- c!5
-@-PARTS
CATALOG
\
/
Generators
Model
RGL76OOK
@ FUJIHEAVY
INDUSTRIES
LTD.
ISSUE EMD-GPO785 -
HOW
TO USE THIS
PARTS
CATALOG
1. Reference numbers with an asterisk
Reference numbers marked with an asterisk indicate
available only as a complete set or assembly.
Example
that
the particular
part
is
:
If the reference number is marked with an asterisk and the description of the part
states that certain items are included,this
means that those included items cannot
be ordered separately and must be purchased as a complete assembly.
2. Description
of interchangeability
Example : Interchangeability
and execution
column
Example : Execution
3
Items interchangeable
new and old parts.
lx
J
Items not interchangeable
the new and old parts.
1
Items conditionally
interchangeable
between the new and old parts which
are subject to the description in the
execution column.
Y
Example
:
B
Part
A
the
between
For use for Serial So. up to
010000.
Serial
C
Part
B
Part
A
X0.
For use for Serial Ko. from
010001.
t
Executior
Explanation
This indicates
020000
-
3
with
that
serial
3
1
020000
-
015000-
20000,
and
that
they
are
with
that
serial
Part A changed
numbers
from
interchangeable.
Also,
generators
serial
with
to Part B for generators
15000,
Part
B
numbers
and
that
changed
from
they
to
20000
are
not
C
for
Part
and that
they
are interchangeable.
Part
A
020000
Part
B
- 030000
Part
B
Part
A
-
This indicates
serial
020000
-
that
numbers
This
indicates
with
serial
This indicates
4
from
to Part B for generators
interchangeable.
3
ly
Part A changed
numbers
This indicates
Part
column
Interchangeable
Part Number
Part
between
columns
with
serial
conditionally
end
of
the
Part A is a new part for
with
from
that
that
from
from
interchangeable.(See
section.>
used for
generator
30001.
Part A changed
numbers
with
20000.
Part B is no longer
numbers
generators
20000,
to Part B for generators
and
NOTE
that
described
they
at
are
the
3. The contents
of this parts catalog
To INSURE PROMPT
AND ACCURATE
are subject
to revision
without
SERVICE, ALSO THE FOLLOWING
notice.
INFORMATION
MUST
BE GIVEN.
1. State exactly the quantity
of each part and its part numbers.
2. Clearly state whether parts are to be shipped by express, freight
3. State the exact mailing address.
or parcel post.
CONTENTS
Page
GENERATOR
FIG. 2
GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
PIPE FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FIG. 3
CONTROL
FIG; 1
ENGINE
FIG. 4
PANEL (50Hz- 22OV,24OV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
PARTS
CRANKCASE
and
CYLINDER
and
................................................
CRANKSHAFT,
FIG. 6
FIG. 7
GOVERNOR ....................................................................................
BLOWER HOUSING and MUFFLER ..................................................
FIG. 8
AIR CLEANER
FIG. 10
CAMSHAFT
HEAD..
FIG. 5
FIG. 9
0
PARTS
PISTON..
.........................................
and CARBURETOR ...................................................
FUEL TANK ..................................................................................
MAGNETO ......................................................................................
FIG. 12
RECOIL STARTER ..........................................................................
OIL SENSOR ...................................................................................
FIG. 13
ACCESSORIES .................................................................................
FIG. 11
.7
.g
11
13
15
17
19
.21
23
25
FIG. 1 GENERATOR
FIG. 1 GENERATOR
rlntcrchangeability
Ref.
No.
Parts
Number
* 11 30A-21100-01
* 1
Description
[ STATOR.
compl.
Includes
item 2
STATOR.
compl.
Includes
item 2
Includes
item 4
30A-21201-01
2t353-47201-08jCONNECTOR
* 3
396-21001-01
4
358-21015-08jBALL
7
396-25100-.03!THROUGH
I
IROTOR.
compl.
FOR 5Otk-220V
1 !
I
FOR 5Otk-240V 1 1 /
I
1 i
1 I
1 ]
BEARING
BOLT
11
1
8
376-23000-03
FRONT
9
001-13082-00
BOLT
and
376-23100-13
REAR
COVER
1
BOLT
3
10
COVER
WASHER
f11396-25200-03
COVER
12/376-22000-03
CONDENSER(300VAC-10gF)
13
376-22100-03
CONDENSER
14
015-20500-10
TAPPING
15\396-24000-03,STATOR
I
16!30D-92100-03!LABEL.
16
Execution
Q’ tY
,
1
1 j
SCREW
2.
COVER
FOR 5Ollr22OV
’
I
i
FOR 5Olk24OV
LABEL,spec
I
4
BRACKET
spec
30D-92101-03
17/30D-93100-03iLABEL.trade
ASS’Y
mark
1
li
1
j
1
I
I
/
!
I
I
I
FIG. 2 PIPE
FRAME
I
/
-3-
NG. 2 PIPE
FRAME
rInterchangeability
RcI.
Parts
No.
I
1
1
Execution
Description
Number
,
l/396-32000-Ol/PIPE
FRAME,compl.
21396-39000-1llEARTH
CORD,compl.
3
376-39100-01
SCREW
and
4
377-37001-11
MOUNT,
compl.
5 I377-37000-l
61002-3
I
I
1 IMOUNT.
8080-OOjFLANGE
camp
NUT
Ill
WASHER
1 j
ASS’Y
2:
engine side
1. generator
side
!
2;
/
8
I===
I------
FIG. 3 CONTROL
PANEL
( 50Hz-220V,
240V)
‘.
I13
/’
\
/’
% /
-5-
FIG. 3 CONTROL
PANEL
( 50Hz-220V,
240V )
rlnterchangeability
ICI. I
;Parts
lo. ,
Description
Numberi
P’Q
~1/30A-41100-OOiCONTROL
PANEL
FOR 5Ollr22OV
ASS’Y
lncludcs
kl
30D-41103-00
!
1
I
i
1
items 1 thru 12
FOR 501lz-240V
CONTROL
PANEL
ASS’Y
li30A-41100-01
CONTROL
PANEL,compl.
FOR 5Ollz-220V
1 j
1130A-41103-01
CONTROL
PANEL,compl.
FOR 5Ollz-240V
1;
Includes
21378-45736-08
AC
3
004-35041-00
SCREW
4
30A-43000-03/CIRCUIT
11
items 1 thru 12
RECEPTACLE(250V-15A)
and
WASHER
1 :
2;
ASS’Y
BREAKER(25OV-55.5A)
I
l
FOR 5Ollz-2208
4,30D-43000-03$IRCUIT
I
BREAKER(25OV-4.5A)
I
I
lj
FOR 5OllZ-240V
5!004-35030-60jSCREW‘and
WASHER
I
2!
ASS’Y
I
1:
1 I
6.353-54301-08!CONNECTOR(4P)
7;353-49901-08’WING
8
003-30050-00
9,356-49907-08
10
353-49903-08iWASHER
ll-
353-49902-08
NUT
LOCK
SCREW
13~004-35040-80
1
1
1
/NUT
1 I
12:332-00050-08;SPRING
14!358-95001-03,AC
!
:
WASHER
21
WASHER
SCREW
and
WASHER
ASS’Y
/ 4
I
PLUG(15A-250V)
2
I
i
!
I
-6-
:
I
1
I
Execution
FIG. 4 CRANKCASE
and
CYLINDER
HEAD
FIG.4
CRANKCASE
and
CYLINDER
HEAD
rInterchangeability
Ref.
Parts
Description
Number
No.
* 1 i 226-10102-21
CRANKCASE,
21227-14202-031VALVE
compl.
Includes
items 2 thru6and
10
size
GUIDE,over
2
2
31010-50802--5O(STUD
4
OlO-50601-31!STUD
5
060-02500-101BALL
2
2
BEARINGCBB-6205)
61044-025dl-501OIL
71044-02501-60
OIL
*8i227-11001-21
MAIN
I Includes
SEAL(TB
25@X38#X7mm)
SEAL(TB
25@X41.246X7mm)
BEARING
COVER,compl.
items 5. 7 and 34
91227-16001-03iGASKET.bearing
10
031-00600--2O;DOWEL
11
013-00600-401BOLT
cover
!
and
WASHER
1 1
131021-31600-10iGASKET
PLUG
16~021-11400-20
GASKET
171226-13202-03jCYLINDER
HEAD
/ 226-15001-11
19(011-00800-10
GASKET,
compl..
FLANGE
BOLT
20i065-01402-701SPARK
8
ASS’Y
GAUGE
151040-11400-30
1
2
PIN
12j227-63601-03!OIL
18
1
head
PLUG(NGK
BPR4HS)
I
1
;
i
1
1
I
8
j
1’
211227-14301-OllTAPPET
COVER.compl.
j
11
22
PIPE(8@Xll@X90mm)
;
1
tappet
/
1
085-10800-OO’RUBBER
23!227-16006-03
GASKET,
241227-14401-Ol/BREATHER
cover
PLATE,compl.
breather
26
BOLT
I2i
insulator
!
011-00600-20iFLANGE
271227-35901-03
GASKET,
plate
Ill
I 1
251227-16007-03iGASKET.
29j227-35904-03!GASKET
31
226-35201-01
I
!
1:
2,insulator
GASKET,
compl..
exhaust
321002-19080-OOINUT
*
! 226-99001-07
1
I II
28:227-32901-131INSULATOR
/
li
I2-
i
I
I
I
I GASKET
SET,
Includes
items 9.13.18.23,25.27.29
:
and 31( 1
:I
-8-
-
FIG. 5 CRANKSHAFT,
CAMSHAFT
and
PISTON
II
a
I2
\
I4
4
14
13
23
I8
-9-
4)
-
FIG. 5 CRANKSHAFT,
CAMSHAFT
and
PISTON
r-Interchangeability
Ref. Parts
:
pt
Description
Number
{
j
Execution
No.
CRANKSHAFT,
3
023-02501-10
SPACER
(t=O.6)
select
one piece only
3
023-02501-20
SPACER
(t=0.8)
select
one piece only
3
023-02501-30
SPACER
(t=l.O)
select
one piece only
4
032-30300-10
WOODRUFF
5
002-18140-00
NUT
6
003-20140-00
SPRING
7
226-31701-13
CAMSHAFT
8
227-45003-01
GOVERNOR
I
1.
item 2
226-20208-01
i
c omp
Includes
* 1
1
1
l
1
1
KEY
1
1
WASHER
1,
GEAR,
1.
T.
/
r
SLEEVE
1;
I
l!
10
205-41901-03
11
226-23501-07
11
226-23502-07
PI
11
226-23503-07
PISTON
12
226-23401-03
PISTON
(S.
12
226-23402-03
P I STON
(over size 0.25mm)
1;
12
13
226-23403-03
P I STON
(over size 0.50mm)
1
214-23301-13
PISTON
14
-
056-51400-10
CLIP
226-22501-00
CONNECTING
+ 15
GOVERNOR
c omp
I- PISTON
STON
1
RING
SET
(S.
RING
SET
(over size 0.25md
1
RING
SET
(over size 0.50mm)
1 ’
T.
D)
1
D)
PIN
)
1
2
Includes
ROD
ASS’
Y
I
i
l
items 16 thru 18
16
226-23101-03
OIL
SCRAPER
17
205-23201-03
ROD
LOCK
18
226-23001-03
CONNECTING
19
226-33401-03
INTAKE
20
226-33502-03
EXHAUST
21
227-33601-03
VALVE
22
227-33701-03
SPRING
23
226-33301-03
TAPPET
1
WASHER
ROD
1’
BOLT
2
1
VALVE
VALVE
1 /
SPRING
2;
RETAINER
I2i
i 2
i
I
-lO-
I
FIG. 6 GOVERNOR
*
Q---l2
II
IO
t&c
A
(4//
-ll-
\
FIG. 6 GOVERNOR
rlntcrchaogeability
Ref. i
(Parts
No.
1
!
Description
Number1
{
226-42310-Ol[GOVERNOR
2
018-60600-20iNUT
3
OOl-14062-501BOLT
4
227-42201-03jGOVERNOR
5
003-13060-OOiCLIP
6
227-42701-OljGOVERNOR
7
227-42801-OliROD
Execution
1 Q’ t
I
fli
LEVER,compl.
I
ill
and
WASHER
ASS’Y
j
I
!
(
I
1
SHAFT
ROD
;:
I
ii.
e
SPRING
8.226-42502-13jGOVERNOR
SPRING
9i227-43301-Ol$PEED
1
CONTROL
10~227-45002-03
SPRING
11~227-43501-01
STOP
12~011-00600-30
FLANGE
13
004-31064-50
SCREW,pan
14
220-48001.-01
CONTROL
/
I
WASHER
PLATE
BOLT
head
SPRING
-12-
FIG. 7 BLOWER
HOUSING
and
MUFFLER
-13-
FIG. 7 BLOWER
HOUSING
and
MUFFLER
tY
rioterchangeability
Ref.
Parts
Description
Number
Q’
No.
*11226-51463-01
BLOWER
I Includes
2,226-91701-13,LABEL,trade
,
3!226-52701-03’HEAD
2 and 17
:i
COVER
1;
BAFFLE
BOLT
6[226-34210-Ol!MUFFLER
3;
011-00600-10
FLANGE
8
226-30203-01
MUFFLER,compl.
9
226-37001-01
MUFFLER
10
011-00600-30
FLANGE
13
066-20000-11
STOP
14!207-73102-21iWIRE
;
/
1.
+-----I
I
BOLT
:.
1
BRACKET
I
2
BOLT
BUTTON
!I’
2,compl.
151015-00400-10:TAPPING
Lr
1 /
COVER,compl.
7
SCREW
1 ;
,
k
i
;2!
16j956-60300-10’CLAMP
073-20035-50
I
mark
41226-52601-03;CYLINDER
I
5;011-00600-20jFLANGE
17
1
HOUSING.compl.
item
Execution
:
I
i
jl!
LABEL,stop
switch
1 I
.E
n
1
-14-
;
F
FIG. 8 AIR
CLEANER
and
CARBURETOR
L
:
n
34
\
f----+3
‘\ \
,
-15-
FIG. 8 AIR
CLEANER
and
CARBURETOR
rlntcrchangeability
Ref. 1
Parts
Description
Number
y
No.
AIR
CLEANER
ASS’
air
cleaner
GASKET,
CLEANER
m
LABEL,
8[206-62505-08
FLOAT
ASS’
PIN
FLOAT
CHAMBER
11
106-62345-08
WASHER
BOLT
13[220-62400-08
MAIN
141209-62351-08
SCREW
151206-62526-08
CHOKE
VALVE
CHOKE
SHAFT
PACKING
19,206-62431-08
PACKING
201220-62441-08
NOZZLE
21
PILOT
209-62305-08
221206-62446-08
SPRING
231220-62536-08
I
24(214-62530-08
THROTTLE
25!206-62445-08
SPRING
26(106-62556-08
SCREW
27
PILOT
SHAFT
214-62420-08
281209-62351-08
SCREW
31/205-62552-08
PLATE
32
COCK
214-62556-08
PACKING
226-62345-08/PACKING
35
220-62555-08iVINYL
-I
1
1
BODY
1
4
1
JET
ASS’
1 I
Y
23
1 i
ASS’
Y
-I
i
1
-I
1
VALVE
-
1 i
1 !
SCREW
VALVE
ASS’
Y.
throttle
1I
4
-I
1
JET
(a42.5)
ii
11
ASS’
ASS’
Y
Y
11
2J
1i
PIPE
36/002-28060-00;NUT
371003-10060-OO(WASHER
I
38
003-20060-00;SPRING
39
items 7 thru 35
1
331214-62340-08iBANJ0
34
i i
Irl 1
121106-62350-08
209-62312-08
1 !
1
FLOAT
226-62556-08
18
A
Includes
Y
Y
10
NEEDLE
I
1 /
CHAMBER
214-62520-08
SET
ASS’
FLOAT
171205-62500-08
items 2 thru 4
cleaner
71206-62540-08
16
Includes
4
ELEMENT
CARBURETOR
9’206-62515-08
Y
WASHER
011-00600-101FLANGE
BOLT
I
I
I
-16-
I
!
I
FIG. 9 FUEL
TANK
3
I
b
.
DETAIL “A”
-17-
FIG. 9 FUEL TANK
rlntcrchangeability
Rcl.
Parts
Description
Number
;rtJ
I
Execution
No.
*1!226-61014-Ol’FUEL
TANK.compl.
2’043-04300-15;FUEL
TANK
3
FILTER
064-13600-lo/FUEL
~4 IO64-20064-00
I FUEL
064-20064-20iSCREEN
7
064-20042-10
CUP
8
6
064-20064-30
064-20064-10
NUT
RUBBER
9
064-20064-40jRUBBER
STRAINER
11
ASS’
Y
Ineludes
items 5 thru $
:;
f-----
1 /
,
l!
1 I
llj085-10600-OOiRUBBER
PACKING
1
1 :E
PACKING
li
l------
iI
i+--
1;
1
;I
f------
PIPE(6dX12oX57mm)
10
12
14
226-62616-Ol!FUEL
056-11100-20
002-38060-00
HOSE
FLANGE
15
377-92500-03
LABEL,caution
16
073-20017-10
LABEL.caution
17
227-62649-01
FUEL
18]085-10600-OOjRUBBER
PIPE.compl.
CLAMP
NUT
PIPE.compl.
PIPE(6@X126X200mm)
056-lllOO--2O/HOSE
CLAMP
20,056-11200-40
HOSE
CLAMP
21
WIRE
BAND
056-30000-10
item 16
i
5
19
includes
CAP.compl.
Inclndes
items 11 and 12
lncludcs
items 18 thru 20
li
I
/
v
I
/
1
J-----+
-18-
FIG. 10 MAGNETO
5
FIG. 10 MAGNETO
rlnterchangcability
Ref.
Parts
Q’ ti
Description
Number
Execution
No.
*11226-70201--2OjMAGNETO
1
Includes
ASS’Y
items 1 thru 4 1 1 I
1
226-70120-18lFLYWHEEL
*21226-70130-28iIGNTION
COIL
ASS’Y
Includes
items 3 and 4
I
I
1
I
I
1 I
11;
3!226-70245-081GROMMET
5’011-00601-21
FLANGE
6
SPARK
065-50001-10
’
BOLT
PLUG
2
1
CAP
I
I
I
I
I
!
I
I
I
I
I
i
- 20 -
I
I
FIG. 11 RECOIL
STARTER
12
3
/
IO
6
FIG. 11 RECOIL
Ref. :
:Parts
No. !
*l/226-50711-OO’RECOIL
STARTER
j includes
226-50715-08iSPIRAL
3
226-50720-08jREEL
items 2 thru 12
1
1
4
226-50710-18/STARTER
ROPE
!Ij
5
226-50700-081STARTER
KNOB
/
1
6
226-50750-08iSTARTER
KNOB
!
1
;
21
1.
CAP
226-50752-08
RATCHET
226-50725-08
RATCHET
9
226-50730-08
FRICTION
SPRING
i
226-50740-08
FRICTION
PLATE
I
11;226-50751-08
I
226-50745-08
I
13’011-00600-10
CENTER
12
STARTER
FLANGE
;
l-----!
I
i
2
7
8
10
Execution
1
ASS’Y
SPRING
I
rlotcrchangeability
i p’ ti
Description
Number
2
I
STARTER
SPRING
1
1
SCREW
1
!YiIiIIs
PULLEY
BOLT
I4
k
j
\
I-
;
;
ir
I
I
II
l
[
If------
1
I
1
!
I
!
I
i
I
I
I
:
i
:
!
!
!
I
I
I
I
I
I!I:
iy
!
:
!
:
I
I
I
-22
-
FIG. 12 OIL
SENSOR
- 23 -
FIG. 12 OIL
SENSOR
tY
rlntcrchangeability
Rei.
Parts
Description
Number
P’
No.
1[227-76010-OljOIL
2)227-76210-03(JOINT
3;227-76503-11
51056-30000-201WIRE
61021-31600-lO!GASKET
81001-10081-601BOLT
9!004-36061-20iSCREW
lO/Oll-00600-lo/FLANGE
111214-73122-Ol!WIRE
LEVEL
I
1
SENSOR,compl.
IBRACKET.
sensor,
Execution
compl.
;
1
BAND
1
and
WASHER
and
ASS’Y
WASHER
BOLT
ASS’Y
2
2
1
1
22,compl.
13;206-75501-Ol:CLAMP.compl.
1
- 24 -
/
-
FIG. 13 ACCESSORIES
3
\
- 25 -
--.
FIG. 13 ACCESSORIES
rlnterchangcability
Ref. f
IParts
I
Execution
Description
Number:
No.
* 1
227-90301-10
/ACCESSORY
I
1
TOOLS
KIT
Includes
items 2 and 3;
1
I
I
I
I!
I
II
I
1
i,Ij
I
!
)I
;jI
I
!
i
I
i
i
I
i
i
- 26 -
--
FUJI HEAVY
INDUSTRIES
LTD.
INDUSTRIAL PRODUCTS DIV./ OVERSEAS SALES DEPT.
Subaru Bldg.
l-7-2, Nishi-Shinjuku, Shinjuku-ku, Tokyo 160, Japan
TEL: (TOKYO 03) 3347-2414,5
TELEX: 232-2401 FUJI J
CABLE ADDRESS: FUJIHEAVY
TOKYO
FACSIMILE: (TOKYO 03) 3347-2418
PRINTED IN JAPAN
FEBRUARY 1992
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