Rotor Balancer - DIAMECH 2000: Vibration Diagnostics and

Vibration Diagnostics and Balancing Machines
Rotor Balancer
• Field Balancing
• Vibration Analysis
• Data Collection
• Bearing Fault Detection
Over 1500 units sold!
300 units sold under the brand
name Smart Balancer (Schenck
RoTec, Germany).
The most popular vibration
analyzer in Russia.
Rotor unbalance — a major cause
Standard features provide a
for machine vibration problems
complete package to eliminate
The major reason of mechanical fail-
unbalance
ure and the majority of machine mal-
Rotor Balancer is the ideal tool for
functions are caused directly or
accurately identifying an unbalance
indirectly by vibrations from an unbal-
condition, determining the state of
anced rotor condition. During opera-
balance of your machines, enabling
tion unbalanced rotors will generate
corrective action to eliminate an un-
high centrifugal forces and create
balance condition. A unique combi-
mechanical vibration that leads to
nation of features gives operators
premature bearing wear, fatigue
complete on site field balancing ca-
cracking, sudden rupture or shaft de-
pability and come as standard in
formation. These vibrations can also
every Rotor Balancer. The compact,
present a danger to operating staff,
battery powered instrument enables
and may result in undesirable down-
rotors to be balanced quickly, accu-
time for plant and machinery.
rately and cost efficiently, without
Rotor unbalance can also have a sig-
dismantling the machine. Rotors of
nificant impact on quality assurance
almost any size or weight can be bal-
requirements for many applications
anced in one or two balancing
such as in the machine tool industry,
planes, i.e. statically and dynami-
for example. An unbalanced spindle
cally.
can cause nonsymmetrical rotation
resulting in poor surface finish, de-
Field balancing made easy
creased dimensional accuracy and
With high ease of operation, universal
lower tool life.
application and field proven accessories, the RotorBalancer makes field
balancing of rotors easy even for
less experienced staff. Operators are
prompted through the steps necessary to measure and eliminate rotor
unbalance in a userfriendly environ-
Benefits at a glance
ment. An optimization program enables unbalance vibrations to be
• A comprehensive package at an extremely favourable price
performance ratio
• 2 simultaneous measurement channels for highly efficient field
balancing
• Optimisation balancing for up to 4 measuring points
• Graphical presentation of unbalance and test run vectors for all
measuring points
• Machine diagnosis with FFT analysis
• Overall vibration measurement in accordance with relevant standards
• Oscilloscope function
• Balancing Report software included
• Powerful software for data collection included
• New laser optical reference sensor enables safe balancing at a
distance of up to 0.5 m from the rotor shaft
• 6 hours operation on a single battery charge no replacement
batteries required
recorded at up to four sensor positions and be reduced to a minimum
by balancing in one or two planes.
FFT with constant relative
bandwidth …
To provide faster measurement
results, easier interpretation of
the data, and identify ongoing
damage at earlier stages.
Both methods enable vibration mixtures measured on a machine to be
separated into their harmonic portions and displayed with frequency
and amplitude in the form of spectral
lines.
On the basis of the measured frequencies, causes of vibration can be
detected and unbalanced rotors identified.
Detection of machine and
mounting resonance
Measurement and graphical presenMeasurement and assessment of
tation of amplitude and phase angle
the machine status
of vibrations occurring at the fre-
Vibration is an excellent indicator of
quency of rotation as a function of
the status of individual machine
speed enable machine and mounting
components and of the machine as a
resonance to be determined. This
whole. With Rotor Balancer you can
helps to ensure field balancing is per-
perform a broadband measurement
formed in a resonance free speed
of absolute bearing vibrations to ISO
range.
10816 and compare the measured
values with the specified limits, in
Additional diagnostic tools
order to ascertain whether the
For more extensive machine diagno-
machine can still be operated, or
sis, the RotorBalancer enables the
whether field balancing is necessary.
characteristics of the overall vibration
as well as amplitude and phase angle
Machine diagnosis – Detecting
of the 1st harmonic to be determined
the causes of vibration
and plotted as a function of time. With
To determine the causes of vibration,
the help of the oscilloscope function
the RotorBalancer provides two
the vibration pattern can be displayed
methods for performing FFT fre-
as a function of time and stored.
quency analysis:
FFT analysis with constant absolute
bandwidth …
That can be synchronized with a
reference signal from the rotor to
view an order spectrum and easily
distinguish between rotor related
problems and nonrotor related
problems.
Powerful field balancing functions
A unique feature allows operators up
to four measurement points to reduce error, providing complete versatility and high accuracy. A variety of
combinations are therefore possible
such as simultaneous horizontal and
vertical measurements, or two horizontal and two vertical measurements.
Correction locations can be identified
in polar or component form based on
the configuration of the rotor that is
being balanced. Rotors that have limited correction locations, such as a
fan, can be easily balanced with the
component correction feature. Users
are free to define the available correction locations on the rotor whether
they are equally or unequally spaced.
Archiving and documenting balancing results with BalancingReport
All balancing results can be recorded
in the Rotor Balancer along with a description of the machine, sensor position, date and time.
Measurement data can also be
No
Data w with p
o
Colle
ction werful
Softw
are!
downloaded to a PC or laptop for filing and further analysis using DIAMECH Rotor Balancer PC software
supplied with the balancer. The BalancingReport software offers a
userfriendly environment to store
and manage unbalance data. Users
can create expert balancing reports
with Bode and Nyquist plots and cascade/waterfall charts. Measurement
results can also then be imported to
other programs in the Windows Office suite such as Word or Excel for
further processing.
Balancing Report
Software
allows operators to
view vibration data
in a variety of formats
such as Bode,
Nyquest, Cascade
and Listing Plots
Measurement tasks
• Field balancing of rotors in one
and two planes
• Measurement of overall vibrations
for evaluation of the machine condition
• Frequency analysis for identification of machine faults and
damages
• Startup and rundown analysis of
the first and second harmonic for
the detection of machine resonance’s
• Envelope spectrum measurements
• Display of the overall vibrations as
well as of the first harmonic vs.
time
• Visualisation of vibration timesignature
• Bump test measurements
• Ball and roller bearing condition
assessment
Measurement channels
• 2 channels for vibration
• 1 channel for rotor speed and
reference signal
Measurement inputs
• 2 inputs for acceleration
sensors
• 1 input for laser optical
reference sensor
Signal detection types
• RMS value
• Peaktopeak value
• Peak value
Field balancing
• Easytounderstand operator
dialog, integrated balancing
calculator, polar presentation
of unbalance and test run vectors
and printed balancing
reports via PC/Laptop.
• Balancing rotor speed: 120 to
60,000 rpm.
• Number of balancing planes:
1 or 2.
• Number of measuring points:
up to 4 (enables optimised balancing procedures).
• Archiving of rotor influence
coefficients to enable simplified
balancing procedures in
repeat situations.
•
•
•
Measurement values
• Vibration displacement in .m
• Vibration velocity in mm/s Vibra• tion acceleration in m/s2
•
Measurement of overall
vibrations
Broadband vibration measurement
in preselectable frequency
ranges
Highpass steps 2/5/10/20/50/
100/200/500/1,000 Hz
Lowpass steps 100/200/500/
1,000/2,000/5,000/10,000 Hz
Number of averages: 0 up to
100
Frequency analysis
• Narrow band measurement for
separation of the machine
vibration into their harmonic
portions.
• FFT analysis, either without
external trigger (free run) or
with rotorsynchronous data
acquisition.
• Highpass steps: 5/10/20/50/
100/200/500/1,000 Hz
• Lowpass steps: 100/200/500/
1,000/2,000/5,000/10,000 Hz,
resp. 2./5./10./20. harmonic
with rotorsynchronous data
acquisition.
• Resolution: 100/200/400/800
lines
• Number of averages: 0 to 100
• Windowing functions: Hanging
and Uniform (Rectangular)
• Smart FFT analysis in the frequency range 5 to 2,000 Hz by
means of 33 frequency bands
with a constant relative bandwidth
(26%) and with logarithmic graphical display.
Startup and rundown
analysis
• Measurement, archiving and
graphical display of the amplitude
and the phase angle of
the first and second harmonic
in preselectable rotor speed
ranges.
• Max. rotor speed range:
120 to 9,000 rpm
• Resolution: 100 lines.
Overall vibration and first harmonic vs. time
• Measurement, archiving and
graphical display of the characteristic values for overall vibration as
well as for amplitude and phase
angle of the first harmonic in
preselectable time ranges.
• Number of averages: 0 to 100.
• Number of depictable data
sets: 5 to 100
Vibration timesignature
• Visualisation of the vibration
waveform.
• Frequency range: 2 to 10,000 Hz,
with rotorsynchronous data acquisition up to the 20. harmonic.
• Sampling period: 2/5/10/20/
50/100/200/500/
1,000/2,000/5,000 ms
• Number of samples: 256/512/
1,024/2,048
• Number of averages with
rotorsynchronous data acquisition: 0 to 100
• Number of depictable data
sets: 5 to 100
• Resolution: 256/512/1,024/2,048
points
General features
• Display: Monochrome LCD
with 128 x 128 pixel and backlit.
• A/Dconverter: 14 Bit resolution
• Storage capacity of the internal
EEPROM memory: 2 MB (for
firmware and measurement
data)
• Accuracy of the indicator unit:
5%
• USB interface for
data upload to PC/Laptop.
Power supply
• With builtin rechargeable battery,
storage capacity:1,6 Ah.
• Typical battery operation period:
not less than 6 h.
• Battery charge time: not more
than 3 h.
• Power and charger unit for 240 V,
50/60 Hz.
•
•
•
•
•
•
Mechanical construction of the
indicator unit
Compact aluminium housing,
rugged and shockproof design.
Protection class IP 54
Operating temperature range:
10° to +50° C
Relative air humidity:
0 to 95%, not condensing.
Dimensions: 220 x 110 x 38 mm
Weight: 900 g
Softcase
• Dimensions:
approx. 400 x 300 x 250 mm
• Weight incl. standard extent of
delivery: approx. 5,4 kg.
Standard
Options
• 1 Rotor Balancer measuring
instrument with built in
rechargeable battery, operating
dialog in English
• 2 Piezoelectric acceleration sensors AC1021A, with:
1 short sensor probe
1 holding magnet for flat
surfaces
1 holding magnet for curved
surfaces
2 connecting cables, 6 m long
1connecting cable 1,5 m long
• 1 laser optical reference sensor,
with 1 magnetic stand,
1 set of reflective tape,
1 connecting cable, 6 m long
• Modal hammer
• 1 DVDROM with BalancingReport software, Diamante software,
manuals and drivers
• 1 USB data transfer cable, 1,8 m
long
• Option 01
Piezoelectric acceleration sensor
AC1021A
• Option 02
Holding magnet for flat
surfaces
• Option 03
Holding magnet for curved
surfaces
• Option 04
Connecting cable for piezoelectric
acceleration sensor, 10 m long
• Option 05
Connecting cable for piezoelectric
acceleration sensor, 25 m long
• Option 06
Laser optical reference sensor
with sets of reflective tape
• Option 07
Connecting cable for laser optical
reference sensor, 10 m long
• Option 08
Connecting cable for laser optical
reference sensor, 25 m long
• 1 power / charger unit
• 1 soft case for transporting
the measuring instrument
and accessories
• Option 09
Calibration adapter for verification
and auto calibration of the signal
conditioners of the measuring instrument
DIAMECH 2000
Vibration Diagnostics & Balancing Machines
2nd Kozhukhovsky proezd, 29, korp. 2, str. 16,
Moscow, 115432, Russia
Phone:
Fax:
email:
+7 (495) 2230420
+7 (495) 2230490
contact@diamech.ru
www.diamech2000.com
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