Accessory
Application
SXS500M2
HORN WIRE HARNESS
P/N 08Z71-HL5-A00
PARTS LIST
Issue Date
October 2014
TOOLS AND SUPPLIES REQUIRED
(1)
Torque wrench
Socket, 10 mm
Rachet
Drill
Step drill, 16 mm (5/8 in)
Box-end wrench, 10 mm
Rotary tool
Thread lock (LOCTITE 242 or equivalent)
(2)
(3)
(4)
(5)
(6)
(7)
MII 14948
HORN
P/N 08P75-HL5-A00
INSTALLATION
INSTRUCTIONS
Publication No.
(8)
(9)
(10)
TORQUE CHART
Tighten all screws, bolts, and nuts to their specified
torque values. Refer to the service manual for the
torque values of the removed parts.
Item
(11)
No.
Description
N·m
kgf·m
Ibf·ft
6 mm flange bolt and nut
12
1.2
9
16 mm hex nut
1.5
0.1
1.1
Qty
(1)
Horn
1
(2)
Horn wire harness (P/N 08Z71-HL5-A00, sold
separately)
1
USE AND CARE INFORMATION
(3)
Horn switch
1
Check the accessory mounts frequently and retighten
if necessary. Trim all excess material on wire ties no
shorter than 5 mm.
(4)
16 mm, flange bolt
1
(5)
6 mm, flange nut
1
(6)
Wire tie
5
(7)
16 mm, hex nut
1
(8)
6 mm, plain washer
1
INSTALLATION
(9)
Horn band
1
1.
(10)
Band cushion
1
(11)
Horn switch sub-harness
1
Remove front hood by turning knobs in an outward
direction and then pulling up as shown.
ACCESSORY SUB-HARNESS
(SOLD SEPERATELY)
P/N 08Z08-HL5 -A00
The accessory sub-harness is required for the
installation of this accessory.
© 2014 Honda Motor Co., Ltd. - All Rights Reserved.
1 of 5
08Z71-HL5-A00 & 08Z75-HL5-A00
3.
Disconnect the combination meter sub-harness 10P
(Gray) connector.
Remove the four screws, two special bolts and
combination meter/rear cover assembly.
6.
Expand horn band as shown.
HORN BAND
7.
Install the cushion to the band.
BAND
4.
Using the molded template on the back side of the
instrument panel, make a starter hole with the 5/8
inch step drill and then enlarge the cut-out for the
horn switch using a rotary tool and carbide burr.
NOTE: When enlarging the hole for the switch with
the carbide burr, leave the outline unbroken and then
use a file to finish the hole.
<VIEW UNDER HOOD, BACK SIDE OF INSTRUMENT PANEL>
CUSHION
8.
CUT OUT FOR HORN SWITCH
LOOKING FROM BACK SIDE
5.
Install the assembled horn band to the right front
frame down tube.
HORN BAND
Install the horn switch into the cut-out in the
instrument panel as shown.
<INSTRUMENT PANEL, VIEW FROM INSIDE THE CAB>
DOWN TUBE
INSTALLED HORN SWITCH
2 of 5
9.
Install the horn at a 90 degree angle on the down
tube. Connect the horn wire harness to the horn.
<Right front upper wheel well>
6 mm, FLANGE BOLT
THREAD LOCK
APPLY
6 mm, PLAIN WASHER
HORN
6 mm, FLANGE BOLT
3 of 5
10. Connect the horn wire harness to the horn switch sub-harness by matching the wire colors as shown.
Connect the horn switch harness to the horn switch and the accessory sub-harness by matching the wire colors
as shown.
Secure the harnesses to the frame using three wire ties as shown.
TO HORN SWITCH
MAIN HARNESS
DLC
HORN SWITCH SUB-HARNESS
ACCESSORY SUB-HARNESS
TO HORN
HORN WIRE HARNESSS
YELLOW TAPE
WIRE TIES
HORN WIRE
HARNESS
HORN SWITCH
SUB-HARNESS
WIRE TIE
HORN WIRE HARNESS
4 of 5
OTHER
ACCESSORIES
11. Remove the dummy cover (save) from the DLC and
connect the accessory sub-harness to the DLC.
12. Secure the accessory sub-harness using two wire
ties to the vehicle frame rail as shown.
WIRE TIE
ACCESSORY SUB-HARNESS
FRAME RAIL
DLC
5 mm
WIRE TIES
13. Reinstall the removed parts in the reverse order of
removal.
5 of 5
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