ENGLISH: Original instructions
INSTRUCTION MANUAL
Cordless Jig Saw
JV101D
Read before use.
SPECIFICATIONS
Model:
JV101D
Length of stroke
18 mm
0 - 2,900 min-1
Strokes per minute
Blade type
B type
Max. cutting capacities
Wood
65 mm
Mild steel
2 mm
Aluminum
4 mm
Rated voltage
D.C. 10.8 V - 12 V max
Battery cartridge
Overall length
Net weight
•
•
•
BL1016, BL1021B
BL1041B
232 mm
250 mm
1.7 kg
1.9 kg
Duetoourcontinuingprogramofresearchanddevelopment,thespeciicationshereinaresubjecttochange
without notice.
Speciicationsandbatterycartridgemaydifferfromcountrytocountry.
Weight, with battery cartridge, according to EPTA-Procedure 01/2003
Symbols
The following show the symbols used for the equipment. Be sure that you understand their meaning before
use.
Read instruction manual.
Cd
Ni-MH
Li-ion
Only for EU countries
Do not dispose of electric equipment or
battery pack together with household waste
material!
In observance of the European Directives,
on Waste Electric and Electronic
Equipment and Batteries and Accumulators
and Waste Batteries and Accumulators
and their implementation in accordance
with national laws, electric equipment and
batteries and battery pack(s) that have
reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
Work area safety
1.
Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2.
Do not operate power tools in explosive atmospheres, such as in the presence of lammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
3.
Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical Safety
1.
Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodiiedplugsandmatchingoutletswill
reduce risk of electric shock.
2.
Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
3.
Do not expose power tools to rain or wet conditions. Water entering a power tool will increase
the risk of electric shock.
4.
Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords
increase the risk of electric shock.
5.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
6.
If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
Intended use
The tool is intended for the sawing of wood, plastic and
metal materials. As a result of the extensive accessory
and saw blade program, the tool can be used for many
purposes and is very well suited for curved or circular
cuts.
General power tool safety warnings
WARNING: Read all safety warnings and
all instructions. Failure to follow the warnings and
instructionsmayresultinelectricshock,ireand/or
seriousinjury.
Personal Safety
1.
Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the inluence of drugs, alcohol or medication. A moment of inattention while operating
powertoolsmayresultinseriouspersonalinjury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
2
ENGLISH
2.
3.
4.
5.
6.
7.
Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
willreducepersonalinjuries.
Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with
youringerontheswitchorenergisingpowertools
that have the switch on invites accidents.
Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
resultinpersonalinjury.
Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts.Looseclothes,jewellery or long hair can be caught in moving parts.
If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
Power tool use and care
1.
Do not force the power tool. Use the correct
power tool for your application. The correct
powertoolwilldothejobbetterandsaferatthe
rate for which it was designed.
2.
Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
3.
Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such preventive safety measures reduce the risk of starting
the power tool accidentally.
4.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with
the power tool or these instructions to operate
the power tool. Power tools are dangerous in the
hands of untrained users.
5.
Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
6.
Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
7.
Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
2.
3.
4.
Service
1.
Have your power tool serviced by a qualiied
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
2.
Follow instruction for lubricating and changing accessories.
3.
Keep handles dry, clean and free from oil and
grease.
Cordless jig saw safety warnings
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
Battery tool use and care
1.
Recharge only with the charger speciied by
the manufacturer. A charger that is suitable for
onetypeofbatterypackmaycreateariskofire
when used with another battery pack.
15.
3
Use power tools only with speciically designated battery packs. Use of any other battery
packsmaycreateariskofinjuryandire.
When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal
objects, that can make a connection from one
terminal to another. Shorting the battery terminalstogethermaycauseburnsoraire.
Under abusive conditions, liquid may be ejected
from the battery; avoid contact. If contact accidentally occurs, lush with water. If liquid contacts eyes, additionally seek medical help. Liquid
ejectedfromthebatterymaycauseirritationorburns.
Hold power tool by insulated gripping surfaces, when performing an operation where
the cutting accessory may contact hidden wiring. Cutting accessory contacting a “live” wire may
make exposed metal parts of the power tool “live”
and could give the operator an electric shock.
Use clamps or another practical way to secure
and support the workpiece to a stable platform.
Holding the work by hand or against your body
leaves it unstable and may lead to loss of control.
Always use safety glasses or goggles. Ordinary
eye or sun glasses are NOT safety glasses.
Avoid cutting nails. Inspect workpiece for any
nails and remove them before operation.
Do not cut oversize workpiece.
Check for the proper clearance beyond the
workpiece before cutting so that the blade will
not strike the loor, workbench, etc.
Hold the tool irmly.
Make sure the blade is not contacting the
workpiece before the switch is turned on.
Keep hands away from moving parts.
Do not leave the tool running. Operate the tool
only when hand-held.
Always switch off and wait for the blade to
come to a complete stop before removing the
blade from the workpiece.
Do not touch the blade or the workpiece immediately after operation; they may be extremely
hot and could burn your skin.
Do not operate the tool at no-load
unnecessarily.
Some material contains chemicals which may be
toxic. Take caution to prevent dust inhalation and
skin contact. Follow material supplier safety data.
Always use the correct dust mask/respirator
for the material and application you are working with.
ENGLISH
SAVE THESE INSTRUCTIONS.
SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or familiarity
with product (gained from repeated use) replace
strict adherence to safety rules for the subject
product. MISUSE or failure to follow the safety
rules stated in this instruction manual may cause
serious personal injury.
CAUTION: Only use genuine Makita batteries.
Use of non-genuine Makita batteries, or batteries that
have been altered, may result in the battery bursting
causingires,personalinjuryanddamage.Itwill
also void the Makita warranty for the Makita tool and
charger.
Tips for maintaining maximum
battery life
Important safety instructions for
battery cartridge
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Before using battery cartridge, read all instructions and cautionary markings on (1) battery
charger, (2) battery, and (3) product using
battery.
Do not disassemble battery cartridge.
If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
If electrolyte gets into your eyes, rinse them
out with clear water and seek medical attention right away. It may result in loss of your
eyesight.
Do not short the battery cartridge:
(1) Do not touch the terminals with any conductive material.
(2) Avoid storing battery cartridge in a container with other metal objects such as
nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current
low, overheating, possible burns and even a
breakdown.
Do not store the tool and battery cartridge in
locations where the temperature may reach or
exceed 50 °C (122 °F).
Do not incinerate the battery cartridge even if
it is severely damaged or is completely worn
out. The battery cartridge can explode in a ire.
Be careful not to drop or strike battery.
Do not use a damaged battery.
The contained lithium-ion batteries are subject
to the Dangerous Goods Legislation requirements.
For commercial transports e.g. by third parties,
forwarding agents, special requirement on packaging and labeling must be observed.
For preparation of the item being shipped, consulting an expert for hazardous material is required.
Please also observe possibly more detailed
national regulations.
Tape or mask off open contacts and pack up the
battery in such a manner that it cannot move
around in the packaging.
Follow your local regulations relating to disposal of battery.
1.
2.
3.
Charge the battery cartridge before completely
discharged. Always stop tool operation and
charge the battery cartridge when you notice
less tool power.
Never recharge a fully charged battery cartridge. Overcharging shortens the battery
service life.
Charge the battery cartridge with room temperature at 10 °C - 40 °C (50 °F - 104 °F). Let
a hot battery cartridge cool down before
charging it.
FUNCTIONAL
DESCRIPTION
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before adjusting or checking function on the tool.
Installing or removing battery
cartridge
CAUTION: Always switch off the tool before
installing or removing of the battery cartridge.
CAUTION: Hold the tool and the battery cartridge irmly when installing or removing battery
cartridge. Failure to hold the tool and the battery
cartridgeirmlymaycausethemtoslipoffyourhands
and result in damage to the tool and battery cartridge
andapersonalinjury.
1
2
3
Fig.1
1. Red indicator 2. Button 3. Battery cartridge
4
ENGLISH
To remove the battery cartridge, slide it from the tool
while sliding the button on the front of the cartridge.
Indicator lamps
To install the battery cartridge, align the tongue on the
battery cartridge with the groove in the housing and slip
it into place. Insert it all the way until it locks in place
with a little click. If you can see the red indicator on the
upper side of the button, it is not locked completely.
Lighted
Remaining
capacity
Off
75% to 100%
50% to 75%
CAUTION: Always install the battery cartridge
fully until the red indicator cannot be seen. If not,
itmayaccidentallyfalloutofthetool,causinginjuryto
you or someone around you.
25% to 50%
0% to 25%
CAUTION: Do not install the battery cartridge
forcibly. If the cartridge does not slide in easily, it is
not being inserted correctly.
NOTE: Depending on the conditions of use and the
ambient temperature, the indication may differ slightly
from the actual capacity.
Battery protection system
Selecting the cutting action
The tool is equipped with a battery protection system.
This system automatically cuts off power to the motor to
extend battery life.
The tool will automatically stop during operation if the
tool and/or battery are placed under one of the following
conditions:
Overloaded:
The tool is operated in a manner that causes it to draw
an abnormally high current.
In this situation, turn the tool off and stop the application
that caused the tool to become overloaded. Then turn
the tool on to restart.
If the tool does not start, the battery is overheated. In
this situation, let the battery cool before turning the tool
on again.
1
Fig.3
1. Cutting action changing lever
Low battery voltage:
The remaining battery capacity is too low and the tool
will not operate. If you turn the tool on, the motor runs
again but stops soon. In this situation, remove and
recharge the battery.
This tool can be operated with an orbital or a straight
line (up and down) cutting action. The orbital cutting
actionthruststhejigsawbladeforwardonthecutting
stroke and greatly increases cutting speed.
Indicating the remaining battery
capacity
Tochangethecuttingaction,justturnthecuttingaction
changing lever to the desired cutting action position.
Refer to the table to select the appropriate cutting
action.
Only for battery cartridges with "B" at the end of the
model number
Position
0
Cutting action
Applications
Straight line cutting
action
For cutting mild
steel, stainless
steel and plastics.
For clean cuts in
wood and plywood.
1
I
Small orbit cutting
action
For cutting mild
steel, aluminum
and hard wood.
II
Medium orbit
cutting action
For cutting wood
and plywood.
For fast cutting in
aluminum and mild
steel.
2
Fig.2
1. Indicator lamps 2. Check button
III
Press the check button on the battery cartridge to indicate the remaining battery capacity. The indicator lamps
light up for few seconds.
5
ENGLISH
Large orbit cutting
action
For fast cutting in
wood and plywood.
Switch action
1
CAUTION: Before installing the battery cartridge into the tool, always check to see that the
switch trigger actuates properly and returns to
the "OFF" position when released.
2
CAUTION: When not operating the tool,
depress the lock-off button from A side to lock the
switch trigger in the OFF position.
3
1
Fig.5
1. Jig saw blade holder 2. Bolt 3. Hex wrench
2
B
Withthebladeteethfacingforward,insertthejigsaw
bladeintothejigsawbladeholderasfarasitwillgo.
Makesurethatthebackedgeofthebladeitsintothe
roller. Then tighten the bolt clockwise to secure the
blade.
A
1
Fig.4
1. Lock-off button 2. Switch trigger
To prevent the switch trigger from accidentally pulled,
the lock-off button is provided.
To start the tool, depress the lock-off button from B side
and pull the switch trigger.
Tool speed is increased by increasing pressure on the
switch trigger. Release the switch trigger to stop. After
use, always press in the lock-off button from A side.
2
3
Fig.6
1. Bolt 2. Roller 3. Jig saw blade
Toremovethejigsawblade,followtheinstallation
procedure in reverse.
ASSEMBLY
NOTE: Occasionally lubricate the roller.
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before carrying out any work on the tool.
Hex wrench storage
Installing or removing jig saw blade
CAUTION: Always clean out all chips or foreign matter adhering to the jig saw blade and/or
blade holder.Failuretodosomaycauseinsuficient
tightening of the blade, resulting in a serious personal
injury.
1
CAUTION: Do not touch the jig saw blade or
the workpiece immediately after operation. They
may be extremely hot and could burn your skin.
2
CAUTION: Always secure the jig saw blade
irmly.Insuficienttighteningoftheblademaycause
bladebreakageorseriouspersonalinjury.
Fig.7
1. Hook 2. Hex wrench
CAUTION: Use only B type jig saw blades.
UsingbladesotherthanBtypecausesinsuficient
tightening of the blade, resulting in a serious personal
injury.
When not in use, store the hex wrench as shown in the
iguretokeepitfrombeinglost.
First, insert the hex wrench into the hole. Then push it
into the hook until it locked.
Toinstallthejigsawblade,loosentheboltcounterclockwiseonthejigsawbladeholderwiththehex
wrench.
6
ENGLISH
Dust cover
Bevel cutting
CAUTION: Always wear safety goggles even
when operating the tool with the dust cover
lowered.
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before tilting the base.
CAUTION: Raise the dust cover all the way
before making bevel cuts.
Lowerthedustcovertopreventchipsfromlying.
However, when making bevel cuts, raise it all the way.
With the base tilted, you can make bevel cuts at any
angle between 0° and 45° (left or right).
1
Fig.8
1. Dust cover
Fig.10
Loosen the bolt on the back of the base with the hex
wrench. Move the base so that the bolt is positioned in
the center of the cross-shaped slot in the base.
OPERATION
1
CAUTION: Always hold the base lush with
the workpiece.Failuretodosomaycausejigsaw
bladebreakage,resultinginaseriousinjury.
2
CAUTION: Advance the tool very slowly when
cutting curves or scrolling. Forcing the tool may
causeaslantedcuttingsurfaceandjigsawblade
breakage.
3
1
Fig.11
1. Hex wrench 2. Bolt 3. Base
Tilt the base until the desired bevel angle is obtained.
The edge of the motor housing indicates the bevel
angle by graduations. Then tighten the bolt to secure
the base.
Fig.9
1. Cutting line 2. Base
1
2
Turnthetoolonwithoutthejigsawblademakingany
contact and wait until the blade attains full speed. Then
restthebaselatontheworkpieceandgentlymovethe
tool forward along the previously marked cutting line.
Fig.12
1. Edge 2. Graduation
7
ENGLISH
2
Front lush cuts
1.
Tilt the tool up on the front edge of the base with
thejigsawbladepointpositionedjustabovetheworkpiece surface.
2.
Apply pressure to the tool so that the front edge of
the base will not move when you switch on the tool and
gently lower the back end of the tool slowly.
1
2
3. Asthejigsawbladepiercestheworkpiece,slowly
lower the base of the tool down onto the workpiece
surface.
3
4.
Complete the cut in the normal manner.
Finishing edges
Fig.13
1. Hex wrench 2. Bolt 3. Base
Loosen the bolt on the back of the base with the hex
wrench and slide the base all the way back. Then
tighten the bolt to secure the base.
Cutouts
Cutouts can be made with either of two methods
“Boring a starting hole” or “Plunge cutting”.
Fig.16
Boring a starting hole
Totrimedgesormakedimensionaladjustments,runthe
jigsawbladelightlyalongthecutedges.
Metal cutting
Always use a suitable coolant (cutting oil) when cutting
metal.Failuretodosowillcausesigniicantjigsaw
blade wear. The underside of the workpiece can be
greased instead of using a coolant.
Dust extraction
Fig.14
For internal cutouts without a lead-in cut from an edge,
pre-drill a starting hole 12 mm or more in diameter.
Insertthejigsawbladeintothisholetostartyourcut.
2
Plunge cutting
1
Fig.17
1. Hose (optional accessory) 2. Dust cover
Clean cutting operations can be performed by connecting this tool to a Makita vacuum cleaner.
Insert the hose of the vacuum cleaner into the hole at
the rear of the tool.
Lower the dust cover before operation.
NOTE: Dust extraction cannot be performed when
making bevel cuts.
Fig.15
You need not bore a starting hole or make a lead-in cut
if you carefully do as follows.
8
ENGLISH
Rip fence
Optional accessory
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before installing or removing accessories.
1
Straight cuts
When repeatedly cutting widths of 160 mm or less, use
of the rip fence will assure fast, clean, straight cuts.
Fig.20
1. Rip fence (Guide rule)
1.
Insert the rip fence into the rectangular hole on the
side of the base with the fence guide facing up.
2.
Insert the circular guide pin through either of the
two holes on the fence guide. Screw the threaded knob
onto the pin to secure the pin.
1
Fig.18
1. Rip fence (Guide rule)
To install, insert the rip fence into the rectangular hole
on the side of the base with the fence guide facing
down. Slide the rip fence to the desired cutting width
position, then tighten the bolt to secure it.
1
3
2
4
Fig.21
1. Threaded knob 2. Fence guide 3. Rip fence
(Guide rule) 4. Pin
3.
Slide the rip fence to the desired cutting radius, and tighten
the bolt to secure it in place. Then move the base all the way forward.
1
2
NOTE:AlwaysusejigsawbladesNo.B-17,B-18,
B-26 or B-27 when cutting circles or arcs.
3
4
Anti-splintering device
Fig.19
1. Hex wrench 2. Bolt 3. Fence guide 4. Rip fence
(Guide rule)
Optional accessory, only for aluminum base model
CAUTION: The anti-splintering device cannot
be used when making bevel cuts.
Circular cuts
When cutting circles or arcs of 170 mm or less in radius,
install the rip fence as follows.
1
2
Fig.22
1. Base 2. Anti-splintering device
9
ENGLISH
For splinter-free cuts, the anti-splintering device can
be used. To install the anti-splintering device, move the
toolbaseallthewayforwardandititfromthebackof
tool base.
When you use the cover plate, install the anti-splintering
device onto the cover plate.
Cover plate
Optional accessory, only for aluminum base model
1
MAINTENANCE
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before attempting to perform inspection or
maintenance.
NOTICE: Never use gasoline, benzine, thinner,
alcohol or the like. Discoloration, deformation or
cracks may result.
To maintain product SAFETY and RELIABILITY,
repairs,anyothermaintenanceoradjustmentshould
be performed by Makita Authorized or Factory Service
Centers, always using Makita replacement parts.
OPTIONAL
ACCESSORIES
2
Fig.23
1. Cover plate 2. Base
CAUTION: These accessories or attachments
are recommended for use with your Makita tool
speciied in this manual. The use of any other
accessories or attachments might present a risk of
injurytopersons.Onlyuseaccessoryorattachment
for its stated purpose.
Use the cover plate when cutting decorative veneers,
plastics, etc. It protects sensitive or delicate surfaces
from damage. Fit it on the back of the tool base.
If you need any assistance for more details regarding these accessories, ask your local Makita Service
Center.
•
Jig saw blades
•
Hex wrench 3
•
Rip fence (guide rule) set
•
Anti-splintering device
•
Hose (For vacuum cleaner)
•
Cover plate
•
Makita genuine battery and charger
NOTE: Some items in the list may be included in the
tool package as standard accessories. They may
differ from country to country.
10
ENGLISH
11
Makita Corporation
Anjo,Aichi,Japan
www.makita.com
885494-921
EN
20151113
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