UD 4
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Printed: 06.12.2017 | Doc-Nr: PUB / 5358787 / 000 / 03
Printed: 06.12.2017 | Doc-Nr: PUB / 5358787 / 000 / 03
1 Information about the documentation
1.1 About this documentation
•
•
•
Read this documentation before initial operation or use. This is a prerequisite for safe, trouble-free
handling and use of the product.
Observe the safety instructions and warnings in this documentation and on the product.
Always keep the operating instructions with the product and make sure that the operating instructions
are with the product when it is given to other persons.
1.2 Explanation of symbols
1.2.1 Warnings
Warnings alert you to hazards that can occur when you are handling or using the product. The following
signal words are used in combination with a symbol:
DANGER! Draws attention to imminent danger leading to serious injury or fatality.
WARNING! Draws attention to a potential threat of danger that can lead to serious injury or
fatality.
CAUTION! Draws attention to a potentially dangerous situation that can lead to minor injury or
damage to the equipment or other property
1.2.2 Symbols in the documentation
The following symbols are used in this document:
Read the operating instructions before use
Instructions for use and other useful information
Dealing with recyclable materials
Do not dispose of electric equipment as household waste
1.2.3 Symbols in the illustrations
The following symbols are used in illustrations:
These numbers refer to the corresponding illustrations found at the beginning of these operating
instructions
The numbering reflects the sequence of operations shown in the illustrations and may deviate
from the steps described in the text
Item reference numbers are used in the overview illustrations and refer to the numbers used in
the product overview section
This symbol is intended to draw special attention to certain points when handling the product.
Wireless data transfer
1.3 Symbols on the product
1.3.1 Symbols on the product
The following symbols are used on the product:
Protection class II (double-insulated)
1.4 Product information
Hilti products are designed for professional use and may be operated, serviced and maintained only by
trained, authorized personnel. This personnel must be informed of any particular hazards that may be
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1
encountered. The product and its ancillary equipment can present hazards if used incorrectly by untrained
personnel or if used not in accordance with the intended use.
The type designation and serial number are stated on the rating plate.
▶ Write down the serial number in the table below. You will be required to state the product details when
contacting Hilti Service or your local Hilti organization to inquire about the product.
Product information
Drill
Generation:
Serial no.:
UD 4
01
1.5 Declaration of conformity
We declare, on our sole responsibility, that the product described here complies with the applicable directives
and standards. A copy of the declaration of conformity can be found at the end of this documentation.
The technical documentation is filed and stored here:
Hilti Entwicklungsgesellschaft mbH | Tool Certification | Hiltistrasse 6 | 86916 Kaufering, Germany
2 Safety
2.1 General power tool safety warnings
WARNING Read all safety warnings, instructions, illustrations and specifications provided with this
power tool. Failure to follow the instructions below may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
▶ Keep your work area clean and well lit. Cluttered or dark work areas invite accidents.
▶ Do not operate the power tool in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
▶ Keep children and bystanders away while operating a power tool. Distractions can cause you to lose
control.
Electrical safety
▶ Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools. Unmodified plugs and matching power outlets reduce the
risk of electric shock.
▶ Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
▶ Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
▶ Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the
risk of electric shock.
▶ When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric shock.
▶ If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of electric shock.
Personal safety
▶ Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A
moment of inattention while operating the power tool may result in serious personal injury.
▶ Use personal protective equipment. Always wear eye protection. Protective equipment such as a
dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will
reduce personal injuries.
▶ Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power
source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on
the switch or energising power tools that have the switch on invites accidents.
▶ Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
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▶
▶
▶
▶
Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from
moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these
are connected and properly used. Use of dust collection can reduce dust-related hazards.
Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore
tool safety principles. A careless action can cause severe injury within a fraction of a second.
Power tool use and care
▶ Do not force the power tool. Use the correct power tool for your application. The correct power tool
will do the job better and safer at the rate for which it was designed.
▶ Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
▶ Disconnect the plug from the power source and/or remove the battery pack, if detachable, from
the power tool before making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
▶ Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the power tool. Power tools are dangerous in the hands
of untrained users.
▶ Maintain power tools and accessories. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tool’s operation. If damaged,
have the power tool repaired before use. Many accidents are caused by poorly maintained power
tools.
▶ Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
▶ Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking
into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
▶ Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
Service
▶ Have your power tool serviced by a qualified repair person using only identical replacement parts.
This will ensure that the safety of the power tool is maintained.
2.2 Safety instructions for power drills
Safety instructions for work of all kinds
▶ Wear ear protection when hammer drilling. Exposure to noise can cause hearing loss.
▶ Always support the power tool firmly in preparation for use. This power tool produces high torque. If
the power tool is not securely supported at all times during operation loss of control can result and lead
to injuries.
▶ Hold the power tool by the insulated gripping surfaces only, when carrying out work in which the
accessory tool or the screws can come into contact with concealed wiring or the tool's own supply
cord. If the accessory tool comes into contact with a live wire, metal parts of the power tool can also
become live, resulting in an electric shock.
Safety instructions for using long drill bits
▶ Do not under any circumstances attempt to work with the power tool operating at a speed higher
than the maximum permissible speed for the drill bit. A drill bit spinning at a speed higher than its
maximum permissible speed when not in contact with the workpiece can develop a slight curvature and
this can lead to injuries.
▶ Always start drilling at a low speed and with the drill bit in contact with the workpiece. A drill bit
spinning at a speed higher than its maximum permissible speed when not in contact with the workpiece
can develop a slight curvature and this can lead to injuries.
▶ Do not apply too much pressure to the drill bit and apply pressure only along the drill bit's
longitudinal axis. Drill bits can bend and subsequently break or cause a loss of control and resultant
injury.
2.3 Additional safety instructions for torquing threaded fasteners
Personal safety
▶ Use the product only when it is in perfect working order.
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▶
▶
▶
▶
▶
▶
▶
▶
▶
Never tamper with or modify the tool in any way.
Always hold the tool firmly with both hands on the grips provided. Keep the grips clean and dry.
Do not touch rotating parts – risk of injury!
Wear suitable protective glasses, a hard hat, ear protection, protective gloves and light respiratory
protection while using the power tool.
Wear protective gloves also when changing the tool. Touching the accessory tool can result in cuts and
burns.
Wear eye protection. Flying fragments can injure the body and eyes.
Before starting work, check the hazard class of the dust that will be produced when working. Use
an industrial vacuum cleaner with an officially approved protection class in compliance with the locally
applicable dust protection regulations. Dust from materials such as lead-based paint, certain types of
wood and concrete/masonry/stone containing quartz, minerals or metal can be harmful to health.
Make sure that the workplace is well ventilated and, where necessary, wear a respirator appropriate for
the type of dust generated. Contact with or inhalation of the dust may cause allergic reactions and/or
respiratory or other diseases among operators or bystanders. Certain kinds of dust are classified as
carcinogenic such as oak and beech dust, especially in conjunction with additives for wood conditioning
(chromate, wood preservative). Only specialists are permitted to handle material containing asbestos.
Take breaks and do physical exercises to improve the blood circulation in your fingers. Exposure to
vibration during long periods of work can lead to disorders of the blood vessels and nervous system in
the fingers, hands and wrists.
Electrical safety
▶ Before beginning work, check the working area for concealed electric cables or gas and water pipes.
External metal parts of the power tool can become live, presenting a risk of electric shock, if you
accidentally damage an electric cable.
▶ Check the condition of the supply cord and the plug. Have the power cord or the plug checked, and if
necessary replaced, by a trained electrical specialist.
Power tool use and care
▶ Immediately switch off the power tool if the accessory tool jams. The power tool might twist off-line.
▶ Wait until the power tool stops completely before you lay it down.
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3 Description
3.1 Product overview
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@
;
=
%
Chuck
Belt hook
Grip
Lockbutton for sustained operation
&
(
)
Supply cord
Control switch
Forward/reverse switch
3.2 Intended use
The product described is an electric drill. It is designed for drilling in steel, wood and plastic and for driving
and removing screws.
3.3 Items supplied
Electric drill, operating instructions.
Other system products approved for use with this product can be found at your local Hilti Store or at:
www.hilti.group | USA: www.hilti.com
4 Technical data
4.1 Drill
Note
For details of the rated voltage, frequency, current and input power, please refer to the power tool’s
country-specific type identification plate.
When powered by a generator or transformer, the generator or transformer’s power output must be twice
the rated power shown on the rating plate of the power tool. The operating voltage of the transformer or
generator must always be within +5% and -15% of the rated voltage of the power tool.
Weight
Protection class
UD 4
1.4 kg
II
4.1.1 Noise information and vibration values in accordance with EN 60745
The sound pressure and vibration values given in these instructions were measured in accordance with a
standardized test and can be used to compare one power tool with another. They can also be used for a
preliminary assessment of exposure. The data given represents the main applications of the power tool.
However, if the power tool is used for different applications, with different accessory tools, or is poorly
maintained, the data can vary. This can significantly increase exposure over the total working period. An
accurate estimation of exposure should also take into account the times when the tool is switched off, or
when it is running but not actually being used for a job. This can significantly reduce exposure over the
total working period. Identify additional safety measures to protect the operator from the effects of noise
and/or vibration, for example: Maintaining the power tool and accessory tools, keeping the hands warm,
organization of work patterns.
Noise information
Sound (power) level
Sound pressure level
Uncertainty
Information about vibration
Drilling (ah)
Uncertainty (K)
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UD 4
96.5 dB
85.5 dB
3 dB
UD 4
3.5 m/s²
1.5 m/s²
4.1.2 Using extension cords
WARNING
A damaged supply cord presents a hazard! Do not touch the supply cord or extension cord if
damaged while working. Disconnect the supply cord plug from the power outlet.
▶
•
•
•
•
Check the appliance’s supply cord at regular intervals and have it replaced by a qualified specialist
if found to be damaged.
Use only extension cords of a type approved for the application and with conductors of adequate gauge
(cross section). The power tool may otherwise suffer a drop in performance and the extension cord may
overheat.
Check the extension cord for damage at regular intervals.
Replace damaged extension cords.
When working outdoors, use only extension cords that are approved and correspondingly marked for
this application.
Recommended minimum conductor cross-section and maximum power-cord length for 120V supply
voltage
Cord
AWG 16
AWG 14
AWG 12
Conductor cross-section
2,58 kcmil
4,11 kcmil
6,53 kcmil
Conductor cross-section
Cord length
Cord length
1,31 mm²
25 m
75 ft
2,08 mm²
30 m
100 ft
3,31 mm²
50 m
150 ft
AWG 10
5,26 mm²
10,4 kcmil
100 m
250 ft
5 Preparations at the workplace
CAUTION
Risk of injury! Inadvertent starting of the product.
▶
Unplug the supply cord before making adjustments to the power tool or before changing
accessories.
Observe the safety instructions and warnings in this documentation and on the product.
5.1 Fitting an accessory tool
CAUTION
Risk of injury! Inadvertent starting of the product.
▶
Unplug the supply cord before making adjustments to the power tool or before changing
accessories.
1. Use the chuck key to open the keyed chuck.
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2. Check that the connection end of the accessory tool is clean and then insert it in the keyed chuck or,
respectively, pull the accessory tool out of the keyed chuck.
3. Use the chuck key to close the keyed chuck.
4. Remove the key from the chuck and insert it in the chuck key holder.
5.2 Removing the accessory tool
CAUTION
Risk of injury! Inadvertent starting of the product.
▶
Unplug the supply cord before making adjustments to the power tool or before changing
accessories.
1. Use the chuck key to open the chuck.
2. Remove the accessory tool.
3. Remove the chuck key and secure the chuck key to the key strap.
6 Types of work
WARNING
A damaged supply cord presents a hazard! Do not touch the supply cord or extension cord if
damaged while working. Disconnect the supply cord plug from the power outlet.
▶
Check the appliance’s supply cord at regular intervals and have it replaced by a qualified specialist
if found to be damaged.
Check extension cords at regular intervals and replace them if found to be damaged.
6.1 Switching on
▶
Press the control switch.
Note
Speed is controlled steplessly up to maximum speed by varying how far the control switch is
pressed in.
6.2 Switching off
▶
Release the control switch.
6.3 Activating / deactivating continuous operation
Note
When the tool is in operation, the control switch can be locked in the “on” position.
1. Press the control switch.
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2. Press the lockbutton for continuous operation.
◁ The product is now in continuous operation mode.
3. To switch off continuous operation, press the control switch.
4. Release the control switch.
◁ The product switches off.
6.4 Direction of rotation
▶
Set the direction of rotation.
◁ The selector switch engages in this position.
7 Repair
Note
Only trained and qualified specialists are permitted to carry out maintenance and repair work!
Shoddy repair work can lead to severe accidents or damage to the device. Cases of this nature void
the manufacturer's warranty.
Parts can vary depending on the version.
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7.1 Replacing the chuck
1. You require the following items:
Materials
Chuck
2179576
Open-ended wrench
Chuck key
2167774
2.
3.
4.
5.
6.
7.
Disconnect the electric drill from the electric supply.
Use the chuck key to open the chuck.
To release the screw in the chuck, insert a hexagon steel rod in the head of the screw in the chuck.
Use the chuck key to close the chuck.
Grip the drive spindle under the chuck with an open-end wrench and hold the wrench securely.
Grip the hexagon steel rod with a correctly-sized open-end wrench and turn the wrench in a counterclockwise direction.
◁ The chuck is released.
8. Use the chuck key to open the chuck.
9. Remove the hexagon rod from the chuck and insert it in the head of the screw in the new chuck.
10. Use the chuck key to close the chuck.
11. Grip the drive spindle under the chuck with an open-end wrench and hold the wrench securely.
12. Grip the hexagon steel rod with a correctly-sized open-end wrench and turn the wrench in a clockwise
direction.
Technical data
Torque (Spindle)
11 Nm …18 Nm
(8 ftlbf …13 ftlbf)
13. Use the chuck key to open the chuck.
14. Tighten the screw in the chuck.
Technical data
Torque (Chuck screw)
8 Nm …13 Nm
(6 ftlbf …10 ftlbf)
7.2 Replacing the supply cord
DANGER
Risk of injury! Risk of electric shock.
▶
10
The power tool may be operated, serviced and repaired only by trained, authorized personnel. This
personnel must be specially informed of any possible hazards.
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1. You will need the following items:
Materials
Supply cord
2167712 (110 V GB)
2167713 (230 V GB)
2167714 (230 V CH)
2167715 (120 V US)
2167717 (230 V CN)
2188143 (230 V EU)
Screwdriver (combi Torx)
2.
3.
4.
5.
Disconnect the electric drill from the electricity supply.
Unscrew the casing screws and remove the casing.
Unscrew the clamp screws and remove the clamp.
Release the two screws on the switch unit, so that the two conductors can be pulled out of the switch
unit.
Note
Depending on the version, the switch unit has a capacitor connected.
6. Remove the supply cord.
7. Push the new supply cord through the protective sleeve.
8. Insert the ends of the flexible conductors in the switch unit and tighten both screws on the switch unit.
◁ Both flexible conductors should be firmly secured in the switch unit.
9. Place the supply cord in the clamp.
10. Fit the upper part of the clamp over the supply cord and tighten the clamp screws.
Technical data
Torque (Clamp)
1.35 Nm …1.75 Nm
(1.00 ftlbf …1.29 ftlbf)
Note
Take care to ensure that the insulation on the supply cord still extends 5 mm beyond the clamp.
11. Fit the protective sleeve into the retaining groove provided in the casing.
12. Place the casing in position and insert and tighten the casing screws.
Technical data
Torque (Casing)
1.35 Nm …1.75 Nm
(1.00 ftlbf …1.29 ftlbf)
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7.3 Replacing the carbon brushes
DANGER
Risk of injury! Risk of electric shock.
▶
The power tool may be operated, serviced and repaired only by trained, authorized personnel. This
personnel must be specially informed of any possible hazards.
1. You will need the following items:
Materials
Carbon brushes
2167718
Long-nose pliers
Screwdriver (flat)
Screwdriver (combi Torx)
2. Disconnect the electric drill from the electricity supply.
3. Unscrew the casing screws and remove the casing.
4. Note how the wires and the carbon brushes are fitted.
5. Remove the top carbon brush from the cage.
6. Disconnect the top carbon brush from the socket.
7. Straighten the connector.
8. Grip the connector of the bottom carbon brush with long-nose pliers.
9. Insert the tip of a flat screwdriver between the long-nose pliers and the connector socket.
10. Ease the connector out of the connector socket by turning the flat screwdriver.
11. Remove the bottom carbon brush.
12. Straighten the connector.
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13. Connect the top connector to the connector socket of the top carbon brush.
14. Push the top carbon brush into the socket.
15. Place the top carbon brush in the top cage.
16. Connect the bottom connector to the connector socket of the bottom carbon brush.
17. Place the bottom carbon brush in the bottom cage.
Note
Make sure that no wires are trapped. The carbon brushes and the wires have to be fitted exactly
as they were before replacement.
18. Place the casing in position and insert and tighten the casing screws.
Technical data
Torque (Casing)
1.35 Nm …1.75 Nm
(1.00 ftlbf …1.29 ftlbf)
7.4 Replacing the control switch
DANGER
Risk of injury! Risk of electric shock.
▶
The power tool may be operated, serviced and repaired only by trained, authorized personnel. This
personnel must be specially informed of any possible hazards.
1. You will need the following items:
Materials
Control switch
2167705 (230 V)
2173716 (110 V)
2197122 (120~127 V)
Screwdriver (flat)
Screwdriver (combi Torx)
2. Disconnect the electric drill from the electricity supply.
3. Unscrew the casing screws and remove the casing.
4. Make a note of the positions of the plug connections.
5. Remove the supply cord. → page 10
6. Remove the carbon brushes. → page 12
7. Lift the motor out of the casing.
8. Use long-nose pliers to disconnect the 4 connectors from the stator.
9. Connect the 4 connectors of the new control switch to the stator.
10. Connect the cable from the capacitor to the stator (see illustration).
11. Position the motor and the control switch in the casing.
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12. Insert the carbon brushes.
13. Fit the supply cord.
14. Position the wires as shown in the illustration.
15. Place the casing in position and insert and tighten the casing screws.
Technical data
Torque (Casing)
1.35 Nm …1.75 Nm
(1.00 ftlbf …1.29 ftlbf)
7.5 Exchange rotor
DANGER
Risk of injury! Risk of electric shock.
▶
The power tool may be operated, serviced and repaired only by trained, authorized personnel. This
personnel must be specially informed of any possible hazards.
1. You will need the following items:
Materials
Rotor
2197108 (110 V)
2197109 (120-127 V)
2197120 (220-230 V)
2197121 (240 V)
Screwdriver (flat)
Screwdriver (combi Torx)
2. Disconnect the electric drill from the electricity supply.
3. Unscrew the casing screws and remove the casing.
4. Remove the carbon brushes. → page 12
5. Remove the chuck from the casing.
6. Remove the motor from the casing.
7. Remove the rotor from the motor and replace it with a new rotor.
8. Insert the motor in the casing.
9. Insert the chuck in the casing.
10. Insert the carbon brushes.
11. Place the casing in position and insert and tighten the casing screws.
Technical data
Torque (Casing)
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1.35 Nm …1.75 Nm
(1.00 ftlbf …1.29 ftlbf)
8 Care and maintenance
WARNING
Danger of electric shock! Carrying out care and maintenance while the supply cord is connected to
the power outlet presents a risk of serious injuries including burns.
▶
Always unplug the supply cord before carrying out all care and maintenance tasks.
Care
• Carefully remove stubborn dirt from the tool.
• Clean the air vents carefully with a dry brush.
• Use only a slightly damp cloth to clean the casing. Do not use cleaning agents containing silicone as
they can attack the plastic parts.
Maintenance
WARNING
Danger of electric shock! Improper repairs to electrical components may lead to serious injuries
including burns.
▶
•
•
•
Repairs to the electrical section of the tool or appliance may be carried out only by trained electrical
specialists.
At regular intervals, check all visible parts and the controls for signs of damage and make sure that they
all function correctly.
Do not operate the power tool if signs of damage are found or if parts malfunction. Have damage repaired
immediately by Hilti Service.
After cleaning and maintenance, refit all guards or protective devices and check that they function
correctly.
9 Transport and storage
•
•
•
•
Do not transport electric tools with accessory tools fitted.
Always unplug the supply cord before storing an electric tool or appliance.
Store tools and appliances in a dry place where they cannot be accessed by children or unauthorized
persons.
Check electric tools or appliances for damage after long periods of transport or storage.
10 Disposal
Most of the materials from which Hilti tools and appliances are manufactured can be recycled. The
materials must be correctly separated before they can be recycled. In many countries, your old tools,
machines or appliances can be returned to Hilti for recycling. Ask Hilti Service or your Hilti representative
for further information.
▶
Disposal of electric tools or appliances together with household waste is not permissible.
11 China RoHS (Restriction of Hazardous Substances)
Click on the link to go to the table of hazardous substances: qr.hilti.com/r7490568.
There is a link to the RoHS table, in the form of a QR code, at the end of this document.
12 Manufacturer’s warranty
▶
Please contact your local Hilti representative if you have questions about the warranty conditions.
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Hilti = registered trademark of Hilti Corp., Schaan
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**
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