advertisement
S20
(Diesel)
Sweeper
Operator Manual
SweepMaxt System
ShakeMaxt 360
TennantTrue
R
IRIS
R
Parts
a Tennant Technology
North America / International
For the latest Parts manuals and other language Operator manuals, visit: www.tennantco.com/manuals
9006712
Rev. 10 (11-2017)
*9006712*
INTRODUCTION
This manual is furnished with each new model. It provides necessary operation and maintenance instructions.
Read this manual completely and understand the machine before operating or servicing it.
This machine will provide excellent service. However, the best results will be obtained at minimum costs if:
S
The machine is operated with reasonable care.
S
The machine is maintained regularly - per the machine maintenance instructions provided.
S
The machine is maintained with manufacturer supplied or equivalent parts.
PROTECT THE ENVIRONMENT MACHINE DATA
Please fill out at time of installation for future reference.
Please dispose of packaging materials, used components such as batteries and fluids in an environmentally safe way according to local waste disposal regulations.
Always remember to recycle.
Model No. −
Serial No. −
Installation Date −
INTENDED USE
The S20 is an industrial rider machine designed to sweep hard surfaces (concrete, asphalt, stone, synthetic, etc).
Typical applications include industrial warehouses, manufacturing facilities, distribution facilities, stadiums, arenas, convention centers, parking facilities, transportation terminals, and construction sites. Do not use this machine on soil, grass, artificial turf, or carpeted surfaces. This machine can be used both indoors and outdoors, but ensure there is adequate ventilation if used indoors. This machine is not intended for use on public roadways. Do not use this machine other than described in this Operator Manual.
Tennant Company
PO Box 1452
Minneapolis, MN 55440
Phone: (800) 553−8033 www.tennantco.com
CALIFORNIA PROPOSITION 65 WARNING:
Engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Thermo−Sentry, Perma−Filter, InstantAccess, Lower total Cost of Ownership, and Duramer are trademarks of Tennant Company.
Specifications and parts are subject to change without notice.
Original Instructions, Copyright E 2009 − 2012, 2014, 2015, 2016, 2017 TENNANT Company, Printed in U.S.A.
CONTENTS
CONTENTS
Page
Important Safety Instructions − Save These
Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation
Machine Components . . . . . . . . . . . . . . . . . .
Controls And Instruments
Symbol Definitions
Operation Of Controls
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
Directional Pedal
Brake Pedal
. . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
Parking Brake Pedal
Parking Brake Light
Main Cover Lever
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
Steering Wheel Tilt Handle
Charging System Light
. . . . . . . . . . .
Main Brush Adjustment Knob
Side Brush Adjustment Knob
. . . . . . . . .
. . . . . . . . .
. . . . . . . . . . . . . .
Engine Water Temperature Light
13
13
14
14
14
12
12
13
13
10
12
12
12
8
9
4
8
Clogged Dust Filter Light
Hopper Temperature Light −
. . . . . .
. . . . . . . . . . . .
Thermo−Sentry
Glow Plug Light
Engine Oil Pressure Light
Hopper Door Closed Light
Clogged Hydraulic Filter Light
Fuel Level Gauge
Hopper Lift Arm Pivots
Hydraulics
Hydraulic Fluid Reservoir
Hydraulic Fluid
Hydraulic Hoses
. . . . . . . .
. . . . . . . . . . . . . . . . . . .
Hour Meter . . . . . . . . . . . . . . . . . . . . . . . .
Operating / Hazard Lights Switch
Operator Seat
Seat Belts (Option)
How The Machine Works
Brush Information
Turning Off The Machine
Sweeping
Stop Sweeping
Emptying The Hopper
Lubrication
Engine Oil
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Wheel Support
. . . . . . . . . . . . . . . . . . . .
Front Wheel Bearings
. . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . .
Engaging Hopper Support Bar
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vacuum Wand . . . . . . . . . . . . . . . . . . . . .
Tower Bumpers (Option)
Machine Troubleshooting
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance Chart
. . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
While Operating The Machine
Pre−Operation Checklist
Starting The Machine
. . . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
Deluxe Suspension Seat (Option)
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . .
Disengaging Hopper Support Bar
. . . . .
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
. . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
37
37
37
37
33
34
34
37
38
38
39
39
18
19
20
21
17
17
17
18
15
16
16
16
14
15
15
15
27
28
30
30
22
23
24
25
31
Wet Side Brush Dust Control (Option) 32
. . . . . . . . . . . . . . .
.
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling System
Air Filter Indicator
Page
40
. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Filter
Engine Belt . . . . . . . . . . . . . . . . . . . . . . . .
Valve Clearance
Fuel Filter
Fuel Lines
. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
Priming The Fuel System
Vacuum Fan Belt
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuses And Relays
. . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
Relay Panel Fuses And Relays . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
Hopper Dust Filter
Replacing The Hopper Dust Filter
Cleaning The Hopper Dust Filter
Cleaning The Cyclone Assembly
. . . . .
. . . . . .
. . . . . .
. . . . . . . . . . . .
Cyclone Dust Tray Seals
Cyclone Perma−Filter
Cyclone Cover Seals
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
Hopper Dust Filter Cover Seal . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .
46
47
47
47
Main Brush 48
Replacing Or Rotating The Main Brush 48
Checking The Main Brush Pattern
Adjusting The Main Brush Taper
45
45
46
46
43
43
44
44
42
42
43
43
40
41
41
42
Adjusting The Main Brush Width
Side Brush(Es)
Rear Skirts
. . . . . . . . . . . . . . . . . . . . . . . .
Replacing The Side Brush
Adjusting The Side Brush Pattern
Side Brush Guard
Side Brush Pivot
Brush Door Skirts
. . . .
. . . . . .
. . . . . .
. . . . . . . . . . .
. . . . .
. . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
Skirts, Flaps, And Seals
Hopper Lip Skirt
Hopper Side Skirt
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
50
51
51
51
49
49
50
50
52
52
52
52
52
Side Brush Dust Control Skirts (Option) 53
53
53
53
Brush Door Seals
Hopper Seals
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
Hopper Access Door Seal . . . . . . . . . . .
Inner Hopper Access Door Seal
(Option − Vacuum Wand Only)
Hopper Door Seals
Filter Chamber Inlet Seal
Brakes And Tires
. . . . .
. . . . . . . . . . . . . . . . .
Brakes
Tires
. . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Wheel
Propelling Motor
. . . . . . . . . . . . . . . . . . . . . . . .
Filter Screens
Spray Nozzles
. . . . . . . . . . . . . . . . . . . . . . .
Wet Side Brush Dust Control (Option) . . . .
. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
Storing The Water Tank . . . . . . . . . . . . .
55
55
55
55
54
54
54
55
56
56
56
56
S20 Diesel 9006712 (11−2017)
1
CONTENTS
Page
Pushing, Towing, And Transporting
The Machine . . . . . . . . . . . . . . . . . . . . . . .
Pushing Or Towing The Machine
Transporting The Machine
Machine Jacking . . . . . . . . . . . . . . . . . . . . . .
Storage Information
Dust Control System
. . . . . .
. . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
Freeze Protection For Wet Side Brush
Specifications
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Machine Performance
Power Type
. . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic System . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
60
61
General Machine Dimensions/Capacities .
61
Braking System
Tires
Machine Dimensions
Index
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
63
63
63
64
62
62
62
62
58
58
58
60
60
2
S20 Diesel 9006712 (11−2017)
SAFETY PRECAUTIONS
S20 Diesel 9006712 (8−2009)
3
SAFETY PRECAUTIONS
IMPORTANT SAFETY INSTRUCTIONS − SAVE THESE INSTRUCTIONS
The following precautions are used throughout this manual as indicated in their description:
FOR SAFETY:
WARNING: To warn of hazards or unsafe practices that could result in severe personal injury or death.
FOR SAFETY: To identify actions that must be followed for safe operation of equipment.
The following information signals potentially dangerous conditions to the operator. Know when these conditions can exist. Locate all safety devices on the machine. Report machine damage or faulty operation immediately.
WARNING: Moving belt and fan. Keep away.
WARNING: Engine emits toxic gases.
Serious injury or death can result.
Provide adequate ventilation.
WARNING: Raised hopper may fall.
Engage hopper support bar.
1. Do not operate machine:
− Unless trained and authorized.
− Unless operator manual is read and understood.
− Under the influence of alcohol or drugs.
− While using a cell phone or other types of electronic devices.
− Unless mentally and physically capable of following machine instructions.
− If it is not in proper operating condition.
− Without filters in place.
− In areas where flammable vapors/liquids or combustible dusts are present.
− In areas that are too dark to safely see the controls or operate the machine unless operating / headlights are turned on.
− In areas with possible falling objects unless equipped with overhead guard.
WARNING: Lift arm pinch point. Stay clear of hopper lift arms.
WARNING: Burn hazard. Hot surface. Do
NOT touch.
WARNING: Machine can emit excessive noise. Hearing loss can result. Wear hearing protection. (Cab option only).
2. Before starting machine:
− Check machine for fluid leaks
− Keep sparks and open flame away from refueling area.
− Make sure all safety devices are in place and operate properly.
− Check brakes and steering for proper operation.
− Adjust seat and fasten seat belt. (if equipped).
WARNING: Accident may occur. Do not operate vacuum wand while driving.
(Vacuum wand option only).
WARNING: This product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.
This machine may be equipped with technology that automatically communicates over the cellular network. If this machine will be operated where cell phone use is restricted because of concerns related to equipment interference, please contact a Tennant representative for information on how to disable the cellular communication functionality.
3. When starting machine:
− Keep foot on brake and directional pedal in neutral.
4. When using machine:
− Use only as described in this manual.
− Do not pick up burning or smoking debris, such as cigarettes, matches or hot ashes.
− Use brakes to stop machine.
− Go slowly on inclines and slippery surfaces.
− Do not sweep on ramp inclines that exceed 14% grade or transport
(GVWR) on ramp inclines that exceed
17.6% grade.
− Reduce speed when turning.
− Keep all parts of body inside operator station while machine is moving.
4
S20 Diesel 9006712 (7−2015)
− Use care when reversing machine.
− Move machine with care when hopper is raised.
− Make sure adequate clearance is available before raising hopper.
− Do not raise hopper when machine is on an incline.
− Keep children and unauthorized persons away from machine.
− Do not carry passengers on any part of the machine.
− Always follow safety and traffic rules.
− Report machine damage or faulty operation immediately.
5. Before leaving or servicing machine:
− Do not park near combustible materials, dust, gases, or liquids.
− Stop on level surface.
− Set parking brake.
− Turn off machine and remove key.
6. When servicing machine:
− All work must be done with sufficient lighting and visibility.
− Keep work area well ventilated.
− Avoid moving parts. Do not wear loose
clothing, jewelry and secure long hair.
− Block machine tires before jacking machine up.
− Jack machine up at designated locations only. Support machine with jack stands.
− Use hoist or jack that will support the weight of the machine.
− Do not push or tow the machine without an operator in the seat controlling the machine.
− Do not power spray or hose off machine near electrical components.
− Disconnect battery connections before working on machine.
− Avoid contact with battery acid.
− Avoid contact with hot engine coolant.
− Do not remove cap from radiator when engine is hot.
− Allow engine to cool.
− Keep flames and sparks away from fuel system service area. Keep area well ventilated.
− Use cardboard to locate leaking hydraulic fluid under pressure.
− All repairs must be performed by trained personnel.
SAFETY PRECAUTIONS
− Do not modify the machine from its original design.
− Use Tennant supplied or approved replacement parts.
− Wear personal protective equipment as needed and where recommended in this manual.
For Safety: wear hearing protection.
For Safety: wear protective gloves.
For Safety: wear eye protection.
For Safety: wear protective dust mask.
7. When loading/unloading machine onto/off truck or trailer:
− Empty debris hopper before loading machine.
− Turn off machine and remove key.
− Use ramp, truck or trailer that will support the weight of the machine and operator.
− Do not load/unload on ramp inclines that exceed 25% grade.
− Use winch. Do not drive the machine onto/off the truck or trailer unless the load height is 380 mm (15 in) or less from the ground.
− Set parking brake after machine is loaded.
− Block machine tires.
− Tie machine down to truck or trailer.
S20 Diesel 9006712 (4−2014)
5
SAFETY PRECAUTIONS
The following safety labels are mounted on the machine in the locations indicated. If any label becomes damaged or illegible, install a new label in its place.
WARNING LABEL − Machine emits toxic gases.
Serious injury or death can result. Provide adequate ventilation.
WARNING LABEL − Flammable materials can cause explosion or fire.
Do not use flammable materials in tank.
Located on the side of the operator compartment.
Located on the tank.
WARNING LABEL −
Moving belt and fan.
Stay away.
WARNING LABEL − Machine can emit excessive noise. Hearing loss can result. Wear hearing protection.
Located on engine belt guard.
WARNING LABEL − Lift arm pinch point. Stay clear of hopper lift arms.
6
Located only on machines with cab option.
Located on both hopper lift arms.
354902
S20 Diesel 9006712 (11−2017)
WARNING LABEL − Raised hopper may fall. Engage hopper support pin.
SAFETY PRECAUTIONS
WARNING LABEL − Burn hazard.
Hot surface. Do not touch.
Located on the hopper support bar.
FOR SAFETY LABEL −
Read manual before operating machine.
Located on the exhaust shield.
Located on the side of the operator compartment.
WARNING LABEL − Raised hopper may fall. Engage hopper support pin.
Located on the hopper lift arm.
S20 Diesel 9006712 (4−2014)
WARNING LABEL − Accident may occur.
Do not operate vacuum wand while driving.
Located on the optional vacuum wand.
354902
7
OPERATION
MACHINE COMPONENTS
1
10
7
OPERATION
2
3
6
4
9
5
8
6. Brush door
7. Fuel tank
8. Hopper access door
9. Main cover
10. Water tank (option)
8
1. Operator seat
2. Steering wheel
3. Instrument panel
4. Hopper cover
5. Side brush
S20 Diesel 9006712 (11−2017)
OPERATION
CONTROLS AND INSTRUMENTS
14
13
12
11
9
8
6
7
5
10
15
16
17
18
19
20
29
22
4
3
28
2
21
31
23
27
1
25
30
26
24
1. Directional pedal
2. Parking brake pedal
3. Brake pedal
4. Seat adjustment lever
5. Throttle lever
6. Hopper raise / lower lever
7. Hopper door lever
8. Vacuum and filter shaker lever
9. Main brush lever
10. Main brush adjustment knob
11. Hopper temperature light −
Thermo−Sentry
12. Clogged dust filter light
13. Engine water temperature light
14. Charging system light
15. Glow plug light
16. Engine oil pressure light
S20 Diesel 9006712 (11−2017)
17. Hopper door closed light
18. Clogged hydraulic filter light
19. Fuel level gauge
20. Hour meter
21. Steering wheel
22. Horn button
23. Steering wheel tilt handle
24. Ignition switch
25. Side brush lever
26. Operating / hazard lights switch
27. Right side brush adjustment knob
28. Left side brush adjustment knob
(Dual side brush option only)
29. Main cover lever
30. Wet side brush dust control switch
(option)
31. Wet side brush dust control indicator
light (option)
9
OPERATION
SYMBOL DEFINITIONS
These symbols identify controls, displays, and features on the machine.
Filter shaker
Vacuum fan on
Vacuum fan off
Fast engine speed
Idle engine speed
Hopper down
Hopper up
Hopper door open
Hopper door close (lever)
Main brush down and on
Main brush up and off
Battery charging system
Engine oil pressure
10
Thermo−Sentry
Clogged dust filter
Hopper door closed (light)
Clogged hydraulic filter
Glow plugs
On
Start
Horn
Hourmeter
Steering wheel tilt
Off
Operating lights
Hazard light
S20 Diesel 9006712 (8−2009)
Engine water temperature
Side brush up and off
Parking brake
Brush pressure (Decrease)
Turn clockwise
Wet side brush dust control (option)
OPERATION
Side brush down and on
Side brush pressure
Brush pressure (Increase)
Turn counterclockwise
Diesel fuel only
S20 Diesel 9006712 (11−2017)
11
OPERATION
OPERATION OF CONTROLS
DIRECTIONAL PEDAL
Press the top of the Directional pedal to move forward and the bottom of the pedal to move backward. The pedal returns to the neutral position when it is released.
PARKING BRAKE PEDAL
Press the Brake pedal down as far as possible and use toe to lock the Parking brake pedal into place. Press the Brake pedal to release the parking brake. The Parking brake pedal will return to the unlocked position.
BRAKE PEDAL
Press the Brake pedal to stop the machine.
NOTE: If the operator is not in the seat, the parking brake must be engaged or the machine will automatically shut off after 2 seconds.
PARKING BRAKE LIGHT
The parking brake light comes on when the parking brake is engaged. Release the parking brake before operating the machine.
12
S20 Diesel 9006712 (8−2009)
MAIN COVER LEVER
The main cover lever releases and locks the seat support.
Release: Pull the lever back and lift the main cover.
NOTE: Remove the optional Wet Side Brush Dust
Control Water Tank before opening the main cover.
Lock: Close the main cover and release the lever to lock the cover in place.
OPERATION
MAIN BRUSH ADJUSTMENT KNOB
The main brush adjustment knob changes the amount of contact the main brush has with the surface being swept. Refer to ADJUSTING THE
MAIN BRUSH WIDTH section of this manual.
NOTE: The main brush adjustment knob can be repositioned if it interferes with any of the controls. Lift the knob, turn it to the desired
position, and release it.
STEERING WHEEL TILT HANDLE
The steering wheel tilt handle controls the angle of the steering wheel.
Adjust: Pull out the tilt handle, move the steering wheel up or down, and release the tilt handle.
SIDE BRUSH ADJUSTMENT KNOB
The side brush adjustment knob changes the amount of contact the side brush has with the surface being swept. Refer to ADJUSTING THE
SIDE BRUSH PATTERN section of this manual.
NOTE: The side brush adjustment knob can be repositioned. Lift the knob, turn it to the desired
position, and release it.
S20 Diesel 9006712 (11−2017)
13
OPERATION
CHARGING SYSTEM LIGHT
The charging system light comes on when the alternator is not operating within normal range;
13.5 to 14.5 V. If the light comes on, stop operating the machine. Contact a TENNANT service representative.
CLOGGED DUST FILTER LIGHT
The clogged dust filter light comes on when the hopper dust filter is clogged.
To clean the filter, hold the vacuum and filter shaker lever in the Filter shaker position. If the clogged dust filter light remains lit, manually clean the hopper dust filter. See HOPPER DUST
FILTER in the MAINTENANCE section of this
manual.
NOTE: The clogged dust filter light also comes on when the hopper door is closed and the vacuum fan is on.
ENGINE WATER TEMPERATURE LIGHT
The engine water temperature light comes on when the temperature of the engine coolant is more than 113_ C (235_ F). If the light comes on, stop operating the machine. Contact a TENNANT service representative.
HOPPER TEMPERATURE LIGHT −
THERMO−SENTRY
The hopper temperature light comes on when the
Thermo−Sentry senses that there is excessive heat in the hopper, possibly from a fire. The
Thermo−Sentry will also move the vacuum and filter shaker lever to the Vacuum fan off position.
If this happens, stop the machine, eliminate the source of the heat, and return the lever to the
Vacuum fan on position.
14
S20 Diesel 9006712 (8−2009)
GLOW PLUG LIGHT
The glow plug light comes on when the ignition switch is turned counterclockwise to the Glow
plugs position. The light will go out when the engine is ready to start.
OPERATION
HOPPER DOOR CLOSED LIGHT
The hopper door closed light comes on when the hopper door is closed.
Make sure the hopper door is open all the way and the hopper door closed light is off, before sweeping.
ENGINE OIL PRESSURE LIGHT
The engine oil pressure light comes on when the engine oil pressure falls below 40 kPa (5 psi). If the light comes on, stop operating the machine.
Contact a TENNANT service representative.
CLOGGED HYDRAULIC FILTER LIGHT
The clogged hydraulic filter light comes on when the hydraulic filter is clogged. If this light remains on, have the hydraulic filter changed as soon as possible.
S20 Diesel 9006712 (8−2009)
15
OPERATION
FUEL LEVEL GAUGE
The fuel level gauge indicates how much fuel is in the fuel tank.
HOUR METER
The Hour meter records the hours the machine was operated. Use this information to determine machine service intervals.
OPERATING / HAZARD LIGHTS SWITCH
The operating / hazard lights switch powers on and off the headlights and taillights and the optional hazard light.
Operating lights on: Press the top part of the switch.
Operating / Hazard lights on (Optional): Press the bottom part of the switch.
Off: Place the switch in the middle position.
16
S20 Diesel 9006712 (8−2009)
OPERATOR SEAT
The front−to−back adjustment lever adjusts the seat position.
OPERATION
The backrest adjustment knob adjusts the angle of the backrest.
DELUXE SUSPENSION SEAT (OPTION)
The operator seat has three adjustments: backrest angle, operator weight, and front to back.
The operator’s weight adjustment lever controls the seat weight adjustment. The lever has three positions: lightweight, middleweight, and heavyweight.
The front−to−back adjustment lever adjusts the seat position.
SEAT BELTS (OPTION)
FOR SAFETY: Before starting machine, adjust seat and fasten seat belt (if equipped).
S20 Diesel 9006712 (8−2009)
17
OPERATION
HOW THE MACHINE WORKS
The steering wheel controls the direction of machine travel. The directional pedal controls the speed and forward/reverse direction. The brake pedal slows and stops the machine.
The side brush sweeps debris into the path of the main brush. The main brush sweeps debris from the floor into the hopper. The vacuum system pulls dust and air through the hopper and the dust control system.
When sweeping is finished, shake the dust filter and empty the hopper.
BRUSH INFORMATION
For best results, use the correct brush type for the cleaning application.
NOTE: The amount and type of soilage play an
important role in determining the type of brushes to use. Contact a Tennant representative for specific recommendations.
Polypropylene Sand Wedge Main Brush −
Recommended for heavy accumulation of sand and other fine particles.
Polypropylene Window Main Brush −
Recommended for light litter, especially on smooth floors.
Polypropylene 8-double row Main Brush −
Recommended for general sweeping applications.
Polypropylene and Wire 8-double row Main
Brush − Recommended for general sweeping and slightly impacted debris.
Polyester 8-double row Main Brush −
Recommended for general sweeping, especially on rough or irregular surfaces. Nylon has a long wear life.
Polyester Full Fill Main Brush − Recommended for accumulation of sand and other fine particles.
Nylon has a long wear life.
Natural Fiber 8-double row Main Brush −
Recommended for accumulation of sand and other very fine particles.
Polypropylene Side Brush − Recommended for general sweeping of light to medium debris.
Nylon Side Brush − Recommended for general sweeping of rough or irregular surfaces. Nylon has a long wear life.
Flat Wire Side Brush − Recommended for outdoor curb-side sweeping where dirt is heavy or compacted.
18
S20 Diesel 9006712 (4−2014)
WHILE OPERATING THE MACHINE
Pick up oversized debris before sweeping. Pick up wire, string, twine, large pieces of wood, or any other debris that could become wrapped around or tangled in the brushes.
NOTE: Debris can be placed in the hopper through the hopper access door on the front of the hopper.
Drive as straight a path as possible. Avoid bumping into posts or scraping the sides of the machine. Overlap the sweep paths by several centimeters (a few inches).
Avoid turning the steering wheel too sharply when the machine is in motion. The machine is very responsive to the movement of the steering wheel.
Avoid sudden turns, except in emergencies.
Adjust the machine speed and brush pressure.
Use the lowest brush pressure for best performance.
Keep the machine moving to prevent damaging floor finishes.
If poor cleaning performance is observed, stop cleaning and refer to MACHINE
TROUBLESHOOTING in this manual.
Perform the Daily Maintenance Procedures after each use (see MACHINE MAINTENANCE in this manual).
Drive the machine slowly on inclines. Use the brake pedal to control machine speed on descending inclines. Sweep with the machine up inclines rather than down inclines.
FOR SAFETY: When using machine, go slowly on inclines and slippery surfaces. Do not sweep on ramp inclines that exceed 14% grade or transport (GVWR) on ramp inclines that exceed 17.6% grade.
Do not operate machine in areas where the ambient temperature is above 43_ C (110_ F). Do not operate sweeping functions in areas where the ambient temperature is below freezing 0_ C
(32_ F).
S20 Diesel 9006712 (4−2014)
OPERATION
19
OPERATION
PRE−OPERATION CHECKLIST
- Check the machine for fluid leaks.
- Check the main sweep brush for damage and wear . Remove string, banding, plastic wrap, or other debris wrapped around the brush.
- Check the main brush compartment right skirt for damage and wear.
- Check the side brush(es) for damage and wear . Remove string, banding, plastic wrap, or other debris wrapped around the brush.
- Check the main brush compartment left skirt for damage and wear.
- Check the air filter indicator.
- Check the engine oil level.
- Check the engine coolant level.
- Check the radiator fins and cooling fan screen for debris.
- Check the hydraulic fluid level.
- Check for rubbing hoses or wires and leaks or obstructions.
- Check the horn, headlights, taillights, safety lights, and backup alarm (if equipped).
- Check all controls for proper operation.
- Check hopper skirt and brush compartment skirts for damage and wear.
- Check the brakes and steering for proper operation.
- Check the service records to determine maintenance requirements.
20
S20 Diesel 9006712 (4−2014)
STARTING THE MACHINE
1. Sit in the operator’s seat and engage the brakes with the directional pedal in neutral.
FOR SAFETY: When starting machine, keep foot on brake and directional pedal in neutral.
OPERATION
4. Turn the ignition switch key clockwise until the engine starts.
NOTE: Do not operate the starter motor for more than 10 seconds at a time or after the engine has started. Allow the starter to cool between starting attempts or damage to the starter motor may occur.
2. Move the throttle lever back into the Idle
engine speed position.
5. Allow the engine and hydraulic system to warm up three to five minutes.
WARNING: Machine emits toxic gases.
Severe respiratory damage or asphyxiation can result. Provide adequate ventilation. Consult with your regulatory authorities for exposure limits. Keep engine properly tuned.
6. Move the throttle lever all the way forward into the Fast engine speed position.
3. Turn the ignition switch key counterclockwise.
The glow plug light will come on. When the glow plug light goes out, the engine is ready to start.
S20 Diesel 9006712 (8−2009)
21
OPERATION
7. Release the machine parking brake.
4. Set the machine parking brake.
8. Drive the machine to the area to be cleaned.
TURNING OFF THE MACHINE
1. Stop sweeping.
2. Take your foot off the directional pedal. Step on the brake pedal.
5. Turn the ignition switch key counterclockwise to stop the machine. Remove the switch key.
3. Move the throttle lever back into the Idle
engine speed position.
FOR SAFETY: Before leaving or servicing machine, do not park near combustible materials, dust, gases, or liquids. Stop on level surface, set parking brake, turn off machine, and remove key.
22
S20 Diesel 9006712 (4−2014)
SWEEPING
1. Ensure that the hopper is completely lowered.
2. Move the throttle lever all the way forward into the Fast engine speed position.
NOTE: Only operate the throttle all the way open in the Fast engine speed position when sweeping. Operating the throttle at any other position will reduce performance.
OPERATION
4. Move the vacuum and filter shaker lever to the Vacuum fan on position.
NOTE: The vacuum fan duct should be off when sweeping wet debris.
3. Push the hopper door lever forward to open the hopper door.
NOTE: Excessive heat in the hopper will cause the Thermo Sentry to move the vacuum and filter shaker lever to the Vacuum fan off position. It will also make the hopper temperature light come on.
If this happens, stop the machine, eliminate the source of the heat, and return the lever to the
Vacuum fan on position.
S20 Diesel 9006712 (8−2009)
23
OPERATION
5. Place the main brush lever in the right Main
brush down and on position. The brush will automatically start rotating.
2. Place the main brush lever in the left Main
brush up and off position.
6. Place the side brush lever in the left Side
brush down and on position. The brush will automatically start rotating.
3. Pull and hold the hopper door lever back until the hopper door closed light comes on.
7. Sweep as needed.
STOP SWEEPING
1. Place the side brush lever in the right Side
brush up and off position.
4. Shake the dust filter by holding the vacuum and filter shaker lever in the Filter shaker position for 30 seconds.
24
S20 Diesel 9006712 (8−2009)
EMPTYING THE HOPPER
1. Stop sweeping and shake the filter.
2. Pull and hold the hopper door lever back until the hopper door closed light comes on.
OPERATION
5. Drive the machine up to the debris container.
Position the hopper over the debris container.
FOR SAFETY: When using machine, move machine with care if hopper is raised.
6. Move the vacuum and filter shaker lever into the Vacuum fan off position.
3. Slowly drive the machine to the debris site or debris container.
4. Pull and hold the hopper raise / lower lever back and raise the hopper to the desired height. Release the lever into the Hold position.
7. Push the hopper door lever forward to empty the hopper.
FOR SAFETY: When using machine, do not raise hopper when machine is on an incline.
Make sure adequate clearance is available before raising hopper.
NOTE: Be aware that the minimum ceiling height needed to high dump the hopper is 2490 mm
(98 in).
S20 Diesel 9006712 (8−2009)
25
OPERATION
8. Pull and hold the hopper door lever back until the hopper door closed light comes on.
11. Push the hopper door lever forward to open the hopper door.
9. Slowly back the machine away from the debris site or debris container.
FOR SAFETY: When using machine, use care when reversing machine.
10. Push and hold the hopper raise / lower lever forward to lower the hopper. Release the lever into the Hold position.
12. Move the vacuum and filter shaker lever into the Vacuum fan on position.
26
S20 Diesel 9006712 (8−2009)
ENGAGING HOPPER SUPPORT BAR
1. Set the machine parking brake.
OPERATION
4. Pull and hold the hopper raise / lower lever back and raise the hopper to the desired height. Release the lever into the Hold position.
FOR SAFETY: When starting machine, keep foot on brake and directional pedal in neutral.
2. Start the machine.
FOR SAFETY: When using machine, make sure adequate clearance is available before raising hopper.
NOTE: Be aware that the minimum ceiling height needed to high dump the hopper is 2490 mm
(98 in).
5. Lower and position the hopper support bar onto the support bar stop.
3. Move the throttle lever all the way forward into the Fast engine speed position.
WARNING: Raised hopper may fall.
Engage hopper support bar.
S20 Diesel 9006712 (8−2009)
27
OPERATION
6. Slowly lower the hopper so the hopper support bar rests on the support bar stop.
DISENGAGING HOPPER SUPPORT BAR
1. Start the machine.
WARNING: Lift arm pinch point. Stay clear of hopper lift arms.
7. Move the throttle lever back into the Idle
engine speed position.
FOR SAFETY: When starting machine, keep foot on brake and directional pedal in neutral.
2. Move the throttle lever all the way forward into the Fast engine speed position.
8. Shut the machine off.
3. Pull and hold the hopper raise / lower lever back and raise the hopper slightly. Release the lever into the Hold position.
28
S20 Diesel 9006712 (8−2009)
4. Put the support bar in its storage position 7. Shut the machine off.
OPERATION
WARNING: Lift arm pinch point. Stay clear of hopper lift arms.
5. Push and hold the hopper raise / lower lever forward to lower the hopper. Release the hopper lever into the Hold position.
6. Move the throttle lever back into the Idle
engine speed position.
S20 Diesel 9006712 (8−2009)
29
OPERATION
OPTIONS
VACUUM WAND
The vacuum wand uses the machine’s vacuum system. The vacuum hose and wand allow pick-up of debris that is out of reach of the machine.
1. Stop the machine within reach of the area to be vacuumed.
2. Set the machine parking brake and turn the machine off.
FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, and turn off machine.
NOTE: If the operator is not in the seat, the parking brake must be engaged or the machine will automatically shut off after 2 seconds.
3. Open the hopper cover and prop the cover open.
4. Remove the vacuum wand from the mounting clips and the hose from the storage compartment.
6. Open the access door located at the front of the machine.
7. Connect the other end of the vacuum hose to the hopper hose connector.
8. Start the engine.
FOR SAFETY: When starting machine, keep foot on brake and directional pedal in neutral.
9. Move the throttle lever all the way forward into the Fast engine speed position.
5. Connect the vacuum hose to the vacuum wand.
30
S20 Diesel 9006712 (4−2014)
10. Pull and hold the hopper door lever back until the hopper door closed light comes on.
OPERATION
TOWER BUMPERS (OPTION)
The tower bumpers help protect the machine from being damaged. Open the tower bumpers before opening the seat support.
To open the bumpers:
1. Pull the pin from the bracket and the bumper.
11. Move the vacuum and filter shaker lever into the Vacuum fan on position.
2. Open the bumper.
12. Vacuum the area as needed.
WARNING: Accident may occur. Do not operate vacuum wand while driving.
13. When finished, push the hopper door lever forward into the Hopper door open position to open the hopper door.
14. Shut the machine off.
15. Remove the vacuum hose from the hopper connection.
16. Close the access door.
17. Disconnect the vacuum hose from the vacuum wand.
18. Put the vacuum wand in the mounting clips and the hose into the storage compartment.
19. Close the hopper cover.
3. Close and secure the tower bumpers before operating the machine.
S20 Diesel 9006712 (8−2009)
31
OPERATION
WET SIDE BRUSH DUST CONTROL (OPTION)
The wet side brush dust control is useful in dusty conditions to control the dust created by the side brush (es).
1. Set the Parking brake.
FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine and remove key.
Use the wet side brush dust control switch to turn the water sprayer on and off.
Bottom (OFF) position: Water sprayer is off.
Top (ON) position:
Water will spray when the machine is moving. The indicator light will display green.
NOTE: if the indicator light displays red, the water tank is empty and needs to filled.
2. Remove the water tank cap. Fill the tank with water. The water level can easily be seen on the side of the water tank. Replace the water tank cap.
32
WARNING: Flammable materials can cause explosion or fire. Do not use flammable materials in tank.
S20 Diesel 9006712 (11−2017)
OPERATION
MACHINE TROUBLESHOOTING
Problem
Excessive dusting
Poor sweeping performance
Cause
Hopper door partially or completely closed
Vacuum fan off
Hopper dust filter clogged
Brush skirts and dust seals worn, damaged, out of adjustment
Cyclones dirty / clogged
Vacuum hose damaged
Vacuum fan failure
Remedy
Open hopper door
Move vacuum and filter shaker lever to Vacuum fan on position
Shake and/or clean or replace dust filter
Replace or adjust brush skirts or dust seals
Clear blockage from cyclones
Replace vacuum hose
Ensure thermo Sentry wires are connected
Contact TENNANT service personnel
Allow Thermo−Sentry to cool
Fill water tank
Turn on the wet side brush dust control switch
Clean or replace filters
Thermo−Sentry tripped
Water tank empty
Wet side brush dust control switch not turned on
Wet side brush dust control filter clogged
Wet side brush dust control nozzle clogged
Brush bristles worn
Main and side brushes not adjusted properly
Clean nozzle
Replace brushes
Adjust main and side brushes
Debris caught in main brush drive mechanism
Hopper door partially or completely closed
Hopper full
Recirculation flap damaged
Wrong sweeping brush
Remove debris from the drive mechanism.
Open hopper door
Empty hopper
Replace flap
Contact TENNANT representative for recommendations
Hopper lip skirts worn or damaged Replace lip skirts
Side brush drive failure Contact TENNANT service personnel
Main brush drive failure Contact TENNANT service personnel
S20 Diesel 9006712 (11−2017)
33
MAINTENANCE
MAINTENANCE
5
6
8
7 12
4
18
1
16
2
3
9
10
19
11
17
16
14
13
19
15
6
8
7
12
MAINTENANCE CHART
The table below indicates the Person Responsible for each procedure.
O = Operator.
T = Trained Personnel.
Interval
Daily
50
Hours
O
O
T
O
O
O
Person
Resp.
O
O
O
O
T
T
T
T
Key
1 Radiator
4
6
12
3
5
Engine
Description
Main brush compartment skirts
Hopper lip skirts
Rear wheel
Battery
Procedure
Check fins and cooling fan screen. Clean as necessary
Check coolant level
Check oil level
Check air filter indicator
Check for damage, wear and adjustment
Check for damage, wear and adjustment
9 Main brush
11 Side brush(es)
10 Hopper dust filter
Check for damage or wear
Check for damage or wear
Shake
15 Hydraulic fluid reservoir Check fluid level
9 Main brush Rotate end-for-end
9 Main brush Check brush pattern and adjust if needed
11 Side brush(es)
17 Propelling motor
Check pattern
Torque shaft nut (after ini-
tial 50 hours only)
Torque wheel nuts (after ini-
tial 50 hours only)
Clean and tighten battery cable connections (after ini-
tial 50 hours only)
Lubricant
/Fluid
−
WG
EO
−
−
−
−
−
−
HYDO
−
−
−
−
−
−
No. of
Service
Points
1
1
1
1
All
3
1
1 (2)
1
1
1
1
1 (2)
1
1
1
34
S20 Diesel 9006712 (11−2017)
MAINTENANCE
The table below indicates the Person Responsible for each procedure.
O = Operator.
T = Trained Personnel.
Interval
50
Hours
100
Hours
200
Hours
T
T
T
T
T
O
Person
Resp.
Key
T
O
4
19
Description
Fuel pipes and clamps
Wet side brush dust control spray nozzle
(option)
Procedure
Check for tightness and wear
Check pattern
T
O
10 Hopper dust filter
Cyclone seals
7 Tires
Check for damage, clean or replace
Check for damage or wear
O 13 Main brush and hopper seals
Check for damage
Check pressure
Check for damage or wear
T
T
4 Engine Change oil and filter element
Check belt tension
Lubricate
T
2 Rear wheel support bearings
1 Radiator hoses and clamps
T
14
4
12
Brakes
Vacuum fan belt
Side brush guard(s)
8 Hopper lift arm pivots
12 Side brush pivot(s)
18 Wet side brush dust control filter screens
(option)
7 Front wheel bearings
Check for tightness and wear
Check and adjust travel
Check tension and wear
Rotate 90_
Lubricate
Check adjustment
Clean
Check for seal damage
Lubricant
/Fluid
−
−
−
−
−
−
−
EO
−
SPL
−
−
−
−
SPL
−
−
−
No. of
Service
Points
All
1 (2)
1
All
3
1
All
1
1
2
2
1
1
1 (2)
2
1 (2)
2
2 400
Hours
800
Hours
T
T
T
T
T
T
T
T
15 Hydraulic fluid reservoir Replace filler cap
16 Hydraulic fluid filter
Replace suction strainer
Change filter element
− Hydraulic hoses
17 Propelling motor
3 Rear wheel
5 Battery
Check for wear and damage
Torque shaft nut
Torque wheel nuts
Clean and tighten battery cable connections
4 Engine
1 Cooling system
Replace fuel filter
Check valve clearance
Flush
−
−
−
−
−
−
−
−
−
WG
All
1
1
1
1
1
All
1
1
1
S20 Diesel 9006712 (11−2017)
35
MAINTENANCE
The table below indicates the Person Responsible for each procedure.
O = Operator.
T = Trained Personnel.
Interval
1200
Hours
2400
Hours
Person
Resp.
T
T
Key Description
16 Hydraulic fluid filter
Procedure
* Change filter element
15 Hydraulic fluid reservoir * Replace suction strainer
* Change hydraulic fluid
Lubricant
/Fluid
−
−
HYDO
No. of
Service
Points
All
1
1
NOTE: Change the hydraulic fluid, filter, and suction strainer, indicated (*), after every 800 hours for
machines NOT originally equipped with TennantTrue premium hydraulic fluid. (See Hydraulics section).
LUBRICANT/FLUID
EO . . . .
10W−30, 10W−40 or 15W−40 Engine oil, API diesel classification CF or better.
HYDO TennantTrue premium hydraulic fluid or equivalent
SPL
WG
. . .
. . .
.
Special lubricant, Lubriplate EMB grease (TENNANT part no. 01433−1)
Water and ethylene glycol anti-freeze, −34_ C (−30_ F)
NOTE: More frequent intervals may be required in extremely dusty conditions.
36
S20 Diesel 9006712 (11−2017)
LUBRICATION
FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine, and remove key.
ENGINE OIL
Check the engine oil level daily. Change the oil and oil filter after every 100 hours of operation.
MAINTENANCE
FRONT WHEEL BEARINGS
Repack and adjust the front wheel bearings every
400 hours of operation.
Fill the engine with oil until the oil is between the indicator marks on the dipstick. DO NOT fill past the top indicator mark. The engine oil capacity is
5.1 L (5.4 qt) with oil filter.
REAR WHEEL SUPPORT
Lubricate the rear wheel support bearings after every 200 hours of operation.
HOPPER LIFT ARM PIVOTS
Lubricate the hopper lift arm bearings after every
200 hours of operation.
S20 Diesel 9006712 (4−2014)
37
MAINTENANCE
HYDRAULICS
FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine, and remove key.
HYDRAULIC FLUID RESERVOIR
Check the hydraulic fluid level and operating temperature daily. The hopper must be down when checking the hydraulic fluid level.
Machines (S/N 000000−005693) have a filler cap with a fluid level dipstick. The hydraulic fluid level should be between the full and add markings on the dipstick.
ATTENTION! Do not overfill the hydraulic fluid reservoir or operate the machine with a low level of hydraulic fluid in the reservoir.
Damage to the machine hydraulic system may result.
Drain and refill the hydraulic fluid reservoir with new TennantTrue premium hydraulic fluid after every 2400 hours of operation. Machines have a blue colored drop (left photo) on the hydraulic fluid label if originally equipped with TennantTrue premium hydraulic fluid.
Machines (S/N 005694− ) have a fluid level gauge on the hydraulic tank. The hydraulic fluid level should be between the two lines on the hydraulic gauge.
TennantTrue Fluid Previous Fluid
NOTE: Change the hydraulic fluid, filter, and suction strainer after every 800 hours for ALL machines that have NOT consistently used
TennantTrue premium hydraulic fluid or
equivalent.
The reservoir has a built-in strainer outlet that filters hydraulic fluid before it enters the system.
Replace the strainer after every 2400 hours of operation.
The hydraulic fluid filter is located under the radiator. Replace the filter element after every
1200 hours of operation or if the clogged hydraulic filter light remains on. Check the hydraulic fluid level and refill as needed.
A filler cap is mounted on top of the reservoir. It has a built-in breather and fluid level dipstick.
Replace the cap after every 800 hours of operation.
Lubricate the filler cap gasket with a film of hydraulic fluid before putting the cap back on the reservoir.
38
S20 Diesel 9006712 (4−2017)
HYDRAULIC FLUID
There are three fluids available for different ambient air temperature ranges:
Part
Number
TennantTrue premium hydraulic fluid (Extended Life)
Capacity ISO
Grade
Viscosity
Index (VI)
Ambient Air
Temperature
Ranges
1057710 3.8 L
(1 gal)
1057711 19 L
(5 gal)
ISO 100
VI 126 or higher
19_ C
(65_ F) or higher
1069019 3.8 L
(1 gal)
1069020 19 L
(5 gal)
1057707 3.8 L
(1 gal)
1057708 19 L
(5 gal)
ISO 68
VI 155 or higher
ISO 32
VI 163 or higher
7 to 43_ C
(45 to
110_ F)
16_ C
(60_ F) or lower
If using a locally−available hydraulic fluid, be sure the specifications match the Tennant hydraulic fluid specifications. Substitute fluids can cause premature failure of hydraulic components.
ATTENTION! Hydraulic components depend on system hydraulic fluid for internal lubrication. Malfunctions, accelerated wear, and damage will result if dirt or other contaminants enter the hydraulic system.
MAINTENANCE
HYDRAULIC HOSES
Check the hydraulic hoses after every 800 hours of operation for wear or damage.
FOR SAFETY: When servicing machine, use cardboard to locate leaking hydraulic fluid under pressure.
High pressure fluid escaping from a very small hole can almost be invisible, and can cause injury.
00002
Contact appropriate personnel if a leak is discovered.
ATTENTION: Only use TENNANT supplied hydraulic hoses or equivalent rated hydraulic hoses.
S20 Diesel 9006712 (4−2014)
39
MAINTENANCE
ENGINE
FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine, and remove key.
COOLING SYSTEM
FOR SAFETY: When servicing machine, avoid contact with hot engine coolant. Do not remove cap from radiator when engine is hot.
Allow engine to cool.
Check the radiator coolant level daily. Refer to the coolant manufacturer for water/coolant mixing instructions.
Check the radiator core exterior and hydraulic cooler fins for debris daily. Blow or rinse (with low pressure air or water) all dust through the grill and radiator fins, the opposite direction of normal air flow. Be careful to not bend the cooling fins when cleaning. Clean thoroughly to prevent the fins from becoming encrusted with dust. To avoid cracking the radiator, allow the radiator and cooler fins to cool before cleaning.
Flush the radiator and the cooling system after every 800 hours of operation.
Check the radiator hoses and clamps after every
200 hours of operation. Tighten loose clamps.
Replace damaged hoses and clamps.
40
S20 Diesel 9006712 (4−2014)
AIR FILTER INDICATOR
Check the indicator daily. The indicator red line will move as the air filter element fills with dirt. Do not replace the air filter element until the red line reaches 5 kPa (20 in H
WHEN RED” window is filled with red. The engine must be running to get an accurate air indicator reading.
2
O) and the “SERVICE
FOR SAFETY: When servicing machine, avoid moving parts. Do not wear loose clothing or jewelry.
MAINTENANCE
To remove the filter element, raise the hopper and engage the hopper support bar. Set the parking brake and turn the engine off. Remove the top two dust skirt clips and pull back the dust skirt to access the air filter housing.
AIR FILTER
FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine, and remove key.
The engine air filter housing is located in front of the engine compartment under the lintel.
Replace the air filter element when the air filter indicator shows restriction in the air intake system or the filter element is damaged. Refer to AIR
FILTER INDICATOR.
WARNING: Raised hopper may fall.
Engage hopper support bar.
Remove the filter element. Carefully clean the end cap and the interior of the housing with a damp cloth. Clean the housing sealing surfaces.
S20 Diesel 9006712 (4−2014)
41
MAINTENANCE
Install the filter element into the air filter housing and reinstall the dust cap with the water drain pointing down.
ENGINE BELT
Check the engine belt tension after every 100 hours of operation. Adjust tension as necessary.
Proper belt tension is 12 mm (0.5 in) from a force of 4.5 kg (10 lb) applied at the mid-point of the longest span.
Push the reset button on the end of the indicator to reset the air filter indicator after replacing the air filter element.
08935
WARNING: Moving belt and fan. Keep away.
VALVE CLEARANCE
Check and adjust the valve clearance to 0.145 to
0.185 mm (0.0057 to 0.0072 in) while the engine is cold after every 800 hours of operation.
FUEL FILTER
The fuel filter traps fuel contaminants. The filter is located on the fuel line near the fuel pump.
FOR SAFETY: When servicing machine, keep flames and sparks away from fuel system service area. Keep area well ventilated.
Replace the fuel filter after every 800 hours of operation.
42
S20 Diesel 9006712 (1−2015)
FUEL LINES
Check the fuel lines every 50 hours of operation.
If the clamp band is loose, apply oil to the screw of the band and securely tighten the band.
MAINTENANCE
PRIMING THE FUEL SYSTEM
Typical diesel fuel systems require priming to remove pockets of air from the fuel lines and fuel components. This is usually required after running out of fuel, changing fuel filter elements or repairing a fuel system component. Air in the fuel prevents smooth engine operation.
This fuel system however is self-priming. The return line comes from the top of the injector that allows the air to escape through the return line.
VACUUM FAN BELT
Check the vacuum fan belt tension and wear after every 200 hours of operation. The correct tension is when the belt deflects 4 mm (0.16 in) from a force of 0.7 kg (1.5 lb) at belt midpoint.
The rubber fuel lines can become worn−out whether the engine has been used much or not.
Replace the fuel lines and clamp bands every two years.
FOR SAFETY: When servicing machine, keep flames and sparks away from fuel system service area. Keep area well ventilated.
If the fuel lines and clamp bands are found worn or damaged before two years’ time; replace or repair them at once. Bleed the fuel system after replacement of any fuel lines, see PRIMING THE
FUEL SYSTEM. When the fuel lines are not installed, plug both ends with clean cloth or paper to prevent dirt from entering the lines. Dirt in the lines can cause fuel injection pump malfunction.
BATTERY
Clean and tighten the battery connections after the first 50 hours of operation and after every 800 hours after that. Do not remove the vent plugs from the battery or add water to the battery.
S20 Diesel 9006712 (8−2009)
FOR SAFETY: When servicing machine, avoid contact with battery acid.
43
MAINTENANCE
FUSES AND RELAYS
RELAY PANEL FUSES AND RELAYS
Remove the relay panel cover to access fuses and relays. Always replace a fuse with a fuse of the same amperage.
Refer to the diagram below for locations of the
fuses and relays on the relay panel.
FU9
FU10
FU11
FU12
FU13
FU14
FU15
FU16
FU17
FU18
FU19
FU20
Refer to the table below for the fuses and circuits protected.
Fuse
FU1
FU2
FU3
FU4
FU5
FU6
FU7
FU8
5A
15 A
15 A
30A
−
−
−
−
−
−
−
−
Rating
15 A
15 A
20 A
15 A
15 A
5 A
15 A
15A
Circuit Protected
Thermo−Sentry
Engine, Instrumentation
Shaker, Instrumentation
Lights
Horn
Windshield Wiper (Optional)
Turn Signals (Optional)
Wet Side Brush Dust Control
(Optional)
Cab Fan (Optional)
Extra
Telemetry
Glow Plugs
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
NOTE: Always replace a fuse with a fuse of the same amperage.
Refer to the table below for the relays and circuits controlled.
Relay
M1
M2
M3
Rating Circuit Controlled
12 VDC, 40 A Starter
12 VDC, 40 A Thermo−Sentry
12 VDC, 40 A Engine / Fuel Pump
44
S20 Diesel 9006712 (11−2017)
MAINTENANCE
3. Remove the dust filter from the hopper.
HOPPER DUST FILTER
FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine, and remove key.
REPLACING THE HOPPER DUST FILTER
Shake the dust filter at the end of every shift and before removing the filter from the machine.
Inspect and clean the filter after every 100 hours of operation. Replace damaged dust filters.
NOTE: Clean the filter more often if used in extremely dusty conditions.
1. Unlatch and open the hopper cover. Support the hopper cover open with the hopper cover prop rod.
4. Clean or discard the dust filter element. Refer to CLEANING THE DUST FILTER.
5. Clean dust and debris from the dust filter tray.
2. Remove the dust filter cover.
6. Reinstall the dust filter.
7. Reinstall the dust filter cover.
8. Close the hopper cover.
S20 Diesel 9006712 (4−2014)
45
MAINTENANCE
CLEANING THE HOPPER DUST FILTER
Use one of the following methods to clean the dust filter:
SHAKING−Press the filter shaker switch.
TAPPING−Tap the filter gently on a flat surface.
Do not damage the edges of the filter. The filter will not seal properly if the edges of the filter are damaged.
CLEANING THE CYCLONE ASSEMBLY
FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine, and remove key.
Clean the cyclones and filter housing after every
100 hours of operation.
AIR−Always wear eye protection when using compressed air. Blow air through the center of the filter and out toward the exterior. Never use more than 550 kPa (80 psi) of air pressure with a nozzle no smaller than 3 mm (0.13 in) and never hold the nozzle closer than 50 mm (2 in) to the filter.
CYCLONE DUST TRAY SEALS
Check the cyclone dust tray seals for wear, damage, and debris buildup every 100 hours of operation.
NOTE: It is not necessary to remove the cyclone assembly from the machine to check / clean the seals.
46
S20 Diesel 9006712 (1−2015)
CYCLONE PERMA−FILTER
Clean heavy or wet dust and excess debris from the cyclone perma−filter as necessary. Check the cyclone perma−filter for damage every 100 hours of operation.
MAINTENANCE
CYCLONE COVER SEALS
Check the cyclone cover seals for wear or damage every 100 hours of operation. Clean dust and debris from the cyclones as necessary.
HOPPER DUST FILTER COVER SEAL
Check the hopper dust filter cover seal for wear or damage every 100 hours of operation. Clean dust and debris from the seal as necessary.
S20 Diesel 9006712 (8−2009)
47
MAINTENANCE
MAIN BRUSH
FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine, and remove key.
Check the brush daily for wear or damage.
Remove any string or wire tangled on the main brush, main brush drive hub, or main brush idler hub.
4. Pull the main brush from the main brush compartment.
5. Replace or rotate the main brush end−for−end.
6. Slide the brush into the brush compartment and all the way onto the drive plug.
7. Reinstall the brush idler plate.
Check the main brush pattern and rotate the brush end-for-end after every 50 hours of operation, for maximum brush life and best sweeping performance. Refer to REPLACING OR
ROTATING THE MAIN BRUSH.
Replace the brush when it no longer cleans effectively.
REPLACING OR ROTATING THE MAIN BRUSH
1. Raise the brush head.
FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine, and remove key.
2. Open the right side main brush access door.
3. Loosen the brush idler plate T−bolt. Remove the brush idler arm assembly.
8. Close the main brush access door.
9. Check and adjust the brush pattern if needed.
Refer to CHECKING THE MAIN BRUSH
PATTERN.
48
S20 Diesel 9006712 (4−2014)
CHECKING THE MAIN BRUSH PATTERN
1. Apply chalk, or a similar marking material, to a smooth and level section of the floor.
NOTE: If chalk or other material is not available, allow the brush to spin on the floor for two minutes. A polish mark will remain on the floor.
2. Lower the main brush onto the chalked area and hold it there for 15 to 20 seconds without moving the machine.
3. Raise the brush and drive the machine from the chalked area. The brush pattern should be
50 to 75 mm (2.0 to 3.0 in) across the entire length of the brush. Refer to ADJUSTING
THE MAIN BRUSH WIDTH.
MAINTENANCE
ADJUSTING THE MAIN BRUSH TAPER
FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine, and remove key.
1. Remove the brush idler plate and brush.
2. Loosen the shaft bearing bracket mounting bolts.
00582
FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine, and remove key.
4. If the brush pattern is tapered, see
ADJUSTING THE MAIN BRUSH TAPER
section of this manual.
3. Move the bracket up or down in the slots and tighten the mounting bolts.
4. Reinstall the brush and brush idler plate.
5. Check the main brush pattern and readjust as necessary. Maximum taper is 13 mm (0.5 in).
Set the main brush adjustment knob to the same color band as the brush idler plate.
00601
S20 Diesel 9006712 (1−2016)
49
MAINTENANCE
ADJUSTING THE MAIN BRUSH WIDTH
FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine, and remove key.
1. Compare the length of the main brush bristles with the color band on the brush idler plate.
SIDE BRUSH(ES)
Check the brush(es) daily for wear or damage.
Remove any string or wire found tangled in the brush(es) or drive hub(s).
Replace the brush(es) when it no longer cleans effectively.
REPLACING THE SIDE BRUSH
1. Stop the machine, set the parking brake and turn the engine off.
FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine, and remove key.
2. Remove the side brush retaining pin from the side brush drive shaft by pulling the pin keeper off over the end of the pin.
2. Loosen the main brush adjustment knob and slide the knob so it matches the color band on the brush idler plate. Retighten the knob.
3. Recheck the pattern. Readjust if necessary.
08019
3. Slide the side brush off the side brush drive shaft.
NOTE: Remove the drive hub and put it on the new brush if one is not installed.
4. Slide the new side brush onto the side brush drive shaft.
5. Insert the side brush retaining pin through the side brush hub and shaft.
6. Secure the pin by clipping the pin keeper over the end of the pin.
7. Adjust the side brush pattern with the side brush down pressure knob.
50
S20 Diesel 9006712 (7−09)
ADJUSTING THE SIDE BRUSH PATTERN
Check the side brush pattern after every 50 hours of operation. The side brush bristles should touch the floor in the patterns shown in the illustration.
MAINTENANCE
SIDE BRUSH PIVOT
The side brush pivot should be checked for excessive movement after every 200 hours of operation.
350327
Turn the knob(s) counterclockwise to increase the brush pressure and clockwise to decrease the brush pressure.
The side brush side tilt (left to right) is adjusted with the two bolts.
SIDE BRUSH GUARD
Rotate the side brush guard 90_ after every 200 hours of operation, or sooner if worn. Replace the brush guard after using all four sides.
The side brush front to rear tilt is adjusted with the side brush cable and clevis pin.
S20 Diesel 9006712 (4−2014)
51
MAINTENANCE
SKIRTS, FLAPS, AND SEALS
FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine, and remove key.
HOPPER LIP SKIRT
The hopper lip skirt is located on the bottom rear of the hopper. The skirt floats over debris and helps deflect that debris into the hopper.
Check the hopper lip skirt for wear or damage daily.
Replace the hopper lip skirt when it no longer touches the floor.
BRUSH DOOR SKIRTS
The brush door skirts are located on the bottom of each of the two main brush doors. The skirt should clear the floor by 3 mm (0.12 in).
Check the skirts for wear or damage and adjustment daily.
NOTE: The brush door skirts have slotted holes to allow for a ground clearance adjustment. Adjust the skirt height with the door closed.
NOTE: Rear tire pressure will affect skirt clearances.
HOPPER SIDE SKIRT
The hopper side skirt is located on the left side of the hopper. The hopper side skirt should clear the floor by 3 mm (0.12 in).
Check the hopper side skirt for wear or damage and adjustment daily.
REAR SKIRTS
The two rear skirts are located on the bottom rear of the main brush compartment. The vertical skirt should clear the floor up to 3 mm (0.12 in). The recirculation skirt requires no adjustment.
Check the skirts for wear or damage and adjustment daily.
NOTE: Rear tire pressure will affect skirt clearances.
52
S20 Diesel 9006712 (4−2014)
SIDE BRUSH DUST CONTROL SKIRTS
(OPTION)
The side brush dust control skirts wrap around the side brush and the front bumper.
Check the side brush dust control skirts for wear or damage daily.
MAINTENANCE
HOPPER SEALS
The hopper seals are located on the top and side portions of the hopper.
Check the seals for wear or damage after every
100 hours of operation.
BRUSH DOOR SEALS
The brush door seals are located on both main brush doors and on corresponding portions of the main frame.
Check the seals for wear or damage after every
100 hours of operation.
HOPPER ACCESS DOOR SEAL
The hopper access door seal is located on the hopper and seals the front of the debris hopper.
Check the seal for wear or damage after every
100 hours of operation.
S20 Diesel 9006712 (8−2009)
53
MAINTENANCE
INNER HOPPER ACCESS DOOR SEAL
(OPTION − VACUUM WAND ONLY)
The inner hopper access door seal is located on the hopper and seals the front of the debris hopper.
Check the seal for wear or damage after every
100 hours of operation.
FILTER CHAMBER INLET SEAL
Check the filter chamber inlet seal for wear or damage every 100 hours of operation.
HOPPER DOOR SEALS
The hopper door seals are located on the hopper door. They seal the hopper when the hopper door is closed.
Check the seals for wear or damage after every
100 hours of operation.
54
S20 Diesel 9006712 (8−2009)
BRAKES AND TIRES
BRAKES
The mechanical brakes are located on the front wheels. The brakes are operated by the foot brake pedal and connecting rods.
Check the brake adjustment after every 200 hours of operation.
To check the brake adjustment, measure the distance from the stationary brake pedal to the point where there is resistance in the pedal movement. The distance must be between 12 mm
(0.5 in) and 25 mm (1.0 in). Adjust the brakes if required.
MAINTENANCE
REAR WHEEL
Torque the rear wheel nuts twice in the pattern shown to 122 to 155 Nm (90 to 110 ft lb) after the first 50 hours of operation, and every 800 hours of operation.
4
2
5
1
3
PROPELLING MOTOR
Torque the shaft nut to 270 Nm (200 ft lb) after the first 50 hours of operation and after every
800 hours thereafter.
TIRES
The standard front machine tires are solid. The standard rear machine tire is pneumatic.
Check the front tires after every 100 hours of operation for damage. Check the rear tire pressure after every 100 hours of operation. The proper tire pressure is 795 kPa (115 psi).
S20 Diesel 9006712 (4−2014)
55
MAINTENANCE
WET SIDE BRUSH DUST CONTROL (OPTION)
FILTER SCREENS
The wet side brush dust control has 2 filter screens. One is located in the water tank and the other under the main cover.
Remove and clean the filter screens after every
200 hours of operation.
To adjust the spray pattern, use the water valve located next to the the water tank. Do not open the valve to the 90_ maximum position. Optimal position is with the valve opened between 10−15_
STORING THE WATER TANK
When not using the wet side brush dust control system, the tank can be stored on the main cover.
Drain the water tank.
SPRAY NOZZLES
The wet side brush dust control nozzles are located above the side brush (es). Check the spray pattern after every 50 hours.
Disconnect the 2 water hoses.
56
S20 Diesel 9006712 (11−2017)
Disconnect the wire harness below the tank.
Secure the tank to the main cover with the strap.
MAINTENANCE
S20 Diesel 9006712 (11−2017)
57
MAINTENANCE
PUSHING, TOWING, AND TRANSPORTING
THE MACHINE
PUSHING OR TOWING THE MACHINE
If the machine becomes disabled, it can be pushed from the front or rear, but only towed from the rear.
The propelling pump has a bypass valve to prevent damage to the hydraulic system when the machine is being pushed or towed. This valve allows a disabled machine to be moved for a very
short distance and at a speed to not exceed 1.6
kp/h (1 mph). The machine is NOT intended to be pushed or towed a long distance or at a high speed.
TRANSPORTING THE MACHINE
1. Position the machine at the loading edge of the truck or trailer.
FOR SAFETY: When loading machine onto truck or trailer, empty hopper before loading machine. Do not load/unload on ramp inclines that exceed 25% grade.
2. If the loading surface is not horizontal or is higher than 380 mm (15 in) from the ground, use a winch to load machine.
If the loading surface is horizontal AND is 380 mm (15 in) or less from the ground, the machine may be driven onto the truck or trailer.
ATTENTION! Do not push or tow machine for a long distance and without using the bypass valve, or the machine hydraulic system may be damaged.
Turn the bypass valve 90_ from the normal position before pushing or towing the machine.
The illustration shows the bypass valve in the pushing or towing position.
3. To winch the machine onto the truck or trailer, attach the winching chains to the rear tie down locations. The rear tie-down locations are the holes in the sides of the machine frame near the rear bumper.
Return the bypass valve to the normal position when through pushing or towing the machine.
58
S20 Diesel 9006712 (4−2014)
4. Turn the bypass valve 90_ from the normal position before winching the machine onto the truck or trailer. See PUSHING OR TOWING
THE MACHINE section of this manual. Make sure the machine is centered.
MAINTENANCE
The rear tie-down locations are the holes in the sides of the machine frame near the rear bumper.
FOR SAFETY: When loading machine onto truck or trailer, use winch. Do not drive the machine onto the truck or trailer unless the loading surface is horizontal AND is 380 mm
(15 in) or less from the ground.
5. Position the machine onto the truck or trailer as far as possible. If the machine starts to veer off the center line of the truck or trailer, stop and turn the steering wheel to center the machine.
6. Set the parking brake and block the machine tires. Tie down the machine to the truck or trailer before transporting.
The front tie-down locations are the holes in the wheel pockets at the front of the machine frame.
7. If the loading surface is not horizontal or is higher than 380 mm (15 in) from the ground, use a winch to unload machine.
If the loading surface is horizontal AND is 380 mm (15 in) or less from the ground, the machine may be driven off the truck or trailer.
FOR SAFETY: When loading machine onto truck or trailer, use winch. Do not drive the machine onto the truck or trailer unless the loading surface is horizontal AND is 380 mm
(15 in) or less from the ground.
8. Return the bypass valve to the normal position when through loading the machine.
Refer to PUSHING OR TOWING THE
MACHINE section of this manual.
S20 Diesel 9006712 (8−2009)
59
MAINTENANCE
MACHINE JACKING
Empty the hopper before jacking up the machine.
Jack up the machine at the designated locations.
Use a hoist or jack capable of supporting the weight of the machine. Use jack stands to support the machine.
FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine, and remove key.
FOR SAFETY: When servicing machine, block machine tires before jacking machine up. Use a hoist or jack that will support the weight of the machine. Jack machine up at designated locations only. Support machine with jack stands.
The rear jacking location is the center of the rear bumper behind the back tire.
STORAGE INFORMATION
The following steps should be taken prior to storing the machine for extended periods of time.
1. Park the machine in a cool, dry area. Do not expose the machine to rain or snow. Store indoors.
2. Remove the battery, or charge battery every three months.
NOTE: To prevent potential machine damage store machine in a rodent and insect free environment.
FREEZE PROTECTION FOR WET SIDE
BRUSH DUST CONTROL SYSTEM
1. Drain the water tank with the drain valve located under the tank.
2. Drain the water lines and pump by pressing on the wet side brush dust control switch to the on position. Press the switch to the off position when the wet side brush dust control light turns red.
3. Remove the wet side brush dust control filter screen, located under the tank, and empty it.
Front jacking locations are located on the frame directly in front of the front tire.
60
S20 Diesel 9006712 (11−2017)
SPECIFICATIONS
GENERAL MACHINE DIMENSIONS/CAPACITIES
Item
Length
Length with side brush
Length with side brush wet dust control (option)
Width
Width with side brush
Height without overhead guard
Height with overhead guard
Track
Wheelbase
Main sweeping brush diameter
Main sweeping brush length
Side brush diameter
Sweeping path width with side brush
Sweeping path width with dual side brushes
Main sweeping brush pattern width
Hopper weight capacity (polyethylene hopper)
Hopper weight capacity (optional steel hopper)
Hopper volume capacity (polyethylene hopper)
Hopper volume capacityv(optional steel hopper)
Dust filter area
Minimum ceiling dump height
Weight − empty
GVWR (Gross Vehicle Weight Rating)
Protection Grade
Values determined as per IEC 60335−2−72
Sound pressure level L pA
Sound uncertainty K pA
Sound power level L
WA
+ Uncertainty K
WA
Vibration − Hand−arm
Vibration − Whole body
SPECIFICATIONS
Dimension/capacity
2090 mm (82.3 in)
2248 mm (88.5 in)
2340 mm (92.1 in)
1230 mm (48.5 in)
1260 mm (49.5 in)
1260 mm (49.5 in)
2085 mm (82.1 in)
1135 mm (44.7 in)
1085 mm (42.7 in)
355 mm (14 in)
910 mm (36 in)
580 mm (23 in)
1270 mm (50 in)
1575 mm (62 in)
50 to 75 mm (2 to 3 in)
340 kg (750 lb)
318 kg (700 lb)
310 L (11 ft
3
)
319 L (11.25 ft
3
)
7.4 m
2
(80 ft
2
)
2490 mm (98 in)
1110 kg (2450 lb)
1674 kg (3690 lb)
IPX3
Measure
81 dB
(A)
1.7 dB
(A)
100 dB
(A)
<2.5m/s
2
<0.5m/s
2
S20 Diesel 9006712 (11−2017)
61
SPECIFICATIONS
GENERAL MACHINE PERFORMANCE
Item
Maximum forward speed
Maximum reverse speed
Minimum aisle turn width, left
Minimum turning radius, right
Minimum turning radius, left
Maximum ramp incline for loading − empty hopper
Maximum ramp incline for transporting (GVWR)
Measure
10 km/h (6 mph)
4.8 km/h (3 mph)
2415 mm (95 in)
2113 mm (83.2 in)
1625 mm (64 in)
17.6%
14%
POWER TYPE
Engine
Kubota
D1005
Type
Piston
Displacement
Ignition
Diesel
1001 cc (61.1 cu in)
Fuel
Diesel
Alternative:Biodiesel, no greater than B5.
Fuel tank: 27.6 L (7.3 gal)
Idle speed
1350 + 50 rpm
Cycle Aspiration Cylinders Bore
4 Natural 3 76 mm
(2.99 in)
Tennant governed power
13.8 kw (18.5 hp) @
2400 rpm
Stroke
73.6 mm
(2.90 in)
Gross intermittent power per SAE J1995
14.2 kw (19.0 hp) @
2500 rpm
Cooling system Electrical system
Water/ethylene glycol antifreeze 12 V nominal
30 A alternator Radiator: 3.8 L (1 gal)
Total: 7.5 L (2 gal)
(Fast) governed speed under load
2500 + 50 rpm
Engine lubricating oil with filter
5.1 L (5.4 qt)
10W−30, 10W−40 or
15W−40 Engine oil, API diesel classification CF or better.
STEERING
Type
Rear wheel, hydraulic cylinder and rotary valve controlled
Power source
Hydraulic accessory pump
HYDRAULIC SYSTEM
System
Hydraulic total
Capacity
Hydraulic reservoir 19.3 L
(5.1 gal)
20.8 L
(5.5 gal)
Emergency steering
Manual
ISO Grade Viscosity Index Ambient Air Temperature Ranges
ISO 100 VI 126 or higher 19_ C (65_ F) or higher
ISO 68 VI 155 or higher
ISO 32 VI 163 or higher
7 to 43_ C (45 to 110_ F)
16_ C (60_ F) or lower
62
S20 Diesel 9006712 (11−2016)
SPECIFICATIONS
BRAKING SYSTEM
Type
Service brakes
Parking brake
TIRES
Location
Front (2)
Rear (1)
Type
Solid
Pnuematic
Operation
Mechanical drum brakes (2), one per front wheel, rod actuated
Utilize service brakes, rod actuated
Size
89 x 410 mm (3.5 X 16 in)
150 x 410 mm (6 X 16 in)
Pressure
−
795 kPa (115 psi)
MACHINE DIMENSIONS
1230 mm
(48.5 in)
1135 mm
(44.7 in)
TOP VIEW
2085 mm
(82.1 in)
1260 mm
(49.5 in)
S20 Diesel 9006712 (8−2009)
1085 mm
(42.7 in)
2090 mm
(82.3 in)
SIDE VIEW
FRONT VIEW
354901
63
INDEX
A
Adjust operator seat, 17
Adjusting the Main Brush Taper, 49
Adjusting the Main Brush Width, 50
Air filter indicator, 41
Reset, 42
Aisle turn, 62
B
Battery, 43
Charging system, Light, 14
Belts
Engine belt, 42
Vacuum Fa n Belt, 43
Brake pedal, 12
Brakes, 55
System specifications, 63
Brakes and Tires, 55
Brakes, 55
Rear Wheel, 55
Tires, 55
Brush door seals, 53
Brush door skirts, 52
Brush Information, 18
Brushes
Adjust side brush pattern, 51
Checking main brush pattern, 49 − 51
Checking side brush pattern, 51
Door seals, 53
Door skirts, 52
Main brush adjustment knob, 13
Rear skirts, 52
Side brush adjustment knob, 13
Side brush dust control skirts, 53
Side brush guard, 51
Side brush pivot, 51
Bypass valve, 58
C
Capacities, 61
Charging system light, 14
Cleaning the Cyclone Assembly, 46
Cleaning the hopper dust filter, 46
Clogged dust filter light, 14
Clogged hydraulic filter light, 15
64
Control panel
Charging Sytem light, 14
Clogged dust filter light, 14
Clogged hydraulic filter light, 15
Engine oil pressure, 15
Engine water temperature light, 14
Fuel level gauge, 16
Glow plug light, 15
Hopper door closed light, 15
Hopper temperature light, 14
Operating/hazard lights switch, 16
Parking brake light, 12
Controls
Charging system light, 14
Clogged dust filter light, 14
Clogged hydraulic filter light, 15
Engine oil pressure light, 15
Engine water temperature light, 14
Fuel level gauge, 16
Glow plug light, 15
Hopper door closed light, 15
Hopper temperature light, 14
Main brush adjustment knob, 13
Main cover lever, 13
Operating/hazard lights switch, 16
Parking brake light, 12 side brush adjustment knob, 13
Steering wheel tilt handle, 13
Controls and Instruments, 9
Cooling System, 40
Check the coolant level, 40
Flush the radiator and the cooling system, 40
Cyclone Assembly, Cleaning, 46
Cyclone cover seals, 47
Cyclone dust tray seals, 46
Cyclone perma−filter, 47
D
Deluxe suspension seat, 17
Dimensions, 61
Directional pedal, 12
Disengaging hopper support bar, 28 − 30
Doors
Brush
Seals, 53
Skirts, 52
Hopper, Seals, 54
Hopper access, Seal, 53
Inner hopper access, Seal, 54
Dust filter, Hopper, 45 − 47
S20 Diesel 9006712 (11−2017)
E
Emptying the hopper, 25 − 27
Engaging hopper support bar, 27 − 29
Engine, 40
Air filter, 41
Air filter indicator, 41
Belt, 42
Coolant temperature, Light, 14
Cooling System, 40
Fuel filter, 42
Fuel Lines, 43
Oil pressure, Light, 15
Priming the fuel system, 43
Specifications, 62
Valve clearance, 42
Engine air filter, 41
Cleaning, 41 − 43
Engine belt, 42
Engine Oil, 37
Engine oil pressure light, 15
Engine water temperature light, 14
F
Filter Chamber Inlet Seal, 54
Filter screen, 56
Filters
Cleaning the hopper dust filter, 46
Cyclone perma−filter, 47
Replacing the hopper dust filter, 45 − 47
Freeze protection, Wet dust control, 60
Front tie down location, 59
Front Wheel Bearings, 37
Fuel filter, 42
Fuel level gauge, 16
Fuel Lines, 43
Fuses and Relays, 44
Relay Panel Fuses and Relays, 44
G
Gauges, Fuel level, 16
General Machine Dimensions / Capacities, 61
Glow plug light, 15
Grease fittings
Hopper lift arm pivots, 37
Rear Wheel Support Bearing, 37
S20 Diesel 9006712 (11−2017)
INDEX
H
Hopper
Access door seal, 53
Clogged dust filter, Light, 14
Disengaging hopper support bar, 28 − 30
Door closed, Light, 15
Door seals, 54
Emptying the hopper, 25 − 27
Engaging hopper support bar, 27 − 29
Inner access door seal, 54
Lift arm pivots, 37
Lip skirt, 52
Seals, 53
Side skirt, 52
Temperature, Light, 14
Thermo Sentry, 14
Hopper access door seal, 53
Hopper door closed light, 15
Hopper door seals, 54
Hopper dust filter, 45 − 47
Hopper dust filter cover seal, 47
Hopper lift arm pivots, 37
Hopper lip skirt, 52
Hopper seals, 53
Hopper side skirt, 52
Hopper temperature light, 14
Hour Meter, 16
How the Machine Works, 18
Hydraulic Cooler, 40
Clean the fins, 40
Hydraulic fluid, 39
Hydraulic fluid reservoir, 38
Hydraulic Hoses, 39
Hydraulics, 38
Check the hydraulic fluid level, 38
Check the hydraulic hoses, 39
Clogged hydraulic filter light, 15
Fluid, 39 − 41
Hydraulic Hoses, 39
Reservoir, 38
System specifications, 62
65
INDEX
I
Ignition, Glow plug, Light, 15
Indicators, Hour Meter, 16
Inner hopper access door seal, 54
J
Jack points, 60
Jacking up the machine, 60
K
Knobs
Main brush adjustment, 13
Right side brush adjustment, 13
L
Levers
Main cover, 13
Steering wheel tilt handle, 13
Lights
Charging system, 14
Clogged Dust filter, 14
Clogged hydraulic filter light, 15
Engine oil pressure, 15
Engine water temperature, 14
Glow plug, 15
Hopper door closed, 15
Hopper temperature, 14
Operating/hazard lights switch, 16
Parking brake, 12
Lubrication, 37
Engine Oil, 37
Front Wheel Bearings, 37
Rear Wheel Support Bearing, 37
M
Machine components, 8
Machine Dimensions, 63
Machine jacking, 60
Machine Operation, Pre−Operation Checklist, 20
Machine Specifications, 61 − 64
Machine Troubleshooting, 33
Main brush adjustment, 13
Checking brush pattern, 49 − 51
Door seals, 53
Door skirts, 52
Rear skirts, 52
66
Main brush adjustment knob, 13
Main Brushes, 48
Adjusting the Taper, 49
Adjusting the Width, 50
Replacing or Rotating the Main Brushes, 48
Main Brushes, Adjusting the Taper, 49
Main Brushes, Adjusting the Width, 50
Main Brushes, Replacing or Rotating, 48
Main cover, Lever, 13
Main cover lever, 13
Maintenance, 34 − 58
Maintenance Chart, 34
O
Operating temperature, 19
Operating/hazard lights switch, 16
Operation, 8 − 32
Operation of controls, 12
Operator seat, 17
Options, 30 − 32
Clogged dust filter light, 14
Operating/hazard lights switch, 16
Side brush dust control skirts, 53
Tower bumpers, 31
Vacuum Wand, 30
Wet side brush dust control system, Operation,
32 − 34
P
Parking brake light, 12
Parking brake pedal, 12
Pedals
Brake pedal, 12
Directional pedal, 12
Parking brake pedal, 12
Pivots
Hopper lift arm, 37
Side brush, 51
S20 Diesel 9006712 (11−2017)
Pre−Operation Checklist, 20
Priming the fuel system, 43
Propelling Motor, 55
Torque shaft nut, 55
Pushing or Towing the Machine, 58
Bypass valve, 58
Pushing the Machine, 58
Pushing, Towing, and Transporting the Machine,
58
Pushing or Towing the Machine, 58
Transporting the Machine, 58
R
Radiator, 40
Check hoses and clamps, 40
Clean core exterior, 40
Rear skirts, 52
Rear tie down location, 59
Rear Wheel Support Bearing, 37
Rear Wheel, Torque, 55
Relay Panel Fuses and Relays, 44
Replacing or Rotating the Main Brushes, 48
Replacing the hopper dust filter, 45 − 47
Replacing the Side Brush, 50
Reset air filter indicator, 42
Rotate the side brush guard, 51
S
Safety
Disengaging hopper support bar, 28 − 30
Engaging hopper support bar, 27 − 29
Labels, 6 − 8
Precautions, 4 − 6
Seals, 52 − 55
Brush doors, 53
Cyclone cover seals, 47
Cyclone dust tray seals, 46
Filter Chamber Inlet Seal, 54
Hopper, 53
Hopper access door, 53
Hopper door, 54
Hopper dust filter cover seal, 47
Inner hopper access door, 54
Seat
Adjustment, 17
Deluxe suspension, 17
INDEX
Seat belts, 17
Seat, Operator, 17
Side brush, 50
Adjust the pattern, 51 adjustment, 13
Dust control skirts, 53
Guard, 51
Pivot, 51
Replacing the Side Brush, 50
Side brush down pressure knob, 13
Side brush dust control, Wet, Operation, 32 − 34
Side brush dust control skirts, 53
Side brush guard, 51
Side brush pivot, 51
Side Brush, Adjusting, 51
Side Brush, Replacing, 50
Side brush(es), Checking brush pattern, 51
Skirts, 52 − 55
Brush doors, 52
Hopper Lip, 52
Hopper side, 52
Rear, 52
Side brush dust control, 53
Specifications, 61 − 64
Braking system, 63
General Machine Dimensions / Capacities, 61 −
64
Hydraulic system, 62
Machine Capacities, 61
Machine Dimensions, 61
Machine performance, 62
Power type, 62
Steering, 62
Tires, 63
Spray nozzles, 56
Starting the machine, 21
Steering, Specifications, 62
Steering wheel tilt handle, 13
Stop sweeping, 24
Stop the machine, 22 − 24
Storage Information, 60
Storing the Machine, 60
Storing machine, Freeze protection, 60
Sweeping, 23 − 25
Switches
Operating/hazard lights, 16
Wet side brush dust control switch, 32
S20 Diesel 9006712 (11−2017)
67
INDEX
Symbol definitions, 10 − 12
T
Temperature, Operating, 19
Thermo Sentry, 14
Tie down location
Front, 59
Rear, 59
Tires, 55
Specifications, 63
Tower bumpers (Option), 31
Towing the Machine, 58
Transporting the Machine, 58
Travel speed, 62
Vacuum fan, Belt, 43
Vacuum fan belt, 43
Vacuum Wand, 30
Valve clearance, 42
Valves, 42
Intake and exhaust, 42
V
W
Water tank, 56
Wet side brush dust control, 56
Wet side brush dust control (Option)
Filter screen, 56
Spray nozzles, 56
Water tank, 56
Wet side brush dust control switch, 32
Wet side brush dust control system, Operation, 32
− 34
Wheels, 55
While operating the machine, 19
68
S20 Diesel 9006712 (11−2017)
advertisement
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project
Related manuals
advertisement