Spare Parts List Scooter Model - SL7-4 Altea 4

Spare Parts List
Scooter Model - SL7-4 Altea 4
TABLE OF CONTENTS
ILLUSTRATION
FIGURE 1
FRONT CHASSIS ASSEMBLY- - - - - - - - - - - - - -
P 1
FIGURE 2
DRIVE-TRAIN ASSEMBLY- - - - - - - - - - - - - - - -
P 5
FIGURE 3
MOTOR ASSEMBLY- - - - - - - - - - - - - - - - - - - - -
P 8
FIGURE 4
FRONT AXLE ASSEMBLY- - - - - - - - - - - - - - - - -
P 10
FIGURE 5
CONNECTING ROD ASSEMBLY - - - - - - - - - - - -
P 13
FIGURE 6
HANDLE BAR + HAND GRIP ASSEMBLY- - - - - - -
P 15
FIGURE 7
STANDARD SEAT ASSEMBLY - - - - - - - - - - - - -
P 17
FIGURE 8
SEAT,ARM ASSEMBLY - - - - - - - - - - - - - - - - - - - -
P 19
FIGURE 9
UPPER CONTROL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -P 21
FIGURE 10
HANDLE ASSEMBLY- - - - - - - - - - - - - - - - - - - -
P 24
FIGURE 11
MAIN CONTROL BOX ASSEMBLY- - - - - - - - - - - - -
P 26
FIGURE 12
BATTERY KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
P 28
FIGURE 13
CONTROL AND BATTERY WIRING ILLUSTRATION - - -
P 30
APPENDIX (1) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
P 32
(C)
FIG. &
Index NO.
1-1
Part NO.
102101-70001-A2
Qty.
1
Description
A Whole Chassis
Specification
SL7-4,A2
-----*-----
1-2
1-3
1-4
1-5
101801-70000
1
Front axle assembly
SL7-4
5002-12080-720
1
CAP HEAD ALLEN SCREW
M12*P1.25*80L,Black Galvanized
5021-12021-210
3
Washer
∮12*21*0.5t,Multicolored Galvanized
209915-00101
2
Rubber Bump Stop
UL7-WR
-----*-----
1-6
----------------
REF(1)
Drive-train assembly
-----*-----
1-7
1-8
1-9
1-10
----------------
REF(1)
Hub
----------------
REF(1)
Needle bearing
----------------
REF(2)
Oil seal
----------------
REF(1)
Protect cover for magnetic brake
-----*-----
1-11
1-12
1-13
1-14
1-15
5001-08060-720
4
Hex head screw
M8*P1.25*60L,Black Galvanized
5021-08022-710
4
Washer
∮8*22*2t,Black Galvanized
209908-66900
8
Rubber
Round,778XL
4001428-05
4
Washer
A428-5,∮8.4*26*3t Black Galvanized
5012-08013-700
4
Nylon lock nut
M8*P1.25*13,7.8t,Black Galvanized
-----*-----
1-16
1-17
1-18
1-19
105201-69101
2
Rear Wheel Assembly
PU 200*70,Black plastic rim
5001-08020-440
2
M8*20 Locking bolt
M8*P1.25*20L,SUS304
5022-08013-210
2
Spring washer
∮8*13,Multicolored Galvanized
5021-08022-210
2
Washer
∮8*22*2t,Multicolored Galvanized
FIG. &
Index NO.
1-20
Part NO.
505301-00505-02
Qty.
2
Description
Shaft key mini motor
Specification
5*5*35
-----*-----
1-21
1-22
1-23
209928-89300
2
anti-tip wheel
2"
5005-06038-710
2
Screw
M6*P1.0*38L,Black Galvanized
5012-06010-701
2
Nylon lock nut
M6*P1.0*10*6t,Black Galvanized
-----*-----
1-24
1-25
1-26
1-27
1-28
1-29
1-30
1-31
1-32
1-33
1-34
1-35
1-36
1-37
1-38
1-39
1-40
--------
203101-70000-24
REF(1)
Front Chassis Cover
SL7-4,Red
203508-69900-50-A2
1
Cover for Transaxle Assembly
SL7-3/4, Solid Black,A2
301103-06
1
Warning sticker
N3-6,Large
301187-13
1
OFF-BRAKE-ON label
N87-13
301123-11
1
Warning sticker
N23-11
301217-05
1
Decal
T17-5,78.5*32
301203-00
1
Decal
T3,174*35
209931-67802
2
Hub Cap
40*4-4.5
202934-68900
2
Holder for Anti-tips
2"
5006-04008-710
1
Self tapping screw
M4*10L,Black Galvanized
203103-66500
2
Velcro
25W*25M,Hook
203103-80100
2
Velcro
25W*25M,Loop
203103-66400
1
Velcro
50W*25M,Loop
203103-88100
1
Velcro
50W*25M,Hook
203103-66500
2
Velcro
25W*25M,Hook
301122-89
1
CE Label
N22-89 (UK08-SL7-4)
----------------
REF(1)
505201-00900-50
4
Decal
Cable Tie
YJ-90,Black
FIG. &
Index NO.
Part NO.
Qty.
Description
Specification
-----*-----
1-24
203101-70000-45
REF(1)
Front Chassis Cover
SL7-4,Plain navy blue
FIG. &
Index NO.
2
2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10
-------2-11
2-A
2-12
2-13
2-14
2-15
2-16
2-17
2-18
2-19
2-20
2-21
Part NO.
Qty.
Description
100006-69102
1
Drive-train assembly
100404-68902-A4
1
Transaxle assembly
Specification
#4μ-2,360L
----------------
REF(1)
Hub
----------------
REF(1)
Needle bearing
----------------
REF(1)
Oil seal
301179-04
1
Instruction sticker
N79-4
100101-69101
1
Motor and brake assembly
787μM,#3-1F
100201-78704
1
Motor assembly
7μM#1-1
100303-80510-A2
1
Magnetic brake assembly
#3-1F,WR222P1,UL7-W-L
100306-00101-A3
1
Electromagnetic brake assembly
#3-1,WR222P1,A3
2370-00503-00-A2
1
Connection cable
UL7-W-L(A2)
REF
Heat shrink sleeve
F3,3*0.25
Disc brake driving axle
#2-1
9004-001
200302-88101
----------------
1
REF(2)
Nylok socket screw
209929-88104
1
Vinyl cover
Yellow,∮6.8*23L
5022-04007-210
3
Spring washer
∮4*7*1.25t,Multicolored Galvanized
5005-04010-210
3
Screw
M4*P0.7*10L,Multicolored Galvanized
200920-78700
1
Connector
∮8*20*13L
5002-06016-220
4
CAP HEAD ALLEN SCREW
M6*P1.0*16L,Multicolored Galvanized
301174-09
1
Warning sticker
N74-9
4001393-03
1
Hook Plate
A393-3(∮6.1)
----------------
REF(1)
Decal
2399-00201-00
1
Protect cover for magnetic brake
UL7-W/WD
4001568-01-A2
1
Bracket for Cover of Transaxle
A568-1-A2
FIG. &
Index NO.
--------
Part NO.
505201-00900-50
Qty.
4
Description
Cable Tie
Specification
YJ-90,Black
FIG. &
Index NO.
3-1
3-2
3-A
Part NO.
100201-78704
Qty.
1
Description
Motor assembly
----------------
REF(1)
Decal
----------------
REF(1)
Rear cover assembly
Specification
7μM#1-1
FIG. &
Index NO.
4
4-1
Part NO.
Qty.
---------------101501-68600
Description
Specification
Front axle assembly
1
Steering shaft assembly
-----*-----
4-2
4-3
4-4
4-5
4-6
4-7
201401-88200
1
Bearing bushing
∮27
201402-88200
2
Bearing
5/32"*16
201403-88200
1
Bearing housing
∮30
201404-88200
1
Bearing housing
∮30
201405-88200
1
Bearing bushing
Large octangle
201406-88200
1
Bearing gap nut
∮22.2
-----*-----
4-8
4-9
4-10
4-11
4-12
4-13
4-14
4-15
4-16
----------------
REF(1)
Connecting rod
----------------
REF(1)
Connecting rod
5001-08090-220
1
Hex head screw
M8*P1.25*90L,Multicolored Galvanized
4003264-20
2
Spacer
C264-20,∮8.1*∮12*12L
4003264-04
1
Spacer
C264-4,∮8.1*∮12*38L
4001068-01
1
Washer
A68-1,∮8.1*13*3t
5001-08040-210
1
Hex head screw
M8*P1.25*40L,Multicolored Galvanized
5001-08030-210
1
Hex head screw
M8*P1.25*30L,Multicolored Galvanized
5012-08013-200
3
Nylon Lock Nut
M8*P1.25*13 7.8t,Multicolored Galvanized
-----*-----
4-A
4-17
4-19
----------------
REF(1)
Front wheel axle assembly
202902-67900-A3
1
Front wheel axle
Left
505101-60012-01
2
Ball bearing
#6001zz,NBN
-----*-----
FIG. &
Index NO.
4-B
4-18
4-19
Part NO.
----------------
Qty.
REF(1)
Description
Specification
Front wheel axle assembly
202903-68600
1
Front wheel axle
Right
505101-60012-01
2
Ball bearing
#6001zz,NBN
-----*-----
4-20
4-21
4-22
4-23
----------------
REF(1)
Front axle assembly
5021-12021-210
6
Washer
∮12*21*0.5t,Multicolored Galvanized
4005006-00
2
Spacer
H6,∮12ID*∮20OD*4.5T
5014-12019-210
2
Self-lock nut
M12*P1.25*19,Multicolored Galvanized
-----*-----
4-24
4-25
4-26
105101-69000
2
WHEEL PU + BEARING
175*50,BLACK HUB
105101-78702
1
Front wheel assembly
787N,175*50,Flatfree,Gray
505101-62012-01
2
Ball bearing
#6201RS,NBN
-----*-----
4-27
4-28
4-29
4-30
5005-06016-440
2
Screw
M6*P1.0*16L,SUS
5022-06010-210
2
Spring washer
∮6*10,Multicolored Galvanized
5021-06018-440
2
Washer
∮6*18*1.6t,SUS
209931-67802
2
FLAT CAP
40*4-4.5
FIG. &
Index NO.
5-A
5-1
5-3
5-4
5-5
Part NO.
Qty.
Description
Specification
101601-70000
1
Connecting rod assembly(Short)
75L
201601-70000
1
Connecting rod
M8*P1.25*75L
5011-08013-200
2
Nut
M8*P1.25*13,Multicolored Galvanized
5022-08013-210
2
Spring washer
∮8*13,Multicolored Galvanized
201602-89500-A2
2
Link ball
PHS8
-----*-----
5-B
5-2
5-3
5-4
5-5
101701-70000
1
Connecting rod assembly (Long)
195L
201701-70000
1
Connecting road
M8*P1.25*195L,Galvanized
5011-08013-200
2
Nut
M8*P1.25*13,Multicolored Galvanized
5022-08013-210
2
Spring washer
∮8*13,Multicolored Galvanized
201602-89500-A2
2
Link ball
PHS8
Tiller Joint Components
201209-78700
4003271-00
5008-06035-210
FIG. &
Index NO.
6-A
6-1
6-2
6-3
Part NO.
Qty.
Description
Specification
101102-70000
1
Handle bar w/ hand grip assembly
SL7-4
101101-70000
1
T type handle bar
SL7-4, w/ Basket hanger
201102-78700
2
Foam Grip
201105-78700
2
Handle Cap
-----*-----
6-4
101201-69900
1
Handle bar joint base assembly
#4-1,SL7-3/4(Black)
----*-----
6-5
6-6
6-7
6-8
6-9
6-10
6-11
6-12
5003-06035-720
2
ALLEN BUTTON HEAD SCREW
M6*P1.0*35L,Black galvanized
5003-06032-720
2
ALLEN BUTTON HEAD SCREW
M6*P1.0*32L,Black Galvanized
4001393-01
1
Hook Plate
A393-1,40L
5012-06010-702
4
Nylon lock nut
M6*P1.0*10*8t,Black Galvanized
209931-77301
2
Handle Bar Cable Clip
301307-00
1
Sponginess decal
75*30*6t
301123-30
1
Warning sticker
N23-30
209916-78701
1
Basket
SM1601
FIG. &
Index NO.
7-A
7-1
7-2
7-3
7-4
7-5
7-6
7-7
7-8
Part NO.
Qty.
Description
Specification
800315-699-03
1
Standard Seat Assembly
SL7-3/4, Seat Base & Cushion, Black
104101-78702
1
Seat
17"*15" Black plastic frame
204201-69901
1
Seat cushion
16"*14.5"
204501-69900
1
Seat stand
SL7-3/4
5001-08040-710
2
Hex head screw
M8*P1.25*40L,Black Galvanized
5001-08045-720
2
Hex head screw
M8*P1.25*45L,Black Galvanized
5021-08022-710
4
Washer
∮8*22*2t,Black Galvanized
5012-08013-700
4
Nylon lock nut
M8*P1.25*13,Black galvanized
203103-88100
1
Velcro
50W*25M,Hook
-----*-----
7-9
7-10
7-11
7-12
7-13
7-14
301123-06
1
Warning sticker
N23-6,Large,Europe
201203-78702
1
Lever
62L(Black)
5008-08020-210-A2
2
Knob
M8*P1.25*17L,Multicolored Galvanized,A2
103511-69200-50
1
Charger inlet cover
787M/L,BLACK
202922-69201
1
Connecting pin
∮7.8*55L
301166-02
1
CE Mark Label
N66-2
FIG. &
Index NO.
8
8-1
8-2
Part NO.
Qty.
----------------
Description
Specification
Seat,arm assembly
1343-00101-00-A2
1
Armrest assembly
Left(A2)
1343-00204-00
1
Armrest assembly
SL7-3/4
-----*-----
8-3
8-4
301174-07-A2
2
Warning sticker
N74-7-A2
301123-10
2
Warning sticker
N23-10,Front Panel
FIG. &
Index NO.
9-A
9-1
9-2
9-3
9-4
9-5
9-6
9-7
9-8
9-9
9-10
9-11
9-12
9-13
9-14
9-15
9-16
9-17
9-18
9-19
9-20
9-21
9-22
9-23
Part NO.
Qty.
Description
Specification
106101-69900
1
Upper controller assembly
SL7-3/4
4001144-10
1
Potentiometer Fixing plate
A144-10
206103-88103-A2
1
Potentiometer
5K#3-A2
206106-88100
1
Spring
4003198-00
1
Spacer
C198
206107-88105
1
Throttle lever
#5-1
301114-09
1
Round sticker
N14-9,∮4
301114-08
1
Round sticker
N14-8,∮4
5005-03012-210
1
Screw
M3*P0.5*12L,Multicolored Galvanized
5012-03006-200
1
Nylon lock nut
M3*P0.5*6,Multicolored Galvanized
206113-88101-A2
1
Speed dial knob
CF-X4-T
206109-77700-A2
1
Variable resistor
B20K(A2)
206130-88100-A3
1
Battery Gauge
Analog + LED
208203-88102-A2
1
On-off switch
AC 250V5A/4PIN,DC28V
206105-88100-A2
1
Horn button
Plain yellow button
206101-88102-A2
1
Upper control box
Upper cover,Analog
206102-88101-A2
1
Upper control box
Lower cover,Analog
207012-66201
1
cable
KA-888-G6
206124-66203
1
Resistor ,strict,
5.36K 1/4W
207010-69101
1
Control cable
UL-787M-K1
207025-77300
1
Horn PCB
UL7-3-V
209924-77300
1
Cord bushing
6R-4
5005-03006-210
4
Screw
M3*P0.5*6L,Multicolored Galvanized
5006-02010-210
2
Self tapping screw
M2*10L,Multicolored Galvanized
FIG. &
Index NO.
9-24
9-25
9-26
9-27
Part NO.
Qty.
Description
Specification
5006-03012-210
2
Self tapping screw
M3*12L,Multicolored Galvanized
505201-00900-50
4
Cable Tie
YJ-90,Black
209917-77302
1
Rubber plug
Key
301123-27
1
Warning sticker
N23-27
-----*-----
9-28
9-29
9-30
301179-05
1
Instruction sticker
N79-5
5006-03012-210
2
Self tapping screw
M3*12L,Multicolored Galvanized
5006-03025-210
2
Self tapping screw
1/8*1,TPLarge,Multicolored Galvanized
FIG. &
Index NO.
10
6
9
Part NO.
103601-70000
Qty.
1
Description
T-Bar Assembly
----------------
REF
Handle bar + hand grip assembly
----------------
REF
Upper controller assembly
Specification
SL7-4
FIG. &
Index NO.
11-1
11-2
11-3
11-4
11-5
11-6
11-7
11-8
11-9
11-10
11-11
11-12
11-13
11-14
11-15
Part NO.
Qty.
Description
Specification
106202-69900
1
Main Control Assembly
AC2-40(SL7-3/4), Control Cable
206221-77300-A2
1
Controller
AC2-40(w/i case)
206210-88100
1
Protection
207005-88114
1
Main control cable
206206-88101
1
Fuse housing
206901-88108
1
Fuse
1A
302002-01
1
Insulator
127*129m/m*0.25t
206209-77200-A2
1
Control box cover
UL8A/B
5022-04007-210
2
Spring washer
∮4*7*1.25t,Multicolored Galvanized
5005-04010-210
2
Screw
M4*P0.7*10L,Multicolored Galvanized
301166-02
1
CE Mark Label
N66-2
301174-17
1
Warning sticker
N74-17
505201-00900-50
2
Cable Tie
YJ-90,Black
505201-01500-50
1
Cable tie
CV-150B
----------------
REF(2)
SL7-3-J
Decal
-----*-----
11-16
5005-04015-711
2
Philip Screw
M4*15L,Black Galvanized,Nyloc
FIG. &
Index NO.
12
12-A
12-1
12-2
12-3
12-4
12-5
12-6
12-7
12-8
12-9
12-10
12-B
12-11
12-12
12-13
12-14
12-15
12-16
12-17
Part NO.
Qty.
Description
Specification
800501-699-00
1
Battery Pack Complete
SL7-3/4, 10Ah PIHSIANG, Black
109908-69900-A2
1
Battery Upper Lid Assembly
SL7-3/4(A2)
209922-69900-A2
1
Battery Upper Lid
SL7-3/4, Black, A2
206207-78700
1
Circuit Breaker
ZE-700S-20A
207006-69900-A2
1
Charge Cable (Short)
SL7-3-H-A2
5009-03010-440
2
Screw
M3*P0.5*10L,SUS
5012-03006-200
2
Nylon lock nut
M3*P0.5*6,Multicolored Galvanized
301123-27
1
Warning sticker
N23-27
301174-16
1
Warning sticker
N74-16
203203-78701
1
Emblem
Rear,18W*142L
301308-00
2
Sponginess decal
35*30*6t
109101-77300-10P
2
Battery assembly
TPH12100 10P PIHSIANG
109908-69901
1
Battery Lower Case Assembly
SL7-3/4
207001-69900
1
Battery cable
SL7-3-F1
207002-69900
1
Battery cable
SL7-3-F2
207014-69301
2
Connection cable
S8-L1
209923-69900
1
Battery box lid
SL7-3/4
5006-04010-712
12
Self tapping screw
M4*10L,Black Galvanized
203103-80100
2
Velcro
25W*25M,Loop
301123-34
1
Warning Sticker
N23-34,SL7-3/4
FIG. &
Index NO.
13
13-1
Part NO.
Qty.
-------------------------------
Description
Specification
Tiller Assembly Complete
REF(1)
Control cable
207010-69101
-----*-----
13-2
----------------
REF(1)
Drive-train assembly
-----*-----
13-3
----------------
REF(1)
Main Control Assembly
-----*-----
13-4
----------------
REF(1)
Battery Pack Complete
-----*-----
13-5
13-6
---------------
207006-69901
1
Charge Cable Kit
SL7-3-H1
109201-88800-A4
1
Charger
#6 24V/2A ,On-Off-On
209201-88201
1
Power cord
U.K.,(A2)HM001
209929-00201
1
PVC cover
∮19*∮20*130L
HORN
BUTTON
ON/ OFF SW
V METER
WH
WH
UL7- 3- V
WH
WH
UL- 787M- K1
SL7- 3- J
BL
AC2- 40
20KΩ
SPEED POT
5KΩ/ #3- A2
THROTTLE POT
KA- 888- G6
5. 36KΩ
SL7- 3- H1
( FUSE 40A)
2
3
1
( FUSE 40A)
BL
SL7- 3- F2
SL7- 3- F1
S8- L1
#3- 1F
P/ N:100303- 80510- A2
DWG:1003- 058
WH
SL7- 3- H- A2
BK
WH
UL7- W- L( A2)
S8- L1
M
BATTERY
BATTERY
Ba t t er y ki t
7μM #1- 1
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