3000 CONTROLLER
TRAINING MANUAL
April 26, 2012
Software Version 1.59.03
3000 CONTROLLER USER GUIDE
Contents
Quick Reference: Using the 3000 ............................................................................................................................... 3
Menu Summary Tree ................................................................................................................................................... 6
Main Menu: Programming your Fryer ........................................................................................................................ 8
Main Menu: Navigation ............................................................................................................................................. 8
Main Menu: Product Setup–Single Setpoint Cooking ............................................................................................... 9
Main Menu: Product Setup–Multiple Setpoint (Segmented) Cooking ..................................................................... 11
Overview ............................................................................................................................................................ 11
Multiple Setpoint (Segmented) Cooking Setup .................................................................................................. 13
1.
Set Up Product ......................................................................................................................................... 13
st
2.
Enter Total Cook Time and Starting (1 ) Temp ........................................................................................ 13
nd
3.
Enter 2 Temp and Time Remaining ....................................................................................................... 14
rd
4.
Enter 3 Temp and Time Remaining ....................................................................................................... 14
th
5.
Enter 4 Temp and Time Remaining ........................................................................................................ 14
6.
End Temp Changes or Repeat Step 5 if needed ...................................................................................... 15
st
7.
Create 1 Shake Alarm ............................................................................................................................ 15
nd
8.
Create 2 Shake Alarm ........................................................................................................................... 15
rd
9.
Create 3 Shake Alarm ............................................................................................................................ 16
10. Set Filter Prompt, Instant ON and Hold ................................................................................................... 16
11. Exit or Set Up Additional Products ........................................................................................................... 16
Main Menu: Vat Setup ............................................................................................................................................ 17
1.
Enter Vat Setup ........................................................................................................................................ 17
2.
Vat Set Up: System ................................................................................................................................. 17
3.
Vat Set Up: Time/Date ............................................................................................................................ 18
4.
Vat Set Up: DST Set Up (Daylight Savings Time) ................................................................................... 19
5.
Vat Set Up: Filter ..................................................................................................................................... 20
6.
Vat Set Up: E-Log ................................................................................................................................... 21
7.
Vat Set Up: Change Password ................................................................................................................ 21
Main Menu: Tech Mode .......................................................................................................................................... 21
Filter Menu ................................................................................................................................................................. 22
Filter Menu: Controller ON ..................................................................................................................................... 22
1. Enter Filter Menu – Controller ON .................................................................................................................. 22
2. Filter Menu: Filter – Controller ON .................................................................................................................. 23
3. Filter Menu: Clean and Filter – Controller ON ................................................................................................ 24
4a. Filter Menu: JIB and None Settings - Dispose – Controller ON .................................................................... 25
4b. Filter Menu: BULK Setting - Dispose – Controller ON .................................................................................. 26
5. Filter Menu: BULK Setting - Fill Vat from BULK – Controller ON .................................................................... 27
Filter Menu: Controller OFF ................................................................................................................................... 27
1. Enter Filter Menu – Controller OFF ................................................................................................................ 27
2. Filter Menu: BULK Setting – Fill Vat from BULK – Controller OFF ................................................................. 28
3. Filter Menu: JIB and None Settings - Controller OFF
29
3a. Filter Menu: BULK Settings - Dispose - Controller OFF
30
4. Boil Out – Controller OFF
31
Polish Menu: Fryer ON ............................................................................................................................................. 31
Enter Polish: Fryer ON ........................................................................................................................................... 31
Polish: Fryer ON .................................................................................................................................................... 32
Info Mode: Viewing Operational Stats ..................................................................................................................... 32
1. Info Mode: Controller OFF .............................................................................................................................. 33
1. Info Mode: Dispose Stats – Information since last dispose
33
2. Info Mode: Daily Stats – Information by day of the week over the past week ................................................. 34
3. Info Mode: Selected Period Stats – Information for a specifically defined period of time................................ 35
4. Info Mode: Last Load Stats –Information about last cook ............................................................................... 36
Scan Mode: Viewing Daily Stats .............................................................................................................................. 37
Appendix A: Cancelling Out of Filtering After Drain Valve has been Opened ..................................................... 39
Appendix B: 3000 Controller Error Log Codes
41
Appendix C: Loading and Updating Software Procedures on 3000 Controller
42
2
3000 CONTROLLER USER GUIDE
Quick Reference: Using the 3000
Exits COOL
mode.
Heats oil
back to
setpoint.
2
Use to scroll through
menu, programming
options.
Press together
to launch POLISH.
Enter
codes,
respond
to left- Access
display FILTER
prompts. prompts.
7
2
Press to scroll through
menu & programming
options.
10
9
8
5
5
11
MENU
STRIP
Check
actual,
setpoint
temps &
software
version.
6
6
Press together to
change to 2nd
language.
3
12
Menu strip slot
(access behind
bezel):
insert
customized
product names
1
3
1
4
Product Button LED: Lit when button is active. All
buttons with a common setpoint light simultaneously.
Blue buttons cook
Left Side
White buttons cook
Right Side
1.
On/Off
Turn controller(s) on/off; exit filter/polish cycles.
2.
Display screens.
3.
Written information prompts.
Press to start, complete, or cancel (press and hold) a product cook. To change
to another setpoint temperature, press, hold, then release desired non-lit button.
When lit, push again to start cook at alternate setpoint temperature. In scan
mode, press to view product setup.
5.
Product buttons
Blue cook
left display
White cook
right display
Product Button
LEDs
Left/Right Scroll
6.
Up/Down Scroll
7.
Exit Cool
8.
Thermometer
9.
Checkmark
4.
10. Filter
11. Exit/Scan
12. Menu Strip
Lights for products that cook at setpoint. Flash during cook cycle.
Navigate options in left display window. Press both simultaneously to launch
polish cycle.
Navigate options in right display window. Press both simultaneously to change to
a second language.
Press and release to exit COOL mode. Heats oil back to setpoint. Press and
hold to cancel melt cycle.
With controller on, shows setpoint in left display & vat temp on the right. (Toggles
for split pot). When off, shows setpoint, time, type of fryer, and software version.
If press and hold when on, displays AIF- - - -ATO - - - -. If press and hold when
off, displays AIF- - - -ATO - - - - . These displays are for service only to help
identify probe performance issues.
With controller on or off, press and release to get recovery time (Normal for
Electric is 1:40 or less & Gas is 2:25 or less). With controller off, press and hold
for 4-5 seconds for info mode functions, or 10 seconds for main menu:
programming functions.
With controller off or on, press for cooks remaining in filter cycle. Press and hold
to access filter menus (filter, clean and filter, dispose). (Fill vat from bulk option
will also display on Bulk Oil models.) With frypot off, press and hold to access
dispose & boil out.
Press to view product set ups or to exit main menu programming functions.
Remove bezel to access customizable menu strip.
Cooking
1
2
1.
Press ON/OFF : Display screens show system information and oil heats to setpoint.
2.
DROP: Oil is at set temperature. Press any lighted product button and drop product.
3.
Other possible cooking display prompts:
** Temperature is outside the normal cooking temperature range but controller will adjust cook
time accordingly, so cook can be started without affecting food quality. DROP will display when
temperature is back in the normal cooking range.
High Temp – Temperature is higher than normal variation.
Low Temp – Temperature is lower than normal variation.
3
3
3000 CONTROLLER USER GUIDE
4.
5.
SHAKE: If shake is needed, alarm sounds.
3
DONE: Audible alarm sounds. Press blinking product button to cancel alarm and remove product.
3
NOTE: To cancel cook at any time: Press and hold blinking product button .
COOL MODE deactivation
1.
2.
3.
1
Press ON/OFF : Oil heats to setpoint temperature.
COOL: After the programmed idle time, controller reverts to idle temperature and displays COOL. With
full frypots only, press at any time to reduce frypot’s temperature to COOL mode. Default is 250°F
(121°C). The COOL mode temperature can be adjusted. See MAIN MENU: VAT SETUP
Press EXIT COOL to return oil to setpoint temperature.
NOTE: COOL MODE can be activated on full frypots only at any time by pressing EXIT/COOL.
Polish (Controller must be ON)
1.
To polish, press and hold
2.
Controller displays “POLISH NOW” alternating with “YES” and “NO”.
simultaneously.
3.
Select YES (button under YES display ) to launch polish cycle or NO to continue cooking.
4.
Follow prompts for step by step polish guidance.
5.
Controller turns off when polish cycle is complete.
2
5
Filter (Controller must be ON to record filter events and to display step by step filter prompts)
1.
2.
3.
4.
5.
6.
7.
10
To filter, press and hold FILTER . NOTE: Only one frypot can be filtered at a time; if filter is selected
on a second frypot “WAIT TO FILTER” will scroll until prior frypot filtration is completed.
Select desired filter function (filter, clean and filter, or dispose). (Fill vat from BULK will also display on
Bulk Oil models.)
2
Controller displays “FILTER NOW” alternating with “YES” and “NO”.
5
Select YES (press button under YES display ) to launch filter cycle.
5
Select NO (press button under NO display ) to delay filter and cooking continues. Press NO two times
and filter count resets.
Follow prompts for step by step filter guidance.
Controller turns off when filter cycle is complete.
Filter (All filter functions can be performed with the fryer off. However, the fryer will not record them
as completed.)
NOTE: Controller must be OFF to access BOIL OUT filter function.
NOTE: Blue product button products will cook in the left display(s). White product button products will
cook in the right display(s).
Product Setup
Left Display
OFF
PRODUCT
SETUP
PRODUCT
SETUP
SELECT
PRODUCT
LONG NAME
Right Display
Action
OFF
1.
Press/hold
about 10 seconds until PRODUCT SETUP is displayed.
MAIN MENU will flash before displaying PRODUCT SETUP.
[BLANK]
2.
Press
ENTER CODE
3.
Enter 1650.
[BLANK]
4.
Press desired product button.
PRODUCT
NAME OR
BUTTON
NUMBER
5.
Enter 8 character product name with text keys. Move cursor from letter
to letter with
forward one letter or
back one letter. This name
will alternate in the display window with the cook time during a cook (full
frypot).
6.
SHORT NAME
ABBREVIATED
PRODUCT
NAME OR
BUTTON
to program menu items and cooking parameters.
7.
Press
to advance to next product set up feature or
to move
back one product set up feature.
Enter abbreviated 4-character product name with the text keys. This
name will alternate in the display window with the cook time during a
cook (split frypot).
4
3000 CONTROLLER USER GUIDE
Left Display
COOKING
MODE
1 TIME
1 TEMPR
Right Display
NUMBER
SINGLE
SETPOINT
0:00 OR
PREVIOUSLY
ENTERED TIME
TEMP
Action
8.
Press
to advance.
9.
Press
to advance. (Default is SINGLE SETPOINT)
NOTE: If multiple setpoint (segmented) cooking is desired, press
MULTIPLE. Then go to MULTIPLE SETPOINT (SEGMENTED) product
setup and follow the instructions.
10. Enter or confirm total cook time with numbered keys.
11. Press
to advance.
12. Enter cooking temperature.
13. Press
1 SENSITIVITY
NUMBER
1 ALARM TIME
(SHAKE TIME)
0:00 OR
PREVIOUSLY
SET TIME
1 ALARM
NAME(SHAKE
ALARM)
SHAKE
to advance.
14. Enter the level of sensitivity, 0-9, for the product. Sensitivity is the
likelihood that the cook time will have to stretch to compensate for
product variation (condition and/or weight).
15. Press
to advance.
16. Enter time in cook cycle for audible alarm for shaking or stirring (e.g. 30
second SHAKE into a 3 minute COOK would be entered :30). If set to
0:00 skip to FILTER PROMPT.
17. Press
to advance.
18. Press
to scroll to choice of alarm names. (Default is SHAKE).
19. Press
1 ALARM MODE AUTO
to advance.
20. Press
. (Default is AUTO) Cancels alarm automatically
after a few seconds.
21. If MANUAL is desired press
to turn off alarm).
22. Press
1 ALARM TONE
SHORT
2 ALARM TIME
0:00
FILTER
PROMPT
0 OR
PREVIOUSLY
SET NUMBER
INSTANT ON
0 OR
PREVIOUSLY
SET NUMBER
HOLD TIME
0:00 OR
PREVIOUSLY
SET TIME
EXIT
EXIT
to advance.
23. Press
SHORT).
to scroll to choice of shake alarm tones. (Default is
24. Press
to advance.
25. Enter time in cook cycle for second alarm for shaking or stirring. Leave
at 0:00 if second alarm is not needed.
26. Press
to advance.
27. Enter number of cooks before a filter prompt. (Default is “0”) so filter
prompting is not associated with number of cook cycles.
28. Press
to advance.
29. Enter number of seconds after cook starts that heat comes on. Press
to advance. (Default is 5 seconds). O = Off
30. This is the time, in seconds, after cook starts that heat comes on, before
the controller adjusts the heat in response to the temperature. Note:
Instant on time may need to be adjusted for light cooking loads (in whole
minutes).
31. Enter time to hold product before discarding (Default is 0 seconds).
- In Standard mode, the timer runs in the background but cancels when
a new cook is started on that product button. Controller can count
down holds from 8 different product buttons at the same time.
- In Lane mode (selected in TECH MODE), the timer counts down in
the display screen but cancels when a new cook is started in that lane.
Controller counts down one hold per cooking lane.
32. Press
SELECT
PRODUCT
to scroll to MANUAL (requires user
to advance.
33. Press
button to lock in programming choices and continue with
additional product programming (#4 above).
[BLANK]
Press
2 times to return to OFF.
5
3000 CONTROLLER USER GUIDE
NOTE: To un-assign a product from a button, set the cook time to 0:00 and press EXIT/SCAN.
3000 Controller Menu Summary Tree
L
PRODUCT SETUP 1600
VAT SETUP 1656
TECH MODE
For technician’s use only
MAIN MENU AND TECH MODES
SELECT PRODUCT
SYSTEM
TIME / DATE
LONG NAME
LANGUAGE
DST SETUP
SHORT NAME
2ND LANGUAGE
FILTER
COOKING MODE
LOCALE (CE OR NON CE)
COOKS TILL FILTER
1 TIME
ENERGY (GAS OR ELEC)
EOD FILTER TIME
1 TEMP
TYPE (VAT)
EOD FILTER TIMER
1 SENSITIVITY
SYSTEM VOLUME
FLUSHING TIMER
1 ALARM TIME
SYSTEM TEMPR FORMAT
BOIL OUT TIMER
1 ALARM NAME
EXIT MELT TEMP
1 POLISH
1 ALARM MODE
COOL MODE TEMP
1 POLISH PROMPT TIME
1 ALARM TONE
COOL MODE DEFAULT
1 POLISH DURATION
FILTER PROMPT
FRESH OIL
1 POLISH START TEMP
INSTANT ON
WASTE
E-LOG
HOLD TIME
DRAIN SWITCH
CHANGE PASSWORD
LOAD STANDARD
RECOVERY ALARM
BASKET LIFT
HOLD TIME
FILTER
CLEAN & FILTER
FILTER
DISPOSE
With controller ON, press and hold
FILTER button, displays, FILTER.
Controller prompts operator through
features and records completion.
FILL VAT FROM BULK
FILL VAT FROM BULK
DISPOSE
BOIL OUT
With controller OFF, press and hold
FILTER button, displays FILTER.
Controller does not prompt operator
through features and does not record
completion.
INFO MODE
LAST DISPOSE STATS
DAILY STATS
SELECTED PERIOD STATS
LAST LOAD STATS
With controller OFF, press
and hold
3 seconds,
displays INFO MODE.
6
With controller OFF,
press and hold
10
seconds, displays
Main Menu –
PRODUCT SETUP.
NOTE: Numbered items
(such as 1 TIME) may
have multiple entries.
3000 CONTROLLER USER GUIDE
3000 Controller Menu Summary Tree
LONG NAME
SHORT NAME
COOKS REMAINING
COOKS TODAY
COOKS SINCE
LAST DISPOSE
1 TIME
NOTE: Numbered items
(such as 1 TIME) may
have multiple entries.
SCAN MODE
1 TEMPR
1 SENSITIVITY
1 ALARM TIME
1 ALARM NAME
1 ALARM MODE
1 ALARM TONE
FILTER PROMPT
INSTANT ON
HOLD TIME
EXIT
7
3000 CONTROLLER USER GUIDE
Main Menu: Programming your Fryer
The main menu is used to access the setup options to program the 3000 controller for
your fryer.
Main Menu: Navigation
Turn the controller off
and follow the steps below to scroll to the function you wish
to enter: PRODUCT SETUP , VAT SETUP , or TECH MODE .
NOTE: Press
to return to main menu at any time during the set up process. Press
twice to return to OFF.
Left Display Right Display
Action
OFF
OFF
1. Press
about 10 seconds until controller displays MAIN MENU.
Press EXIT/SCAN to return to OFF.
MAIN MENU
[BLANK]
2. Main Menu will flash, then go to PRODUCT SETUP.
PRODUCT
SETUP
[BLANK]
3. Press
to enter PRODUCT SETUP to program menu items and
cooking parameters.
OR
Press
[BLANK]
4. Press
OR
Press
TECH MODE
[BLANK]
5. Press
OR
Press
EXIT
EXIT
6. Press
to scroll to VAT SETUP.
to enter VAT SETUP.
to scroll to TECH MODE.
to enter TECH MODE to program technical features.
to scroll to EXIT.
to return the controller to OFF.
8
3000 CONTROLLER USER GUIDE
Main Menu: Product Setup – Single Setpoint Cooking
(Same temperature throughout cook)
Controller default is single setpoint cooking.
To program menu items, make sure the controller is OFF and follow the steps below.
NOTE: Exit from a programming step at any time by pressing
pre-programming status. A
until the display returns to its
press is needed in order to lock in the programming choice.
NOTE: In full frypots, blue button products will cook in the left display(s), white button products
will cook in the right display(s). To unassign a product from a button, set the cook time to 0:00
and press
Left Display
.
Right Display
Action
OFF
OFF
1.
Press/hold
about 10 seconds until PRODUCT SETUP is displayed.
MAIN MENU will flash before displaying PRODUCT SETUP.
PRODUCT
SETUP
[BLANK]
2.
Press
PRODUCT
SETUP
ENTER CODE
3.
Enter 1650.
SELECT
PRODUCT
[BLANK]
4.
Press desired product button.
PRODUCT NAME
OR BUTTON
NUMBER
5.
Enter 8 character product name with text keys. Move cursor from letter to
LONG NAME
SHORT
NAME
COOKING
MODE
ABBREVIATED
PRODUCT NAME
OR BUTTON
NUMBER
SINGLE
SETPOINT
to program menu items and cooking parameters.
letter with
forward one letter or
back one letter. This name will
alternate in the display window with the cook time during a cook (full
frypot).
6.
Press
to advance to next product set up feature or
one product set up feature.
to move back
7.
Enter abbreviated 4-character product name with the text keys. This name
will alternate in the display window with the cook time during a cook (split
frypot).
8.
Press
to advance.
9.
Press
to advance. (Default is SINGLE SET-POINT
10. NOTE: If multiple setpoint (segmented) cooking is desired, press
MULTIPLE. Then go to MULTIPLE SETPOINT (SEGMENTED) product
setup and follow the instructions
1 TIME
1 TEMPR
0:00 OR
PREVIOUSLY
ENTERED TIME
11. Enter total cook time with numbered keys.
TEMP
13. Enter cooking temperature.
12. Press
14. Press
1
SENSITIVITY
NUMBER
to advance.
to advance.
15. Enter the level of sensitivity, 0-9, for the product. Sensitivity is the
likelihood that the cook time will have to stretch to compensate for product
variation (condition and/or weight).
16. Press
to advance.
9
3000 CONTROLLER USER GUIDE
Left Display
Right Display
1 ALARM
0:00 OR
TIME (SHAKE PREVIOUSLY
ENTERED TIME
TIME)
Action
17. Enter time in cook cycle for audible alarm for shaking or stirring.
(e.g. 30 second SHAKE into a 3 minute COOK would be entered :30).
If set to 0:00, skip to FILTER PROMPT.
18. Press
1 ALARM
NAME
SHAKE
19. Press
20. Press
1 ALARM
MODE
AUTO
to advance.
to scroll to choice of alarm names. (Default is SHAKE).
to advance.
21. Press
(Default is AUTO) Cancels alarm automatically after a
few seconds.
22. If MANUAL is desired press
to turn off alarm).
23. Press
1 ALARM
TONE
SHORT
2 ALARM
TIME
0:00
0 OR
PREVIOUSLY
ENTERED
NUMBER.
INSTANT ON
5 OR
PREVIOUSLY
SET NUMBER
HOLD TIME
0:00 OR
PREVIOUSLY
ENTERED TIME.
to scroll to choice of shake alarm tones. (Default is
to advance.
26. Enter time in cook cycle for second alarm for shaking or stirring. Leave at
0:00 if second alarm is not needed.
27. Press
FILTER
PROMPT
to advance.
24. Press
SHORT).
25. Press
to scroll to MANUAL (requires user
to advance.
28. Enter number of cooks before a filter prompt. (Default is “0”) so filter
prompting is not associated with number of cook cycles.
29. Press
to advance.
30. Enter value. Press
to advance. (Default is 5 seconds on preprogrammed products).
31. This is the time, in seconds, the fryer heats at 100%, after the product
button is pressed, before the controller adjusts the heat in response to the
temperature.
32. Enter time to hold product before discarding (Default is 0 seconds).
33. In Standard mode, the timer runs in the background but cancels when a
new cook is started on that product button. Controller can count down
holds from 8 different product buttons at the same time.
34. In Lane mode (selected in TECH MODE), the timer counts down in the
display screen but cancels when a new cook is started in that lane.
Controller counts down one hold per cooking lane.
35. Press
EXIT
EXIT
SELECT
PRODUCT
[BLANK]
to advance.
36. Press
button to lock in programming choices and continue with
additional product programming (#37 page 9).
37. Press
2 times to return to OFF.
NOTE: To unassign a product from a button, set the cook time to 0:00 and press EXIT/SCAN.
10
3000 CONTROLLER USER GUIDE
Main Menu: Product Setup – Multiple Setpoint (Segmented)
Cooking (More than one temperature throughout cook).
If not cooking products at more than one temperature throughout the cook, skip
to page 16, MAIN MENU.
Overview
The 3000 controller is capable of multiple setpoint (segmented) cooking, a feature that allows a cooking
cycle to be broken into a number of smaller cook cycles, each with its own cooking temperature and time.
An abbreviated version of the programming for a 13-minute cook cycle with four cooking temperatures is
shown below.
STEP 1
Set total cook time and initial setpoint.
STEP 2
Set the time of the first cooking segment, (2 minutes) and the setpoint of the first
temperature change.
STEP 3
Set the duration of the second cooking segment (4 minutes) and the setpoint of the
second temperature change.
STEP 4
Set the duration of the third cooking segment (3 minutes) and the setpoint of the third
temperature change.
The four remaining minutes in the cook time elapse at the final temperature. No entry is
required to use the final minutes
EXAMPLE: Total cook time of 13 minutes, with 3 temperature changes.
1. Start with total cook time of 13. Cook for 2 minutes at 340 until timer is at 11.
2. Cook for 4 minutes at 320 until timer is at 7
3. Cook for 3 minutes at 330 until timer is at 4.
4. Cook last 4 minutes at 330.
Cook
for How
Long?
Then Change to
What Temp?
Time Remaining in Cook Cycle
Enter this number for point in cycle to change temp
[subtract desired cook time from total time remaining]
Enter this number for
temp change
STEP 1
STEP 2
STEP 3
STEP 4
Initial setpoint of 340
Total cook time of 13 minutes
2 minutes
320
11 minutes [13 – 2]
4 minutes
310
7 minutes [11-4].
3 minutes
330
4 minutes [7-3]
4 minutes
No entry–product
continues to cook at 330
until DONE
No entry–product finishes cooking at last setting
11
3000 CONTROLLER USER GUIDE
1:
Enter 13:00, the combined time of all cook cycles, and 340°F (171°C),
initial setpoint.
2:
3:
Remaining cook 13
time
Remaining cook 11
time
Minus segment -4
length
Minus segment -2
length
Entered on
3000
11
Entered on
3000
Enter
320°F(160°C),
the first
temperature
change.
4:
Remaining cook 7
time
Minus segment -3
length
7
Enter
310°F(154°C),
the 2nd
temperature
change.
2 min.
Entered on
3000
4
Enter
330°F(166°C),
the 3rd
temperature
change.
4 min.
3 min.
4 min.
340°F(171°C)
330°F(166°C)
320°F(160°C)
2:00
0
1
2
310°F(154°C)
4:00
3
4
No entry is required
for the final 4 minutes
of the cook time. The
computer simply
counts downs the
remaining minutes at
the final setpoint,
which was
established in step 4.
6:00
5
6
8:00
7
8
10:00
9
10
12:00
11
There can be a total of ten (10), cooking segments.
12
12
13
3000 CONTROLLER USER GUIDE
Multiple Setpoint (Segmented) Cooking Setup
1. Set Up Product
Left Display
Right Display
OFF
OFF
PRODUCT
SETUP
Action
1-1.
Press checkmark key
until Product Setup is displayed.
MAIN MENU will flash before displaying PRODUCT SETUP.
[BLANK]
1-2.
Press
PRODUCT
SETUP
ENTER CODE
1-3.
Enter 1650
SELECT
PRODUCT
[BLANK]
1-4.
Press desired product button
LONG NAME
PRODUCT
NAME OR
BUTTON
NUMBER
1-5.
Enter 8 character product name with text keys. Move cursor
SHORT NAME
ABBREVIATED
PRODUCT
NAME OR
BUTTON
NUMBER
to program menu items and cooking parameters.
from letter to letter with
forward one letter or
back
one letter. This name will alternate in the display window
with cook time during a cook (full frypot).
1-6.
Press
to advance to next product set up feature or
to move back one product setup feature.
1-7.
Enter abbreviated 4-character product name with text keys.
This name alternates with time in the display during a cook.
Press
to advance.
2. Enter Total Cook Time and Starting (1st) Temp
COOKING
MODE
SINGLE
SETPOINT
1 TIME
0:00 OR
PREVIOUSLY
ENTERED
TIME
1 TEMP
TEMP
1 SENSITIVITY
NUMBER
2-1.
Press
. If multiple setpoint cooking desired press
MULTIPLE SETPOINT and follow the instructions. (Default is
SINGLE SETPOINT)
2-2.
Enter total cook time for segmented item and press
advance.
2-3.
Enter initial cooking temperature and press
2-4.
Enter the level of sensitivity, 0-9, for the product. Sensitivity is
the likelihood that the cook time will have to stretch to
compensate for product variation (condition and/or weight).
Press
13
to advance.
to
to advance.
3000 CONTROLLER USER GUIDE
3. Enter 2nd Temp and Time Remaining
2 TIME
0:00 OR
PREVIOUSLY
ENTERED TIME
2 TEMP
0:00 OR
PREVIOUSLY
ENTERED
TEMPERATURE
2 SENSITIVITY
0 OR
PREVIOUSLY
ENTERED
VALUE
3-1.
Enter time remaining after first temperature change (see page
12) and press
to advance.
3-2.
Enter first temperature change and press
to advance.
3-3.
Enter the level of sensitivity, 0-9, for the product and press
to advance.
4. Enter 3rd Temp and Time Remaining
3 TIME
0:00 OR
PREVIOUSLY
PROGRAMMED
TIME
3 TEMP
0:00 OR
PREVIOUSLY
PROGRAMMED
TEMPERATURE
3 SENSITIVITY
0 OR
PREVIOUSLY
ENTERED
VALUE
4-1.
Enter time remaining after second temperature change and
press
to advance.
4-2.
Enter temperature of the second segment and press
advance.
to
4-3.
Enter the level of sensitivity, 0-9, for the product and press
to advance.
5. Enter 4th Temp and Time Remaining
4 TIME
0:00 OR
PREVIOUSLY
ENTERED TIME
4 TEMP
0:00 OR
PREVIOUSLY
PROGRAMMED
TEMPERATURE
4 SENSITIVITY
0 OR
PREVIOUSLY
ENTERED
VALUE
5-1.
Enter time remaining after third temperature change and
press
to advance.
5-2.
Enter temperature of the third segment and press
advance.
5-3.
Enter the level of sensitivity, 0-9, for the product and press
to advance.
14
to
3000 CONTROLLER USER GUIDE
6. End Temp Changes or Repeat Step 5 if needed
5 TIME
0:00 OR
PREVIOUSLY
ENTERED TIME
6-1.
Leave at zero if no more segments are needed and press
to select and advance. If more segments are needed,
continue programming as shown in Step 5 for a
maximum of 10.
7. Create 1st Shake Alarm
1 ALARM TIME
1 ALARM NAME
1 ALARM
MODE
0:00 OR
PREVIOUSLY
ENTERED TIME
SHAKE
AUTO
7-1.
Enter time in cook cycle for audible alarm for shaking or
stirring (e.g. 30 second SHAKE into a 3-minute COOK would
be entered 0:30). Press
7-2.
Press
to scroll to choice of alarm names.
(Default is SHAKE).
7-3.
Press
7-4.
Press
to scroll to confirm Auto or Manual
shake alarm mode. (Default is AUTO).
Press
1 ALARM TONE
SHORT
to advance.
7-5.
Press
to advance.
to advance.
to scroll to choice of shake alarm tones.
(Default is SHORT). Press
to advance.
8. Create 2nd Shake Alarm
2 ALARM TIME
2 ALARM NAME
2 ALARM MODE
0:00 OR
PREVIOUSLY
ENTERED TIME
SHAKE
AUTO
8-1.
Enter time in cook cycle for a second audible alarm for
shaking. Press
to advance. If time left at 0:00, menu will
advance to Step 10.
8-2.
Press
to scroll to choice of alarm names.
(Default is SHAKE).
8-3.
Press
8-4.
Press
to scroll to confirm Auto or Manual
shake alarm mode. (Default is AUTO).
Press
2 SHAKE
ALARM TONE
SHORT
8-5.
Press
to advance.
to advance.
to scroll to choice of shake alarm tones.
(Default is SHORT). Press
15
to advance.
3000 CONTROLLER USER GUIDE
9. Create 3rd Shake Alarm
3 ALARM TIME
3 ALARM NAME
3 ALARM MODE
0:00 OR
PREVIOUSLY
ENTERED TIME
SHAKE
AUTO
9-1.
Enter time for third audible alarm for shaking.
Press
to advance.
9-2.
Press
to scroll to choice of alarm names.
(Default is SHAKE).
9-3.
Press
9-4.
Press
to advance.
to scroll to confirm Auto or Manual shake
alarm mode. (Default is AUTO). Press
3 SHAKE
ALARM TONE
SHORT
9-5.
Press
to advance.
to scroll to choice of alarm tones. (Default is
SHORT). Press
to advance.
10. Set Filter Prompt, Instant ON, and HOLD
FILTER
PROMPT
0 OR
PREVIOUSLY
ENTERED
NUMBER.
INSTANT ON
5 OR
PREVIOUSLY
ENTERED
NUMBER
HOLD TIME
0 OR
PREVIOUSLY
ENTERED TIME
10-1. Enter number of cook cycles before a filter prompt. (Default is
“0”) so filter prompting is not associated with number of cook
cycles.
Press
to advance.
10-2. Enter value. Press
to advance. (Default is 5 seconds on
pre-programmed products).
10-3. This is the time, in seconds, the fryer heats at 100%, after the
product button is pressed, before the controller adjusts the
heat in response to the temperature.
10-4. Enter time to hold product before discarding. Press
advance. See page 10.
to
11. Exit or Set Up Additional Products
EXIT
EXIT
SELECT
PRODUCT
[BLANK]
11-1. Press the
button to lock in programming choices and
continue with additional product programming. (1-2, page 13).
11-2. Press
16
2 times to return to OFF.
3000 CONTROLLER USER GUIDE
Main Menu: Vat Setup
To program the Vat Setup, make sure the controller is OFF and follow the steps below.
Vat Setup mode allows the controller to be set for language displays, vat sizes, and
temperature range displays.
NOTE: Global system settings are only available on the far left controller. Individual vat setup
choices are available on the individual vat controller.
1. Enter Vat Setup
Left Display
Right Display
OFF
OFF
PRODUCT
SETUP
VAT SETUP
Action
1-1.
Press and hold
for about 10 seconds until the controller
displays Main Menu changing to PRODUCT SETUP.
(Product Setup is described on page 9.)
1-2.
Press
1-3.
Enter 1656.
[BLANK]
ENTER CODE
to scroll to VAT SETUP and press
.
2. Vat Set-Up: System
(Most of the system choices are only available on the far left controller)
SYSTEM
[BLANK]
2-1.
SYSTEM shows in left display. Press
to enter System Setup.
Note: Pressing
will scroll to TIME/DATE *, DST SETUP *, FILTER,
E-LOG, or CHANGE PASSWORD.
* Global Settings
LANGUAGE
(Global)
ENGLISH
2ND
LANGUAGE
(Global)
SPANISH
LOCALE
(Global)
NON-CE
2-2.
Press
ENGLISH).
to scroll to choice and press
2-3.
Press
to scroll to choice and press
to advance. (This option
allows another display language to be selected – ex. Spanish as a
second language). (Default is SPANISH).
Far left controller only.
2-4.
Press
to scroll to choices: Non-CE (non-European standards),
CE Belgium, or CE (European Conformity standards) (Default is NONCE). Press
ENERGY
(Global)
2-5.
Press
EL30-14
FULL
2-6.
to scroll to choices: Gas or Electric.
to advance.
5
2-7.
Far left controller only.
Press
to scroll choices: Gas: GL30 Full, GL30 Split, GL30 Full
Quick, or GL30 Split Quick; Electric: EL30-14 Full, EL30-14 Split,
EL30-17 Full, or EL30-17 Split. With the current fryer vat type
displayed, press
SYSTEM
VOLUME
(Global)
Far left controller only.
ELEC
Press
TYPE
(Global)
to advance.
to advance (Default is
Far left controller only.
to advance.
Far left controller only.
Sets sound level for controller. Enter level, 0-9 (0=Off/ 9=Loudest)
(Default is 5). Press
17
to advance.
Far left controller only.
3000 CONTROLLER USER GUIDE
SYSTEM
TEMPR
FORMAT
(Global)
F
EXIT MELT
TEMPR
(Global)
180ºF (82 ºC)
COOL
MODE
TEMPR
(Global)
COOL
MODE
DEFAULT
250°F (121 ºC)
2-8.
Press
to scroll choices: F for Fahrenheit; C for Celsius (Default
is set at factory).
Press
2-9.
to advance.
Use numbered keys to select a temperature from 100° F (38° C) to
180° F (82° C) (Default is 180°F) (82°C).This is the temperature for the
fryer to exit the melt cycle.
Press
to advance.
to advance.
to advance.
NONE
2-12. Press
factory).
to scroll choices NONE, BULK, JIB. (Default is set at
Press
WASTE
(Global)
NONE
DRAIN
SWITCH
(Global)
RECOVERY
ALARM
(Global)
YES
to advance.
2-13. Press
to advance.
Far left controller only.
2-14. Press
to scroll choices YES and NO. Press
to advance
(Default is set at factory).
Far left controller only.
DISABLED
2-15. Press
to scroll choices DISABLED and ENABLED. This is an
alarm that locks out the fryer if it does not heat properly (Default is
DISABLED).
Press
ENABLED
to advance.
Far left controller only.
2-16. This feature only applies to units that have basket lifts.
Press
ENABLED).
Press
HOLD TIME
Far left controller only.
to scroll choices NONE, BULK. (Default is set at factory).
Press
BASKET
LIFT
(Global)
Far left controller only.
2-11. Use numbered keys to select a number of minutes the frypot sits idle
before going to cool mode. (Default is 0, disabling this feature).
Press
FRESH OIL
(Global)
Far left controller only.
2-10. Use numbered keys to select a setback temperature. (Default is 250°F)
(121°C). This is the temperature during cool mode.
Press
0
Far left controller only.
to scroll choices DISABLED and ENABLED. (Default is
to advance.
Far left controller only.
AUTO
2-17. Press
to scroll choices AUTO and MANUAL. (Default is AUTO).
Cancels alarm automatically after a few seconds.
Press
EXIT
to advance.
EXIT
Press
button to lock-in the vat set-up and to return the controller to OFF.
3. Vat Set Up: Time/Date
NOTE: Global system settings are only available on the far left controller.
OFF
PRODUCT
SETUP
OFF
3-1.
Press
until PRODUCT SETUP is displayed.
3-2.
Press
to scroll to VAT SETUP and press
[BLANK]
18
.
3000 CONTROLLER USER GUIDE
VAT SETUP
SYSTEM
ENTER
CODE
[BLANK]
TIME/DATE
(Global)
TIME
ENTRY
(Global)
DATE
FORMAT
(Global)
[BLANK]
ENTER
DATE
(Global)
EXIT
DATE
TIME
3-3.
Enter 1656.
3-4.
Press
to scroll to TIME/DATE.
3-5.
Press
to advance.
3-6.
Use numbered keys to change time in 24 hour format.
Press
Far left controller only.
to advance.
Far left controller only.
MM/DD/YY
3-7.
Press
to scroll choices. With the date format displayed, press
to advance.
3-8.
Far left controller only.
Use numbered keys to change date.
Press
to advance.
Far left controller only.
EXIT
3-9.
Press
button once and press
to scroll to DST SETUP *, FILTER,
E-LOG, CHANGE PASSWORD, EXIT, SYSTEM*, or TIME/DATE *. With
desired choice displayed, press
return the controller to OFF.
4.
to advance or press
3 times to
*Global
Far left controller only.
Vat Set Up: DST Set Up (Daylight Savings Time)
In the U.S., Daylight Savings Time begins each year at 2:00 a.m. on the second
Sunday in March, with clocks moving ahead one hour.
TIME/DATE
(Global)
DST SETUP
(Global)
DST
(Global)
4-1.
Press
until you have scrolled to DST SETUP *.
4-2.
Press
to advance.
4-3.
Press
ENABLED
to scroll to choices ENABLED and DISABLED. (Default is
ENABLED). Press
DST START
MONTH
(Global)
DST START
SUNDAY
(Global)
3
4-4.
4-5.
11
EXIT
EXIT
4-6.
to advance.
to advance.
4-7.
4-8.
Far left controller only.
Use numbered keys to program month. (Default is U.S. Standard: Month
“11”). Press
1
Far left controller only.
Use numbered keys to program week of the month (1-5 weeks). (Default
is U.S. Standard: Sunday “2”).
Press
DST END
MONTH
(Global)
DST END
SUNDAY
(Global)
Far left controller only.
Use numbered keys to program month. (Default is U.S. Standard: Month
“3”). Press
2
to advance.
to advance.
Far left controller only.
Use numbered keys to program week of the month (1-5 weeks). (Default
is U.S. Standard: Sunday “1”).
Press
to advance.
Far left controller only.
Press
button once to lock in the Daylight Savings Time setup and
press
to scroll to FILTER, E-LOG, CHANGE PASSWORD, EXIT,
SYSTEM*, TIME/DATE *, or DST SETUP *. With desired choice
displayed, press
controller to OFF.
19
to advance or press
3 times to return the
Far left controller only.
3000 CONTROLLER USER GUIDE
NOTE: Daylight savings time ends each year at 2:00 a.m. on the first Sunday in November with clocks
moving back one hour. For the U.S. states and international locations that do not use DST,
this set-up feature can be disabled.
5. Vat Set Up: Filter
DST SETUP
FILTER
COOKS
TILL
FILTER
5-1.
Press
until you have scrolled to Filter.
5-2.
Press
to advance.
5-3.
Use numbered keys to select a number of cooks that occur before a filter
prompt. (Default is 0), so filter prompting is not associated with number
[BLANK]
0
of cooks. Press
EOD
FILTER
TIMER
DISABLED
EOD
FILTER
TIME
23:59
5-4.
Press
to scroll choices ENABLED and DISABLED. (Default is
DISABLED). There will be no automatic prompt for end of the day
filtering. Press
5-5.
5
5-6.
30
5-7.
to advance.
DISABLED
5-8.
Press
to scroll choices ENABLED and DISABLED. (Default is
DISABLED). There will be no automatic prompt for polishing during the
day.
Press
1 POLISH
PROMPT
TIME
to advance.
Use numbered keys to select the number of minutes for the boil out
soak. (Default is 30 minutes).
Press
1 POLISH
TIMER
to advance.
Use numbered keys to select the number of minutes oil will circulate
through the filter in Clean and Filter. (Default is 5 minutes).
Press
BOIL OUT
TIMER
to advance.
Use numbered keys to program end of day filter alert time. Enter time in
24-hour format (Default is 23:59) so filter prompting is not associated
with an end of day prompt.
Press
FLUSHING
TIMER
to advance.
23:59
5-9.
Use numbered keys to program polish alert time. Enter time in 24-hour
format. This is the time the polish prompt will occur each day if polish
timer is ENABLED. (Default is 23:59) so polish prompting is not
associated with an end of day prompt.
Press
1 POLISH
DURATION
15
1 POLISH
START
TEMPR
300F
(149°C)
EXIT
EXIT
to advance.
to advance.
5-10. If polishing, use numbered keys to select number of minutes to polish
(Default is 15 minutes).
Press
to advance.
5-11. Use numbered buttons to select a minimum temperature required for a
polish to begin. (Default is 300° F).
Press
5-12. Press
OFF.
to advance.
button to lock-in the filter setup and return the controller to
20
3000 CONTROLLER USER GUIDE
6. Vat Set Up: E-Log
OFF
OFF
PRODUCT
SETUP
VAT SETUP
SYSTEM
6-1.
Press
until PRODUCT SETUP is displayed.
6-2.
Press
to scroll to VAT SETUP and press
6-3.
Enter 1656.
6-4.
Press
until you have scrolled to E-Log.
6-5.
Press
to advance.
6-6.
Displays current time and date. Press
6-7.
This is a log of the ten most recent error codes. If no errors have
[BLANK]
ENTER
CODE
[BLANK]
E-LOG
[BLANK]
NOW
TIME/DATE
E-LOG
[BLANK]
A
E#
TIME/DATE
EXIT
EXIT
.
to advance.
occurred, NO ERROR will show in display. Press
to skip to EXIT.
6-8.
Errors listed A-J. Press
to scroll through errors. Error codes are
listed in Appendix A of this manual.
6-9.
Press
button once and press
to scroll to CHANGE
PASSWORD, EXIT, SYSTEM*, TIME/DATE*, DST SETUP*, FILTER, or
E-LOG.
With desired choice displayed, press
return the controller to OFF.
or press
3 times to
*Global
7. Vat Set Up: Change Password
E-LOG
[BLANK]
CHANGE
PASSWORD
PRODUCT
SETUP
VAT SETUP
[BLANK]
7-1.
Press
until you have scrolled to CHANGE PASSWORD.
7-2.
Press
to advance.
7-3.
Use numbered keys to change code. Press
7-4.
Use numbered keys to lock in the CHANGE PASSWORD setup. Press
1650
1656
to advance.
to advance.
EXIT
EXIT
7-5.
Press
button once to lock in the Change Password setup.
7-6.
Press
to scroll to EXIT, SYSTEM*, TIME/DATE*, DST SETUP*,
FILTER, E-LOG or CHANGE PASSWORD.
With desired choice displayed, press
the controller to OFF.
Main Menu: Tech Mode
Tech Mode is for technicians only.
21
or press
3 times to return
*Global
3000 CONTROLLER USER GUIDE
Filter Menu
The 3000 Controller has oil station management menu prompting options. These options
provide a step by step guide to manual performance of common fry station management
functions.
Controller ON:
FILTER* – A 3 minute operation to remove crumbs and sediment from the frypot.
CLEAN AND FILTER* – An end of the day filtration that includes cleaning the frypot and
changing the filter media.
DISPOSE – Disposing of the oil.
FILL VAT FROM BULK – Filling the Vat from a Bulk Reservoir. (Only displays on Bulk Oil
Models).
Controller OFF:
FILL VAT FROM BULK – Filling the Vat from a Bulk Reservoir. (Only displays on Bulk Oil
Models).
DISPOSE – Disposing of the oil.
BOIL OUT – A periodic frypot cleaning using water and a cleaning agent.
All are accessed by pressing and holding the FILTER button for 4-5 seconds until the FILTER
MENU is displayed.
Only one frypot can be filtered at a time. If more than one filter is initiated, the controller
displays “WAIT FOR FILTER” until prior frypot filtration is completed.
If fryer is not at set point, controller displays “WAIT FOR FILTER”.
Filter Menu: Controller ON
NOTE: You can completely cancel a filter function by turning the controller off before
you open a drain valve. If you have opened a drain valve there are several prompts that
must be answered to assure proper oil return (see Appendix A).
1. Enter Filter Menu – Controller ON
Left Display
Right Display
DROP
DROP
FILTER
[BLANK]
Action
1-1.
Press and hold the FILTER button about 4-5 seconds until
FILTER is displayed.
If button is not held, COOKS REMAINING will display.
1-2.
Press
to scroll to CLEAN AND FILTER, DISPOSE, EXIT,
FILTER, or FILL VAT FROM BULK option (BULK setting only).
1-3.
With the desired choice displayed press
22
to select.
3000 CONTROLLER USER GUIDE
NOTE: Split pots will display the following information alternately in either the left or
right window, depending on which pot is selected. When the left pot is selected, use
button instead of
for selections and to confirm actions when requested.
2. Filter Menu: Filter
Controller ON
Left Display
Right Display
FILTER
[BLANK]
LEFT (split
vats only)
Right (split
vats only)
FILTER NOW?
YES NO
FILTER PAN
READY?
CONFIRM
Action
2-1.
Press
to advance.
2-2.
If split vat, press
2-3.
Press
to select Yes which turns heat off.
and bypasses filtration. Cooking continues.
2-4.
Ensure the filter pan is in place and the filter media
(paper/powder, pad or screen) is ready.
Press
to select left vat or
to select right vat.
selects No
to CONFIRM.
OPEN DRAIN
VALVE
[BLANK]
2-5.
Open drain valve. Beeps until drain valve is opened.
DRAINING
COUNTDOWN
TIMER – 40
SECS
CONFIRM
2-6.
None required. 40 second timed event.
Time counts down.
2-7.
Turn filter on. Press
COUNTDOWN
TIMER – 30
SECS
[BLANK]
2-8.
None required. 30 second timed event.
Time counts down.
2-9.
Close drain valve. Beeps until drain valve is closed.
COUNTDOWN
TIMER – 45
SECS
CONFIRM
2-10. None required. 45 second timed event.
Time counts down.
TURN FILTER
ON
FLUSHING
CLOSE DRAIN
VALVE
FILLING
TURN FILTER
OFF WHEN
FULL
2-11. This ensures all the oil has returned to the frypot from the filter
pan. Usually complete when bubbling occurs at end of filling.
Turn Filter Off.
Press
OFF
OFF
to CONFIRM.
to CONFIRM.
2-12. Controller returns to OFF automatically when vat full
is confirmed.
23
3000 CONTROLLER USER GUIDE
3. Filter Menu: Clean and Filter
Controller ON
Left Display
Right Display
FILTER
[BLANK]
CLEAN AND
FILTER
[BLANK]
CLEAN NOW?
YES
NO
Action
3-1.
Press
to advance to CLEAN AND FILTER.
3-2.
Press
to select.
3-3.
Press
to select YES which turns heat off.
selects NO and bypasses CLEAN AND FILTER.
Cooking continues.
FILTER PAN
READY?
CONFIRM
3-4.
Ensure the filter pan is in place and the filter media
(paper/powder, pad or screen) is ready.
Press
to CONFIRM.
OPEN DRAIN
VALVE
[BLANK]
3-5.
Open drain valve.
Beeps until drain valve is opened.
DRAINING
COUNTDOWN
TIMER – 40
SECS
YES
3-6.
None required. 40 second timed event.
Time counts down.
3-7.
Press
TURN FILTER
ON
CONFIRM
3-8.
Turn filter on.
FLUSHING
COUNTDOWN
TIMER – 5
MINS
YES
3-9.
[BLANK]
3-11. Close drain valve. Beeps until drain valve closed.
COUNTDOWN
TIMER – 1.5
MINS
CONFIRM
3-12. None required. 1:30 minute timed event.
Time counts down.
SCRUB VAT
COMPLETE?
FILL VAT?
CLOSE DRAIN
VALVE
FILLING
TURN FILTER
OFF WHEN
FULL
YES when complete.
Press
to CONFIRM.
None required. 5:00 minute timed event.
Time counts down.
3-10. Press
YES.
3-13. This ensures all the oil has returned to the frypot from the filter
pan. Usually complete when bubbling occurs at end of filling.
Turn filter off.
Press
OFF
OFF
to CONFIRM.
3-14. Controller returns to OFF automatically when vat full is
confirmed.
24
3000 CONTROLLER USER GUIDE
4a. Filter Menu: JIB and NONE Settings - Dispose
Controller ON
Left Display
Right Display
FILTER
[BLANK]
DISPOSE
[BLANK]
DISPOSE
NOW?
YES
NO
Action
4a-1. Press
to advance to DISPOSE.
4a-2. Press
to select.
4a-3. Press
. A YES answer turns heat off.
selects NO and bypasses dispose.
Cooking continues.
REMOVE
FILTER PAN
CONFIRM
INSERT
DISPOSAL
UNIT
CONFIRM
OPEN DRAIN
VALVE
[BLANK]
4a-6. Open the drain valve.
Beeps until drain valve open.
DISPOSING
4a-7. None required. 60 second timed event.
Time counts down.
VAT EMPTY?
COUNTDOWN
TIMER – 60
SECS
CONFIRM
VAT CLEAN?
CONFIRM
CLOSE DRAIN
VALVE
[BLANK]
4a-10. Close the drain valve.
Beeps until drain valve closed.
REMOVE
DISPOSAL
UNIT
CONFIRM
4a-11. Remove disposal unit.
INSERT
FILTER PAN
CONFIRM
FILL VAT
CONFIRM
4a-4. Remove filter pan. Press
4a-5. Insert disposal unit under the drain.
Press
to CONFIRM.
4a-9. Press
to CONFIRM when clean.
Press
to CONFIRM.
4a-12. Insert the pan.
Press
OFF
to CONFIRM.
4a-8. Press
to CONFIRM.
4a-13. Fill vat with fresh oil.
Press
OFF
to CONFIRM.
to CONFIRM.
4a-14. Controller returns to OFF automatically after last confirmation.
25
3000 CONTROLLER USER GUIDE
4b. Filter Menu: BULK Setting only – Dispose
Controller ON
Left Display
Right Display
FILTER
[BLANK]
DISPOSE
[BLANK]
DISPOSE
NOW?
YES
FILTER PAN
READY?
CONFIRM
OPEN DRAIN
VALVE
DRAINING
[BLANK]
TURN FILTER
ON
WASHING
TURN FILTER
OFF
VAT EMPTY?
SWITCH TO
BULK OIL
MODE
CLOSE DRAIN
VALVE
OPEN
DISPOSE
VALVE
DISPOSING
CLOSE
DISPOSE
VALVE
REMOVE
FILTER PAN
IS PAN
EMPTY?
NO
Action
4b-1. Press
to advance to DISPOSE.
4b-2. Press
to select.
4b-3. Press
. A YES answer turns heat off.
selects NO and bypasses dispose. Cooking continues.
4b-4. Ensure the filter pan is in place and the filter media
(paper/powder, pad or screen) is ready.
Press
to CONFIRM.
4b-5. Open the drain valve. Beeps until drain valve is opened.
COUNTDOWN
TIMER – 10 SECS
CONFIRM
4b-6. None required. A timed event.
Timer counts down.
COUNTDOWN
TIMER – 60 SECS
CONFIRM
4b-8. None required. 60 second timed event.
Timer counts down.
CONFIRM
CONFIRM
4b-7. Turn filter on. Press
4b-9. Turn filter off. Press
to CONFIRM.
to CONFIRM.
4b-10. Press
to CONFIRM.
4b-11. Using the mode switch, switch to BULK OIL MODE.
Press
to CONFIRM.
[BLANK]
4b-12. Close the drain valve. Beeps until drain valve is closed.
CONFIRM
4b-13. Open dispose valve.
Press
COUNTDOWN
TIMER – 4 MINS
CONFIRM
to CONFIRM.
4b-14. None required. 4 minute timed event.
Timer counts down.
4b-15. Close the drain valve.
Press
[BLANK]
YES
NO
4b-16. Open the door and pull filter pan out of the cabinet.
4b-17. Ensure the pan is empty. Press YES
NO
INSERT
FILTER PAN
If FRESH OIL
set for JIB or
NONE
FILL VAT
CONFIRM
SWITCH TO
FRYER MODE
OFF
CONFIRM
If FRESH OIL
set for BULK
FILL VAT
FROM BULK?
FOLLOW STEP
4b-18
YES NO
FOLLOW STEPS
4a-19, 4a-20, &
4a-21
CONFIRM
OFF
to CONFIRM.
, otherwise press
and follow the prompts.
4b-18. Insert the pan. Press
to CONFIRM.
4a-19. Prompts for manual fill when fryer waste is set for JIB or NONE.
4a-20. Switch to fryer mode.
Press
to CONFIRM.
4a-21. Controller returns to OFF automatically.
4b-18. If YES, press
to CONFIRM. Skip to 5-4 (OPEN OIL RETURN
VALVE). Otherwise press NO
26
.
3000 CONTROLLER USER GUIDE
5. Filter Menu: Bulk Setting - Fill Vat from BULK
Controller ON
Left Display
Right Display
FILTER
[BLANK]
FILL VAT
FROM BULK
FILL VAT
FROM BULK
SWITCH TO
BULK OIL
MODE
OPEN OIL
RETURN
VALVE
PRESS AND
HOLD FILL
POT BUTTON
IS VAT FULL?
[BLANK]
YES
NO
CONFIRM
Action
5-1. Press
to advance to DISPOSE.
5-2. Press
to select.
5-3. Press
to select YES. Otherwise press NO
5-4. Using the mode switch, switch to BULK OIL MODE.
Press
CONFIRM
to CONFIRM.
5-5. Open the return valve.
Press
[BLANK]
YES
NO
CLOSE OIL
RETURN
VALVE
SWITCH TO
FRYER MODE
CONFIRM
OFF
OFF
to CONFIRM.
5-6. Press and hold the fill pot button to fill the vat.
5-7. Press YES
the prompt.
when full, otherwise press NO
and follow
5-8. Close the oil return valve.
Press
CONFIRM
.
to CONFIRM.
5-9. Using the mode switch, switch to FRYER MODE.
Press
to CONFIRM.
Filter Menu: Controller OFF
1. Enter Filter Menu – Controller OFF
Left Display
Right Display
OFF
OFF
FILTER
[BLANK]
Action
1-1.
Press and hold the FILTER button about 4-5 seconds until
FILTER is displayed.
If button is not held, COOKS REMAINING will display.
1-2.
Press
to scroll to FILL VAT FROM BULK (Bulk Setting
Only), DISPOSE, BOIL OUT, or EXIT.
1-3.
With the desired choice displayed press
to select.
NOTE: Split pots will display the following information alternately in either the left or right
window, depending on which pot is selected. When the left pot is selected, use
instead of
for selections and to confirm actions when requested.
27
button
3000 CONTROLLER USER GUIDE
2. Filter Menu: Bulk Setting – Fill Vat from Bulk
Controller OFF
Left Display
Right Display
FILTER
[BLANK]
FILL VAT
FROM BULK
[BLANK]
FILL VAT
FROM BULK
YES
SWITCH TO
BULK OIL
MODE
CONFIRM
OPEN OIL
RETURN
VALVE
CONFIRM
PRESS AND
HOLD FILL
POT BUTTON
IS VAT FULL?
[BLANK]
CLOSE OIL
RETURN
VALVE
CONFIRM
SWITCH TO
FRYER MODE
CONFIRM
OFF
OFF
NO
Action
2-1. Press
to advance to DISPOSE.
2-2. Press
to select.
2-3. Press
to select YES. Otherwise press NO
2-4. Using the mode switch, switch to BULK OIL MODE.
Press
to CONFIRM.
2-5. Open the return valve.
Press
YES
NO
.
to CONFIRM.
2-6. Press and hold the fill pot button to fill the vat.
2-7. Press YES
the prompt.
when full, otherwise press NO
2-8. Close the oil return valve.
Press
to CONFIRM.
2-9. Using the mode switch, switch to FRYER MODE.
Press
to CONFIRM.
28
and follow
3000 CONTROLLER USER GUIDE
3. Filter Menu: JIB and None Settings
Controller OFF
Left Display
Right Display
Action
FILTER
[BLANK]
DISPOSE
[BLANK]
DISPOSE
NOW?
YES
REMOVE
FILTER PAN
CONFIRM
INSERT
DISPOSAL
UNIT
CONFIRM
OPEN DRAIN
VALVE
[BLANK]
3-6.
Open the drain valve.
Beeps until drain valve opened.
DISPOSING
3-7.
None required. 60 second timed event.
Time counts down.
VAT EMPTY?
COUNTDOWN
TIMER – 60
SECS
CONFIRM
3-8.
Press
to CONFIRM when empty.
VAT CLEAN?
CONFIRM
3-9.
Press
to CONFIRM when clean.
CLOSE DRAIN
VALVE
[BLANK]
3-10. Close the drain valve.
Beeps until drain valve closed.
REMOVE
DISPOSAL
UNIT
CONFIRM
3-11. Remove disposal unit.
INSERT
FILTER PAN
CONFIRM
FILL VAT
CONFIRM
NO
3-1.
Press
to advance to DISPOSE.
3-2.
Press
to select.
3-3.
Press
YES to advance.
selects NO and bypasses
dispose. Controller returns to OFF.
3-4.
Remove filter pan.
Press
3-5.
Insert disposal unit under the drain.
Press
Press
Press
OFF
to CONFIRM.
to CONFIRM.
3-12. Insert the pan.
to CONFIRM.
3-13. Fill vat with fresh oil.
Press
OFF
to CONFIRM.
to CONFIRM.
3-14. Controller returns to OFF automatically after last confirmation.
29
3000 CONTROLLER USER GUIDE
3a. Filter Menu: Bulk Setting - Dispose
Controller OFF
Left Display
Right Display
FILTER
[BLANK]
DISPOSE
[BLANK]
DISPOSE
NOW?
YES
FILTER PAN
READY?
CONFIRM
OPEN DRAIN
VALVE
DRAINING
[BLANK]
TURN FILTER
ON
WASHING
TURN FILTER
OFF
VAT EMPTY?
SWITCH TO
BULK OIL
MODE
CLOSE DRAIN
VALVE
OPEN
DISPOSE
VALVE
DISPOSING
CLOSE
DISPOSE
VALVE
REMOVE
FILTER PAN
IS PAN
EMPTY?
NO
Action
3a-1. Press
to advance to DISPOSE.
3a-2. Press
to select.
3a-3. Press
. A YES answer turns heat off.
selects NO and bypasses dispose. Cooking continues.
3a-4. Ensure the filter pan is in place and the filter media
(paper/powder, pad or screen) is ready.
Press
to CONFIRM.
3a-5. Open the drain valve. Beeps until drain valve is opened.
COUNTDOWN
TIMER – 10 SECS
CONFIRM
3a-56. None required. A timed event.
Timer counts down.
COUNTDOWN
TIMER – 60 SECS
CONFIRM
3a-8. None required. 60 second timed event.
Timer counts down.
CONFIRM
CONFIRM
3a-7. Turn filter on. Press
to CONFIRM.
3a-9. Turn filter off. Press
to CONFIRM.
3a-10. Press
to CONFIRM.
3a-11. Using the mode switch, switch to BULK OIL MODE.
Press
to CONFIRM.
[BLANK]
3a-12. Close the drain valve. Beeps until drain valve is closed.
CONFIRM
3a-13. Open dispose valve.
Press
COUNTDOWN
TIMER – 4 MINS
CONFIRM
3a-14. None required. 4 minute timed event.
Timer counts down.
3a-15. Close the drain valve.
Press
[BLANK]
YES
NO
CONFIRM
If FRESH OIL
set for JIB or
NONE
FILL VAT
FOLLOW STEPS
3a-19, 3a-20, & 3a21
CONFIRM
SWITCH TO
FRYER MODE
OFF
CONFIRM
If FRESH OIL
set for BULK
FILL VAT FROM
BULK?
FOLLOW STEP 3b18
YES NO
OFF
to CONFIRM.
3a-16. Open the door and pull filter pan out of the cabinet.
3a-17. Ensure the pan is empty. Press YES
NO
INSERT
FILTER PAN
to CONFIRM.
, otherwise press
and follow the prompts.
3a-18. Insert the pan. Press
to CONFIRM.
3a-19. Prompts for manual fill when fryer waste is set for JIB or
NONE.
3a-20. Switch to fryer mode.
Press
to CONFIRM.
3a-21. Controller returns to OFF automatically.
3b-18. If YES, press
to CONFIRM. Skip to 5-4 (OPEN OIL RETURN
VALVE). Otherwise press NO
30
.
3000 CONTROLLER USER GUIDE
4. Filter Menu: Boil Out
Controller OFF
Left Display
Right Display
FILTER
[BLANK]
BOIL OUT
[BLANK]
BOIL OUT
NOW?
YES
IS VAT
PREPARED?
CONFIRM
REMOVE
FILTER PAN
CONFIRM
IS SOLUTION
IN THE VAT?
CONFIRM
START BOIL
OUT
CONFIRM
BOIL OUT
BOIL OUT
DONE
IS SOLUTION
REMOVED?
OFF
NO
Action
4-1.
Press
to scroll to BOIL OUT.
4-2.
Press
to select.
4-3.
Press
YES to advance.
selects NO and bypasses
BOlL OUT. Controller returns to OFF.
4-4.
Ensure oil has been removed from the frypot.
Press
to CONFIRM.
4-5.
Remove filter pan. Press
to CONFIRM.
(Never run boil out solution through the filter pan or
pump.)
4-6.
Ensure solution is in the vat.
Press
to CONFIRM.
4-7.
Press
to CONFIRM.
Turns on heater and heats to 195ºF (91ºC).
COUNTDOWN
TIMER – 30
MINS
CONFIRM
4-8.
None required. 30:00 minute timed event.
Time counts down.
4-9.
Press
CONFIRM
4-10. Remove boil out solution.
to CONFIRM. Cancels the alarm.
Press
OFF
to CONFIRM.
4-11. Controller returns to OFF automatically after last confirmation.
Polish Menu: Fryer ON
Enter Polish: Fryer ON
The 3000 controller displays a series of prompts when a polish filter cycle is initiated. To
initiate a polish, press and hold the
arrows simultaneously for about 3 seconds until
POLISH NOW appears. The steps are detailed below. A “waiting to polish” message may
display until the signal is received that the vat is ready for polish cycle to begin. The oil
must be a minimum of 300°F (149°C) to polish.
31
3000 CONTROLLER USER GUIDE
Polish: Controller ON
Left Display
Action
Right Display
POLISH NOW?
YES
NO
FILTER PAN
READY?
CONFIRM
1. Press
YES to advance.
Cooking continues.
selects NO and bypasses POLISH.
2. Ensure the filter pan is in place and the filter media (paper/powder,
pad or screen) is ready.
Press
to CONFIRM.
OPEN DRAIN
VALVE
[BLANK]
3. Open the drain valve. Beeps until drain valve is opened.
DRAINING
COUNTDOWN
TIMER – 40
SECS
4. None required. 40 second timed event. Time counts down.
TURN FILTER
ON
CONFIRM
POLISHING
COUNTDOWN
TIMER
CLOSE DRAIN
VALVE
5. Turn filter on. Press
to CONFIRM.
6. None required. The oil flows from the filter pan to the frypot and
back to the filter pan for the time specified in vat set up.
(Fryer default is 00:00 disabling the polish function).
7. Close the drain valve. Beeps until drain valve is opened.
FILLING
COUNTDOWN
TIMER – 45
SECS
TURN FILTER
OFF WHEN
FULL AND
PRESS
CONFIRM
CONFIRM
OFF
OFF
8. None required. 45 second timed event. Time counts down.
9. Turn filter off. Press
to CONFIRM.
10. Controller returns to OFF automatically after last confirmation.
Info Mode: Viewing Operational Stats
The 3000 controller collects and stores information on the cook cycles and filter cycles.
This data is accessed in the info mode, which is accessed by pressing the checkmark
key
with the controller off until Info Mode displays. The steps to view the data are
detailed below.
32
3000 CONTROLLER USER GUIDE
1. Enter Info Mode: Controller OFF
Left Display Right Display
OFF
LAST
DISPOSE
STATS
Action
OFF
1-1.
Press
until INFO MODE is displayed. INFO MODE will
flash before displaying LAST DISPOSE STATS.
1-2.
Press
to scroll: DAILY STATS, SELECTED PERIOD
STATS, LAST LOAD STATS, EXIT, or LAST DISPOSE
[BLANK]
STATS. With the desired stats displayed, press
advance.
to
2. Info Mode: Dispose Stats – Information since last dispose
Left Display
Right Display
Action
LAST
DISPOSE
STATS
TOTAL
COOKS
[BLANK]
LAST
DISPOSE
FILTERS -SINCE
DISPOSE
FILTERS BYPASSED
SINCE
DISPOSE
POLISHES -SINCE
DISPOSE
POLISHES
BY-PASSED
SINCE
DISPOSE
OIL LIFE
DATE
NUMBER
DAYS
2-8.
This is the number of days since the last dispose.
OIL LIFE- 1
DISPOSE
PRIOR
OIL LIFE – 2
DISPOSES
PRIOR
AVG OIL LIFE
NUMBER
DAYS
2-9.
Press
to advance.
This is the oil life in number of days 1 dispose prior.
NUMBER
DAYS
2-10. This is the oil life in number of days 2 disposes prior.
NUMBER
DAYS
2-11. This is the average oil life of past 3 disposes.
AVG COOKS
NUMBER
NUMBER
2-1.
Press
2-2.
This is the number of cooks since the last dispose.
Press
NUMBER
This is the date of the last dispose. Press
2-4.
This is the number of filters since the last dispose.
2-5.
2-6.
2-7.
to advance.
to advance.
This is the number of polishes since the last dispose.
Press
NUMBER
to advance.
This is the number of by-passed filters since the last dispose.
Press
NUMBER
to advance.
2-3.
Press
NUMBER
to advance.
to advance.
This is the number of by-passed polishes since the last dispose.
Press
Press
Press
to advance.
to advance.
to advance.
Press
to advance.
2-12. This is the average number of cooks over past 3 disposes.
Press
to advance.
33
3000 CONTROLLER USER GUIDE
Left Display
Right Display
RESET LAST
DISPOSE
STATS
YES NO
EXIT
EXIT
Action
2-13. Press
.
YES advances to ENTER CODE. Enter 0469.
COMPLETE displays in left window and changes to EXIT.
NO advances to EXIT.
2-14. Press
button once and press
to scroll to DAILY STATS,
SELECTED PERIOD STATS, LAST LOAD STATS, EXIT, or
LAST DISPOSE STATS. Press
controller to OFF.
2 times to return the
3. Info Mode: Daily Stats – Information by day of the week over
the past week
Left Display
LAST
DISPOSE
STATS
DAILY STATS
MON
Right Display
Action
[BLANK]
3-1.
Press
to scroll to DAILY STATS.
3-2.
Press
to advance.
3-3.
Press
[BLANK]
DATE
to scroll to the day that ends a past week.
With the desired date displayed, press
FILTERS
NUMBER AND
DAY
3-4.
Press
to scroll to the various days of the past week for
number of times the vat was filtered on those days of the prior
week.
Press
FILTERS –
PRIOR WEEK
NUMBER AND
DAY
3-5.
to advance.
Press
to scroll to the various days one week prior to
the past week for the number of times the vat was filtered on
those days of the prior week.
Press
FILTERS
BYPASSED
NUMBER AND
DAY
3-6.
to advance.
Press
to scroll to the various days of the past week for
the number of times the filter prompt was bypassed on those
days.
Press
COOKS
NUMBER AND
DAY
3-7.
to advance.
Press
to scroll to the various days of the past week for
the number of cook cycles on those days.
Press
EXIT
to advance.
to advance.
EXIT
3-8.
Press
button once and press
to scroll to SELECTED
PERIOD STATS, LAST LOAD STATS, EXIT, LAST DISPOSE
STATS, or DAILY STATS. Press
controller to OFF.
34
2 times to return the
3000 CONTROLLER USER GUIDE
4. Info Mode: Selected Period Stats – Information for a
specifically defined period of time
Left Display
DAILY STATS
Right Display
Action
[BLANK]
SELECTED
PERIOD
STATS
[BLANK]
USAGE SINCE
/DATE
TIME
4-1.
Press
to scroll to SELECTED PERIOD STATS.
4-2.
Press
to advance.
4-3.
This is the date and time the selected period started.
Press
COOKS
NUMBER
4-4.
to advance.
This is the total number of cooks since start of selected period.
Press
QUIT COOK
NUMBER
4-5.
to advance.
This is the total number of cooks that were cancelled since start
of the selected period.
Press
ON HOURS
NUMBER
4-6.
to advance.
This is the total number of hours the fryer was on since start of
the selected period.
Press
RESET
USAGE
to advance.
YES NO
4-7.
YES advances to ENTER CODE,
EXIT.
Press
RESET
USAGE /
COMPLETE
ENTER CODE
EXIT
EXIT
No advances to
to advance.
4-8.
Enter 1656. COMPLETE displays in left window and changes to
EXIT.
4-9.
Press
button once and press
to scroll to LAST LOAD
STATS, EXIT, LAST DISPOSE STATS, DAILY STATS, or
SELECTED PERIOD STATS.
Press
2 times to return the controller to OFF.
35
3000 CONTROLLER USER GUIDE
5. Info Mode: Last Load Stats – Information about last cook
Left Display
Right Display
SELECTED
PERIOD
STATS
LAST LOAD
STATS
[BLANK]
PRODUCT
Action
5-1.
Press
to scroll to LAST LOAD STATS.
5-2.
Press
to advance.
PRODUCT
NAME
5-3.
This is the last product cooked. Press
NUMBER
MINUTES
5-4.
This is the time the last cook started. Press
NUMBER
MINUTES
5-5.
This is the actual cook time including stretch time. Press
advance.
PROGRAM
TIME
NUMBER
MINUTES
5-6.
This is the programmed cook time. Press
MAX TEMP
NUMBER
5-7.
This is the maximum temperature of the oil during the last cook.
STARTED
ACTUAL TIME
[BLANK]
Press
MIN TEMP
NUMBER
5-8.
NUMBER
5-9.
%
YES OR NO
EXIT
EXIT
to advance.
to advance.
This is the average temperature of the oil during the last cook.
to advance.
5-10. This is the percentage of the cook time the heat source was on
during the last cook. Press
READY FOR
COOK
to
This is the minimum temperature of the oil during the last cook.
Press
HEAT ON
to advance.
to advance.
Press
AVG TEMP
to advance.
to advance.
5-11. Displays YES if the fryer was back to set temperature before
the cook cycle was started; NO if it was not.
Press
. Returns to EXIT.
5-12. Press
to scroll to EXIT, LAST DISPOSE STATS, DAILY
STATS, SELECTED PERIOD STATS, or LAST LOAD STATS.
With the desired stats displayed, press
times to return the controller to OFF.
36
or press
2
3000 CONTROLLER USER GUIDE
Scan Mode: Viewing Daily Stats
The SCAN mode can be used to see current setup of any product quickly throughout
the day. To enter the SCAN mode, the controller must be on. Follow the steps below to
view stats.
NOTE: Only those setup parameters programmed in PRODUCT SETUP will display.
Left Display
DROP
Right Display
Action
DROP
SELECT
PRODUCT
[BLANK]
LONG NAME
8 CHARACTER
PRODUCT
NAME
SHORT NAME
4 CHARACTER
ABBREVIATED
PRODUCT
COOKS
REMAINING
NUMBER
1.
Press and release
2.
Press a product button to check daily stats.
3.
Press
to advance to next product stat.
4.
Press
to advance to next product stat.
5.
Number of cooks remaining until filter prompt. If filter prompt is
Disabled, right window will say “0”.
Press
COOKS TODAY NUMBER
6.
to advance to next product stat.
Number of cooks completed today.
Press
COOKS SINCE NUMBER
LAST DISPOSE
7.
1 COOK TIME
8.
TIME
to advance to next product stat.
Numbers of cooks since last dispose.
Press
to advance to next product stat.
Time that product is programmed to cook.
Press
1 COOK TEMP
TEMP
9.
.
to advance to next product stat.
Temperature that product is programmed to cook.
Press
to advance to next product stat.
NOTE: Display will go to 2 COOK TIME, etc. if multiple setpoints
are being used until all are reviewed.
1 SENSITIVITY
NUMBER
10.
The level of sensitivity the product is programmed to cook at.
Press
FILTER
PROMPT
NUMBER
11.
to advance to next product stat.
The number of cook cycles before a filter prompt occurs. If
Filter Prompt is Disabled, the right window will say “0”.
Press
to advance to next product stat.
37
3000 CONTROLLER USER GUIDE
Left Display
Right Display
1 ALARM TIME SHAKE TIME
Action
12.
The time during a cook till a product shake alarm occurs.
Press
1 ALARM
NAME
ALARM NAMES
1 ALARM
MODE
AUTO OR
MANUAL
13.
to advance to next product stat.
The alarm name programmed for the product.
Press
14.
The alarm mode the product is programmed with.
Press
1 ALARM TONE SHORT,
MEDIUM, LONG
DOUBLE OR
LONG SHORT,
NONE
15.
INSTANT ON
16.
NUMBER
to advance to next product stat.
to advance to next product stat.
The shake alarm tone the product is programmed with.
Press
to advance to next product stat.
NOTE: Display will go to 2 ALARM TIME, etc. if multiple alarms
are being used until all are reviewed.
The number of seconds the fryer will heat before the controller
checks the temperature.
Press
HOLD TIME
TIME
17.
to advance to next product stat.
The time to hold product before discarding.
Press
EXIT
EXIT
18.
to advance to next product stat.
Press
button once and press another product button to
check that product’s daily stats.
Press
2 times to return to DROP.
38
3000 CONTROLLER USER GUIDE
Appendix A: Cancelling Out of Filtering After Drain Valve has
been Opened.
You can completely cancel a filter function by turning the controller OFF BEFORE you
open a drain valve. If you have opened a drain valve there are several prompts that
must be answered to assure proper oil return.
Situation #1: (FILL VAT FROM PAN: YES)
Left Display
Right Display
OIL IN PAN
CONFIRM
FILL VAT
FROM PAN
YES NO
TURN FILTER
ON
CONFIRM
FILLING
TURN FILTER
OFF WHEN
FULL
OFF
ON
OFF
Action
1.
Press
to CONFIRM.
2.
Press
for YES.
3.
Press
to CONFIRM.
COUNTDOWN
TIMER – 1:30
CONFIRM
4.
None required. 1:30 timed event. Time counts down.
5.
Press
[BLANK]
CLOSE DRAIN
VALVE
[BLANK]
6.
7.
Controller returns to OFF automatically. Turn fryer ON.
Close the drain valve.
8.
Controller returns to OFF automatically.
to CONFIRM.
Situation #2: (FILL VAT FROM PAN: NO; IS PAN EMPTY: YES)
Left Display
Right Display
OIL IN PAN
CONFIRM
FILL VAT
FROM PAN
YES NO
REMOVE
FILTER PAN
CONFIRM
IS PAN
EMPTY?
INSERT
FILTER PAN
OFF
ON
YES NO
OFF
CONFIRM
[BLANK]
CLOSE DRAIN
VALVE
[BLANK]
Action
1.
Press
to CONFIRM.
2.
Press
for NO.
3.
Press
to CONFIRM.
4.
Press
for YES.
5.
Press
to CONFIRM.
6.
7.
Controller returns to OFF automatically. Turn fryer ON.
Close drain valve.
8.
Controller returns to OFF automatically.
39
3000 CONTROLLER USER GUIDE
Situation #3: (Fill Vat from Pan: NO, Is Pan Empty: NO)
Must satisfy by answering YES to FILL VAT FROM PAN 2nd time around.
Left Display
Right Display
OIL IN PAN
CONFIRM
FILL VAT
FROM PAN
YES NO
REMOVE
FILTER PAN
CONFIRM
IS PAN
EMPTY?
INSERT
FILTER PAN
OFF
ON
YES NO
OFF
CONFIRM
[BLANK]
CLOSE DRAIN
VALVE
[BLANK]
Action
1.
Press
to CONFIRM.
2.
Press
for NO.
3.
Press
to CONFIRM.
4.
Press
for NO.
5.
Press
to CONFIRM.
6.
7.
Controller returns to OFF automatically. Turn fryer ON.
Close drain valve.
8.
Controller returns to OFF automatically.
40
3000 CONTROLLER USER GUIDE
Appendix B: 3000 Controller Error Log Codes
CODE
ERROR MESSAGE
EXPLANATION
E03
ERROR TEMP PROBE FAILURE
TEMP Probe reading out of range.
E04
HI 2 BAD
High limit reading is out of range.
E05
HOT HI 1
High limit temperature is past more than
410°F (210°C), or in CE countries, 394°F
(202°C).
E06
HEATING FAILURE
A component has failed in the high limit
circuit such as controller, interface board,
contactor or open-high limit.
E08
ERROR ATO BOARD
AT board connection lost; ATO board failure.
E17
ERROR ATO PROBE
ATO RTD reading out of range.
E20
INVALID CODE LOCATION
SD Card removed during update.
E25
RECOVERY FAULT
Recover time exceeded maximum time limit.
Recovery time should not exceed 1:40 for
electric or 2:25 for gas.
E28
HIGH TEMP ALARM
Oil temperature has risen 40°F (4.4°C)
higher than setpoint. If temperature
continues to rise, high limit feature will shut
the burner off when temperature reaches
425°F (218°C).
41
3000 CONTROLLER USER GUIDE
Appendix C: Loading and Updating Software Procedures on
a 3000 Controller
Updating the software takes approximately 30 minutes. The software only needs to be loaded in ONE
controller or the far left controller in a battery and it will update all the controllers and boards in the
system, except for system and frypot type. After the software upgrade is completed on the far left
controller, system and frypot type will have to be confirmed on each additional controller. Press the TEMP
button to check current 3000/ATO software version. Remove the bezel by removing the screws under the
bottom of the bezel. Remove the two screws securing the controller allow it to swing down. Remove the
two screws on the left side cover plate of the 3000 controller or far left controller in a battery.
To update the software, follow these steps carefully:
Left Display
Right Display
Action
OFF
OFF
All controllers must be in the OFF position. With the controller folded
down, insert the SD card, with the contacts facing down and the notch
on the bottom right (see Figure 1 and 2), into the slot on the left side of
the 3000. ENSURE THE CARD IS FULLY INSERTED INTO THE SD
CARD SLOT.
Figure 1
Figure 2
FAR LEFT CONTROLLER
Left Display
Right Display
WAIT
Action
UPGRADE IN
PROGRESS
CC
UPDATING
BOOT
PERCENTAGE
COMPLETE
BLANK
CALL
TECH
If displayed, press the filter button to continue.
UPGRADE IN
PROGRESS
IF_COOK
WAIT
None required.
WAIT
None required.
IF_COOK
HEX
IF_ATO
PERCENTAGE
COMPLETE
WAIT
None required.
IF_ATO
HEX
REMOVE SD
CARD
CYCLE
POWER
PERCENTAGE
COMPLETE
100
None required.
BLANK
None required.
None required. NOTE: (This happens only on the leftmost controller.)
None required.
None required.
Remove the SD card using the fingernail slot on the top of the SD card.
Cycle the control power using the hidden reset momentary rocker
switch (see Figure 3). It is located under the left control box in gas (see
Figure 4) or behind the right control box in electric (see Figure 5).
HOLD THE SWITCH FOR 20 SECONDS.
42
3000 CONTROLLER USER GUIDE
Figure 4 (Gas)
Figure 5 (Electric)
Figure 3
FAR LEFT CONTROLLER
Left Display
Right Display
LOCALE
NON-CE
BOOT
BLANK
SYSTEM
TYPE
ENERGY
OCF30
Action
FRESH OIL
GAS or
ELECTRIC
GL30 FULL or
SPLIT
JIB
WASTE
NONE
EXIT
EXIT
The left controller displays this message. US and non-CE countries
leave at NON-CE. CE countries press the to choose CE. Press 
This message is displayed on additional controllers (usually vats 2 and
higher).
The left controller displays this message. Press the or  to choose
correct fryer type (OCF30 or other fryer type if different ) then press 
Press the or  to choose correct energy type (gas or electric) then
press .
Press the or  to select proper fryer model (GL30FULL or GL30
SPLIT or other fryer type if different) then press .
Press the or  to scroll choices (NONE, JIB, or BULK) for fresh oil
supply. Press . This option is only available on the far left computer.
Press the or  to scroll choices (NONE, or BULK). Default is NONE.
Press . This option is only available on the far left computer.
Press the  (check) button.
OFF
OFF
First controller reboots and goes to OFF.
CALL
TECH
TYPE
Additional controllers may display this message. If displayed, press the
filter button on each controller to continue.
EACH ADDITIONAL CONTROLLER
Left Display
Right Display
OFF
OFF
PRODUCT
SETUP
SYSTEM
ENTER
CODE
BLANK
SYSTEM
TYPE
TYPE
OCF30
EXIT
OFF
GL30 FULL or
SPLIT
EXIT
OFF
OFF
OFF
OFF
OFF
OFF
OFF
Action
Press and hold the  for 10 seconds until MAIN MENU/PRODUCT
SETUP is displayed.
Enter 1656 to advance to system setup.
Press the  (check) button to enter SYSTEM SETUP.
Press the or  to choose correct fryer type (OCF30) then press 
Press the or  to select proper fryer model (GL30FULL or GL30
SPLIT) then press .
Press the  (check) button. (Repeat for all remaining controllers).
With the controller(s) displaying OFF, VERIFY software update by
pressing the TEMP button to check updated 3000 version on each
controller. 3000 should display software version 40.0159.03. for 3000
and 35.0157.00 for ATO.
Once the software has been updated and the versions are correct,
replace the cover and screws covering the SD card slot. Replace the
screws attaching the controller and replace the bezel and screws.
If setting up a replacement controller, use the instruction sheet 8196806 to perform tech mode setup and vat setup. Ensure at the “RESET
PRODUCTS” prompt to press the  to “YES”. Press .
Set the current date and time using instructions 819-6806.
43
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