper, trailer hitch, etc). Attach chute to spreader, check for interference between the vehicle and the Spinner/Chute Assembly. 2. Read all safety decals on the spreader before operating the spreader. 3. Check to make sure all safety guards are securely mounted into place before operating this spreader. 2 TM E. Bolt the spreader to the vehicle frame through the lengths of lumber using the holes located in each of the four (4) side gussets. Use 1/2" SAE Grade 5 hardware as required by vehicle application. harness, large connector to the Hopper’s harness. Drill all necessary holes or use existing ones to pass the round connector into the trucks cab. Attach harness to truck’s frame. B. Mount the Controller in a convenient location in the truck cab. It is recommended not to mount Controller directly in front of the heat vents. F. In addition secure the spreader to the vehicle by attaching the four (4) tie-down eyes located at each corner of the spreader to the vehicle’s factory installed anchor points using suitable tie-down devices. • The spreader must be securely fastened to the frame of the vehicle. • Verify with the vehicle’s manufacturer that the factory installed anchor points are designed for tie-down of such load. • Periodically check that the spreader mounting hardware is securely tightened, retighten if necessary. WARNING Do not install controller in the deployment path of an air bag. Refer to vehicle manufacturer’s manual for air bag deployment area(s). C. Connect the Wire Harness round connector to the Controller round connector. 2. Control Box and Vehicle Wiring Harness Installation To insure good performance of your spreader, check the condition of truck’s electrical system. Using digital voltmeter, check alternator and battery voltage. With engine running and head lights and heater fan on good voltage reading should fall between 13.0 and 15.3 volts. If voltage reading falls out of this range, check and adjust your electric system. D. Lay out path for the Power Cable in the truck’s engine compartment. Drill hole in the firewall or use an existing one to pass wire harness. It is recommended to pass the Power Cable from inside of the cab to the battery due to the large high amperage connector. Do not route close to exhaust system! E. Connect Power Cable terminal to Controller. A. Lay out a wiring path for the Vehicle Wiring Harness. Connect the Wire Harness smaller connector to the Chute’s F. Connect the Power Cable ring terminals to the truck’s battery, white-positive, and black-negative. WARNING G. Make sure that the Controller is OFF. Connect blue wire’s small female terminal to Controller’s Ignition wire. Connect the blue wire to an accessory wire/terminal that is controlled by the vehicle’s ignition switch. Use extreme caution when working around an operating vehicle engine. CONNECT TO FUSE OR WIRE IN FUSE PANNEL INSIDE TRUCK CAB 3 TM A. If the feed chain does not move because of dense material or a material jam, remove all material from the hopper and free the chain. 4. Spinner/Chute Assembly Operation B. If the material in the hopper freezes, move the spreader into a warm area to thaw. C. To prevent the feed chain from freezing, do not store material in the spreader. D. The gearbox is designed to only accept torque from the electrical motor. Therefore, DO NOT ATTEMPT TO FREE THE FEED CHAIN BY USING A PIPE OR SIMILAR TOOL TO MOVE OR DISLODGE THE CHAIN. If the feed chain is moved, the gears within the gearbox will strip. This action will void all warranties. INTERNAL BAFFLE Spreader Maintenance REAR BAFFLE 1. Use dielectric grease on all electrical connections before an electrical connection is made or after a connector is disconnected. EXTERNAL SIDE BAFFLE A. The spread pattern and the amount of material dispensed is dependant on the following factors: 1. Gear Motor RPM. 2. Feed gate position. 3. Baffle settings. 4. Spinner Motor RPM. 2. Grease the following: • Idler shaft bearings (2) • Bearing (1) • Spinner shaft bearing (1) 3. Check the Feed Chain tension periodically. To check the tension, measure in 21"-25" from the rear edge of the gear box mount. Push up on the chain with your hand. The conveyor chain should lift up 2"-3" off the conveyor chain guide or cross angles. Below are illustrations that show the baffles effect on the spread pattern as viewed from the top of the spinner disk. Internal Baffle Adjustment Feed Chain Both internal baffles out Left baffle in, Right baffle out Rear of Sill Extension Right baffle in, Left baffle out External Baffle Adjustment 21" - 25" 2" - 3" All baffles adjusted down for a confined spread pattern Right baffle deflects material down; heavy on right side Left baffle deflects material down; heavy on left side 4. Empty the spreader of all ice control material when not in use to prevent a frozen feed chain. 5. Wash out the spreader when it is not in use. At the end of the season wash out the spreader to remove all ice control materials. Thoroughly dry all metal surfaces. Paint and oil all bare metal surfaces and chains to protect from rust. Properly store the spreader for the next season. 5. Precautions CAUTION Always follow the following precautions so as not to cause damage to the spreader. 4 TM Repair Parts - Drive Subassembly ITEM PART NO. QTY. 3014321 3013875 – – 1410241 – – – – 3013821 1410250 KS402 – 1410200 1 1 8 8 1 8 5 5 8 1 2 2 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 DESCRIPTION ITEM PART NO. QTY. Hopper Weldment 96 SST Mount Gear Motor SHE096SS Screw, Btn HD Soc Cap 1/2-13 x 1 SST Nut, HX Flng 1/2-13 x 1 SST Wiper Belt, Hopper Washer, Flat 1/4 SAE, SST Washer, 1/4" Spring Lock SST Nut, Hex 1/4-20 SST Screw, Cap 1/4-20 x 3/4 SST Gear Motor Conveyor 12 VDC Sprocket, 6 Tooth Pintle Chain Key, 1/4 x 1/4 x 2 Screw, Set 1/4-20 x 1/4 Cup Point Bearing, Flanged 1-1/8" – – – 1401100P 3008571 1411001 3013898 3006844 3014275 3014744 3014949 – – – 2 2 4 1 1 2 1 1 1 2 2 10 10 5 15 16 17 18 19 20 21 22 23 24 25 26 27 28 DESCRIPTION Bolt, 3/8 x 1 1/4, Low Head Nut, Nylock 3/8-16 x 7/16 SST Screw, HHC 3/8-16 x 1 304 SST Chain Assy D662 122 Links Shaft Idler, Assembly Bearing, Idler Take Up Shroud Gear Motor Wire Harness, Spreadeer Cover Removable Circle Cotter 1 x .060SST Shield, Chain Bolt, 3/8-16 x 1 Carriagge Short Neck SST Washer, Flat 3/8 USS SST Nut, 3/8-16 Hex SST 25 26 27 21 1 22 9 19 23 28 13 16 8 15 7 14 11 24 12 10 2 3 4 5 17 5 6 18 20 TM Repair Parts - Spinner/Chute Assembly ITEM PART NO. QTY. 3013837 3014078 – 3013878 3004611 1420101 – – 3013843 3013840 3014198 1 1 4 1 1 1 2 8 1 2 1 1 2 3 4 5 6 7 8 9 10 11 DESCRIPTION ITEM Chute Weldment SHE096SS Motor 12 VDC, TGS Screw, HHC 5/16-18 x 5/8 SST Shaft Chute SHE096SS Spinner, 11.5" Poly Bearing, Spinner Shaft Washer, Flat 3/8 USS SST Screw, HHC 3/8-16 x 3/4 SST Deflector Rear SST Deflector Side SST Coupler, Chute 12 13 14 15 16 17 18 19 20 21 22 PART NO. QTY. 3014203 30142081 3014227 – – 3008853 3006753 – BCP077Z FPC013000100 3007113 1 1 1 2 4 2 1 6 3 4 1 DESCRIPTION Baffle Internal, DR Side Baffle Internal, PS Side Retainer Chute Pin, Cotter 3/32 x 3/4 Stainless Washer, Flat 3/8 x 1.5 x .048 SST Spring, Spinner Chute Baffle Wire Harness, Chute Nut, Nylock 3/8-16 x 7/16 SST Pin Clevis 5/16 x 3/4 Plain Cotter Pin, 1/8 x 1, ZN Pin, Clevis, 5/16 x 2-1/2, .141 Hole ZN 2 3 18 11 1 4 8 7 12 6 15 17 22 16 5 13 20 9 21 10 6 19 14 TM Repair Parts - Feed Gate Assembly ITEM PART NO. 1 1410108 1 1410108SS 2 1410109 2 1410109SS 3 3 4 4 5 5 6 141010W 6 141010WSS QTY. 1 1 1 1 1 1 2 2 1 1 1 1 DESCRIPTION FEED GATE LEVER, CS FEED GATE LEVER, SST LEVER NUT, CS LEVER NUT, SST BOLT CARRIAGE 3/8-16 X 1-1/4” ZN BOLT CARRIAGE 3/8-16 X 1-1/4” SST 3/8 FLAT WASHER ZN 3/8 FLAT WASHER SST 3/8-16 HEX LOCKNUT ZN 3/8-16 HEX LOCKNUT SST FEED GATE PANEL WELDMENT, CS FEED GATE PANEL WELDMENT, SST 7 9049 Tyler Blvd. • Mentor, Ohio 44060 Phone (440) 974-8888 • Fax (440) 974-0165 Toll-Free Fax 800-841-8003 • saltdogg.com TM Repair Parts ITEM PART NO. QTY. 3013819 3013877 3014715 1499500SS 3007568 66050 1 1 1 1 1 2 1 2 3 4 5 6 DESCRIPTION Spreader 96" SST Unfinished Chute Assembly Electric Hardware Box 1400600 Vee, Assy Inverted w/HDW SST Screen, Welded Top, SCH096 Snapper Pin, 1/4 x 2, Ylw ZN 5 4 6 1 3 2 8 3014716 Rev. A