Technical Manual
SECTION 2
CT / CTM / CTS / CTMS / CBT / CBTM / CTMC / TS / CH
INSTALLATION AND
INITIAL START UP
FOX2
© 2013 by Thermoplan AG, Subject to change
REV-4
2.1
Technical Manual
SECTION 2
Document: Installation startup and security
Modification journal
Revision:
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2011-06-15
Basic document, first edition
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Inicials:
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2011-08-30
Various changes
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2011-12-14
WATER CONNECTION: Water from water tank
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2013-02-26
Added CTMC
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© 2013 by Thermoplan AG, Subject to change
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REV-4
2.2
10
Technical Manual
SECTION 2
Index
Installation
2.4 - 2.5
Installation refrigerator
2.6
Start-up
2.7
The way to perfect coffee enjoyment
2.8
Safety in operation
2.9
© 2013 by Thermoplan AG, Subject to change
REV-4
2.3
Technical Manual
Installation and putting into operation
SECTION 2
Important hints
INSTALLATION
Only an instructed service-engineer may install the unit.
The manufacturer is not liable for injuries caused by an improper mountig of the unit.
It is a requirement to:
a) Install the unit on a solid base.
b) Leave at least 50mm of free space around the machine to assure an optimal air circulation of the machine.
c) The unit may not have a direct contact to the customer. The only exception are automated coffee-machines which are made for
the self-service use.
POSITION AND
LOCATION
It is recommended to install the unit in a location that is not nearby an air condition.
Do not install the machine in a warm or humid location.
POWER SUPPLY
The power supplies have to correspond with the data plate.
This appliance is electrically safe only when properly grounded as set forth in the current electric safety specifications. Check for
compliance and, when in doubt, have the wiring thorougly inspected by skilled personnel. The manufacturers shall not be liable for
any damage caused by faulty grounding.
Using adapters, multiple plugs and cable extensions are not recommended. Should they be indispensable, use simple or multiple
adapters and extensions that comply with the current safety regulations, take care not to exceed the limit current load shown on
simple adapters and extensions, and the limit power load shown on multiple adapters.
To prevent dangerous overheating, uncoil the power cord to its full length.
When the unit is permantly connected to a field terminal, a disconnect switch must be installed at the field terminal.
The disconnect switch shall disconnect all lines from power net, except grounding.
The distance of the contacts in the disconnect switch must be in minimum 3.0 mm.
WATER
CONNECTION
The unit requires a cold water connection of 3/8-inch.
The distance between the machine and the water connection should not be more than 1 meter
(To connect the unit, use only the supplied original hose).
The water pressure must be between 2 and 4 bar (29 - 58 psi). If the water pressure is more than 4 bar
(58 psi), you have to install in a pressure reducing valve. We recommend the use of a FLOJET water pump
(Art no. BW2005A) if the net water pressure is very low or if there is no net water pressure
(water from water tank).
All national and regional rules and directives are to be followed. Contact an expert for this matter.
WATER
QUALITY
For getting a good and tasty coffee, the water quality is an important factor.
It is important to use drinking water only!
The optimal total water-hardness is 5-8 dH° / 8-14 fH°. In most cases, the use of an acitve-coal filter is necessary.
Ask a specialist.
WATER
DRAIN
The distance between the water drain and the machine should not be more than 1 meter.
It is important that the water drain (tube) does not hang down to allow proper draining.
© 2013 by Thermoplan AG, Subject to change
REV-4
2.4
Technical Manual
SECTION 2
Installation and putting into operation
Important hints
CLEANING
For hygenic reasons must to be accomplished a cleaning before the start-up of the equipment.
Caution: Please DO NOT clean the milk tank, bean hopper, puck drawer or drip tray in high concentration alcohol based ceaners,
such as cleaning alcohol, ethanol, methanol or other strong detergents. Also prohibited to use for cleaning are acetic acid etc.
Futhermore DO NOT put plastic parts, (polyamids), into microwave ovens at any time as the micro waves will affect and deteriorate
the plastic material quickly.
DISPOSAL
GENERAL SAFETY
HINTS
Packaging Material: Disassembly of Equipment:
Safety Instructions: Disposal Instructions: The packaging material (cardboard, plastic foil PE and polystyrene EPS) must be recycled.
Disconnect equipment from power. If the equipment is hard-wired it must be disconnected by an
authorized service agent!
In order to avoid any accidents caused by inappropriate use or in particular by playing children
the equipment must be put out of operation. Unplug unit from power source or in case of have
hardwired installations have it disconnect by an authorized service agent! Subsequently cut off plug
from power cord.
The proper disposal of your old appliance will help prevent damages to the environment and
injuries to human health. The old equipment is not worthless waste. If disposed properly it is possible
to recycle its raw materials. Make sure that the old equipment is disposed of or recycled according
to local regulations. For any further information about disposal, please contact your manufacturer
agent.
1.
In case of an emergency, immediately remove the plug from the power socket.
2.
Check that the voltage quoted on the rating plate is the same as your mains voltage.
3.
Use only the specific power supply cord. The use of incorrect connections voids the warranty!
4.
Your machine is made for indoor use only.
5.
The hot water tube, steam, hot water and coffee are very hot. Avoid direct contact with the skin.
(Danger of burning/scalding)!
6.
Remove the plug from the mains socket if you will not be using the machine for an extended time (holidays).
Before cleaning and servicing, remove the plug from the mains socket and let the machine cool down. Do not unplug by
pulling the cable.
7.
Do not use the machine if it is not operating perfectly or if is shows any sign of damage. In case of any malfunction or
damage notify your nearest service agent.
8.
Never immerse the machine, cable, or plug in water or any other liquid.
9.
Keep the power cord out of reach of children.
10. Never leave the power cord near or in contact with hot parts of the machine, a source of heat, or a sharp edge.
11. When the power cord or plug is damaged, you may not use the machine. In order to avoid danger, have the defective part
repaired or replaced by.
12. Never place the machine on a hot surface, e.g. a heating plate. Never use it around an open flame.
13. Place the machine on a flat, stable, heat resistand surface...
© 2013 by Thermoplan AG, Subject to change
REV-4
2.5
Technical Manual
Manual: Installing refrigerator CTMS / CBTM
Installation refrigerator CTMS / CBTM
SECTION 2
Connection parts set
1
2
1
1x
117.233 Connection front BW3-RF
2
1x
117.235 Connection rear BW3-RF
3
6x
106.256 Hexagon head cap screw M5x10
ripped
3
1
2
3
To be mounted in
this direction
Install part 2 (see set above) at the
back of the machine.
4
Install part 1 of the set under the
drip trays between refrigerator and
machine.
Use a socket wrench to fix it with
two (2) screws (part 3 of the set).
5
The part correctly mounted is flush
between the refrigerator and the
machine.
6
Hold it and insert the four (4)
remaining screws one by one.
When all screws are inserted fix
them with a socket wrench.
1. Power cord
coffee machine
2. Power cord
refrigerator
2
This drawing shows how the correctly installed
connection looks like when looking from below.
803.204
© 2013 by Thermoplan AG, Subject to change
3
1
3. Connection
cable
This drawing shows how the cables are plugged correctly
to connect machine and refrigerator.
REV-4
2.6 1
Technical Manual
SECTION 2
Start-up
Preparation
Check the expiry date of the beans
Make sure that you have enough beans
Preheat the cups
Start-up
Switch on the Coffee machine
- Remove the grounds drawer and press the red button on the left and above the
tablet holder.
- Reinsert the grounds drawer back in again
Cold start rinse
- The machine requests a rinse. Press the cleaning button on the display to start it.
Rinse time approx. 50 sec.
Coffee boiler heats up
Coffee
Fill the bean hopper with fresh coffee beans
Rinse machine again
- Rinse the machine again to make sure the milk way is cleaned, too
Coffee products can now be dispensed
For machines with choco module (BW3-CTMC)
Fill chocolate powder for vending machines into the chocolate hopper
For machines with milk system (BW3-CTM / CTMS / CBTM)
Switch on refrigerator (main switch on bottom bottom side of RF)
Fill the milk container with milk (make sure the milk container is clean and dry)
- Only use processed milk (e.g. out of a bottle / Tetrapack), do not use fresh milk
(e.g. straight from the farmer). The milk must be used at the latest by the day before
the expiry date.
- The milk temperature must be below 5°C.
- Once the milk has been opened, use within 24 hours to avoid any risks to health.
All products can now be dispensed
© 2013 by Thermoplan AG, Subject to change
REV-4
2.7
Technical Manual
SECTION 2
The way to the perfect coffee enjoyment
COFFEE
- Use only high qualitiy coffee.
Type, roasting, mixture and the strength of the coffee should correspond to the desires of your customers. You will be able to
see the result in your coffee-turnover and profit.
- Never open a receptacle which contains coffee longer than necessary.
- Do not refill the bean-hoppers before longer breaks (night, holidays...).
- We recommend to supply and empty a double-portion coffee after a longer break. Afterwards you get a coffee of good
quality.
- Store your coffee in a cool and dry place. You can store the coffee deep-freezed for several months without loosing quality.
FOR COFFEE
ENJOYERS
Your coffee-machine,besides the choice of the powder quantity, has special setting-possibilities for the three most important steps
for the whole product-range for:
1 cup mill 1
1 cup mill 2
2 cups mill 1
2 cups mill 2
Pre-brew time
This time shows how long the coffee-powder will be moistend in the brewing chamber. This time chosen is perfect, if no water
drips into the cup yet.
Relax time
During the relax time it is possible for the coffee-powder to swell. The coffee-powder gives in this time already the first aroma to
the water. For the ristretto and espresso this time is to choose longer than for a long coffee, where only a short or no pre-brew
and relax time should be set. The relax time is about the same or slightly higher than the pre-brew time.
Press after
This is the last but most important setting of the pre-brew-cycle. Here, the swollen powder will be pressed after. For smaller coffee
quantities as there are for Ristretto and Espresso the press after time is set stronger to access the right outlet time. The basic
rule is, that the brewing time should be the same for all products. That means, if the water quantity is low (Ristretto, Espresso),
the outlet time is smaller.
SETTING
User
As an exclusivity your machine offers the menu „coffee aroma“.
An automatic harmonized possibilty to change the pre-brew steps in one menu.
Service-Engineer
The trained service-engineer and coffee-specialist may set these steps separately too. .
© 2013 by Thermoplan AG, Subject to change
REV-4
2.8
Technical Manual
Safety in operation
SECTION 2
Important hints
OPERATION
The unit must be serviced only by trained personnel.
The units machine not be used to produce other products than described in the manual.
General safety notes
Beside the hints and notes the following general safety notes have to be observed in any case.
SCALD
DANGER
Using hot water have to be made carefully.
VENTILATION/
WATER-PROTECTION
Do not cover the ventilation slots.
Take care that no water enters into the ventilation slots.
CLEANING OF THE
UNIT
The daily cleaning is not only an absolute „must“, but also a guarantee for a constant good coffee taste and ensures a longer life
for the machine.
AFTER-SALES SERVICE
On the display of the coffee-machine appears a message, if a service is required.
In any case the machine has to be serviced all six months by a trained technician. Unplug the power-supply before servicing the
machine.
- Do not handle underneath the product-outlets.
- Coffee-, milk-, tea- and steam-products may cause scalding.
- Do not touch any of these outlets during or after dispensing a product.
- Take caution if you handle milk in a unit with a milk-heater. Touching the Thermofoam-System may could cause scalding.
Important: The power supply must be disconnected before working in the unit.
MOVING
- Before moving the unit the milk - container has to be emptied.
- Pay attention to the weight of the machine.
- Use gloves for moving unit by hand.
CHANGES
MODIFICATIONS
It is prohibited to change something on the unit. The manufacturer is not liable for accidents caused by changes made inside or
outside the machine.
Only trained technical personnel is allowed to work on the inside of the machine.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge,
unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to
ensure that they do not play with the appliance.
© 2013 by Thermoplan AG, Subject to change
REV-4
2.9
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