Countertop Sandwich and Fried Food Warmer Series

Countertop Sandwich and
Fried Food Warmer Series
Series: SFW
Operation Manual
BKI LIMITED WARRANTY
2812 Grandview Dr. • Simpsonville, SC 29680 • USA
(864) 963-3471 • Toll Free: (800) 927-6887 • Fax: (864) 963-5316
WHAT IS COVERED
This warranty covers defects in material and workmanship under normal use, and applies
only to the original purchaser providing that:
The equipment has not been accidentally or intentionally damaged, altered or misused;
The equipment is properly installed, adjusted, operated and maintained in accordance
with national and local codes, and in accordance with the installation and operating
instructions provided with this product.
The serial number rating plate affixed to the equipment has not been defaced or
removed.
WHO IS COVERED
This warranty is extended to the original purchaser and applies only to
equipment purchased for use in the U.S.A.
COVERAGE PERIOD
Warranty claims must be received in writing by BKI within one (1) year from
date of installation or within one (1) year and three (3) months from data of
shipment from the factory, whichever comes first.
COB Models: One (1) Year limited parts and labor.
COM Models: Two (2) Year limited parts and labor. COM convection ovens also have
a two (2) year door warranty.
CO1 Models: Two (2) Year limited parts and labor. Five (5) Year limited door
warranty.
BevLes Products: Two (2) Year limited parts and labor.
Warranty period begins the date of dealer invoice to customer or ninety (90) days
after shipment date from BKI, whichever comes first.
WARRANTY COVERAGE
This warranty covers on-site labor, parts and reasonable travel time and travel
expenses of the authorized service representative up to (100) miles round trip and (2)
hours travel time and performed during regular, weekday business hours.
EXCEPTIONS
Any exceptions must be pre-approved in advance and in writing by BKI. The
extended door warranty on convection ovens years 3 through 5 is a parts only warranty and
does not include labor, travel, mileage or any other charges.
EXCLUSIONS
Negligence or acts of God,
Thermostat calibrations after (30) days from equipment installation date,
Air and gas adjustments,
Light bulbs,
Glass doors and door adjustments,
Fuses,
Adjustments to burner flames and cleaning of pilot burners,
Tightening of screws or fasteners,
Failures caused by erratic voltages or gas suppliers,
Unauthorized repair by anyone other than a BKI Factory Authorized Service Center,
Damage in shipment,
Alteration, misuse or improper installation,
Thermostats and safety valves with broken capillary tubes,
Freight – other than normal UPS charges,
Ordinary wear and tear,
Failure to follow installation and/or operating instructions,
Events beyond control of the company.
INSTALLATION
Leveling, as well as proper installation and check out of all new equipment per appropriate installation and use materials – is the responsibility of the dealer or
installer, not the manufacturer.
REPLACEMENT PARTS
BKI genuine Factory OEM parts receive a (90) day materials warranty effective from
the date of installation by a BKI Factory Authorized Service Center.
BKI Worldwide, Inc. is a wholly owned subsidiary of Standex International
Corporation.
SS-OM-037.02
Revised 04-15-15
Sandwich/Fry Warmer
Table of Contents
Table of Contents
Table of Contents .....................................................................................................................................................1
Introduction ...............................................................................................................................................................2
Safety Precautions .................................................................................................................................................2
Safety Signs and Messages ..............................................................................................................................2
Safe Work Practices ..........................................................................................................................................3
Safety Labels .....................................................................................................................................................5
Installation .................................................................................................................................................................6
Instructions For Shipping Damage .........................................................................................................................6
Electrical Information And Grounding ....................................................................................................................6
Installation Instructions ...........................................................................................................................................7
Right-Sided SFW ...............................................................................................................................................7
Left-Sided SFW ..................................................................................................................................................8
Left-Sided SFW-72 ............................................................................................................................................9
FW-15L ........................................................................................................................................................... 10
Operation ................................................................................................................................................................ 12
Controls and Indicators ....................................................................................................................................... 12
Unit Startup and Preheating ................................................................................................................................ 13
SFW ................................................................................................................................................................ 13
FW-15L ........................................................................................................................................................... 14
Sandwich Warmer Temperature Adjustment ...................................................................................................... 14
Operational Guidelines ........................................................................................................................................ 14
Unit Shutdown ..................................................................................................................................................... 14
SFW ................................................................................................................................................................ 14
FW-15L ........................................................................................................................................................... 14
Maintenance ........................................................................................................................................................... 15
Scheduled Maintenance ...................................................................................................................................... 15
SFW Cleaning ................................................................................................................................................. 15
FW-15L Cleaning ............................................................................................................................................ 15
Troubleshooting ................................................................................................................................................... 16
Repair .................................................................................................................................................................. 17
Lamp Replacement ......................................................................................................................................... 17
Notes ....................................................................................................................................................................... 18
1
Sandwich/Fry Warmer
Introduction
Introduction
Congratulations! You have chosen a
BKI®
Sandwich/Fry Warmer that will give you many years of fine service.
The BKI name assures you of the finest in design and engineering — that it has been built with care and
dedication — using the best materials available. Attention to the operating instructions regarding proper
installation, operation, and maintenance will result in long lasting dependability to insure the highest profitable
return on your investment.
PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If you have
any questions, please contact your BKI Distributor. If they are unable to answer your
questions, contact the BKI Technical Service Department, toll free: 1-800-927-6887.
Outside the U.S., call 1-864-963-3471.
Safety Precautions
Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you
see this symbol on your equipment, be alert to the potential for personal injury or property damage.
Safety Signs and Messages
The following Safety signs and messages are placed in this manual to provide instructions and identify specific
areas where potential hazards exist and special precautions should be taken. Know and understand the meaning
of these instructions, signs, and messages. Damage to the equipment, death or serious injury to you or other
persons may result if these messages are not followed.
This message indicates an imminently hazardous situation that, if not avoided, will result
in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, may
result in minor or moderate injury. It may also be used to alert against unsafe practices.
This message is used when special information, instructions or identification are required
relating to procedures, equipment, tools, capacities and other special data.
2
Sandwich/Fry Warmer
Introduction
Safe Work Practices
Beware of High Voltage
This equipment uses high voltage. Serious injury can occur if you or any untrained
or unauthorized person installs, services, or repairs this equipment. Always Use an
Authorized Service agent to Service Your Equipment.
Keep this manual with the Equipment
This manual is an important part of your equipment. Always keep it near for easy
access. If you need to replace this manual, contact:
BKI
Technical Services Department
2812 Grandview Drive
Simpsonville, S.C. 29680
Or call toll free: 1-800-927-6887
Outside the U.S., call 864-963-3471
Protect Children
Keep children away from this equipment. Children may not understand that this
equipment is dangerous for them and others.
NEVER allow children to play near or operate your equipment.
Keep Safety Labels Clean and in Good Condition
Do not remove or cover any safety labels on your equipment. Keep all safety labels
clean and in good condition. Replace any damaged or missing safety labels. Refer
to the Safety Labels section for illustration and location of safety labels on this unit.
If you need a new safety label, obtain the number of the specific label illustrated on
page 5, then contact:
BKI
Technical Services Department
2812 Grandview Drive
Simpsonville, S.C. 29680
Or call toll free: 1-800-927-6887
Outside the U.S., call 864-963-3471
Be Prepared for Emergencies
Be prepared for fires, injuries, or other emergencies.
Keep a first aid kit and a fire extinguisher near the equipment. You must use a 40pound Type BC fire extinguisher and keep it within 25 feet of your equipment.
Keep emergency numbers for doctors, ambulance services, hospitals, and the fire
department near your telephone.
3
Sandwich/Fry Warmer
Introduction
Know your responsibilities as an Employer
• Make certain your employees know how to operate the equipment.
• Make certain your employees are aware of the safety precautions on the
equipment and in this manual.
• Make certain that you have thoroughly trained your employees about operating
the equipment safely.
• Make certain the equipment is in proper working condition. If you make
unauthorized modifications to the equipment, you will reduce the function and
safety of the equipment.
4
Sandwich/Fry Warmer
Introduction
Safety Labels
CAUTION
This product has two power supply cords. Connect
each plug to a receptacle that is connected to an
individual branch circuit. Unplug both cords before
moving or servicing this appliance.
N0660
5
Sandwich/Fry Warmer
Installation
Installation
Serious injury, equipment damage or death could result if attempting to install
this unit yourself. Ensure that an authorized BKI service agent installs the unit.
Instructions For Shipping Damage
You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for
damage when they arrive. If there is damage noted to shipping crates or cartons, or, if a shortage is found, note
this on the bill of lading (all copies) before signing.
If damage is detected when the equipment is uncrated, immediately call the delivering truck line and follow up the
call with a written report indicating concealed damage to your equipment. Ask for an immediate inspection of your
concealed damage item. Crating material MUST be retained to show the inspector from the truck line.
Electrical Information And Grounding
Electrocution, equipment failure or property damage could result if an unlicensed
electrician performs the electrical installation. Ensure that a licensed electrician perform
the electrical installation in accordance with local codes, or in the absence of local codes,
with the National Electrical Code, ANSI NFPA 70-20XX.
This unit, when installed by an authorized BKI service agent, must be wired for use in accordance with all
applicable local, state, and federal codes. For specific electrical requirements and connections refer to the wiring
diagram attached to the unit or provided in the Service Manual.
The SFW has two power supply cords. Unplug both cords before moving, testing, or servicing.
Individual branch circuits are to be used to supply power. Each power supply cord needs a separate 20A circuit
breaker.
6
Sandwich/Fry Warmer
Installation
Installation Instructions
Right-Sided SFW
1. Obtain a suitable countertop location and place the entire unit in position.
2. Measure, mark and cut a hole in the countertop for the Fry Warmer blower pan to fit in according to the
following drawing.
3. Place the blower pan into the hole making sure that open side of the pan fits over the two tabs on the
louvered blower box.
4. Place the perforated pan insert into the blower pan.
7
Sandwich/Fry Warmer
Installation
Left-Sided SFW
1. Obtain a suitable countertop location and place the entire unit in position.
2. Measure, mark and cut a hole in the countertop for the Fry Warmer blower pan to fit in according to the
following drawing.
3. Place the blower pan into the hole making sure that open side of the pan fits over the two tabs on the
louvered blower box.
4. Place the perforated pan insert into the blower pan.
8
Sandwich/Fry Warmer
Installation
Left-Sided SFW-72
1. Obtain a suitable countertop location and place the entire unit in position.
2. Measure, mark and cut a hole in the countertop for the Fry Warmer blower pan to fit in according to the
following drawing.
3. Place the blower pan into the hole making sure that open side of the pan fits over the two tabs on the
louvered blower box.
4. Place the perforated pan insert into the blower pan.
9
Sandwich/Fry Warmer
Installation
FW-15L
1. Obtain a suitable countertop location for the unit that will provide a clearance of 4” from the side louvers.
2. Cut a hole in the countertop to fit the collar weldment according to the drawing below.
3. Using a 2” hole saw, drill a hole in the countertop (under where the louvered blower box will be
positioned) for the power cord to pass through.
4. Position collar weldment into the cutout area with slotted holes toward the main unit.
5. Position the main unit as shown above ensuring that the side panel flanges are under the flanges of the
collar weldment.
6. Line up the back attachment holes on the flanges of the main unit with the slotted holes in the flanges of
the collar weldment.
7. Remove the louvered blower box to access the front attachment holes by unscrewing 7 screws shown
below.
10
Sandwich/Fry Warmer
Installation
8. Using a 1/8” drill bit, drill holes in countertop through existing holes in the main unit and collar weldment
flanges.
9. Secure main unit and collar weldment to countertop using #8 sheet metal screws.
10. Feed power cord (supplied), down through hole in countertop.
11. Reattach louvered blower box to main unit.
12. Seal main unit to the countertop to conform to NSF Standard 4, Item 4.28. (Dow Corning RTV #732 Multi
purpose Sealant.)
13. Place the blower pan into the hole making sure that open side of the pan fits over the two tabs on the
louvered blower box.
14. Place the perforated pan insert into the blower pan.
11
Sandwich/Fry Warmer
Operation
Operation
Controls and Indicators
12
Sandwich/Fry Warmer
Item #
1
2
3
4
5
6
7
8
9
10
11
Description
Upper Sandwich Warmer
TOP HEAT temperature
control
Upper Sandwich Warmer
TOP HEAT pilot light
Upper Sandwich Warmer
BOTTOM HEAT
temperature control
Upper Sandwich Warmer
BOTTOM HEAT pilot light
LIGHTS ON/OFF Switch
for Upper and Lower
Sandwich Warmer
Lower Sandwich Warmer
TOP HEAT temperature
control
Lower Sandwich Warmer
TOP HEAT pilot light
Lower Sandwich Warmer
BOTTOM HEAT
temperature control
Lower Sandwich Warmer
BOTTOM HEAT pilot light
Sandwich Warmer POWER
ON/OFF Switch
Fry Warmer ON/OFF
Switch
Operation
Function
Controls the temperature of the Upper Sandwich Warmer ceramic
heaters.
Cycles on and off to indicate when the Upper Sandwich Warmer
ceramic heaters turn on and off.
Controls the temperature of the Upper Sandwich Warmer heating
element.
Cycles on and off to indicate when the Upper Sandwich Warmer
heating element turns on and off.
Controls power to the Sandwich Warmer lights.
Controls the temperature of the Lower Sandwich Warmer ceramic
heaters.
Cycles on and off to indicate when the Lower Sandwich Warmer
ceramic heaters turn on and off.
Controls the temperature of the Lower Sandwich Warmer heating
element.
Cycles on and off to indicate when the Lower Sandwich Warmer
heating element turns on and off.
Controls power to the upper and lower Sandwich Warmers.
Controls power to the entire Fry Warmer.
Unit Startup and Preheating
SFW
1. Connect the plugs of the power cords into receptacles that match the power rating specified on the rating
tag.
2. Place the Fry Warmer ON/OFF switch to the ON (1) position. The switch should illuminate red, the bulb
should light and the chute and perforated pan should begin to heat up.
3. Place the Sandwich Warmer POWER ON/OFF switch to the ON (1) position.
4. Place the TOP HEAT and BOTTOM HEAT temperature control knobs on each sandwich warmer (upper
and lower) to the number 5 position. The pilot lights will cycle on and off to maintain proper sandwich
warmer temperature.
5. Place the Sandwich Warmer LIGHTS ON/OFF switch to the ON (1) position. The switch should illuminate
red.
6. Allow the equipment to preheat for 30 minutes before loading it with product.
13
Sandwich/Fry Warmer
Operation
FW-15L
1. Connect the plug of the power cord into a receptacle that matches the power rating specified on the rating
tag.
2. Place the Fry Warmer ON/OFF switch to the ON (1) position. The switch should illuminate red, the bulb
should light and the chute and perforated pan should begin to heat up.
3. Allow the equipment to preheat for 30 minutes before loading it with product.
Sandwich Warmer Temperature Adjustment
After loading the unit with product, it may be necessary to adjust the temperature control knobs in order to
maintain the proper internal temperature for the product on display. The temperature control knobs should be set
to the lowest possible number that will maintain the proper product temperature.
Operational Guidelines
•
Foods should be a minimum of 160° F. before being placed in the warmer.
•
Foods loaded in first should be served first as much as is practical.
•
Check Federal and State Health and Sanitation Regulations for internal temperature required for holding
cooked foods for sale. Maintaining these temperatures often tends to continue to cook certain products.
Therefore, smaller amounts of bulk foods should be displayed at non-peak periods and the warmer
refilled as needed.
This equipment is designed to hold foods for a short period of time only.
Unit Shutdown
SFW
1. Remove all food from the equipment.
2. Place the Fry Warmer ON/OFF switch to the OFF (0) position.
3. Place the Sandwich Warmer POWER ON/OFF switch to the OFF (0) position.
4. Allow the equipment to cool to room temperature.
5. Remove any residue and clean the equipment thoroughly.
FW-15L
1. Remove all food from the equipment.
2. Place the Fry Warmer ON/OFF switch to the OFF (0) position.
3. Allow the equipment to cool to room temperature.
4. Remove any residue and clean the equipment thoroughly.
14
Sandwich/Fry Warmer
Maintenance
Maintenance
Failure to comply with the maintenance below could result in a serious accident.
Electrocution, equipment failure or property damage could result if an unlicensed
electrician performs electrical repair. Ensure that a licensed electrician perform electrical
repair.
Scheduled Maintenance
This unit should be cleaned at the end of each working day. Use the following procedure:
Failure to remove power from this unit may cause severe electrical shock. This unit may
have more than one disconnect switch.
Never use abrasive cleaners that may damage the finish.
Never steam clean the interior.
Avoid getting excess water in the interior of the unit.
Do not clean the heater/blower assembly by applying compressed air.
Do not leave this unit on and unattended after business hours.
SFW Cleaning
1. Remove all food from the unit.
2. Place the Fry Warmer ON/OFF switch to the OFF (0) position.
3. Place the Sandwich Warmer POWER ON/OFF switch to the OFF (0) position.
4. Unplug both power cords.
5. Allow the equipment to cool to room temperature.
6. Remove and clean the Fry Warmer blower pan and pan insert.
7. Clean around the slotted holes at the air discharge on the blower box.
8. Clean the air intakes using a mild soap and water solution.
9. Sponge the inside and outside of the unit with a mild soap and water solution, being sure to clean all
areas. Avoid getting water in the interior of the unit.
10. Wipe the parts and unit dry with a soft, clean cloth and replace the blower pan and pan insert.
FW-15L Cleaning
1. Remove all food from the unit.
2. Place the Fry Warmer ON/OFF switch to the OFF (0) position.
3. Unplug the power cord.
15
Sandwich/Fry Warmer
Maintenance
4. Allow the equipment to cool to room temperature.
5. Remove and clean the Fry Warmer blower pan and pan insert.
6. Clean around the slotted holes at the air discharge on the blower box.
7. Clean the air intakes using a mild soap and water solution.
8. Sponge the inside and outside of the unit with a mild soap and water solution, being sure to clean all
areas. Avoid getting water in the interior of the unit.
9. Wipe the parts and unit dry with a soft, clean cloth and replace the blower pan and pan insert.
Troubleshooting
Problem
Cause
Possible Solution
Sandwich Warmer and/or
Fry Warmer will not turn on.
Power cords not
connected or circuit
breaker supplying power
to the unit has tripped.
Make sure power cords are connected and circuit
breaker is on. If problem persists contact a
licensed electrician.
Product is not holding it’s
temperature
Product temperature is
too low when loaded.
Make sure product is above 160° F when loaded.
Or
Faulty component in
heating circuit
Contact an authorized BKI service agent for
corrective action.
Warmer chute is not
heating and perforated pan
is not heating
No power to unit.
Make sure that the circuit breaker at the power
supply is on and the Fry Warmer main power
switch is on. If problem persists, contact licensed
electrician.
Warmer chute is heating
and the perforated pan is
not heating
Fan has overheated and
cut off
Wipe the dust from the air intake louvers to allow
proper airflow and prevent fan overheating. Turn
the power switch off. Wait 60 seconds. Turn the
power switch back on.
Fry Warmer
Or
Heating coil has failed
Contact an authorized BKI service agent for
corrective action.
Noisy fan
Fan blade is dirty or fan
bearings are failing
Contact an authorized BKI service agent for
corrective action.
Warmer chute is not
holding heat
Ceramic heating
element failure
Contact an authorized BKI service agent for
corrective action.
No power to unit
Make sure that the circuit breaker at the power
supply is on and the Sandwich Warmer main
power switch is on. If problem persists, contact
licensed electrician.
Sandwich Warmer
Warmer is not heating
Or
Faulty component in top
or bottom heating circuit.
16
Contact an authorized BKI service agent for
corrective action.
Sandwich/Fry Warmer
Maintenance
Repair
Before replacing any parts, make sure the power has been turned off and the unit has
cooled down.
Lamp Replacement
Only use PTFE-coated lamp to prevent glass contamination.
1. Make sure power to the unit is OFF and the unit has cooled down.
2. Carefully remove the faulty lamp.
3. Replace with the new lamp.
17
Sandwich/Fry Warmer
Notes
Notes
18
Sandwich/Fry Warmer
Notes
Notes
19
2812 Grandview Dr., Simpsonville, S.C. 29680, USA
http://www.bkideas.com
Made and printed in the U.S.A
LI0188/0908
SS-OM-037.02
Revised 04-15-15
Sandwich/Fry Warmer
Notes
REVISION HISTORY
REVISION
01
DATE
04/15/13
REVISED BY
KW
02
04/15/15
JDS
2
DESCRIPTION
Initial Release-Supersedes all previous
releases
Updated warning labels & added two
cord & branch circuit caution.
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