ozti
DISHWASHER
(DIGITAL)
undercounter
USER’S MANUAL
model:
OBY 500D
PRODUCTION YEAR:
SERIAL NO :
MANUFACTURER
: ÖZTİRYAKİLER MADENİ EŞYA SAN. VE TİC A.Ş.
PRODUCTION SITE : Cumhuriyet Mah. Eski Hadımköy Yolu 1.km No:37 Büyükçekmece İstanbul/TÜRKİYE
Phone : 0090 212 886 78 00 (8 Hat-Lines) Fax : 0090 212 886 66 29
Our website: www.oztiryakiler.com.tr
Published on : 16.07.2010
e-mail: export@oztiryakiler.com.tr
VER . 10
Page1 of 18
TABLE OF CONTENTS
TOPICS
PAGE
1
COVER PAGE
2
TABLE OF CONTENTS
3
INTRODUCTION
4
TECHNICAL DATA
5
WARNING SIGNS
6-7
SAFETY DETAILS
8
TRANSPORTING AND MOVING
9
INSTALLATION AND ELECTRICAL CIRCUIT DIAGRAM
10
ELECTRICAL CIRCUIT DIAGRAM
11 - 12 - 13
OPERATION OF THE MACHINE
14-15
CLEAN-UP AND MAINTENANCE
16
USER’S RESPONSIBILITIES
17
TROUBLESHOOTING
18
TERMS OF GUARANTEE
CAUTION
This device should only be used in facilities where relevant standards,
laws and safety requirements are compatible
2/18
INTRODUCTION
Dear User,
Thank you for purchasing our machine and for your reliance upon our
company. Our devices have been used within our customers, your kitchen in 100
countries. Our devices are produced in compliance with international standards.
Important notice: Please read or ensure that the users read this user’s manual in
order to obtain a performance in line with your expectations and to use your
machine for long years. Please take the warnings mentioned above into
consideration before calling for service.
Please read and ensure that your operation personnel also reads this user’s manual
carefully before installing and using the machine. If the machine is operated without
reading the user’s manual, the machine will not be covered by the guarantee.
The manual containing information about installation, usage and maintenance of our
product you purchased should be read carefully. Please ensure that power supply
connections to the machine are installed by qualified personnel according to local
legislation, before our authorized service personnel arrives for the installation of the
machine.
If you are confused or you don’t have enough information please get in
touch with authorized service by phone.
Please keep in mind that, if the service personnel is delayed at your site,
related expenses and delay costs per hour will be charged to you.
We hope that you will get the best performance from our product…
3/18
TECHNICAL DATA
Technical Data
TOTAL ELECTRICAL POWER (kW)
SUPPLY VOLTAGE (V/AC)
WORKING FREQUENCY (Hz)
POWER SUPPLY CABLE (Number of wires x mm²)
OBY 500 D
5,5
220-240 NPE
50
3 x 2,5
WASHING CAPACITY (dish/hour)
500
WASHING TANK CAPACITY (lt.)
30
BOILER TANK CAPACITY (lt.)
6
WASHING WATER TEMPERATURE (°C)
40-55
RINSING WATER TEMPERATURE (°C)
75-85
WATER INLET PRESSURE (bar-kPa)
2-4
WATER INLET TEMPERATURE (°C)
35-45
WASHING PUMP POWER (kW)
0,66
RINSING PUMP POWER (kW)
0,37
HEATING POWER (WASHING TANK) (kW)
2
HEATING POWER(BOILER TANK) (kW)
5
MAXIMUM NOISE (dBA)
GROSS WEIGHT (kg)
~85
65 ±5
DIMENSIONS (WxDxH) (mm)
600x650x830
BASKET DIMENSIONS (WxDxH) (mm)
500x500x105
PROGRAM
5
CLASS
I
PROTECTION CLASS
IP X5
4/18
WARNING SIGNS
PE
EQUIPOTENTIAL
GROUNDING
POWER
OVERHEAT
POWER SUPPLY CONNECTIONS
220-240 NPE/ 50 Hz
VOLTAGE : 220-240 NPE
NETWORK CONNECTION: MONOPHASE
GROUNDED
FREQUENCY : 50 Hz
5/18
SAFETY DETAILS
The machine should never be exposed to direct sunlight.
The machine should never be left in water and its outer surface
should never be cleaned with high pressure water.
This machine is designed for industrial use and should only be
operated by personnel trained according to this manual.
This machine must be installed according to effective regulations.
It should only and only be operated in places that are ventilated
well or under a chimney hood. Otherwise, hot water steam and
excess moisture produced by your machine or other devices within
the kitchen may damage the mechanical and electrical parts of
your machine. Ambient humidity should not exceed 65%.
Ambient temperature where the machine is operated
should be between (+5 °C / +40 °C).
+5 °C / +40 °C
If the machine is fed with hot supply water,
water inlet temperature should not exceed maximum + 45 °C.
6/18
SAFETY DETAILS
☞
The machine is designed to operate with softened water at a
French water hardness level of (0 -10). Excess calcium in water
supply may damage moving parts of the machine and decrease
washing performance of the machine. For this reason daily
maintenance as described in the section (CLEAN-UP AND
MAINTENANCE Page -14) should be carried out regularly.
WE RECCOMEND YOU TO TREAT THE SUPPLY WATER IN A PURIFICATION
SYSTEM BEFORE USING, IF IT HAS A HARDNESS HIGHER THAN 0 - 10
FRENCH HARDNESS LEVEL.
THE DEVICE SHOULD NOT BE MOVED WHEN OPERATING
THE DEVICE SHOULD BE PAUSED FOR 1 HOUR AFTER 4 HOURS
OF OPERATION.
OUR COMPANY IS NOT RESPONSIBLE FOR POSSIBLE FAILURES
THAT MAY OCCUR AT DETERGENT SYSTEM CONNECTIONS.
THEREFORE WE RECCOMENT YOU TO COOPERATE WITH
PROFESSIONAL DETERGENT COMPANIES EMPLOYING ELIGIBLE
INSTALLATION PERSONNEL.
LOW QUALITY DETERGENT MAY HARM OPERATING SYSTEM AND
PLASTIC COMPONENTS OF THE DEVICE. THEREFORE WE REMIND
YOU TO CHOOSE APPROPRIATE TYPE OF DETEREGENT.
7/18
TRANSPORTING AND MOVING
TRANSPORTING;
The machine should be placed vertically on a palette by manpower.
Transportation should be carried out by inserting the forklift forks under
the machine.
If the transported distance is far, the machine should be moved slowly
and fixed to the palette or supported by another personnel to prevent jolt,
if necessary.
Do not hit or drop the machine when moving.
Producer company is not responsible for the damage occurring during
transportation of the machine.
CHANGING THE LOCATION ;
Machines installed by an authorized service CANNOT BE
MOVED ELSEWHERE, ITS CONNECTION HOSES AND CABLES
CANNOT BE EXTENDED OR REPLACED except by an authorized
service .
8/18
INSTALLATION DIAGRAM AND INSTALLATION OF THE DEVICE
INSTALLATION OF THE DEVICE
Following have to be accomplished by the user:
Power supply connection of the device should be checked by an eligible electrician, and it
should be connected to a fuse.
Power supply connection should be made using a 30 mA current leakage fuse as a
protection against current leakage danger.
Fresh water inlet should be connected to an 1/2 “
installation max 50cm high from ground, built in flush
into the wall behind the device with a 3/4 “ valve.
Water outlet should be connected to an Ø 50 mm PVC
installation max. 2 cm high from ground, built in flush
into the wall behind the device with a 3/4 “ valve.
Feet of the device should be adjustable and be
adjusted depending on the position of inlet and outlet
benches, securing the device to operate in a leveled
position.
When grounding the device, it should be done by
attaching to the grounding end of the power cable to
be connected to the power supply.
Working environment of the device should be free of
steam and moisture.
The screw for grounding, when
connected externally.
CAUTION !
NEVER OPERATE YOUR DEVICE
WITHOUT GROUND CONNECTION.
9/18
ELECTRICAL CIRCUIT DIAGRAM
CIRCUIT DIAGRAM OF THE DEVICE IS LOCATED UNDERNEATH THE COVER OF POWER BOARD
10/18
OPERATION OF THE MACHINE
AREAS OF USAGE :
This product is used in tourism facilities, industrial kitchens, work sites, patisseries, catering
companies for washing dishes. Only preparation equipment, dishes (plates, forks, spoons,
knives, glasses, service trays etc.), service utensils (ladles, skimmers, spatulas, tongs, etc.)
should be washed in the machine.
NOTE : Do not use for purposes other than mentioned above. Machine should be operated by
a qualified personnel informed about safety terms and technical specifications and who has
read the instruction manual.
1)
2)
3)
4)
5)
6)
7)
8)
OPERATİON AND CONTROL OF THE MACHİNE
Press on the ‘On/Off’ switch from the control panel. LCD screen will turn on.
Press on the ‘Washing Start’ switch for intake the water.
After water intake operation machine starts heating operation automatically.Firstly boiler tank will
start to heat up. And than washing tank will start to heated up.Washing operation will not start
until washing temperature reaches ‘Factory Settings’.
After the water temperature reaches ‘Factory Settings’,warning sound will ring.
For selecting the program, press the ‘Washing Stop’ switch.After that you can select operating
programs from the ‘Programing’ switches.There are 5 different programs.(P1,P2,P3,P4,P5)
After selecting program press the ‘Washing Start’ switch for the starting washing
operation.Washing process time will countdown on LCD screen.
İf the cover of the machine is opened for the any reason,washing operation will stop.After closing
cover the washing program will resume.
After finishing of the washing operation warning sound will ring.You can open the cover and take
washed dishes.İf you supply machine with new basket and close the cover ,washing operation
will start again.
DİSCHARGE OPERATİONS ON MACHİNE WİTH DRAİN PUMP
1) Remove Drain pipe ,Press the ‘Washing Stop’ switch for 3 sec.When the drain character occure
on LCD screen, drainage operation will start automatically.After discharge time(Factory Settings)
finished,the drain pump will stop automatically.
2) After finish the drain process press the’On/Off’ switch for the turn off the machine.
11/18
OPERATION OF THE MACHINE
When adding detergent manually, 1 tea spoon full of foamless dishwasher detergent
should be mixed into water every 10 baskets of washing batch.
Firstly coarse food scraps should be wiped away from the dishes to be washed in the
machine, with a brush or sponge. After pressure water is applied to them, they should
be placed in the washing baskets and then the cover of the machine should be
closed. Otherwise excessive food scraps may clog the scrap filters and obstruct wash
and rinse arms. Never use hot water and detergent in this pre-washing operation of
wiping and pressure water.
“Program select switch” should be set to 120,180 second cycles, depending on the
uncleanliness level of the dishes, then the cover should be closed and the machine
should be operated.
Between temperatures of -5ºC +40ºC and in ambient humidity higher than 65%, it is
reccommended to operate the machine under a chimney hood.
“rinsing indicator” goes on when the washing operation starts and it goes off
after the operation is completed. Clean dishes are ready to be taken out…
Second and subsequent batches of dished are wiped, placed in the baskets and
inserted into the machine. After the cover is closed, the machine automatically starts
to operate and same operation se should be carried out as described above.
Clean dishes should be taken from their baskets after 30 seconds and then
placed into their shelves.
In order that the machine operates efficiently and not to damage the dishwasher,
baskets appropriate for the dishes should be chosen. Especially forks, spoons and knives
should be washed in the baskets, which are designed for their use. Baskets different from
the original ones supplied with the dishwasher and broken baskets should not be used.
If the cover of the machine is opened for any reason during water intake, washing or
rinsing operations, the operation will be stopped.
After the appliance has not been operated for a long period, it should be first cleaned
up, cable connections should be checked up, rear propeller of the rinsing pump should
be rotated 20-25 times with the help of a screwdriver.
DO NEVER OPERATE THE MACHINE
when scrap and suction filters are removed.
Otherwise coarse scrap particles on the dishes may damage the machine.
Broken or nonfunctioning scrap and suction filters can be obtained
from our authorized service dealers.
12/18
OPERATION OF THE MACHINE
CAUTION! : The device should be installed and operated as
described in this user’s manual. If any failure is encountered please
contact our nearest authorized service dealer.
WHEN THE DEVICE HAS A FAILURE ONLY AUTHORIZED
………….. SERVICE DEALERS ARE ALLOWED TO HANDLE THE
DEVICE. IF ANY PERSON OTHER THAN ONLY AUTHORIZED
SERVICE DEALERS HANDLE THE DEVICE,
IT WILL NOT BE COVERED BY THE GUARANTEE.
NEVER ALLOW PEOPLE WHO ARE NOT AUTHORIZED TO
HANDLE THE DEVICE. OTHERWISE PRODUCER COMPANY WILL
NOT BE RESPONSIBLE FOR THE CONSEQUENCES. DURING
MAINTENANCE SERVICE OUR AUTHORIZED SERVICE DEALERS
SHOULD NOT BE PROPOSED TO USE NON-ORIGINAL SPARE
PARTS FOR WHATSOEVER. INSTALLING ANY NON-ORIGINAL
SPARE PART TO THE DEVICE LEAVES THE DEVICE OUT OF
GUARANTEE COVERAGE.
13/18
CLEAN-UP AND MAINTENANCE
Daily maintenance should be carried out by people
informed about the safety instructions as following, after
disconnecting power supply and water connections.
DAILY MAINTENANCE: Daily maintenance
should be carried by the user. In order to clean up the
machine within the day following should be carried out
periodically after the washing operation:
1- Wash and rinse arms should be disconnected and
the scraps remaining in those arms should be
removed away using pressure water, brush, fine wire
etc and reinstalled back to their places.
2- Scraps remaining in the washing tank should be
removed and cleaned up. (Do not carry out washing
operation without installing scrap filters)
3- If the period between two washing operations
exceeds “5 Hours“ water outlet pipe should be
disconnected and all of the water should be drained
out fully.
4- Suction filter should be disconnected and cleaned
up with plenty of water.
5- Inside of the tank should be cleaned up with
a sponge or cloth and plenty of water.
6- After cleaning operation is finished suction filter,
water outlet pipe, scrap filters and washing and
rinsing arms should be reinstalled.
14/18
CLEAN-UP AND MAINTENANCE
PERIODIC MAINTENACE SHOULD BE CARRIED OUT BY THE USER
rinsing arm
washing arm
Periodic maintenance should be carried out by the
user at least once in a month, after the cleanup and
maintenance that must be conducted after each
washing operation is completed. This should be done
when the machine is ready for operation and before the
dishes are set up in the machine. After 1/2 kg’s of
decalcination substance is added to the washing tank,
the machine is operated for 1/2 hours so that it cleans
itself up. Afterwards the water within the machine is
disposed and then refilled with fresh water. This time
the machine is operated without any additive substance
only with water for 1/2 hours and after the water inside
is disposed, the machine will be ready for operation.
Water drain tap
If the device is not used for long period of time, you must drain the water left inside the
boiler. For this purpose, let the water drain out after opening the tap (boiler tank tap) at the
lower part of the devices body. Other wise, water staying inside too long, may harm the
resistances.
15/18
USER RESPONSIBILITIES
The power network of the facility where the machine will be connected should
be installed by the user complying with “INDOOR ELECTRICAL
INSTALLATION” regulations. PRODUCER COMPANY CANNOT BE HELD
RESPONSIBLE FOR any consequence of currency leakage from the machine,
electrical shocks, failure of the machine or frequent faults, arising from the main
power supply of the facility.
For this reason we recommend you to strictly ensure that the power
supply of your facilities are complying with “INDOOR ELECTRICAL
INSTALLATION” regulations.
The machine should be connected to the power supply by an eligible technician,
using an appropriate (1x32A ) fuse and 30 mA current leakage fuse, at a maximum
height of 50 cm.
The stretch folio on the machine must be removed, after the machine is installed.
Power supply cable (3x2,5 mm2 H07 RNF) and ¾” inlet hose with tap connection
and 42 mm diameter water outlet hose are delivered with the machine .
At the place where the machine is placed, a 1/2 “ water supply connection pipe is
installed at max. 50 cm height in the wall with a 3/4“ valve, for the fresh water inlet.
To be connected to the water outlet of the machine, a 50 mm PVC pipe should
be installed at max. 2 cm height from the ground level, on the wall where the
machine is placed.
Ventilation system with chimney hood should be present where the machine is
installed. The user must ensure that the operation ambiance of the machine is free
of vapor and moisture.
Machine feet are height-adjustable, they should be adjusted, according to the ground
floor and entry & exit stands allowing the machine to operate in a levelled position.
PRODUCER COMPANY CANNOT BE HELD RESPONSIBLE FOR any damage,
currency leakage, grounding fault or failure of the machine arising from other
electrical devices connected to same electrical power board, supplying power
to the machine.
Grounding system to which the machine will be connected must be
constructed complying with the effective grounding regulations and must
be evidenced by certificates issued by relevant authorities. The service
personnel who is called for, after making the arrangements necessary
for the installation of the machine, will ground the machine using a cable
connected to power supply, by fixing it to the grounding end of the
machine cable. Afterwards required water connections should be done
and then machine is put into operation.
WARNING! :
DO NOT START YOUR MACHINE WITHOUT CONNECTING IT TO
THE GROUNDING LINE
16/18
TROUBLESHOOTING
CHECK THE FOLLOWING
BEFORE CALLING FOR SERVICE:
1- Is the power supply connected properly ?
2 - Does the machine have power? Is the fuse undamaged ?
3- Is the cover of the machine closed properly ?
4 - Is fresh water supplied from the network? Is the water valve open?
5- Does the detergent dosing pump work? Are the detergent reservoirs filled?
If the answers to the questions asked above are all “YES”, please do contact the
nearest authorized …………………………. service dealer.
17/18
TERMS OF GUARANTEE:
1- Documents without sales date, factory and sales company approval on, are
not valid. In order to benefit from the guarantee, guarantee document should
be presented.
2- If the device is installed and operated following the instructions in the
installation, maintenance and user's manual, it is warranted for failures
resulting from failures resulting from workmanship and material failures.
3- The failures within the scope of guarantee, how and where these will be
eliminated, and the way and place of maintenance is determined by
................
4- The guarantee is only valid provided that the guarantee terms and the
instructions in the installation, maintenance and user's manual are fully
complied with. The guarantee is only valid for the warranted device, and no
other right or compensation for some other thing may be claimed.
5- If the information about the kind and the type of the device, serial numbers
printed on the guarantee document are scraped, rubbed or changed, then the
guarantee is not valid.
6- The guarantee covers only maintenance and repairing of material or
workmanship failure within the valid guarantee period. Failures and parts
within the scope of the guarantee are repaired and replaced without any
charge. Replaced parts belong to ................
7- The failures occurring in the device may only be handled by service
personnel authorized by ................ If people who are not authorized handle
the device, it will not be covered by the guarantee.
8- Installation should be carried out by authorized service personnel and the
service should be informed about the location change of the device.
9- When any failure occurs during operation, authorized service dealer
should be contacted.
10- Guarantee does not cover failures and damages resulting from loading,
unloading and shipping, which are outside the responsibility of ................
Similarly, failures and damages resulting from external factors are not
covered.
CAUTION
The power network of the building, facility or any similar site, where this device
will be connected to power supply, should comply with “INDOOR ELECTRICAL INSTALLATION”
regulation all necessary action should be taken in order to maintain personal and material safety
when connecting this device to power supply.
OTHERWISE OUR COMPANY WILL NOT BE RESPONSIBLE FOR THE CONSEQUENCES.
18/18
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