EPSITRON® – Advanced Power Supplies High-Performance and Efficient WAGO EPSITRON® – Pages 4 – 7 EPSITRON® PRO Power Supplies 1- and 3-phase power supplies with a wide input voltage range and 24VDC output voltage; also included are PowerBoost, TopBoost and optional LineMonitor features. 1-phase (with TopBoost and PowerBoost): 787-822 24VDC, 5A 787-832 24VDC, 10A 3-phase (with TopBoost and PowerBoost): 787-840 24VDC, 10A 787-842 24VDC, 20A 787-844 24VDC, 40A 3-phase (with TopBoost and PowerBoost, as well as LineMonitor): 787-850 24VDC, 10A 787-852 24VDC, 20A 787-854 24VDC, 40A EPS 787 S Pages 8 – 11 EPSITRON® CLASSIC Power Supplies Single-phase power supplies with wide input voltage range and 12V, 24V, 30.5V or 48V output voltages. 1-phase: 787-601 787-611 787-621 787-602 787-612 787-622 787-632 787-613 787-623 787-633 787-692 12VDC, 2A 12VDC, 4A 12VDC, 8A 24VDC, 1.3A 24VDC, 2.5A 24VDC, 5A 24VDC, 10A 48VDC, 1A 48VDC, 2A 48VDC, 5A AS interface, 30.5VDC, 3A Pages 12 – 13 EPSITRON® ECO Power Supplies Single-phase power supplies with wide input voltage range and 24V output voltage. 1-phase: 787-712 787-722 787-732 2 24VDC, 2.5A 24VDC, 5A 24VDC, 10A Page 9 EPSITRON® Communication Cable Connects 787-85x, 787-86x, as well as 787870 and 787-875 units to a PC or PLC, providing convenient parameter setting and diagnostics. 787-890 RS-232 communication cable, 1.8m long – Advanced Power Supply Units Pages 14 – 15 EPSITRON® Electronic Circuit Breakers Configurable protection via 4-channel electronic circuit breakers, integrated current and voltage monitoring. 787-860 787-861 787-862 24VDC, 4x6A 24VDC, 4x8A, current-limited 24VDC, 10A Pages 16 – 17 SITRON Series ® EPSITRON® Uninterruptible Power Supplies (UPS): Reliable compensation for longer power failures via UPS charger, controller and connected battery modules. UPS charger and controller: 787-870 24VDC, max. 10A 787-875 24VDC, max. 20A Battery module (with built-in temperature sensor): 787-871 24VDC, 3.2Ah 787-872 24VDC, 7Ah 787-873 24VDC, 12Ah Pages 18 – 19 EPSITRON® Capacitive Buffer Modules Reliable operation in the event of short voltage fluctuations via maintenance-free, capacitive buffer modules. 787-880 787-881 24VDC, max. 10A for 400ms 24VDC, max. 20A for 400ms Page 19 EPSITRON® Redundancy Module Parallel connection of power supplies for increased availability and load current via redundancy module. 787-885 24VDC, 2x20A or 1x40A 3 EPSITRON® PRO Power Supplies Professional and efficient power supplies with extra power Applications with high output requirements call for professional power supplies capable of reliably handling power peaks. These applications call for EPSITRON® PRO power supplies, which provide 24VDC with nominal output currents of 5A to 40A in a slim vertical- or horizontal-mount housing. An integrated PowerBoost function provides 200% of the rated current for up to 4 seconds, enabling start-up or switching of capacitive loads, valve clusters or motors. The TopBoost function provides sufficient power with a multiple of the rated current for up to 50ms, permitting use of standard circuit breakers for output protection. An optional LineMonitor provides easy parameter setting and monitoring of input and output powers. This eliminates redundant devices, such as phase and frequency monitoring units, as well as operational hour meters in control cabinets. The PRO family of power supplies set a new standard in energy-efficiency with up to 93% efficiency and a stand-by mode. Up to 93% efficiency PowerBoost, up to 200% output power for 4 seconds Adjustable output voltage TopBoost, up to 60A additional reserve for 50ms LineMonitor for parameter setting and input/output monitoring (optional) Slim design and versatile mounting options Save up to 50% more cabinet space with slim PRO Power Supplies. The DIN-rail mount design maximizes existing space via upright or horizontal mounting. Fast, clearly labeled connections solid fine-stranded ferruled CAGE CLAMP® Spring Pressure Connection Technology provides fast, vibration-free and maintenance-free termination of solid, finestranded or ferruled wires. Clearly labeled, pluggable female connectors allow for easy cable pre-assembly. 4 Innovative and communicative 1. Via LEDs: A green LED indicates error-free operation. Critical errors (e.g., overload or short-circuit) are indicated by a red LED on the output. For the PRO series devices with LineMonitor, a yellow LED warns of non-critical errors such as the failure of a phase. 2. Via display: PRO Power Supplies with integrated LineMonitor have a display and on-unit keys for direct parameter setting and on-site monitoring. In addition to setting the output voltage and overload behavior, it is also possible to set permanent current and voltage monitoring on the output and extensive power monitoring on the input. The device features an integrated fault memory for self-diagnostics in the event of errors. Uout 23.9 Err 9,76 !!! Vdc Iout Adc 3. Via active signal output/isolated contact: LineMonitor-equipped models (787-850, 787-852 and 787-854) offer four active signal outputs for function monitoring on the front of the device. The corresponding states can be then transferred to higher-level control systems as a digital 24V signal. Two signal outputs can be user-defined via free 759-850 configuration software, e.g., for the purpose of generating a group signal for all critical states. Singlephase PRO series devices use an isolated contact to signal an undervoltage on the output. Uout Uout 1 2 3 4 5 6 7 8 RxPC TxPC 4. Via serial RS-232 interface: PRO Power Supplies with LineMonitor can communicate with a PC or PLC via front-side serial interface. The 759-851 Software displays all relevant data on a PC; parameter setting is performed via 759-850 Software. 787-890 Both versions can be downloaded free of charge at www.wago.com/epsitron. The 787-890 serial communication cable is available as an accessory for connection to the RS-232 interface. High-performance and adaptable The PRO Power Supplies provide extra power via TopBoost and PowerBoost. In addition, the overload behavior of devices equipped with LineMonitor can be adjusted, allowing them to adapt to the application. Top boost Inom +60 A s Iout Uout [V] ü Iout [%] ü Iout Power boost Constant current SET 000 IC . o It . Iout 10 15 t [sec] ü 0 Iout s Iout 200 100 24 100 24 0 5 10 15 Overcurrent phase t [sec] ü 0 SET 005 Inom +60 A Overload behavior IC . o It . With constant current mode, available in all PRO Power Supplies, output current is limited to 110% of the rated current in case of overload. This can Power Constant boost current Fuse mode be time-limited via fuse mode in devices equipped with LineMonitor. In fuse mode operation, the output current is switched off cyclically on overload or short circuit to safely prevent a warming up due to the sharply reduced power flow. s Iout 200 100 24 Overcurrent phase SET 005 IC . o It . Power Constant Fuse mode boost current Constant current 200 Top boost Top boost Inom +60 A s Iout Uout [V] ü Iout [%] ü SET 000 IC . o It . Uout [V] ü Iout [%] ü st 60 A 0 5 10 15 Overcurrent phase t [sec] ü 0 0 5 10 Iout 15 t [sec] ü Overcurrent phase PowerBoost During start-up or switching of capacitive loads (valve clusters, motors, etc.), there is an increased need for current that conventional switch mode power supplies cannot deliver without PowerBoost due to the limited output current, typically 1.1 times the rated current. The PRO Power Supplies offer power reserves here, providing 200% of rated current at 24VDC for up to 4 seconds. This ensures reliable loads operation and eliminates the need for expensive oversizing of switch mode power supplies. TopBoost In order for high-speed magnetic miniature circuit breakers to trip, currents that are significantly higher than the rated current are required for a period of 10 to 12 milliseconds. PRO Power Supplies deliver a multiple of the rated current for up to 50ms; this means the faulty circuit can be shut off within milliseconds during a short-circuit. This increases the availability of the entire power supply and also fulfills the requirements of EN 60204-2 with respect to grounding in control circuits. 5 H 16 3 W 57 H 17 9 W 57 H 17 9 W 57 Item number 787-822 787-832 787-840 Nominal input voltage 100 – 240V AC 100 – 240V AC 3x (2x) 400 – 500V AC Input voltage range 85 – 264V AC (120 – 373V DC) 85 – 264V AC (120 – 373V DC) 340 – 550V AC, 480 – 780V DC Nominal output voltage 24V DC, SELV 24V DC, SELV 24V DC, SELV Output voltage range 22.8 – 28.8V DC adjustable 22.8 – 28.8V DC adjustable 22.8 – 28.8V DC adjustable Output current 5A at 24V DC 10A at 24V DC 10A at 24VDC PowerBoost TopBoost 10A DC (for 4s) 7.5A DC (for 6s) 21A DC (for 25ms) 20A DC (for 4s) 15A DC (for 6s) 60A DC (for 25ms) 20A DC (for 4s) 15A DC (for 8s) 70A DC (for 50ms) Parallel connection yes yes yes Efficiency > 87% typ. > 91% typ. > 92% typ. Signaling LED green (Ua > 20.4V) LED red (Ua < 20.4V) Relay contact Ua > 20.4V (changeover contact) LED green (Ua > 20.4V) LED red (Ua < 20.4V) Relay contact Ua > 20.4V (changeover contact) LED green (Ua > 20.4V) LED red (Ua < 20.4V) LineMonitor, parameter setting and monitoring, active signal outputs, serial interface — — — Stand-by input switches the output off (stand-by operation) switches the output off (stand-by operation) Ambient operating temperature -10°C ... +70°C -10°C ... +70°C -10°C ... +70°C Storage temperature -25°C ... +85°C -25°C ... +85°C -25°C ... +85°C Dimensions (mm) W x H x L Height from upper-edge of DIN 35 rail 57 x 163 x 163 57 x 179 x 163 57 x 179 x 163 Weight 1.1kg 1.3kg 1.0kg Standards/Specifications EN 60950, EN 61204-3, UL 60950*, UL 508*, CSA-C22.2 No. 107.1* EN 60950, EN 61204-3, UL 60950*, UL 508*, CSA-C22.2 No. 107.1* EN 60950, EN 61204-3, UL 60950, UL 508, CSA-C22.2 No. 107.1 * pending EPSITRON® Communication Cable PRO power supply devices feature an RS-232 interface. When paired with the 787-890 Communication Cable, the following devices can connect to a PC or PLC RS-232 interface: • Integrated LineMonitor (787-850, -852 and -854) • ECBs (787-860, -861, -862) • UPS charger and controller (787-870, -875) 6 L 163 L 163 L 163 EPSITRON® PRO Power Supplies: H 17 9 W 77 H 20 5 H 17 9 W 128 W 57 L 171 L 171 L 171 L 171 L 163 Technical Data H 17 9 W 77 H 20 5 W 128 787-842 787-844 787-850 787-852 787-854 3x (2x) 400 – 500V AC 3x (2x) 400 – 500V AC 3x (2x) 400 – 500V AC 3x (2x) 400 – 500V AC 3x (2x) 400 – 500V AC 340 – 550V AC, 480 – 780V DC 340 – 550V AC, 480 – 780V DC 340 – 550V AC, 480 – 780V DC 340 – 550V AC, 480 – 780V DC 340 – 550V AC, 480 – 780V DC 24V DC, SELV 24V DC, SELV 24V DC, SELV 24V DC, SELV 24V DC, SELV 22.8 – 28.8V DC adjustable 22.8 – 28.8V DC adjustable 22.8 – 28.8V DC adjustable 22.8 – 28.8V DC adjustable 22.8 – 28.8V DC adjustable 20A at 24V DC 40A at 24V DC 10A at 24V DC 20A at 24V DC 40A at 24V DC 40A DC (for 4s) 30A DC (for 8s) 80A DC (for 50ms) 60A DC (for 4s) 50A DC (for 8s) 100 ADC (for 50ms) 20A DC (for 4s) 15A DC (for 8s) 70A DC (for 50ms) 40A DC (for 4s) 30A DC (for 8s) 80A DC (for 50ms) DC 60A (for 4s) DC 50A (for 8s) DC 100A (for 50ms) yes yes yes yes yes > 92% typ. > 93% typ. > 92% typ. > 92% typ. > 93% typ. LED green (Ua > 20.4V) LED red (Ua < 20.4V) LED green (Ua > 20.4V) LED red (Ua < 20.4V) LED green (Ua > 20.4V) LED yellow (warnings) LED red (errors) LED green (Ua > 20.4V) LED yellow (warnings) LED red (errors) LED green (Ua > 20.4V) LED yellow (warnings) LED red (errors) — — yes yes yes -10°C ... +70°C -10°C ... +55°C -10°C ... +70°C -10°C ... +70°C -10°C ... +55°C -25°C ... +85°C -25°C ... +85°C -25°C ... +85°C -25°C ... +85°C -25°C ... +85°C 77 x 179 x 171 128 x 205 x 171 57 x 179 x 163 77 x 179 x 171 128 x 205 x 171 1.3kg 2.5kg 1.0kg 1.3kg 2.5kg EN 60950, EN 61204-3, UL 60950, UL 508, CSA-C22.2 No. 107.1 EN 60950, EN 61204-3, UL 60950, UL 508, CSA-C22.2 No. 107.1 EN 60950, EN 61204-3, UL 60950, UL 508, CSA-C22.2 No. 107.1 EN 60950, EN 61204-3, UL 60950, UL 508, CSA-C22.2 No. 107.1 EN 60950, EN 61204-3, UL 60950, UL 508, CSA-C22.2 No. 107.1 When combined with free software – download at www.wago.com/epsitron – users can easily set device parameters and perform diagnostics. 7 EPSITRON® CLASSIC Power Supplies The robust power supply for various voltage ranges Electrical machines and systems have various voltage and power requirements. 12V, 24V or 48V DC source is often required, as is 30.5V to supply AS-Interface networks. CLASSIC Power Supplies featuring various output voltages are ideally suited for such applications. The CLASSIC devices with 1-phase wide range of input voltages offer output currents of 1.3A to 10A, making worldwide use possible when combined with available approvals. All devices feature an output voltage adjustable via potentiometer along with clear status indication in order to compensate for power losses. The clearly visible green display indicator (DC OK) makes start-up easy. CLASSIC devices with output power > 150W also indicate an overcurrent or short-circuit with a red LED. The integrated constant current characteristic for output power > 40W permits start-up of capacitive loads. Pluggable CAGE CLAMP® connections, a robust metal housing and up to 90% efficiency are additional advantages that make CLASSIC Power Supplies well-suited to industrial use. Open circuit and short-circuit protected Nominal output voltage DC 12V, 24V, 30.5V or 48V available Adjustable output voltage Approvals for worldwide applications LED status indication Fast, clearly labeled connections solid fine-stranded ferruled CAGE CLAMP® Spring Pressure Connection Technology provides fast, vibration-free and maintenance-free termination of solid, finestranded or ferruled wires. Clearly labeled, pluggable female connectors allow for easy cable pre-assembly. 8 Compact and easy to mount The CLASSIC Power Supplies have a compact and robust DIN-rail mount metal housing. Mounting is simple, thanks to a readily accessible plate on the device. Universal supply Uout [V] Ñ Iout [%] Ñ The wide range of input voltages of the CLASSIC Power Supplies allows feeds of 90 to 264VAC. This enables a mass-produced machine to be operated on different power networks in Europe, America or Asia without additional conversion or adjustment. This also increases the operating reliability of the power supplies if there are deviations from the rated voltage in the supply network. The CLASSIC Power Supplies can also be supplied with DC power and be used as DC/DC converters. The CLASSIC also carries multiple approvals, making it ideal for worldwide use. High load-carrying capacity Overcurrent phase Loads frequently have an increased need for current when switched on. Power supplies with constant current characteristics – such as the 24VDC and 48VDC CLASSIC devices with output power > 40W – deliver 1.1 times the nominal rated current with lowered output voltage. This makes them ideal for starting capacitive loads, for example. 100 24 0 0 5 10 Constant current 15 t [sec] Ñ Always informed All CLASSIC Power Supplies have an operating indicator signaling the availability of the output voltage via a green LED. Devices with output power > 150W also have an overcurrent indicator, indicated by a red LED. This makes start-up easier and rapidly provides maintenance personal with system or machine status. Finely tuned output The longer the connection wires and the smaller the wire cross-section, the greater the output resistance. To ensure the load has sufficient operating voltage, even at the end of long wires with small cross-sections, power supply output voltages can be increased by up to 20%. Conversely, lowering the output voltage is also possible, which can reduce the current consumption. The output voltage can be set using a screwdriver via the potentiometer; this is accessible from the side or above the unit. 9 H 133 H 95 H 133 EPSITRON® CLASSIC Power Supplies: 20 20 0 W 51 W 67 Item number 787-601 787-611 787-621 Nominal input voltage 100 – 240V AC 100 – 240V AC 100 – 240V AC Input voltage range 90 – 264V AC; 130 – 300V DC 90 – 264V AC; 130 – 300V DC 90 – 264V AC; 130 – 300V DC Nominal output voltage 12V DC 12V DC 12V DC Output voltage range 11 – 15V 11 – 15V 11 – 15V Output current 2A 4A 8A Parallel connection - - - Efficiency 78% typ. 84% typ. 85% typ. Signaling LED green (DC OK) LED green (DC OK) LED green (DC OK) -10°C ... +70°C -10°C ... +70°C -10°C ... +70°C 40 x 95 x 90 51 x 133 x 120 67 x 133 x 120 Weight 300g 690g 890g Standards/Specifications EN 60950-1, EN 61204-3, EN 61204-7 EN 60950-1, EN 61204-3, EN 61204-7 EN 60950-1, EN 61204-3, EN 61204-7 H 87 H 133 H 133 Ambient operating temperature Dimensions (mm) W x H x L Height from upper-edge of DIN 35 rail 40 L1 20 L1 20 L1 W 51 W 67 W 115 Item number 787-613 787-623 787-633 Nominal input voltage 100 – 240V AC 100 – 240V AC 230 / 115V AC (switchable) Input voltage range 90 – 264V AC; 130 – 300V DC 90 – 264V AC; 130 – 300V DC 76 – 264V AC / 90 – 132V DC Nominal output voltage 48V DC 48V DC 48V DC Output voltage range 43.2 – 52.8V 42 – 52.8V 43.2 – 52.8V Output current 1A 2A 5A Parallel connection yes yes yes Efficiency 85% typ. 90% typ. 85% typ. Signaling LED green (DC OK) LED green (DC OK) LED green (DC OK) LED red (overload) Ambient operating temperature -10°C ... +70°C -10°C ... +70°C -10°C ... +70°C Dimensions (mm) W x H x L 51 x 133 x 120 67 x 133 x 120 115 x 87 x 140 Weight 600g 800g 940g Standards/Specifications EN 60950-1, EN 61204-3, EN 61204-7 EN 60950-1, EN 61204-3, EN 61204-7 EN 60950-1, EN 61204-3, EN 61204-7 Height from upper-edge of DIN 35 rail 10 L1 L1 L9 W 40 L1 40 20 0 20 L1 L1 L9 W 40 H 87 H 95 H 133 H 133 Technical Data W 51 W 67 W 115 787-612 787-622 787-632 100 – 240V AC 100 – 240V AC 100 – 240V AC 100 – 240V AC 90 – 264V AC; 130 – 300V DC 90 – 264V AC; 130 – 300V DC 90 – 264V AC; 130 – 300V DC 85 – 264V AC; 90 – 350V DC 24V DC 24V DC 24V DC 24V DC 21.6 – 26.4V 22 – 28.8V 22 – 28.8V 22 – 28V 1.3A 2.5A 5A 10 A - yes yes yes 81% typ. 88% typ. 89% typ. 88% typ. LED green (DC OK) LED green (DC OK) LED green (DC OK) LED green (DC OK); LED red (overload) -10°C ... +70°C -10°C ... +70°C -10°C ... +70°C -10°C ... +70°C 40 x 95 x 90 51 x 133 x 120 67 x 133 x 120 115 x 87 x 140 300g 690g 890g 1100g EN 60950-1, EN 61204-3, EN 61204-7 UL 60950, UL 508, CSA-C22.2 No. 107.1 EN 60950-1, EN 61204-3, EN 61204-7 UL 60950, UL 508, CSA-C22.2 No. 107.1 EN 60950-1, EN 61204-3, EN 61204-7 UL 60950, UL 508, CSA-C22.2 No. 107.1 EN 60950-1, EN 61204-3, EN 61204-7 UL 60950, UL 508 H 133 787-602 20 L1 W 51 787-692 100 – 240V AC 90 – 264V AC; 130 – 300V DC 30.5V DC 28 – 33V 3A 89% typ. LED green (DC OK) LED red (overload) -10°C ... +70°C 51 x 133 x 120 600g EN 60950-1, EN 61204-3, EN 61204-7, UL 60950, UL 508 11 EPSITRON® ECO Power Supplies The ECO Power Supplies are an economical alternative for applications that simply require 24VDC without additional functions. Packaged in a flat and solid metal housing, output currents of 2.5A, 5A or 10A are provided. ECO Power Supplies lower project and operating costs with advanced features including: LED status indication, front-panel adjustable output voltage, efficiency levels up to 82% and maintenance-free CAGE CLAMP ® terminations. 24VDC output voltage, adjustable CAGE CLAMP® connection technology Open circuit and short-circuit protected LED status indication Wide range of input voltages Fast and safe connection solid fine-stranded ferruled CAGE CLAMP® Spring Pressure Connection Technology provides fast, vibration-free and maintenance-free termination of solid, finestranded or ferruled wires. Fast installation The ECO Power Supplies have a flat and very robust metal housing. DIN-rail mounting is quick and reliable via easily accessible on-unit plates. 12 Clear indication Uout [V] Ñ Iout [%] Ñ All ECO Power Supplies signal the availability of the output voltage via green LED operation indicator. A red LED indicates an overvoltage. This simplifies start-up and rapidly provides maintenance personal with system or machine status. High load-carrying capacity Overcurrent phase Loads frequently have an increased need for current when switched on. The ECO Power Supplies with constant current characteristics deliver 1.1 times the nominal rated current with lowered output voltage – ideal for starting capacitive loads, for example. For low-ohm short circuits, the output voltage is reduced to zero and automatically reinstated as soon as the short-circuit has been eliminated. 100 24 0 0 5 10 Constant current 15 t [sec] Ñ Tolerant supply H 92 L1 W 50 30 30 30 L1 L1 Technical data: H 92 H 92 The wide range of input voltages of the ECO power supplies allows feeds of 90 to 264 VAC so mass-produced machines can operate on different supply networks in Europe, America or Asia without additional conversion or setting. This feature increases tolerance of voltage fluctuations within a supply network, increasing reliability. W 75 W 110 Item number 787-712 787-722 787-732 Nominal input voltage 230V AC 230V AC 230V AC Input voltage range 85 – 264V AC 85 – 264V AC 85 – 264V AC Nominal output voltage 24V DC 24V DC 24V DC Output voltage range 22 - 28V DC 22 - 28V DC 22 - 28V DC Output current 2.5A 5A 10A Parallel connection, constant current characteristic yes yes yes Efficiency 82% typ. 82% typ. 82% typ. Signaling LED green (DC OK) LED red (overload) LED green (DC OK) LED red (overload) LED green (DC OK) LED red (overload) Ambient operating temperature -10°C ... +70°C -10°C ... +70°C -10°C ... +70°C Dimensions (mm) W x H x L Height from upper-edge of DIN 35 rail 50 x 92 x 130 75 x 92 x 130 110 x 92 x 130 Weight 470g 740g 1030g Approvals EN 60950, EN 61000-6-2, EN 61000-6-3, UL 508*, UL 60950* EN 60950, EN 61000-6-2, EN 61000-6-3, UL 508*, UL 60950* EN 60950, EN 61000-6-2, EN 61000-6-3, UL 508*, UL 60950* * pending 13 EPSITRON® Electronic Circuit Breakers Primary switch mode power supplies provide a rapid response to overcurrent conditions on the output side, extending operating life. Selective protection of individual current paths on the secondary side via standard circuit breakers is often ineffective when TopBoost function is unavailable for high-speed magnetic tripping, unlike for PRO Power Supplies. Electronic circuit breakers provide selective protection for power supplies without TopBoost feature. Up to four current paths can be protected via 4 channels and an easy-to-adjust rated current. The short-circuit current is limited via an active current limiting circuit breaker, preventing voltage drop across adjacent current paths. In addition to parameter setting, the display and serial interface control both the integrated fault memory and the instantaneous values of the output current and voltage. This provides proactive monitoring, fault diagnostics and energy monitoring. Connection via connectors equipped with CAGE CLAMP®** Slim housing that‘s easy to mount on DIN-rail *** Configuration via display or software 4 current channels with adjustable rated current Active short-circuit current limitation (787-861) Configurable isolated signal contact Adjustable tripping time, delayed switching-in of channels Remote control input (787-860 and 787-862) Communication cable Imax SNT 1.5×Inom 787-860; 787-862 without current limitation Trip characteristics 787-861 with current limitation Rated currents can be set separately for each channel in 1A increments. In the event of an overcurrent, the affected channel will be shut down safely and reset per stored protection characteristic. The 787-861 Circuit Breaker provides active short-circuit current limitation to 1.5 times its rated current, preventing a voltage drop in one current path affecting others in the event of a short-circuit. Current path trip times may also be configured. Once a channel has been shut down, it can be reactivated via on-unit keys or by an impulse at the remote control input of the 787-860 or 787-862 Circuit Breakers. Inom –100 14 Short circuit The 787-890 communication cable connects the RS-232 interface of the electronic circuit breaker with the RS-232 interface of the PC or PLC. 100 * Fast, clearly labeled connections, see page 4 ** Slim design and versatile mounting options, see page 4 Communicative and easy to adjust 1. Via LEDs: A green LED indicates error-free operation. Non-critical errors, such as minor overcurrents or undervoltage at the device input are indicated by the yellow LED. Critical errors, such as a circuit failure, are indicated by the red LED. Uin Uin 12345678 3,45 3,45 o.c. OFF Ui I1 [A] I2 [A] I3 [A] I4 [A] 24.3 2. Via display: Display and on-unit keys provide direct parameter setting and on-site monitoring. For example, the output currents of all 4 channels and the input voltage are indicated continuously on the display along with the input voltage. The integrated error memory permits quick diagnosis. [V] 3. Via active signal output/isolated contact: Four active signal outputs provide function monitoring and can be processed as a digital signal in the PLC. For the 787-860 and 787862 devices, signal output 1 is linked to an isolated signal contact. It can be configured individually via free 759-860 Configuration Software, for example, to generate a group signal for triggered current paths. RxPC TxPC Technical data: H 16 3 L 171 L 171 L 171 4. Via RS-232 serial interface: Devices can readily communicate with a PC or higher-level control system. Free 759-860 Configuration Software configures current and trip characteristics of individual channels, as well as provides visualization and fault diagnostics. The software is available as a download at: www.wago.com/epsitronwww.wago.com/epsitron. H 16 3 W 40 H 16 3 W 40 W 40 Item number 787-860 787-862 787-861 Description Electronic circuit breaker Electronic circuit breaker Electronic circuit breaker Nominal input voltage 24V DC 24V DC 24V DC Nominal output voltage 4x 24V DC 4x 24V DC 4x 24V DC Nominal current 4 x DC 1 – 6 A (adjustable for each channel in 1A steps) 4 x DC 1 – 10 A (adjustable for each channel in 1A steps) 4 x DC 1 – 8 A (adjustable for each channel in 1A steps) Voltage drop 120mV at 6A 240mV at 10A 240mV at 8A Trip time 100s (100ms – 600s; adjustable) 100s (100ms – 600s; adjustable) 100ms (100ms – 1, s; adjustable, depending on rated current) Inrush capacity 1000μF per 1A DC (max. 7000 μF) 1000μF per 1A DC (max. 7000 μF) max. 20.000μF Inrush characteristics time-delayed channel switching (250ms each) time-delayed channel switching (250ms each) time-delayed channel switching (250ms each) Signaling LED, LCD, 4 x signal output 24V DC, 25mA and 1 x isolated relay contact 60V DC, 3A LED, LCD, 4 x signal output 24V DC, 25mA and 1 x isolated relay contact 60V DC, 3A LED, LCD, 4 x signal output 24V DC, 25mA Remote control input Reactivation of all tripped channels via impulse Reactivation of all tripped channels via impulse Short-circuit current limitation -/- -/- 1.5 x nominal current typ. Ambient operating temperature -10°C ... +60°C -10°C ... +60°C -10°C ... +60°C Storage temperature -25°C ... +85°C -25°C ... +85°C -25°C ... +85°C Dimensions (mm) W x H x L 40 x 171 x 163 40 x 171 x 163 40 x 171 x 163 Weight 800g 800g 800g Approvals EN 60950, UL 508*, EN 61000-6-2, EN 61000-6-3 EN 60950, UL 508*, EN 61000-6-2, EN 61000-6-3 EN 60950, UL 2367*, EN 61000-6-2, EN 61000-6-3 * pending 15 EPSITRON® Uninterruptible Power Supplies (UPS) Unpredictable power failures are a nightmare for any machine or equipment operator. If a PLC is suddenly shut down due to a power failure, the loss of production data (e.g., formulations or protocols) may follow. To prevent these losses, the Uninterruptible Power Supply, consisting of UPS charger and controller (787-870 or 787-875), and one or more connected batteries, reliably power the application for several hours. The charging voltage for the connected battery is temperature-controlled, which significantly extends the battery‘s service life and minimizes maintenance costs. The UPS module supports a complete current and voltage monitoring while featuring numerous signaling options via display and RS-232 interface. Connection via connectors equipped with CAGE CLAMP®** Slim housing that‘s easy to mount on DIN-rail *** Temperature-controlled charging voltage 3 active signal outputs for watchdog functions Technical data: Configurable isolated signal contact Item number Description Nominal input voltage Configuration via display or software Input current Ii Switch-on threshold (adjustable) Output voltage range Output current Io Buffer time End-of-charge voltage Buffer times dependent upon charging current Buffer times dependent upon charging current Signaling typ. buffer time 2 Power demand in A 5 16 7,5 10 15 20 787-873 787-872 787-871 787-873 787-872 787-871 787-873 787-872 787-871 787-873 787-872 787-871 787-873 787-872 787-871 787-873 787-872 787-871 12 Ah 7 Ah 3,2 Ah 12 Ah 7 Ah 3,2 Ah 12 Ah 7 Ah 3,2 Ah 12 Ah 7 Ah 3,2 Ah 12 Ah 7 Ah 3,2 Ah 12 Ah 7 Ah 3,2 Ah 150 min 59 min 53 min 16 min 11 min 6 min 46 min 20 min 32 min 8 min 5 min 60 min 28 min 115 min 185 min Remote input Ambient operating temperature Storage temperature Dimensions (mm) W x H x L Weight Standards/Specifications 22 min * Fast, clearly labeled connections, see page 4 ** Slim design and versatile mounting options, see page 4 * pending Communicative and easy to adjust Uin Ui 25,4 [V] Uin Uo [V] 24,6 8,03 12345678 Io [A] BAT 25,7 0,43 1. Via LEDs: A green LED indicates error-free operation. Non-critical errors are indicated as warnings by the yellow LED; the red LED indicates critical errors. Uo [V] Io [A] 2. Via display: All currents and voltages are indicated continuously on the display. Important parameter settings can be easily performed via on-unit keys. The device features an integrated fault memory for self-diagnostics in the event of errors. RxPC TxPC 787-890 3. Via signal outputs: The function monitoring has three active signal outputs that can be processed as a digital signal and one isolated signal contact coupled with signal output 1. It can be configured, for example as a group error signal, with the free 759-870 software available at www.wago.com/epsitron 3 H 16 3 W 40 W 57 H 16 5 W 76,2 L 217,5 L 175,5 L 171 L 163 H 16 L 217,5 4. Via serial RS-232 interface: This interface allows the UPS charger and controller to communicate with a PC or PLC. In addition to the visualization of relevant data, this also makes it possible to react to errors. Parameter setting can also be easily performed via this interface. The 787-890 serial communication cable is available as an accessory for connecting to the interface. H 23 6 W 86 H 23 6 W 120,5 787-870 787-875 787-871 787-872 787-873 UPS charger and controller UPS charger and controller Lead gel battery module Lead gel battery module Lead gel battery module 24V DC 24V DC 24V DC 24V DC 24V DC 0.1A (no-load running); 0.8A (charging); 10.8A (max.) 0.1A (no-load running); 1.5A (charging); 21.5A (max.) max. 0.8A max. 1.8A max. 3A 20 - 25.5VDC 20 - 25.5V DC Ui – 1V DC (below switch-on threshold); Battery voltage – 1V DC (during buffer operation) Ui – 1V DC (below switch-on threshold); Battery voltage – 1V DC (during buffer operation) 24V DC 24V DC 24V DC 10A 20A Max. 12A Max. 21A Max. 21A 10s – 600s or constant (adjustable) 10s – 600s or constant (adjustable) Capacity 3.2Ah Capacity 7Ah Capacity 12Ah 26 – 29.5V DC or temperature-controlled (adjustable) 26 – 29.5V DC or temperature-controlled (adjustable) max. 27V DC (at 25°C) max. 27V DC (at 25°C) max. 27V DC (at 25°C) LED, LCD, 3 x signal output 24VDC, 25 mA and 1 x isolated relay contact LCD, 3 x signal output 24VDC, 25mA and 1x isolated relay contact Temperature sensor NTC K164 (4.7 kOhm) Temperature sensor NTC K164 (4.7 kOhm) Temperature sensor NTC K164 (4.7 kOhm) to switch off buffer operation to switch off buffer operation -10°C ... +60°C -10°C ... +60°C -10°C ... +40°C -10°C ... +40°C -10°C ... +40°C -25°C ... +85°C -25°C ... +85°C -20°C ... +40°C -20°C ... +40°C -20°C ... +40°C 40 x 163 x 163 57 x 163 x 171 76.2 x 165 x 175.5 86 x 236 x 217.5 120.5 x 236 x 217.5 0.8kg 1.2kg 4.2kg 6.5kg 10.6kg EN 60950, UL 60950*, UL 508*, EN 61000-6-2, EN 61000-6-3 EN 60950, UL 60950*, UL 508*, EN 61000-6-2, EN 61000-6-3 Battery is tested to VdS Battery is tested to VdS Battery is tested to VdS 17 EPSITRON® Capacitive Buffer Modules Brief power supply failures jeopardize the trouble-free operation of machines/systems. The power supply buffer times of particular applications can be considerably extended via capacitive buffer modules. These modules have power reserves that may be required when starting heavy loads or triggering a fuse. The 787- 880 and 787-881 Buffer Modules contain “gold caps“ to store energy and are absolutely maintenance-free, providing output power for 400ms. Buffer times up to several seconds can be easily achieved by connecting the modules in parallel or adjusting the output current. Connection via connectors equipped with CAGE CLAMP®** Integrated diodes for decoupling buffered loads from unbuffered loads Slim housing that‘s easy to mount on DIN-rail *** Parallel connection possible Configurable switch-on threshold Maintenance-free high-energy gold caps Electronic overcurrent and short-circuit protection Decoupled output Signaling Multiple buffer modules can readily be parallel-connected to increase the buffer time or the load current. The module outputs are decoupled from the inputs, making it possible to specifically buffer just selected consumers. 1. Via LEDs: There are 3 LEDs to signal individual operating conditions. The green LED indicates error-free operation. The red LED indicates undervoltage at the buffered module output; a yellow LED signals module charging. buffered AC IN OUT Power supply Buffer module OUT IN Signal contact Buffered load DC unbuffered 18 * Fast, clearly labeled connections, see page 4 ** Slim design and versatile mounting options, see page 4 Unbuffered load 2. Via isolated signal contact: Once the internal charging procedure is complete and there is sufficient voltage at the buffer module input, the isolated signal output is activated. The contact is deactivated as soon as the module runs out of charge and the control level can respond to this change of state. EPSITRON® Redundancy Module The 787-885 Redundancy Module contains two high-performance diodes with 20A capacity and decouples two power supplies connected in parallel. With the connection of two equal power supplies, the availability of the machine or system is assured or the load current doubled. The possible failure of a power supply is indicated reliably via LED and an isolated contact. With the use of the redundancy module to increase availability, for example, it is possible to swap devices during operation without creating downtime. Connection via connectors equipped with CAGE CLAMP®** Signaling 1. Via LEDs: The green LED lights up to indicate sufficient voltage at the module output. Each of the two yellow LEDs is assigned to a connected power supply and will illuminate if it fails. Slim housing that‘s easy to mount on DIN-rail *** 2. Isolated signal contact The integrated relay‘s changeover contacts report the operating status of the connected power supplies. During normal operation the relay is active; it will eject in the event of a power supply failure. Two integrated power diodes, input current 2 x 20A typ. or together max. 40A Parallel-connections possible Technical data: H 17 9 L 181 L 163 L 181 Reverse polarity protection H 17 9 W 57 H 16 3 W 57 W 40 Item number 787-880 787-881 787-885 Description Capacitive buffer module Capacitive buffer module Redundancy module Nominal input voltage Ui 24V DC 24V DC 24V DC Input current Ii 60mA (no-load running); 1A (charging); 11A (max.) 60mA (no-load running); 1A (charging); 22A (max.) 2 x 20A, together max. 40A Charging time Typ. 5 minutes Typ. 5 minutes Switch-on threshold (adjustable) 20 - 24V DC 20 - 24V DC Output voltage range Ui – 1V DC (below switch-on threshold); 20.4 - 24V DC (buffer mode) Ui – 1V DC (below switch-on threshold); 20.4 - 24V DC (buffer mode) 24V DC 20A, max. 40A Output current Io 10A 20A Buffer time 0.06s – 7.2s (depending on load current and switch-on threshold) 0.17s – 16.5s (depending on load current and switch-on threshold) Parallel connection possible yes yes yes Signaling LED; isolated relay contact LED; isolated relay contact LED; isolated relay contact Ambient operating temperature -10°C ... +50°C -10°C ... +50°C -10°C ... +60°C Storage temperature -10°C ... +60°C -10°C ... +60°C -25°C ... +85°C Dimensions (mm) W x H x L 57 x 163 x 179 57 x 181 x 179 40 x 181 x 163 Weight 1.0kg 1.0kg 0.8kg Standards / specifications EN 60950, EN 61000-6-2, EN 61000-6-3 EN 60950, EN 61000-6-2, EN 61000-6-3 EN 60950, UL 60950*, UL 508*, EN 61000-6-2, EN 61000-6-3 * pending 19 0888-0160/0500-3601 . EPSITRON® Power Supplies 5.0 E . 02/10 . Printed in Germany . Subject to design changes WAGO Kontakttechnik GmbH & Co. KG PO Box 2880 · 32385 Minden Hansastraße 27 · 32423 Minden Phone: Head Office Sales Order Service Technical Support +49 (0)571/887 – 0 +49 (0)571/887 – 222 +49 (0)571/887 – 333 +49 (0)571/887 – 555 Fax: +49 (0)571/887 – 169 E-mail: Internet: info@wago.com www.wago.com