Model 40 - Fresh Brew Model 641 - Freeze Dry 6

Model 640 - Fresh Brew
Model 641 - Freeze Dry
Café System 7
1- Place
Cup
on Platf
orm Belo
2- Insert
w
Coins Abov
e
3- Select
Drink Size
4- Make
Selection
By Pres
8 OZ.
1
12 OZ.
2
sing
CUP SIZES
REG.
LARGE
Coffee
Decaf Co
3
ffee
Blended
50% Coffee
4
Coffee
and 50%
Decaf Coffee
Espresso
A Half Portion
of Extra
5
Strong Coffee
Mo
chaspress TM
Whipped
Coffee and
o
Hot
6
Chocolate
Hot Choco
7
late
Hot Water
8
9
Press
Q
+
0
for extra
strong.
0
to whip
CRANE
NATIONAL
drink.
VENDORS
ST.LOUIS,
MO 63044-120
0 U.S.A.
Press
@
number
+
Press
Q
for desi
cups in
red
Carafe.
@
640 0120
©
6400228
Copyright 3-99
Café System 7 Parts Manual
LIST OF FIGURES
Figure...........................................................................................................................................................Page
1.
2.
3.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
Café System 7 Merchandiser .............................................................................................................. 2
Door Assembly Part 1 .......................................................................................................................... 4
Door Assembly Part 2 .......................................................................................................................... 6
Coin Insert Assembly ......................................................................................................................... 12
Filler Plate (No Coin Option) .............................................................................................................. 14
Cup Platform Assembly ..................................................................................................................... 15
Cabinet Assembly - Top .................................................................................................................... 16
. Interlock and Float Switches ........................................................................................................... 18
Brewer Assembly ............................................................................................................................... 20
Idler Axle and Roller Assemblies ....................................................................................................... 22
Carrier and Cam Follower Assembly ................................................................................................. 24
Canister/Product Dispensing System ............................................................................................... 26
Motor and Plate Assemblies - Canister Drive ................................................................................... 28
Vent System ...................................................................................................................................... 30
Blower Assembly ............................................................................................................................... 32
Canister Assembly - Freeze Dried Coffee ......................................................................................... 34
Canister Assembly - Preground Coffee ............................................................................................. 36
Canister Assembly - No Sleeve ......................................................................................................... 38
Canister Assembly - Chocolate ......................................................................................................... 40
Water Tank Assembly ........................................................................................................................ 42
Float Assembly - Water Tank ............................................................................................................ 44
Power Panel Assemblies - U.K. and U.S. .......................................................................................... 46
Power Panel Assembly - France and Germany ................................................................................. 48
Cuno Water Valve and Filter Option .................................................................................................. 50
Everpure Water Valve and Filter Option ............................................................................................ 52
Water Valve - Without Filter Option ................................................................................................... 54
Brewer Drive and Pump Assemblies ................................................................................................. 56
Brewer Pump Assemblies ................................................................................................................. 58
Filter Paper Housing Assembly ......................................................................................................... 60
Base/Storage Cabinet Options - Part 1 ............................................................................................ 62
Base/Storage Cabinet Options - Part 2 ............................................................................................ 64
Doors - Base Storage Cabinets ........................................................................................................ 66
Labels - Part 1 ................................................................................................................................... 68
Labels - Part 2 ................................................................................................................................... 70
Bottled Water Pump Option .............................................................................................................. 72
Product/Water Distribution Components - Part 1 ............................................................................. 74
Product/Water Distribution Components - Part 2 ............................................................................. 76
Wiring Harnesses ............................................................................................................................... 78
6400228
March, 1999
i
Café System 7 Parts Manual
LIST OF TABLES
TABLE ................................................................................................................................................... PAGE
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
CAFÉ SYSTEM 7 MERCHANDISER .................................................................................................... 3
DOOR ASSEMBLY PART 1 ................................................................................................................. 5
DOOR ASSEMBLY PART 2 ................................................................................................................. 7
BAG ASSEMBLY - DOMESTIC ........................................................................................................... 8
BAG ASSEMBLY - FRANCE ............................................................................................................... 9
BAG ASSEMBLY - GERMANY .......................................................................................................... 10
BAG ASSEMBLY - U.K. ..................................................................................................................... 11
COIN INSERT ASSEMBLY ................................................................................................................ 13
FILLER PLATE (NO COIN OPTION) ................................................................................................... 14
CUP PLATFORM ASSEMBLY ........................................................................................................... 15
CABINET ASSEMBLY - TOP ............................................................................................................. 17
INTERLOCK AND FLOAT SWITCHES ............................................................................................... 19
BREWER ASSEMBLY ....................................................................................................................... 21
IDLER AXLE AND ROLLER ASSEMBLIES ........................................................................................ 23
CARRIER AND CAM FOLLOWER ASSEMBLY ................................................................................. 25
CANISTER/PRODUCT DISPENSING SYSTEM ................................................................................. 27
MOTOR AND PLATE ASSEMBLIES - CANISTER DRIVE .................................................................. 29
VENT SYSTEM .................................................................................................................................. 31
BLOWER ASSEMBLY ....................................................................................................................... 33
CANISTER ASSEMBLY - FREEZE DRIED COFFEE .......................................................................... 35
CANISTER ASSEMBLY - PREGROUND COFFEE ............................................................................ 37
CANISTER ASSEMBLY - NO SLEEVE .............................................................................................. 39
CANISTER ASSEMBLY - CHOCOLATE ............................................................................................ 41
WATER TANK ASSEMBLY ................................................................................................................ 43
FLOAT ASSEMBLY - WATER TANK ................................................................................................. 45
POWER PANEL ASSEMBLIES - U.K. AND U.S. ............................................................................... 47
POWER PANEL ASSEMBLY - FRANCE AND GERMANY ................................................................ 49
CUNO WATER VALVE AND FILTER OPTION ................................................................................... 51
EVERPURE WATER VALVE AND FILTER OPTION ........................................................................... 53
WATER VALVE - WITHOUT FILTER OPTION ................................................................................... 55
BREWER DRIVE AND PUMP ASSEMBLIES ..................................................................................... 57
BREWER PUMP ASSEMBLIES ......................................................................................................... 59
FILTER PAPER HOUSING ASSEMBLY ............................................................................................. 61
BASE/STORAGE CABINET OPTIONS - PART 1 ............................................................................... 63
BASE/STORAGE CABINET OPTIONS - PART 2 ............................................................................... 65
DOORS - BASE STORAGE CABINETS ............................................................................................. 67
LABELS - PART 1 .............................................................................................................................. 69
LABELS - PART 2 .............................................................................................................................. 71
BOTTLED WATER PUMP OPTION ................................................................................................... 73
PRODUCT/WATER DISTRIBUTION COMPONENTS - PART 1 ........................................................ 75
PRODUCT/WATER DISTRIBUTION COMPONENTS - PART 2 ........................................................ 77
6400228
March, 1999
ii
Café System 7 Parts Manual
Notes...
6400228
March, 1999
1
Café System 7 Parts Manual
12
1
2
10
11
3
5
4
6
9
8
7
640p0106
Figure 1. Café System 7 Merchandiser
2
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March, 1999
Café System 7 Parts Manual
TABLE 1. CAFÉ SYSTEM 7 MERCHANDISER
INDEX
PART NUMBER
-
-
CAFE SYSTEM 7 MERCHANDISER
1
1
-
CABINET ASSEMBLY (SEE FIGURE 11 FOR DETAILS)
1
2
-
DOOR ASSEMBLY (SEE FIGURES 2 AND 3 FOR DETAILS)
1
3
6400826
CARAFE
6400841
CUP DISPENSER - ELEVATED - 5/11 OZ FOAM CUPS (INCLUDES
INDEX ITEM 5 AND FOAM CUP DISPENSER ITEM 6)
6400843
CUP DISPENSER - ELEVATED - 5/11 OZ PAPER CUPS (INCLUDES
INDEX ITEM 5 AND PAPER CUP DISPENSER, ITEM 6)
6400035
TRIM COLLAR - 5/11 OZ CUP -DISPENSING
6400033
DISPENSER - PAPER CUP - ELEVATED FEED
6400031
DISPENSER - FOAM CUP - ELEVATED FEED
4
5
6
DESCRIPTION
CABINET - BASE - STORAGE (SEE FIGURES 34 AND 35 FOR
DETAILS)
QTY
OPT
OPT
OPT
OPT
-
7
-
8
6400094
SHELF ASSEMBLY - CONDIMENT SUPPORT
OPT
9
6400093
CONDIMENT TRAY
OPT
6400816
CUP DISPENSER WRAPPER WITH TWO SMALL CUP DISPENSERS (INCLUDES ITEMS 11 AND TWO SMALL CUP DISPENSERS,
ITEM 12)
6400817
CUP DISPENSER WRAPPER WITH TWO LARGE CUP DISPENSERS (INCLUDES ITEMS 11 AND TWO LARGE CUP DISPENSERS,
ITEM 12)
6400818
CUP DISPENSER WRAPPER WITH LARGE AND SMALL CUP DISPENSERS (INCLUDES ITEMS 11, AND 12)
6400819
CUP DISPENSER WRAPPER (INCLUDES ITEM 11)
6400100
WRAPPER ASSEMBLY
6400025
DISPENSER - CUP - SMALL - GRAVITY FEED
6400026
DISPENSER - CUP - LARGE - GRAVITY FEED
10
11
12
OPT
OPT
OPT
-
-
BOTTLED WATER PUMP PACKAGE (SEE FIGURE 39. FOR
DETAILS)
-
-
WATER/PRODUCT DISTRIBUTION COMPONENTS (SEE FIGURE
40. FOR DETAILS)(SEE FIGURE 41. FOR DETAILS)
-
-
-
WIRING HARNESSES (SEE FIGURE 42 FOR DETAILS)
-
6400228
March, 1999
OPT
3
Café System 7 Parts Manual
Figure 2. Door Assembly Part 1
4
6400228
March, 1999
Café System 7 Parts Manual
TABLE 2. DOOR ASSEMBLY PART 1
INDEX
PART NUMBER
-
6402051
DOOR ASSEMBLY - GREY - COMMON
1
1
6402052
DOOR - CAFE SYSTEM 7
1
2
6402024
FILLER PLATE INSTALLATION - NO COIN OPTION (SEE FIGURE 9.
FOR DETAILS) (USED TO COVER COIN INSERT CAVITY WHEN
COIN OPTION IS NOT USED)
OPT
3
6402055
COIN INSERT ASSEMBLY (SEE FIGURE 8. FOR DETAILS)
OPT
4
6402046
KEYPAD ASSEMBLY - MEMBRANE SWITCH
1
5
6402041
OVERLAY MENU
1
6
6402044
KEY SWITCH ASSEMBLY - CARAFE FUNCTION
1
7
6402043
COVER PLATE (USED WITH NO COIN OPTION)
1
8
6401053
CAM - DOOR LOCK
1
9
6401030
STRIKE - DOOR
1
10
2221920
KEY - DOOR LOCK
1
11
6401035
LOCK - DOOR - TTC
1
6402042
DISPLAY - PHOTO - P.O.P.
6402119
DISPLAY - PHOTO - P.O.P.
6402076
P.O.P. - PHOTO - HDC DOOR
12
6400228
March, 1999
DESCRIPTION
QTY
OPT
5
Café System 7 Parts Manual
1
2
20
17
16
18
19
3
15
4
5
10
11
6
8
9
14
7
13
12
640p0097
Figure 3. Door Assembly Part 2
6
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March, 1999
Café System 7 Parts Manual
TABLE 3. DOOR ASSEMBLY PART 2
INDEX
PART
1
6402014
ANGLE BRACKET- MODE SWITCH
1
2
1401110
MODE SWITCH
1
3
-
PLASTIC BAG ASSEMBLY (SEE TABLES 4 - 7 FOR DETAILS)
1
4
6402013
BRACKET - SPRING - CUP PLATFORM
1
5
6402025
HINGE PLATE - CUP PLATFORM
1
6
6402010
CUP PLATFORM ASSEMBLY
1
7
6402009
SHIELD - CUP PLATFORM
1
8
6402057
GATE - COIN RETURN CUP (NOT USED WITH NO COIN OPTION)
OPT
9
6402060
PAYOUT CHUTE - COIN (NOT USED WITH NO COIN OPTION)
OPT
10
6402058
SPRING - COIN CUP (NOT USED WITH NO COIN OPTION)
OPT
11
1452139
RETAINER - HARNESS (NOT USED WITH NO COIN OPTION)
OPT
12
6402065
COIN BOX ASSEMBLY (NOT USED WITH NO COIN OPTION)
OPT
13
6402033
RETURN CHUTE ASSEMBLY (NOT USED WITH NO COIN OPTION
OPT
6400002
COIN CHANGER - MARS TRC6010XV - 24VDC (NOT USED WITH
NO COIN OPTION)
6400003
COIN CHANGER - COINCO 9302LF - 24 VDC (NOT USED WITH NO
COIN OPTION)
15
6402106
WELD ASSEMBLY - MONETARY PLATE
1
16
2342315
CLIP - WIRE HARNESS
2
17
6402053
CONTROLLER - PCB AND EPROM (INCLUDES INDEX ITEMS 18
AND 19)
1
18
6406014
IC ASSEMBLY - 640.02
1
19
6402094
PCB ASSEMBLY - DOOR CONTROLLER
1
20
6402066
HINGE BAR AND STUD ASSEMBLY
1
14
6400228
March, 1999
DESCRIPTION
QTY
OPT
7
Café System 7 Parts Manual
TABLE 4. BAG ASSEMBLY - DOMESTIC
PART
DESCRIPTION
QTY
6400021
PLASTIC BAG ASSEMBLY - DOMESTIC (INCLUDES ALL ITEMS BELOW)
1
1300018
BAG PLASTIC
1
6237117
REMOVAL TOOL - IMPELLER
1
6237347
VINYL CAP
3
6400124
INSERT SET - SINGLE CUP - WHITENER - ENGLISH
1
6400125
INSERT SET - DUAL CUP WHITENER - ENGLISH
1
6400126
SETUP GUIDE - CS 7
1
6400127
OPERATIONS GUIDE - CS7
1
6400129
WIRING DIAGRAM - DOMESTIC
1
6400138
INSERT SET - DUAL CUP - ENGLISH
1
6400139
INSERT SET - SINGLE CUP - ENGLISH
1
6400144
SUPPLEMENT - SETUP GUIDE - 64000126
1
6401064
GASKET - FOAM
1
6401069
LABEL - PRICE AND CUP SIZE
1
6401103
SUPPLEMENT - CS7 OPERATION GUIDE
1
6402080
LABEL - MENU AND INSTRUCTIONS - ENGLISH
1
6408139
NUT AND FERRULE ASSEMBLY - BRASS
1
6408140
TUBE - 9082699 - 1/4 OD X 2.00 LG
1
6408141
FITTING - PI - 211208-S
1
6408142
LOCKING CLIP - PI - C11808 - R (LC140)
1
6408143
LOCKING CLIP - PI - C1812R (LC380)
1
Figure 4 - invisible place holder
8
6400228
March, 1999
Café System 7 Parts Manual
TABLE 5. BAG ASSEMBLY - FRANCE
PART NUMBER
DESCRIPTION
QTY
6410001
PLASTIC BAG ASSEMBLY - FRANCE (INCLUDES ALL ITEMS BELOW)
1
1300018
BAG PLASTIC
1
6237117
REMOVAL TOOL - IMPELLER
1
6237347
VINYL CAP
3
6400072
LABEL - LOW PRICE AND CUP SIZE - FRENCH
1
6400073
LABEL - MEDIUM PRICE AND CUP SIZE - FRENCH
1
6400074
LABEL - HIGH PRICE AND CUP SIZE - FRENCH
1
6400123
C.E. SPECIFICATION SHEET
1
6400126
SETUP GUIDE - CS 7
1
6400127
OPERATIONS GUIDE - CS7
1
6400130
WIRING DIAGRAM - CAFE SYSTEM 7 GERMANY/FRANCE
1
6400134
INSERT SET - DUAL CUP - WHITENER - FRENCH
1
6400135
INSERT SET - SINGLE CUP - WHITENER - FRENCH
1
6400142
INSERT SET - DUAL CUP - FRENCH
1
6400143
INSERT SET - SINGLE CUP - FRENCH
1
6400144
SUPPLEMENT - SETUP GUIDE - 64000126
1
6401064
GASKET - FOAM
1
6402082
LABEL - MENU AND INSTRUCTIONS - FRENCH
1
6408139
NUT AND FERRULE ASSEMBLY - BRASS
1
6408140
TUBE - 9082699 - 1/4 OD X 2.00 LG
1
6408141
FITTING - PI - 211208-S
1
6408142
LOCKING CLIP - PI - C11808 - R (LC140)
1
6408143
LOCKING CLIP - PI - C1812R (LC380)
1
Figure 5 - invisible place holder
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March, 1999
9
Café System 7 Parts Manual
TABLE 6. BAG ASSEMBLY - GERMANY
PART NUMBER
DESCRIPTION
QTY
6400051
PLASTIC BAG ASSEMBLY - GERMANY (INCLUDES ALL ITEMS BELOW)
1300018
BAG PLASTIC
1
6237117
REMOVAL TOOL - IMPELLER
1
6237347
VINYL CAP
3
6400066
LABEL - PRICE AND CUP SIZE - GERMAN
1
6400067
LABEL - PRICE AND CUP SIZE - GERMAN
1
6400070
INSTRUCTIONS SHEET - PAPER ROLL/WASHER
1
6400123
C.E. SPECIFICATION SHEETY
1
6400126
SETUP GUIDE - CS 7
1
6400127
OPERATIONS GUIDE - CS7
1
6400130
WIRING DIAGRAM - CAFE SYSTEM 7 -GERMANY/FRANCE
1
6400132
INSERT SET - DUAL CUP -WHITENER - GERMAN
1
6400133
INSERT SET - DUAL CUP - WHITENER - GERMAN
1
6400140
INSERT SET - DUAL CUP - GERMAN
1
6400141
INSERT SET - SINGLE CUP - GERMAN
1
6400144
SUPPLEMENT - SETUP GUIDE - 64000126
1
6401064
GASKET - FOAM
1
6401103
SUPPLEMENT - CS7 OPERATION GUIDE
1
6402081
LABEL - MENU AND INSTRUCTIONS - GERMAN
1
6404064
WASHER - FLAT - NYLON
1
6408139
NUT AND FERRULE ASSEMBLY - BRASS
1
6408140
TUBE - 9082699 - 1/4 OD X 2.00 LG
1
6408141
FITTING - PI - 211208-S
1
6408142
LOCKING CLIP - PI - C11808 - R (LC140)
1
6408143
LOCKING CLIP - PI - C1812R (LC380)
1
Figure 6 - invisible place holder
10
6400228
March, 1999
Café System 7 Parts Manual
TABLE 7. BAG ASSEMBLY - U.K.
PART NUMBER
DESCRIPTION
QTY
6400050
BAG PLASTIC ASSEMBLY - U.K. (INCLUDES ALL ITEMS BELOW)
1
1300018
BAG PLASTIC
1
6401064
GASKET - FOAM
1
6237063
NOZZLE - DISPENSING - CANISTER
1
6237080
NOZZLE - DISPENSING - FD COFFEE
1
6237117
REMOVAL TOOL - IMPELLER
1
6237347
VINYL CAP
3
6400042
INSTRUCTION SHEET - PAPER ROLL/TEA-UK
1
6400059
LABEL - PRICE AND CUP SIZES - UK
1
6400061
LABEL - PRICE-16P TO 39P- UK
1
6400123
C.E. SPECIFICATION SHEET
1
6400124
INSERT SET - SINGLE CUP - WHITENER - ENGLISH
1
6400125
INSERT SET - DUAL CUP WHITENER - ENGLISH
1
6400126
SETUP GUIDE - CS 7
1
6400127
OPERATIONS GUIDE - CS7
1
6400131
WIRING DIAGRAM - CAFE SYSTEM 7 - UK
1
6400138
INSERT SET - DUAL CUP - ENGLISH
1
6400139
INSERT SET - SINGLE CUP - ENGLISH
1
6400144
SUPPLEMENT - SETUP GUIDE - 64000126
1
6401103
SUPPLEMENT - CS7 OPERATION GUIDE
1
6402080
LABEL - MENU AND INSTRUCTIONS - ENGLISH
1
6404064
WASHER - FLAT - NYLON
1
6404064
WASHER - FLAT - NYLON
6408139
NUT AND FERRULE ASSEMBLY - BRASS
1
Figure 7 - invisible place holder
6400228
March, 1999
11
Café System 7 Parts Manual
1
6
5
2
3
4
640p0016
Figure 8. Coin Insert Assembly
12
6400228
March, 1999
Café System 7 Parts Manual
TABLE 8. COIN INSERT ASSEMBLY
INDEX
PART
DESCRIPTION
QTY
6402055
COIN INSERT ASSEMBLY- GRAY - DOM
6402054
COIN INSERT ASSEMBLY- GRAY - INTERNATIONAL
6402021
INSERT - COIN (DOMESTIC)
6402022
INSERT - COIN (INTERNATIONAL)
2
6402030
CHUTE - COIN INSERT
1
3
6402027
BUTTON - COIN RETURN
1
4
6402031
RETAINER - ANGLE COIN
1
5
6402035
LEVER - COIN RETURN
1
6
5560068
SPRING - COIN LEVER RETURN
1
1
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March, 1999
1
1
13
Café System 7 Parts Manual
TABLE 9. FILLER PLATE (NO COIN OPTION)
INDEX
PART
DESCRIPTION
QTY
1
6402024
PLATE - FILLER - DOOR
1
2
6402031
RETAINER - COIN ANGLE
1
1
2
640p0028
Figure 9. Filler Plate (No Coin Option)
14
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March, 1999
Café System 7 Parts Manual
TABLE 10. CUP PLATFORM ASSEMBLY
INDEX
PART
DESCRIPTION
QTY
-
6402010
CUP PLATFORM ASSEMBLY
1
1
6402056
SPRING - CUP PLATFORM
1
2
6402070
RETAINING RING - SELF LOCKING
3
3
6442003
SUPPORT - CUP PLATE - WITH TOGGLE
1
4
3101091
PLATE - SILICONE RUBBER
2
5
6402048
PLATE - RETAINER
2
6
6104493
SETSCREW - # 6-32 X 3/16
2
7
6402011
PLATFORM - CUP SUPPORT
1
1
2
3
5
7
4
6
640p0017
Figure 10. Cup Platform Assembly
6400228
March, 1999
15
Café System 7 Parts Manual
15
14
1
2
3
13
4
12
11
10
5
17
6
9
8
7
16
MODEL 641 ONLY
(FREEZE DRY)
640p0122
Figure 11. Cabinet Assembly - Top
16
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March, 1999
Café System 7 Parts Manual
TABLE 11. CABINET ASSEMBLY - TOP
INDEX
PART
1
6401024
2
DESCRIPTION
QTY
BEARING - ACCESS COVER
2
-
WATER TANK (SEE FIGURE 24. FOR DETAILS)
1
3
-
CANISTERS/PRODUCT DISPENSING SYSTEM (SEE FIGURE 16.
FOR DETAILS)
1
4
-
WATER VALVE/FILTER ASSEMBLY (SEE FIGURES 28 - 30 FOR
DETAILS)
1
5
-
BREWER DRIVE AND PUMP ASSEMBLY (SEE FIGURE 31. FOR
DETAILS) (MODEL 640 ONLY)
1
6
6401082
GROUNDS BUCKET ASSEMBLY (MODEL 640 ONLY)
1
7
6401011
TRAY - CUTOFF - LIQUID DRAIN
1
8
6401070
DRAIN TRAY GRATE - POWDER COATED
1
9
-
INTERLOCK/FLOAT SWITCHES (SEE FIGURE 12. FOR DETAILS)
1
10
-
FILTER PAPER HOUSING INSTALLATION (SEE FIGURE 33. FOR
DETAILS) (MODEL 640 ONLY)
1
11
6401026
PLATE - LATCH
1
12
-
POWER PANEL AND SUPPORT ASSEMBLY (SEE FIGURE 26 - 27
FOR DETAILS)
1
13
6441006
CABINET ASSEMBLY - ADHESIVE BOND
1
14
4041102
STUD - COLUMN LOCATOR
1
15
6401017
COVER - TOP ACCESS
1
16
6411001
BRACKET - LIQUID DRAIN TRAY (MODEL 641 ONLY)
1
17
6411002
BRACE - LIQUID DRAIN TRAY (MODEL 641 ONLY)
1
6400228
March, 1999
17
Café System 7 Parts Manual
6
5
4
3
2
1
7
8
9
10
640p0107
Figure 12. Interlock and Float Switches
18
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March, 1999
Café System 7 Parts Manual
TABLE 12. INTERLOCK AND FLOAT SWITCHES
INDEX
PART
-
-
1
DESCRIPTION
QTY
INTERLOCK SWITCH/FLOAT ASSEMBLY
1
6401033
INSULATION - INTERLOCK SWITCH
1
2
2366135
SWITCH - INTERLOCK
1
3
4302316
NUT PLATE
1
4
6401036
SWITCH - LEVER
1
5
4302318
PLATE - SWITCH
1
6
6401028
HOUSING - INTERLOCK SWITCH
1
7
6401031
COIL - FLOAT SWITCH
1
8
6401037
FLOAT ASSEMBLY - DRAIN TRAY (INCLUDES INDEX ITEMS 7, 9
AND 10)
1
9
6401056
CHAIN - FLOAT SWITCH
1
10
6401055
FLOAT - DRAIN TRAY
1
6400228
March, 1999
19
Café System 7 Parts Manual
1
2
22
3
21
4
5
20
18
17
19
6
16
14
15
12
13
11
11
10
9
8
7
640p0104
Figure 13. Brewer Assembly
20
6400228
March, 1999
Café System 7 Parts Manual
TABLE 13. BREWER ASSEMBLY
INDEX
PART
-
6404110
BREWER ASSEMBLY (MODEL 640 ONLY)
1
1
6404031
LID - BREWER CYLINDER
1
2
6404004
CYLINDER - BREWER
1
3
6404050
CARRIER AND CAM FOLLOWER ASSEMBLY (SEE FIGURE 15.
FOR DETAILS) (MODEL 640 ONLY)
1
4
6404109
HOUSING - BREWER -RIGHT
1
5
6404023
AXLE - INDEX GEAR
1
6
6404022
GEAR - PAPER INDEX PINION
1
7
6404024
GEAR - DRIVE - PAPER
1
8
6404038
WASHER - 1.25 OD X 0.406 ID X 0.050
1
9
6234603
ROLLER DRIVE - PAPER MECHANISM
1
10
6404039
WASHER - 1.25 OD X 0.540 ID X 0. 050
1
11
6234620
ROLLER END CAP - PAPER MECH
2
12
6404026
ROLLER - PAPER EXTRUSION
1
13
6404037
WASHER - 1.25 OD X 0.203 ID X 0.050
1
14
6404114
RETAINER IDLER AXLE
1
15
6404025
SHAFT - PAPER DRIVE
1
16
-
IDLER AXLE AND ROLLER ASSEMBLIES LEFT AND RIGHT (SEE
FIGURE 14. FOR DETAILS) (MODEL 640 ONLY)
-
17
6404113
GUIDE - PAPER
1
18
4047012
SHOULDER BUSHING - 60 X 60 MESH
19
6404008
HOUSING - SCREEN AND SEAL
1
20
6404090
SEAL - BREWER
1
21
6404070
SCREEN - BREWER
1
22
6404001
HOUSING - BREWER - LEFT SIDE
1
6400228
March, 1999
DESCRIPTION
QTY
21
Café System 7 Parts Manual
1
2
6
4
3
5
4
2
640p0092
3
Figure 14. Idler Axle and Roller Assemblies
22
6400228
March, 1999
Café System 7 Parts Manual
TABLE 14. IDLER AXLE AND ROLLER ASSEMBLIES
INDEX
PART
-
6404107
IDLER AXLE AND ROLLER ASSEMBLY - LEFT (INCLUDES INDEX
ITEMS 2 THROUGH 6) (MODEL 640 ONLY)
1
-
6404108
IDLER AXLE AND ROLLER ASSEMBLY - RIGHT (INCLUDES INDEX
ITEMS 1 THROUGH 5)
1
1
6404096
AXLE - IDLER - ROLLER - RIGHT
1
2
6404030
TOGGLE - SPRING
2
3
6404067
SPRING - EXTENSION
2
4
6404098
DRIVE/IDLER - PAPER DRIVE
2
5
6404027
RETAINER - GROOVELESS
2
6
6404095
AXLE - IDLE - ROLLER - LEFT
1
6400228
March, 1999
DESCRIPTION
QTY
23
Café System 7 Parts Manual
2
1
13
12
11
10
9
8
7
6
5
4
3
640p0103
Figure 15. Carrier and Cam Follower Assembly
24
6400228
March, 1999
Café System 7 Parts Manual
TABLE 15. CARRIER AND CAM FOLLOWER ASSEMBLY
INDEX
PART
-
6404050
CARRIER AND CAM FOLLOWER ASSEMBLY (MODEL 640 ONLY)
1
1
6404017
SPRING - CARRIER
1
2
6404003
CARRIER - CYLINDER
1
3
6404019
PLATE - CAM FOLLOWER
1
4
6404073
SHAFT - CAM FOLLOWER
1
5
6404074
ROLLER - CAM FOLLOWER
1
6
6404018
SHAFT - CARRIER BEARING
1
7
6404013
SHAFT - CAM
1
8
4047061
PIN - ROLL - 1/8 X 1 1/8
1
9
6404014
CAM - CYCLINDER CARRIER
1
10
6404015
GEAR - PAPER INDEX DRIVE
1
11
6134042
WASHER - 1 X 0.390 X 22 GAUGE
1
12
4047012
BUSHING - SHOULDER
1
13
6133157
PIN - ROLL - 3/16 X 1
1
6400228
March, 1999
DESCRIPTION
QTY
25
Café System 7 Parts Manual
Figure 16. Canister/Product Dispensing System
26
6400228
March, 1999
Café System 7 Parts Manual
TABLE 16. CANISTER/PRODUCT DISPENSING SYSTEM
INDEX
PART NUMBER
DESCRIPTION
QTY
6407043
CANISTER ASSEMBLY - PREGROUND COFFEE (ONE OR TWO
REQUIRED DEPENDING ON SELECT/WHIPPER OPTION) (SEE
FIGURE 21. FOR DETAILS)
6237445
CANISTER ASSEMBLY - FD COFFEE (ONE OR TWO REQUIRED,
DEPENDING ON SELECFT/WHIPPER OPTION) (SEE FIGURE 20.
FOR DETAILS)
6237450
CANISTER ASSEMBLY - NO SLEEVE (ONE OR NONE REQUIRED,
DEPENDING ON SELECFT/WHIPPER OPTION) (SEE FIGURE 22.
FOR DETAILS)
2
6237015
BRACKET - CHOCOLATE DEFLECTOR (REQUIRES ONE, TWO OR
NONE, DEPENDING ON SELECT WHIPPER OPTION)
3
6337015
CHUTE ASSEMBLY - PREGROUND COFFEE
4
6407028
CHUTE ASSEMBLY LEFT (USED IF CENTER CANISTER POSITION
IS EQUIPPED WITH PREGROUND COFFEE CANISTER)
OPT
5
6237315
RETAINER - TUBE - MIXING BOWL (ONE REQUIRED FOR EACH
MIXING BOWL)
OPT
6
6237127
MIXING BOWL ASSEMBLY (NONE, ONE OR TWO REQUIRED
DEPENDING ON SELECT/WHIPPER OPTION)
OPT
7
6401085
PLATE - WHIPPER MOUNTING (MODEL 641 ONLY)
8
6407029
NOZZLE - HOT WATER (ONE OR NONE REQUIRED DEPENDING
ON SELECT/WHIPPER OPTION)
9
6407006
NOZZLE SUPPORT ASSEMBLY
6237195
WHIPPER ASSEMBLY (ONE, TWO OR THREE REQUIRED
DEPENDING ON SELECT WHIPPER OPTION)
6337081
WHIPPER ASSEMBLY - DRINK - INTERNATIONAL
11
2302223
GROMMET 3/16 (ONE REQUIRED FOR EACH WHIPPER ASSEMBLY)
OPT
12
6237115
GROMMET - WHIPPER MOUNTING (ONE REQUIRED FOR EACH
WHIPPER ASSEMBLY)
OPT
13
6401018
SUPPORT-CANISTER
1
14
6407017
HOLDER - GROUNDS CHUTE
1
15
6407014
CHUTE ASSEMBLY - GROUNDS - LOWER
1
16
6237447
CANISTER ASSEMBLY - CHOCOLATE (ONE OR TWO REQUIRED
DEPENDING ON SELECT/WHIPPER OPTION) (SEE FIGURE 23.
FOR DETAILS)
17
-
1
10
6400228
March, 1999
MOTOR AND PLATE ASSEMBLLIES (SEE FIGURE 17. FOR
DETAILS)
OPT
OPT
1
1
OPT
1
OPT
OPT
-
27
Café System 7 Parts Manual
POWER PANEL
AND SUPPORT
ASSEMBLY
1
2
3
4
8
4 REF
7
6
5
640p0117
Figure 17. Motor and Plate Assemblies - Canister Drive
28
6400228
March, 1999
Café System 7 Parts Manual
TABLE 17. MOTOR AND PLATE ASSEMBLIES - CANISTER DRIVE
INDEX
PART
DESCRIPTION
6237438
MOTOR AND PLATE ASSEMBLY - COFFEE -115 VAC (INCLUDES
INDEX ITEM NUMBERS 2 [PN 6237165], 3 AND 4)(ONE OR TWO
REQUIRED DEPENDING ON SELECT/WHIPPER OPTION)
6408002
MOTOR AND PLATE ASSEMBLY - COFFEE - 230 VAC (INCLUDES
INDEX NUMBERS 3 [PN 6407000], 3 AND 4) (ONE OR TWO
REQUIRED DEPENDING ON SELECT/WHIPPER OPTION
6237165
MOTOR - CANISTER -115 VAC/ 60 HZ-200 RPM (USED ON INDEX
ITEM 1, PN 6237438)
6407000
MOTOR - CANISTER - 230 VAC - 50 HZ - 167 RPM (USED ON
INDEX ITEM 1, PN 6408002)
3
6237077
PLATE ASSEMBLY - MOUNTING (USED ON MOTOR AND PLATE
ASSEMBLOES, INDEX ITEM 1)
4
9900157
SCREW - #8-32 X 7/32HWD HD TY 23
6237436
MOTOR AND PLATE ASSEMBLY - 115 VAC - 200 RPM (INCLUDES
INDEX NUMBERS 7 [PN 6237165], 4 AND 6)(ONE, TWO OR NONE
REQUIRED DEPENDING ON MODEL)
6408001
MOTOR AND PLATE ASSEMBLY - 230 VAC - 167 RPM (INCLUDES
INDEX NUMBERS 7 [PN 6407000], 4 AND 6)(ONE, TWO OR NONE
REQUIRED DEPENDING ON MODEL)
6
6237074
PLATE ASSEMBLY (USED ON MOTOR AND PLATE ASSEMBLIES,
INDEX ITEM 6)
OPT
7
6231376
MOTOR CHANNEL COVER (ONE OR NONE REQUIRED DEPENDING ON SELEC/WHIPPER OPTION)
OPT
6237165
MOTOR - CANISTER 115 VAC/60HZ -200 RPM (USED ON INDEX
NO 5, PN 6237436)
6407000
MOTOR - 230 VAC/50HZ-167 RPM (USED ON INDEX NO 5, PN
6408001)
1
2
5
8
6400228
March, 1999
QTY
OPT
OPT
OPT
9
OPT
OPT
29
Café System 7 Parts Manual
1
2
3
5
4
7
6
TO
LIQUID DRAIN
TRAY
640p0116
Figure 18. Vent System
30
6400228
March, 1999
Café System 7 Parts Manual
TABLE 18. VENT SYSTEM
INDEX
PART
1
-
2
DESCRIPTION
QTY
BLOWER ASSEMBLY (SEE FIGURE 19. FOR DETAILS)
1
6137157
COUPLING - VENT HOSE
2
3
6407010
MANIFOLD - EXHAUST BLOWER
1
4
6237303
PLUG - CENTER PULL (ONE, TWO OR NONE REQUIRED,
DEPENDING ON SELECT/WHIPPER OPTION)
5
6407039
MANIFOLD EXTENSION
1
6
6401018
SUPPORT - CANISTER
1
7
6408207
HOSE - EXHAUST - 12 IN
1
6400228
March, 1999
OPT
31
Café System 7 Parts Manual
1
2
7
6
5
4
3
640p0036
Figure 19. Blower Assembly
32
6400228
March, 1999
Café System 7 Parts Manual
TABLE 19. BLOWER ASSEMBLY
INDEX
PART NUMBER
DESCRIPTION
6401089
BRACKET AND BLOWER ASSEMBLY 115 VAC (INCLUDES ITEMS
1 THROUGH 6, EXCEPT 230 VAC MOTOR, ITEM 1)
6401052
BRACKET AND BLOWER ASSEMBLY 230 VAC (INCLUDES ITEMS
1 THROUGH 6, EXCEPT 115 VAC MOTOR, ITEM 1)
6231548
BLOWER - 115 VAC (USED ON BRACKET AND BLOWER ASSEMBLY 6401089)
6401090
BLOWER - 230 VAC (USED ON BRACKET AND BLOWER ASSEMBLY 6401052)
2
6231553
TIEDOWN - BLOWER ASSEMBLY
1
3
6237305
VINYL CAP
1
4
6237342
HOUSING - EXHAUST BLOWER
1
5
6237340
FILTER - EXHAUST BLOWER
1
6
6401090
BRACKET ASSEMBLY - BLOWER MOUNTING
1
7
6401086
SCREEN - EXHAUST FAN
1
-
1
6400228
March, 1999
QTY
1
1
33
Café System 7 Parts Manual
1
10
11
9
2
8
7
6
5
4
640p0100
3
Figure 20. Canister Assembly - Freeze Dried Coffee
34
6400228
March, 1999
Café System 7 Parts Manual
TABLE 20. CANISTER ASSEMBLY - FREEZE DRIED COFFEE
INDEX
PART
-
6237445
CANISTER ASSEMBLY - FD COFFEE
1
6237023
LID - CANISTER
1
2
6237176
BASE - CANISTER
1
3
6237080
NOZZLE - DISPENSING - FD COFFEE
1
4
6237178
AUGER AND SHAFT ASSEMBLY
1
5
6337020
CLIP - SPRING
1
6
9900415
RETAINING RING - TYPE E
2
7
6237116
WASHER - SEAL - WEAR PLATE
2
8
6237167
SHAFT - CANISTER
1
9
6237053
FASTENER - PUSH IN
1
10
6237014
BEARING - CANISTER
1
11
6237181
MIXING WHEEL
1
6400228
March, 1999
DESCRIPTION
QTY
1 OR 2
35
Café System 7 Parts Manual
1
2
3
15
4
5
6
14
13
5 REF
7
10
9
8
640P0108
Figure 21. Canister Assembly - Preground Coffee
36
6400228
March, 1999
Café System 7 Parts Manual
TABLE 21. CANISTER ASSEMBLY - PREGROUND COFFEE
INDEX
PART
-
6407043
CANISTER ASSEMBLY - PREGROUND COFFEE
1
6407021
LID - CANISTER - FB COFFEE
1
2
6407047
SLEEVE - CANISTER - FB COFFEE - SHORT
1
3
6407045
MIXING WHEEL ASSEMBLY - FB COFFEE
1
4
6237014
BEARING - CANISTER
1
5
6237053
FASTENER - PUSH IN
2
6
6407023
SPRING - THUMPER - COFFEE - PREGROUND
1
7
6237053
FASTENER - PUSH IN
1
8
6237063
NOZZLE - DISPENSING - COFFEE
1
9
6237095
AUGER AND SHAFT ASSEMBLY - COFFEE
1
10
6337020
CLIP - SPRING
1
11
9900415
RETAINING RING - TYPE E
2
12
6237116
WASHER - SEAL - WEAR PLATE
2
13
6237019
ALUMINUM RIVET - POP
8
14
6407042
BASE - PREGROUND COFFEE - DRILLED
1
6400228
March, 1999
DESCRIPTION
QTY
1 OR 2
37
Café System 7 Parts Manual
10
1
11
9
2
8
7
6
5
4
3
630p0050
Figure 22. Canister Assembly - No Sleeve
38
6400228
March, 1999
Café System 7 Parts Manual
TABLE 22. CANISTER ASSEMBLY - NO SLEEVE
INDEX
PART
-
6237450
CANISTER ASSEMBLY - NO SLEEVE - WITH WHEEL
1
6237023
LID - CANISTER
1
2
6237176
BASE - CANISTER - THUMPER
1
3
6237080
NOZZLE - DISPENSING - FD COFFEE
1
4
6237178
AUGER AND SHAFT ASSEMBLY
1
5
6337020
CLIP - SPRING
1
6
9900415
RETAINING RING - TYPE “E”
2
7
6237116
WASHER - SEAL - WEAR PLATE
2
8
6237167
SHAFT - CANISTER
1
9
6237053
FASTENER - PUSH IN
1
10
6237014
BEARING - CANISTER
1
11
6237181
MIXING WHEEL
1
6400228
March, 1999
DESCRIPTION
QTY
0 OR 1
39
Café System 7 Parts Manual
1
2
14
15
13
3
12
10
4
11
5
9
9
7
8
6
630p0046
Figure 23. Canister Assembly - Chocolate
40
6400228
March, 1999
Café System 7 Parts Manual
TABLE 23. CANISTER ASSEMBLY - CHOCOLATE
INDEX
PART
-
6237447
CANISTER ASSEMBLY - CHOCOLATE
1
1
6237023
LID - CANISTER
1
2
6237439
SLEEVE - CANISTER
1
3
6237108
SPRING - THUMPER
1
4
6237177
BASE - CANISTER
1
5
6237019
ALUMINUM “POP”RIVET - 0.187 DIA
2
6
6237080
NOZZLE - DISPENSING
1
7
6237046
PLUG - AUGER
1
8
6237178
AUGER AND SHAFT ASSEMBLY
1
9
6337020
CLIP - SPRING
1
10
9900415
RETAINING RING - TYPE E
2
11
6237116
WASHER - SEAL-WEAR PLATE
2
12
6237167
SHAFT - CANISTER
1
13
6237053
FASTENER - PUSH IN
1
14
6237014
BEARING - CANISTER
1
15
6237181
MIXING WHEEL
1
6400228
March, 1999
DESCRIPTION
QTY
41
Café System 7 Parts Manual
Figure 24. Water Tank Assembly
42
6400228
March, 1999
Café System 7 Parts Manual
TABLE 24. WATER TANK ASSEMBLY
INDEX
PART NUMBER
DESCRIPTION
QTY
6408038
WATER TANK ASSEMBLY - DOMESTIC (INCLUDES ALL INDEX
ITEMS EXCEPT 115 VAC VALVES AND HEATER)
6408039
WATER TANK ASSEMBLY - FOREIGN (INCLUDES ALL INDEX
ITEMS EXCEPT 230 VAC VALVES AND HEATER)
1
6408036
GASKET - FLOAT MOUNTING
1
2
6408032
COVER ASSEMBLY - WELDMENT
1
3
6408105
GASKET - VULCANIZED
1
4
6408040
WATER TANK (WELDMENT)
1
5
6408125
CLAMP - TUBE
1
6
6408208
TUBE - DRAIN
1
7
6408154
PLATE - PINCH ASSEMBLY
1
8
6408209
TUBE - OVERFLOW
1
9
6408126
SPRING - COIL
1
10
6238042
GASKET - HEATER
1
11
9984248
BUSHING - OPEN/CLOSED - 0.625 DIA
1
12
6408121
COVER - HEATER TERMINAL
1
13
6408230
INSULATOR - HEATER COVER
1
6338042
HEATER -2000 WATTS (USED ON 230 VAC WATER TANK)
6338041
HEATER -1250 WATTS (USED ON 115 VAC WATER TANK)
15
6408176
THERMOSTAT ASSEMBLY
1
16
6408173
COVER - VALVE AND FILTER
1
6238116
VALVE ASSEMBLY - 230 VAC (QUANTITY DEPENDS ON MODEL)
6238112
VALVE ASSEMBLY - 115 VAC (QUANTITY DEPENDS ON MODEL)
18
6238045
PLUG ASSEMBLY - (QUANTITY DEPENDS ON MODEL)
19
1475119
JUMPER - GROUND WIRE
1
20
6408120
“O”RING - 0.25 ID
6
21
6408200
TUBE - INLET - 13.5 IN LG
1
22
3154059
CLAMP - STAINLESS STEEL
1
23
6408034
FLOAT ASSEMBLY (SEE FIGURE 25. FOR DETAILS)
1
24
6138287
SEAL - “O” RING
1
25
6338051
SENSOR - TEMPERATURE
1
-
14
17
6400228
March, 1999
1
1
OPT
OPT
43
Café System 7 Parts Manual
2
1
9
2
8
7
3
4
6
5
640p0093
Figure 25. Float Assembly - Water Tank
44
6400228
March, 1999
Café System 7 Parts Manual
TABLE 25. FLOAT ASSEMBLY - WATER TANK
INDEX
PART
-
6408034
FLOAT ASSEMBLY - FINAL
1
1
6238068
BRACKET - MOUNTING - SWITCH
1
2
6238084
SWITCH - LEVER - 10 GRAMS
1
3
6408035
BRACKET - FLOAT MOUNTING
1
4
6124073
RETAINING RING “E” TYPE
2
5
6508033
FLOAT - WATER TANK
1
6
6338049
SHAFT
2
7
6338050
BEARING - LID - HOT WATER TANK
2
8
6138183
ACTUATOR - SWITCH
1
9
1211161
CABLE CLAMP - RICHCO # N4
1
6400228
March, 1999
DESCRIPTION
QTY
45
Café System 7 Parts Manual
6
1
3
2
4
5
9989369
NATIONAL
VENDORS
TO CONTROLLER
PCB ON DOOR
J5
21
7
˜
˜
J2
J4
8
9
20
J8
J1
19
18
J6
J7
BLACK
BLACK
J34
J18
10
11
L
LOAD
17
LINE
N
WHITE
WHITE
13
TO HEATER
& SAFETY
STAT
16
15
J33
PRODUCT
#3
TO
INTERLOCK
& DRAIN TRAY
SWITCHES
12
TO
TO
EXHAUST WHIPPER
& BREWER
FAN
MOTORS
MOTOR
J32
PRODUCT
#2
TO
BREWER
& FILTER
PAPER
J31
PRODUCT
#1
TO
PUMP
MOTOR
14
TO COIN
MECH
HARNESS
ON DOOR
640p0095
Figure 26. Power Panel Assemblies - U.K. and U.S.
46
6400228
March, 1999
Café System 7 Parts Manual
TABLE 26. POWER PANEL ASSEMBLIES - U.K. AND U.S.
INDEX
PART
DESCRIPTION
QTY
6401106
POWER PANEL AND SUPPORT ASSEMBLY - 230 VAC U.K.
6401105
POWER PANEL AND SUPPORT ASSEMBLY - 115 VAC - DOMESTIC
1
1
6441017
CANISTER SUPPORT BRACKET
1
2
5409004
HARNESS - WHIPPERS AND BREW MOTOR
1
3
6409013
HARNESS - CHANGER - INT EXEC/DOM
1
4
9989369
LABEL - NV BLANK
1
5
6409026
HARNESS - BREWER SWITCHES
1
6
6409005
CABLE ASSEMBLY - RIBBON
1
7
6401100
PCB ASSEMBLY - TTC - CAB INTERFACE
1
8
9989552
SPACER - CHASSIS TO PCB
1
9
6409002
HARNESS - VALVES
1
10
6409024
JUMPER - POWER TO FILTER
1
11
6409015
TERMINAL BOARD - DOUBLE FUSE
1
12
1475119
JUMPER - GROUND WIRE
1
13
4751060
RETAINER - HARNESS
1
14
9989536
FUSE - 12 AMP - TIME DELAY
2
15
6106021
BUSHING - SB 1500 -21
1
16
6409030
HARNESS - HEATER AND PRODUCT
1
17
6409008
JUMPER - TRANSFORMER - FOREIGN
1
18
9989100
INTERFACE FILTER
1
19
6409019
JUMPER - GROUND WIRE
1
20
9983778
TRIAC - 35 A - 600 V
1
21
9989038
TRANSFORMER - 115/230 PRIM, 24 V SEC
1
-
6400228
March, 1999
47
Café System 7 Parts Manual
6
1
3
2
4
5
9989369
NATIONAL
VENDORS
TO CONTROLLER
PCB ON DOOR
J5
20
7
˜
˜
J2
J4
19
J8
8
J1
18
17
9
J6
J7
BLACK
BLACK
J34
J18
10
11
L
LOAD
16
LINE
N
WHITE
WHITE
13
TO HEATER
& SAFETY
STAT
15
14
J33
PRODUCT
#3
TO
INTERLOCK
& DRAIN TRAY
SWITCHES
12
TO
TO
EXHAUST WHIPPER
& BREWER
FAN
MOTORS
MOTOR
J32
PRODUCT
#2
TO
BREWER
& FILTER
PAPER
J31
PRODUCT
#1
TO
PUMP
MOTOR
TO COIN
MECH
HARNESS
ON DOOR
640p0094
Figure 27. Power Panel Assembly - France and Germany
48
6400228
March, 1999
Café System 7 Parts Manual
TABLE 27. POWER PANEL ASSEMBLY - FRANCE AND GERMANY
INDEX
PART
DESCRIPTION
QTY
-
6401106
POWER PANEL AND SUPPORT ASSEMBLY - FRANCE AND GERMANY
1
1
6441017
CANISTER SUPPORT BRACKET
1
2
6409004
HARNESS - WHIPPERS AND BREW MOTOR
1
3
6409013
HARNESS - CHANGER - INT EXEC/DOM
1
4
9989369
LABEL - NV BLANK
1
5
6409026
HARNESS - BREWER SWITCHES
1
6
6409005
CABLE ASSEMBLY - RIBBON
1
7
6401100
PCB ASSEMBLY - TTC - CAB INTERFACE
1
8
9989552
SPACER - CHASSIS TO PCB
1
9
6409002
HARNESS - VALVES
1
10
6409024
JUMPER - POWER TO FILTER
1
11
6409015
TERMINAL BOARD - DOUBLE FUSE
1
12
1475119
JUMPER - GROUND WIRE
1
13
4751060
RETAINER - HARNESS
1
14
6106021
BUSHING - SB 1500 -21
1
15
6409030
HARNESS - HEATER AND PRODUCT
16
6409008
JUMPER - TRANSFORMER - FOREIGN
1
17
9989100
INTERFACE FILTER
1
18
6409019
JUMPER - GROUND WIRE
1
19
9983778
TRIAC - 35 A - 600 V
1
20
9989038
TRANSFORMER - 115/230 PRIM, 24 V SEC
1
6400228
March, 1999
49
Café System 7 Parts Manual
1
9
2
3
4
5
6
8
7
640p0031
Figure 28. Cuno Water Valve and Filter Option
50
6400228
March, 1999
Café System 7 Parts Manual
TABLE 28. CUNO WATER VALVE AND FILTER OPTION
INDEX
PART
DESCRIPTION
QTY
6408006
FILTER ASSEMBLY - CUNO -115 VAC (INCLUDES ITEMS 1
THROUGH 3, 5, 8 AND 9 EXCEPT 230 VAC VALVE ASSEMBLY,
ITEM 9)
6408011
FILTER ASSEMBLY - CUNO -230 VAC (INCLUDES ITEMS 1
THROUGH 3, 5, 8 AND 9 EXCEPT 115 VAC VALVE ASSEMBLY,
ITEM 9)
1
6408119
MALE CONNECTOR - BRASS
1
2
6408117
BUSHING - 1/4 X 3/8 - BRASS
1
3
6408113
BALL VALVE - 3/8 IN - TTC
1
4
6408115
BRACKET -CUNO WATER FILTER
1
5
2342315
CLIP - WIRE HARNESS
1
6
6408124
INLET LINE - COPPER -1/4 OD X 36.15 IN LG (MADE FROM COPPER TUBING 9082699)
1
7
6408116
WATER FILTER - CUNO
1
8
6408114
HEAD ASSEMBLY - CUNO FILTER
1
3156061
VALVE ASSEMBLY - 115VAC INLET WATER (USED ON 115 VAC
FILTER ASSEMBLY)
6408003
VALVE ASSEMBLY - 230 VAC INLET WATER (USED ON 230 VAC
FILTER ASSEMBLY)
-
9
6400228
March, 1999
1
1
51
Café System 7 Parts Manual
8
1
2
3
7
5
4
6
640p0032
Figure 29. Everpure Water Valve and Filter Option
52
6400228
March, 1999
Café System 7 Parts Manual
TABLE 29. EVERPURE WATER VALVE AND FILTER OPTION
INDEX
PART
DESCRIPTION
6408013
FILTER HEAD ASSEMBLY - EVERPURE - 115 VAC (INCLUDES
INDEX NUMBERS 1 THROUGH 3 AND 7 AND 8, EXCEPT 230 VAC
VALVE ASSEMBLY, ITEM 8)
6408026
FILTER ASSEMBLY - EVERPURE - 230 VAC (INCLUDES INDEX
NUMBERS 1 THROUGH 3 AND 7 AND 8 EXCEPT, 115 VAC VALVE
ASSEMBLY, ITEM 8)
1
6408119
MALE CONNECTOR - BRASS
1
2
6408117
BUSHING - 1/4 X 3/8 - BRASS
1
3
3158023
BRACKET - MOUNTING - WATER FILTER
1
4
6408136
INLET LINE - COPPER (MADE FROM COPPER TUBING 9082699)
1
5
2342315
CLIP - WIRE
1
6
6408135
WATER FILTER - EVERPURE
1
7
6408134
FILTER HEAD - EVERPURE FILTER
1
3158061
VALVE ASSEMBLY - WATER INLET - 115 VAC (USED ON 115 VAC
FILTER HEAD ASSEMBLY)
6408003
VALVE ASSEMBLY - WATER INLET - 230 VAC (USED ON 230 VAC
FILTER HEAD ASSEMBLY)
-
8
6400228
March, 1999
QTY
1
1
53
Café System 7 Parts Manual
1
2
3
7
6
5
4
640p0102
Figure 30. Water Valve - Without Filter Option
54
6400228
March, 1999
Café System 7 Parts Manual
TABLE 30. WATER VALVE - WITHOUT FILTER OPTION
INDEX
PART
DESCRIPTION
6408016
BRACKET/INLET VALVE ASSEMBLY - 115 VAC (INCLUDES INDEX
ITEMS 1 THROUGH 3, EXCEPT 230 VAC VALVE ASSEMBLY, AND 6
AND 7)
6408017
BRACKET/INLET VALVE ASSEMBLY - 230 VAC (INCLUDES INDEX
ITEMS 1 THROUGH 3, EXCEPT 115 VAC VALVE ASSEMBLY, AND 6
AND 7)
6408133
BRACKET - INLET WATER VALVE
3158061
VALVE ASSEMBLY - 115 VAC - WATER INLET (USED ON 115 VAC
BRACKET/INLET VALVE ASSEMBLY)
6408003
VALVE ASSEMBLY - 230 VAC - WATER INLET USED ON 230 VAC
BRACKET/INLET VALVE ASSEMBLY)
3
6231503
ADAPTER - 3/8 X 1/4
1
4
2342315
CLIP - WIRING HARNESS
1
5
6408137
INLET LINE - COPPER - 1/4 IN OD X 24.81 IN LG (MADE FROM
COPPER TUBING 9082699)
1
6
6408119
MALE CONNECTOR - BRASS
1
7
3108048
GLOBE VALVE - WATER
1
-
1
2
6400228
March, 1999
QTY
1
1
1
55
Café System 7 Parts Manual
2
1
17
18
19
20
16
3
15
10
4
9
14
8
7
11
6
13
12
5
640p0118
Figure 31. Brewer Drive and Pump Assemblies
56
6400228
March, 1999
Café System 7 Parts Manual
TABLE 31. BREWER DRIVE AND PUMP ASSEMBLIES
INDEX
PART
DESCRIPTION
QTY
6404105
BREWER DRIVE AND PUMP ASSEMBLY - 230 VAC VAC (MODEL
640 ONLY)
6404104
BREWER DRIVE AND PUMP ASSEMBLY -115 VAC VAC (MODEL
640 ONLY)
1
4305043
HARNESS CLIP - I INCH
2
2
1451097
SCREW - # 8-32 X 0.31 - HX HD
10
3
6404103
SPRING - BREWER LATCH
1
4
6404085
PLATE - RIGHT SIDE - BREWER MOUNTING
1
5
6404106
COVER - BREWER SWITCHES
1
6
1211161
CABLE CLAMP
22
7
6409026
HARNESS - BREWER SWITCHES
1
8
6106021
BUSHING - # SB 1500-21
1
9
1217160
SCREW - # 8 - 32 X 0.81 HX HD
4
10
5220108
SWITCH
2
11
1457027
SCREW - # 4-40 KEPS
4
12
6404084
PLATE - LEFT SIDE - BREWER MOUNTING
1
13
-
PUMP ASSEMBLY (SEE FIGURE 32. FOR DETAILS)
1
14
1217159
NUT - # 4-40 KEPS
2
15
6404009
MOTOR AND CYCLE CAM ASSEMBLY (INCLUDES ITEMS 16,17
AND 19)
1
16
4047061
ROLL PIN - 1/8 X 1/18
1
17
6404010
BREWER MOTOR - 24 VDC
1
18
4302134
SPACER - PC BOARD
1
19
6404011
CYCLE CAM - SWITCH COUPLER
1
20
6404086
PLATE - BREWER MOTOR MOUNTING
1
-
6400228
March, 1999
1
57
Café System 7 Parts Manual
1
2
3
4
5
6
3
640p0119
Figure 32. Brewer Pump Assemblies
58
6400228
March, 1999
Café System 7 Parts Manual
TABLE 32. BREWER PUMP ASSEMBLIES
INDEX
PART
DESCRIPTION
QTY
6404100
PUMP ASSEMBLY - BREWER- 115 VAC (INCLUDES ITEMS 1
THROUGH 6, EXCEPT 230VAC MOTOR, ITEM 6)
6404099
PUMP ASSEMBLY - BREWER- 230 VAC (INCLUDES ITEMS 1
THROUGH 6, EXCEPT 115 VAC MOTOR, ITEM 6)
1
6404078
PERISTALTIC PUMP KIT
1
2
6404045
TUBE - 32 IN LG (MADE FROM BULK TUBING 6404059)
1
3
1451097
SCREW # 9-32 X 0.31 HX HD
2
4
6404102
COVER - PUMP MOTOR
1
5
6404101
BRACKET - PUMP MOUNTING
1
6404077
MOTOR - BREWER PUMP - 230 VAC (USED ON 230 VAC PUMP
ASSEMBLY)
6404076
MOTOR - BREWER PUMP - 115VAC (USED ON 115 VAC PUMP
ASSEMBLY)
-
6
6400228
March, 1999
1
1
59
Café System 7 Parts Manual
1
2
3
4
5
8
7
6
640p0096
Figure 33. Filter Paper Housing Assembly
60
6400228
March, 1999
Café System 7 Parts Manual
TABLE 33. FILTER PAPER HOUSING ASSEMBLY
INDEX
PART
DESCRIPTION
QTY
-
6404112
FILTER PAPER HOUSING ASSEMBLY (INCLUDES INDEX ITEMS 1
THROUGH 7 EXCEPT 4)
1
1
6844001
FILTER PAPER HOUSING
1
2
3118011
SWITCH - LIMIT
1
3
6238070
SCREW - # 4-17 X 0.62 HX HD
2
4
6404062
ROLL ASSEMBLY - FILTER PAPER
1
5
6404054
COVER - FILTER PAPER
1
6
6404061
LATCH - 1/4 TURN
1
7
6404060
FASTENER - 1/4 TURN
1
8
2206028
THUMB SCREW - SIDEWALL
3
6400228
March, 1999
61
Café System 7 Parts Manual
12
11
1
3
10
9
2
8
3
7
4
6
5
640p0098
Figure 34. Base/Storage Cabinet Options - Part 1
62
6400228
March, 1999
Café System 7 Parts Manual
TABLE 34. BASE/STORAGE CABINET OPTIONS - PART 1
QUA
NTIT
Y
PART
NUMBER
DESCRIPTION
6401800
BASE CABINET - FINAL (INCLUDES INDEX ITEMS 2, 6 THROUGH
8 AND 10 AND 12, AS WELL AS DOOR ASSEMBLY [PN6401861,
ITEM 1], PLUG HOLE [PN 6401851, ITEM 9], FROM FIGURE 35
AND ALL ITEMS OF FIGURE 35. EXCEPT PN 6401881, ITEM 2)
6401861
DOOR ASSEMBLY - BASE CABINET (SEE FIGURE 36. FOR
DETAILS)
6401875
DOOR ASSEMBLY - BASE CABINET - ADA (SEE FIGURE 36. FOR
DETAILS)
2
2221920
KEY - DOOR LOCK
1
3
6401049
HINGE ASSEMBLY - DOOR
2
4
6401010
LIQUID DRAIN TRAY - THROUGH HOLE
1
5
6401855
TUBE - DRAIN
1
6
6401809
LEVELER - BASE CABINET
1
7
6401835
SKIRT ASSEMBLY - RIVETED BASE
1
8
6401026
LATCH PLATE
1
6401851
PLUG - HOLE
6441001
PLUG - HOLE - 0.594 DIA
6107103
PLUG - HOLE - 1 1/2 DIA
6401819
ANGLE - MOUNTING - BASE/STORAGE CABINET
6441801
BASE CABINET - ADHESIVE BOND
6441869
BASE CABINET - ADHESIVE BOND - ADA
6401857
BUCKET - GROUNDS - CUTOUT (MODEL 640 ONLY)
INDEX
-
1
9
10
11
12
6400228
March, 1999
1
1
1
1
1
1
63
Café System 7 Parts Manual
6
1
5
4
2
3
640p0101
Figure 35. Base/Storage Cabinet Options - Part 2
64
6400228
March, 1999
Café System 7 Parts Manual
TABLE 35. BASE/STORAGE CABINET OPTIONS - PART 2
INDEX
PART
1
6401844
SPACER - WASTE BUCKET
6231475
BUCKET - GROUNDS (MODEL 640 ONLY)
6401881
GROUNDS BUCKET - ADA (MODEL 640 ONLY)
3
6401009
LINER - FLOOR - CUTOUT
1
4
6401824
SHELF - BASE CABINET - NARROW
1
5
6401866
DEFLECTOR - GROUNDS OPENING
1
6
6401840
ENCLOSURE - GROUNDS OPENING
1
-
6231478
BAG - GROUNDS BUCKET (MODEL 640 ONLY)
AR
-
6104456
TWIST - IT
AR
2
6400228
March, 1999
DESCRIPTION
QTY
1
1
65
Café System 7 Parts Manual
1
5
4
2
3
640p0111
Figure 36. Doors - Base Storage Cabinets
66
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March, 1999
Café System 7 Parts Manual
TABLE 36. DOORS - BASE STORAGE CABINETS
INDEX
PART
-
6401861
DOOR ASSEMBLY - BASE CABINET (INCLUDES INDEX ITEMS 1
THROUGH 4)
1
-
6401869
DOOR ASSEMBLY - BASE CABINET - ADA (INCLUDES INDEX
ITEMS 2 THROUGH 4, DOOR ASSEMBLY 7401875, ITEM 1 AND
BAR ASSEMBLY 6401863, ITEM 5)
1
1
6401862
DOOR -BASE CABINET
1
-
6401875
DOOR ASSEMBLY - BASE CABINET - ADA
1
2
6401035
LOCK - DOOR - TTC
1
3
6401030
STRIKE - DOOR
1
4
6401053
CAM - LOCK - CHICAGO
1
5
6401878
HINGE BAR ASSEMBLY - BASE LAB - ADA
1
-
6401863
BAR ASSEMBLY - HINGE - BASE CABINET HINGE
1
6400228
March, 1999
DESCRIPTION
QTY
67
Café System 7 Parts Manual
1
5
A
A
4
2
Clean
Exhaust Filter
Every Three
Months
CRANE- NATIONAL VENDORS
MODELS 640, 641 & 642
3
6401062
CAUTION
ONLY THE FOLLOWING 24V COIN
MECHANISMS MAY BE USED WITH
THIS MACHINE:
MARS MODEL NO. TRC-6010XV
COIN ACCEPTORS
MODEL NO. 9302-LF
6401067
VIEW A
640p0113
Figure 37. Labels - Part 1
68
6400228
March, 1999
Café System 7 Parts Manual
TABLE 37. LABELS - PART 1
INDEX
1
2
3
4
5
6400228
March, 1999
PART
DESCRIPTION
2342216
LABEL - STATIC CAUTION (ENGLISH)
6231219
LABEL - STATIC CAUTION (FRENCH)
6232518
LABEL - STATIC CAUTION (GERMAN)
6401062
LABEL - CLEANING - EXHAUST FILTER (ENGLISH)
6401081
LABEL - CLEANING - EXHAUST FILTER (FRENCH)
6400063
LABEL - CLEANING - EXHAUST FILTER (GERMAN)
6401067
LABEL - COIN MECHANISM (ENGLISH) (NOT USED ON FOREIGN
MODELS)
6231189
LABEL - WARNING - HIGH VOLTAGE (ENGLISH EXCEPT UK)
6231229
LABEL - WARNING - HIGH VOLTAGE (FRENCH)
6231216
LABEL - WARNING - HIGH VOLTAGE (GERMAN)
9989526
LABEL - POWER CORD WARNING - (ENGLISH -EXCEPT UK)
9989585
LABEL - POWER CORD WARNING - (ENGLISH - UK ONLY)
QTY
1
1
1
3
1
69
Café System 7 Parts Manual
SANITATION CHECK LIST
DAILY
PRODUCT 3
PRODUCT 2
PRODUCT 1
+
+
+
WATER
-
WATER
-
WATER
-
HOT WATER
SELECTION
+
WATER
Clean and Fill Ingredient Canisters
Thoroughly Clean Inside of Merchandiser
Clean Cup Support Platform and Liquid Drain
Tray Cover
Empty Coffee Waste Container and Liquid Drain Tray
Use Rinse Functions to Clean Mixing Bowls
and Brewer System
-
6400062
WEEKLY
5
Repeat Daily Instructions
Clean Exhaust Filter and Vent Screen
Inspect and Clean Coin and Scavenger Mechanisms
Invert Ingredient Canisters to Air-Fluff Contents
Inspect for Overall Cleanliness
Clean Brewer Mechanism
Sanitize Product Tubing and Dispensing Nozzles
Sanitize Mixing Bowls and Whipper Housing
Clean Coffee Chutes
Check Water Filter Service Limit
1
Refer to
Set Up and Operating Guide
For More Information
6401063
2
4
SEE
NOTE
Hot
Chocolate
3
Decaf
2
Coffee
1
3
NOTE:
REPRESENTATIVE LABELS
PEELED OFF FROM
LABEL SHEET, ITEM 4
640p0112
Figure 38. Labels - Part 2
70
6400228
March, 1999
Café System 7 Parts Manual
TABLE 38. LABELS - PART 2
INDEX
1
2
3
4
5
6400228
March, 1999
PART
DESCRIPTION
6408018
LABEL - WATER VALVE ADJUSTMENT (ENGLISH)
6408023
LABEL - WATER VALVE ADJUSTMENT (FRENCH)
6400062
LABEL - WATER VALVE ADJUSTMENT (GERMAN)
9989411
LABEL - CAUTION - ELECTRICAL CONNECTOR -ENGLISH
6401083
LABEL - CAUTION - ELECTRICAL CONNECTOR (FRENCH)
3162105
LABEL - CAUTION - ELECTRICAL CONNECTOR (GERMAN)
6231189
LABEL - WARNING - HIGH VOLTAGE (ENGLISH)
6231229
LABEL - WARNING - HIGH VOLTAGE (FRENCH)
6231216
LABEL - WARNING - HIGH VOLTAGE (GERMAN)
6401093
LABELS - CANISTERS (ENGLISH) (CONSISTS OF PEEL OFF
LABELS FOR ATTACHEMENT TO FRONT OF CANISTERS AND
BEHIND CANISTERS JUST BELOW CANISTER DRIVE MOTORS)
6401095
LABELS - CANISTERS (FRENCH) (CONSISTS OF PEEL OFF
LABELS FOR ATTACHMENT TO FRONT OF CANISTERS AND
BEHIND CANISTERS JUST BELOW CANISTER DRIVE MOTORS)
6401094
LABELS - CANISTERS (GERMAN) (CONSISTS OF PEEL OFF
LABELS FOR ATTACHEMENT TO FRONT OF CANISTERS AND
BEHINDCANISTERS JUST BELOW CANISTER DRIVE MOTORS)
6401063
LABEL - SANITATION CHECKLIST (ENGLISH)
6401072
LABEL - SANITATION CHECKLIST (FRENCH)
6401071
LABEL - SANITATION CHECKLIST (GERMAN)
QTY
1
1
1
1
1
71
Café System 7 Parts Manual
6
2
1
3
5
BACK OF CAFE' SYSTEM 7
4
COMPRESSION
FITTING NOT
INCLUDED
640p0114
Figure 39. Bottled Water Pump Option
72
6400228
March, 1999
Café System 7 Parts Manual
TABLE 39. BOTTLED WATER PUMP OPTION
INDEX
PART
DESCRIPTION
QTY
6400858
BOTTLED WATER PUMP PACKAGE - 230 VAC (INCLUDES ALL
ITEMS EXCEPT 115 VAC WATER PUMP, ITEM 1)
6400827
BOTTLED WATER PUMP PACKAGE - 115 VAC (INCLUDES ALL
ITEMS EXCEPT 230 VAC WATER PUMP, ITEM 1)
6408217
PUMP - WATER -115 VAC (USED ON 115 VAC BOTTLED WATER
PUMP PACKAGE)
6408226
PUMP- WATER - 230 VAC (USED ON 230 VAC BOTTLED WATER
PUMP PACKAGE)
2
6408214
FITTING 3/8 OD X 1/4 NPT
1
3
6408221
FITTING - 1/4 OD X 1/4 NPT
1
4
6408222
TUBE - COPPER - 120 IN LENGTH (MADE FROM TUPING - COPPER - 0.250 ID X 0.028 WALL, PN 9082699
1
5
6408213
COVER/FILTER - WATER BOTTLE
1
6
6408219
TUBE - PLASTIC - WATER BOTTLE - 120 IN LENGTH (MADE FROM
PLASTIC TUBING, 3/8 IN DIA PN 6408220)
1
-
1
6400228
March, 1999
1
1
73
Café System 7 Parts Manual
Figure 40. Product/Water Distribution Components - Part 1
74
6400228
March, 1999
Café System 7 Parts Manual
TABLE 40. PRODUCT/WATER DISTRIBUTION COMPONENTS - PART 1
INDEX
PART NUMBER
1
3154059
CLAMP- STAINLESS STEEL (SECURES WATER INLET HOSE TO
INLET PORT OF WATER TANK AND OUTLET PORT OF WATER
INLET VALVE)
2
6237315
RETAINER - TUBE/MIXING BOWL (ONE, TWO OR NONE
REQUIRED, DEPENDING ON SELECT/WHIPPER OPTION)
3
6407039
EXTENSION - MANIFOLD (USED AS INTERFACE BETWEEN
EXHAUST BLOWER MANIFOLD AND HOSE GOING TO WHIPPER
COUPLER ON FRESH BREW COFFEE WHIPPER)
1
4
6237099
RETAINER - HARNESS (SECURES WATER TUBES, CONNECTED
TO WATER VALVES AND MIXING BOWLS, TO CABINET
(REQUIRES ONE TO FOUR DEPENDING ON SELECT/WHIPPER
OPTION)
OPT
5
6237303
PLUG - CENTER PULL (USED TO CAP UNUSED PORTS IN
EXHAUST BLOWER MANIFOLD) (REQUIRES ONE, TWO OR NONE
DEPENDING ON SELECT WHIPPER OPTION)
OPT
6
6408126
SPRING - COIL (USED TO WRAP OVERFLOW TUBE, INDEX ITEM
7, TO PREVENT IT FROM KINKING)
1
7
6408209
TUBE - OVERFLOW - 18.5 INCHES (MADE FROM TUBING -SILICON 0.875 ID X 1.063 OD PN 6408208) (ATTACHED TO BOTTOM
OF WATER TANK)
1
8
6407032
SPOUT ASSEMBLY - SCREEN AND CAP (USED FOR FRESH
BREW COFFEE AND DECAF)
1
8
6407044
SPOUT- DISPENSING WITH SPLITTER (CONNECTED TO PRODUCT DISPENSING TUBES AND ATTACHED TO NOZZLE SUPPORT
ASSEMBLY) (REQUIRES ONE TO THREE DEPENDING ON
SELECT/WHIPPER OPTION)
OPT
9
4711020
CAPLUG - SPOUT (INSTALLED IN INDEX ITEM 6 AS ILLUSTRATED) (ONE TO THREE REQUIRED, DEPENDING ON SELECT/
WHIPPER OPTION)
OPT
10
4751060
RETAINER - HARNESS (SECURES HOT WATER DISPENSING
HOSE TO BACK WALL OF CABINET)
9082699
TUBING - COPPER - 0.25O ID BY 0.028 WALL (CONNECTED
BETWEEN WATER INLET VALVE ASSSEMBLY AND WATER INLET
CONNECTOR ON BACK OF CABINETALSO USED WITH
OPTIONAL BOTTLED WATER PUMP PACKAGE)
AR
3618105
TUBING - SILICONE - 0.375 ID X 0.562 OD - VARIOUS LENGTH
SECTIONS (USED FOR WATER AND PRODUCT DISTRIBUTION)
(NUMBER AND LENGTH OF SECTIONS DEPENDENT ON SELECT
WHIPPER OPTION)
AR
-
-
6400228
March, 1999
DESCRIPTION
QTY
2
OPT
1
75
Café System 7 Parts Manual
Figure 41. Product/Water Distribution Components - Part 2
76
6400228
March, 1999
Café System 7 Parts Manual
TABLE 41. PRODUCT/WATER DISTRIBUTION COMPONENTS - PART 2
INDEX
PART NUMBER
DESCRIPTION
QTY
6407019
COUPLER - WHIPPER (ONE COUPLER PROVIDES INTERFACE
BETWEEN FRESH BREW WHIPPER ASSEMBLY AND HOSE COMING FROM BREWEROTHER COUPLER CONNECTS TO VENT
HOSE GOING TO FRESH BREW WHIPPER AND TO MANIFOLD
EXTENSION)
2
6138094
CONNECTOR - “Y” TYPE (ONE LEG ATTACHED TO TUBE GOING
TO FRESH BREW COFFEE SPOUT. OTHER LEGS ATTACHED TO
TUBING GOING TO FRESH COFFEE WHIPPER AND EXHAUST
BLOWER MANIFOLD EXTENSION)
1
6408214
FITTING - 3/8 OD X 1/4 NPT (USED WITH BOTTLED WATER PUMP
PACKAGE)
6408221
FITTING - 1/4 OD X 1/4 NPT(CONNECTS TO WATER PUMP
ASSEMBLY AND COPPER INLET TUBING WHEN BOTTLED
WATER PUMP PACKAGE IS USED)
4
6408154
PLATE - PINCH ASSEMBLY (INSTALLED ON TANK DRAIN HOSE,
INDEX ITEM 5 BELOW) (USED AS DRAIN VALVE FOR WATER
TANK)
1
5
6408210
TUBE - DRAIN - 5 INCHES (INSTALLED ON BOTTOM OF WATER
TANK) (MADE FROM TUBING - SILICON 0.875 ID X 1.063 OD PN
6408208)
1
6
6407030
RETAINING RING - SELF LOCKING (SECURES WATER NOZZLE
(INDEX ITEM 8) TO DISPENSING BRACKET)(REQUIRES TWO IF
EQUIPPED WITH HOT WATER NOZZLE, OTHERWISE NOT
REQUIRED)
OPT
7
6408213
COVER/ FILTER - WATER BOTTLE (USED WITH BOTTLED WATER
PUMP PACKAGE)
OPT
8
6407029
NOZZLE - HOT WATER (USED WITH WHIPPER OPTIONS REQUIRING TWO DISPENSING SPOUTS WITH SPLITTER.
OPT
9
6408125
CLAMP - TUBE (SECURES TANK OVERFLOW AND DRAIN TUBES
TO BOTTOM PORTS OF WATER TANK)
2
-
6408219
TUBE - PLASTIC - WATER BOTTLE (MADE FROM 3/8 DIA TUBING
- PLASTIC PN 6408220)(USED WITH BOTTLED WATER PUMP
PACKAGE)
OPT
-
6404045
TUBE (BREWER PUMP TO FRESH BREW COFFEE WHIPPER)
(MADE FROM TUBE PHARMED - 0.38 OD X 0.25 ID, PN 6404059)
1
-
6408200
TUBE - WATER INLET (CONNECTS BETWEEN TOP OF WATER
INLET VALVE ASSEMBLY AND TOP PORT OF WATER TANK) (MADE
FROM TUBING -3168123 UK AQUAVEND 0.375 ID
1
1
2
3
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OPT
77
Café System 7 Parts Manual
1475119
JUMPER - GROUND WIRE
SEE
NOTE
SEE
NOTE
NOTE:
TWO APPLICATIONS
1. FROM BACK WALL OF CABINET TO WATER TANK
2. FROM BACK WALL OF CABINET TO POWER PANEL
AND SUPPORT ASSEMBLY
1475119
6237157
J34, J35,
OR J36
TO HARNESS
6339004
HARNESS - WHIPPER MOTOR
TO WHIPPER
MOTOR
6237157
6339021
HARNESS - FLOAT SWITCH
J44
TO HIGH
LEVEL
CONTACTS
TO LOW
LEVEL
CONTACTS
TO WIRING
HARNESS
6409025
TO TEMP
SENSOR
6339021
Figure 42. Wiring Harnesses (Part 1 of 5)
78
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March, 1999
Café System 7 Parts Manual
6409002
HARNESS - WATER VALVES
TO HOT
WATER VALVE
J24
TO PRODUCT Z
WATER VALVE
J22
J7
J39
TO INLET
WATER
VALVES
J38
J21
TO PRODUCT 1
WATER VALVE
TO
CABINET
INTERFACE
PCB
J23
TO PRODUCT 3
WATER VALVE
6409002
6409004
HARNESS - WHIPPERS & BREW MOTOR
TO BREW
MOTOR
J25
TO CABINET
INTERFACE
PCB
J4
J35
J34
TO UPPER LEFT
WHIPPER MOTOR
TO UPPER
RIGHT
WHIPPER
MOTOR
J36
TO LOWER (CENTER)
WHIPPER MOTOR
6409004
6409005
CABLE RIBBON ASSEMBLY
J10
J2
TO
CABINET
INTERFACE
PCB
TO
MAIN
CONTROLLER
PCB
6409005
Figure 42. Wiring Harnesses (Part 2 of 5)
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79
Café System 7 Parts Manual
6409006
TO COIN
MECHANISM
TO MAIN
CONTROLLER
PCB
HARNESS - CHANGER - DOMESTIC
J37
J47
TO HARNESS
6409013
J14
6409006
6409007
JUMPER - TRANSFORMER - DOMESTIC
J45
J18
TO
TRANSFORMER
TO EMI
FILTER
6409007
6409008
JUMPER - TRANSFORMER - INTERNATIONAL
J18
J45
TO
TRANSFORMER
TO EMI
FILTER
6409008
6409010
HARNESS - DOOR SWITCH
J16
TO
MAIN
CONTROLLER
PCB
TO DOOR
SWITCH
6409010
6409013
HARNESS - CHANGER - INT’L/DOM
TO
CABINET
INTERFACE
PCB
J47
J8
TO COIN MECH
HARNESS
6409006 OR
6409016
6409013
Figure 42. Wiring Harnesses (Part 3 of 5)
80
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Café System 7 Parts Manual
6409016
TO MAIN
CONTROLLER
PCB
TO WIRING
HARNESS
6409030
HARNESS - CHANGER - INTERNATIONAL
J15
J51
J47
J52
TO COIN
CHANGER
(FOREIGN)
6409016
6409024
JUMPER - POWER TO FILTER
J44
TO
TERMINAL
BLOCK
TO EMI
FILTER
6409024
TO
CABINET
INTERFACE
PCB
6409026
HARNESS - BREWER SWITCHES
J5
J27
TO FILTER
PAPER
SWITCH
J28
TO CLAMP
SWITCH
J29
TO HOME
SWITCH
6409026
6409025
JUMPER - FLOAT SWITCHES
TO
MAIN
CONTROLLER
PCB
J11
J44
TO
HARNESS
6339021
6409025
Figure 42. Wiring Harnesses (Part 4 of 5)
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Café System 7 Parts Manual
9989637
JUMPER BLOWER
TO
BLOWER OR
AUGER MOTOR
J19, J31,
J32, OR J33
TO
WIRING
HARNESS
6409030
9989637
Figure 42. Wiring Harnesses (Part 5 of 5)
82
6400228
March, 1999
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