Filling machines

MACHINERY DIVISION
PHARMACEUTICAL
FILLING MACHINES
FOR AEROSOL, SPRAY
AND DISPENSING PRODUCTS
COSTER offers global service in the aerosol
sector, leveraging the experience and know-how
of both its valve and machine divisions
THE GLOBAL AEROSOL PARTNER
Coster Tecnologie Speciali, founded in the
early 1960’s, serves as a global partner in
the aerosol sector, offering aerosol com­
ponents (valves, pum­p s, spray caps, stan­
dard and special actuat­
o rs) and machin­
ery for filling aerosol, spray and dispensing
products. With over 40 years experience in
the design and manufacture of machines,
Coster is a world leader in the provision
Filling of pharmaceutical products
in glass bottles.
Above, compact indexing machine
for can cleaning, filling liquid product,
pump insertion and pump crimping.
Right, detail shows liquid product
filling heads.
of equipment to companies in the pharma­
ceutical, household, technical prod­
u cts,
perfumery and cosmetics industries. Le­
veraging its experience and the latest ad­
vances in technology, Coster offers inno­
vative services and products designed to
meet customers’ needs and with the ob­
jective of enabling every customer to veri­
fy the quality of Coster machines.
Right, from the top: a product metering
cylinder (operates on syringe principle);
a product filling head for levelling system;
a liquid filling head for foamy products.
Coster pharmaceutical machines are
designed to crimp 1” and 20 mm valves and
pumps with maximum precision.
Below: crimping head for 20 mm valves.
Bottom right: close-up of the crimping
jaw. The 32 petals enable precision of
0.05 mm in crimping. The crimping jaw is
manufactured with a special material that
enables 3 million maintenance-free cycles.
Bottom left: same crimping jaw with
container and 20 mm mounting cup.
TOP QUALITY MATERIALS AND FINISHINGS
Above: micro filling head and ceramic
piston, whose extreme hardness
guarantees zero contamination.
SAFETY AND ACCURACY
COSTER is fully committed to safety,
innovation and excellence in the design
and manufacture of pharmaceutical machines
In order to guarantee maximum safety,
compliance and compatibility in the han­
dling of pharmaceutical products, all Co­
ster pharmaceutical machines and lines
are manufactured with the following spec­
ifications:
·designed and manufactured to facilitate
cGMP and ISO 14644-5:2004 compliance;
· AISI 316 L stainless steel construction;
·all materials which come in touch with
product and propellant would support reg­
able for abrasive suspension products fill­
ing;
·systems designs suitable for both single
stage and two stage filling of canisters;
·filling head design fully compatible with
external homogenization and re-circulation
systems;
·metering cylinders designed for high fill
accuracy (±1%, max ±0.05 ml);
· food contact approved and CFR compliant
PTFE gaskets and Viton ® o-rings;
ulatory (FDA etc.) approval;
·metering cylinders are manufactured in
AISI 316 L stainless steel and are internal­
ly polished to assure smooth surface for
easy cleaning and to avoid contamination
of product and/or propellant;
· ceramic (FDA-approved) piston rods suit­
·crimping heads enable precision to 0.05
mm on crimping dimensions and 3 million
maintenance-free cycles;
· all equipment is manufactured and tested
using HFA 134a as standard and is 100%
suitable for all current aerosol propellants
(LPG, DME, Nitrogen, HFA, etc.);
·allows for connection to cleaning system
for easy CIP/SIP;
·quick release systems allow easy parts
replacement;
· units equipped with clamp connections.
Close-ups of Coster indexing filling
machine for MDI.
Above: valve mount testing head
and crimping head.
Left: filling head of high precision micro
metering cylinder for pharmaceutical
products and valve insertion head.
Coster has adopted a customer-facing
quality system, committed to continuously
improve both its products and services.
It is no longer enough to offer a good
product at a good price; it is essential that
product offerings are accompanied and
enhanced through full-service technical
assistance.
Coster Customer Care Service offers world­
wide pre- and post-sales technical sup­
duction and design;
-prototypes;
-R&D integrated with design and testing;
-installation and customer training;
-documentation for operation, maintenan­
ce and validation to enable proficient use
and complete satisfaction of legislative
requirements for all production and test­
ing units;
-certifications of conformance with Euro­
port, including:
-2D/3D CAD-aided installation design;
-database assisted management of pro­
pean safety rules and to the Atex standard
for operations in areas at risk of explosion
and/or risk of fire.
Above, detail of pump
mount testing head and
pre-crimping head.
Below, view of the filling
machine.
3-D layout of the machine for filling plastic
bottles for the pharmaceutical industry.
The machine is part of an electronic
indexing line which performs the following
operations: sorting and selection
of empty bottles; filling liquid product;
pump insertion; testing of mounted pumps,
pre-crimping and crimping of pumps;
insertion of leaflet in cap, cap mounting
and labelling of bottles.
KNOW-HOW AND CUSTOMER CARE
COSTER works closely with customers
assuring full support from early development
to full-scale production, installation and training
COSTER offers a wide range of filling and
ancillary machines, from semi-automatic units
to fully automatic high-speed rotary lines
Coster pharmaceutical machines range from
semi-automatic (laboratory and low volume)
machines to fully automatic high-perfor­
mance machines, with a production capac­
ity ranging from 10 to 250 cans per minute
(CPM). Easy to operate, highly flexible, reli­
able, secure, long-lasting, low-maintenance,
Coster pharmaceutical machines are based
on a modular design and make use of the
same operating heads (product fillers, crimp­
A FULL RANGE OF MACHINES
ers, propellant fillers) to guarantee continu­
ity between laboratory testing and full-scale
production, minimising re-verification.
Above: left, semi-automatic unit
for crimping; right, semi-automatic
unit for propellant filling.
Semiautomatic units are suitable
for laboratory and/or small-scale
production (20-25 CPM).
Compact automatic continuous
high-speed rotary filling line for
MDI. This line has a maximum
production capacity of 120 CPM.
COSTER pharmaceutical machines
allow safe handling of a wide range
of products and propellants
ter products ranging from un-pressur­
ized water-based solutions to aggressive
products ranging from alcoholic emul­
sions to aerosol suspensions and are
equipped to fill all types of propellants,
as HFA 134a, HFA 227, LPG, traditional
CFC’s, nitrogen.
Bottom: close-ups of a Coster electronic
automatic unit for 20 mm pump insertion on
glass bottles, pump crimping and cap fitting
on can. This unit has a production capacity
of 60 CPM.
Above: automatic indexing unit for filling
pharmaceutical products either in standard
aerosol or dual-compartment systems
(Bag-On-Valve). Line speed up to 60 CPM.
Bottom left: view of pump crimping and cap
insertion.
Bottom right: view of central machine
column showing cap insertion system.
FLEXIBILITY AND MODULARITY
Coster pharmaceutical filling machines can
be used to fill glass, plastic and alumin­
i­u m containers in a range of 0.15 ml to
1000 ml and to handle both 20 mm and 1”
valves, as well as various pump configu­
rations.
Coster machines have the capability to me­
AGENTS AND DISTRIBUTORS
LICENSEES
SUBSIDIARIES
COSTER GROUP SALES ORGANIZATION
Area
Company / E - mail
HEAD OFFICES
Corso Como 15
TEL :+39 02636161
20154 Milano (Italia)
FAX :+39 0229006706
Via Leonardo da Vinci 4
TEL :+39 02339561
20016 Pero Mi (Italia)
FAX :+39 0233956372
Pascalweg 3, Industrieterrein Marslanden D
TEL :+31 (38) 4652 080
8013 RC - Zwolle, Netherlands
FAX :+31 (38) 4657 076
ZI Mitry Compans Rue Gay Lussac
TEL :+33 (1) 6467 9655
77290 Mitry Mory
FAX :+33 (1) 6467 0404
Siemensstraße 22
TEL :+49 (7243) 5483-0
76275 Ettlingen
FAX :+49 (7243) 5483-54
C-021-A, 2nd floor, Super Mart Commercial Complex-1 TEL :+91 (124) 404 3701
DLF Phase IV - Gurgaon-122016 Haryana
FAX :+91 (124) 404 3704
Ruta 8, Km 60 - Calle 14 y 9
TEL :+54 (0230) 4466 206
B1629MXA Parque Ind. Pilar - Buenos Aires
FAX :+54 (0230) 4496 664
5, Jalan Firma 3 Kawasan Perindustrian
TEL :+60 (7) 357 3351
Tebrau IV - 81100 Johor Bahru, Johor
FAX :+60 (7) 357 3349
92, Hillview Ave., # 06 -12 Hillbrooks
TEL :+65 9139 1468
669592 Singapore
FAX :+65 6891 3687
Besalú, 4
TEL :+34 (93) 859 1038
08570 Torelló - Barcelona
FAX :+34 (93) 859 3510
Babbage Road, Stevenage
TEL :+44 (1438) 367 763
Herts SG1 2EQ
FAX :+44 (1438) 728 305
1625 Shanahan Drive, South Elgin Illinois
TEL :+1 (847) 760 6040
60177 USA
FAX :+1 (847) 760 6035
No. 24, 8th Ave. Ahmad Ghassir Ave.
TEL :+98 (21) 8873 8833
Tehran 15147
FAX :+98 (21) 8873 7686
Geposb-Gebze Plastikçiler Organize Sanayi
TEL : +90 (262) 751 2713
Bölgesi Inönü mahallesi 7, Cadde Gebze/Kocaeli FAX : +90 (262) 751 2180
Bolshaya Spaskaya St. - House 12, Office 50 TEL :+7 (495) 956 3218
129010 Moscow
FAX :+7 (495) 956 3259
104, Rue des Oblats, Lasalle
TEL :+1 (514) 696 2947
Québec H8R 3K8
I.Z. # 2, Str. # 81 btw. Rd # 18 & Rd # 20
TEL :+20 (2) 3833 9896
POB 153 October VI City - Giza 12573 Egypt
FAX :+20 (2) 3833 5197
N. 17, Souri street
TEL :+30 (210) 574 141417
121 31 Peristeri Athens
FAX :+30 (210) 574 1418
14 Avenida 7-12 Zona 14 Bodega # 8
TEL :+502 24 210 300
Guatemala C.A. 01014
FAX :+502 24 210 301
Utas utca 9
TEL :+36 204 142 562
1025 - Budapest
Kehilat Saloniki str. 13
TEL :+972 (3) 540 3710
69513 Tel Aviv
FAX :+972 (3) 549 2524
3-2-1, Kinshi, Sumida-Ku
TEL :+81 (3) 5610 5169
Tokyo 130-0013
FAX :+81 (3) 5610 5171
Jean Zakka Fils S.a.l.
P.O. Box 90360
TEL :+961 (1) 870 942
info@zakkamultitec.com
Jdeidet El-Maten
FAX :+961 (1) 895 654
Pluritrade S.r.l.
GreenGate offices, 22 Tudor Vladimirescu Blvd. TEL :+40 (21) 407 4946
office@pluritrade.ro
5th Floor, 5th District - 050883 Bucharest Romania FAX :+40 (21) 313 8857
Pack-Part GmbH
Kraftwerkstraße, 24
TEL :+41 (61) 811 1109
pack-part@bluewin.ch
CH 4303 Kaiseraugst
FAX :+41 (61) 811 2166
Barbaros Mah. Apaydın Sok. No. 2 D. 3-4
TEL :+90 216 411 87 87
Metpak Temsilcilik Diş Ticaret Ltd. Şti
FAX :+90 216 478 53 53
info@metpak.com.tr
34746 Ataşehir - Istanbul
Gulf - Alfourat FZC
TEL :+963 93 340 3370
P.O. Box 16670
ahmad.abdulmajeed@fourat-tc.com
FAX :+971 15 660 3267
RAK-UAE
VA Intertrading AG
Kantemirovskaya Street 58
TEL :+7 (495) 651 9335
marina.smirnskaya@gmail.com
Office 7038 Moscow 114577
Orbit Corporation
89/ka, P.C Culture Housing Society
TEL :+880 (2) 81 58 805
rokun@orbitcorpbd.com
Shamoli, Mohammadpur, Dhaka - 1212
FAX :+880 (2) 81 59 957
Precisa Techno Trade
82 Lake Drive Road, Sector 7
TEL :+880 (2) 89 31 056
precisa@precisabd.com
Uttara, Dhaka - 1230
FAX :+880 (2) 89 31 139
Anomatic (Suzhou) Metal Packaging Co. Ltd. 1999, LinHu Avenue, Fenhu Economic Development Zone TEL :+86 (512) 6326 9696
pjm@anomatic.com
Wujiang, Jiangsu Province 215211, China
FAX :+86 (512) 6301 6756
Borna Khooshe Co.
Flat 1, No.26, Souri Str. Ati Saz
TEL :+98 21 2234 5737
info@bornakhooshe.com
1997657653 Tehran
FAX :+98 21 2234 5737
IMA Darou Afzar Co.
Unit 8, 3rd Floor, N. 30
TEL :+98 21 88214976
ojaghian@hotmail.com
37th Street Yousefabad Ave. Tehran
FAX :+98 21 88210931
Barbaros Mah. Apaydın Sok. No. 2 D. 3-4
TEL :+90 216 411 87 87
Metpak Temsilcilik Diş Ticaret Ltd. Şti
FAX :+90 216 478 53 53
info@metpak.com.tr
34746 Ataşehir - Istanbul
Coster Tecnologie Speciali S.p.A.
sales@coster.com
MACHINERY DIVISION Coster Tecnologie Speciali S.p.A.
info.machine@coster.com
BENELUX,
Coster Benelux & Scandinavia B.V.
SCANDINAVIA
sales.nl@coster.com
FRANCE,
Coster s.à.r.l.
MAGHREB
sales.fr@coster.com
GERMANY, AUSTRIA,
Coster Tecnologie Speciali GmbH
POLAND, CZECH REPUBLIC sales.de@coster.com
INDIA
Coster India Packaging Pvt. Ltd.
info@costerindia.com
LATIN AMERICA
Coster Packaging S.A.
ventas.ar@coster.com
MALAYSIA
Costerpack Sdn. Bhd.
costerap-karen@costerpackmfg.com.my
SINGAPORE
Coster Asia-Pacific Pte. Ltd.
sales.sg@coster.com
SPAIN, PORTUGAL
Costertec, S.A.
sales.sp@coster.com
UNITED KINGDOM
Coster Aerosols Limited
sales.uk@coster.com
U.S.A.
Coster USA Inc.
sales@costerusa.com
IRAN
Padine Co. Ltd.
info@foumanchimie.com
TURKEY
Aerosol Valf Sanayi A.S.
info@avlcoster.com
BALTIC COUNTRIES,
Sun Spray Packaging Ltd.
bordoloi_p@yahoo.com
RUSSIA, C.I.S.
CANADA
Norlimar Canada Inc.
ngoudreau@norlimar.com
EGYPT, YEMEN,
Cesam Engineering & Trading Co.
cesam@cesam-eg.com
GCC
GREECE, CYPRUS
Paneuropean S.A.
pto@ath.forthnet.gr
GUATEMALA
Representaciones del Caribe S.A.
repca@repca.com
HUNGARY
Unlimited Business Ltd.
olga.csatari@t-online.hu
ISRAEL
Maydan Representatives Ltd.
mayrep@bezeqint.net
JAPAN
Koike Chemical Co. Ltd.
LEBANON
ROMANIA, BULGARIA,
MOLDOVA
SWITZERLAND
PHARMA AGENTS & DISTRIBUTORS
TURKEY
ALGERIA, EGYPT, JORDAN
SYRIA, YEMEN, GCC
BALTIC COUNTRIES,
RUSSIA, C.I.S.
BANGLADESH
(PACKAGING COMPONENTS)
BANGLADESH
(MACHINERY)
CHINA, TAIWAN, KOREA
IRAN
(PACKAGING COMPONENTS)
IRAN
(MACHINERY)
TURKEY
Address
Telephone / Fax
Download PDF
Similar pages