Open Display Merchandisers Installation and Operation

Turbo Air Speeds up the Pace of Innovation
Open Display Merchandisers
Installation and Operation Manual
Please read this manual completely before attempting to install or operate this equipment.
Horizontal Open Display Cases
TOM-30L*-**-*-N
TOM-40L*-**-*-N
TOM-50L*-**-*-N
TOM-60L*-**-*-N
TOM-75L*-**-*-N
TOM-30S*-**-*-N
TOM-40S*-**-*-N
TOM-50S*-**-*-N
TOM-60S*-**-*-N
TOM-75S*-**-*-N
TOM-W-30S*-**-*-N
TOM-W-40S*-**-*-N
TOM-W-50S*-**-*-N
TOM-W-60S*-**-*-N
TOM-W-75S*-**-*-N
www.turboairinc.com
TOM-W-30S*-**-*-UF-N
TOM-W-40S*-**-*-UF-N
TOM-W-50S*-**-*-UF-N
TOM-W-60S*-**-*-UF-N
TOM-W-75S*-**-*-UF-N
CONTENTS
PAGE
INTRODUCTION
10
SPECIFICATIONS
11
INSTALLATION
Damage inspection
12
Location of display
Leveling of display
OPERATING INSTRUCTIONS
14
Power switch
Light switch
Temperature control
Thermometer
Placing the product
MAINTENANCE & CLEANING
15
Condenser coil
TROUBLESHOOTING
16
Merchandiser not functioning
Merchandiser is warm
Lights are not working
WARRANTY
NOTE
17
19~22
NOTICE
• This equipment is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience and
knowledge unless they have been given supervision or instructions concerning
the use of this equipment and the hazards involved by a person responsible for
their safety.
• Special instructions for those persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, are not
included in this manual and are not required to be included.
• Children shall not play with the appliance.
• Cleaning and user maintenance shall not be made by children without supervi
sion.
This manual uses the following safety symbols. These safety symbols with the
words of DANGER, WARNING or CAUTION alert users of the potential hazards that
could cause injury or even death.
DANGER
Indicates hazards of death or serious injury,
if the instructions are not followed.
WARNING
Indicates dangers of death or serious injury,
if the instructions are not followed.
CAUTION
Indicates risks of personal injury or material damage,
if the instructions are not followed.
3
FOR HYDROCARBON REFRIGERATION UNITS
WARNING
This unit uses R-290 (propane), or R-600a (isobutane) as a refrigerant. These hydrocarbon
refrigerants are highly environmentally compatible but also are flammable and combustible. Please read this manuel thoroughly before installing and operating the unit. Please
take cautious measures to avoid risk of fire or explosion.
PLEASE REFER TO THE LABEL INSIDE THE CABINET TO CHECK
REFRIGERATION TYPE AND VOLUME.
DANGER - Risk of fire or explosion. Flammable refrigerant used. Do
not use mechanical devices to defrost refrigerator. Do not puncture
refrigerant tubing.
DANGER - Risk of fire or explosion. Flammable refrigerant used. To be
repaired only by trained service personnel. Do not puncture refrigerant tubing.
CAUTION - Risk of fire or explosion. Dispose of properly in accordance with federal or local regulations. Flammable refrigerant used.
CAUTION - Risk of fire or explosion. Flammable refrigerant used.
Consult repair manual/owner’s guide before attempting to service
this product. All safety precautions must be followed.
CAUTION - Risk of fire or explosion due to puncture of refrigerant
tubing; follow handling instructions carefully. Flammable refrigerant
used.
WARNING
- Keep ventilation openings in the appliance enclosure or in the
built-in structure, clear of obstruction.
- Do not use mechanical devices or other means to accelerate the
defrosting process, other than those recommended by the manufacturer.
- Do not damage the refrigerant circuit.
- Do not use electrical appliances inside the food storage compartments of the appliance unless they are of a type recommended by
the manufacturer.
4
FOR HYDROCARBON REFRIGERATION UNITS
WARNING
• Handle the unit with care in order to avoid any serious damage to the
refrigeration system.
• The refrigerant tubing, condenser, and evaporator coils are easily prone to
damage while handling, moving, installing, and cleaning the unit, which may lead
to fire or even explosion.
• Refrigerant squirting out of the pipes could ignite or cause an eye injury. If a leak
is detected, avoid any naked flames or potential sources of ignition and air the
room in which the appliance is standing for several minutes.
• In order to avoid the creation of a flammable gas-air mixture in case of a leak
in the refrigerating circuit, the size of the room in which the appliance is placed
depends on the amount of refrigerant used. The room must be 35.31ft3 1m³ in size
for every 0.28oz (8g) of R-290 refrigerant inside the appliance. The amount of
refrigerant in your particular appliance is shown on the label inside the cabinet.
This appliance contains a small amount of propane (R-290) or isobutane
(R-600a) refrigerant, a natural gas with high environmental compatibility,
but which is also combustible. When transporting and installing the
appliance, care should be taken to ensure that no part of the refrigerating
circuit is damaged.
• Never start up an appliance showing any signs of damage. If in doubt, contact
a qualified service professional.
• In case of any hazardous activities such as fire or explosion, move the unit away
from any source of ignition to a well ventilated area.
• Further service and repair must be done by a qualified technician who is familiar
with the safety standards, and also has thorough understanding and knowledge
of the flammable refrigerants.
• Any and all technicians handling these units must be equipped with proper
personal protection and equipment and follow applicable safety measures and
precautions to avoid risk of fire or explosion.
5
IMPORTANT SAFETY INFORMATION
SAFETY PRECAUTIONS
To avoid any risk of fire, explosion, electric shock, personal injury, material damage or
incorrect use of the appliance, be sure to observe the following safety precautions. (After
reading these owner’s manual instructions, please keep the manual booklet in a safe place
for reference. Remember to hand it over to any subsequent owners)
WARNING
• The unit must be installed and located in accordance with the manufacturer’s
installation instructions.
• Installation work must be performed in accordance with the National Electric Code
by qualified and authorized personnel only.
• Repairs and replacement work must be performed by a qualified and authorized
service professional only using genuine replacement parts.
• Do not use an extension cord or an adapter plug. Because of the potential safety
hazards under certain conditions, we strongly recommend against any use of an
extension cord or an adapter plug.
• Do not, under any circumcetances, cut or remove the ground prong from the
power cord. For personal safety, this appliance must be properly grounded.
• Do not store volatile and flammable substances in the refrigerator. The storage of
benzene, thinner, alcohol, ether, LP gas, or other explosive substances may cause
an explosion.
• Do not store or use gasoline or other flammable vapors and liquids in the vicinity
of this appliance as well as any other appliances.
• The appliance is not intended for use by children without supervision.
• Do not allow children to climb, stand, or hang on the refrigerator doors or shelves
in the refrigerators. They could damage the refrigerator and seriously injure
themselves.
• To prevent suffocation and entrapment hazards to children, remove the doors and
seals from the refrigerator before disposing of it or discontinuing its use.
6
IMPORTANT SAFETY INFORMATION
INSTALLATION & USAGE
WARNING
• Do not install the unit in a damp place where it could be splashed with water.
Incorrect insulation of the electrical parts may cause fire or electric shock.
• Do not plug several appliances into the same sockets. This could cause overheating
and risk start of a fire.
• Keep the power plug away from the rear of the cabinet. A damaged power plug may
cause fire due to overheating.
• Do not spray water directly to the interior or exterior of the appliance. There is a risk
of fire or electric shock.
• Do not place any containers filled with water on top of the appliance. If the water
spills onto any electrical parts, it may lead to fire or electric shock.
• Do not attempt to repair, disassemble or alter the appliance. It may cause fire or
abnormal operations which may lead to injury.
• Unplug the refrigerator before making repairs, replacing a light bulb, or cleaning.
• Plug into a grounded 3-prong outlet. Do not remove the ground prong.
CAUTION
• Do not store too much food in the appliance. When you open the door, an item may
fall out and cause personal injury or material damage.
• Do not put bottles or any kind of glass in the freezer. The container may break and
cause personal injury.
• Do not disconnect the power cord by pulling on it. This may disconnect a wire and
cause a short circuit.
7
IMPORTANT SAFETY INFORMATION
INSTALLATION & USAGE
CAUTION
• There is a risk of death from suffocation if a child puts the packing materials on his
or her head.
• Do not store any articles on top of the appliance. Articles may fall while opening or
closing the door, and could cause personal injury or material damage.
• Do not store pharmaceutical products, scientific materials or other
temperature-sensitive products in the refrigerator. Products that require strict
temperature controls must not be stored in the refrigerator.
• Do not let children hang on the door.
• Do not touch any cold surfaces or food containers in the freezer with damp or wet
hands. Skin may stick to these extremely cold surfaces and may cause frostbite.
• Remove any foreign matter from the power plug pins. Otherwise, there is a risk of
fire.
• Do not insert your hand into the bottom area of appliance. Any sharp edges may
cause personal injury.
• After unplugging the appliance, wait at least five minutes before plugging it back in.
Abnormal operation of the freezer may cause material damage.
• If the appliance is not used for a long period of time, unplug it from the power
supply. Any deterioration in the insulation may cause fire.
• Do not let children touch or play with the control panel on the front of the appliance.
- Do not allow children to play with this appliance.
- Do not stand or lean on the base panel, pull-out parts, or doors.
- Repairs and maintenance of the appliance should only be performed by a qualified
technician. Incorrect repairs done by an unqualified person may be a potential
source of danger that could have critical consequences for the user of the
appliance.
- Never put ice cubes or ice pops straight from the freezer into your mouth.
The low temperature may cause cold burns.
8
IMPORTANT SAFETY INFORMATION
PROPER DISPOSAL OF OLD APPLIANCE
For environmental purposes, refrigeration appliances must be disposed of properly.
This applies to your old appliance, and at the end of its service life, for your new
appliance as well.
WARNING
Before disposing of old appliances, make them inoperable. Remove plug from mains,
severe the power cable, and remove or destroy any snap or latch closures.
This eliminates the danger of any children locking themselves into the appliance
(danger of suffocation) or placing themselves into other life-threatening situations.
• The appliance may not be disposed of with domestic waste or bulky refuse.
• The refrigerant circuit, especially the heat exchanger at the back of the appliance,
may not be damaged.
• Information concerning collection schedules or locations can be obtained from the
local disposal authorities.
CAUTION
The refrigeration used in refrigerator/freezer and the gases in the insulation
material require special disposal procedures. Ensure that none of the pipes on
the back of the appliance are damaged prior to disposal.
BEFORE YOU CALL FOR SERVICE
Before contacting our Service Department, review the detailed troubleshooting tips in
the Owner’s manual.
1. Try to remedy the problem. Please read the “Troubleshooting Guide” section first
and you may not need to call for service.
2. Restart the appliance to check whether the fault repeats. If the malfunction
persists, switch off the appliance and try again after an hour.
3. If the malfunction still persists, then contact our Customer Service, specifying:
• The nature of the problem,
• The appliance model number and serial number
• Your full address, telephone number and area code.
9
INTRODUCTION
This owner’s manual has important information. Please read the entire manual before
installing your new Turbo Air Open Display Merchandiser. For specific questions not
answered on this manual, please call:
CUSTOMER SERVICE DEPARTMENT
TURBO AIR
4184 E. Conant St.
Long Beach, CA 90808
1-800-381-7770
Please write down the model and serial number of your merchandiser for future references:
MODEL NUMBER
SERIAL NUMBER
WARNING
Keep this manual in a safe place for your reference.
Failure to read this manual in its entirety can result in misuse of the equipment, which
may cause personal injury or equipment failure.
WARNING!
Display Case should be on a minimum 20 Amps dedicated outlet and minimum 12 AWG
wire for proper operation.
10
SPECIFICATIONS
Model
TOM-30L*-**-*-N
Dimension
(W x D x H) in.
28 x 34.6 x 46.1
39 x 34.6 x 46.1
6.7A
6.9A
TOM-40L*-**-*-N TOM-50L*-**-*-N TOM-60L*-**-*-N TOM-75L*-**-*-N
50.8 x 34.6 x 46.1 63.2 x 34.6 x 46.1 75.6 x 34.6 x 46.1
Electricity
Full Load Amperes
Compressor
115V/1PH/60HZ
NEK6210U
6.9A
NEU6217U
Refrigerant
Lighting
2 X NEU6217U
9.5W X 2
Net Weight
12.6W X 2
257 lbs.
317 lbs.
376 lbs.
Model
TOM-30S*-**-*-N
TOM-40S*-**-*-N
TOM-50S*-**-*-N
Dimension
(W x D x H) in.
28 x 34.6 x 41.7
39 x 34.6 x 41.7
Defrost
6.7A
6.9A
NEK6210U
6.9A
NEU6217U
Net Weight
255 lbs.
313 lbs.
Model
TOM-W-30S*-**-*-N
TOM-W-40S*-**-*-N
Dimension
(W x D x H) in.
26.9 x 34 x 56.5
38.9 x 34 x 56.5
6.7A
6.9A
370 lbs.
50.9 x 34 x 56.5
NEK6210U
6.9A
NEU6217U
18.9W X 1
440 lbs.
498 lbs.
62.7 x 34 x 56.5
75.2 x 34 x 56.5
11.3A
11.3A
2 X NEU6217U
R-290
5.3W X 3
8.4W X 3
11.6W X 3
Defrost
14.7W X 3
17.9W X 1
8.4W X 4
567 lbs.
638 lbs.
Timed off defrost
354 lbs.
425 lbs.
496 lbs.
Model
TOM-W-30S*-**-*-UF-N
TOM-W-40S*-**-*-UF-N
TOM-W-50S*-**-*-UF-N
Dimension
(W x D x H) in.
26.9 x 34 x 56.5
38.9 x 34 x 56.5
50.9 x 34 x 56.5
6.7A
6.9A
Electricity
TOM-W-60S*-**-*-UF-N TOM-W-75S*-**-*-UF-N
62.7 x 34 x 56.5
75.2 x 34 x 56.5
11.3A
11.3A
115V/1PH/60HZ
NEK6210U
6.9A
NEU6217U
Refrigerant
2 X NEU6217U
R-290
5.3W X 3
8.4W X 3
11.6W X 3
Defrost
Net Weight
15.8W X 1
115V/1PH/60HZ
Net Weight
Lighting
11.3A
TOM-W-50S*-**-*-N TOM-W-60S*-**-*-N TOM-W-75S*-**-*-N
Refrigerant
Compressor
11.3A
Timed off defrost
Electricity
Full Load Amperes
TOM-60S*-**-*-N TOM-75S*-**-*-N
2 X NEU6217U
12.6W X 1
Defrost
Lighting
507 lbs.
R-290
9.5W X 1
Compressor
448 lbs.
115V/1PH/60HZ
6.3W X 1
Full Load Amperes
18.9W X 2
18.9W X 1
50.8 x 34.6 x 41.7 63.2 x 34.6 x 41.7 75.6 x 34.6 x 41.7
Refrigerant
Lighting
15.8W X 2
Timed off defrost
Electricity
Compressor
11.3A
R-290
6.3W X 2
Full Load Amperes
11.3A
14.7W X 3
17.9W X 1
8.4W X 4
567 lbs.
638 lbs.
Timed off defrost
354 lbs.
425 lbs.
496 lbs.
11
INSTALLATION INSTRUCTIONS
DAMAGE INSPECTION
Prior to installation, the customer must check for damages with the freight company
before the unit is accepted.
1. If the crate is damaged, make sure to note the damage on the Bill of Lading
prior to signing the delivery off.
2. Concealed damage must be reported within 5 days of receiving the unit. Bill
of Lading must be faxed to the Claims department. Pictures of both unit
and crating may be requested.
LOCATION OF OPEN DISPLAY MERCHANDISER
Open Display Merchandisers are designed to be in an area that is ambient 75 degrees
Fahrenheit (dry bulb) or colder with 55 percent relative humidity. If the installed unit is
in a warm ambient area, it may not be as effective. Position the Merchandiser at its final
location before removing the shipping skid. There are four bolts at the bottom of the
merchandiser that secure the shipping skid. Remove all four bolts to remove the skid.
Allow three inches of space from the wall to the back of the merchandiser. Condenser is
located to the front. Do NOT block inlet.
LEVELING THE OPEN DISPLAY MERCHANDISER
Four leveling legs are provided to level your Merchandiser. Use a leveler to ensure the
unit is evenly leveled on all four corners. If the unit is not leveled correctly, excess water
buildup will not drain properly. If you do not wish to use the levelers, they can be turned
inwards.
12
Turbo Air Recommended Operating Conditions
Units should not be placed
in direct sunlight.
Units should not be placed
near HVAC vents.
Units should not be placed
near fans.
DOOR
LEVEL
Level the cabinet on all four corners of the
base.
Units should not be placed near
doorways.
12” 305mm
4“ 102mm
Confirm there is
enough clearance
for proper air
circulation
75℉
(23℃) and 55%
humidity
Operating
environment not
to exceed 75℉
(23℃) and 55%
humidity.
Do not load
product beyond
the edge of the
shelf
13
OPERATING INSTRUCTIONS
Level and set your merchandiser in place. Connect all necessary electrical connections.
Your Open Display Merchandiser should now be ready for use.
TOM-**L, TOM-**S
• POWER SWITCH:
Located at the bottom of front panel right, colored in red.
• LIGHT SWITCH:
Located at the bottom of front panel right, colored in green.
• TEMPERATURE CONTROL:
Located at the bottom of front panal right.
TOM-W-**S
• POWER SWITCH:
Located at the bottom of rear panel right, colored in red.
• LIGHT SWITCH:
Located at the bottom of rear panel right, colored in green.
• TEMPERATURE CONTROL:
Located at the bottom of rear panal right.
HOW TO SET THE TEMPERATURE
1. Press the SET button
for 1S to check the temperature setting.
2. The display panel shows the current temperature setting.
or DOWN
button and
3. To change the temperature, press the UP
press the SET button when adjustment is complete.
4. The temperature setting has been changed and the display panel shows
the current temperature.
MANUAL DEFROST
1. Press the DEFROST button
for 3S to begin a manual defrost.
2. Defrost mode will be off automatically when it is complete
.
3. During the defrosting process, pressing the DEFROST button
stop defrosting and turn off the defrost
. mode.
for 3S will
THERMOMETER
Thermometer showing temperature is located on the right side of the back panel.
NOTE:
• Do not place products into your merchandiser until the desired temperature is reached.
• Do not place hot products into the merchandiser.
PRODUCT PLACEMENT:
Overloading of product or placing products against the back wall or suction grill
may cause disruption in air flow, which may cause the unit to not cool properly.
14
MAINTENANCE & CLEANING
Always turn off your unit (both power and lights) when cleaning. Remove all products
and allow your unit to reach room temperature. Do not allow electrical components to
get wet.
CLEAN YOUR OPEN DISPLAY MERCHANDISER THOROUGHLY
BEFORE FIRST USAGE.
a. Do not clean with harsh detergents. Use mild soap.
b. Remove all products.
c. Remove shelves and bottom trays.
d. Clean interior with warm water and mild detergent.
e. Wipe with damp cloth. Do not leave soap residue.
CLEANING THE CONDENSER COIL
Condenser coil is located at bottom behind panel.
1. Disconnect the electrical power from the unit.
2. Remove the front cover and base cover with screw driver.
3. Brush the dirt, lint, etc. from the finned condenser coil.
4. When finished, be sure to replace the front cover and base cover.
5. Reconnect the electrical power to the unit.
NOTE:
For a self-cleaning condenser equipped model, condenser cleaning is not
required.
However, it is recommended to blow the condenser coil out with Nitrogen
once or twice a year. Note that the condenser cleaner may not remove grease.
15
TROUBLESHOOTING
For any problems with your unit, please refer to the following check list. If you are still
experiencing problems or have questions, please call the Customer Service line at
1-800-381-7770.
Ⅰ. MERCHANDISER NOT FUNCTIONING
a. Check to see that the breaker hasn’t tripped.
b. Check that enough power is BEING supplied to the unit.
c. Check that the power switch is on.
Ⅱ. MERCHANDISER IS WARM
a. Check the condenser to see if it is clean.
b. Check that the inner airflow is not being blocked by products.
Ⅲ. LIGHTS ARE NOT WORKING
a. Check that light switch is on.
b. Check that the lights are placed in the lamp holders correctly.
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