trak®power premium charge
Innovative charging technology
“Made in Germany”
Motive Power Systems
Reserve Power Systems
Special Power Systems
Service
Your benefits with HOPPECKE trak®power premium charge
n
High frequency charging technique
n
Energy-saving up to 30% as trak®air and trak®eco systems
n
Low investment costs raised – Suitable for charging of all battery types and different battery sizes
n M
odular
charger design – performance-enhancing and retrofit of accessories possible at any time.
Enhanced operating safety
Space saving models – compact and lightweight design
Typical applications
of HOPPECKE
trak®power premium charge
n
Multi-shift operation 24/7
n C
omplete
quick charge down to
5 hours
n
xtreme applications (e.g. in
E
areas close-up to cold stores)
n A
ll
Motive Power batteries
technologies and automated
guided vehicles (AGV) systems
Similar to the illustration
n
trak®power
trak® power premium charge
Power from innovation
For over 85 years now we have been developing, producing and marketing innovative system solutions for
vehicle traction systems.
The trak®power premium charge range is the core of
our trak®system strategy for all applications in the
field of industrial trucks, logistical equipment, automated guided vehicle systems and electric vehicles.
These units are “Made in Germany” at HOPPECKE
Technologies’ high-tech production facilities in
Zwickau.
Technology
Very high availability of the trak®air, trak® basic,
trak®eco and trak®fnc battery systems is obtained
through the matching of chargers to battery types
and by individually integrated power end stages.
The use of high-frequency technology combined with
maintenance-friendly modular construction permits
compact designs with space-saving wall mounting or
floor mounting as desired. In combination with the
Battery Identification Module trak®com IP , multicapacity and multi-voltage capability is obtained. This
means that different batteries with varying voltage
and capacity may be charged by a single charging
unit.
HOPPECKE trak®power premium charge units offer
maximum reliability combined with high performance
for all applications and battery systems.
Lower operating costs
The battery chargers of the trak® power premium
charge range achieve efficiency levels of over 92%.
And moreover, the intelligent processor control of
the power modules makes possible a power factor of
cos ϕ P 0,97.
These features lead to a reduction in operating (energy) costs of over 12% (up to 30% as HOPPECKE traction power systems), and best possible utilisation of
mains power. The compact and space-saving design
of the trak® power units makes for efficient use of
the available space.
Through our modular structure for both capacity and
accessories, our systems may be individually tailored
to your investment budget.
Space-saving installation
trak®power
Features and benefits
trak®power premium charge
n Primary
switch mode technology high-frequency
(HF) battery chargers
n Battery
•Regulated, gentle and optimal charging in the
trak® air, trak® basic , trak® eco, trak® fnc system
•Quick and reliable information on remaining charging
time
•State of charge display counting down to zero
n High
n Charge
efficiency lifted to over 92%
•Energy-saving of around 12% every time you charge,
as compared with conventional chargers
n Modular
charger design
•Great flexibility for enhancing performance and
retrofitting of accessory components (e.g. Battery
Identification Module trak® com IP for monitoring
electrolyte level of the connected battery)
•Maximum operating reliability through parallelconnected power modules
n Battery
Management
• Efficient system management
•Integral CAN-bus control
• USB interface as standard
•May be connected to trak® monitor Battery Manage-­
ment System
availability
cycle memory
• For simple and paper-less documentation
•Stores data for the last 200 cycles
• Continuous memory of all cycles, ampere-hours, etc.
n Programmable
start of charging
•More reliable operation and lower operating costs
•Delayed random start of charging reduces peaks in
utilisation of mains power (e.g. after mains power
failure)
•Possible to make use of cheaper off-peak current
through programmable switch-on delay facility and
weekly programme
n Automatic
electrolyte level and battery temperature control
•Quick and reliable warning to the operator
•Audible signal e.g. low electrolyte level in the battery
n LC-Display
n Flexibility
• Easy to read
•Large display makes it easy to read battery state
of charge even from a distance
•Easily discernible indication of state of charge
• Variable positioning of display and control elements
• Adjustable angle of view
•Investment safeguarded for the future
•Can be set for all battery types and applications
Variable positioning of the
control elements
and compatibility
n High-grade
power factor correction (PFC with
cos  P 0,97)
•Provided as standard for all units
•No extra costs for power factor correction and
lower electrical installation costs (about 60% less)
vs. standard 50 Hz
trak® power charger
module
Modular charger design
trak®power
Accessories
trak®power premium charge
1.trak® air
n
Charging optimised through electrolyte circulation
•
Reduction of charging time by down to 2.5 hours
(95% SOC)
•
Up to 30% lower energy and maintenance costs in
the trak® air system
• Longer anticipated battery life
•
High battery availability through opportunity char­
ging (shift-plus operation) up to 16 hours
• Enhanced reliability in operation and reduced
maintenance costs
6.Charger interconnection via trak® monitor
n
Centralisation of all charging and battery data for
a central PC
• Easy analysis and good transparency of output and
consumption data
7.External temperature sensor
n
Interactive adjustment of the charging characteristic through continuous battery temperature
measurement
•
Extended battery life even at extreme temperatures
(e.g. in cold stores, forklift used outside etc.)
2.Battery Identification Module trak® com IP
n Interactive charging via battery identification
• Optimised and more reliable operation of the
vehicle fleet
• Charging guided by battery temperature
• Battery electrolyte level monitoring and indication
• Rapid switching-off in the event of disconnection
without STOP button (explosion protection with
remote ON/OFF)
8. Steel underframe
nSteel underframe with the same type of coating
and colour as the charger, and matched to the
two sizes of the chargers
• Quick and easy installation
• Avoids the need for wall mounting
• Reduces contamination when the unit is permanently standing on the workfloor
• Secure installation, protected from damage
3.LCD
n
Detailed charge information using different colours
of background lighting
• Display can also easily be read from a distance
• Optimal visual display
•
Charging information: remaining charging time,
current, voltage, software version, charging
characteristic, actual values of the connected
battery, temperature, fault indication
9. External state of charge display
nUse of power LEDS to enhance visibility of charger
status display
• Clear view from all angles
4.Wall mounting system
n
Easy handling
• Space-saving mounting of equipment
• Easily installed
10. Quick charge
nCharge of the battery to 95% of the primarily state
of charge within 2.5 hours
• Increased availability of the vehicles
5.Dust filter
nWith automatic temperature monitoring for
extreme applications in dusty environments (e.g.
timber processing plants, the paper industry, etc.)
11. Multi charge system
nSimultaneous charge of up to 8 connected
batteries or vehicles with one charger
• High space saving in the charging area
1.
2.
4.
6.
7.
8.
9.
11.
trak®power
Description of state of charge display
trak®power premium charge
LED version
Blue = unit on standby
Yellow= unit on charge
Green= charging completed
Red = fault
STOP = charge discontinued
LCD version
= different background lighting colours depending on charging status
2.15 V/C
0A
30 °C
The charger has charged the traction battery. The full battery
indicates that the charging process has been completed.
Charging time was 7 h 45 min. The end-of-charge values were
2.15 V/C and 20 A at 30 ºC electrolyte temperature.
1.97 V/C
100 A
30 °C
The charger has a fault, indicated by the fault code E01 and
by the spanner symbol. Here the charger has identified a overdischarged battery.
0.00 V/C
0A
The charger is in standby mode and awaits a battery for charging.
The programmed rated voltage and current may be read in the
upper part of the display HOPP 3 describes the specified charging
characteristic, in this case trak® eco.
2.21 V/C
100 A
30 °C
The charger is currently charging. The remaining charging time is
11 hours and 22 minutes.
trak®power
Type list
trak®power premium charge
Type max. Nom. max.Weight
– 10 %
mains
mains
AC-
AC
DC Casing dimensionswithoutWeight
Modules mains current
current power fuse plug connectorcable
HWD
packaging
[A] [A][kVA][A]
[V] [mm2][mm][mm][mm] [kg]
[kg]
E230
E230
E230
E230
D400
D400
G 24 / 030 B-F14 HO-HF
G 24 / 060 B-F14 HO-HF
G 24 / 090 B-F14 HO-HF
G 24 / 120 B-F14 HO-HF
G 24 / 125 B-F14 HO-HF
G 24 / 250 B-F14 HO-HF
1
2
3
4
1
2
5.0
9.9
14.9
19.8
5.7
11.3
5.0
9.4
13.9
18.4
5.1
10.2
1.0
2.1
3.1
4.1
3.5
7.1
16
16
16
20
16
16
Schuko 230V 1~
Schuko 230V 1~
Schuko 230V 1~
CEE 32A 230V 1~
CEE 16A 400V 3~
CEE 16A 400V 3~
16
25
35
50
50
70
590
590
590
590
590
590
310
310
310
310
310
310
360
360
360
360
360
360
14
18
22
26
22
31
19
23
27
31
27
36
E230
E230
E230
E230
D400
D400
D400
D400
G 36 / 015 B-F14 HO-HF
G 36 / 030 B-F14 HO-HF
G 36 / 045 B-F14 HO-HF
G 36 / 060 B-F14 HO-HF
G 36 / 065 B-F14 HO-HF
G 36 / 130 B-F14 HO-HF
G 36 / 195 B-F14 HO-HF
G 36 / 260 B-F14 HO-HF
1
2
3
4
1
2
3
4
3.4
6.8
10.3
13.7
4.3
8.7
13.0
17.3
3.0
6.1
9.1
12.2
3.9
7.8
11.7
15.5
0.7
1.4
2.1
2.8
2.7
5.4
8.1
10.8
16
16
16
16
16
16
16
20
Schuko 230V 1~
Schuko 230V 1~
Schuko 230V 1~
Schuko 230V 1~
CEE 16A 400V 3~
CEE 16A 400V 3~
CEE 16A 400V 3~
CEE 32A 400V 3~
16
16
16
25
25
50
70
70
590
590
590
590
590
590
590
590
310
310
310
310
310
310
470
470
360
360
360
360
360
360
360
360
14
18
22
26
22
31
39
47
19
23
27
31
27
36
44
52
E230
E230
E230
E230
D400
E230
E230
D400
D400
D400
D400
D400
D400
G 48 / 015 B-F14 HO-HF
G 48 / 030 B-F14 HO-HF
G 48 / 045 B-F14 HO-HF
G 48 / 060 B-F14 HO-HF
G 48 / 065 B-F14 HO-HF
G 48 / 075 B-F14 HO-HF
G 48 / 090 B-F14 HO-HF
G 48 / 100 B-F14 HO-HF
G 48 / 130 B-F14 HO-HF
G 48 / 195 B-F14 HO-HF
G 48 / 260 B-F14 HO-HF
G 48 / 325 B-F14 HO-HF
G 48 / 390 B-F14 HO-HF
1
2
3
4
1
5
6
2
2
3
4
5
6
4.3
8.7
12.6
16.9
5.8
21.2
24.9
8.9
11.5
17.3
23.1
28.8
34.6
3.9
7.8
11.2
15.1
5.2
19.0
23.4
8.0
10.4
15.5
20.7
26.0
31.2
0.9
1.8
2.6
3.5
3.6
4.4
5.3
5.5
7.2
10.8
14.4
18
21.6
16
16
16
20
16
25
25
16
16
20
25
50
50
Schuko 230V 1~
Schuko 230V 1~
Schuko 230V 1~
CEE 32A 230V 1~
CEE 16A 400V 3~
CEE 32A 230V 1~
CEE 32A 230V 1~
CEE 16A 400V 3~
CEE 16A 400V 3~
CEE 32A 400V 3~
CEE 32A 400V 3~
CEE 63A 400V 3~
CEE 63A 400V 3~
16 590 310
16 590 310
16 590 310
25 590 310
25 590 310
35 590 470
35 590 470
50 590 310
50 590 310
70 590 470
70 590 470
95 1300 600
95 1300 600
360
360
360
360
360
360
360
360
360
360
360
430
430
14
18
22
26
22
30
34
31
31
39
47
140
148
19
23
27
31
27
35
40
36
36
44
52
167
173
D400
D400
D400
D400
D400
D400
D400
D400
G 72 / 040 B-F14 HO-HF
G 72 / 080 B-F14 HO-HF
G 72 / 120 B-F14 HO-HF
G 72 / 160 B-F14 HO-HF
G 72 / 200 B-F14 HO-HF
G 72 / 240 B-F14 HO-HF
G 72 / 280 B-F14 HO-HF
G 72 / 320 B-F14 HO-HF
1
2
3
4
5
6
7
8
5.3
10.6
16.0
21.3
26.6
31.9
37.3
42.6
4.8
9.6
14.3
19.1
24.0
28.7
33.5
38.2
3.3
6.6
9.9
13.3
16.6
19.9
23.2
26.5
16
16
20
25
50
50
50
50
CEE 16A 400V 3~
CEE 16A 400V 3~
CEE 32A 400V 3~
CEE 32A 400V 3~
CEE 63A 400V 3~
CEE 63A 400V 3~
CEE 63A 400V 3~
CEE 63A 400V 3~
16
35
50
50
70
70
95
95
590
590
590
590
1300
1300
1300
1300
310
310
470
470
600
600
600
600
360
360
360
360
430
430
430
430
22
31
39
47
140
148
155
163
27
36
44
52
167
173
179
186
D400
D400
D400
D400
D400
D400
D400
D400
G 80 / 040 B-F14 HO-HF
G 80 / 080 B-F14 HO-HF
G 80 / 120 B-F14 HO-HF
G 80 / 160 B-F14 HO-HF
G 80 / 200 B-F14 HO-HF
G 80 / 240 B-F14 HO-HF
G 80 / 280 B-F14 HO-HF
G 80 / 320 B-F14 HO-HF
1
2
3
4
5
6
7
8
6.0
12.0
17.9
23.9
29.9
35.9
41.9
47.8
5.4
10.7
16.1
21.5
26.8
32.2
37.7
43.0
3.7
7.4
11.2
14.9
18.6
22.3
26.1
29.8
16
16
25
25
50
50
50
50
CEE 16A 400V 3~
CEE 16A 400V 3~
CEE 32A 400V 3~
CEE 32A 400V 3~
CEE 63A 400V 3~
CEE 63A 400V 3~
CEE 63A 400V 3~
CEE 63A 400V 3~
16
35
50
50
70
70
95
95
590
590
590
590
1300
1300
1300
1300
310
310
470
470
600
600
600
600
360
360
360
360
430
430
430
430
22
31
39
47
140
148
155
163
27
36
44
52
167
173
179
186
D400
D400
D400
D400
D400
D400
D400
D400
G 96 / 25 B-F14 HO-HF
G 96 / 50 B-F14 HO-HF
G 96 / 75 B-F14 HO-HF
G 96 / 100 B-F14 HO-HF
G 96 / 125 B-F14 HO-HF
G 96 / 150 B-F14 HO-HF
G 96 / 175 B-F14 HO-HF
G 96 / 200 B-F14 HO-HF
1
2
3
4
5
6
7
8
4.2
8.3
12.5
16.6
20.8
24.9
29.1
33.3
4.2
8.0
11.7
15.5
19.2
23.0
26.7
30.4
2.6
5.2
7.8
10.4
12.95
15.54
18.13
20.72
16
16
16
25
25
50
50
50
CEE 16A 400V 3~
CEE 16A 400V 3~
CEE 16A 400V 3~
CEE 32A 400V 3~
CEE 63A 400V 3~
CEE 63A 400V 3~
CEE 63A 400V 3~
CEE 63A 400V 3~
16
16
25
50
50
50
50
70
590
590
590
590
1300
1300
1300
1300
310
310
470
470
600
600
600
600
360
360
360
360
430
430
430
430
22
31
39
47
140
148
155
163
27
36
44
52
167
173
179
186
D400
D400
D400
D400
D400
D400
D400
D400
G 120 / 25 B-F14 HO-HF
G 120 / 50 B-F14 HO-HF
G 120 / 75 B-F14 HO-HF
G 120 / 100 B-F14 HO-HF
G 120 / 125 B-F14 HO-HF
G 120 / 150 B-F14 HO-HF
G 120 / 175 B-F14 HO-HF
G 120 / 200 B-F14 HO-HF
1
2
3
4
5
6
7
8
5.4
10.4
15.6
20.8
26
31.2
36.4
41.6
5.2
9.9
14.5
19.2
23.9
28.6
33.2
37.9
3.2
6.5
9.7
13.0
16.18
19.42
22.66
25.89
16
16
16
25
50
50
50
50
CEE 16A 400V 3~
CEE 16A 400V 3~
CEE 16A 400V 3~
CEE 32A 400V 3~
CEE 63A 400V 3~
CEE 63A 400V 3~
CEE 63A 400V 3~
CEE 63A 400V 3~
16
16
25
50
50
50
50
70
590
590
590
590
1300
1300
1300
1300
310
310
470
470
600
600
600
600
360
360
360
360
430
430
430
430
22
31
39
47
140
148
155
163
27
36
44
52
167
173
179
186
Every charger is in 5A-steps availible in its product range!
trak®power
Battery Identification Module trak® com IP
n Data
exchange via PC
trak®power premium chargers automatically store
the following charging data for the last 200 charging
cycles:
• Charge in Ah
• Date and time of switch-on
• Fault reports
• Deep discharge
• Open circuit voltage
• Battery number
• Battery temperature
• Charging time
• End of charge voltage/current
The following data is also collected on a cumulative
basis:
• Number of complete charges
• Number of all over discharges
• Number of incomplete charges (interruption)
• Operating hours of the charger
The setting of charging parameters and all interchange of data are effected via a standard USB
interface.
n HOPPECKE
Battery Identification Module (BIM)
The Battery Identification Module trak®com IP is used
to identify a battery. A single programming of a battery type is sufficient for the charger to implement the
correct charging procedure for the battery concerned.
The Battery Identification Module trak®com IP allows
different battery types and systems to be charged by a
single charger.
PC-controlled data exchange in a charging station
trak® power premium chargers may be combined
with the Battery Identification Module trak® com IP
to give the following benefits to the customer:
n
Battery
Identification Module trak® com IP
permits “chaos charging” with a single type of
charger
• Different voltages, capacities and battery systems
(gel, AGM or wet) may be charged using only one
type of charger
n Leasing of power
•
Leasing of power is part of the HOPPECKE full
battery service. With the Battery Identification
Module trak® com IP, as for your electricity and
gas bills, you pay for just the power you have
actually used
n
Battery
Identification Module trak®com IP is
acid-resistant and shockproof
n
Interactive
charge
•
An integral temperature sensor controls the
charger interactively to give optimal charging
under all temperature conditions and appli­cations
(e.g. heavily fluctuating ambient tem­peratures as
in cold stores and foundries)
The battery electrolyte level is monitored and a
signal is given to the operator if water is needed. Battery Identification Module trak®com IP may
always be retrofitted.
Battery Identification Module trak®com IP
Special Power Systems
Service
HOPPECKE subsidiaries and factories - European sales and service network
Industrial batteries - Complete energy systems - Full Service
• Low-maintenance and no-maintenance batteries
• Battery recycling
• Innovative battery chargers based on the latest technology
• Applications engineering and technology
• Battery accessories
• Battery room design
• Battery management systems and software
• Technical training and seminars
• Battery handling systems
• Leasing
• Battery/charger servicing
• Power by the hour
Your partner for sustainable energy solutions!
Further information on www.hoppecke.com
HOPPECKE Batterien GmbH & Co. KG
Service hotline Germany
P.O. Box 1140 · D-59914 Brilon
Bontkirchener Straße 1 · D-59929 Brilon-Hoppecke
0800 246 77 32
Phone: +49(0)2963 61-0
Fax:
+49(0)2963 61-449 +49(0)180 5 22 9999
Email:motivepower@hoppecke.com
Internet:www.hoppecke.com
International Service hotline
All details in this brochure are based on state-of-the-art technology. Our products are subject to constant development. We therefore reserve the right to make changes.
Reserve Power Systems
Form trak®power premium charge EN/07.17/K
Motive Power Systems
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