SS-720 CASS-STD 3-CABLE GUARDRAIL SAFETY SYSTEM

8
7
6
5
PREFERRED INSTALLATION: LOCATE
POST #2 AWAY FROM NEAREST TRAFFIC.
SYSTEM HAS BEEN SUCCESFULLY
TESTED WITH OPPOSITE INSTALLATION.
2
2
6
5
1. CASS HAS BEEN SUCCESSFULLY TESTED TO NATIONAL COOPERATIVE HIGHWAY
RESEARCH PROGRAM REPORT 350 TEST LEVEL 3 (NCHRP 350 TL3) AND ACCEPTED
BY FHWA FOR VARIOUS POST SPACINGS. CASS CABLE TERMINAL (CCT) HAS BEEN
SUCCESSFULLY TESTED AND APPROVED TO NCHRP TL3.
DEPARTURE INSTALLATION: LENGTH OF NEED: 44'-9" (AT POST #8)
APPROACH
9 INSTALLATION: LENGTH OF NEED: 19'-9" (12" PAST POST #4)
8
7
D
A
B
7"
1"
A
B
C
C
D
DIRECTION OF
NEAREST TRAFFIC
-
2
PAY ITEM CASS CABLE TERMINAL (CCT) - PAYMENT EACH
4
K
6
5
8
7
6'-6" TO 16'-6" TYP.
SEE NOTE 4.
9
n1'-0"
n1'-6"
(3) CCT TERMINAL
CABLE RELEASE POST
(SEE POST OPTION 1 OR 2
ON SHEET 5)
C
TURNBUCKLES MAY BE
STAGGERED BETWEEN
LINE POSTS.
(6) CCT LINE POST
(SEE POST OPTION 1 OR 2
ON SHEET 4)
H
J
J
LINE POST NEAR A SPLICE MAY REQUIRE A
SPECIAL SPLICE POST. (SEE MANUFACTURE'S
PRODUCT MANUAL FOR DETAILS)
n1'-0" MIN. CONCRETE FOOTING
CAST IN PLACE OR PRE-CAST
(BY OTHERS)
2 1/2"
6. FOR AESTHETIC PURPOSES TRINITY RECOMMENDS ALL SLEEVES, DRIVEN
POSTS, AND LOWER CABLE RELEASE POSTS TO BE INSTALLED REASONABLY PLUMB
(APPROXIMATELY 1/8" PER FOOT).
C
8. CASS SHALL BE INSTALLED IN WELL-DRAINED, COMPACTED, NCHRP REPORT 350
STANDARD SOILS. IF SOIL DOESN'T MEET THIS CLASSIFICATION, IF SOLID
ROCK/CONCRETE IS ENCOUNTERED BELOW GRADE OR IF SOIL IS SUSCEPTABLE TO
SEVERE FREEZE/THAW CYCLES, PLEASE CONTACT TRINITY ABOUT ALTERNATE
FOOTING DESIGN(S). TRINITY SUGGESTS THE USE OF “MOW STRIPS” FOR EROSION
PREVENTION AND EASE OF MAINTENANCE / INSTALLATION.
(TYPICAL LAY-OUT)
5"
9. PLEASE SEE SPECIFYING AGENCY (OR MUTCD) FOR PROPER “BARRIER”
DELINEATION.
10. CASS POSTS SHALL BE ALTERNATELY ROTATED 180 DEGREES SO THAT EVERY
OTHER POST IS FACING THE TRAFFIC FLOW. CASS MAY BE INSTALLED ON EITHER
SIDE OF THE ROADWAY OR IN THE MEDIAN WITHOUT MODIFYING POST
ORIENTATION.
n8 3/4"
DIRECTION OF
NEAREST TRAFFIC
6"
SECTION N-N
3"
11. PLEASE CONTACT TRINITY OR CONSULT THE DESIGN, INSTALLATION, OR REPAIR
MANUAL(S) FOR ADDITIONAL INFORMATION.
(2'-8 1/4") TOP OF POST
(2'-8 1/4") TOP OF POST
MOW STRIP DETAIL*
MOW STRIP
DEPTH
WIDTH
NONE
HMA
6" MIN.
3' MIN.
HMA
8" MIN.
3' MIN.
RC
3" MIN.
3' MIN.
GROUND
LINE
No.
1
2
3
4
5
6
2'-6 3/4" DRIVEN SLEEVE
P
6"
P
1'-3" POST
TOP OF
CONCRETE
|
CONCRETE FOOTING CHART
FOOTING TUBE SLEEVE
REBAR RING
30" MIN
27" MIN.
YES
27" MIN
15" MIN.
NO
24" MIN
15" MIN.
NO
24" MIN
15" MIN.
NO
B
CHART DOES NOT APPLY TO TERMINAL POSTS 1 THRU 9
* MOW STRIP OR PAVEMENT
HMA = HOT MIX ASPHALT (NOT RECYCLED ASPHALT PAVEMENT)
RC = REINFORCED CONCRETE (3,000 P.S.I. MINIMUM)
GROUND
LINE
2'-6 3/4" DRIVEN SLEEVE
GROUND
LINE
1'-3" POST
VARIES PER CONCRETE ELEVATION
+ 1"
2" - 0'
SECTION P-P
2'-6 3/4"
N
2'-3" SLEEVE
N
2'-6" MIN. CONCRETE FOOTING
SEE FOOTING CHART
GROUND
LINE
+ 1"
2'-8 1/4" - 1" TOP OF POST
6 3/4" STRAP
8 5/8"
3"
6"
4 5/16"
TRINITY HIGHWAY PRODUCTS, LLC.
EMAIL:
2525 STEMMONS FREEWAY PRODUCT.INFO@TRIN.NET
DALLAS, TX 75207 PHONE: (800) 644-7976
ALLOWABLE CABLE
HEIGHT DEVIATION
(+1" -1")
1'-8 13/16"
2'-5 7/16"
B
(2'-8 1/4") TOP OF POST
5. POST FOUNDATIONS MAY BE DRILLED THROUGH EXISTING PAVEMENT. TRINITY
MAY ALLOW THE USE OF ALTERNATE LINE POST FOOTINGS IF SYSTEM IS INSTALLED
WITH AN ACCEPTABLE MOWSTRIP APPLICATION - PLEASE CONTACT TRINITY.
7. ALL CONCRETE SHALL HAVE A MINIMUM COMPRESSIVE STRENGTH OF 3,000 P.S.I.
PRIOR TO TENSIONING THE SYSTEM. TRINITY RECOMMENDS THE CONCRETE TO BE
VIBRATED IN ACCORDANCE WITH THE LATEST APPLICABLE AGENCY SPECIFICATION.
CASS-STD ELEVATION VIEW
DIRECTION OF
TRAFFIC
D
4. CASS POST SPACING MAY BE MODIFIED TO AVOID OBSTACLES THAT CONFLICT
WITH THE INSTALLATION OF CASS LINE POSTS. NO POST SPACE CAN EXCEED THE
MAXIMUM POST SPACE LIMIT OF 16'-6", OR MAXIMUM POST SPACING ALLOWED BY
PROJECT ENGINEER - WHICHEVER IS LESS. REDUCING OR INCREASING POST
SPACING AFFECTS DEFLECTION. CASS MAY BE LATERALLY TRANSFERRED AT A
RATE NOT TO EXCEED 30:1.
CASS POST - DRIVEN SLEEVE
WITH SOIL PLATE
(SEE POST OPTION 6B)
CASS POST - IN CONCRETE
(SEE POST OPTION 3)
2. AN NCHRP 350 TL3 APPROVED TERMINAL (CCT) OR CASS TRANSITION (VARIOUS)
SHALL BE USED ON APPROACH AND DEPARTURE TERMINATIONS WHEN CASS IS
INSTALLED ON THE NATIONAL HIGHWAY SYSTEM (NHS). IF THE TERMINATION POINT
IS LOCATED OUTSIDE THE CLEAR ZONE AND/OR PROTECTED BY OTHER MEANS
(CRASHWORTHY BARRIER, TERMINALS, ETC.), A NON-NCHRP 350 TL3 ANCHOR (CCA)
MAY BE USED ON APPROACH AND DEPARTURE TERMINATIONS.
3. CASS SHALL BE INSTALLED ON SHOULDERS OR MEDIANS WITH SLOPES OF 6:1 OR
FLATTER WITHOUT OBSTRUCTIONS, DEPRESSIONS, ETC. THAT MAY SIGNIFICANTLY
AFFECT THE STABILITY OF AN ERRANT VEHICLE. GRADING OF SITE AND/OR
APPROPRIATE FILL MATERIALS MAY BE REQUIRED. THE DESIGNER/INSTALLER
SHALL “FLATTEN” OR “ROUND” VARIOUS TOPOGRAPHICAL INCONSISTENCIES THAT
COULD INTERFERE WITH THE ABILITY OF THE INSTALLER TO CONSISTENTLY
MAINTAIN THE DESIGN HEIGHT (IN RELATION TO THE TERRAIN) OF THE CABLES.
PLEASE CONSULT THE CASS MANUAL(S) FOR INSTALLATIONS IN “DITCH SECTIONS”.
CASS POST - DRIVEN SLEEVE
WITH NOTCH
(SEE POST OPTIONS 6A)
CASS POST - DRIVEN
(SEE POST OPTION 4)
n1'-0"
MINIMUM (1) TURNBUCKLE
PER CABLE REQUIRED FOR
INSTALLATIONS OF 600 FT
OR LESS.
3"
1 1/2"
H
G
MAXIMUM 1000 FEET BETWEEN PRE-STRETCHED CABLE SPLICES (750 FEET FOR INSTALLATIONS USING STANDARD CABLE)
3'-0"
3'-0"
3
G
F
PAY ITEM - CASS SYSTEM - (PAYMENT LINEAR FEET)
(5) POST SPACES AT 6'-6" = 32'-6"
5'-0"
1
F
CASS-STD PLAN VIEW
(3) POST SPACES AT 6'-3" = 18'-9"
K
E
2'-6"
+
51'-3" - 1'
1'
E
D
1
NOTES:
LENGTH OF NEED CASS CABLE TERMINAL (CCT):
(REQUIRES PROTECTION SEE NOTE 2.)
4
3
3
4"
1
4
CASS POST OPTIONS
CCT - TERMINAL POST 1 - 9 - IN CONCRETE
CCT -TERMINAL POST 1 - 9 - WITH SOIL PLATE
CASS POST - IN CONCRETE
CASS POST - DRIVEN
CASS POST - BASE-PLATED
CASS POST - IN DRIVEN SLEEVE
6A - DRIVEN SLEEVE - WITH NOTCH
6B - DRIVEN SLEEVE - WITH SOIL PLATE
A
A
GALV SPEC:
VIEW E-E
VIEW G-G
VIEW F-F
(CASS POST- IN CONCRETE)
(POST OPTION #3)
(CASS POST- BASE-PLATED
POST OPTION #5)
(CASS POST- DRIVEN
POST OPTION #4)
VIEW H-H
VIEW J-J
(CASS POST- DRIVEN SLEEVE
POST OPTION #6A)
(CASS POST- DRIVEN SLEEVE - SOIL PLATE
POST OPTION #6B)
CASS-STD
3-CABLE GUARDRAIL
SAFETY SYSTEM
TRINITY HIGHWAY
PRODUCTS, LLC
PROJ. CASS-STD
8
7
6
5
4
3
2
SHIPPING WT:
DRW:
E.A.S. 4/11/2008
CHK:
G.N. 4/11/2008
SHT: 1 OF 5 SIZE: D
REV
DWG NO:
SS-720
1
3
8
PARTS LIST - CASS POST - IN CONCRETE - POST OPTION #3
TITLE
QTY PART No
Lbs / Each
2
5700B CASS & TL3 CABLE SPACER
0.11
1
5823B SLEEVE COVER - CASS POST
0.11
1
5824T CASS POST STRAP
0.19
1
5833B SLEEVE CAP - CASS-STD POST
0.15
1
5836B CONCRETE REINFORCING RING
0.88
33902G CASS SHORT POST
16.75
D 1
1
14.02
33985G 27" POST SLEEVE - IN CONCRETE
7
6
PARTS LIST - CASS POST - DRIVEN POST - OPTION #4
TITLE
QTY PART No
Lbs / Each
2
5700B CASS & TL3 CABLE SPACER
0.11
1
5824T CASS POST STRAP
0.19
1
33901G CASS LONG POST
22.54
5
PARTS LIST - CASS POST - BASE PLATED - POST OPTION #5
TITLE
QTY PART No
Lbs / Each
4
0.06
3300G 5/8" PLAIN WASHER - TYPE B - R - (F844)
4
3310G 5/8 LOCK WASHER
0.00
4
3361G 5/8" HEX NUT (A563 Gr DH)
0.01
4
0.62
5225G 5/8 x 7 1/2" HAS SUPER ROD CHSL PT (A193 B7)
0.6
5448B HIT HY 150 MAX EPOXY (HILTI - 00283548)
2
5700B CASS & TL3 CABLE SPACER
0.11
1
5824T CASS POST STRAP
0.19
1
33915A CASS SHORT POST
22.08
4
3
PARTS LIST - CASS POST - IN DRIVEN SLEEVE - POST OPTION #6A
TITLE
QTY PART No
Lbs / Each
2
5700B CASS & TL3 CABLE SPACER
0.11
1
5823B SLEEVE COVER - CASS POST
0.11
1
5824T CASS POST STRAP
0.19
1
16.75
33902G CASS SHORT POST
1
33950G 30.75" POST SLEEVE - DRIVEN SHORT POST
15.90
5700B
5700B
(SEE NOTE #1)
(SEE NOTE #1)
5700B
5824T
5700B
5824T
(SEE NOTE #1)
(SEE NOTE #1)
5824T
5700B
5700B
5824T
5700B
3361G
5700B
33902G
33901G
3310G
33902G
33915A
3300G
5225G
5823B
C
5823B
(OPTIONAL)
(OPTIONAL)
CASS POST ~ BASE-PLATED
5836B
(POST OPTION #5 - BASE-PLATED)
(BY OTHERS)
CASS POST - DRIVEN
CONCRETE
(BY OTHERS)
ANCHOR OPTIONS:
MIN. EMBEDMENT IN 3,000 P.S.I. CONCRETE = 6".
MIN. PULLOUT STRENGTH = 10,000 lbs.
(POST OPTION #4 - DRIVEN)
33985G
33950G
(SEE NOTE #1)
5700B
2
1
PARTS LIST - PRE-STRETCHED CABLE ASSEMBLIES
QTY PART No
TITLE
LENGTH
TERM-1 TERM-2
1
5817 CCT CABLE ASSEMBLY-TOP
54'-4"
R.H.T.
L.H.T.
1
5818 CCT CABLE ASSEMBLY-MID
48'-1"
R.H.T.
L.H.T.
1
5819 CCT CABLE ASSEMBLY-BOT
41'-10"
R.H.T.
L.H.T.
1
5867 CCA CABLE ASSEMBLY
25'-0"
R.H.T.
L.H.T.
1
5816 CABLE ASSEMBLY-INTERIOR
1000'
R.H.T.
L.H.T.
1
5753 CABLE FIELD SPLICE SECTION
1025'
R.H.T.
NONE
1
5752 CABLE FIELD SPLICE SECTION
1000'
R.H.T.
NONE
1
5798 CABLE FIELD SPLICE SECTION
975'
R.H.T.
NONE
1
5797 CABLE FIELD SPLICE SECTION
950'
R.H.T.
NONE
1
5796 CABLE FIELD SPLICE SECTION
925'
R.H.T.
NONE
1
5795 CABLE FIELD SPLICE SECTION
900'
R.H.T.
NONE
1
5794 CABLE FIELD SPLICE SECTION
875'
R.H.T.
NONE
1
5793 CABLE FIELD SPLICE SECTION
850'
R.H.T.
NONE
1
5792 CABLE FIELD SPLICE SECTION
825'
R.H.T.
NONE
1
5791 CABLE FIELD SPLICE SECTION
800'
R.H.T.
NONE
1
5790 CABLE FIELD SPLICE SECTION
775'
R.H.T.
NONE
1
5789 CABLE FIELD SPLICE SECTION
750'
R.H.T.
NONE
1
5788 CABLE FIELD SPLICE SECTION
725'
R.H.T.
NONE
1
5787 CABLE FIELD SPLICE SECTION
700'
R.H.T.
NONE
1
5786 CABLE FIELD SPLICE SECTION
675'
R.H.T.
NONE
1
5785 CABLE FIELD SPLICE SECTION
650'
R.H.T.
NONE
1
5784 CABLE FIELD SPLICE SECTION
625'
R.H.T.
NONE
1
5783 CABLE FIELD SPLICE SECTION
600'
R.H.T.
NONE
1
5782 CABLE FIELD SPLICE SECTION
575'
R.H.T.
NONE
1
5781 CABLE FIELD SPLICE SECTION
550'
R.H.T.
NONE
1
5780 CABLE FIELD SPLICE SECTION
525'
R.H.T.
NONE
1
5779 CABLE FIELD SPLICE SECTION
500'
R.H.T.
NONE
1
5778 CABLE FIELD SPLICE SECTION
475'
R.H.T.
NONE
1
5776 CABLE FIELD SPLICE SECTION
450'
R.H.T.
NONE
5775 CABLE FIELD SPLICE SECTION
1
425'
R.H.T.
NONE
1
5769 CABLE FIELD SPLICE SECTION
400'
R.H.T.
NONE
1
5768 CABLE FIELD SPLICE SECTION
375'
R.H.T.
NONE
1
5767 CABLE FIELD SPLICE SECTION
350'
R.H.T.
NONE
1
5766 CABLE FIELD SPLICE SECTION
325'
R.H.T.
NONE
1
5765 CABLE FIELD SPLICE SECTION
300'
R.H.T.
NONE
1
5764 CABLE FIELD SPLICE SECTION
275'
R.H.T.
NONE
1
5763 CABLE FIELD SPLICE SECTION
250'
R.H.T.
NONE
1
5762 CABLE FIELD SPLICE SECTION
225'
R.H.T.
NONE
1
5761 CABLE FIELD SPLICE SECTION
200'
R.H.T.
NONE
1
5760 CABLE FIELD SPLICE SECTION
175'
R.H.T.
NONE
1
5759 CABLE FIELD SPLICE SECTION
150'
R.H.T.
NONE
1
5758 CABLE FIELD SPLICE SECTION
125'
R.H.T.
NONE
5757 CABLE FIELD SPLICE SECTION
1
100'
R.H.T.
NONE
1
5756 CABLE FIELD SPLICE SECTION
75'
R.H.T.
NONE
5755 CABLE FIELD SPLICE SECTION
1
50'
R.H.T.
NONE
1
5754 CABLE FIELD SPLICE SECTION
25'
R.H.T.
NONE
1
5840 CABLE FIELD REPAIR SECTION
5'
R.H.T.
L.H.T.
1: 5/8 ADHESIVE ANCHORING SYSTEM.
(4 EACH 3300G, 3310G, 3361G & 5225G) & 0.6 EACH 5448B
NOTE:
5824T
FOR THE STANDARD FIELD SPLICE SECTIONS ABOVE,
SUPPLY (1) RIGHT HAND THREADED STUD ASSEMBLY
5910G EACH.
2: 5/8 x 8" ALL THREADED ROD (A449) WITH EPOXY.
(4 EACH 3300G, 3310G, 3361G & 6722G) & 0.6 EACH 5448B
Lbs / Each
58.3
52.3
46.3
30.9
967.0
989.0
965.0
940.9 D
916.9
892.8
868.8
844.7
820.7
796.6
772.6
748.5
724.5
700.4
676.4
652.3
628.3
604.2
580.2
556.1
532.1
508.0
484.0
459.9
435.9
411.8
387.8
363.7
339.7
315.7
291.6
267.6
243.5 C
219.5
195.4
171.4
147.3
123.3
99.2
75.2
51.1
27.1
10.8
5700B
3: 5/8 MECHANICAL ANCHOR. (BY OTHERS)
5833B
VARIES - (SEE PARTS LIST ABOVE)
CASS POST - IN DRIVEN SLEEVE
(POST OPTION #6A - DRIVEN SLEEVE - NOTCH)
CABLE TERMINAL - 2
(SEE TABLE ABOVE)
n1"
CABLE TERMINAL - 1
(SEE TABLE ABOVE)
n1"
CASS POST - IN CONCRETE
33902G
(POST OPTION #3 - CAST IN PLACE)
B
B
PRE-STRETCHED CABLE ASSEMBLIES
5823B
5836B
NOTES:
(OPTIONAL)
(BY OTHERS)
33938G
1.
IN LIEU OF BLACK SPACER 5700B SUPPLY YELLOW REFLECTIVE SPACER 5701B
OR WHITE REFLECTIVE SPACER 5702B. (AS REQUIRED PER PROJECT PLANS)
2.
AT CASS POST LOCATION NEAREST TO A CABLE SPLICE, SUPPLY A
SPLICE INTERFERENCE POST.
LONG SPLICE POST 33911G IN LIEU OF LONG CASS POST 33901G
SHORT SPLICE POST 33912G IN LIEU OF SHORT CASS POST 33902G
3.
IF REQUIRED PER PROJECT PLANS SUPPLY:
CABLE PULLING TOOL 5850B
CABLE TENSION METER 5878B
CABLE THERMOMETER 5709B
33985G
CONCRETE
(BY OTHERS)
5833B
33951A
CONCRETE
(BY OTHERS)
5833B
CASS POST - IN DRIVEN SLEEVE
A
CONCRETE FOOTING ASSEMBLY
(POST OPTION #3 - PRE-CAST OPTION)
PARTS LIST - PRECAST CONCRETE FOOTING - POST OPTION #3
TITLE
QTY PART No
Lbs / Each
1
5833B SLEEVE CAP - CASS-STD POST
0.15
1
5836B CONCRETE REINFORCING RING
0.88
1
14.02
33985G 27" POST SLEEVE - IN CONCRETE
8
7
(POST OPTION #6B - DRIVEN SLEEVE - WITH SOIL PLATE)
CONCRETE FOOTING ASSEMBLY
PARTS LIST - CONCRETE FOOTING IN MOW STRIP OR PAVEMENT
QTY PART No
TITLE
Lbs / Each
1
5833B SLEEVE CAP - CASS-STD POST
0.15
1
7.75
33938G 15" POST SLEEVE - CONCRETE POST
6
A
GALV SPEC:
(INSTALLED IN QUALIFYING MOW STRIP SEE CHART SHEET 1)
5
PARTS LIST - CASS POST - IN DRIVEN SLEEVE - POST OPTION #6B
QTY PART No
TITLE
Lbs / Each
2
5700B CASS & TL3 CABLE SPACER
0.11
1
5823B SLEEVE COVER - CASS POST
0.11
1
5824T CASS POST STRAP
0.19
1
33902G CASS SHORT POST
16.75
1
33951A 30.75" CASS POST SLEEVE W/ SOIL PLATE
29.50
4
CASS-STD
3-CABLE GUARDRAIL
SAFETY SYSTEM
TRINITY HIGHWAY
PRODUCTS, LLC
PROJ. CASS-STD
3
2
SHIPPING WT:
DRW:
E.A.S. 4/11/2008
CHK:
G.N. 4/11/2008
SHT: 2 OF 5 SIZE: D
REV
DWG NO:
SS-720
1
3
8
7
3908G
3536G
4199B
6
5
4190G
3022G
4959G
CABLE
4
3
THREADED
RING
CABLE TERMINAL
4199B
2
CABLE TERMINAL
(THREADED)
CABLE
CABLE
4199B
4199B
CABLE
D
1" CABLE FIELD SPLICE - 5909G & 5910G
3/4" CABLE FIELD SPLICE - 5634G & 5635G
(5910G SHOWN, 5909G SIMILAR)
(5634G SHOWN, 5635G SIMILAR)
QTY PART No
1
3022G
1
3536G
1
3908G
1
4199B
PARTS LIST - 5910G
TITLE
1" CABLE END CASTING
1" STUD FLATTENED - R.H.T.
1" HEAVY HEX NUT (A563 DH)
3/4" CABLE WEDGE (3 x 7)
PARTS LIST 5634G
QTY PART No ITEM
TITLE
1
1 3/4" STUD FLATTENED - L.H.T.
1
4190G 2 CABLE END CASTING
1
4199B 3 3/4" CABLE WEDGE (3 x 7)
1
4959G 4 3/4" HEAVY SQUARE NUT (A563)
Lbs / Each
0.56
2.88
0.47
0.08
TORPEDO CABLE SPLICE - 4099G
QTY PART No
1
1
1
2
4199B
Lbs / Each
1.62
3.78
0.08
0.26
PARTS LIST - 4099G
TITLE
RING - THREADED
CABLE TERMINAL
CABLE TERMINAL - THREADED
3/4" CABLE WEDGE (3 x 7)
Lbs / Each
0.00
1.52
1.78
0.08
CABLE
INSERT WEDGE PAST CABLE END (3/8"-1/2").
FOLD (1) CABLE STRAND OVER WEDGE. SEAT
WEDGE & CABLE BEFORE CLOSING THE SPLICE.
INSERT WEDGES PAST CABLE ENDS (3/8"-1/2").
FOLD (1) CABLE STRAND OVER WEDGE. SEAT
WEDGE & CABLE BEFORE CLOSING THE SPLICE.
INSERT WEDGE PAST CABLE END (3/8"-1/2").
FOLD (1) CABLE STRAND OVER WEDGE. SEAT
WEDGE & CABLE BEFORE CLOSING THE SPLICE.
CABLE
4199B
4199B
4199B
C
4190G
4199B
CABLE
4959G
LEFT HANDED THREADED ROD
SHOWN, RIGHT HANDED
THREADED ROD PART No. 3536G
CABLE TERMINAL (THREADED)
CABLE
RIGHT HANDED
THREADED ROD
SHOWN
3908G
NOTE:
AT COMPLETED SPLICE
MAXIMUM EXPOSURE
(2) THREADS.
THREADED
RING
3537G
CABLE
TERMINAL
3022G
ASSEMBLY - 1" CABLE FIELD SPLICE - 5909G
ASSEMBLY - 3/4" CABLE FIELD SPLICE - 5635G
(5909G SHOWN, 5910G SIMILAR)
(5635G SHOWN, 5634G SIMILAR)
QTY PART No
1
3022G
1
3537G
1
3908G
1
4199B
5910G
PARTS LIST - 5909G
TITLE
1" CABLE END CASTING
1" STUD FLATTENED - L.H.T.
1" HEAVY HEX NUT (A563 DH)
3/4" CABLE WEDGE (3 x 7)
5826G
Lbs / Each
0.56
2.88
0.47
0.08
QTY PART No
1
1
4190G
1
4199B
1
4959G
5909G
5635G
PARTS LIST - 5635G
TITLE
3/4" STUD FLATTENED - R.H.T.
CABLE END CASTING
3/4" CABLE WEDGE (3 x 7)
3/4" HEAVY SQUARE NUT (A563)
5711G
1
CASS TEMPERATURE & TENSION CHART (NEAREST 100 lb/F)
FAHRENHEIT
STD. CABLE
PRE-STRETCHED
DEGREES
LB/FORCE
LB/FORCE
< = -15
8800
7500
-10
8600
7300
-5
8400
7100
0
8200
7000
5
8000
6800
D
10
7800
6600
15
7600
6500
20
7400
6300
25
7200
6100
30
7000
6000
35
6800
5800
40
6600
5600
45
6400
5500
50
6200
5300
55
6000
5100
60
5800
5000
65
5600
4800
70
5400
4600
75
5200
4500
80
5000
4300
85
4800
4100
90
4600
4000
95
4400
3800
100
4200
3600
105
4000
3500
110
3800
3300
115
3600
3100
120
3400
3000
125
3200
2800
130
3000
2700
135
2900
2600
C
140
2700
2500
145
2500
2400
150
2400
2300
160
2200
2100
170
2000
1900
180
1800
1700
190
1600
1500
200
1400
1300
ALLOWABLE DEVIATION FROM CHART IN TANGENT SECTIONS:
+800, -200 POUNDS/FORCE.
ASSEMBLY - TORPEDO CABLE SPLICE 4099G
CABLE TENSION READINGS ARE TYPICALLY HIGHER IN CURVED
CABLE SECTIONS.
Lbs / Each
1.62
3.78
0.08
0.26
5634G
B
B
NOTE:
1" CABLE SPLICE - 5633G
3/4" CABLE SPLICE - 5698G
(CLOSED BODY STYLE)
(OPEN BODY STYLE)
PARTS LIST - 5698G
QTY PART No
TITLE
1
5634G 3/4" STUD ASSEMBLY L.H.T.
1
5635G 3/4" STUD ASSEMBLY R.H.T.
1
5711G 3/4" TURNBUCKLE OPEN BODY STYLE
PARTS LIST - 5633G
TITLE
QTY PART No
Lbs / Each
1
5826G 1" CASS TURNBUCKLE CLOSED BODY STYLE
4.81
1
5909G 1" STUD ASSEMBLY L.H.T.
3.99
1
3.99
5910G 1" STUD ASSEMBLY R.H.T.
CABLE TERMINAL LEFT
HAND THREAD
(SUPPLIED WITH CABLE)
5826G
1.
TURNBUCKLES SHALL BE INSTALLED WITH A MINIMUM OF 1-1/2” THREAD
ENGAGEMENT. TO ALLOW FOR MAINTENANCE/REPAIR ADJUSTMENTS AT A
LATER DATE, TRINITY SUGGESTS INSTALLER UTILIZE NO MORE THAN 4” THREAD
ENGAGEMENT.
2.
WHEN CUTTING CABLE LENGTHS IN THE FIELD FROM CABLE REELS, IT
MAY BE PERMISSIBLE TO UTILIZE A CABLE TORPEDO SPLICE (4099G) BETWEEN
TURNBUCKLES. DO NOT USE FOR CABLE LENGTH SHORTER THAN 100'.
PLEASE CONTACT TRINITY, CONSULT TRINITY’S MANUAL OR SPECIFYING
AGENCY TO DETERMINE IF APPROPRIATE FOR SPECIFIC APPLICATION.
Lbs / Each
5.74
5.74
10.69
CABLE TERMINAL RIGHT
HAND THREAD
(SUPPLIED WITH CABLE)
A
CASS-STD
3-CABLE GUARDRAIL
SAFETY SYSTEM
(CLOSED BODY STYLE)
PARTS LIST - 5826G
QTY PART No
TITLE
1
5826G 1" CASS TURNBUCKLE CLOSED BODY STYLE
8
7
A
GALV SPEC:
1" TURNBUCKLE - 5826G
Lbs / Each
4.81
TRINITY HIGHWAY
PRODUCTS, LLC
PROJ. CASS-STD
6
5
4
3
2
SHIPPING WT:
DRW:
E.A.S. 4/11/2008
CHK:
G.N. 4/11/2008
SHT: 3 OF 5 SIZE: D
REV
DWG NO:
SS-720
1
3
7
6
6'-3"
6'-3"
2
1
D
5
4
3
4
1
NOTE:
NOTE:
FOR LOCATION OF
LOCK BOLTS
SEE VIEWS BELOW
FOR LOCATION OF
LOCK BOLTS
SEE VIEWS BELOW
(2'-8 1/4") TOP OF POST
+ 6"
7" 0'
+ 6"
4" - 0'
q CASS
+ 4"
1" - 2"
2
6'-3"
PREFERRED INSTALLATION: LOCATE
POST #2 AWAY FROM NEAREST TRAFFIC.
SYSTEM HAS BEEN SUCCESFULLY
TESTED WITH OPPOSITE INSTALLATION.
DIRECTION OF
NEAREST TRAFFIC
3
VIEW K-K
(2'-8 1/4") TOP OF POST
8
D
(CRP-POSTS OFFSETS FROM CASS CENTERLINE)
GROUND LINE
GROUND LINE
6"
1 1/2"
n1'-0"
2"
4"
n8"
(2'-6 3/4") EMBEDDED
#4 REBAR ROD (2) PLACES, PLACED
AT POST SLEEVE CORNERS FACING
ONCOMING TRAFFIC. TIE RODS TO
REBAR RING.
CCT TERMINAL POST
CCT TERMINAL POST
(CCT - POST 4 )
(POST OPTION #2 SHOWN)
(CCT - POST 5 - 9)
(POST OPTION #2 SHOWN)
n8 3/4"
DIRECTION OF
NEAREST TRAFFIC
TOP OF
BOTTOM
CRP-POST
SECTION M-M
4" MAX.
(2'-8 1/4") TOP OF POST
6th HOLE
FROM TOP
(TO CRP-3)
6th HOLE
FROM TOP
(TO CRP-3)
GROUND LINE
GROUND LINE
B
4th HOLE
FROM TOP
(TO CRP-2)
+ 1"
2" - 0'
GROUND LINE
M
6th HOLE
FROM TOP
(TO CRP-2)
5th HOLE
FROM TOP
(TO CRP-2)
2nd HOLE
FROM TOP
(TO CRP-1)
+ 1"
2" - 0'
6th HOLE
FROM TOP
(TO CRP-3)
(2'-8 1/4") TOP OF POST
(2) #4 REBAR x 2'-8"
3'-0" MIN. CONCRETE FOOTING
2'-6 3/4" SLEEVE
(2) #4 REBAR x 2'-8"
2'-6 3/4" SLEEVE
3'-0" MIN. CONCRETE FOOTING
M
3'-0" MIN. CONCRETE FOOTING
L
2nd HOLE
FROM TOP
(TO CRP-1)
2'-6 3/4" SLEEVE
L
2nd HOLE
FROM TOP
(TO CRP-1)
+ 1"
2" - 0'
3"
(2'-8 1/4") TOP OF POST
GROUND LINE
4'-6" GAGE
2'-0" POST EMBEDMENT
(2'-7 1/2") TOP OF POST
5'-0" MIN. CONCRETE FOOTING
C
n1'-0" MIN. CONCRETE FOOTING
CAST IN PLACE OR PRE-CAST
(BY OTHERS)
SECTION L-L
B
DIRECTION OF
TRAFFIC
3"
(2) #4 REBAR x 2'-8"
C
7 1/16"
3 17/32"
n1'-6" MIN. CONCRETE FOOTING
CAST IN PLACE OR PRE-CAST
(CONCRETE & REINFORCING
BY OTHERS)
(2'-6 3/4") EMBEDDED
3"
A
A
GALV SPEC:
VIEW A-A
(CABLE RELEASE POST 1-3)
VIEW B-B
VIEW C-C
VIEW D-D
(POST 4-7)
(POST OPTION #1 SHOWN)
(POST-8)
(POST OPTION #1 SHOWN)
(POST-9)
(POST OPTION #1 SHOWN)
CASS-STD
3-CABLE GUARDRAIL
SAFETY SYSTEM
TRINITY HIGHWAY
PRODUCTS, LLC
PROJ. CASS-STD
8
7
6
5
4
3
2
SHIPPING WT:
DRW:
E.A.S. 4/11/2008
CHK:
G.N. 4/11/2008
SHT: 4 OF 5 SIZE: D
REV
DWG NO:
SS-720
1
3
D
8
7
PARTS LIST - CCT CABLE RELEASE POST No. 1-3 - IN CONCRETE
TITLE
QTY PART No
Lbs / Each
2
0.00
3240G 5/16 FLAT WASHER (F844)
2
0.01
3245G 5/16 HEX NUT (A563)
2
0.05
4211G 5/16 HEX BOLT x 1 3/4" (A307)
1
5851B REFLECTOR - MEDIAN - YELLOW
0.10
1
33909G CASS CABLE BRACKET
1.92
1
33916B REINFORCING CAGE - CRP POST
68.07
1
33934A CRP - LOWER POST
51.80
1
33935A CRP - UPPER POST
31.57
6
PARTS LIST - CCT TERMINAL POST No. 4-9 - IN CONCRETE
TITLE
QTY PART No
Lbs / Each
3
0.01
3245G 5/16 DIA. HEX NUT (A563)
3
5825G CABLE LOCK BOLT (A307)
0.12
1
5836B CONCRETE REINFORCING RING
0.88
1
5839B SLEEVE COVER - S3 ANCHOR POST
0.11
2
5919B #4 REBAR - TERMINAL POST
1.78
1
33908G SLEEVE - TERMINAL LINE POST
13.80
1
28.63
33910G 350-TL3 TERMINAL POST
5
4
PARTS LIST - CCT CABLE RELEASE POST No. 1-3 - DRIVEN
TITLE
QTY PART No
Lbs / Each
2
0.00
3240G 5/16 FLAT WASHER (F844)
2
3245G 5/16 HEX NUT (A563)
0.01
2
4211G 5/16 HEX BOLT x 1 3/4" (A307)
0.05
1
5851B REFLECTOR - MEDIAN - YELLOW
0.10
1
33909G CASS CABLE BRACKET
1.92
1
33935A CRP - UPPER POST
31.57
1
33936A CRP - LOWER POST
178.57
3
3245G 5825G
5825G 3245G
5825G 3245G
ALL HARDWARE FOR THE CCT CAN BE ORDERED AS ONE PACKAGE:
NOTE:
FOR LOCATION OF LOCK
BOLTS SEE SHEET 4.
3711G
(OPTIONAL) USE PART No 5852B
FOR SHOULDER INSTALLATIONS
PART No. 33570G: (1) SET OF TERMINAL HARDWARE FOR 1" CABLE FITTINGS.
PART No. 33566G: (2) SETS OF TERMINAL HARDWARE FOR 1" CABLE FITTINGS.
PART No. 33567G: (1) SET OF TERMINAL HARDWARE FOR 3/4" CABLE FITTINGS.
PART No. 33568G: (2) SETS OF TERMINAL HARDWARE FOR 3/4" CABLE FITTINGS.
2
3701G
PARTS LIST - CCT TERMINAL POST No. 5-9 - WITH SOIL PLATE
QTY PART No
TITLE
Lbs / Each
3
3245G 5/16 DIA. HEX NUT (A563)
0.01
3
0.12
5825G CABLE LOCK BOLT (A307)
1
33903A 350-TL3 TERMINAL POST w/ SOIL PLATE
42.25
5825G 3245G
3245G 5825G
33903A
33935A
5825G
5851B
3245G
(OPTIONAL) USE PART No 5852B
FOR SHOULDER INSTALLATIONS
1
PARTS LIST - CCT TERMINAL POST No. 4 - WITH SOIL PLATE
TITLE
QTY PART No
Lbs / Each
3
0.01
3245G 5/16 DIA. HEX NUT (A563)
2
3701G 3/4 FLAT WASHER (F436)
0.01
2
3711G 3/4 HEX NUT (A194 2H)
0.02
2
0.09
4779G 3/4 HEX BOLT x 4 1/2" (A325)
3
5825G CABLE LOCK BOLT (A307)
0.12
2
9021G BEARING ANGLE (A36)
3.81 D
1
33903A 350-TL3 TERMINAL POST w/ SOIL PLATE
42.25
NOTE:
FOR LOCATION OF LOCK
BOLTS SEE SHEET 4.
9021G
9021G
4211G
4779G
BEARING ANGLES NOT
NEEDED FOR POST
5 THRU 9.
33935A
33910G
3240G
5851B
3245G
5839B
C
C
4211G
(OPTIONAL)
MIDDLE CABLE AT
FAR SIDE OF POST
5836B
33909G
(BY OTHERS)
3240G
AT THE TRAFFIC APPROACH SIDE,
CLOSEST TO THE TRAVELED WAY:
INSTALL TOP & BOTTOM CABLE AT
THE NEAR SIDE OF THE POST.
3245G
33936A
TERMINAL LINE POST - WITH SOIL PLATE
(CCT TERMINAL POST - 4)
(POST OPTION #2 SHOWN)
TRAFFIC FACE
33916B
33909G
5919B
(BY OTHERS)
33934A
(BY OTHERS) TIE RODS
TO REBAR RING.
5819G
POST OPTION 1 SHOWN
(CCT TERMINAL POST 4 - 9
IN CONCRETE)
33908G
CONCRETE
(BY OTHERS)
CRP TERMINAL POST - DRIVEN
5919B
(CCT TERMINAL POST 1 - 3)
(POST OPTION #2 SHOWN)
B
5818G
B
TERMINAL LINE POST - IN CONCRETE
(CCT TERMINAL POST 4 - 9)
(POST OPTION #1 SHOWN)
CONCRETE
(BY OTHERS)
(2) NUTS REQUIRED AT
EACH CABLE TERMINAL.
QTY PART No
6
4903G
3
4902G
1
5817G
1
5818G
1
5819G
3
33909G
5817G
33909G
4902G
HARDWARE CASS CABLE TERMINAL - CCT
TITLE
1" HEAVY HEX NUT - (A194 2H)
1" ROUND WASHER - (F436)
CCT-CABLE ASSEMBLY-TOP CABLE
CCT-CABLE ASSEMBLY-MIDDLE CABLE
CCT-CABLE ASSEMBLY-BOTTOM CABLE
CASS CABLE BRACKET
Lbs / Each
0.47
0.11
55.10
49.50
43.80
1.92
4903G
CASS CABLE TERMINAL CCT
(SHOWN WITH POST OPTION 1)
A
CASS-STD
3-CABLE GUARDRAIL
SAFETY SYSTEM
(CCT TERMINAL POST 1 - 3)
(POST OPTION #1 SHOWN)
TRINITY HIGHWAY
PRODUCTS, LLC
PROJ. CASS-STD
8
7
A
GALV SPEC:
CRP TERMINAL POST - IN CONCRETE
6
5
4
3
2
SHIPPING WT:
DRW:
E.A.S. 4/11/2008
CHK:
G.N. 4/11/2008
SHT: 5 OF 5 SIZE: D
REV
DWG NO:
SS-720
1
3
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