GAS FRYER FryTech Series OPTIONAL AUTOMATIC FRYER LIFTS (1204mm) S OPEN ASF-60DS DUMP STATION ASF-60G FRYER ASF-60UC UTILITY CABINET TOP & SHELVES ASF-60B Gas Fryer Battery sample configuration shown 1/2” (901mm) 31-5/8” (803mm) ONLY 1 GAS FRYER CONNECT 21” (533mm) MANIFOLD GAS CONNECT 8-3/8” (212mm) ELECTRICAL 1-5/8” (41mm) 7-1/2” (191mm) • Installation • Operation • Maintenance 5015567 w164 n9221 water Street • p.o. box 450 • menomonee falls, wisconsin 53052-0450 uSa PHONE: 262.251.3800• 800.558.8744 USA / CANADA FAX:262.251.7067•800.329.8744 U . S . A . www.alto-shaam.com printed in u.s.a. ONLY MN-35444• Rev0 • 10/12 Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Procedures and Precautions . . . . . . . . . . . . . . . . . . . 2 Cleaning Daily Cleaning & Maintenance . . . . . . . . . . . . . . . . . . 23 Boil-Out Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Installation Dimension Drawings, Weights & Capacities . . Clearance Requirements. . . . . . . . . . . . . . . . . Site Installation & Leveling . . . . . . . . . . . . . . . Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . Gas Specifications . . . . . . . . . . . . . . . . . . . . . Gas Connection . . . . . . . . . . . . . . . . . . . . . . . Restraint Requirements - Mobile Equipment. . Electrical Requirements . . . . . . . . . . . . . . . . . Service Control Troubleshooting . . . . . . . . . Unit Troubleshooting. . . . . . . . . . . . Extended Limited Frypot Warranty . ASF-60G Service Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 . 4 . 5 . 6 . 7 . 8 . 9 10 Operation Oil/Shortening Requirements. . . . . . . . . . . . . . . . Controls Behind Access Panel . . . . . . . . . . . . . . Panel Identification. . . . . . . . . . . . . . . . . . . . . . . Cook Cycle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Holding Timers . . . . . . . . . . . . . . . . . . . . . . . . . . Product Count. . . . . . . . . . . . . . . . . . . . . . . . . . . Display Descriptions. . . . . . . . . . . . . . . . . . . . . . Product Key Programming . . . . . . . . . . . . . . . . . System Programming . . . . . . . . . . . . . . . . . . . . . Programming Custom Product & Action Alarms. . Suggested Frying Times. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 12 13 14 14 15 15 16 19 20 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 26 27 28 Wire Diagrams Always refer to the wire diagram(s) included with the unit for most current version. Warranty Transportation Damage and Claims . . . . . . . Back Cover Limited Warranty. . . . . . . . . . . . . . . . . . . . . . Back Cover MN -3 5 4 4 4 • Ga s Fryer B attery Operati on & C are Manual dELIVERY UNPACKING This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in this manual. This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered. Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to ensure prompt service in the event of a warranty parts and labor claim. This manual must be read and understood by all people using or installing the equipment model. Contact the Alto-Shaam Tech Team Service Department if you have any questions concerning installation, operation, or maintenance. 1. Carefully remove the appliance from the carton or crate. NOTE: All claims for warranty must include the full model number and serial number of the unit. dANGER BEFORE STARTING THE APPLIANCE, MAKE CERTAIN YOU dO NOT dETECT THE OdOR OF GAS. IF THE ODOR OF GAS IS DETECTED: • DO NOT attempt to light any appliance. • DO NOT touch any electrical switches. • Extinguish any open flame. • Use a telephone OUTSIDE THE PROPERTY & IMMEDIATELY contact your gas supplier. • If unable to contact your gas supplier, contact the fire department. ® ® NOTE: Do not discard the carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation. 2. Read all instructions in this manual carefully before initiating the installation of this appliance. Do noT DISCARD THIS MAnUAL. This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional manuals are available from the Alto-Shaam Tech Team Service Department. 3. Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use. WARNING In the event of loss of power to the appliance, turn the “burner control knobs” to the OFF position. Remove food product from the unit. If burner control fails to extinguish the flame, shut off main gas valve located in rear of unit. KEEP THIS MANUAL IN A CONVENIENT LOCATION FOR REFERENCE. MN -3 5 4 4 4 • Ga s F ryer B attery Operati on & C are Manual • 1 installation SAFETY PROCEdURES ANd PRECAUTIONS Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual. dANGER Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored. WARNING Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored. 1. This appliance is intended to cook, hold or process foods for the purpose of human consumption. no other use for this appliance is authorized or recommended. 2. This appliance is intended for use in commercial establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. operating instructions and warnings must be read and understood by all operators and users. 3. Any troubleshooting guides, component views, and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel. 4. Thismanualshouldbeconsideredapermanent part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location. CAUTION Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored. CAUTION Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored. NOTE For equipment delivered for use in any location regulated by the following directive: DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE. N O T E : Used to notify personnel of installation, operation, or maintenance information that is important but not hazard related. MN -3 5 4 4 4 • Ga s F ryer B attery Operati on & C are Manual • 2 installation A S F - 6 0 B G as S pecifications The Alto-Shaam fryer/dump station batteries combine up to four (4) ASF-60 fryers, dump station and/or utilicty cabinet in one frame. The battery also includes an oil filtration system. The battery is constructed of stainless steel and features front- and rearmounted, heavy duty leveling casters. Two fry baskets and a cleaning brush set are included with each fryer. The fryers have a temperature range of 200°F to 400°F (93°C to 205°C). The ASF-60DS dump station features an overhead infrared heating element that is controlled with one (1) on/off power switch. The dump station holding well includes a removable screen grid insert to collect crumbs and small bits of product in a removable 11" x 14" x 4" (279 x 356 x 120mm) catch pan located behind the door. standard accessories CAPACITY PER FRYPOT Basket, Half-Size (2 included as standard) BS-35214 Brush Set (one 2-brush set included as standard) scrub brushBH-28693 straight brushBH-28691 OPTIONS filters Paper,7countrefillpackage Paper,100countrefillpackage Charcoal/Carbon, 30 count package ReusableMesh,singlefilter frypot Cover FI-27791 FI-27794 FI-27648 FI-27014 WEIGHT PER FRYPOT EST NET WEIGHT SHIP WEIGHT WITHOUT LIFTS 248lb(113kg) 330 lb (150 kg) WITH LIFTS 265 lb (120 kg) 347lb(157kg) CARTON DIMENSIONS (L x W x H) CONTACT FACTORY 5006073 Mobile oil Caddy (WITH OIL DISCARD HOSE) TO-28359 oil Discard Hose HO-28812 Pre-filter Sieve Kit 5010451 Strainer/Skimmer CE-27400 Battery combinations are customer specific. Batteries are ordered and labeled from left to right. 47-7/16” (1204mm) DOORS OPEN OPTIONAL AUTOMATIC FRYER LIFTS ASF-60DS DUMP STATION ASF-60G FRYER ASF-60UC UTILITY CABINET TOP & SHELVES OVERALL WIDTH 30" (762mm) 45" (1143mm) 60" (1524mm) 30” (762mm) MINIMUM 2-STATION 15” (381mm) TYPICAL EA 35-1/2” (901mm) 31-5/8” (803mm) ONLY 1 GAS FRYER CONNECT 21” (533mm) MANIFOLD GAS CONNECT 1-5/8” (41mm) 8-3/8” (212mm) ELECTRICAL 44-3/8” (1127mm) LIFTS EXTEND ANOTHER 6” (152mm) 55-1/4” (1403mm) STATIONS 2 3 4 36-5/16” (921mm) ASF-60B = battery appliance. The next characters will indicate equipment piece. 1G = 1 gas fryer; 2G = 2 gas fryers; 3G = 3 gas fryers; 4G = 4 gas fryers 1DS = 1 dump station; 1UC = 1 utility cabinet. The sample illustration at right would be labeled as: ASF-60B, 2G, 1DS LoAD CAPACITY:8lb(4kg)MAXIMUM CONTACT FACTORY Mobile Drawer Cover ASF-60B, 2G, 1DS, 1G would mean that the battery includes 2 gas fryers on the farthest left side, then one dump station, followed by another gas fryer. SHoRTEnInG/oIL: 62 lb (28 kg) MAXIMUM 7-1/2” (191mm) 5015567 MN -3 5 4 4 4 • Ga s F ryer B attery Operati on & C are Manual • 3 installation dANGER dANGER IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT. AVERTISSEMENT : UNE INSTALLATION, UN AJUSTEMENT, UNE ALTÉRATION, UN SERVICE OU UN ENTRETIEN NON CONFORME AUX NORMES PEUT CAUSER DES DOMMAGES À LA PROPRIÉTÉ, DES BLESSURES OU LA MORT. LIRE ATTENTIVEMENT LES DIRECTIVES D’OPÉRATION ET D’ENTRETIEN AVANT DE FAIRE L’INSTALLATION, OU L’ENTRETIEN DE CET ÉQUIPEMENT. CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE. SITE INSTALLATION MINIMUM CLEARANCE REqUIREMENTS COMBUSTIBLE SURFACES NON-COMBUSTIBLE SURFACES RIGHT SIDE 6" (152mm) 0" (0mm) LEFT SIDE 6" (152mm) 0" (0mm) BACK 6" (152mm) FRONT 25" (635mm) PLUS: 6" (152mm) minimum between the element swing in the extended position and the lower edge of the exhaust hood andfiltermedia. ENTRY CLEARANCE: 60" (1524mm) CAUTION DO NOT USE FORKLIFT FROM FRONT OR REAR OF UNIT. USE FORKLIFT FROM SIDE ONLY. NOTE: T o avoid equipment damage, remove the Mobile Oil Trolley before moving this appliance with a forklift or pallet lift. 4 UNIT MAXIMUM WIDTH UNCRATED Ne pas installer à une distance inférirure à celle indiquée ce-dessous d’une parol en matiére combustible: Côtés 6 pouches, Arriére 6 pouches. WARNING MINIMUM CLEARANCES MUST REMAIN UNOBSTRUCTEd. DO NOT place insulation or any other type of materials in clearance areas. MN -3 5 4 4 4 • Ga s F ryer B attery Operati on & C are Manual • 4 installation SITE INSTALLATION 1. It is the responsibility of the installer to verify that this installation is in compliance with the specifications listed in this manual and with local code requirements. 9. DO NOT install this appliance in any area where it may be affected by any adverse conditions such as steam or dripping water, etc. DO NOT install fryer over a drain. 2. Hood installation is required. 10. 3. Both cooking and cleaning functions require unobstructed access. The frypots, control panels, and front access doors must be maintained free from obstruction. The front access door and back panel must be accessible for service and maintenance. 4. Locate the appliance on a firm, level surface ONLY. The surrounding area must be kept clear of all combustible materials. LEVELING: Make certain the appliance is positioned firmly on all 1 supporting casters. Level from frontto-back and side-to-side by holding 2 lower collar (#2) while twisting upper collar (#1). Restraining ties can be used for stabilization if necessary. Use an allen wrench (#3) to lock caster in position. 5. FOR YOUR SAFETY DO NOT store or use any flammable liquids or allow flammable vapors in the vicinity of this fryer or any other appliance. 6. FOR YOUR SAFETY DO NOT place insulation or any other type of materials in clearance areas. 7. When properly installed, the fryer is designed for operation adjacent to non-combustible floors and walls with a 6" clearance at the back. Clearances from all combustible construction is a minimum of 6" (152mm) at the back and both sides. Concrete, tile, terrazzo, or metal surfaces are recommended. Metal over a combustible material may not meet code for non-combustible surfaces. Verify site selection with local codes for specific requirements. Doit être utilisé seulement sur des planchers non inflammables. 8. Adequate means must be provided to limit the movement of this appliance. A restraining device is required for field installation. WARNING BURN WARNING: Make certain the fryer is stabilized before operation to prevent any movement or tipping and the possibility of severe burns caused by hot, splashing shortening or oil. CAUTION TO PREVENT PERSONAL INJURY, dANGER To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/ NFPA No. 70. In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian Electrical Code Part 1 or local codes. USE CAUTION WHEN MOVING OR LEVELING THIS APPLIANCE. WARNING IMPROPER INSTALLATION MAY RESULT IN FIRE. Carefully read and follow all installation instructions located in this manual. MN -3 5 4 4 4 • Ga s F ryer B attery Operati on & C are Manual • 5 3 installation ventilation dANGER Installation, air adjustment and/or service work must be in accordance with all local codes and must be performed by a certified service technician qualified to work on gas appliances. An adequate ventilation system is required for commercial cooking equipment. Information may be obtained by writing to the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. When writing refer to NFPA No. 96. 1.A single ASF-60G auto-lift gas fryer requires a minimum of 120 CFM make-up air for natural gas and 48 CFM for propane gas. Kitchen ventilation must be of sufficient capacity to prevent a negative-pressure condition. DO NOT obstruct or restrict ventilation nor the air flow required to support combustion. 3. This fryer cannot be direct vented. 4.Install the fryer under a ventilation hood meeting all applicable code requirements. Combustion fumes must be vented in accordance with local, state, or national codes. 2. D O NOT obstruct the flow of the exhaust flue at the top rear of the fryer. It is especially critical that gas supply piping and electrical support cord and/or receptacle be routed away from the path of the hot combustion fumes. CAUTION To prevent malfunction or cause negative back draft, DO NOT obstruct exhaust flues or attach any flue extension that will impede proper burner operation. dANGER FAILURE TO VENT THIS FRYER PROPERLY MAY BE HAZARDOUS TO THE HEALTH OF THE OPERATOR. Equipment damage and operational problems may also be the consequence of improper venting. Any damages sustained by a failure to properly vent this fryer are not covered under warranty. Ventilating hoods and exhaust systems shall be permitted to be used to vent appliances installed in commercial applications. Whereautomaticallyoperatedappliancesareventedthrougha ventilating hood or exhaust system equipped with a damper or with a power means of exhaust, provisions shall be made to allow theflowofgastothemainburnersonlywhenthedamperisopen to a position to properly vent the appliance and when the power means of exhaust is in operation. in accordance With nfPa 54 coMMonWealth of Massachusetts onlY. MN -3 5 4 4 4 • Ga s F ryer B attery Operati on & C are Manual • 6 installation gas specifications The Alto-Shaam open gas fryer has been set to operate with either natural gas or propane as indicated on the fryer identification name plate. dANGER CONNECTING TO THE WRONG GAS SUPPLY COULD RESULT IN FIRE OR AN EXPLOSION CAUSING SEVERE INJURY AND PROPERTY DAMAGE. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi. The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi. NOTE: C ustomer/installer must provide manual gas shut-off valve in accordance with local code requirements. WARNING TO AVOID SERIOUS PERSONAL INJURY, installation of this appliance must conform to local, state, and national codes; the current edition of the American National Standard Z223.1, National Fuel Gas Code, and all local municipal building codes. In Canada, installation must be in accordance with Standard CAN/CSA B 149.1 and Installation Codes - Gas Burning Appliances, and local codes. Category I2H at 20 mbar for use in AT, DK, fI, IE, IT, PT, SE, CH. Category I2E(20) at 20/25 mbar for use in DE, LU. Category I2E+(20/25) at 20/25 mbar for use in BE, fR. Category I2L(25) at 25 mbar for use in nL. Category I3+(28-30/37)at28-30/37mbarforuseinBE,FR,IE,IT,LU,PT,CH. Category I3B/P(30) at 30 mbar for use in DK, fI, nL, SE. Category I3B/P(50) at 50 mbar for use in AT, DE, CH. Category I3P(37)at37mbarforuseinFI,DE,IE,CH. declared input (kw) 35.15 gas group I2H(20), I2E(20), I2E+(20/25), I2L(25), I3+(28-30/37), inlet pressure (mbar) 17.5(NAT)and27.5(LP) declared setting pressure at the outlet from the gas valve (mbar) 12.5 (nAT) and 25 (LP) main burner type Infrared type with blower and venturi valve number of injectors 1 main injector type n/A main injector size and markings n/A main burner aeration opening size ignition Variable pre-set at factory inlet connection 20.995mmmalethread I3B/P(30), I3B/P(37),I3B/P(50), I3P(37),I3P(50) G A S PRESSURE CHAR T The fryer has been factory adjusted according to the gas type specified on the fryer identification name plate. GAS FRYER TECHNICAL SPECIFICATIONS Natur al Gas Min. Connected Pressure Max. Connected Pressure Gas Consumption Gross Thermal Output 5.0" W.C. 1.2 kPa 11.0" W.C. 2.74 kPa 120 CFM 120,000 Btu/hr Propane Gas Min. Connected Pressure Max. Connected Pressure Gas Consumption Gross Thermal Output 10.0" W.C. 2.5 kPa 14.0" W.C. 3.5 kPa 48 CFM 120,000 Btu/hr INSTALLATION REqUIREMENTS gaS ConnECtion: 1/2" nPT foR A SInGLE GAS KETTLE 1-1/2"NPTFOR2,3,OR4GASKETTLES hood inStallation iS rEQuirEd Check plumbing codes for proper supply line sizing to attain minimum burner manifold pressure shown: NATURAL GAS: 5.0"W.C. PROPANE GAS: 10.0"W.C. (1.2 kPa) (2.5 kPa) MAX. RECOMMENDED INLET PRESSURE: 11"W.C(2.74kPa) 14"W.C.(3.5kPa) notE: Ifaflexiblegaslineisused,itmustbeAGA approved, commercial type and at least 1/2" I.D. Manual gas shut-off valve and restraining device must be installed per code requirements when using a quick disconnect device. NOT FACTORY SUPPLIED Direct spark electronic ignition MN -3 5 4 4 4 • Ga s F ryer B attery Operati on & C are Manual • 7 installation gas specifications dANGER Installation, air adjustment and/or service work must be in accordance with all local codes and must be performed by a certified service technician qualified to work on gas appliances. Use an approved INCORRECT CORRECT gas pipe sealant at all external threaded connections, gas piping used on gas connections must avoid sharp bends that may restrict the flow of gas to the appliance. If the connected pressure exceeds 14.0" W.C. (3.5 kPa) for propane and 11.0" W.C. (2.74 kPA) for natural gas, a step-down regulator is required to be supplied by the owner/operator. Close the individual manual shut-off valve to isolate the fryer from the gas supply piping system during any pressure testing at test pressures equal to or less than 1/2 psig. (3.4 kPa). The fryer and individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing at pressures in excess of 1/2 psig. (3,4 kPa). A GAS INTAKE B C E G D F H In the U.S.A., installation must conform to local codes or, in the absence of local codes, with the current edition of the National Fuel Gas Code, NFPA-54 and ANSI Z83.11a CSA 1.8a 2004 (or latest edition). In Canada, installation must be in accordance with local codes, CAN/CGA-B149.1, Installation for Natural Gas Burning Appliances and Equipment (latest edition) or CAN/CGAB149.2 Installation for Propane Burning Appliances and Equipment (latest edition). The inlet supply line must be properly sized to accommodate all individual appliances simultaneously used on the same line but must never be smaller than 3/4" I.D. LEAK TESTING Installation requires gas leak testing on all gas piping and fittings. Use an approved electronic leak device or a soap and water solution at all gas connections. If bubbling appears when using a soap and water solution, the connection must be refitted. Never use an open flame to leak test. dANGER NEVER USE AN OPEN FLAME TO LEAK TEST. A-G Installation elbow B Wall Valve C-DThree-piece union fitting (minimum 1 per installation) E-FEnd connector for the flexible tube H Marking line MN -3 5 4 4 4 • Ga s F ryer B attery Operati on & C are Manual • 8 installation restraint re q uirements - mobile e q uipment The fryer must be supplied with a connector that complies with all state and local installation codes. Any appliance that is not furnished with a power supply cord but that includes a set of casters must be tethered. Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. The following requirements apply: 1.Casters must be a maximum height of 4-inches (102mm). 2. Such mobile appliances must be installed with the use of a flexible connector secured to the building structure. A mounting connector for a restraining device is located on the upper back flange of the appliance chassis, approximately 31" (787mm) from the floor. A flexible connector is not supplied by nor is it available from the factory. WARNING RISK OF ELECTRIC SHOCK. Appliance must be secured to building structure. MN -3 5 4 4 4 • Ga s F ryer B attery Operati on & C are Manual • 9 installation electrical re q uirements dANGER dANGER To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/ NFPA No. 70. In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian Electrical Code Part 1 or local codes. An electrical wiring diagram is located in the fryer kettle. The fryer must be installed by a qualified electrician. This appliance must be branch circuit protected with proper ampacities, in accordance with the wiring diagram. The fryer must be properly grounded in accordance with the National Electrical Code and applicable local codes. A means to disconnect the unit must be incorporated into the fixed wiring in accordance with wiring codes. Wire size for the main incoming power to the unit must match the minimum size listed in the specifications applicable to the specific fryer. Before operating the fryer, check all cable connections in the electrical connection area for tightness since connections can loosen during transport. ENSURE POWER SOURCE MATCHES VOLTAGE IDENTIFIED ON APPLIANCE RATING TAG. for CE approved units: To prevent an electrical shock hazard between the appliance and other appliances or metal parts in close vicinity, an equalization-bonding stud is provided. An equalization bonding lead must be connected to this stud and the other appliances / metal parts to provide sufficient protection against potential difference. The terminal is marked with the following symbol. Hard wired models: Hard wired models must be equipped with a country certified external allpole disconnection switch with sufficient contact separation. If a power cord is used for the connection of the productanoilresistantcordlikeH05RNorH07RN or equivalent must be used. Electrical note: Multiply the total number of fryers and dump stations in battery by the respective electrical specifications below to determine the total electrical draw. ELECTRICAL for additional kettle VOLTAGE PHASE CYCLE/HZ AMPS KW CORD 120 1 60 2.2 0.27 NEMA 230 1 50 1.0 0.23 CEE & PLUG ELECTRICAL • ASF-60DS DUMP STATION CYCLE/HZ AMPS kw CORD & PLUG VOLTAGE PHASE 5-15P 15A-125V PLUG 120 1 60 8.3 1.0 NEMA 5-15P 15A-125V PLUG 7/7 220-230V PLUG 230 1 50 4.4 1.0 CEE 7/7 220-230V PLUG M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 10 operation oil / shortening re q uirements OIL/SHORTENING REQUIREMENTS Each ASF-60G frypot requires 62-pounds (28 kg) of oil or shortening. Use only quality, high-grade oil/shortening in the fryer. The high moisture content of lower grade shortening will result in excessive foaming and boil over. The cold oil/shortening level requirement for the fryer is indicated below. CAUTION Cold oil or shortening expands as the temperature increases. To avoid injury and equipment damage, allow for expansion by filling to the cold oil fill line. NOTE: A LWAYS maintain the proper level of shortening by adding fresh oil/shortening to the frypot whenever needed. fryer cross - section oil / shortening levels MINIMUM HOT OIL FILL LINE TOP BEND INSIDE OIL KETTLE MAXIMUM HOT OIL FILL LINE dANGER The flash point of shortening occurs at a lower temperature the longer the shortening is used. discard any shortening showing signs of deterioration to avoid serious burns, fire, and property damage. Check the quality of the oil/shortening in the frypots on a daily basis for signs of deterioration. Use an approved test kit. Signs of shortening deterioration include excessive boiling, smoking, foaming, bad taste, and rancid odor. Discard any shortening before it degrades to the point of affecting product quality. Always filter the oil on a regular basis and keep the frypot clean. CAUTION ENSURE THERE IS NO WATER IN THE FRYPOT BEFORE FILLING WITH OIL/SHORTENING. WHEN COOKING COMPOUNDS ARE HEATED TO COOKING TEMPERATURE, WATER IN THE FRYPOT WILL CAUSE OIL TO SPLATTER AND MAY BE A BURN HAZARD. FRONT Remove ice crystals and ensure that food is dry before frying. Excessive water and ice can cause oil to splatter or overflow. Do not over fill the basket. Food needs to be surrounded by oil for best frying results. COLD OIL FILL LINE Maximum shortening life is achieved by lowering the temperature of the fryer to 250°F (121°C) or turning the fryer station off when not in use. In multiple-station units, heat only the component fryers necessary to meet cooking needs. CAUTION WARNING FAILURE TO PLACE SOLID SHORTENING DIRECTLY ON THE BOTTOM OF THE FRYPOT CAN CAUSE SERIOUS E Q U I P ME NT DA MA GE . FIRE OR EQUIPMENT DAMAGE CAN RESULT FROM IMPROPER SHORTENING LEVELS. THE LEVEL OF SHORTENING MUST ALWAYS BE ABOVE THE HEAT EXCHANGERS WHEN THE FRYER IS OPERATING. THE REqUIREd SHORTENING LEVEL MUST ALWAYS BE ABOVE THE MINIMUM HOT OIL FILL LINE. CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE. M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 11 operation start up & general operation dANGER NOTE: BEFORE STARTING THE APPLIANCE, MAKE CERTAIN YOU dO NOT dETECT THE OdOR OF GAS. IF THE ODOR OF GAS IS DETECTED: • DO NOT attempt to light any appliance. • DO NOT touch any electrical switches. • Extinguish any open flame. • Use a telephone OUTSIDE THE PROPERTY & IMMEDIATELY contact your gas supplier. • If unable to contact your gas supplier, contact the fire department. The fryer is furnished with a hi-limit safety shutoff that will disengage the control if the frying compound temperature in the frypot would ever exceed 406°F (208°C). The LED will display “HI”, the heat will shut off, the timer will be cancelled, and a constant alarm will sound. In this event, allow the frying compound temperature to drop below 375°F (191°C). Open the front access door and press the OIL HI-LIMIT RESET button for a period of 3 seconds to restart the control. for your protection NOTE: Perform an initial Boil-Out to clean and sanitize the kettle(s) before operating. ASF-60G BATTERY 1. Service is to be performed by an authorized Alto-Shaam service agent. 2. Ensure all local electrical codes, fire codes, and all other requirements such as hood installation have been met in the process of installation. 3.Open front access door and ensure Kettle Drain valve is in the closed position. The handle should be rotated clockwise until it stops. 4.Fill frypot with frying compound as indicated. (see illustration on the oil/shortening requirements page) 5. The Master Power Switch is located behind the front access door. Turn Master Power Switch “ON.” 6. Press the ON/OFF power button on the control. 7. “READY” will be displayed when fryer reaches set temperature. More detailed operating guidelines along with information on programming are located within this manual. FRONT ACCESS DOOR OIL FILTRATION PUMP SWITCH OIL FILTRATION SELECTOR RINSE NOZZLE HOSE CONNECTION KETTLE FILL SELECTOR KETTLE DRAIN SELECTOR OIL FILTRATION CONNECTION TO MOBILE OIL DRAWER OIL HI-LIMIT RESET IGNITION FAILURE INDICATOR MASTER POWER SWITCH 8. To shutdown the fryer, turn the Master Power Switch located behind the front access door to the “OFF” position. M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 12 operation panel i d entification 1 2 3 4 5 6 7 8 9 1. 2. 3. 4. 5. 6. LED display Hold indicator Heat indicator Melt cycle indicator Program indicator PRODUCT KEY INDICATOR LIGHTS: Illuminate during active cook cycle or programming mode. 7. PREPROGRAMMED PRODUCT KEYS: Press to start a cook cycle. Also used in programming. REPLACEABLE MENU STRIP: Make menu changes quickly and easily. 8. PROGRAMMING CENTER: Easy cell phonelike programming. Access programming mode, preprogrammed menu items, and change cooking parameters. 9. FEATURE KEYS: Used to access programming functions and controller features. Left basket (1-5) Product Key preset times: Feature keys On/Off key can key: Shows time left S between recipe / baskets nter key: Used while entering E your own menu / time Temp toggle clear key old key: Displays remaining h hold time setback key: Reverts to reduced oil temperature while fryer is idle 1 - 2:45 minutes 2 - 3:00 minutes 3 - 3:15 minutes 4 - 3:30 minutes 5 - 3:45 minutes Right basket (6-10) Product Key preset times: 6 - 2:45 minutes 7 - 3:00 minutes 8 - 3:15 minutes 9 - 3:30 minutes 10 - 3:45 minutes filter key (not enabled) M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 13 operation operating the control Start a Cook Cycle Product Key Press any product key to start a cook cycle. If the key is Start a Cook Cycle programmed, the cooking time will be displayed and Press any product key to start a cook cycle. If the key will immediately start to count down in minutes is programmed, the cooking time will be displayed and seconds. DONE will display when the cook cycle and will immediately start to count down in minutes has ended. and seconds. done will display when the cook cycle has ended. The pressure solenoid will also close if programmed to do so,pressure or a basket lift will will loweralso if soclose equipped. The solenoid if programmed to do so, or a basket lift will lower if so equipped. IfIfDONE is displayed immediately and the unit DONE is displayed immediately and thestarts unit tostarts beep,tothe product key being pressed is not beep, the product key being pressed is programmed. not programmed. StopaaCook CookCycle Cycle Stop Pressand andhold holdan anactive activeproduct productkey keyfor for3 3seconds. seconds. Press Timing will stop, and basket will lift if so equipped. Timing will stop, and basket will lift is so equipped. Respond to a DONE Alarm Respond to a DONE Alarm Cancel the signal by pressing the same product key Cancel the signal by pressing the same product key used to start the cook cycle. used to start the cook cycle. Action Alarms Action Alarms is programmed for action alarms, they If the controller Ifwill the signal controller programmed for action alarms, they at aispreset time during the cooking cycle. will at aapreset time during the cooking cycle. The Thesignal signal, dual-rhythm beeping, will last 5 seconds signal, a dual-rhythm will last seconds and then self-cancel.beeping, The display will5 flash theand then self-cancel. The and display flash the action action alarm time thewill controller will startalarm counting time and the controller will start counting toward 0:00 . toward 0:00. Holding HoldingTimers Timers IfIfthe theproduct productmenu menuisisprogrammed programmedwith withholding holding times, they will automatically start counting upon times, they will automatically start counting upon expiration of of thethe cooking cycle. expiration cook cycle. Whenthere thereare areactive active hold times, HOLD When hold times, thethe HOLD indicator indicator light will belight lit. will be lit. To view all active hold times, press and hold the To View All Active Hold Times , press and hold the key. Upon expiration, the timer will display HOLD HOLD key. Upon expiration, the timer will display HOLD and pulse with a beep. and pulse with a beep. To Cancel, press the key. To Cancel, press the HOLD key. M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 14 operation Check Product Counts Press and hold the key for 3 seconds. COUNTS To Check Product Counts : press and hold the P key for will be displayed. 3 seconds. COUNTS will be displayed. Press the key. PRODT will be displayed then the number that1 will were on that key. To becompleted displayed then the number Press theofPcooks key. PROD see the number for each key, continue to press of cooks that were completed on that key. To seethe the key and each product will display PROD number for each key, continue to press theXP then key and the number of will cooks. each product display PROD X then the number of cooks. Resetting the Product Counts Once you go through all keys, the display will show Resetting the Counts : Once through CLRPROD thenProduct NO. Use the left and you rightgoarrow keys CLRPROD NO then Use the all keys, the display will show to toggle between YES and NO. Choose YES .to reset and NO . left and right arrow to toggle your product count keys or NO to savebetween the cookYES counts that Choose YES to reset your product count or NO to save the key. have already been completed. Then press the cook counts that have already been completed. Then The display will show GLOBAL. This is the total press the P key. product count of all keys combined. Press the key again. CLRGLOBL then NO will be displayed. The display will show GLOBAL. This is the total product Use the of leftalland right arrow keys to the toggle between count keys combined. Press P key again. YES and NO. to resetUse your product CLRGLOBL then Choose NO will beYES displayed. thetotal left and right count or NO to save the total cook counts that have arrow keys to toggle between YES and NO. Choose YES to already been completed reset your total product Then count press or NOthe to save key. the total cook counts that have already been completed. Then TOTALXTD is displayed, then a number. Press the press the P key. TOTALX10 is displayed, then a number. key again. Press the P key again. Exit Product Counts To Exit Product : COUNTS willthe be up displayed. COUNTS will beCounts displayed. Press arrow Press EXIT will be displayed. Press the PThe key. the up arrow key. key. key. EXIT will be displayed. Press the The controller will exit programming mode. controller will exit programming mode. Display Display Descriptions Descriptions Controller is is in in Operating Operating Mode cycle is in Controller Modeand anda cook a cook cycle is in progress. progress. Controller OperatingMode. Mode. Actual Controller is is in in Operating Actual vatvat temperature temperature is within the proper cooking temperature is within the proper cooking temperature range. The vat range. The vat is ready to start a cook cycle. is ready to start a cook cycle. Actionalarm alarm status status is Action is displayed. displayed. Controller is in Appliance Type Programming Mode. Controller is in Appliance Type Programming Mode. Controller is waiting for a pass code to be entered. Controller is waiting for a pass code to be entered. Controller is is in in Operating Operating Mode cycle hashas Controller Modeand anda cook a cook cycle beencompleted. completed. been Controller is is in in Operating actual vatvat temperController OperatingMode. Mode.The The actual ature is more than 40 degrees above the highest temperature is more than 40 degrees above the highest programmed vat vat temperature. temperature. A A continuous continuous audible audible programmed alarmwill will sound. sound. signal M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 15 operation Display Descriptions (continued) Operating Instructions Controller in Operating OperatingMode. Mode. The actual vat Controller is is in Actual vat temperature temperature more thanbelow 10 degrees below the vat is more thanis10 degrees the programmed programmed temperature. vat temperature. Controller’s probeisiseither eitheropen open shorted. Display Controller’s probe oror shorted. Display will will accompanied audible alarm shorted. be be accompanied withwith an an audible alarm if if shorted. Check the probe. probe. Checkor or replace replace the Controller KeyProgramming Programming Standby Controller is is in in Product Product Key Standby mode. mode. Controller is is in in System System Programming Standby Mode. Controller Programming Standby Mode. Stagecooking cooking temperature. temperature. Stage Controller Celsius Programming Controller is is in in Fahrenheit Fahrenheit ororCelsius Programming Mode. Mode. Stagecooking cooking time. time. Stage Stage timing mode (flex or straight). Stage timing mode (flex or straight). P ro d uct K ey programming Product Key Programming Recipe RECIPE Programming PROGRAMMING Code (1724) CODE Manager (left A, right A, 10-button controllershave havea asingle, single, dual-purpose display that alternate will 10 button controllers dual-purpose display that will alternate information; for example: information; for example: then TIME then 2:00 enter ENTERprogramming PROGRAMMING mode. MODE. Press and P key for 3 for Press andhold holdthe the key 3seconds. seconds. Press the key. Press thedown downarrow arrow key. PROGRAM will PROGRAM willbebedisplayed. displayed. Press the P key. Press the key. left B, left D) MANAGER M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 16 operation P ro d uct K ey programming ( continue d ) Type in thethe Type in1177224 4using using product keys. thethe product keys.Press Press P key. key. Dependingonon model, Depending model, youcan caneither either press you press to change the the P keykey to change programmable all all programmable setsettings you can tings or youor can scroll scrollthe using thekeys arrow using arrow keysoftothe any of the to any specific specific options. options. Press . Press the P key. Press the key Press theP key. All key.product All product LEDs will light up. key LEDs will light up. program Product Key. PROGRAMAA PRODUCT Press the product key you want KEY. Press the product key you to program. Press the the P key. want to program. Press key. Set Display SETProduct PRODUCT DISPLAY Name. NAMEwill willbe be disNAME.NAME displayed the actual played thenthen the actual product product name. Use up and name. Use the up andthe down arrow arrow keys tokeys scrollto through down scroll the library. the PPress key to through thePress library. lock in your choice. to lock in your choice. set Actual set SETcook COOKtime. TIME. Actual time will bebe displayed. set time will displayed.To To change, presstoggle toggle clear change, press clear to to change the Type change thetime timetotozero. zero. Type in aa new the prodin newtime timeusing using the uct keys. Press the P key. product keys. Press . set . SETaction ACTIONalarm. ALARM Actual alarmtime time 1 will Actual alarm 1 will be be disdisplayed. To change, played. To change, press press toggle toggle tothe change the time clear to clear change time to to zero. Type a new zero. Type in a in new time time using using the product keys. the product keys. Press the P key. Press . set SET action ACTIONalarm ALARM name. be ALMNAME1 will will be NAME.ALMNAME1 displayed, then the actual displayed, then the actual action alarmname. name. Use action alarm Use thethe up up and down arrow keys to scroll and down arrow keys to scroll through the Press the P through thelibrary. library. Press keyeither to either to next action to go go to next action alarm name, alarm name,ororcontinue continue through programming. through programming. exit EXITprogramming PROGRAMMING mode. the up Press the up arrow MODE.Press arrow key. Press the P. key. Press Note: The Recipe Library contains more than 100 different choices. set UseUse SETtiming TIMINGmode. MODE. the left and/or right arrow the left and/or right arrow keys keys to choose Straight, to choose Straight, Flex or Flex Sensitivity. PressPress the P key. . or Sensitivity. set Actual SEThold HOLDtime. TIME. Actual hold timewill willbebedisplayed. displayed. hold time To To change, press toggle clear change, press toggle clear to to change to zero. change the the timetime to zero. Type Type in atime newusing timethe using the in a new product keys. keys. Press the P key. . product Press key. M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 17 operation P ro d uct K ey programming ( continue d ) Eitherpress pressanother another product Either product key to toprogram programand and repeat key repeat thethe programminginstructions, instructions, programming or continue by pressing the down or continue by pressing the arrow downkey. arrow key. Set Global Temperature. SET TEMPERAPress GLOBAL . TURE. Press the P key. SET TEMP,then then Actual Temp will SET TEMP, Actual Temp be To To change, willdisplayed. be displayed. change,use the use the number keysthen and press then number keys and . press the P key. OR NOTE: If you have a two-probe unit, the display will show SETTEMPL (Left) and then SETTEMPR (Right). You will have the option to change the temperature on both sides. To Exit, arrow To Exit,press pressthe thedown down key. key. arrow Press the P key. Press . Pressthe theup up Press arrowkey. key. arrow Press the P key. Press . M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 18 operation system programming Enter System Programming ENTER SYSTEM PROMode. Press and hold for GRAMMING MODE. 3Press seconds. and hold the P key for 3 Press thedown downarrow arrow key. Press the key. seconds. SYSTEM CODE (3228) MANAGER Type in33222 28 8using using Type in thethe product keys. the product keys.Press Press . PROGRAM willbebe displayed. PROGRAM will displayed. Press the P .key. Press Press the P key. Press . P key. set appliance SET APPLIANCEmode. MODE. Usethe theleft leftand/or and/or right arrow Use right arrow keystotochoose chooseGas, Gas, Electric keys Electric or or Generic. Generic.Press Pressthe P key. . Note: Preheat is also known as a melt cycle. Yes is used for solid shortening, No is used for oil. set control SET CONTROLtype. TYPE.Use Use the left leftand/or and/orright right arrow the arrow keys keys to choose Temperature to choose Temperature or Time or Control. Press the P key. . Time Control. Press set SETcook COOKtime TIMEunit. UNIT. Use leftand/or and/orright right arrow Use the the left arrow keys to choose Minutes/ keys to choose Seconds or Hours/Minutes. Minutes/Seconds or Hours/Minutes. Press the P key. Press . set SET temperature TEMPERATUREscale. Use the and/or right arrow Use the left and/or SCALE.left keys to choose Fahrenheit (F) right arrow keys to choose or Celsius (F) (C).orPress . Fahrenheit Celsius (C). set preheat SET PREHEATmode. MODE. Use Useleft theand/or left and/or rightkeys arrow the right arrow keys to choose Yes or No. to choose Yes or No. Press the P key. Press . exit EXIT system SYSTEM PROprogramming mode. GRAMMING MODE. Press the up arrow key. Press the up arrow key. Press the P key. Press . Press the P key. You havenow nowEXITED EXITED System You have System Programming Mode and Programming Mode and cancan operate thecontroller. controller. operate the M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 19 operation programming custom product and action alarm names to the library Enter ENTERlibrary LIBRARY PROProgramming Mode. GRAMMING MODE. Press and hold for Press and hold the P key for 3 3seconds. seconds. Press thedown downarrow arrow key. Press the key. Typein in3322228 8using using Type thethe product keys. Press P key. . product keys.the Press Press thedown downarrow arrow key Press the key to to select eitherPRODLIBR PRODLIBR select either ORor ALRMLIBR. ALRMLIBR. PROGRAM willbebe displayed. PROGRAM will displayed. Press the P .key. Press SYSTEM CODE (3228) MANAGER AAflashing bedisContinue spellingthe theword. word. flashingdash dash will will be Continue spelling displayed. Press the keyand and When played. Press the SCAN key When done, done, press pressthe P key. . use tospell spella a usethe theproduct product keys keys to new word. Press the right new word. Press the right arrow arrow key to advance the key to advance to the to next next character position. character position. Chooseeither eitherPRODLIBR PRODLIBR Choose (ProductLibrary) Library) ALRMLIBR (Product oror ALRMLIBR (ActionAlarm AlarmLibrary) Library) (Action by by pressing the P key. . pressing to save word, press TO SAVE WORD, press P again. Skip to Exit again. Skip to Exit Library Library Programming. Programming. to modify, TO cancel CANCELor OR MODIFY , see next step. see next step. IF YOU CANCEL: if youCHOOSE choose cancel: Press the P key to EXIT and can- TO TO CANCEL CANCELOR ORMODIFY MODIFY WORD, leftor orright right WORD,press press the the left arrow keys to choose CANCEL arrow keys to select CANCEL or or MODIFY. MODIFY. Press to EXIT and cancel cel the word. the word. exit library programming. EXIT Use theLIBRARY up or downPROarrow keys until displayPress readsthe EXIT. GRAMMING. up or down arrow keys until display reads EXIT. IF YOU MODIFY: if youCHOOSE choose modify: Press the SCAN key to go back Press the key to go back and modify the word. and modify the word. Press the P key. Press . You have Library You havenow nowEXITED EXITED Library Programming Mode and cancan Programming Mode and operate the operate thecontroller. controller. M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 20 operation ALL SUGGESTEd FRYING TIMES ARE BASEd ON A FULL LOAd OF PROdUCT Removeicecrystalsandensurethatfoodisdrybeforefrying.Excessivewaterandicecancauseoiltosplatteroroverflow.Donot overfillthebasket.Foodneedstobesurroundedbyoilforbestfryingresults. SU G G ES T Ed FR Y ING T IMES PROGRAM KEYS iteM Minutes teMperAture DisplAy 1. Fries ( FROZEN ) 3:30 350°F (177°C) Fries 2. Chicken Nuggets ( FROZEN ) 3:30 350°F (177°C) Nuggets 3. Fish, Breaded ( FROZEN ) 4:30 350°F (177°C) Fish 17:00 340°F (171°C) Chicken 4. Chicken Pieces, Breaded ( FRESH ) 5. Product a ProductA 6. Product b ProductB IT EM MINUTES T E M P E RA T U R E 3:30 350°F(177°C) 3:30 340°F(171°C) Perpkg.instructions 340°F(171°C) BreadedMac&Cheese 3:30 340°F(171°C) BreadedMushrooms 3:30 340°F(171°C) BroccoliCheeseNuggets 2:30 350°F(177°C) CheeseCake,Fried 8:30 350°F(177°C) CheeseNuggets 1:30 350°F(177°C) Chicken Breasts ( fresh ) 12:00-17:00 315°F(157°C) Chicken Breasts ( froZen ) 20:00 330°f (166°C) ChickenFriedSteak 4:00 350°F(177°C) Chicken Gizzards ( fresh ) 3:30 350°F(177°C) 12:00-17:00 315°F(157°C) Chicken Legs ( froZen ) 18:00 330°f (166°C) Chicken,Patty 6:00 350°F(177°C) Chicken Pieces - MRB ( froZen ) 17:00 340°F(171°C) ChickenStrips 6:00 340°F(171°C) Chicken Tenderloins ( fresh ) 3:00 350°F(177°C) Chicken Tenders, Breaded ( froZen ) 3:30 350°F(177°C) ChickenWings( fresh ) 3:30 350°F(177°C) ChickenWings( froZen ) 15:00 330°f (166°C) ClamStrips 2:00 340°F(171°C) CornDogs 10:00 350°F(177°C) CreamCheeseJalapeñoPoppers 3:30 340°F(171°C) Appetizer BreadedCauliflower BreadedFish Chicken,Legs&Wings( fresh ) THE TIMES AND TEMPERATURES ARE SUGGESTED GUIDELINES ONLY. ALL COOKING SHOULD BE BASED ON INTERNAL PRODUCT TEMPERATURES. DUE TO VARIATIONS IN PRODUCT QUALITY, WEIGHT, AND DESIRED DEGREE OF DONENESS, THE COOKING TIMES AND TEMPERATURES MAY NEED TO BE ADJUSTED ACCORDINGLY. ALWAYS FOLLOW LOCAL HEALTH (HYGIENE) REGULATIONS FOR ALL INTERNAL TEMPERATURE REQUIREMENTS. M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 21 operation ALL SUGGESTEd FRYING TIMES ARE BASEd ON A FULL LOAd OF PROdUCT Removeicecrystalsandensurethatfoodisdrybeforefrying.Excessivewaterandicecancauseoiltosplatteroroverflow.Donot overfillthebasket.Foodneedstobesurroundedbyoilforbestfryingresults. SU G G ES T Ed FR Y ING T IMES IT EM MINUTES T E M P E RA T U R E 4:00 340°F(171°C) Egg Rolls ( froZen ) 5:00 340°F(171°C) Fries,Crinkle-Cut 5:00 340°F(171°C) Fries,Seasoned 4:00 340°F(171°C) Fries,SourCream&Chive 4:00 340°F(171°C) fries ( fresh ) 5:00 340°F(171°C) Fries,ThinCut 3:30 340°F(171°C) HashBrownCircles 4:00 340°F(171°C) JalapenoPeppers,Stuffed 4:00 350°F(177°C) Perpkg.instructions 340°F(171°C) Mushrooms,Breaded 3:30 350°F(177°C) OnionRings 3:00 340°F(171°C) Pork Chops ( fresh ) 10:00 340°F(171°C) Pork ( fresh ) 12:00 340°F(171°C) PotatoChips(fresh) 2:45 325°F(163°C) PotatoWedges 3:00 350°F(177°C) QuesadillaRolls 3:30 350°F(177°C) Shrimp 3:30 340°F(171°C) Vegetables 3:00 350°F(177°C) Zucchini, Breaded ( fresh ) 3:30 350°F(177°C) Eggplant MozzarellaSticks,BatteredorBreaded THE TIMES AND TEMPERATURES ARE SUGGESTED GUIDELINES ONLY. ALL COOKING SHOULD BE BASED ON INTERNAL PRODUCT TEMPERATURES. DUE TO VARIATIONS IN PRODUCT QUALITY, WEIGHT, AND DESIRED DEGREE OF DONENESS, THE COOKING TIMES AND TEMPERATURES MAY NEED TO BE ADJUSTED ACCORDINGLY. ALWAYS FOLLOW LOCAL HEALTH (HYGIENE) REGULATIONS FOR ALL INTERNAL TEMPERATURE REQUIREMENTS. M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 22 cleaning d aily cleaning & maintenance dANGER dANGER TO AVOID SERIOUS PERSONAL INJURY DO NOT STAND ON THE FRYER OR FRYER COVER. THE FRYER COVER IS DESIGNED TO HOLD A MAXIMUM OF 10-POUNDS (4,5 KG) OF WEIGHT. dISCONNECT UNIT FROM POWER SOURCE BEFORE CLEANING OR SERVICING. THOROUGHLY CLEAN dAILY The cleanliness and appearance of this unit willcontributeconsiderablytooperatingefficiency and savory, appetizing food. Good equipment kept clean works better and lasts longer. 1. Disconnect unit from power source, and let cool. 2. Remove all detachable items. Clean these items separately with a good grease solvent or commercial detergent. Rinse well and dry. 3. Clean control panel, door hinges, and door handles thoroughly since these areas harbor food debris. Rinse by wiping with sponge and clean warm water. Wipe dry with a clean cloth. 4. T ohelpmaintaintheprotectivefilmcoatingon polished stainless steel, clean the exterior of the unit with a cleaner recommended for stainless steel surfaces. Spray the cleaning agent on a clean cloth and wipe with the grain of the stainless steel. NOTE: Avoid the use of abrasive cleaning, compounds, chloride based cleaners, or cleaners containing quaternary salts. never use hydrochloric acid (muriatic acid) on stainless steel. Always follow appropriate state or local health (hygiene) regulations regarding all applicable cleaning and sanitation requirements for foodservice equipment. dANGER IR E BRU S NO ST E EL P A DS NO NO W S WARRANTY BECOMES VOID IF APPLIANCE IS FLOODED RA PE HE SEVERE dAMAGE OR ELECTRICAL HAzARd COULd RESULT. SC RS AT NO TIME SHOULD THE INTERIOR OR EXTERIOR BE STEAM CLEANED, HOSED DOWN, OR FLOODED WITH WATER OR LIQUID SOLUTION OF ANY KIND. DO NOT USE WATER JET TO CLEAN. CAUTION TO PROTECT STAINLESS STEEL SURFACES, COMPLETELY AVOID THE USE OF ABRASIVE CLEANING COMPOUNDS, CHLORIDE BASED CLEANERS, OR CLEANERS CONTAINING QUATERNARY SALTS. NEVER USE HYDROCHLORIC ACID (MURIATIC ACID) ON STAINLESS STEEL. NEVER USE WIRE BRUSHES, METAL SCOURING PADS OR SCRAPERS. M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 23 C leaning oil filtration instructions Careful observation of the finished food product will help determine optimal filtering frequency. Filtering the cooking oil at regular intervals will help ensure food quality. FOR BEST RESULTS: Do not allow the temperature of the oil to decrease below the “setback” temperature of 250°F (121°C) when filtering. If filtering at the end of the day, pump oil back into the kettle while still hot. Do not allow oil to cool in mobile oil drawer before returning to kettle. CAUTION OPERATORS MUST BE MADE AWARE OF THE HAZARDS INVOLVED IN THE OPERATION OF A HOT OIL FILTERING SYSTEM. ON-SITE SUPERVISION DURING THE FILTRATION PROCESS AND THE CLEANING PROCESS IS STRONGLY RECOMMENDED. CAUTION ASF-60G BATTERY METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE. FRONT ACCESS DOOR OIL FILTRATION PUMP SWITCH OIL FILTRATION SELECTOR RINSE NOZZLE HOSE CONNECTION OIL FILTRATION CONNECTION TO MOBILE OIL DRAWER IGNITION FAILURE INDICATOR 1. Identify the kettle that requires oil filtration. Only 1 kettle can be drained at a time. 2. Open the front access door. Place the mobile oil drawer under the drain. Carefully place filter cartridge into the bottom of the mobile oil drawer and connect the hose to the filtration hose connection fitting. With the Nozzle valve in the “nozzle off” position, slowly rotate the Kettle Drain valve counterclockwise until rotation stops and the Kettle Drain valve is in the “open” position. Power to the main control panel will automatically switch “off.” 3.Allow contents of the fryer to completely drain into the mobile oil drawer. 4. Connect the optional oil discard hose/nozzle to the rinse nozzle hose connection and point nozzle into the kettle being filtered. Rotate rinse nozzle valve “on.” 5. Press the Pump “on” to allow the oil to circulate through the drain system to flush crumbs. Using the brushes provided, brush the sides and bottom of the fryer while the oil is circulating through the system. 6. Press the Pump “off” and allow contents of the fryer to completely drain. Disconnect oil discard hose/ nozzle and drain hose into kettle. 7. Rotate the Kettle Drain and Rinse Nozzle valves clockwise to the “closed” position. 8. Press the Pump “on” and allow the fryer to refill to the recommended level adding additional oil/ shortening as required to maintain proper fill level. 9. Press the pump “off” button. KETTLE 10. After the frypot has completely refilled, pull FILL SELECTOR out the mobile oil drawer and filter cartridge. See Filter Replacement instructions. Discard the KETTLE disposable paper or carbon filter into a proper DRAIN SELECTOR receptacle, or clean off reusable mesh filter. Clean the filter assembly and oil drawer, if needed. 11. Replace the oil filter cartridge and return the drawer to OIL HI-LIMIT RESET the proper position beneath the fryer. WARNING MASTER POWER SWITCH TO AVOID PERSONAL INJURY, USE CAUTION WHEN SURFACES BECOME SLIPPERY DUE TO SPILLED OR DRIPPING OIL. M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 24 cleaning oil filtration instructions FILTER CLEANING & MAINTENANCE NOTE: Make certain to use hand protection when working with hot surfaces. REUSABLE MESH FILTER OPTION: Clean the reusable mesh filter (FI-27014) by spraying thoroughly with hot water. DO NOT clean in the dishwasher. DO NOT use detergents to clean. Detergents and detergent residues will significantly reduce the life of oil and shortening products. CAUTION A WORN FILTER WILL AFFECT PRODUCT FRYING RESULTS. Make certain the filter is performing efficiently by inspecting the filter each time it is cleaned. Examine for cuts and holes. For the best results, replace the filter whenever necessary. CAUTION TO PREVENT FILTER DAMAGE, DO NOT USE SHARP IMPLEMENTS TO REMOVE SCRAPS FROM THE FILTER. Make certain the filter is securely fastened to the filter frame and cartridge before returning the assembly to the mobile oil drawer. To discard deteriorated oil/shortening, the drawer can be pulled from the fryer and can be rolled to a convenient location for use with a pumping device. ALWAYS MAKE CERTAIN THE drawer IS PROPERLY POSITIONED BENEATH THE FRYER BEFORE OPERATION. WARNING TO AVOID PERSONAL INJURY, USE CAUTION WHEN SURFACES BECOME SLIPPERY DUE TO SPILLED OR DRIPPING OIL. CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE. M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 25 cleaning oil filtration instructions FILTER REPLACEMENT 1. With the Kettle Drain valve in the “closed” position, pull the mobile oil drawer from the fryer and disconnect the filtration hose from the fryer. Take care when pulling trolley from fryer as it has sharp edges. 2. Pushing down on filter frame 4 clip, pull side of filter cartridge A closest to clip upwards. Slide opposite edge of filter cartridge out from beneath the filter frame lip. 3. Remove used filter 2 and filter ring 3. Discard filter 2. Retain filter ring 3. 4. Place new filter 2 and filter ring 3 next to screen on underside of filter cartridge A. Reverse step 2 above. 5. Reconnect filtration hose to fryer and return mobile oil drawer to its position under the fryer. FILTER CARTRIDGE FILTER FILTER RING (Use with paper filter only) CLIP FRAME LIP FILTER FRAME OPTIONS filters Paper,7countrefillpackage Paper,100countrefillpackage Charcoal/Carbon, 30 count package ReusableMesh,singlefilter frypot Cover Mobile Drawer Cover FI-27791 FI-27794 FI-27648 FI-27014 CONTACT FACTORY 5006073 Mobile oil Caddy (WITH OIL DISCARD HOSE) TO-28359 oil Discard Hose HO-28812 Pre-filter Sieve Kit 5010451 Strainer/Skimmer CE-27400 M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 26 cleaning oil filtration instructions oil discard/rinse hose: Note: N ever run the filtration pump when all the Kettle Fill Valves and Nozzle Valve are closed or if neither of the hoses for the filtration or rinse nozzle are connected. (The oil must have somewhere to travel or the pump will over-heat.) The oil discard hose on assists both the boil-out and filtration operation. To rinse out kettle crumbs and circulate used oil through the filter with optional oil discard hose: 10.When all the used oil in the mobile oil drawer has been pumped back into the kettle, press the “pump” button to turn it off. 1. C onnect filtration hose to the filtration hose connection and carefully place the filter cartridge in mobile oil drawer. 11.Repeat these steps for other frypots as needed or rotate all the valves to “close” when done. 12.Using heat resistant gloves, carefully disconnect the rinse nozzle hose and drain any extra oil in the hose back into the kettle. 2.Move empty mobile oil drawer into location under drain(s). 3.On the kettle to be rinsed and circulated through the filter, slowly rotate the Kettle Drain valve to “open”. 4. Rotate the Kettle Fill valve to “closed”. 5.Using heat resistant gloves, carefully connect the optional oil discard/rinse hose to the Rinse Nozzle Hose Connection and point the oil discard/rinse hose nozzle into the kettle being drained or rinsed. ASF-60G BATTERY 6.Rotate the Rinse Nozzle valve of the draining kettle to “open”. 7.After 1/3 or more of the kettle’s oil has drained into the oil drawer, press the “pump” button to turn the circulation pump on. If the kettle’s drain valve is still “open” the oil will continue to circulate out through the kettle drain, through the filter and pump, and back into the kettle through the oil discard/rinse hose. 8. W hen finished rinsing, rotate the Kettle Drain valve to “close” which will end the circulation process and begin to fill the kettle. 9. I f preferred, the kettle can be filled automatically and the user will not be required to hold the hose. To do so, rotate the kettle’s Kettle Fill valve to “open” and move the Rinse Nozzle valve to “nozzle off”. FRONT ACCESS DOOR OIL FILTRATION PUMP SWITCH OIL FILTRATION SELECTOR RINSE NOZZLE HOSE CONNECTION KETTLE FILL SELECTOR KETTLE DRAIN SELECTOR OIL FILTRATION CONNECTION TO MOBILE OIL DRAWER OIL HI-LIMIT RESET IGNITION FAILURE INDICATOR MASTER POWER SWITCH M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 27 cleaning boil - out proce d ure NOTE: Perform an initial boil-out to clean and sanitize the fryer before operating. Carbonized deposits along with an accumulation of oil will eventually build-up on the interior of the frypot as well as fryer accessories. It is important to periodically remove these deposits, not only to maintain fryer efficiency, but also to provide the highest product quality. NOTE: Always wear eye protection or a face shield and protective rubber gloves when cleaning the frypot as boil-out chemical is an alkaline solution and can cause severe burns. NOTES: Before and during boil-out: Before draining any kettle, be sure the mobile oil drawer or heat safe container is in its location underneath the drain(s). Do not drain more than one kettle at a time. The mobile oil drawer only has enough capacity for one kettle. 1.Open the front access door. Place the mobile oil drawer under the drain. Slowly rotate frypot Kettle Drain valve to “open” to drain oil. NOTE: Because each fryer is controlled 2. While wearing heat resistant gloves, wipe excess oil out of inside of frypot with paper towel or clean rag. NOTE: Manual Boil-Out can only be performed 3. Empty the oil from the mobile oil caddy. Wash the oil caddy, rinse with clean water, and dry caddy thoroughly. separately, the following procedure must be followed for every unit. when the actual temperature of the frypot is less than 210°F (99°C). CAUTION BEFORE ENTERING THIS PROGRAM, MAKE CERTAIN THE FRYPOT IS EMPTY OF ALL OIL OR SHORTENING. CAUTION TO AVOID DAMAGING THE PUMP AND CONTAMINATING 4. Rotate the drained fryer’s Kettle Drain valve clockwise until rotation stops and the drain valve is “closed.” CAUTION KEEP A CONTAINER OF COLD WATER ON HAND DURING BOIL-OUT IN CASE OF BOIL-OVER. IF BOIL-OVER IS IMMINENT, IMMEDIATELY POUR COLD WATER INTO FRYPOT TO QUICKLY REDUCE SOLUTION TEMPERATURE. TURN OFF MASTER POWER SWITCH AND ALLOW SOLUTION TO COOL. WHEN THE SOLUTION HAS COOLED, RE-ENTER THE BOILOUT MODE. CLEAN OIL WITH BOIL-OUT CHEMICAL ON UNITS EQUIPPED WITH A FILTRATION SYSTEM, NEVER ALLOW BOIL-OUT 5. Fill the fryer to the maximum oil fill line with water. SOLUTION OR RINSE WATER TO CIRCULATE THROUGH THE FRYER PUMP SYSTEM. BOIL-OUT SOLUTION AND SURROUNDING METAL SURFACES BECOME EXTREMELY HOT. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN PERFORMING THE BOIL-OUT FUNCTION AND FOLLOW THE MANUFACTURER’S SAFETY INSTRUCTIONS FOR THE BOIL-OUT PRODUCT BEING USED. MINIMUM HOT OIL FILL LINE TOP BEND INSIDE OIL KETTLE MAXIMUM HOT OIL FILL LINE FRONT CAUTION fryer cross - section oil / shortening levels COLD OIL FILL LINE CAUTION DO NOT LEAVE THE FRYER UNATTENDED DURING THE BOIL-OUT PROCESS. THE FRYER MUST BE CONTINUOUSLY MONITORED FOR BOIL-OVER CONDITIONS, PARTICULARLY IN HIGH-ALTITUDE LOCATIONS. M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 28 cleaning boil - out proce d ure 6. Add boil out solution. Carefully follow the manufacturer’s directions for mixing the boil-out solution. CAUTION ENSURE THERE IS NO WATER IN THE FRYPOT BEFORE FILLING WITH OIL/SHORTENING. WHEN COOKING COMPOUNDS ARE HEATED TO COOKING TEMPERATURE, WATER IN THE FRYPOT WILL CAUSE OIL TO SPLATTER AND MAY BE A BURN HAZARD. 7. Turn the Master Power Switch (located behind the front access door) to the “ON” position and press the CONTROL RESET. 8. To enter Boil Mode, press and hold the seconds. “COUNTS” will be displayed. 9. for 3 Press the up or down arrow keys until “BOIL” is displayed, then press . “BOIL” will be displayed. Using a separate timer, allow the frypot to boil-out for 10 minutes. 10. After the 10 minute boil-out period, turn the Master Power Switch located behind the front access door to the “OFF” position. 11. Wearing protective gloves to avoid burns, scrub the inside of the frypot with a long-handled scrub brush. 12. Place an empty and dry heat-safe container under the drain. Rotate the Kettle Drain valve to the “open” position. The handle should be rotated counterclockwise until it stops. Allow the boilout solution to completely drain into the heat-safe container. Discard boil-out solution. Return the heat safe container beneath the fryer. NOTE: Make sure the inside of the frypot, the drain opening and all parts that come into contact with new oil/shortening are as dry as possible. 16. Wipe the exterior of the fryer cabinet with a degreaser/sanitizer suitable for use on food contact surfaces. Always follow the manufacturer’s instructions and/or mixing directions for proper solution strengths. Wipe exterior stainless steel surfaces with the grain of the metal and avoid the use of abrasive pads, steel wool, or metal implements. 17. Rotate Kettle Drain valve to “closed” position. 18.Fill tank with new oil or shortening. 13. Making sure the Kettle Drain valve is “open”, rinse all boil-out solution from frypot, drain, burner holes, oil fill hole, etc. Follow the boil-out solution manufacturer’s additional boil-out instructions to rinse the frypot in order to neutralize boil-out cleaner residue. Discard rinse solution. 14. There may be residual boil-out solution in the oil fillhole and tube. This must be flushed out and discarded separately before filling the tank with new oil to avoid contamination of new oil. Rinse frypot with a small amount of water. 15. After the boil-out and rinse procedure, wipe dry all accessible interior metal surfaces and interior accessories with a clean, dry cloth to remove remaining moisture. Clean and dry the fry baskets separately. M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 29 service control troubleshooting PROBLEM No power CAUSE Circuit breaker OFF Appliance not plugged in Defective 24VAC transformer No sound Button problem PROBE is displayed Inoperable speaker Inoperable key Defective temperature probe Probe not plugged in Defective temperature probe Defective element, relay, contactor or gas valve Defective controller Reading wrong temperature Not heating SOLUTION Check and reset Plug in cord Replace transformer Replace controller Replace controller Replace controller Replace temperature probe Plug in probe Replace temperature probe. Replace defective part Replace controller unit troubleshooting PROBLEM No power Fryer will not heat Baskets will not drop CAUSE Circuit breaker OFF Appliance not plugged in Drain switch turned to the “open” position Master switch turned to the “off” position Gas valve is in the “off” position Gas hose is not connected Hi-limit is tripped No oil in frypot Fuse is blown on basket lift relay board Interference with basket lift mechanism SOLUTION Check and reset Plug in cord Turn drain switch to the “closed” position Turn master switch to the “on” position Turn gas valve to the “on” position Connect gas hose Press the hi-limit reset button located behind the front access door Add oil to frypot Replace fuse Check basket lift mechanism and remove interference M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 30 service CAUTION THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED SERVICE TECHNICIANS ONLY AND IS NOT INTENDED FOR USE BY UNTRAINED OR UNAUTHORIZED SERVICE PERSONNEL. dANGER dISCONNECT UNIT FROM POWER SOURCE BEFORE CLEANING OR SERVICING. CAUTION IT IS RECOMMENDED THIS APPLIANCE BE INSPECTED BY A QUALIFIED SERVICE TECHNICIAN AT REGULAR INTERVALS AS PART OF A STANDARD KITCHEN MAINTENANCE PROGRAM. ExtEndEd limitEd frypot warranty Alto-Shaam, Inc. warrants to the original purchaser that any frypot that is found to be defective in material or workmanship will, at Alto-Shaam’s option, subject to provisions hereinafter stated, be replaced with a new or rebuilt frypot. The labor warranty remains in effect for three (3) years from the shipping date. Alto-Shaam will bear shipping and normal labor charges for installation performed during standard business hours, and excluding overtime, holiday rates or any additional fees. Thepartswarrantyremainsineffectforseven(7)yearsfromtheshippingdate.Followingtheinitialthree(3) year labor warranty, Alto-Shaam will replace the frypot only, with freight, labor and all additional charges at the full responsibility of the owner/operator. Extended frypot warranty coverage is subject to all remaining provisions as set forth in Alto-Shaam’s standard published warranty. M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 31 service ASF-60B Gas Fryer battery ( reference only ) OPTIONAL AUTOMATIC FRYER LIFTS ASF-60DS DUMP STATION ASF-60G FRYER ASF-60UC UTILITY CABINET TOP & SHELVES 1 2 3 4 6 5 7 13 12 8 9 GAS MANIFOLD 10 11 90.0° ITEM P/N DESCRIPTION QTY 1 PE-29469 Fryer Panel Overlay 1 2 HG-2015 Hinge Assembly (each appliance) 2 SC-2072 Screws for Hinge Assembly 6 3 5014682 Door Assembly with Hinges 1 4 CS-28098 Caster, Swivel with brake, left side 2 5 CS-28443 Caster, Swivel 2 6 CS-28099 Caster, Swivel with brake, right side 2 SC-28891 Screws for Casters 7 1008769 Exhaust Vent 1 8 BT-26884 Bracket, Tether restraint 1 9 1013139 Panel, Back - without gas manifold 1 10 BU-3964 Bushing, Electrical connection 1 11 1013139 Panel, Back - with gas manifold 1 12 FT-27961 Fitting, Gas connection, 1/2” 1 13 1013188 Plate Cover (each fryer) 2 Par t num ber s and dr a w i n g s a r e s u b j e c t t o c h a n g e w i t h o u t n o t i c e . M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 32 service ASF-60B Gas Fryer Kettle Assembly 35 34 20 1 19 31 18 30 26 25 22 23 4 21 5 32 33 ITEM P/N DESCRIPTION QTY 1 5009432 Kettle, ASF-60G 1 2 SA-27007 Seal, Spark Plug 2 24 3 PI-27001 Pin, Flame Sensor 2 2 4 SA-27005 Seal, Gas Burner 1 5 BN-34226 Burner, HE Gas Fryer 1 6 SA-27006 Seal, Fan Burner 1 7 FA-34232 Fan, Gas Fryer, 120V 1 8 VA-27068 Valve, Venturi 1 9 SA-27930 Seal, Gas Valve 1 10 VA-34260 Valve, Safety, 24V 1 11 VA-27081 Elbow, Flange, Venturi 1 12 OR-27249 O-Ring, 0.812 O.D. x .94 Diameter 1 13 NP-26220 Nipple, 1/2"-14 NPT 1 ITEM P/N DESCRIPTION QTY 14 VA-34531 Gas Valve, 24V, 120V, 1/2 NPT 1 25 CP-29478 Cap, 1/2" NPT 1 15 HO-28689 Hose, 1/2" I.D., Corrugated 1 26 CR-34329 Connector, -2 Conductor 1 16 SC-2459 Screw, Phillips, 8-32 2 27 SC-22273 Screw, Pan Head, M4 x 6MM 2 17 NU-27851 Nut, Hex, 5mm with Star Washer 4 28 SC-29276 Screw, M4x30MM 2 18 1008588 Bracket, Chimney Holding 2 29 SC-22766 Screw, Pan Head Phillips 5 19 SC-2661 Screw, Phillips, 10-32 2 30 IN-22265 Insulation, Kettle Front 1 20 SC-27384 Screw, Self Drilling, #10-16 4 31 IN-22265 Insulation, Kettle Top 1 21 BU-27277 Bushing, Reducing 1 32 1012657 Guard, Drip Combustion Fan 1 22 BU-29470 Bushing, SS, Reducing 1 33 GL-29744 Sight Glass 1 23 PR-34998 Probe, Temperature Sensor 1 34 5014906 Cover, Chimney 1 24 NU-29475 Nut, 1/4"-20 KEPS 16 35 1008769 Body, Chimney 1 6 3 7 15 16 13 11 27 28 12 29 14 10 9 8 17 5019432 REVISION 6 Par t num ber s and dr a w i n g s a r e s u b j e c t t o c h a n g e w i t h o u t n o t i c e . M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 33 service ASF-60G battery 120V electrical packages 1 2 5 3 6 7 1 4 4 WITHOUT LIFTS REFERENCE DRAWING 5014939 WITH LIFT OPTION REFERENCE DRAWING 5014928 120V ELEC. LIFT PKG. ASF-60G 67501 ITEM P/N DESCRIPTION 1 SC-22766 Screw, M5 Pan Head 120V with Lift Qty 120V w/o Lift Qty 4 4 2 1013188 Lift Hole Cover Plate – 2 3 NU-22289 Nut, M5 Hex – 4 4 SW-33148 Switch, Snap Action 1 1 5 SC-2661 Screw, 10-32 x 1/2" TRH PHH 4 – 6 5014907 Bracket, Lift Lower Assembly 1 – 7 1008588 Bracket, Chimney Holding, ASF-60 2 – M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 34 service Lift Assembly – 5014863 shown Par t num ber s and dr a w i n g s a r e s u b j e c t t o c h a n g e w i t h o u t n o t i c e . M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 35 service Electrical Assembly, 120V – ASF-60G 2 6 8 9 10 11 7 1 5 12 2 13 21 3 14 13 20 15 4 19 18 17 16 120V CONFIGURATION REFERENCE DRAWING 5014823 ITEM P/N DESCRIPTION ITEM P/N DESCRIPTION * 77450 120V Wiring Diagram Qty 1 16 HD-26792 Handle Qty 1 1 1013069 120V Electrical Box 1 17 TT-34245 Thermostat, Hi-Limit 1 * 1013070 Electrical Box Cover 1 18 LT-34280 Light, Ignition Alarm 1 2 SC-22766 Screw, M5 4 19 NU-2187 Nut, Acorn #18-8 2 3 SC-2254 Screw, 6-32 x 3/8" Round Pan Head 2 20 SC-2069 Screw, Pan Head, 8-32 x 1" 2 4 SC022466 Screw, Philips, 1/4-20 x 1" 2 21 BN-34266 Ignition Module, Starter 1 5 1008588 Bracket, Chimney Holding 2 * BU-3964 Bushing, Straight Strain Relief 6 6 BU-2827 Bushing, Bearing, Nylon 1 * CB-34330 Cable, Flame Sensor, Red 1 7 SA-2924 Seal 1 * CB-34331 Cable, Flame Ignitor, Black 1 8 RL-35000 Relay, Power, SPDT 1 * CB-34999 Cable, Control 2 9 SC-22500 Screw, Pan Head, 6-32 x 1/4" 2 * CD-34094 Cord, Line 1 10 SC-2190 Ground Screw 1 * CR-33510 Connector, Terminal .187" Quick 1 11 BK-3019 T-Block 1 * CR-34318 Connector, Plug, 3 POS, 94V-0 1 12 SC-2365 Screw, Round Pan Head, 6-32 2 * CR-34646 Connector, 5 Conductor 6 13 SC-22271 Screw, Pan Head, M4 4 * LT-34281 Light, Alarm 1 14 TN-33282 Transformer, 230V/24V, 50A 2 * PA-27057 Plate, Light Mounting 1 15 SW-34254 Switch, Cam, for Single Phase 1 * not shown Par t num ber s and dr aw i n g s a r e s u b j e c t t o c h a n g e w i t h o u t n o t i c e . M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 36 service Electrical Assembly, reference drawing 5014722 M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 37 service control panel Assembly, ASF-60G – 5013197 ITEM DESCRIPTION P/N QTY 1 Nut, #8-32 UNC KEPS ZP NU-26526 8 2 1/2" Self Adhesive Gasket 3ft GS-2019 1 3 Control, ASF-60, 10 Button CC-34997 1 4 Weldment, Control Panel 15" 5013196 1 5 Bracket, Controller Support 1011993 1 6* Cable Harness Control CB-34999 1 3 1 2 shown 4 5 Par t num ber s and dr a w i n g s a r e s u b j e c t t o c h a n g e w i t h o u t n o t i c e . M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 38 service valve drain Assembly, ASF-60B GaS Battery- r eference drawing 5015568 shown 7 4 8 3 5 2 6 9 1 11 10 13 12 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NUMBER 1013117 SL-29640 EB-35462 1013723 VA-28950 SC-2069 VA-28274 SW-34246 1013118 NP-28949 WS-22094 WS-2294 SC-22729 DESCRIPTION DRAIN VALVE HANDLE HANDLE,VINYL,SLIP-ON ELBOW,1-1/4" NPT STREET EL BRACKET,VALVE MOUNT,ASF-60B BALL VALVE-1 1/4" NPT SCREW,8-32 X 1,NC PHILLIPS PAN VALVE-BALL 1/2" NPT LIMIT SWITCH SWITCH BRACKET NIPPLE-1 1/4" NPT x 1 5/8" LNG THRD BOTH ENDS WASHER, 1/4", FLAT, 5/8 OD 18-8 SS LOCK WASHER 1/4" SCREW 1/4-20 x 1/2" HEX HEAD M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 39 Qty 1 1 1 1 1 2 1 1 1 1 2 2 2 service filtration Assembly, ASF-60B Gas Battery – r eference drawing 5015569 shown 3 15 2 13 12 10 1 20 8 19 16 17 6 14 18 11 5 9 4 7 FILTRATION CONTROL,MOUNT ASSEMBLY, ASF BATTERY 5015569 ITEM P/N DESCRIPTION Qty ITEM P/N DESCRIPTION Qty 1 101191 Mounting Bracket 1 11 FT-28298 Fitting, Adapter 37° to NPTF 1 2 1011218 Valve, Handle for VA-28274 1 12 LI-34251 Switch, Push Button 1 3 1013770 Bracket, Pump Nozzle Mount 1 13 LI-34252 Light, Pump Push Button 1 4 1013958 Bracket, Mounting, 1 Hex Fitting 1 14 NU-29546 Nut, 10-32 Hex Insert 2 5 1013960 Bracket, Label Support 1 15 PA-27057 Plate, Light Mounting 1 6 BU-3964 Bushing, Straight, Strain Relief 2 16 SC-26791 Screw, #10-32 x 1/4 Pan 4 7 EB-28299 Elbow-Bulkhead 37° Flare Both Ends 1 17 SC-27384 Screw, #10-16 Self Drilling 2 8 EB-28688 Elbow, 37° x 1/2 NPTF 1 18 SC-28288 Screw, 10-24 x 3/8" Pan 2 9 FT-28008 Fitting, 1/2 NPT Quick Disconnect 2 19 SW-34240 Push Button Switch, Pump 1 10 FT-28250 Fintting, 1/2 MNPT Elbow 1 20 VA-28274 Valve Ball 1/2" NPT 1 M N -3 5 4 4 4 • Ga s F ry er B attery Operati on & C are Manual • 40 TRANSPORTATION DAMAGE and CLAIMS All Alto-Shaam equipment is sold f.o.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be established on the part of the shipper. 1. Make an immediate inspection while the equipment is still in the truck or immediately after it is moved to the receiving area. Do not wait until after the material is moved to a storage area. 2. Do not sign a delivery receipt or a freight bill until you have made a proper count and inspection of all merchandise received. 3. note all damage to packages directly on the carrier’s delivery receipt. 4. Make certain the driver signs this receipt. If he refuses to sign, make a notation of this refusal on the receipt. 5. If the driver refuses to allow inspection, write the following on the delivery receipt: driver refuses to allow inspection of containers for visible damage. 6. Telephone the carrier’s office immediately upon finding damage, and request an inspection. Mail a written confirmation of the time, date, and the person called. 7. Save any packages and packing material for further inspection by the carrier. 8. Promptly file a written claim with the carrier and attach copies of all supporting paperwork. Wewillcontinueourpolicyofassistingourcustomersincollectingclaimswhichhavebeenproperlyfiledandactivelypursued. Wecannot,however,fileanydamageclaimsforyou,assumetheresponsibilityofanyclaims,oracceptdeductionsinpayment for such claims. LIMITED WARRANTY Alto-Shaam, Inc. warrants to the original purchaser only that any original part that is found to be defective in material or workmanship will, at Alto-Shaam's option, subject to provisions hereinafter stated, be replaced with a new or rebuilt part. the parts warranty period is as follows: for the refrigeration compressor on Alto-Shaam Quickchillers™, five (5) years from the date of installation. for the heating element on Halo Heat® cooking and holding ovens, as long as the original purchaser owns the oven. This excludes holding only equipment. for all other parts, one (1) year from the date of installation or fifteen (15) months from the shipping date, whichever occurs first. The labor warranty period is one (1) year from the date of installation or fifteen (15) months from the shipping date, whichever occurs first. Alto-Shaam will bear normal labor charges performed during standard business hours, excluding overtime, holiday rates or any additional fees. To be valid, a warranty claim must be asserted during the applicable warranty period. This warranty is not transferable. thiS warranty doES not apply to: 1. Calibration. 2. Replacement of light bulbs, door gaskets, and/or the replacement of glass due to damage of any kind. 3. Equipment damage caused by accident, shipping, improper installation or alteration. 4. Equipment used under conditions of abuse, misuse, carelessness or abnormal conditions, including but not limited to, equipment subjected to harsh or inappropriate chemicals, including but not limited to, compounds containing chloride or quaternary salts, poor water quality, or equipment with missing or altered serial numbers. 5. Damage incurred as a direct result of poor water quality, inadequate maintenance of steam generators and/or surfaces affected by water quality.Waterqualityandrequiredmaintenanceofsteamgeneratingequipmentistheresponsibilityoftheowner/operator. 6. Damage caused by use of any cleaning agent other than Alto-Shaam's Combitherm® Cleaner, including but not limited to damage due to chlorine or other harmful chemicals. use of alto-Shaam's Combitherm® Cleaner on Combitherm® ovens is highly recommended. 7. Any losses or damage resulting from malfunction, including loss of product, food product, revenue, or consequential or incidental damages of any kind. 8. Equipment modified in any manner from original model, substitution of parts other than factory authorized parts, removal of any parts including legs, or addition of any parts. This warranty is exclusive and is in lieu of all other warranties, express or implied, including the implied warranties of merchantability and fitness for a particular purpose. In no event shall Alto-Shaam be liable for loss of use, loss of revenue or profit, or loss of product, or for any indirect, special, incidental, or consequential damages. no person except an officer of Alto-Shaam, Inc. is authorized to modify this warranty or to incur on behalf of Alto-Shaam any other obligation or liability in connection with Alto-Shaam equipment. E ffe c tive n ovember 1, 2011 record tHe model And SeriAl nUmBer oF tHe AppliAnce For eASy reFerence. AlwAyS reFer to BotH model And SeriAl nUmBer in Any contAct witH Alto-SHAAm reGArdinG tHiS AppliAnce. model: ______________________________________________ date installed: ______________________________________________________ Voltage: ______________________________________________ purchased From: ___________________________________________ Serial number: _____________________________________________________________________________________________________________ W164 N9221 Water Street PHONE: ● P.O. Box 450 ● Menomonee Falls, Wisconsin 53052-0450 ● U.S.A. 262.251.3800 • 800.558-8744 USA/CANADA FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY www.alto-shaam.com PRINTED IN U.S.A.