WK2 Rear Bumper Guard (Standard) - Install

Page 1
11 August 2017 • REV A
Install Instructions
WK2 Rear Bumper Guard (Standard)
REF
QTY
A
B
C
D
E
-
1
2
4
4
4
1
1
DESCRIPTION
Centre Guard (Full/Open)
Chassis Mounting Bracket (LH + RH)
M12 x 30mm 10.9 Bolts (Zinc)
M12 Wedge-Lock Extended Washers (Zinc Flake)
Plastic Trim Fastener
4g Anti-Seize Pouch
Chief Products Shop Rag
REQUIRED TOOLS
19mm Socket
21mm Socket
24mm Socket
Ratchet
Ratchet Extension
24mm Spanner
Torx T30 Bit
Punch Tool
Flat Head Screwdriver
REF
QTY
DESCRIPTION
F
4
FULL CENTRE GUARD
M14 Wedge-Lock Extended Washers (Zinc Flake)
F
4
OPEN CENTRE GUARD
M16 Wedge-Lock Extended Washers (Zinc Flake)
NOTES
• Do not over-tighten fasteners.
• Photos are representative only. They may show prototype parts and
be taken from multiple vehicles.
IMPORTANT
•
•
•
•
•
•
PROPER INSTALLATION IS ESSENTIAL TO THE PERFORMANCE OF THIS PRODUCT.
ONLY INSTALL THIS PRODUCT ON A 2011-2017 JEEP GRAND CHEROKEE.
ONLY USE THE PROVIDED HARDWARE FOR INSTALLATION.
DO NOT MODIFY THE STRUCTURE OF THIS PRODUCT IN ANY WAY.
CHECK PRODUCT REGULARLY FOR DAMAGE. REPLACE IMMEDIATELY AT FIRST SIGN OF DAMAGE.
CHECK FASTENER TIGHTNESS REGULARLY AND TIGHTEN IF REQUIRED.
Upper & Lower Facia Removal.
1
Remove Wheel Well Fasteners.
1. Remove (1) M6 Bolt on each side, (driver &
passengers) [Red Square].
2. Remove (2) Plastic Rivets with punch tool on each
side, (driver & passengers) [Red Circle].
3. Remove (1) M5 Bolt on each side, (driver &
passengers) [Blue Square].
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Page 2
11 August 2017 • REV A
WK2 Rear Bumper Guard (Standard)
2
Remove Boot Fasteners.
1. Remove (2) Torx T30H Bolts from under tail lights.
3
Remove undercarriage fasteners.
1. Remove (2) Plastic Fasteners with a flat head
screwdriver.
4
Disconnect Fender Flares.
1. Pull the wheel well lining from under the fender
towards the inside.
2. Push the (3) plastic tab style clips from the inside to
release the rear of the fender.
3. Do this for both sides (driver & passenger).
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Install Instructions
Page 3
11 August 2017 • REV A
WK2 Rear Bumper Guard (Standard)
5
Remove Upper Facia Fasteners.
1. Remove (1) M4 Bolt from behind the fender flare.
2. Do this for both sides (driver & passenger).
6
Disconnect Plastic Locator.
1. Unclip upper facia from plastic clip.
2. Do this for both sides (drivers & passengers).
7
Remove Upper & Lower Facia.
1. Unclip upper facia from wheel wells on each side
(drivers & passengers).
2. Unclip upper facia from Tail lights on each side
(drivers & passengers).
3. Disconnect parking sensor wiring loom on left hand
side of vehicle (if applicable).
4. Set aside the upper facia in a safe place.
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Install Instructions
Page 4
11 August 2017 • REV A
WK2 Rear Bumper Guard (Standard)
8
Remove OEM Tow Hook.
1. Remove (4) M12 bolts connecting the hook to the
chassis [Red Circle].
2. Remove (1) M10 bolt connecting the hook arm onto the body [Blue Circle].
9
Remove Hitch Fasteners.
1. Remove (2) M16 Bolts from Chassis.
2. Do this for both sides (driver & passenger).
Begin Installation.
10
Install Chassis Mounting Bracket.
1. Slide (1) Chassis Mounting Brackets [B] onto the
existing bolts.
2. FULL CENTRE GUARD - Slide (1) M14 Wedge-Lock
Extended Washer [F] onto each of the (2) existing
bolts. Reusing the (1) OEM M14 nut re-install onto each
of the existing (2) bolts. Finger-tight.
3. OPEN CENTRE GUARD - Slide (1) M16 Wedge-Lock
Extended Washer [F] onto each of the (2) existing
bolts. Reusing the (1) OEM M16 nut re-install onto
each of the existing (2) bolts. Finger-tight.
4. Do this for both sides (drivers & passengers).
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Install Instructions
Page 5
11 August 2017 • REV A
WK2 Rear Bumper Guard (Standard)
11
Install Centre Guard.
1. Slide (1) M12 Wedge-Lock Extended Washer [D] onto
each (4) M12 x 30mm bolts [C].
2. Install the bolt & washer combo through each of the
(4) mounting slots of the Centre Section [A], into the
(2) Chassis Mounting Brackets [B]. Tighten.
12
Tighten Chassis Mounting Bolts.
1. Tighten (4) M16 Bolts holding Chassis Mounting
Brackets [B] to the frame.
Install Upper & Lower Facia.
13
Reinstall OEM Upper & Lower Facia.
1. Connect the parking sensor wiring loom on the left
side of the vehicle.
2. Starting at the top, push the OEM Upper & Lower Facia
below the tail lights and move down to the wheel wells.
3. Do this for both sides (Driver & Passenger).
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Install Instructions
Page 6
11 August 2017 • REV A
WK2 Rear Bumper Guard (Standard)
14
Install Upper Facia Fasteners.
1. Reusing the (1) OEM M4 Bolt re-install behind the
fender flare.
2. Do this for both sides (driver & passenger).
15
Install Fender Flares.
1. Working your way backwards push the clips for each
fender flair back into the body.
2. Do this for both sides (driver & passenger).
16
Reinstall Undercarrage fasteners.
1. Reusing the (2) OEM Plastic Push Fasteners, re-install
under the vehicle.
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Install Instructions
Page 7
11 August 2017 • REV A
WK2 Rear Bumper Guard (Standard)
Install Instructions
17
Reinstall Boot Fasteners.
1. Reusing the (2) OEM Torx T30 Bolts re-install below
the tail lights.
18
Re-Install Wheel Well Fasteners.
1. Reusing the (1) OEM M6 Bolt re-install on each side,
(driver & passengers) [Red Square].
2. Install (2) Plastic Trim Fasteners [E] on each side,
(driver & passengers) [Red Circle].
3. Reusing the (1) OEM M5 Bolt re-install on each side,
(driver & passengers) [Blue Square].
The WK2 Rear Bumper Guard (Standard) is now fully installed.
Find answers online.
www.chiefproducts.com.au/pages/support
Having troubles? Make sure you’ve downloaded the most recent version
of these instructions from our website. We occasionally make updates.
www.chiefproducts.com.au/installation/wk2-rear-bumper-guard-standard.pdf
If you need additional help, send us an email.
support@chiefproducts.com.au
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