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Manufacturer of
machines for applying
temporary protective
films
on all types of materials, including
metal, glass, plastics, and laminates,
automobile bodywork, profiles and
much more.
More than 40 years of innovation ...
Because your clients are demanding,
Because the look of your product
quality is important,
You protect your surfaces from dust,
marks, scratches, splinters. During
processing operations (drilling, cutting, bending, stamping, etc ...) but
also during handling, storage or
transport.
SOMERRA designs and manufactures machines for applying
temporary protective films for all types of surfaces such as
aluminum, stainless steel, pre-coated metals, profiles, plastics,
laminates, glass and car bodies.
Founded in 1974 in Lyon (France), the company which designed
Somerra special machines quickly specialized in developing
technologies to do this in the best conditions of quality, safety and
productivity.
But for optimum application, it is
necessary that your protective film
is applied to your surfaces with adequate machine to avoid wrinkles,
bubbles, apply with equal pressure,
manage the tensions of the film and
increase productivity.
WWW.SOMERRA.COM
Find out all about our company.
During these 40 years, Somerra
has done hundreds of installations worldwide, falling constantly
for new challenges by solving the
problems more complex.
Integrate into small spaces,
integration into existing lines,
manage speeds becoming faster, cut the film edge of the sheet
or with an overhang, changing
roll of film without production
shutdown, cutting the film on
the fly, and this by ensuring operator safety, the most perfect
laying quality, and reliability to
any test, which is our” trademark “.
Our research department has
developed innovative solutions
to allow the application of temporary protection films without
wrinkles and without bubbles
while adapting to the constraints
of our clients by product type,
speed of laying and integration
in their production lines.
The Somerra research and development department continues its
permanent search for innovations
and numerous patents filed, to
meet the challenges of today and
tomorrow ...
Our Know-how, your solution
ADAPTING TO YOUR ENVIRONMENT
SOMERRA constantly pursues innovative solutions and is equipped
with manual, semi-automatic and fully automated machines that offer
options such as double-sided laminating, automatic cutting, product
conveying and palletisation, film splicing during production (coil coating)
or the application of film with overhangs (for the glass industry).
AUTOMATIC CUTTING
SOMERRA is equipped with a wide array of post-application
cutting technologies. We can customize these solutions to suit
your environment and needs, offering double-blade clear-cutting,
hot wire cutting or ultrasound. Our design department has also
developed a mobile automatic cutting system that fits into conveyor
chain and enables continuous production with no dead time.
FIM SPLICING SYSTEM
Somerra has developed several
processes for bonding film that
is reaching the end of its roll to
the start of the next one.
Bonding is allied to a turret
system and can be carried out
during production, as may be
required in a coil coating line,
for instance.
CONVEYING, PALETTISATION
In order to ensure that our
solutions are integrated seamlessly into your production lines,
we offer to use our expertise in
conveying products (sheet metals, profiles and more) after the
application of protective film.
A complete range
Adapted to each individual
THE STANDARD RANGE
Manually-adjustable laminators
to cater to protection requirements as they arise to protection
requirements as they arise while
sticking to your budget and
ensuring perfect application quality
and durable material.
Semi-automatic models for more
regular volumes, enabling the rapid
and completely safe application of
film, either single or double-sided.
Fully automatic machines for large
volumes. Incorporates solutions for
the automatic cutting of film along
sheet edges.
SPECIAL MACHINES
Laminator lines built into production
lines.
Machines for applying teat-off strips.
Applying and sticking strips for the
manufacture of sail reinforcements.
SOLUTIONS FOR THE AUTOMOBILE
INDUSTRY
SOMERRA designs and manufactures
a special range of laminators entirely
dedicated to the automobile industry to
protect bodywork of the new vehicles as
they emerge from the production lines.
Single, double, or triple rolls.
Suspended over the assembly line for
application of film to the roofs, or on the
ground for fitting to bonnets or others
parts.
CONSTRUCTION
The fully automatic profile
laminator, featuring built-in
cutter and conveyor. Or the
semi-automatic model. Film
application on multiple sides.
Solutions can be built into the
production chain.
SOLUTIONS FOR THE GLASS INDUSTRY
In tandem with the research and development
department of SAINT GOBAIN Glass, SOMERRA
has designed a range of machines for applying
protective films on double glazing. Our machines
can fit film in several overlapping stages, automatically adjusting the number of stages in
accordance with the size of the glass. We have
also invented a way of laying film with overhangs
that can be adjusted with numerical control.
The machine complies with the provisions of Machinery Directive 2006/42/EC
TX-SERIE
AUTOMATIC LAMINATOR
The hight precision in a compact machine.
Automatic machine with panel edge cutting.
The new TX series of laminators incorporated the latest technologies developed by SOMERRA to allow perfect
application and integrate an automatic
panel edge film cutting with high
productivity
Construction on metal sheets frames thickness
15mm (0,6»).
Protecting carters with access doors on control
equipment.
2 Self-blocking unwinding chucks on the top.
Adjustable braking of the film coil unwinding.
Applying steel roller with grinded neoprene coating,
according to a certain profile.
Hardness suited to your product.
Mounting on scaled rolling bearings.
Positioning control for application by pressure cylinders. Adjustable and visualised bearing pressure.
Deviation film steel rollers. Mounting on scaled rollers.
Automatic film strength management.
Set driving by brushless motor.
Control panel has touch screen.
Cell to detect the presence of a part.
Safety cell.
Side protection screen.
Ability unwinding: locking chuck inside diameter
cardboard tube diameter 76mm (3»), Coil diameter
300mm (12») max.
Simple application.
Variable speed 0 to 40m / min.
Automatic cutting.
Passage between two rollers: mini 0mm, 30mm
(1,2») max.
Available in working widths, 1250 (50»), 1500 (60»)
and 2000 (80»).
Other width on special order.
The machine complies with the provisions of Machinery Directive 2006/42/EC
TS-SERIE
SEMI-AUTOMATIC FILM COATING-MACHINE
The simplicity and robustness.
Semi-automatic laminator.
With their welded structure almost
« indestructible », the TS series of
laminators allows use safely for a long
time and with every little maintenance,
single or double sided.
Construction on metal sheets frames thickness
15mm (0,6").
Protecting carters with access doors on control
equipment.
1 Self-blocking unwinding chucks on the top
(possible 3).
1 self- blocking unwinding chuck on the bottom.
Adjustable braking of the film coil unwinding.
Applying steel roller with grinded neoprene
coating, according to a certain profile.
Hardness suited to your product.
Mounting on scaled rolling bearings.
Positioning control for application by pressure
cylinders. Adjustable and visualised bearing
pressure.
Deviation film steel rollers.
Mounting on scaled rollers.
Control panel has touch screen.
Starting by means of a treadle.
Cell to detect the presence of a part.
Safety cell.
Side protection screen.
Ability unwinding: locking chuck inside diameter
cardboard tube diameter 76mm (3"), coil diameter
300mm (12") max.
Simple application or double-sided.
Variable speed 0 to 40m / min.
Manual cutting.
Passage between two rollers: mini 0mm, 30mm
(1,2") max.
Available in working widths, 1250 (50"), 1500 (60")
and 2000 (80").
Other width on special order.
The machine complies with the provisions of Machinery Directive 2006/42/EC
TA-SERIE
AUTOMATIC LAMINATOR
High productivity, to apply doubled-sided.
Automatic machines with panel edge film cutting.
The TA series machines can be integrated
into your production lines, coupled
with the sets of loading and unloading
SOMERRA, they will ensure you maximum productivity with a minimum of
operators.
Construction of steel sheet 15mm (0,6") thick.
Carters’ protection with access control devices doors.
Bearing supports chuck nylon.
Three mandrels coil support locking flanges film with
lateral holding of the coil. (a core service and two
standby).
Adjustable braking of unwinding of the reel of film
system by electromagnetic powder brake.
Fine tuning of the overlay film over the product to be
protected by knurled adjustment knob.
Deviation film galvanized steel roller, mounting with
sealed bearings.
Steel roller feeder and roller ejector with neoprene
coating hardness for your product.
Lower rollers mounted on bearings equipped with
sealed bearings.
Upper rollers mounted on bearing slides equipped with
sealed bearings.
Control automatic positioning of upper rollers by
pneumatic cylinders.
Positioning stop the introduction of the product, by
controlled retractable stop air cylinder. Automatic
operation.
Rollers applicators steel with neoprene coating rectified
following a certain profile.
Control of Mechanical positioning indicated position
on mechanical counter. Application by pneumatic
cylinders. Contact pressure on the product displayed
and adjustable.
Driving of all by gearmotor allowing more accurate
positioning (motor Brushless). Servo electronic
transmission by pulleys and toothed belts.
Automatic Film cutting blade for a double leveling the
edges of plates.
Suction system and film drop exhaust.
Control panel low voltage.
Screen Protectors for all dangerous access. Screens in
transparent polycarbonate.
Ability unwinding: locking chuck inside diameter
cardboard tube diameter 76mm (3»), coil diameter
300mm (12») max.
Simple application or double-sided.
Variable speed 0 to 40m / min.
Automatic cutting.
Passage between two rollers: mini 0mm, 15mm (0,6»)
max.
Available in working widths, 1250 (50»), 1500 (60») and
2000 (80»).
Other width on special order.
The machine complies with the provisions of Machinery Directive 2006/42/EC
TM-SERIE
MANUAL LAMINATOR
The economical solution.
Machine with manual setting.
The TM range is the simplest and
most economical laminator for
small volumes while maintaining an
optimal quality of film application.
Construction on metal sheets frames thickness
10mm (0,4").
Protecting carters with access doors on control
equipment.
1 Self-blocking unwinding chucks on the top.
1 self- blocking unwinding chuck on the bottom.
Adjustable braking of the film coil unwinding.
Applying steel roller with grinded neoprene
coating, according to a certain profile.
Hardness suited to your product.
Mounting on scaled rolling bearings.
Positioning control for application by wheel.
Mechanical pressure downforce Product.
Deviation film steel rollers. Mounting on scaled
rollers.
Assembly driven by a motor-reducer with alternating
current.
Starting by pushbutton.
Side protection screen.
Simple side application.
Speed 15m/mn.
Manual cutting.
Passage between two rollers: mini 0mm, 30mm
(1,2") max.
Available in working widths, 1250 (50"), 1500 (60")
and 2000 (80").
Other width on special order.
The machine complies with the provisions of Machinery Directive 2006/42/EC
TS650
SEMI-AUTOMATIC FILM COATING-MACHINE
The ultra compact.
Semi-automatic laminator for small formats.
Mounted on casters, with a small footprint, the TS 650 is ideal for laminating
small formats up to 650mm wide single
or double-sided.
Construction on metal sheets frames thickness
15mm (0,6").
Protecting carters with access doors on control
equipment.
1 Self-blocking unwinding chucks on the top
(possible 3).
1 self- blocking unwinding chuck on the bottom.
Adjustable braking of the film coil unwinding.
Applying steel roller with grinded neoprene
coating, according to a certain profile.
Hardness suited to your product.
Mounting on scaled rolling bearings.
Positioning control for application by pressure
cylinders. Adjustable and visualised bearing
pressure.
Deviation film steel rollers. Mounting on scaled rollers.
Assembly driven by a motor-reducer with
alternating current.
control panel has touch screen.
Starting by means of a treadle.
Cell to detect the presence of a part.
Safety cell.
Side protection screen.
Ability unwinding: locking chuck inside diameter
cardboard tube diameter 76mm (3"), coil diameter
300mm (12") max.
Simple application or double-sided.
Variable speed 0 to 40m / min.
Manual cutting.
Passage between two rollers: mini 0mm, 30mm
(1,2") max.
working widths, 650mm (26").
Mounting on wheels.
Overall width: 1289mm (51").
Height: 1730mm (68").
The machine complies with the provisions of Machinery Directive 2006/42/EC
VT2400
AUTOMATIC LAMINATOR FOR GLASS INDUSTRIE
The double glazing solution.
- Glass protection depositing an adhesive film.
- Automatic recognition of glazing dimensions.
- Automatic film cutting by heating wire.
- Vertical glass conveying.
- Quick and simple coil changing.
- Control via SIEMENS touchscreen.
- Protected glazing with margins.
- The glass is protected by 1, 2 or 3 filmstrips depending on the size of the used
coil.
- The automatism allows adjustable margins on the 4 sides of the glass.
- Vertical input conveyor (6° tilt) Capacity: 3 000mm (120") length – 2 400mm (95")
high – work plan 500mm (20") high (2 900mm (114")
total high).
Glass thickness capacity: from 4 (0,15") to 50mm
(2").
Welded mechanic construction in rectangular tube.
Anticorrosive two-component epoxy varnish treat.
Support legs with bracings and height adjustment.
Safety guards on moving parts.
Motorization by gearmotor - Brushless type - speed
subjection by variable speed drive.
Glass transport by polyurethane motorized rollers.
Product presence detection by cell.
- Mobile filming module: L.U. 1 200mm (47») -
- Glass height measure -
Braked reel holder.
Blocker for glass thickness.
Rubberised applicator rolls.
Feed roll.
Module pneumatic retraction.
Vacuum pump.
Cutting by heating wire.
Pneumatic valves steering module.
System directly mounted on the module support
beam composed by a glass detection cell which
moves in altitude.
Moving by gearmotor, transmission by pulleys and
toothed belt.
Measure by absolute encoder mounted on the
driven pulley.
- Vertical filming module support beam for a 1
200mm (47") mobile module -
- Vertical output conveyor (6° tilt) -
Welded mechanic structure, inclined at 6 °.
Four adjustable and fixing feet to the ground.
Upper closure plate.
Support structure for turbine, pneumatic piloting.
Module moving system by gearmotor. Ball screw
and linear guide.
Motorized anti rolls.
Measuring wheels and encoder.
Fragile elements protection by carterisation (belts,
cables, etc).
Translucent safety protection with front and rear
access doors.
Detection cell.
Film coils loading gallows.
Capacity: 3 000mm (120") length – 2 400mm (95")
high – work plan 500mm (20") high (2 900mm (114")
total high).
Welded mechanic construction in rectangular tube.
Anticorrosive two-component epoxy varnish treat.
Support legs with bracings and height adjustment.
Safety guards on moving parts.
Motorization by gearmotor, speed subjection by
frequency controller.
Glass transport by polyurethane motorized rollers.
Product presence by detection cell.
The machine complies with the provisions of Machinery Directive 2006/42/EC
VS-SERIE
AUTOMATIC LAMINATOR FOR GLASS INDUSTRIE
Vertical automatic laminator for glass.
The machines of the VS series are the
most innovative for the protective film
deposited on glass, fully automatic, they
allow the installation with overhangs
around the edge of the glass and incorporate are automatic cutting system of
the film.
- Vertical input conveyor (6° tilt) -
- Vertical output conveyor (6° tilt) -
Work plan 500mm (20") high.
Welded mechanic construction in rectangular
tube.
Support legs with bracings and height adjustment.
Safety guards on moving parts.
Motorization by gearmotor - Brushless type speed subjection by variable speed drive.
Glass transport by polyurethane motorized rollers.
Product presence detection by cell.
Capacity: 3 000mm (120») length – 1500mm (60»)
high – work plan 500mm (20»)
Welded mechanic construction in rectangular tube.
Anticorrosive two-component epoxy varnish treat.
Support legs with bracings and height adjustment.
Safety guards on moving parts.
Motorization by gearmotor, speed subjection by
frequency controller.
Glass transport by polyurethane motorized rollers.
- Vertical automatic laminator (6° tilt) Construction built welded rectangular tube with
machined plates.
Altitude Adjustment feet.
Module filming width 1200mm (47»).
- The margination into upper and lower parts is
effected by choosing the roll width. It is obtained by
a mechanical adjustment in elevation of the coils.
- The margination front and back is carried out by
the machine.
- Motorization of roller by gear motor Siemens
frequency variation with positioning.
- Reel holder mandrel braked.
- Steel applicator roller with neoprene coating.
Sealed ball bearings mounting.
- Held by the film system depression.
- Film cutting by heating wire.
- feeder roll.
- sequential Management by a PLC Siemens
Simatic series.
- Pneumatic Festo and Joucomatic - System
Profibus or UPS.
- Man / Machine Interface Siemens touch screen.
- Protection screens of all dangerous access.
Removable polycarbonate screens.
- Access door lock electrically.
Available in useful dimensions:
Length: 1500 (60"), 2000 (80") and 3000 (120").
Height: 1000 (40"), 1500 (60"), 2000 (80").
The machine complies with the provisions of Machinery Directive 2006/42/EC
PA200
AUTOMATIC LAMINATOR FOR PROFILE
Construction of steel sheet 15mm (0,6") thick.
Carters’ protection with access control devices
doors.
- Manual setting of 4 lamination heads and at
depth, identifying positions by index.
Automatic cutting by heating wire.
Presser entry, consisting of :
Output presser, consisting of:
- Vertical rollers and motorized rubberized allowing
the introduction of the profiles in the machine.
Adjustable air pressure and displayed.
- Horizontal support rollers, 50mm (2") diameter
PVC mounted on spring axis.
- Horizontal rubber roll, pneumatic rise and descent,
individually adjustable pressure and displayed on
gauge.
- Piece presence detection by photocell.
- Vertical rollers and motorized rubberized allowing
the introduction of the profiles in the machine.
Adjustable air pressure and displayed.
- Horizontal support rollers, 50mm (2") diameter
PVC mounted on spring axis.
- Horizontal Roll rubber, pneumatic rise and descent,
individually adjustable pressure and displayed on
gauge.
- Piece presence detection by photocell.
Laminating Machine :
Directional foam coated roller to finish the
applications on the rounded parts right and left.
Low voltage control panel, automatic cycle
managed by SIEMENS PLC.
Getting Started (cycle start) by treadle.
- Consisting of 4 application heads independently
adjustable.
- Rollers applicators coated Neoprene rectified
rubber hardness adapted to the product.
Micrometric adjustment for perfect film overlay on
the profile.
- Detour roller mounted on sealed bearings.
Manual Feed.
Automatic evacuation.
4 sided lamination possible.
Automatic Cutting.
Profiles Dimensions :
- Maximum length: 7000mm (276").
- Maximum width: 350mm (14").
Adjustable speed:
- Mini: 2m / min.
- maxi: 40m / min.
Film coil Capacity:
- Chuck for 76mm (3") inner diameter
cardboard tube.
- Mini: Diam 80mm (3").
- Maxi: Diam 200mm (8").
No motorized conveyor input:
- Length: 7500mm (295").
- Width: 300mm (12").
- PVC rolls 50mm (2") diameter, spring axis.
- Welded frame.
- Height of work surface: 970mm (38").
- Construction of 2 parts.
Motorized exit conveyor + pneumatic pusher:
- Length: 7500mm (295").
- Width: 300mm (12").
- PVC rolls 50mm (2") Diam.
- Engines by motorcycle gear power: 1kw.
- Belt transmission.
- Cell and limit stop.
- Pneumatic plungers for discharging the protected
profile on the output accumulation table.
Motorized evacuation Table: Output of choice (right
or left).
Fabricated Structure dismantled (transport).
- Length: 7000mm (276").
- Width: 2000mm (80").
Transportation of profiles by adherent belts, drive
by gear motor, lead managed by cells.
DA2200
Automatic uncoiler for
automobiles
Max. film width 1850mm.
Single, double or triple-uncoiling.
Machine suspended to application of protection to roofs.
The machine complies with the provisions of Machinery Directive 2006/42/EC
DM1800
Manual automatic cutting uncoiler for automobiles
Max. film width 900mm.
Single, double or triple-uncoiling.
DB400
Side of the assembly lines uncoiler
Machine for automatic uncoiling and cutting of strips.
Vacuum system for holding film.
THEY TRUSTED US
OUR DISTRIBUTORS
USA and America
John Downie
P.O. Box 274
Bogart, GA 30622 USA
johndownie@charter.net
678-753-1295 Office
678-995-6820 Cell
UK and North Europe
Australia and New zeland
Jim Broomhall
Aeronaut Automation,
4-6 Tepko Road Terrey Hills, NSW 2084 - AUSTRALIA
sales@aeronaut.org
Phone: +612 9450 0800
Fax: +612 9450 047727
France, Germany, South Europe,
Maghreb
ASIDUIM
1 rue Louis Lachenal, 69740 Genas FRANCE
info@asidium.com
Tel: +33 (0)4 78 48 11 44
Fax: +33 (0)4 78 48 11 45
Howard Jones
Automated Cutting Room Services Ltd,
6 Marlowe Court, Shropshire SY13 1QR - UK
Howard@acrs.co.uk
Mob: +44 (0)7770 475227
Tel: +44 (0)1948 666270
Other, Export:
Info@somerra.com
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