-J04006
REV. 2008-05-05
SPORTSTER FORWARD CONTROL KITS
GENERAL
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Kit Number
33398-06, 33395-06, 33397-07
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1
Models
For model fitment information, please see the P&A Retail Catalog or the Parts and Accessories section of www.harleydavidson.com (English only).
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The rider's safety depends upon the correct installation
of this kit. Use the appropriate service manual procedures.
If the procedure is not within your capabilities or you do
not have the correct tools, have a Harley-Davidson dealer
perform the installation. Improper installation of this kit
could result in death or serious injury. (00333a)
1.
2.
3.
4.
NOTE
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4
Shift lever
Retaining screw
Footrest bracket
Socket head screw (2)
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Additional Parts Required
Figure 1. Remove Shift Lever and Footrest
This instruction sheet references Service Manual information.
A Service Manual for your model motorcycle is required for
this installation and is available from a Harley-Davidson Dealer.
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Kit Contents
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See Figure 5, Figure 6 and Table 1.
REMOVAL
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Remove Stock Shift Lever and Footrest Assembly
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1.
See Figure 1. Loosen the shift lever retaining screw (2)
securing the shift lever (1) to the shifter shaft. Slide the
shift lever off the splined shaft. Remove shifter peg from
lever and save for installation. Discard shift lever.
2.
Remove the two socket head screws (4) securing the
footrest bracket (3) to the frame and remove footrest.
Discard screws.
3.
See Figure 6. Obtain two hole plugs (1) from kit and firmly
press plugs into frame screw holes remaining from footrest
removal.
4.
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See Figure 2. Remove the retaining ring (1) from the clevis
to free the footrest clevis pin (4). Remove the clevis pin
and footrest (3) from the footrest support. Save footrest
for installation. Discard retaining ring, clevis pin, spring
washer and footrest bracket.
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5
1.
2.
3.
4.
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4
Retaining ring
Spring washer
Footrest
Clevis pin
Footrest bracket
Figure 2. Remove Left Footrest from Support
Remove Stock Brake Pedal and Footrest Assembly
1.
See Figure 3. At the right footrest, remove the retaining
ring (1) clevis pin (2), footrest (3) and spring washer (4).
Discard all hardware but save footrest for installation.
2.
Remove the exhaust to access the brake rod. Follow the
instructions in the appropriate Service Manual.
3.
Remove brake rod (5) from brake pedal and master
cylinder bell crank. Discard brake rod.
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4.
Remove the two screws (6) and right footrest/brake pedal
support bracket with attached brake assembly from frame.
Discard footrest support bracket and entire brake pedal
assembly.
5.
See Figure 5 and Figure 6. Obtain hole plugs (1) and install
in holes left from support bracket removal.
5
4
6
2
Install Forward Control Shift Lever Assembly
1.
See Figure 5. Obtain shift link arm (13) and screw (6) from
kit. Orient shift link arm pointing straight down and slide
onto shift shaft (exiting engine side cover). Install screw
(6) and tighten to 8-13 ft-lbs (11-18 Nm).
2.
Mount footrest/shift pedal support bracket (10) to frame
using screws (3). Tighten to 45-50 ft-lbs (61.1-67.9 Nm).
3.
Slide shift pedal (14) onto clevis (12). Mount clevis on
footrest/shift pedal support bracket (10). Align hole in clevis
with hole in support bracket and secure using screw (6).
Tighten screw to 18-22 ft-lbs (24.4-29.9 Nm).
4.
Install retaining ring (18) to the relief at the end of the clevis
(12) to further secure it in place.
5.
Install screw (4) in far end of the shift rod (16) and into
shifter arm (13).Tighten to 120-180 in-lbs (13.6-20.3 Nm).
6.
Install screw (5) in opposite end of shift rod (16) into shift
lever (14). Tighten to 120-180 in-lbs (13.6-20.3 Nm).
7.
Install shifter peg into new shift lever. Tighten securely.
8.
Install footpeg on clevis (12) with spring washer (2). Make
sure spring washer is positioned inside clevis with the
square edge toward the inside. Align holes and push clevis
pin (7) from top down through hole in clevis. Secure clevis
pin using the new retaining ring (17).
Retaining ring
Clevis pin
Footrest
Spring washer
Brake rod
Screw (2)
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1.
2.
3.
4.
5.
6.
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Figure 3. Remove Footrest Support Pedal and Brake Pedal
INSTALLATION
Install Forward Control Brake Pedal and Footrest
Assemblies
1.
2.
Install exhaust following the instructions in the appropriate
Service Manual.
See Figure 5 and Figure 6. At the lower front of the right
frame downtube, remove the two screws securing the Jclip (B) to the frame. Discard the screws but save J-clip
for installation.
Install the other end of the brake rod into the brake pedal
assembly (8). Tighten to 84-144 in-lbs (9.5-16.3 Nm).
Adjusting Shift Lever
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8.
If the gears do not engage fully or the toe shifter travel is
incorrect, the shift linkage must be adjusted. See Figure 4.
Adjust the shift rod until the shift pedal is at 45 degrees as
described.
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square edge toward the inside. Align holes and push clevis
pin (7) from top down through hole in clevis. Secure clevis
pin using the new retaining ring (17).
NOTE
Assemble the brake pedal and footpeg clevis onto the footrest
support bracket (as described in the next step) prior to mounting
the support bracket to the frame. This will allow easier installation of the footrest mount clevis retaining ring (installed to
grooved end of footrest mount clevis).
1.
2.
Turn ball joint or shift rod (4) to adjust rod length. Temporarily attach ball joint to shift pedal and check pedal
angle. Make sure an equal number of threads are visible
on both ends of shift rod.
3.
3.
When pedal angle is at 45 degrees, install screw (1).
Tighten to 120-180 in-lbs (13.6-20.3 Nm).
4.
Holding shift rod (4) so that it does not turn, tighten locknuts (3) on each end securely.
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Slide the brake pedal (8) onto footrest mount clevis (11)
then slide clevis into footrest/brake pedal support bracket
(9). Align hole in the clevis with hole in the support bracket
and install screw (6). Tighten the screw to 18-22 ft-lbs
(24.4-29.9 Nm).
4.
Install the footrest mount clevis retaining ring (18) to the
groove at the end of the footpeg clevis.
5.
Position the J-clip (from Step 1) against the frame aligning
the mounting holes. Mount the footrest/brake pedal support
bracket (9) and J-clip to frame using the new screws (3).
Tighten the bracket to 45-50 ft-lbs (61.1- 67.9 Nm).
6.
Obtain the brake rod (15) from kit and thread one end into
the master cylinder bell crank. Tighten to 120-180 in-lbs
(13.6-20.3 Nm).
7.
Install footpeg on clevis with spring washer (2). Make sure
spring washer is positioned inside clevis (11) with the
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See Figure 4. Remove screw (1) securing the ball joint (2)
to shift pedal (5).
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SERVICE PARTS
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4
2
1
3
1.
2.
3.
4.
5.
Screw (2)
Ball joint (2)
Lock nut (2)
Shift rod
Shift pedal
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Figure 4. Adjusting Shift Pedal
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12
6
17
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Figure 5. Service Parts: Forward Control, Left (Shift) Side
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15
18
6
1
11
B
17
9
3
A
8
2
7
Figure 6. Service Parts: Forward Control, Right (Brake) Side
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Table 1. Service Parts Table
Item
Description (Quantity)
Part Number
1
Plug, hole (4)
740
2
Washer, footpeg spring (2)
50912-72
3
Screw, 3/8-16 x 1-1/4 inch (4)
4748
4
Screw, 5/16-18 x 7/8 inch
4359
5
Screw, hex button (lock) 5/16-18 x 1 inch
4016
6
Screw, hex socket 5/16-18 x 1-1/4 inch (3)
3210A
7
Pin, footpeg clevis (2)
45041-01
8
Assembly, brake pedal, chrome
42707-04
Assembly, brake pedal, polished
42685-04
Assembly, brake pedal, black
42649-07
Bracket, right rider footpeg support, chrome
42707-04
Bracket, right rider footpeg support, polished
42652-04
11
12
13
42652-04
Bracket, left rider footpeg support, chrome
42706-04
Bracket, left rider footpeg support, polished
42651-04
Bracket, left rider footpeg support, black
42651-04
Clevis footpeg right, chrome
42566-04
Clevis footpeg right, black
42504-07
Clevis footpeg left, chrome
42541-04
Clevis footpeg left, black
42503-07
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Bracket, right rider footpeg support, black
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9
Lever, shift shaft arm, chrome
34670-06
Lever, shift shaft arm, black
14
34614-07
Assembly, shift lever, chrome
34650-04
Assembly, shift lever, polished
34572-04
Assembly, shift lever, black
Assembly, brake rod
34581-04
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34636-07
Assembly, brake rod, black
Assembly, shift rod link
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42645-07
Assembly, shift rod link, black
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17
Ring, footpeg clevis pin retaining (2)
18
Ring, footrest mount clevis retaining (2)
Items mentioned in text, but not included in kit:
A
Stock footrest
B
Stock J-clip
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34573-04
34577-07
11304
11390
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