FORM NO. 276183-8/05 PRINTED © Copyright 2005 by Briggs & Stratton tN U.S.A. Corporation Operating ntenance Instructions The Power That Works Model Series For You® 21000, 21100 covered in this manual www.briggsandstratton.com Safety References SYMBOLS ASSOCIATED WITH THIS ENGINE: The safety alert symbol is used to identify safety information about hazards that can result in personal injury. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to indicate the likelihood and the potential severity of injury. In addition, a hazard symbol may be used to represent the type of hazard. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. Fire [[_ Read Manual ,_ Explosion _ Oil _ Kickback _ Fuel ,,_,/tlI_,l_,,____, Hot Surface WARNING avoided, could result in death or serious injury. CAUTION Fuel Shutoff indicates a hazard which, if not Toxic Fumes indicates a hazard which, if not Moving Parts avoided, might result in minor or moderate injury. CAUTION, when used without the alert symbol, indicates a situation that could result in damage to the engine. This manual contains safety information to make you aware of the hazards and risks associated with engines, and how to avoid them. Because Briggs & Stratton does not necessarily know what equipment this engine will power, it is important that you read and understand these instructions and the instructions for the equipment this engine powers. _$ Shock '_ Primer On Off I",1 Choke [_ Stop [_ 2 3 Safety .......................................... Starting ........................................ Stopping ........................................ Troubleshooting ................................. Oil ............................................. Fuel .......................................... 4 5 6 7 8 10 ............ 11 12-14 Storage ....................................... Service ........................................ 15 16 Warranty Information 17 ............................ Briggs & Stratton does not approve or authorize the use of these engines on 3-wheel All Terrain Vehicles (ATVs), motor bikes, fun/recreational go-karts, aircraft products or vehicles intended for use in competitive events. Use of these engines in such applications could result in property damage, serious injury (including paralysis), or even death. , ,WARNING Table of Contents Safety References ............................... Features ....................................... Specifications and Emission Information Maintenance ................................ WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. CAUTION This engine is shipped from Briggs & Stratton without oil. If you start the engine without oil, the engine will be damaged beyond repair and will not be covered under warranty. Features 1. Carburetor 2. Stop Switch location, if equipped/stop wires 3. Rope Handle 4. Fuel Fill 5. Air Cleaner 6. Choke 7. Spark Plug 8, Primer Bulb 9. Engine Identification Model XXXXX Type XXXXXX Code XXXXXXXX 10. Oil Fill/Dipstick ® ® ® @ Safety CAUTION WARNING This engine is shipped from Briggs & Stratton without oil. If you start the engine without oi!, the engine wit! be damaged beyond repair and will not be covered under warranty. WARNING WHEN ADDING When starting engine, pull cord slowly until resistance is felt, then pull rapidly. o Direct coupled equipment components such as, but not limited to, blades, impellers, pulleys, sprockets, etc., must be securely attached. FUEL ,, Turn engine OFF and let engine cool at least 2 minutes before removing gas cap. ,, Fill fuel tank outdoors or in well-ventilated area. ,, Do not overfill fuel tank. ,, Keep gasoline away from sparks, open flames, pilot lights, heat, and other ignition sources. ,, Check fuel lines, tank, cap, and fittings frequently for cracks or leaks. Replace if necessary. WHEN STARTING ENGINE ,, Make sure spark plug, muffler, fuel cap and air cleaner are in place. Do not crank engine with spark plug removed. If fuel spills, wait until it evaporates before starting engine. ,, If engine floods, set choke to OPEN/RUN position, place throttle in FAST and crank until engine starts. WHEN OPERATING EQUIPMENT Do not choke carburetor to stop engine. WHEN TRANSPORTING EQUIPMENT Transport with fuel tank EMPTY. WHEN STORING GASOLINE MENT WiTH FUEL iN TANK OR WARNING o ,, o o Operate equipment with guards in place. Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Do not wear loose-fitting clothing, dangling drawstrings or items that could become caught. WARNING o Start and run engine outdoors. Do not start or run engine in enclosed area, even if doors or windows are open. EQUIP= Store away from furnaces, stoves, water heaters or other appliances that have pilot light or other ignition source because they can ignite gasoline vapors. WARNING ,Jl_lll/l<l_, WARNING ,, If there is natural or LP gas leakage in area, do not start engine. ,, Do not use pressurized starting fluids because vapors are flammable. Allow muffler, engine cylinder and fins to cool before touching. ,, Remove accumulated debris from muffler area and cylinder area. o Install and maintain in working order a spark arrester before using equipment on forest-covered, grass-covered, brush-covered unimproved land. The state of California requires this (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal land. Starting This engine is shipped WITHOUT oiI. See section on oil for recommendations, capacity, and filling details. CAUTION Full Operating engine at an excessive speed without proper engine loading will cause damage. DO NOT operate a string trimmer with a line shorter than 10" diameter for extended periods. Choke Half Choke Off Position Choke Lever Primer Bulb 1. Set unit on flat surface and push primer bulb 15 times FOR A NEW ENGINE. Push primer bulb 8 times for all future starts. 2. Move red choke lever to the FULL CHOKE position. 3. Not all applications have a throttle. If the equipment has this a throttle, squeeze throttle trigger. If the engine is still warm from a previous start, do not squeeze throttle. Typical Trigger WARNING 4. Pull starter handle sharply until engine runs. 5. Wait a maximum of I0 seconds, then move choke lever to HALF CHOKE position. 6. Run the engine at HALF CHOKE for 20 seconds or until unit accelerates smoothly. Move choke to OFF position. 7. Wait a minimum of 20 seconds, then release throttle trigger. The manufacturer of the equipment on which this engine is installed specifies top speed at which the engine will be operated. DO NOT EXCEED this speed. Stopping ,_WARNING Do not stop engine by moving choke control to CHOKE. Backfire, fire or engine damage could occur. 1. Depress stop switch located on the engine or equipment to stop. Need Assistance? Go to www.briggsandstratton.corn or call 1-800-233-3723 Troubleshooting CAUTION Engine will not start This engine is shipped from Briggs & Stratton without oil. If you start the engine without oil, the engine will be damaged beyond repair and will not be covered under warranty. Out of fuel • Prime engine • if engine is cold, ensure choke is set correctly. • Add fuel Engine ,_ • Ensure fuel cap is in place before starting engine • Set choke to FULL CHOKE position and continue to pull starter handle. Fouled product WARNING flooded spark plug/engine spark fails to • Remove spark plug and clean it. Check the spacing on the electrode and set the gap to the correct dimension. See Maintenance Section. if plug is damaged, replace with a new spark plug. • Ensure the spark plug is installed and wire is connected. Engine is smoking or running • Do not crank engine with spark plug removed. rough o There maybe slight oil accumulation in the crankcase upon starting. This is normal. otf excessive smoke or smoke is heavy, ensure choke is in OFF CHOKE position. o Check for fouled spark plug. o Check air filter for debris. o Turn engine OFF and let engine cool at least 2 minutes before removing fuel cap. o Check fuel lines, tank, cap, and fittings frequently for cracks or leaks. Replace if necessary. CAUTION If engine is tipped to transport equipment, to remove debris, to drain oil, etc., keep the spark plug side of engine up. Oil Adding Oil Capacity Engine holds approximately 3 ounces (90 hi). Change oil after first 4 hours of use. CAUTION KEEP Oil Recommendation Use a high quality detergent oil classified "For Service SF, SG, SH, SJ" or higher, such as Briggs & Stratton SAE 30, Part Number 100091 (3.2oz) or Briggs & Stratton Synthetic Oil, Part Number 100074. Do not use special additives. Grades **__ ! o_ 2_ _ 2_ ! 3_ 4_ STARTING TEMPERATURE RANGE ANTICPATED _ ! 6_ ! 8_ -@ LEVEL Engine must be level, with oil fill facing up, to check oil. If engine is not level, dipstick reading will not be accurate. This will lead to possible over or under filling causing damage to the engine. Choose a viscosity according to the table below. SAE Viscosity ENGINE I_0 o Check oil level before starting the engine. = Check level daily, or after every eight (8) hours of use. o Keep oil level at FULL. • DO NOT over fill. Use oil measure cup for filling. • Add only half ounce to 1 ounce of oil at a time. BEFORE NEXT OIL CHANGE 1 ounce __ CAUTION 0,5 Air cooled engines run hotterthan automotive engines. The use of non-synthetic multi-viscosity oils (5W-30, 10W-30,etc.) in temperatures above 40° F (4° O) wilt result in higherthan normal oil consumption.When using a multi-viscosity oil, check oil level more frequently. OUnCe I. Place engine level. Remove dipstick. Use the oil measure cup to pour oil slowly into engine. Do not over fill. CAUTION * Synthetic oil must be used when operatingengine under 40 F (4 O) or engine damage wi occur. CAUTION ** Use of SAE 30 eli below 50' F (10° O) will result in hard starting and possible engine damage due to inadequate ubrication. Oil Fill 2. Tighten dipstick down. 3. To check oil level, remove and wipe the dipstick clean with cloth. Tighten dipstick down. Remove and check oil level. Dipstick 4. Verify FULL level of oil by presence of oil in hole on dipstick, or by measure line. Full ------_/ 5. If needed, add only half ounce of oil at a time to bring it to FULL. Re-check level. Changing OH & Checking Level Change oil after first 4 hours of use, then every 8 hours. Change oil every 4 hours when operating the engine under heavy load or in high temperatures. WARNING _ * wire Disconnect and keep spark it away plug from spark plug. 1. Change oil while engine is OFF but still warm, ensure fuel cap is tightened securely. 2. Remove dipstick and drain oil in direction shown. 3. Place engine level. Using oil measure cup pour oil slowly adding half ounce at a time. Do not over fill. Note: Engine holds approximately 3 oz (90 ml). 4. To re-check oil level, remove dipstick and wipe clean with cloth. Tighten dipstick down. Remove and check oil level. 5. Replace dipstick tightly, and reconnect spark plug wire before starting engine. CAUTION Used oi! is a hazardous waste product. Dispose of used oil properly. Do not discard with household waste. Check with your local authorities, service center, or dealer for safe disposal/recycling facilities. Oil Fill Fuel Type of Fuel CAUTION to Use Use clean, fresh, regular unleaded gasotine with a minimum of 85 octane. Fresh fuel prevents gum from forming in the fuel system or on essential carburetor parts. Purchase fuel in quantity that can be used within 30 days. ,, For engine protection use Briggs & Stratton Gasoline Additive available from your Authorized Briggs & Stratton Dealer. ,, Do not use gasoline which contains Methanol. Do not mix oil with gasoline. • This engine is certified to operate on gasoline. Exhaust Emission Control System: EM (Engine Modifications). Adding Fuel 1. Turn engine OFF and let engine cool at least 2 minutes before removing gas cap. 2. Tilt engine at angle shown to properly fill fuel tank. Fuel Fill 3. Remove cap and add fuel until level is approximately 1" below top of fuel tank neck. Be careful not to over fill. 4. Replace cap before starting. 10 Some fuels, called oxygenated or reformulated fuels, are fuels blended with alcohols or ethers. Excessive amounts of these blends can damage the fuel system or cause performance problems. If any undesirable operating symptoms occur, use gasoline with a lower percentage of alcohol or ether. Specifications Technical CAUTION All the components used to build this engine assembly must remain in place for the proper operation of this engine. We recommend that you use an authorized Briggs & Stratton Service Dealer for all maintenance and service of the engine and engine parts. Use only genuine Briggs & Stratton parts. GENERAL INFORMATION This is a single cylinder, air-cooled engine. It is a low emissions engine. In the state of California, Model Series 21000 and 21100 engines are certified by the California Air Resources Board to meet emissions standards for 50 hours. Such certification does not grant the purchaser, owner or operator of this engine any additional warranties with respect to the performance or operational life of this engine. This engine is warranted solely according to the product and emissions warranties stated elsewhere in this manual. Model Series 21000 Bore ............................ 1.575 in. (40 mm) Stroke 1.065 in. (27 mm) .......................... Displacement .................. Model Series 21100 Bore ............................ Stroke ....................... Displacement 1.575 in. (40 mm) 2.44 cu. in. (40 cc) Note: For practicaloperation,the horsepowerloading shouldnot exceed85%of rated horsepower. Engine powerwilldecrease3-1/2% foreach1,000feet (300 meters) abovesea leveland 1%foreach10° F (5.6 ° C) above 77° F (25 ° C). Tune=Up Specifications Armature air gap .. 0.010 - 0.014 in. (0.25 - 0.36 mm) Spark plug gap ................. 0.025 in. (0.64 mm) Valve clearance with valve springs installed and piston 1/4 in. (6 ram) past top dead center (check when engine is cold). See Repair Manual P/N 271172. Intake ............ 0.002 - 0.004 in. (0.05 - 0.I0 mm) Exhaust 0.002 - 0.004 in. (0.05 - 0.10 mm) .......... Model, Type and Code Number To get replacement parts or technical assistance in the future write your engine Model, Type and Code number along with the date of purchase here. These numbers are located on your engine. For the location, see page 3, Engine Features. Model Series Type Code Power Ratings: The power ratings for an individual engine model are initially developed by starting with SAE (Society of Automotive Engineers) code J1940 (Small Engine Power & Torque Rating Procedure) (Revision 2002-05). Given both the wide array of products on which our engines are placed, and the variety of environmental issues applicable to operating the equipment, it may be that the engine you have purchased will not develop the rated horsepower when used in a piece of power equipment (actual "on-site" power). This difference is due to a variety of factors including, but not limited to, the following: differences in altitude, temperature, barometric pressure, humidity, fuel, engine lubrication, maximum governed engine speed, individual engine to engine variability, design of the particular piece of power equipment, the manner in which the engine is operated, engine run-in to reduce friction and clean out of combustion chambers, adjustments to the valves and carburetor, and other factors. The power ratings may also be adjusted based on comparisons to other similar engines utilized in similar applications, and will therefore not necessarily match the values derived using the foregoing codes. 2.074 cu. in. (34 cc) 1.250 in. (3I .75 mm) ................... Information Emission information Engines that are certified to meet the California Air Resources Board (CARB) Tier 2 Emission Standards must display information regarding the Emissions Durability Period and the Air Index. Briggs & Stratton makes this information available to the consumer on our emission labels. The engine emission label wilt indicate certification information. The Emissions Durability Period describes the number of hours of actual running time for which the engine is certified to be emissions compliant, assuming proper maintenance in accordance with the Operating & Maintenance Instructions. The following categories are used: Moderate: Engine is certified to be emission compliant for 50 hours of actual engine running time. Intermediate: Engine is certified to be emission compliant for 125 hours of actual engine running time. Extended: Engine is certified to be emission compliant for 300 hours of actual engine running time. For example, a typical walk-behind lawn mower is used 20 to 25 hours per year. Therefore, the Emissions Durability Period of an engine with an intermediate rating would equate to 10 to 12 years. Certain Briggs & Stratton engines will be certified to meet the United States Environmental Protection Agency (USEPA) Phase 2 emission standards. For Phase 2 certified engines, the Emissions Compliance Period referred to on the Emissions Compliance label indicates the number of operating hours for which the engine has been shown to meet Federal emission requirements. For handheld engines: Category C = 50 hours Category B = 125 hours Category A = 300 hours 11 Maintenance Regular maintenance will improve the performance and extend the life of the engine. See any Authorized Briggs & Stratton Dealer for service. Use only.genuine Bricig__ & Stratton parts. Other parts may not perform as well, may damage the engine, and may result in _. In addition, use of other parts may void your warranty. Emission WARNING Control Maintenance, replacement or repair of the emission control devices and systems may be performed by any nonroad engine repair establishment or individual. However, to obtain no charge repairs under the terms and provisions of the Briggs & Stratton warranty statement, any service or emission control part repair or replacement must be performed by a factory authorized dealer. ,, Disconnect spark plug wire and keep it away from spark plug. ,, Disconnect battery at negative terminal (only engines with electric start). o Use only correct tools. During maintenance or repairs: • Do not strike the flywheel with a hammer or hard object because the flywheel may later shatter during operation. • Do not tamper with governor spring, links or other parts to increase engine speed. When testing for spark: • Use approved spark plug tester. , Do not check for spark with spark plug removed. Follow the instructions Task Perform task at hourly or calendar interval, whichever comes firsL and schedules Before Every Use 8 Hours or Before Every Season indicated below. 50 Hours or Before Every Season * Clean more often under dusty conditions or when airborne debris is present. Replace air cleaner, if very dirty. ** Change oil after first 4 hours of use, then every 8 hours. Change oil every 4 hours when operating the engine under heavy load or in high temperatures. 12 Air Cleaner Check and clean the intake chamber for dirt. If the foam air filter is dirty and worn, replace with clean filter. 1. Push cover tab to release cover, then pull cover away from engine to service air filter. Do not use pressurized air or solvents to clean cartridge. Pressurized air can damage cartridge; so vents w d sso ve cartr dge. WARNING Ensure air cleaner, retainer, and cover are properly installed before starting engine. Cover Foam Air Filter Foam Air Filter To clean wash in liquid detergent and water. Squeeze dry in a clean cloth. Allow to dry thoroughly. Dip foam air filter in clean engine oil, then squeeze out excess oil in clean cloth. Engine will smoke if too much oil is left on the filter. 13 Cleaning Debris Daily or before every use, clean accumulated debris from engine. Keep linkage, spring and controls clean. Keep area behind muffler free of any combustible debris. Spark Do not use water to clean engine parts. Water could contaminate fuel system. Use a brush or dry c oth. Plug Check the spark plug every 50 hours. Replace the spark plug if upon inspection the electrode is burned or worn. Ensure the spark plug is clean. Check the gap with a feeler gauge and reset if necessary. Use only Briggs & Stratton Spark Tester (part number 19368) to check for spark. Champion style plug ............. set gap at 0.025 in. NGK style plug ............ set gap at 0.020-0.024 in. Use a wire gauge tool to check the gap on the spark plug. WARNING Engine parts should be kept clean to reduce the risk of overheating and ignition of accumulated debris. ,WARNING Ensure air cleaner, retainer, and cover are properly installed before starting engine. / Note: In some areas, local law requires using a resistor spark plug to suppress ignition signals. If this engine was originally equipped with a resistor spark plug, use same type for replacement. Fuel System WARNING Replacement parts for fuel system (cap, hoses, tanks, filters, etc.) must be the original parts, otherwise fire can occur. 14 Storage The following precautions should be taken if storing your trimmer unit for a period exceeding 30 days, or for seasonal storage. • While engine is still warm, change oil. • Clean engine of surface debris, chaff or grass. • Drain all fuel from fuel tank into proper receptacle for storage. • Press primer bulb I5 times to purge fuel from carburetor and fuel lines. Drain remaining fuel into proper receptacle. If fuel is to be disposed, please refer to local rules for proper disposal. • Remove spark plug. Place 1 teaspoon or 5 ml. of oil into spark plug hole. • Pull starter rope slowly 8-10 times to properly coat the cylinder bore and piston for storage. Replace spark plug and tighten. Any residual oil may burn off in subsequent starts. This may result in white smoke emission from muffler. WARNING When storing fuel or equipment with fuel in tank: ,, Store away from furnaces, stoves, water heaters, or other appliances that have a pilot light or other ignition source because they can ignite vapors. When Transporting Equipment: Transport with fuel tank EMPTY or with fuel shut-off valve OFF. • This trimmer may be stored in a variety of positions. It is best to store in horizontal position with the spark plug up. Do not store or transport with the spark plug down. Note: Storing or transporting with the spark plug down will result in hard starting and/or engine smoking. • Store in a clean dry area. • When removing unit from storage, only use fresh gasoline. Perform operation checks (see maintenance schedule) before starting engine. 15 Service See an Authorized Briggs & Stratton Service Dealer for all your engine service needs. Each one carries a stock of Genuine Briggs & Stratton Parts and is equipped with special service tools. Trained mechanics assure expert repair service on all Briggs & Stratton engines. Only dealers advertising as "Authorized Briggs & Stratton" are required to meet Briggs & Stratton standards. When you purchase equipment powered by Briggs & Stratton, you are assured of highly skilled, reliable engine service at more than 30,000 Authorized Service Dealers worldwide, including more than 6,000 Master Service Technicians. Look for these signs wherever Briggs & Stratton service is offered. You may find the nearest Authorized in our dealer tocator map at Service Dealer www.briggsandstratton.com, calling 1-800-233-3723 16 or by PARTIAL LIST OF GENUINE BRIGGS & STRATTON PARTS PART PART NO. Air Filter Foam ............................ Oil (3.2 oz) ................................ Oil (20 oz) ................................ Oil Synthetic (32 oz) ....................... Fuel Stabilizer ............................... 696923 100091 100005 100074 5041 Spark Plug ............................... Spark Plug Wrench ......................... Spark Tester ............................... Tachometer ............................... 696876 19374 19368 19389 An illustrated shop manual includes common specifications and detailed information covering adjustment, tune-up and repair of Briggs & Stratton single cylinder, 4 cycle engines. It is available for purchase from an Authorized Briggs & Stratton Service Dealer or you can order it from www.briggsandstratton.corn. Warranty information The California Air Resources Board (CARB), U.S. EPA and B&S are pleased to explain the Emissions Control System Warranty on your small off-road engine (SORE). In California, new small off-road engines model year 2006 and later must be designed, built and equipped to meet the State's stringent anti-smog standards. listed below, provided there has been no abuse, neglect or improper maintenance of your small off-road engine. Your emissions control system includes parts such as the carburetor, air cleaner, ignition system, fuel line, muffler and catalytic converter. Also included may be connectors and other emissions related assemblies. Elsewhere in the United States, new non-road, spark-ignition engines certified for model year 1997 and later must meet similar standards set forth by the U.S. EPA. B&S must warrant the emissions control system on your engine for the periods of time Where a warrantable condition exists, B&S will repair your small off-road engine at no cost to you including diagnosis, parts and labor. Small off-road engines are warranted relative to emissions control parts defects for a period of two years, subject to provisions forth below. If any covered part on your engine is defective, the part will be repaired or replaced by B&S. As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your Operating and Maintenance Instructions. B&S recommends that you retain all your receipts covering maintenance on your small off-road engine, but B&S cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. As the small off-road engine owner, you should however be aware that B&S may deny you warranty coverage if your small off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications. set You are responsible for presenting your small off-road engine to an Authorized B&S Service Dealer as soon as a problem exists. The undisputed warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities, you should contact a B&S Service Representative at 1-414-259-5262. The emissions warranty is a defects warranty. Defects are judged on normal engine performance. The warranty is not related to an in-use emissions test. The following are specific provisions relative to your Emissions Control engine warranty for non-regulated engines found in the Operating and 1. Warranted Parts Coverage under this warranty extends only to the parts listed below (the emissions control systems parts) to the extent these parts were present on the engine purchased. 4. a. Fuel Metering System o Cold start enrichment system • Carburetor and internal parts o Fuel Pump o Fuel line, fuel line fittings, clamps b. Air Induction System o Air cleaner o Intake manifold 5. c. Ignition System • Spark plug(s) ® Magneto ignition system d. Catalyst System • Catalytic converter o Exhaust manifold ® Air injection system, Pulse valve e. Miscellaneous Items • Vacuum, temperature, position, time sensitive valves and switches ® Connectors and assemblies 2. Length of Coverage B&S warrants to the initial owner and each subsequent purchaser that the Warranted Parts shall be free from defects in materials and workmanship which caused the failure of the Warranted Parts for a period of two years 6. from the date the engine is delivered to a retail purchaser. 3. No Charge Repair or replacement of any Warranted Part will be performed at no charge to the owner, including diagnostic labor which leads to the determination that a Warranted Part is defective, if the diagnostic work is performed at an Authorized B&S Service Dealer. For emissions warranty service contact your nearest Authorized B&S Service Defects Warranty Coverage. It is in addition to the B&S Maintenance Instructions. Dealer as listed in the "Yellow Pages" under "Engines, Gasoline," "Gasoline Engines," "Lawn Mowers," or similar category. Claims and Coverage Exclusions Warranty claims shall be filed in accordance with the provisions of the B&S Engine Warranty Policy. Warranty coverage shall be excluded for failures of Warranted Parts which are not original B&S parts or because of abuse, neglect or improper maintenance as set forth in the B&S Engine Warranty Policy. B&S is not liable to cover failures of Warranted Parts caused by the use of add-on, non-original, or modified parts. Maintenance Any Warranted Part which is not scheduled for replacement as required maintenance or which is scheduled only for regular inspection to the effect of "repair or replace as necessary" shall be warranted as to defects for the warranty period. Any Warranted Part which is scheduled for replacement as required maintenance shall be warranted as to defects only for the period of time up to the first scheduled replacement for that part. Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs. The owner is responsible for the performance of all required maintenance, as defined in the B&S Operating and Maintenance Instructions. Consequential Coverage Coverage hereunder shall extend to the failure of any engine components caused by the failure of any Warranted Part still under warranty. 17 Briggs & Stratton welcomes warranty repair and apologizes to you for being inconvenienced. Any Authorized Service Dealer may perform warranty repairs. Most warranty repairs are handled routinely, but sometimes requests for warranty service may not be appropriate. For example, warranty would not apply if engine damage occurred because of misuse, lack of routine maintenance, shipping, handling, warehousing or improper installation. Similarly, warranty is void if the serial number of the engine has been removed or the engine has been altered or modified. If a customer differs with the decision of the Service Dealer, an investigation will be made to determine whether the warranty applies. Ask the Service Dealer to submit all supporting facts to his Distributor or the Factory for review. If the Distributor or the Factory decides that the claim is justified, the customer will be fully reimbursed for those items that are defective. To avoid misunderstanding which might occur between the customer and the Dealer, listed below are some of the causes of engine failure that the warranty does not cover. Normal wear: Engines, like all mechanical devices, need periodic parts service and replacement to perform well. Warranty will not cover repair when normal use has exhausted the life of a part or an engine. Improper maintenance: The life of an engine depends upon the conditions under which it operates, and the care it receives. Some applications, such as tillers, pumps and rotary mowers, are very often used in dusty or dirty conditions, which can cause what appears to be premature wear. Such wear, when caused by dirt, dust, spark plug cleaning grit, or other abrasive material that has entered the engine because of improper maintenance, is not covered by warranty. This warranty covers engine related defective material and/or workmanship _ and not replacement or refund of the equipment to which the engine may be mounted. Nor does the warranty extend to repairs required because of: 1. PROBLEMS CAUSED BY PARTS THAT ARE NOT ORIGINAL BRIGGS & STRATTON PARTS. 2. Equipment controls or installations that prevent starting, cause unsatisfactory engine performance, or shorten engine life. (Contact equipment manufacturer.) 3. Leaking carburetors, clogged fuel pipes, sticking valves, or other damage, caused by using contaminated or stale fuel. (Use clean, fresh, lead-free gasoline and Briggs & Stratton Fuel Stabilizer, Part No. 5041 .) 18 4. 5. 6. 7. 8. Parts which are scored or broken because an engine was operated with insufficient or contaminated lubricating oil, or an incorrect grade of lubricating oil (check oil level daily or after every 8 hours of operation. Refill when necessary and change at recommended intervals.) OIL GARD(_ may not shut down running engine. Engine damage may occur if oil level is not properly maintained. Read Operating & Maintenance Instructions. Repair or adjustment of associated parts or assemblies such as clutches, transmissions, remote controls, etc., which are not manufactured by Briggs & Stratton. Damage or wear to parts caused by dirt, which entered the engine because of improper air cleaner maintenance, re-assembly, or use of a non-original air cleaner element or cartridge. (At recommended intervals, clean and re-oil the Oil-Foam element or the foam pre-cteaner, and replace the cartridge.) Read Operating & Maintenance Instructions. Parts damaged by over-speeding, or overheating caused by grass, debris, or dirt, which plugs or clogs the cooling fins, or flywheel area, or damage caused by operating the engine in a confined area without sufficient ventilation. (Clean fins on the cylinder, cylinder head and flywheel at recommended intervals.) Read Operating & Maintenance Instructions. Engine or equipment parts broken by excessive vibration caused by a loose engine mounting, loose cutter blades, unbalanced blades or loose or unbalanced impellers, improper attachment of equipment to engine crankshaft, over-speeding or other abuse in operation. 9. A bent or broken crankshaft, caused by striking a solid object with the cutter blade of a rotary lawn mower, or excessive v-belt tightness. 10. Routine tune-up or adjustment of the engine. 1I. Engine or engine component failure, i.e., combustion chamber, valves, valve seats, valve guides, or burned starter motor windings, caused by the use of alternate fuels such as, liquified petroleum, natural gas, altered gasolines, etc. Warranty is available only through service dealers which have been authorized by Briggs & Stratton Corporation. your nearest Authorized Service Dealer is listed in the "Yellow Pages TM''of your telephone directory under "Engines, Gasoline" or "Gasoline Engines," "Lawn Mowers," or similar category. Effective,July1, 2004 replacesall undatedWarrantiesand all WarrantiesdatedbeforeJuly 1, 2004 LiMiTED WARRANTY Briggs & Stratton Corporation witl repair or replace, free of charge, any part(s) of the engine that is defective in material or workmanship or both. Transportation charges on parts submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is effective for the time periods and subject to the conditions stated below. For warranty service, find the nearest Authorized Service Dealer in our dealer locater map at www.briggsandstratton.com or by calling 1-800-233-3723, or as listed in the 'Yellow Pages TM'. THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM PURCHASE, OR TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW. Some states or countries do not allow limitations on how long an implied warranty lasts, and some states or countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state and country to country. C|assic!_ Vanguard '_ Consumer Use i year 2 years Commercial Use t90 days Note the following special warranty periods: 2 years for Classic engines in the European Union and Eastern European countries, for all consumer products in the European Union, and for emission control systems on engines certified by EPA and CARB 5 years for consumer use, 90 days for commercial use of Touch-N-Mow(R; starter on Quantum(R_' and Intek engines. Engines used in competitive racing or on commercial or rental tracks are not warrantied. Engines operating on Kerosene fuel carry a one year for consumer use, 90 days for commercial use TM TM The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the period of time stated in the table above. "Consumer use" means personal residential household use by a retail consumer. "Commercial use" means alt other uses, including use for commercial, income producing or rental purposes. Once an engine has experienced commercial use, it shall thereafter be considered as a commercial use engine for purposes of this warranty. NO WARRANTY REGISTRATION IS NECESSARY TO OBTAIN WARRANTY ON BRIGGS & STRATTON PRODUCTS. SAVE YOUR PROOF OF PURCHASE RECEIPT. IF YOU DO NOT PROVIDE PROOF OF THE iNITiAL PURCHASE DATE AT THE TIME WARRANTY SERVICE IS REQUESTED, THE MANUFACTURING DATE OF THE PRODUCT WILL BE USED TO DETERMINE THE WARRANTY PERIOD. Briggs & Stration Engines Are Made UnderOne Or More Of The FollovdngPalents:Design D 247177 (Other PatentsPending) 6,691,683 6,647,942 6,622,683 6,615,787 6,617,725 6,603,227 6,595,897 6,595,176 6,584,964 6, 557,833 6,542,074 6,520,141 6,495,267 6.494 175 6,472,790 6,460,502 6,456,515 6,382,166 6,369,532 6,356,003 6,349,688 6,347,614 6,325,036 6,311,663 6,284,123 6,263,852 6,260,529 6.242.828 6,239,709 6,237,555 6,230,678 6,213,083 6,202,616 6,145,487 6,142,257 6,135,426 6,116,212 6,105,548 6,347,614 6,082,323 6,077,063 6 064 027 6,040,767 6,014,808 6,012,420 5,992,367 5,904,124 5,894,715 5,887,678 5,852,951 5,843,345 5,823,153 5,819,513 5,813,384 5,809,958 5.803.035 5,765,713 5,732,555 5,645,025 5,642,701 5,628,352 5,619,845 5,606,948 5,606,851 5,605,130 5,497,679 5,548,955 5,546,901 5,445,014 5,503,125 5,501,203 5,497,679 5,320,795 5,301,643 5,271,363 5,269,713 5,265,700 5,243,878 5,235,943 5,234,&38 5,228,487 5,197,426 5,197,425 5,197,422 5,191,864 5,188,069 5,186,142 5,150,674 5,138,996 5,086,890 5,070,829 5,058,544 5,040,644 5,009,208 4,996,956 4,977,879 4,977,877 4,971,219 4,895,119 4,875,448 4,819,593 4,720,638 4,719,682 4,633,556 4,630,498 4,522,080 4,520,288 4,512,499 4,453,507 4,430,984 D 476,629 D 457,891 D368,187 D 375,963 D 309,457 D372,871 D361,771 D 356,951 D 309,457 D 308,872 D 308,871 19 D_clarationde garantie pourles d_fauts de contr61ad'_missions pour la California, los Etats-Unisat la Canada. Le CaliforniaAir ResourcesBoard (CARB), U.S.EPAet B&Sontle plaisir devous expliquerIa garantiedu syst_medecontr61edes 6missionspourvotrepetit moteurtout terrain. En Californie,les petits moteurs tout terrain partir de rann_e 2006 doivent6tre con%s, fabriqu6set _quip6spourr_pondreauxnormess_v_resantibrouillard de I'6tat.Ailleurs aux Etats-Unis,les nouveauxmoteurs tout terrain a allumage command6par bougie depuis rann6e1997doiventr6pondrea des normessemblables _dict_esparla U.S.EPA.B&S dolt garantirle syst6mede contr61edes 6missions de votre moteur pendant les dur6es indiqu6es ci-apr6s, en supposant que le petit moteurtout terrain ne soitpas real utilis6,n6glig6ou que son entretien ne soit pas d6fectueux. Le syst6me de contr61edes _missions comprend des pi6ces comme le carburateur,Ie filtre a air, le syst6me d'allumage,Ia Durit de carburant, le silencieux et le convertisseurcatalytique. Des connecteurset d'autres assemblages impliqu6s dans les 6missions peuvent aussien faire pattie. Si Ia conditionde garantie estremplie,Briggs & Stratton r6parera gratuitement votre moteur y compris Ie diagnostic,les pi_ces et la maimd'ceuvre. Couverture de la garantie de d_fectuosit_du contr61edes _missions de Briggs & Stratton Les petits moteurs tout terrain sont garantis en ce qui concemeles d6fauts des pi_ces du contr6Ied'6mission pendant une p6riode de deux ans, aux conditions _nonc6esplusloin.Si unepiecedevotremoteurcouverte par cette garantieest d_fectueuse,Briggset StrattonIa r6pareraou la remplacera. Responsabilit_sdu propri_taireau titre de la garanUe En tant que propri6taired'un petit moteur non routier, vous _tes responsablede I'entretienn6cessaireindiqu6 dans Ies instructionsde fonctionnementet d'entretien. Briggs& Strattonrecommandede conservertoutes Ies factures de maintenance de votre moteur, mais Briggs& Strattonnepeutrenierla garantieuniquement causede I'absencede factures. En rant que propri6taired'un moteur non fourier, vous devez n6anmoins savoir que Briggs & Stratton peut refuserd'appliquerla garantie si Ia d_fectuosit6de votre moteurou d'une partiede ce moteurest due a un abus, une n_gtigence, un entretien non correct ou des modificationsnon approuv6es. Vous avezla responsabilit_de confier votremoteura un R6parateur Agr66 Bdggs & Stratton d_s que vous d6couvrezun probI_me.Les r_parationsincontestables sousgarantieseronteffectu_esen untemps raisonnable quine dolt pas exc_der30 louts. Si vous avez des questionsau sujetde vos droits ou de vosresponsabilit_squanta lagarantie,veuillezcontacter unrepr_sentantde Briggs& Strattonau 1-414-259-5262. La garantie d'_mission est une garantie contre des d_fectuosit_s.Les d_fectuosit_ssontjug_es enfonction des performances normales d'un moteur. La garantie n'est pas Ii_e a untest d'_missionen fonctionnement. Suivent les dispositions particuti_res de la couverture de la garantie de d_fectuosit_ du contr6te des _missions. Etles viennent en compI_ment de Ia garantie des moteurs Briggs et Stratton pour les moteurs non r_glement_s qui se trouve dans Ies instructions de fonctionnement et d'entretien. 1. Pi#ces garanties La couverture au titre de cette garantie ne s'_tend qu'aux pi#ces _num#r_es ci-dessous (celles du syst#me de contr61e des 6missions) dans la mesure oQ ces pi#ces _taient pr#sentes dans le moteur au moment de I'achat. a. Syst#me de dosage du carburant ,, Syst#me d'enrichissementpour d#marrages froid (starter) * Carburateuretpi_cesinternes * Pompeacarburant * Durit et raccords de carborant, colliers b. Syst#med'admissioed'air * Filtre a air • Collecteur d'admission c. Syst#me d'atlumage • Bougie(s) • Syst6me d'allumage parvoiant magn6tique d. Syst6me catalytique • Convertisseur catalytique • Collecteur d'6chappement • Syst6me d%iection d'air ou soupape d'impulsion e. Pi6cesdiverses utJlis6esdans les syst6mes ci-dessus • Soupapes et contacteurs de d6pression, de temp6rature, de position et de dur6e. • Raccordsetassemblages 2. Dur6e de la couverture Bdggs & Stratton garantit au propri6taire initial et atousles acheteurs suivants les pi6ces contre tout d6faut de mati6re ou de fabrication qui pourrait entrainer une d6fectuosJt6des pi6ces garanties pendant une p6dode de deux ans a partir de la date de livraison du moteur a un acheteur individueI. 3. Gratdt6 La r6paration oule rempiacement de route pi6ce garantie s'effectuera gratuitement pour I'acheteur, y compris les frais de diagnostic permettant de d6terminer qu'une pi6ce garantie est d6fectueuse, si le diagnostic est effectu6 par unR6parateurAgr66Briggs &Stratton.Pour b6n6ficier du service de garantie, veuillez contacter le R6parateur Agr66 Briggs & Stratton le plus proche de chez vous list6 dans les Pages Jaunes sous la rubrique ,, moteurs, essence _, _ moteurs a essence m _,tondeuses a gazon _ ou autre cat6gode sembiable. 4. R6ciamations et exclusions de garantie Les r6ciamations sous garantie seront pr6sent6es selon les dispositions de la police de garantie des moteurs de Bdggs&Stratton. La garantie ne couvre paslespi6cesqui ne sont pas des pi6ces Bdggs & Stratton d'origine ou qui ont fair I'objet d'abus, de n6gligence ou d'un mauvais entretien ainsJqu'indiqu6 dans la police de garantie des moteurs de Bdggs & Stratton. Briggs & Stratton n'est pas responsable des d6faillances dues a I'utilisation de pi6ces rajout6es, non d'origine ou modifi6es. 5. Entretien Toute pi6ce garantie qui ne doit pas 6tre rempiac6e au titre de I'entretien ou qui est sujette a une inspection r6guli_re avec lamention ,, r_parer ou remplacer si besoin est ,, est garantie contre tout d6faut pendant la p6dode de garantie. Toute pi6ce dont le rempiacement est pr6vu au titre de I'eetretien n'est garantie contre tout d6faut que pendant sa p6dode normale d'utilisation. Les op6rations de maintenance et de r6paration doivent utiliser des pi6ces 6quivatentes sur le plan des performances et dela Iong6vit6. Le propri6taire est responsable de I'entretien d6fini dans les instructions de fonctionnement et d'entretien de Briggs & Stratton. 6. Couverturedescons6quences La pr6sente couverture s'6tend a la d6faiilance de tout composant du moteur due a la d6faillance d'une pi6ce encore sous garantie. Les moteurs qui sont certifies conformes aux normes d'_missionsdu CaliforniaAir ResourcesBoard(CARB) Phase 2 doivent afficher rinformation concemant Ia p_riodede durabilit_des _missionset rindiced'air. Cette informationestindiqu_esur les _tiquettesappos_essur les moteurspar Briggs& Stratton. L'_tiquettedu moteur indiqueies informationsde certification. La p_riode de durabilit_ des _missions indique le nombre d'heures d'utilisation normale pour IequeI Ie moteur est certifi_ conforme aux normes d'_missions sous r6served'un entretienappropri_tel qu'indiqu_dans Ie manuel d'utilisation et d'entretien. Les categories suivantessont utilis_es : Mod_r_e: ie moteur est certifi_ conforme pour 125 heures d'utilisationnormale. Interm_diaire : Ie moteur est certifi_ conforme pour 250 heures d'utilisationnormale. Prolong_e: le moteurest certifi_conformepour500 heuresd'utiIisation normale. Par exemple,une tondeuse& conducteur marchantctassiqueest utilis_e20 &25 heuresparan. Par consequent, la p_riode de durabilit_ des emissions d'un moteur de cat_gorieinterm_diaire _quivaudrait& unedouzained'ann_es. Certains moteurs Briggs & Stratton seront certifies conformes aux normesenvironnementalesd'_missions de Ia United States EnvironmentalProtectionAgency (USEPA)Phase2, ClasseIV. Pour les moteurs certifies Phase2, ClasseIV,lap_riodedeconformit_d'_missions mentionn_esurles _tiquettesindiquelenombred'heures d'utiIisationpour lequelle moteurest en conformit_avec Ies normesf_d_rales. Pourles moteurs de cyIindr@e inf_rieure a 225 cm3. Cat@gorieC = 125 heures Cat_gorieB = 250 heures Cat_gorieA = 500 heures Pourles moteurs de plus de 225 cm3. Cat@gorieC = 250 heures Cat_gorieB = 500 heures Cat_gorieA = 1000heures