IceBreaker Piston Pumps Translation of the Original Operating Manual

Translation of the Original
Operating Manual
Version 01/2013
IceBreaker Piston Pumps
3
3
Flow Rate 40 cm –150 cm
B_03900
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
Contents
1
1.1
1.2
1.3
1.4
ABOUT THESE INSTRUCTIONS
Preface
Warnings, Notices and Symbols in these Instructions
Languages
Abbreviations in the Text
6
6
6
7
7
2
2.1
2.2
2.3
2.4
2.5
2.6
2.7
CORRECT USE
Device Types
Type of Use
Use in an Explosion Hazard Area
Safety Parameters
Processible Materials
Reasonably Foreseeable Misuse
Residual Risks
8
8
8
8
8
9
9
10
3
3.1
3.2
IDENTIFICATION
Explosion Protection Identification
Identification X
11
11
11
4
4.1
4.1.1
4.1.2
4.1.3
4.2
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.2.6
4.3
4.3.1
4.3.2
GENERAL SAFETY INSTRUCTIONS
Safety Instructions for the Operator
Electrical Equipment
Personnel Qualifications
Safe Work Environment
Safety Instructions for Staff
Safe Handling of WAGNER Spray devices
Grounding the Device
Material Hoses
Cleaning
Handling Hazardous Liquids, Varnishes and Paints
Touching Hot Surfaces
Use in Areas Subject to Explosion Hazards
Safety Regulations
Operation without Fluid
12
12
12
12
12
13
13
14
14
15
15
15
16
16
16
5
5.1
5.1.1
5.1.2
5.1.3
5.2
5.3
5.3.1
5.3.2
5.3.3
5.3.3.1
5.3.3.2
5.3.3.3
5.3.3.4
DESCRIPTION
Areas of Application
Correct Use
Processible Materials
Recommended Application Areas
Scope of Delivery
Data
Materials of Wetted Parts
Recommended Packings
Technical Data
Technical Data for Wildcat and Puma
Measurements and Connections for Wildcat and Puma
Technical Data for Leopard and Jaguar
Measurements and Connections for Leopard and Jaguar
17
17
17
17
18
18
19
19
19
20
20
21
22
23
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Contents
5.3.4
5.3.5
5.4
5.4.1
5.4.2
5.4.3
5.4.3.1
5.4.3.2
5.4.4
Volume Flow
Performance Diagrams
Function
Pump
Pressure Regulator Device
High-Pressure Filter (Option)
High-Pressure Filter (Option)
Relief Combination and Inline Filter up to 270 bar (Option)
Stroke Count (Option)
24
24
30
30
31
31
31
32
32
6
6.1
6.2
6.3
6.4
6.5
6.5.1
6.5.2
6.5.3
ASSEMBLY AND COMMISSIONING
Transportation
Storage
Assembling the Pump
Grounding
Commissioning
Safety Instructions
Filling up with Separating Fluid
Basic Cleaning
33
33
33
34
35
37
37
38
39
7
7.1
7.2
7.2.1
7.2.2
7.2.3
7.3
OPERATION
Filling with Working Material
Work
Spraying
Pressure Relief / Work Interruption
Decommissioning and Cleaning
Long-Term Storage
40
40
41
41
41
42
42
8
TROUBLE SHOOTING AND RECTIFICATION
43
9
9.1
9.2
MAINTENANCE
High-Pressure Hoses
Decommisioning
44
45
45
10
10.1
10.1.1
10.1.2
10.2.3
10.2
10.2.1
10.2.2
10.2.3
ACCESSORIES
Accessories for Wildcat and Puma Pumps
Material Outlet Accessories
Material Inlet Accessories
Trolley, Rack and Wall Bracket Accessories
Accessories for Leopard and Jaguar Pumps
Material Outlet Accessories
Material Inlet Accessories
Trolley and Wall Bracket Accessories
46
46
46
48
50
52
52
54
56
11
11.1
11.2
11.3
11.3.1
11.3.2
11.3.3
SPARE PARTS
How can Spare Parts be Ordered?
Overview of Components
Air Motors
Wildcat, Puma, Leopard Air Motors
Wildcat and Puma Air Motor Regulators
Leopard Air Motor Regulator
57
57
58
62
62
66
67
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OPERATING MANUAL
Contents
11.3.4
11.3.5
11.4
11.4.1
11.4.2
11.4.3
11.4.4
11.5
11.6
11.7
11.8
11.9
11.10
11.11
11.12
Jaguar Air Motor
Jaguar Air Motor Regulator
Fluid Sections
Fluid Sections 40 cm3
Fluid Sections 70 cm3
Fluid Sections 110 cm3
Fluid Sections 150 cm3
Inlet Valve with Valve Depressor
Relief Combination (up to 270 bar; 3916 psi)
Straight Inline Filter (up to 270 bar; 3,916 psi)
Curved Inline Filter (up to 270 bar; 3,916 psi)
High-Pressure Filter (up to 530 bar; 7687 psi)
High-Pressure Filter (up to 270 bar; 3,916 psi)
Trolley
"Heavy Duty" Trolley
68
72
73
73
76
79
82
85
86
87
88
90
92
94
95
12
12.1
12.2
12.3
12.4
GUARANTEE AND CONFORMITY DECLARATIONS
Important Notes Regarding Product Liability
Guarantee Claim
CE Declaration of Conformity
Notes on German Regulations and Guidelines
96
96
96
97
97
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OPERATING MANUAL
1
ABOUT THESE INSTRUCTIONS
1.1
PREFACE
The operating manual contains information about safely operating, maintaining, cleaning
and repairing the device.
The operating manual is part of the device and must be available to operating and service
staff.
Operating and service personnel should be instructed according to the safety instructions.
The device may only be operated in compliance with this operating manual.
This equipment can be dangerous if it is not operated according to the definitions in this
operating manual.
1.2
WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS
Warning instructions in this operating manual highlight particular dangers to users and
device and state measures for avoiding the hazard. These warning instructions fall into the
following categories:
DANGER
This information warns you of a hazard!
Danger - immediate risk of danger.
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
Non-observance will result in death or serious injury.
The measures
consequences.
Warning - possible imminent danger.
Non-observance may result in death or serious injury.
the
hazard
and
its
WARNING
for
preventing
the
hazard
and
its
CAUTION
This information warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures
consequences.
Notice - a possibly hazardous situation.
Non-observance can cause material damage.
preventing
This information warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures
consequences.
Caution - a possibly hazardous situation.
Non-observance may result in minor injury.
for
for
preventing
the
hazard
and
its
NOTICE
This information warns you of a hazard!
Possible consequences of not observing the warning instructions. The signal word
indicates the hazard level.
The measures for preventing the hazard and its consequences.
Note - provides information about particular characteristics and how to proceed.
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OPERATING MANUAL
1.3
LANGUAGES
The operating manual is available in the following languages:
Language
Order No.
Language
Order No.
German
2333537
English
2333538
Italian
2333540
Spanish
2333541
Language
French
Japanese
Order No.
2333539
233
The corresponding service instructions are available under the following
order number:
Language
Order No.
Language
Order No.
German
2335993
English
2335994
1.4
ABBREVIATIONS IN THE TEXT
Order No.
No.
Number of pieces
Position
Marking in the spare parts lists
Order number
Order number (shortened form)
Double stroke
Stainless steel
Two components
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OPERATING MANUAL
2
CORRECT USE
2.1
DEVICE TYPES
Pneumatic pump with spraypack:
10-70
18-40
2.2
28-40
15-70
21-110
15-150
35-70
35-150
48-110
75-150
TYPE OF USE
The device is suitable for processing liquid materials like paints and varnishes in accordance
with the classification into explosion classes IIA or IIB.
2.3
USE IN AN EXPLOSION HAZARD AREA
The pneumatic pump can be employed in explosion hazard zones (Zone 1).
2.4
SAFETY PARAMETERS
WAGNER accepts no liability for any damage arising from incorrect use.
Use the device only to work with the materials recommended by WAGNER.
Only operate the device as a whole.
Do not deactivate safety fixtures.
Only use WAGNER original spare parts and accessories.
The pneumatic pump may only be operated under the following conditions:
The operating staff must be trained on the basis of this operating manual.
The safety regulations listed in this operating manual must be observed.
The operating, maintenance and repair information in this operating manual must
be observed.
The statutory requirements and accident prevention regulation standards in the
country of use must be observed.
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OPERATING MANUAL
2.5
PROCESSIBLE MATERIALS
Fluid materials like paints and varnishes.
NOTICE
Abrasive materials and pigments!
Greater wear of the parts carrying the material.
Use the application-oriented model (flow rate/cycle, material, valves, etc.) as
indicated in Section 5.3.3.
Check if the fluids and solvents used are compatible with the pump construction
materials as indicated in section 5.3.1.
2.6
REASONABLY FORESEEABLE MISUSE
The following is prohibited:
coating work pieces which are not grounded,
unauthorized conversions and modifications to the pneumatic pump,
processing dry or similar coating materials, and
using defective components, spare parts or accessories other than those described
in chapter 10 of this operating manual.
The forms of misuse listed below may result in health issues and/or equipment damage:
use of powder as coating material,
incorrectly set values for processing.
Wagner pneumatic pumps are not designed for pumping food.
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OPERATING MANUAL
2.7
RESIDUAL RISKS
Residual risks are risks which cannot be excluded even in the event of correct use.
If necessary, warning and prohibition signs at the relevant points of risk indicate residual
risks.
Residual risk
Source
Consequences
Skin contact with
Handling of paints Skin irritations,
paints and cleaning and cleaning agents
agents
allergies
Paint in air outside Painting outside the Inhalation of
substances which
the defined working defined working
are hazardous to
area
area
health
Specific measures Lifecycle phase
Wear protective
Operation,
clothing,
observe safety data maintenance,
sheets
Disassembly
Observe working
Operation,
and operating
instructions
maintenance
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3
IDENTIFICATION
3.1
EXPLOSION PROTECTION IDENTIFICATION
As defined in the Directive 94/9/EC (ATEX 95), the device is suitable for use in areas where
there is an explosion hazard.
European Communities
Symbol for explosion protection
Device class II
Category 2 (Zone 1)
Ex-atmosphere gas
Explosion group
Constructional security
Temperature class: maximum surface temperature < 200 °C; 392 °F
Special Notes (see Chapter 3.2)
3.2
IDENTIFICATION X
Maximum surface temperature
The maximum surface temperature of the piston pump can be reached if it runs dry.
Ensure that the piston pump is filled with sufficient working or flushing agent.
Ensure that the separating fluid container is filled with sufficient separating fluid.
Ignition temperature of the coating material
Ensure that the ignition temperature of the coating material is above the maximum
surface temperature.
Ambient temperature
The permissible ambient temperature is: +5 °C to +60 °C; +41 °C to 140 °F.
Medium supporting atomizing
To atomize the material, use only weakly oxidizing gases, e.g. air.
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OPERATING MANUAL
4
GENERAL SAFETY INSTRUCTIONS
4.1
SAFETY INSTRUCTIONS FOR THE OPERATOR
Keep this operating manual at hand near the device at all times.
Always follow local regulations concerning occupational safety and accident
prevention.
4.1.1
ELECTRICAL EQUIPMENT
Electrical devices and equipment
To be provided in accordance with the local safety requirements with regard to the
operating mode and ambient influences.
May only be maintained by skilled electricians or under their supervision.
Must be operated in accordance with the safety regulations and electrotechnical
regulations.
Must be repaired immediately in the event of problems.
Must be decommissioned if they pose a hazard.
Must be de-energized before work is commenced on active parts. Inform staff about
planned work. Observe electrical safety regulations.
4.1.2
PERSONNEL QUALIFICATIONS
Ensure that the device is operated and repaired only by trained persons.
4.1.3
SAFE WORK ENVIRONMENT
Make sure that the floor in the area where you are working is electrostatically
conductive in accordance with EN 61340-4-1. (The resistance value may not exceed
100 MOhm).
Ensure that all persons within the working area wear electrostatically conductive
shoes. Footwear must comply with EN 20344. The measured insulation resistance may
not exceed 100 MOhm.
Ensure that during spraying, persons wear electrically conductive gloves. The
grounding takes place via the spray gun handle.
If protective clothing is worn, including gloves, it has to comply with EN 1149-5. The
measured insulation resistance may not exceed 100 MOhm.
Paint mist extraction systems must be fitted on site according to local regulations.
Ensure that the following components of a safe working environment are available:
– material/air hoses adapted to the working pressure.
– Personal safety equipment (breathing and skin protection).
Ensure that there are no ignition sources such as naked flames, sparks, glowing wires
or hot surfaces in the vicinity. Do not smoke.
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4.2
SAFETY INSTRUCTIONS FOR STAFF
Always follow the information in these instructions, particularly the general safety
instructions and the warning instructions.
Always follow local regulations concerning occupational safety and accident prevention.
4.2.1
SAFE HANDLING OF WAGNER SPRAY DEVICES
The spray jet is under pressure and can cause dangerous injuries.
Avoid injection of paint or cleaning agents:
Never point the spray gun at people.
Never reach into the spray jet.
Before all work on the device, in the event of work interruptions and functional faults:
- Switch off the energy/compressed air supply.
- Relieve the pressure from the spray gun and device.
- Secure the spray gun against actuation.
In the event of functional faults: remedy the fault as described in the "Trouble Shooting"
chapter.
The liquid emitters are to be checked for safe working conditions by an expert (e.g.
Wagner Service Technician) as often as necessary or at least every 12 months, in
accordance with the guidelines for liquid emitters (ZH 1/406 and BGR 500 Part 2
Chapter 2.36).
– For shut down devices, the examination can be suspended until the next start-up.
Carry out the work steps as described in Chapter "Pressure Relief / Work Interruptions":
– if pressure relief is required.
– if the spraying work is interrupted or stopped.
– before the device is cleaned on the outside, checked or serviced.
– before the spray nozzle is installed or cleaned.
In the event of skin injuries caused by paint or cleaning agents:
Note down the paint or cleaning agent that you have been using.
Consult a doctor immediately.
Avoid danger of injury through recoil forces:
Ensure that you have firm footing when operating the spray gun.
Only hold the spray gun briefly in a position.
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4.2.2
GROUNDING THE DEVICE
Depending on the electrostatic charge and the flow speed of the spray, an electrostatic
charge may occur in the equipment. In the event of discharge, this may result in the
formation of sparks or flames.
Ensure that the device is grounded for every spraying operation.
Ground the work pieces to be coated.
Ensure that all persons inside the working area are grounded, e.g. that they are wearing
electrostatically conductive shoes.
Wear electrostatically conductive gloves when spraying. The grounding takes place via
the handle of the spray gun.
4.2.3
MATERIAL HOSES
Ensure that the hose material is chemically resistant to the sprayed materials.
Ensure that the material hose is suitable for the pressure generated in the device.
Ensure that the following information can be seen on the high pressure hose:
- Manufacturer
- Permissible operating overpressure
- Date of manufacture
Make sure that the hoses are laid only in suitable places. In no case, should hoses be laid
in the following places:
– in high traffic areas,
– on sharp edges,
– on moving parts or
– on hot surfaces.
Make sure that the hoses are never used to pull or move the equipment.
The electrical resistance of the complete high pressure hose must be less than 1 MOhm.
Several liquids have a high expansion coefficient. In some cases its volume can rise with
consequent damage to pipes, fittings, etc. and cause fluid leakage.
When the pump sucks liquid from a closed container, ensure that air or suitable gas can
enter the container to avoid a vacuum being generated in the container itself. Thus a
negative pressure is avoided. The vacuum could implode the container (squeeze) and can
cause it to break. The container would leak and the liquid would flow out.
The pressure created by the pump is a multiplication of the inlet air pressure.
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4.2.4
CLEANING
De-energize the device electrically.
Disconnect the pneumatic supply line.
Relieve the pressure from the device.
Ensure that the flash point of the cleaning agent is at least 5 K above the ambient
temperature.
To clean, use cloths and brushes moistened with solvent. Never use hard objects or
spray on cleaning agents with a gun.
Non-combustible cleaning agents should preferably be used.
An explosive gas/air mixture forms in closed containers.
When cleaning devices with solvents, never spray into a closed container.
Use only electrically conducting containers for cleaning liquids.
The containers must be grounded.
4.2.5
HANDLING HAZARDOUS LIQUIDS, VARNISHES AND PAINTS
When preparing or working with paint and when cleaning the device, follow the
working instructions of the manufacturer of the paints, solvents and cleaning agents
being used.
Take the specified protective measures. In particular, wear safety goggles, protective
clothing and gloves, as well as hand protection cream if necessary.
Use a mask or a breathing apparatus if necessary.
For sufficient health and environmental safety: Operate the device in a spray booth or
on a spraying wall with the ventilation (extraction) switched on.
Wear suitable protective clothing when working with hot materials.
4.2.6
TOUCHING HOT SURFACES
Touch hot surfaces only if you are wearing protective gloves.
When operating the device with a coating material with a temperature of > 43 °C;
109.4 °F:
- Identify the device with a warning sticker "Warning - hot surface".
Order No.
9998910
Instruction sticker
9998911
Protection sticker
Note: Order the two stickers together.
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4.3
USE IN AREAS SUBJECT TO EXPLOSION HAZARDS
The pneumatic pump may be used in areas subject to explosion hazards. The following
safety regulations must be observed and followed.
4.3.1
SAFETY REGULATIONS
Safe handling of WAGNER spray devices
Mechanical sparks can form if the device comes into contact with metal.
In an explosive atmosphere:
Do not knock or push the device against steel or rusty iron.
Do not drop the device.
Use only tools that are made of a permitted material.
Ignition temperature of the pumped material
Check that the ignition temperature of the pumped material is higher than the max.
allowable surface temperature.
Medium supporting atomizing
To atomize the material, use only weakly oxidizing gases, e.g. air.
Surface spraying, electrostatic
Do not spray system parts with electrostatic.
Cleaning
If there are deposits on the surfaces, the device may form electrostatic charges. Flames or
sparks can form during discharge.
Remove deposits from the surfaces to maintain conductivity.
Use only a damp cloth to clean the device.
4.3.2
OPERATION WITHOUT FLUID
Avoid running the pump sucking air, without fluid inside. The air, combined with the vapor
of flammable fluids, can generate internal areas with an explosion hazard.
Periodically check that the pump is working regularly, paying special attention to the
presence of air in the pumped fluid, which may be caused by damaged packaging.
Avoid operating the pump with damaged packaging.
Ensure that the separating fluid container is filled with sufficient separating fluid.
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5
DESCRIPTION
5.1
AREAS OF APPLICATION
5.1.1
CORRECT USE
The pneumatic piston pump is suitable for processing liquid materials according to
Chapter 5.1.2.
5.1.2
PROCESSIBLE MATERIALS
Application
Water-dilutable materials
Solvent based varnish and paints
Primers
Epoxy and polyurethane paints and
varnish, phenolic paints and varnish
Liquid plastics
Wax based underside protection
Chemically aggressive materials that
attack hard metal seats
Legend
recommended
limited suitability
less suitable
NOTICE
Abrasive materials and pigments!
Greater wear of the parts carrying the material.
Use suitable combinations of devices (packages, valves etc.)
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5.1.3
RECOMMENDED APPLICATION AREAS
Application
Furniture industry
Kitchen manufacturers
Joinery
Window factories
Steel fabrication
Construction of vehicles
Shipbuilding
Legend
recommended
5.2
limited suitability
less suitable
SCOPE OF DELIVERY
Pneumatic piston pump
Consists of:
- Fluid section
- Air motor
- Connection elements
- Air pressure regulator for air motor
The scope of delivery also includes:
Separating fluid 250 ml; 250 cc
Declaration of conformity
Operating manual German
Operating manual in the local language
Order No.:
see
Order No.:
see
9992504
Chapter 12
2333537
Chapter 1
The delivery note shows the exact scope of delivery.
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5.3
DATA
5.3.1
MATERIALS OF WETTED PARTS
Housing
Stainless steel
Piston
Stainless steel and hard chrome
Valve balls
Stainless steel
Valve seats
Carbide
O-rings
Teflon
Packings
Standard
= Ultra high molecular weight polyethylene
= Teflon (PTFE) with graphite
5.3.2
RECOMMENDED PACKINGS
WAGNER packings are manufactured in four different materials:
Material
Color
Leather
dark brown
Teflon with graphite
Black
Ultra high molecular weight Transparent
polyethylene
Teflon
white
Each material has the following properties, which influence the packings:
Mechanical stability
Friction coefficient
Sealing force
Chemical resistance
Temperature resistance
poor
poor
good*
poor
good
good
very good
good
good
poor - good
good
good
good
very good
very good
poor
very good
good
very good
poor
for abrasive materials
Standard combinations
Standard pumps:
Heavy duty (high pressure) pumps:
Hardener pumps in 2-component systems:
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5.3.3 TECHNICAL DATA
5.3.3.1 TECHNICAL DATA FOR WILDCAT AND PUMA
Description
Pump ratio
Volume flow per double stroke
Maximum operating pressure
Maximum possible strokes in
operation
Minimum / maximum air inlet
pressure
Ø air inlet connection
(inside thread)
Minimum Ø of the compressed air
supply line
Air consumption at 0.6 MPa; 6 bar;
87 psi per double stroke
Air motor piston diameter
Air motor piston stroke
Sound pressure level at maximum
permissible air pressure*
Sound pressure level at 0.6 MPa;
6 bar; 87 psi air pressure*
Sound pressure level at 0.4 MPa;
4 bar; 58 psi air pressure*
Ø material inlet connection
(outside thread)
Material outlet (outside thread)
Weight
Material pH
Maximum material pressure at
pump inlet
Material temperature
Ambient temperature
Allowable inclination for operation
devices
cm3; cc
MPa
bar
psi
/min
10 :1
70
8
80
1,160
60
18 :1
40
14.4
144
2,089
60
28 : 1
40
22.4
224
3,249
60
MPa
bar
psi
inch
0.25-0.8
2.5-8
36-116
G 1/2"
mm; inch
9; 0.35
5.3
0.19
80; 3.2
75; 3
15 :1
70
12
120
1,740
60
21:1
110
16.8
168
2,436
60
nl
scf
mm; inch
mm; inch
dB(A)
77
77
78
77
78
78
dB(A)
74
74
74
74
74
74
dB(A)
69
69
69
69
69
69
mm
mm
kg; lb
pH
MPa
bar
psi
8.3
0.29
15 :1
150
12
120
1,740
60
16.5
0.58
100; 4
75; 3
150; 6
M 36x2
17; 38
M 24x1.5
15; 33
16; 35 18; 40
3.5 ÷ 9
2
20
290
+5 ÷ +80; +41 ÷ +176
+5 ÷ +60; +41 ÷ +140
± 10
28; 62
* A rated sound pressure level measured at 1 m distance, LpA1m according to DIN EN 14462: 2005.
Reference measurements have been made by SUVA (Swiss accident insurance institute).
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mm; inch
736; 29
474.5; 18.7
mm; inch
mm; inch
mm; inch
722; 28.4
736; 29
169; 6.7
~ 321; 12.6
261.5; 10.3
460.5; 18.1
474.5; 18.7
134; 5.3
182; 7.2
80; 3.2
ø 25; ø 1
M6
M36x2
M24x1.5
G3/8"
G1/2"
G1/4"
106; 4.2
96.5; 3.8
ø 9; ø 0.35
ø 7; ø 0.28
149; 5.9
55; 2.2
mm; inch
mm; inch
1034; 40.7
336; 13.2
698; 27.5
C
T
B
Wall mount
N
F
S
I
H
D
Q
M
G
G/2
P
H
O
R
G
B_03902
J
L1
L2
(E)
A
B
C
D
E
F
G
H
I
J
K
L1
L2
M
N
O
P
Q
R
S
T
MEASUREMENTS AND CONNECTIONS FOR WILDCAT AND PUMA
A
5.3.3.2
K
B_03901
21
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
5.3.3.3
TECHNICAL DATA FOR LEOPARD AND JAGUAR
Description
Units
Pump ratio
Volume flow per double stroke (
Maximum operating pressure
)
Maximum possible strokes in operation
Minimum / maximum air inlet pressure
Ø air inlet connection (inside thread)
Minimum Ø of the compressed air supply line
Air consumption at 0.6 MPa; 6 bar; 87 psi per
double stroke
Diameter piston of air motor
Air motor piston stroke
Sound pressure level at maximum permissible
air pressure*
Sound pressure level at 0.6 MPa; 6 bar; 87 psi
air pressure*
Sound pressure level at 0.4 MPa; 4 bar; 58 psi
air pressure*
Ø material inlet connection (outside thread)
Material outlet (outside thread)
Weight
Material pH
Maximum material pressure at pump inlet
cm3; cc
MPa
bar
psi
/min
MPa
bar
psi
inch
mm; inch
nl
scf
mm; inch
mm; inch
dB(A)
Material temperature
Ambient temperature
Allowable inclination for operation
35 : 1
70
25
250
3,626
60
0.25-0.71
2.5-7.1
36-103
18.6
0.66
mm
mm
kg; lb
pH
MPa
bar
psi
35 : 1
150
27
270
3,916
60
0.25-0.77
2.5-7.7
36-112
37.3
1.32
150; 6
75; 3
77
dB(A)
dB(A)
48 :1
110
37
370
5,366
60
0.25-0.8
2.5-8
36-116
G1/2"
13; 0.51
78
74
71
26; 57
75:1
150
53
530
7,687
60
0.25-0.71
2.5-7.1
36-103
G1"
25; 0.98
79.9
2.82
220; 8.7
150; 6
80
83
78
81
69
74
M36x2
M24x1.5
36; 79
3.5 ÷ 9
2
20
290
+5 ÷ +80; +41 ÷ +176
+5 ÷ +60; +41 ÷ +140
± 10
53; 117
A rated sound pressure level measured at 1 m distance, LpA1m according to DIN EN 14462: 2005.
Reference measurements have been made by SUVA (Swiss accident insurance institute).
WARNING
Outgoing air containing oil!
Risk of poisoning if inhaled.
Air motor switching problems.
Provide compressed air free from oil and water (quality standard
5.5.4 according to ISO 8573.1) 5.5.4 = 40 μm / +7 / 5 mg/m³.
22
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
5.3.3.4
A
B
C
D
E
F
G
H
I
J
K
L1
L2
M
N
O
P
Q
R
S
T
MEASUREMENTS AND CONNECTIONS FOR LEOPARD AND JAGUAR
mm; inch
799; 31.5
mm; inch
mm; inch
mm; inch
1200; 47.2
304; 12
~595; 23.4
516; 20.3
684; 26.9
244; 9.6
1080; 42.5
240; 9.4
~ 434; 17.1
305; 12
490; 19.3
380; 15
705; 27.6
192; 7.6
230; 9.1
110
20x35; 0.8x1.4
M6
M36x2
M24x1.5
G3/8"
G1/2"
G1/4"
129; 5.1
111.5; 4.4
9; ø 0.35
7; 0.28
167; 6.6
30; 1.2
20x48; 0.8x1.9
M8
G1"
135.5; 5.3
238; 9.4
9; 0.35
206; 8.1
82; 3.2
C
Wall mount
Jaguar
B
S
H
T
F
R
I (IbxIh)
Ib
O
N
Ih
G
G/2
P
Q
D
B_03905
M
H
Wall bracket
for Leopard
S
H
J
(E)
A
R
Ih
L2
I (IbxIh)
Ib
Q
G
O
L1
G/2
P
G
B_03903
K
B_03904
23
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
5.3.4
VOLUME FLOW
Wagner AL nozzles
inch
0.007
0.009
0.011
0.013
0.015
0.017
0.019
0.021
0.023
0.025
0.027
0.029
0.031
0.025
0.043
mm
0.18
0.23
0.28
0.33
0.38
0.43
0.48
0.53
0.58
0.64
0.69
0.75
0.79
0.90
1.10
Spray angle
40°
20-30-40-50-60°
10-20-30-40-50-60°
10-20-30-40-50-60-80°
10-20-30-40-50-60-80°
20-30-40-50-60-70°
20-30-40-50-60-70-80°
20-40-50-60-80°
20-40-50-60-70-80°
20-40-50-60-80°
20-40-50-60-80°
60°
20-40-50-60°
20-40-50-60°
20-50°
0.052
1.30
50°
Volume flow* in l/min
at
at
at
7 MPa
10 MPa
15 MPa
70 bar
100 bar 150 bar
1,015 psi 1,450 psi 2,175 psi
0.1650
0.2000
0.2400
0.2060
0.2500
0.3090
0.2950
0.3450
0.4260
0.4530
0.5280
0.6600
0.5770
0.6720
0.8130
0.7310
0.7860
1.0640
0.9260
1.0920
1.3700
1.1430
1.3600
1.6900
1.3700
1.5900
2.0100
1.6200
1.9100
2.4000
1.8300
2.1300
2.6800
2.1900
2.5100
3.1700
2.4000
2.7700
3.4900
3.2200
3.7400
4.6900
5.0700
6.0400
7.4600
5.1200
6.5000
Wildcat 18-40
Puma 28-40
Wildcat 10-70
Puma 15-70
Leopard 35-70
Leopard 35-150, 48-110
Puma 15-150, 21-110
Jaguar 75-150
7.5200
Volume flow refers to water.
Maximum ranges for continuous operation at 50
PERFORMANCE DIAGRAMS
Stroke frequency
Example
B
AR
BAR
AR
Material pressure in bar
BAR
B
AR
BAR
B
Air consumption nl/min
5.3.5
/min.
"?
Water delivery rate l/min <gpm>
24
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
Diagram for WILDCAT 18-40
Stroke frequency
/min
NLMIN
BAR-0A
PSI
SCFM
!
Material pressure
"
"
#
#
"?
Air consumption
! LMIN
GPM
Water delivery rate
A = 8 bar; 0.8 MPa; 116 psi air pressure
B = 6 bar; 0.6 MPa; 87 psi air pressure
C = 4 bar; 0.4 MPa; 58 psi air pressure
Diagram for WILDCAT 10-70
Stroke frequency
/min
nl/min
bar (MPa)
<psi>
80 (8)
<1160>
<scfm>
0
10
20
30
40
50
60
A
A
60 (60)
<870>
B
400
<14>
300
<10.5>
C
C
100
<3.5>
20 (2)
<290>
0
0
B_01849
200
<7>
Air consumption
Material pressure
B
40 (4)
<580>
0
1.4
4.2 L/min
0.7
2.8
3.5
2.1
<0.18> <0.37> <0.55> <0.74><0.92> <1.1> <gpm>
Water delivery rate
A = 8 bar; 0.8 MPa; 116 psi air pressure
B = 6 bar; 0.6 MPa; 87 psi air pressure
C = 4 bar; 0.4 MPa; 58 psi air pressure
25
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
Diagram for PUMA 28-40
Stroke frequency
/min
NLMIN
BAR-0A
SCFM
!
"
"
Material pressure
!
#
#
Air consumption
PSI
"?
LMIN
GPM
Water delivery rate
A = 8 bar; 0.8 MPa; 116 psi air pressure
B = 6 bar; 0.6 MPa; 87 psi air pressure
C = 4 bar; 0.4 MPa; 58 psi air pressure
Diagram for PUMA 15-70
Stroke frequency
/min
BAR-0A
NLMIN
SCFM
!
Material pressure
"
"?
!
"
#
#
Air consumption
PSI
LMIN
GPM
Water delivery rate
A = 8 bar; 0.8 MPa; 116 psi air pressure
B = 6 bar; 0.6 MPa; 87 psi air pressure
C = 4 bar; 0.4 MPa; 58 psi air pressure
26
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
Diagram for PUMA 21-110
Stroke frequency
/min
nl/min
bar (MPa)
<psi>
<scfm>
10
0
200 (20)
20
30
40
50
60
<42>
<2900>
A
900
A
<2175>
<32>
B
B
100 (10)
600
<21>
<1450>
C
C
500 (5)
300
<725>
<11>
0
Air consumption
150 (15)
Material pressure
1200
0
0
B_03483
1.1
2.2
3.3
4.4
5.5
6.6
l/min
<0.3>
<0.6>
<0.9>
<1.2>
<1.5>
<1.7>
<gpm>
Water delivery rate
A = 8 bar; 0.8 MPa; 116 psi air pressure
B = 6 bar; 0.6 MPa; 87 psi air pressure
C = 4 bar; 0.4 MPa; 58 psi air pressure
Diagram for PUMA 15-150
BAR-0A
PSI
Stroke frequency
/min
NLMIN
!
"
!
#
"
#
"?
Air consumption
Material pressure
SCFM
LMIN
GPM
Water delivery rate
A = 8 bar; 0.8 MPa; 116 psi air pressure
B = 6 bar; 0.6 MPa; 87 psi air pressure
C = 4 bar; 0.4 MPa; 58 psi air pressure
27
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
LEOPARD 35 - 70 diagram
Stroke frequency
/min
NLMIN
BAR-0A
SCFM
!
!
"
"
Material pressure
#
#
"?
Air consumption
PSI
LMIN
GPM
Water delivery rate
A = 7.1 bar; 0.71 MPa; 103 psi air pressure
B = 6 bar; 0.6 MPa; 87 psi air pressure
C = 4 bar; 0.4 MPa; 58 psi air pressure
Diagram for LEOPARD 48 - 110
Stroke frequency
/min
nl/min
bar (MPa)
<psi>
<scfm>
400 (40)
0
10
20
30
40
50
60
3000
<106>
<5800>
A
A
2250
<4350>
B
<79>
Material pressure
B
1500
200 (20)
<53>
<2900>
C
C
100 (10)
750
<1450>
<26>
0
0
0
B_02755
Air consumption
300 (30)
1.1
2.2
3.3
4.4
5.5
6.6
l/min
<0.3>
<0.6>
<0.9>
<1.2>
<1.5>
<1.7>
<gpm>
Water delivery rate
A = 8 bar; 0.8 MPa; 116 psi air pressure
B = 6 bar; 0.6 MPa; 87 psi air pressure
C = 4 bar; 0.4 MPa; 58 psi air pressure
28
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
Diagram for LEOPARD 35-150
Stroke frequency
/min
nl/min
bar (MPa)
<scfm>
<psi>
10
0
20
30
40
50
60
3000
300 (30)
<105>
<4350>
A
A
B
200 (20)
2000
Material pressure
B
C
C
100 (10)
1000
<35>
<1450>
0
B_00319
Air consumption
<70>
<2900>
0
0
1.5
3
4.5
6
7.5
9
l/min
<0.4>
<0.8>
<1.2>
<1.6>
<2>
<2.4>
<gpm>
Water delivery rate
A = 7.7 bar; 0.77 MPa; 112 psi air pressure
B = 6 bar; 0.6 MPa; 87 psi air pressure
C = 4 bar; 0.4 MPa; 58 psi air pressure
Diagram for JAGUAR 75-150
Stroke frequency
/min
NLMIN
BAR-0A
SCFM
!
!
"
"
#
Material pressure
#
"?
Air consumption
PSI
LMIN
GPM
Water delivery rate
A = 7.1 bar; 0.71 MPa; 103 psi air pressure
B = 6 bar; 0.6 MPa; 87 psi air pressure
C = 4 bar; 0.4 MPa; 58 psi air pressure
29
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
5.4 FUNCTION
5.4.1 PUMP
1
1 Control housing with integrated
silencer
2 Air pressure regulator
3 Ball valve
4 Air motor
5 Compressed air inlet
6 Mounting flange
7 Separating fluid cup
8 Material outlet
9 Fluid section
10 Material inlet
11 Grounding connection
2
4
3
11
6
5
7
9
8
B_03906
10
General information
The piston pump is driven with compressed air. This compressed air moves up and down
the air piston in the air motor (4) and thus also the pump piston in the fluid section (9).
At the end of each stroke the compressed air is redirected by a reversing valve and the
control piston.
Working materials are sucked in on the upward stroke and simultaneously conveyed to the
gun in both strokes.
Air motor (4)
The air motor with its pneumatic reverse (1) does not require pneumatic oil.
The compressed air is fed to the motor via the air regulator (2) and the ball valve (3).
The air motor is fitted with a safety valve. The safety valve has been set and sealed at the
factory. In case of pressures over and above the permissible operating pressure, the valve,
which is held with a spring, automatically opens and releases the excess pressure.
WARNING
Overpressure!
Risk of injury from bursting components.
Never change the safety valve setting.
Fluid section (9)
The fluid section has been designed as a piston pump with exchangeable ball valves. The
hard chrome-plated pump piston runs in two fixed packings which are self-adjusting by
means of a pressure spring, thus resulting in a long life-span.
Between the air motor and the fluid section there is a separating fluid cup (7) for holding
the separating fluid.
30
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
5.4.2
1
2
3
4
5
PRESSURE REGULATOR DEVICE
Pressure regulator
Ball valve
Pressure gauge
Compressed air inlet
AirCoat regulator (option)
Pneumatic pump
Puma 28-40 AirCoat
1
2
5
4
3
B_03909
Positions of the ball valve
1 Closed: operating pressure in the air motor will
be relieved (control pressure is still present).
2 Closed: the air motor can still be under pressure
3 Open: working position
Pneumatic pump
Puma 28-40 Airless
1
2
3
B_03907
5.4.3
HIGH-PRESSURE FILTER (OPTION)
So that the complete pressure relief of the pump can be performed
(see Chapter 7.2.2), a high-pressure filter with a return line or a
relief combination, is mandatory.
5.4.3.1
up to 530 bar; 7,687 psi
HIGH-PRESSURE FILTER (OPTION)
1
To ensure problem-free operation it is recommended that
a WAGNER high pressure filter be used. These have been
developed especially for WAGNER pneumatic pumps. The
filter inserts can be exchanged depending on the material to
be used. The respective high pressure filters and their inserts
for the device can be found in the accessories list.
1
2
3
B_03908
2
Closed
Fluid section
connection
Material outlet
Return line
Open
3
up to 270 bar; 3,916 psi
1
Open
(Return line)
Preferred filter
installation
position
2
Closed
(Spraying)
B_03910
3
B_04064
31
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
5.4.3.2
RELIEF COMBINATION AND INLINE FILTER UP TO 270 BAR (OPTION)
Instead of the standard high-pressure filter the lower-cost
filter-relief combination and an inline filter can be used if
only a small volume of material will be processed.
Application: in pumps with a maximum material pressure
of 270 bar; 3916 psi.
1
You will find the filter-relief combination and the suitable 2
inline filter in the accessories list.
3
1 Fluid section connection
2 Relief combination
3 Return line
4 Inline filter
5 Material outlet
5.4.4
4
B_03911
5
STROKE COUNT (OPTION)
Each air motor has a 1/8" air connection with which the air pressure in the lower air motor
chamber can be measured. This signal can be used for counting the strokes in an external
control, for example.
The pressure signal corresponds to the set working air pressure and is available during the
complete upwards stroke of the pump. If both of the signal flanks are evaluated, the upper
and lower reversal point can be determined. A 4/2mm; 0.16/0.08 inch air hose is used as
an air signal line.
Pneumatic pumps: Wildcat, Puma and Leopard
2
1
2
3
4
Order No.
9998675
9999066
9982072
9943049
Designation
Threaded plug
Male stud elbow
Air hose (by length)
Pneumatic pre-selection counter
3 1
B_03912
Pneumatic pumps: Jaguar
4
1
2
B_03703
3
B_03913
32
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
6
ASSEMBLY AND COMMISSIONING
6.1
TRANSPORTATION
Pump types: Wildcat, Puma, and Leopard
The pump can be moved on a trolley (4"/6 Trolley) or manually without lifting equipment
or a crane.
Pump type: Jaguar
The pump must be moved on a trolley (heavy duty trolley) or with lifting equipment or a
crane.
Only pumps without trolleys may
be lifted by the ring nut or ring bolt
and transported short distances (see
accessories).
B_04065
6.2
STORAGE
Store the pump in a closed and dry environment.
Thoroughly clean the pump, if a long-term decommissioning is planned.
When resuming pump operation, proceed as described in the following sections.
WARNING
Discharge of electrostatically charged components in
atmospheres containing solvents!
Explosion hazard from electrostatic sparks.
Clean the pump only with a damp cloth.
33
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
6.3
ASSEMBLING THE PUMP
Note
This pump can be used as part of a spraying system for Airless or AirCoat applications. The individual
components are shown in the accessories, or can be arranged with a spraypack configurator. The nozzles must
be selected according to the gun instructions.
Procedure
a) Mount pump (1) on stand, trolley (6) or wall mount.
b) Mount the AirCoat regulator (7) with an AirCoat system.
c) Mount high-pressure filter (3) or filter relief combination and inline filter.
d) Mount suction system (5).
e) Mount return tube or return hose (4).
f ) Connect high pressure hose and gun (2) as laid down in operating manual for the gun.
2
AirCoat System
Airless System
2
6
7
5
1
5
1
6
3
3
4
4
B_03914
B_03915
WARNING
Inclined ground!
Risk of accidents if the device rolls away/falls.
Position the carriage with the piston pump horizontally.
If the surface is inclined, position the feet of the trolley towards
the gradient.
Secure the trolley.
34
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
6.4
GROUNDING
WARNING
Discharge of electrostatically charged components in
atmospheres containing solvents!
Explosion hazard from electrostatic sparks.
Clean the piston pump only with a damp cloth.
WARNING
Heavy paint mist if grounding is insufficient!
Danger of poisoning.
Insufficient paint application quality.
Ground all device components.
Ground the work pieces to be coated.
Grounding scheme (example)
Conveyor
Work piece
Spraying stand
R max < 1 MΩ
Paint container
B_00304
Floor, derivable
35
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
Cable cross sections
Pump
Paint container
Conveyor
Booth
Spraying stand
4 mm2;
6 mm2;
16 mm2;
16 mm2;
16 mm2;
Procedure
1. Screw on grounding cable with eye.
2. Clamp the grounding cable clip to a grounding
connection on site.
3. Earth the material (paint) container to a local
grounding connection.
4. Ground the other parts of the system to a local
grounding connection.
16 mm2;
B_03916
36
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
6.5 COMMISSIONING
6.5.1 SAFETY INSTRUCTIONS
Before carrying out any work, the following points must be observed in accordance
with the operating instructions:
- Observe all safety regulations in accordance with Chapter 4.
- Carry out commissioning properly.
WARNING
High pressure spray jet!
Danger to life from injecting paint or solvent.
Never reach into the spray jet.
Never point the spray gun at people.
Consult a doctor immediately in the event of skin injuries caused
by paint or solvent. Inform the doctor about the paint or solvent
used.
Never seal defective high pressure parts, instead relieve the
pressure from them and replace them.
WARNING
Toxic and/or flammable vapor mixtures!
Risk of poisoning and burns.
Operate the device in a spray booth approved for the working
materials.
- or Operate the device on an appropriate spraying wall with the
ventilation (extraction) switched on.
Observe national and local regulations for the outgoing air
speed.
WARNING
Gas mixtures can explode if there is an incompletely filled
pump!
Danger to life from flying parts.
Ensure that the pump and suction system are always completely
filled with flushing agent or working medium.
Do not spray the device empty after cleaning.
37
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
Before every start-up, the following points should be
observed as laid down in the operating manual:
- Secure gun with safety clip
- Check the permissible pressures.
- Check all connections for leaks.
- Check hoses for damage.
It should be ensured that the device is in the following
state before carrying out any work on it:
- The pressure should be released from the pump and
high-pressure hose with gun.
- The gun should be secured with safety clip.
- Interrupt the air supply.
Closed
2
Open
Emergency Stop
In case of unforeseen occurrences the ball valve (2) should
be closed immediately and the return valve (3) opened.
Open
B_03917
3
6.5.2
FILLING UP WITH SEPARATING FLUID
NOTICE
Piston pump dry run!
High wear/damage to the packages.
Paint or solvent can escape if the seals are dry.
Ensure that the separating fluid container is filled with sufficient separating fluid.
Filling level 1 cm; 0.4 inch under the pot edge.
Place the supplied separating fluid into the separating fluid cup.
Filling level:
1 cm; 0.4 inch under the cup edge.
Separating fluid: Order No. 9992504
Note
Maximum permissible inclination of pump for moving,
transportation etc. after filling it with separating fluid ± 30°.
The pump must be vertical during operation.
B_03918
38
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
6.5.3
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
BASIC CLEANING
Place empty container (5) under return
1
pipe (4).
Place suction hose (7) in the container
Closed
with flushing agent (6).
2
Adjust the pressure regulator (1) to
approx. 0.05 MPa; 0.5 bar; 7.25.
Open
Open return valve (3).
Slowly open the ball valve (2).
Adjust the air pressure on the pressure
regulator (1) so that the pump runs
3
smoothly.
Rinse the system until clean flushing
4
agent flows into the container (5).
Close ball valve (2).
Close return valve (3)
Point the gun, without nozzle, into
5
container (5) and open it.
Slowly open the ball valve (2).
B_03919
Rinse until clean flushing agent flows
from the gun.
Close ball valve (2).
When there is no pressure remaining in the system close the gun.
Secure the gun.
Dispose of the contents of the container (5) according to the local regulations.
7
6
39
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
7
7.1
OPERATION
FILLING WITH WORKING MATERIAL
1
Closed
2
Open
7
3
4
5
6
B_03919
1. Place empty container (5) under return pipe (4).
2. Place suction hose (7) in the container with working material (6).
Note:
If the pump is equipped with a rigid suction system, it should only be dipped in into the working material
up to the middle of the inlet housing at the maximum!
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
Adjust the pressure regulator (1) to approx. 0.05 MPa; 0.5 bar; 7.25.
Open return valve (3).
Slowly open the ball valve (2).
Adjust the air pressure on the pressure regulator (1) so that the pump runs regularly.
Close ball valve (2) as soon as pure working material starts coming from the return hose.
Close return valve (3)
Point the gun, without nozzle, into container (5) and open it.
Slowly open the ball valve (2).
Close ball valve (2) as soon as pure working material starts coming from the gun.
When there is no pressure remaining in the system close the gun.
Secure the gun.
Dispose of the contents of the container (5) according to the local regulations.
40
VERSION 01/2013
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OPERATING MANUAL
7.2
WORK
7.2.1
SPRAYING
1
1. Secure gun and place nozzle in the gun.
2. Slowly open the ball valve (2).
3. Set required working pressure on the
pressure regulator (1).
4. Optimize the spraying results as laid down in
the gun instructions.
5. Start work process.
closed
2
open
7
3
4
5
6
B_03919
7.2.2
1.
2.
3.
4.
5
PRESSURE RELIEF / WORK INTERRUPTION
Close gun.
Close ball valve (2).
Release the system by opening the gun.
Close and secure gun.
Open and close the return line ball valve (3) to completely
depressurize the system.
If the system has been used with 2-component materials:
NOTICE
Hardened material in the spraying system when 2-component material is processed!
Destruction of pump and injection system.
Follow the manufacturer‘s processing rules, particularly regarding the pot life.
Rinse thoroughly before the end of the pot life.
The pot life is decreased by warmth.
41
VERSION 01/2013
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OPERATING MANUAL
7.2.3
DECOMMISSIONING AND CLEANING
Note
The device should be cleaned for maintenance purposes. Ensure that no remaining
material dries and sticks.
Procedure:
1. Work interruptions -> carry out the steps in Chapter 7.2.2.
2. Basic cleaning -> carry out the steps in Chapter 6.5.3.
3. Maintain the gun as laid down in the operating manual.
4. Clean and check the suction system and, in particular, the suction filter.
5. When using a high pressure filter: clean and check filter insert and filter housing.
6. Clean the outside of the system
WARNING
Brittle filter pressure regulator!
The container on the filter pressure regulator becomes brittle
through contact with solvents and can burst.
Flying parts can cause injury.
Do not clean the container on the filter pressure regulator with
solvents.
7. Put the whole system back together.
8. Check the level of the separating fluid -> Chapter 6.5.2.
9. Fill the system with flushing agent as laid down in Chapter 7.1 "Filling with Working
Material".
WARNING
Gas mixtures can explode if there is an incompletely filled pump!
Danger to life from flying parts.
Ensure that the pump and suction system are always completely
filled with flushing agent or working medium.
Do not spray the device empty after cleaning.
7.3
LONG-TERM STORAGE
When storing the device for longer periods of time, it is necessary to thoroughly clean it
and protect it from corrosion. Replace the water or solvent in the material pump with a
suitable preservative, fill separating fluid cup with separating fluid.
Procedure
1. Carry out points 1 through 9 in Chapter 7.2.3 "Shutting Down and Cleaning".
2. Flushing with preservative according Chapter 6.5.3.
42
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OPERATING MANUAL
8
TROUBLE SHOOTING AND RECTIFICATION
Problem
The pump does not work
Cause
Air motor does not work or stops.
No pressure indication on pressure
gauge (pressure regulator defect).
Spray nozzle is clogged.
Insufficient compressed air supply.
Filter insert in spray gun or high
pressure filter is clogged.
Fluid section or high pressure hose
are blocked (e.g., two-component
material hardened).
Grease in spool and sleeve
assembly.
Pump stops at the stroke end.
Poor spray pattern
Irregular operation of
fluid section: spray jet
collapses (pulsation)
Remedy
Open and close ball valve on the
pressure regulator unit or disconnect
compressed air supply shortly.
Disconnect compressed air supply
shortly or repair or replace pressure
regulator
Clean nozzle according to the
instructions.
Check compressed air supply.
Clean the parts and use a suitable
working material.
Dismount the fluid section and clean,
replace high pressure hose
Degrease spool and sleeve assembly.
Check detent element
(see service manual).
See gun operating manual.
Viscosity too high.
Spraying pressure too low.
Thin spraying material.
Increase incoming air pressure. Use
smaller nozzle.
Valves are clogged.
Clean fluid section, if necessary leave to
soak in flushing agent.
Foreign body in suction valve.
Dismount suction valve housing, clean
and check valve seat.
Diameter of the compressed air line Assemble a larger incoming line ->
too small.
Technical data, Chapter 5.3.3
Valves, packings or pistons worn
Replace parts.
out..
Control air filter or work air filter is Check filter and clean it.
clogged.
Pump runs evenly,
Union nut of the suction system is Tighten the union nut.
however does not suck up loose, pump is taking in air.
material
Suction filter clogged.
Clean filter.
Ball in suction or piston valve is
Clean with flushing agent
sticking.
(if necessary vent device).
If none of the causes of malfunction mentioned is present, consult your WAGNER Service Center.
43
VERSION 01/2013
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OPERATING MANUAL
9
MAINTENANCE
WARNING
Incorrect maintenance/repair!
Danger to life and equipment damage.
Only a WAGNER service center or a suitably trained person may
carry out repairs and replace parts.
Only repair and replace parts that are listed in the chapter "Spare
Parts" and that are assigned to the device.
Before all work on the device and in the event of work
interruptions:
- Disconnect the control unit from the mains.
- Relieve the pressure from the spray gun and device.
- Secure the spray gun against actuation.
Always follow the operating and service instructions at all times
when carrying out work.
1. Check the level of separating fluid in the separating fluid cup every day, and top up
if necessary.
2. Check and clean the high pressure filter every day or as required.
3. Every shut down should be carried out as laid down in paragraph 7.2.3
4. Check hoses, pipes and couplings every day and replace if necessary.
In accordance with the guideline for liquid emitters (ZH 1/406 and BGR 500 Part 2
Chapter 2.3):
- The liquid emitters should be checked by an expert (e.g. Wagner service technician)
for their safe working conditions as required and at least every 12 months.
- For shut down devices, the examination can be suspended until the next start-up.
The service instructions are available in German and English.
Order number see chapter 1.
44
VERSION 01/2013
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OPERATING MANUAL
9.1
HIGH-PRESSURE HOSES
The lifetime of the fluid hoses is, even with appropriate handling, reduced due to environmental
influences.
Check hoses, pipes, and couplings every day and replace if necessary.
As a precaution fluid hoses should be replaced after a period specified by the plant
operator.
DANGER
Bursting hose, bursting threaded joints!
Danger to life from injection of material.
Ensure that the hose material is chemically resistant to the
sprayed materials.
Ensure that the spray gun, threaded joints and material hose
between the device and the spray gun are suitable for the
pressure generated in the device.
Ensure that the following information can be seen on the high
pressure hose:
- Manufacturer
- Permissible operating pressure
- Date of manufacture
9.2
DECOMMISIONING
When the equipment must be scrapped, please differentiate the disposal of the waste
materials.
The following materials have been used:
Steel
Aluminum
Elastomerics
Plastic and
Carbide
The consumable materials (paints, adhesives, sealers, solvents) must be disposed of
according to the valid specific standards.
45
VERSION 01/2013
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OPERATING MANUAL
10 ACCESSORIES
10.1
10.1.1
ACCESSORIES FOR WILDCAT AND PUMA PUMPS
MATERIAL OUTLET ACCESSORIES
List accessories
Designation
No.
No.
No.
No.
No.
No.
A
Piston pump PE/TG
2329460 2329456 2329467 2329471 2329517 2329475
A
Piston pump PE/T
2329462 2329458 2329469 2329473 2330614 2329477
1
Separating fluid 250 ml; 250 cc
9992504
2
Ground cable 3 m; 9.8 ft
236219
3
Ring screw
9907133
4
AirCoat Regulator
2328611
5
AirCoat filter regulator, complete
2333478
6
HP filter DN10-PN270-SSt, complete
2329024
7
HP filter DN12-PN530-SSt, complete
2329025
9
Relief combination, complete.
2329023
10
Inline filter DN6-PN270-G1/4"-SSt
2324558
11
Inline filter HL DN6-PN270-G1/4"-SSt
2329026
12
Adapter G1/4"-NPS1/4"
2332619
13
Adapter G3/8"-NPS1/4"
2332621
14
Adapter G3/8"-NPS 3/8"
2332620
15
Return pipe DN6-G1/4"-100mm-PA
2331752
16
Circulation hose
2331017
DN6-PN310-G1/4"-1.8m-PA
17
Circulation hose
2331014
DN6-PN310-G1/4"-2.8m-PA
Return hose DN6-PN310-G1/4"-PA
2329046
18
19
Plug-in nipple with hose connector
9985619
DN13
20
Plug-in nipple with quick-release
9998813
coupling DN13
21
Quick release coupling with hose
9998812
connector DN 13
22
Plug-in nipple with quick-release
9998810
coupling DN10
23
Quick release coupling with hose
9998811
connector DN 10
24
Regulator lock
2334956
25
Ball valve DN7-PN10-G1/4-R1/4-CB
2335815
26
Loctite, 542 50 ml; 50 cc
9992831
Wearing part
46
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
3
24
A
2
22
20
23
19
21
9
5
6
270 bar
10
1
7
530 bar
270 bar
x
y
4
13
11
y
x
14
B_03920
12
16/17
25
15
y
26
18
47
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
10.1.2
MATERIAL INLET ACCESSORIES
For trouble-free intake, use hoses which are as short as possible. The maximun hose length is dependent
upon the viscosity of the material, the suction height and the nominal diameter of the hose.
List accessories
Designation
A
Piston pump PE/TG
A
Piston pump PE/T
1
Top reservoir set 5 l for piston
pump
2
Suction elbow for top reservoir SSt
Flex suction hose DN16-S-SSt,
3
complete
4
Flex suction hose DN25-SSt,
complete
5
LP hose fitting DN25-M36-SSt
6
LP hose DN25-PN10-EPDM
(per meter)
7
LP hose DN25-PN10-PE (per meter)
8
LP hose fitting DN16-M36-SSt
9
LP hose DN16-PN10-EPDM
(per meter)
10
LP hose DN16-PN10-PE (per meter)
11
Suction pipe DN16-SSt, complete
12
Suction tube DN25-SSt, complete
13
Suction elbow DN25-SSt
14
Suction pipe DN25-200L-SSt,
complete
15
Bung adapter DN25-G2"
16
Suction pipe DN25-30L-SSt,
complete
17
Suction filter DN16-18mesh-SSt
18
Suction filter DN25-18mesh-SSt
19
Inlet valve with valve depressor
Wearing part
No.
2329460
2329462
No.
No.
No.
No.
No.
2329456 2329467 2329471 2329517 2329475
2329458 2329469 2329473 2330614 2329477
2332169
--2323225
2324110
--
---
2324116
2325408
2323474
2323595
2325390
2323329
--
2323597
2324158
-2323239
2324247
2324238
---
--
---
2315163
2324241
2329688
2323396
2323325
2329689
2329688
---
--
48
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
19
11
DN16
12
DN25
9
16
8
DN
13
10
8
6
25
5
DN
13
16
DN
7
25
DN
5
3
15
1
4
200L
30L
16
14
DN16
DN25
2
B_03921
17
18
49
VERSION 01/2013
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OPERATING MANUAL
10.2.3
TROLLEY, RACK AND WALL BRACKET ACCESSORIES
List accessories
Designation
A
Piston pump PE/TG
A
Piston pump PE/T
1
Trolley 4", complete
2
Rack 4", complete
3
Wall bracket 4", complete
Wearing part
No.
2329460
2329462
No.
No.
No.
No.
No.
2329456 2329467 2329471 2329517 2329475
2329458 2329469 2329473 2330614 2329477
2325901
2332374
2332143
3
1
2
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OPERATING MANUAL
51
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
10.2
ACCESSORIES FOR LEOPARD AND JAGUAR PUMPS
10.2.1
MATERIAL OUTLET ACCESSORIES
Accessories list
Designation
Piston pump PE/TG
Piston pump PE/T
Piston pump PE/L
Separating fluid 250 ml; 250 cc
Ground cable 3 m; 9.8 ft
Ring screw
Air coat regulator
AirCoat filter regulator, complete
HP filter DN10-PN270-SSt, complete
HP filter DN12-PN530-SSt, complete
HP filter DN12-PN530-SSt PC, complete
Relief combination, complete
Inline filter DN6-PN270-G1/4"-SSt
Inline filter HL DN6-PN270-G1/4"-SSt
Adapter G1/4"-NPS1/4"
Adapter G3/8"-NPS1/4"
Adapter G3/8"-NPS 3/8"
Return pipe DN6-G1/4"-100mm-PE
Circulation hose DN6-PN310-G1/4"-1.8m-PA
Circulation hose DN6-PN310-G1/4"-2.8m-PA
Return hose DN6-PN310-G1/4"-PA
Plug-in nipple with hose connector DN13
Plug-in nipple with quick-release coupling
DN13
21
Quick release coupling with hose connector
DN 13
22
Outside thread grommet 1"-NW25
23
Sealing ring 1"
24
Regulator lock
25
Ball valve DN7-PN10-G1/4-R1/4-CB
26
Loctite, 542 50 ml; 50 cc
Wearing part
A
A
A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
No.
2329479
2329481
-
2329024
-2329023
2324558
2329026
No.
No.
No.
2329484
2329490
2329501
2329486
2329493
2329505
2329495
2329503
9992504
236219
9907133
2328611
2333478
---2329025
-2335334
---------2332619
2332621
2332620
2331752
2331017
2331014
2329046
9985619
-9998813
-9998812
--2334957
2335815
9992831
-9985671
9974135
2334958
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VERSION 01/2013
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OPERATING MANUAL
3
24
A
2
23
20
22
19
21
9
5
6
270 bar
10
1
7/8
530 bar
270 bar
x
y
4
13
11
y
x
14
B_03923
12
16/17
25
15
y
26
18
53
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
10.2.2
MATERIAL INLET ACCESSORIES
For trouble-free intake, use hoses which are as short as possible. The maximun hose length is dependent
upon the viscosity of the material, the suction height and the nominal diameter of the hose.
Accessories list
Designation
A
Piston pump PE/TG
A
Piston pump PE/T
A
Piston pump PE/L
1
Flex suction hose DN16-SSt, complete
2
Flex suction hose DN25-SSt, complete
3
LP hose fitting DN25-M36-SSt
4
LP hose DN25-PN10-EPDM (per meter)
5
LP hose DN25-PN10-PE (per meter)
6
LP hose fitting DN16-M36-SSt
LP hose DN16-PN10-EPDM (per meter)
7
8
LP hose DN16-PN10-PE (per meter)
9
Suction pipe DN16-SSt, complete
10
Suction pipe DN25-SSt complete
11
Suction elbow DN25-SSt
12
Suction pipe DN25-200L-SSt, complete
13
Bung adapter DN25-G2"
14
Suction pipe DN25-30L-SSt complete
15
Suction filter DN16-18mesh-SSt
16
Suction filter DN25-18mesh-SSt
17
Inlet valve with valve depressor
Wearing part
No.
2329479
2329481
-2324110
2325390
2323329
2323597
2324158
2323396
2329688
No.
No.
2329484
2329490
2329486
2329493
-2329495
--2324116
2325408
2323474
2323595
--------2323239
2324247
2324238
2315163
2324241
--2323325
---
No.
2329501
2329505
2329503
--
-----
---
54
VERSION 01/2013
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OPERATING MANUAL
17
9
DN16
10
DN25
7
16
6
DN
11
8
6
4
25
16
3
DN
11
DN
5
25
DN
1
3
13
2
200L
30L
14
DN16
DN25
15
16
12
55
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
10.2.3
TROLLEY AND WALL BRACKET ACCESSORIES
List accessories
Designation
A
Piston pump PE/TG
A
Piston pump PE/T
A
Piston pump PE/L
1
Trolley 6", complete
2
Trolley Heavy Duty, complete
3
Wall bracket 6", complete
4
Wall bracket 9", complete
Wearing part
No.
2329479
2329481
--
No.
No.
2329484
2329490
2329486
2329493
-2329495
2325916
369024
2332145
--
No.
2329501
2329505
2329503
-369020
4
2
1
3
B_03925
56
VERSION 01/2013
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OPERATING MANUAL
11 SPARE PARTS
11.1
HOW CAN SPARE PARTS BE ORDERED?
Always supply the following information to ensure delivery of the right spare part:
Order number, designation and quantity
The quantity need not be the same as the number given in the quantity column " " on
the list. This number merely indicates how many of the respective parts are used in each
module.
The following information is also required to ensure smooth processing of your order:
- Address for the invoice
- Address for delivery
- Name of the person to be contacted in the event of any queries
- Type of delivery (normal mail, express delivery, air freight, courier etc.)
Identification in spare parts lists
Explanation of column " " (labeling) in the following spare parts lists:
Wearing parts
Note: No liability is assumed for wearing parts.
Not part of standard equipment, available, however, as additional extra.
WARNING
Incorrect maintenance/repair!
Risk of injury and equipment damage.
Have repairs and part replacements be carried out only by
specially trained staff or a WAGNER service center.
Before all work on the device and in the event of work
interruptions:
- Switch off the energy/compressed air supply.
- Relieve the pressure from the spray gun and device.
- Secure the spray gun against actuation.
Always follow the operating and service instructions at all times
when carrying out work.
The service instructions are available separately. See chapter 1.
57
VERSION 01/2013
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OPERATING MANUAL
11.2
OVERVIEW OF COMPONENTS
Designation
1 Piston pump
2 Fluid section
3 Air motor
4 Spring
5 Coupling
9 Grounding cable, complete
10 Molykote DX grease
Tightening torque air motor / fluid section
No.
2329460
2329645
No.
No.
No.
2329462
2329456
2329458
2329647
2329641
2329643
2329613
367530
367579
367529
236219
9992616
25 Nm; 18 lbft
3
10
1
9
5
4
Tightening torque pos. 2 and 3
2
B_03926
58
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
Designation
1 Piston pump
2 Fluid section
3 Air motor
4 Spring
5 Coupling
9 Grounding cable, complete
10 Molykote DX grease
Tightening torque air motor / fluid section
No.
2329467
2329641
No.
No.
No.
2329469
2329471
2329473
2329643
2329645
2329647
2329617
367530
367529
367579
236219
9992616
25 Nm; 18 lbft
Designation
1 Piston pump
2 Fluid section
3 Air motor
4 Spring
5 Coupling
9 Grounding cable, complete
10 Molykote DX grease
Tightening torque air motor / fluid section
No.
2329475
2329650
No.
No.
2329477
2329517
2329652
2329654
2329619
367530
367579
236219
9992616
50 Nm; 37 lbft
No.
2330614
2329656
59
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
Designation
1 Piston pump
2 Fluid section
3 Air motor
4 Spring
5 Coupling
9 Grounding cable, complete
10 Molykote DX grease
Tightening torque air motor / fluid section
No.
No.
No.
No.
2329479
2329481
2329484
2329486
2329645
2329647
2329650
2329652
2329621
2329623
368530
368529
236219
9992616
25 Nm; 18 lbft
50 Nm; 37 lbft
Designation
1 Piston pump (NPSM)
2 Fluid section
3 Air motor
4 Spring
5 Coupling
9 Grounding cable, complete
10 Molykote DX grease
Tightening torque air motor / fluid section
No.
2329490
2329654
No.
No.
2329493
2329495
2329656
2329658
2329623
368530
368529
236219
9992616
50 Nm; 37 lbft
60
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
Designation
1 Piston pump (NPSM)
2 Fluid section
3 Air motor
4 Spring
5 Coupling
9 Grounding cable, complete
10 Molykote DX grease
Tightening torque air motor / fluid section
No.
2329501
2329650
No.
No.
2329505
2329503
2329652
2329664
2329625
368530
368529
236219
9992616
50 Nm; 37 lbft
3
10
1
9
5
4
Tightening torque pos. 2 and 3
2
B_03926
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VERSION 01/2013
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OPERATING MANUAL
11.3 AIR MOTORS
11.3.1 WILDCAT, PUMA, LEOPARD AIR MOTORS
WARNING
Incorrect maintenance/repair!
Risk of injury and equipment damage.
Have repairs and part replacements be carried out only by
specially trained staff or a WAGNER service center.
Before all work on the device and in the event of work
interruptions:
- Switch off the energy/compressed air supply.
- Relieve the pressure from the spray gun and device.
- Secure the spray gun against actuation.
Always follow the operating and service instructions at all times
when carrying out work.
Air motor spare parts list
Designation
1
Air motor
2
Flange
3
Piston rod
4
Cylinder pipe
5
Compressed air pipe
6
Control air pipe
8
Plug
9
Outlet seal
10
Connecting part
11
Silencer
12
Hood
Filter, compressed air
13
14
Control air filter
15
Fluid warning label
16
Shoulder screw
17
Sound deadening pad
18
Cotter pin
23
Filter holder
25
Throttle
28
O-ring
29
Rod seal
= Wearing part
= Included in service set
1
1
1
1
1
1
2
2
1
1
1
1
1
1
2
1
2
1
1
6
2
No.
No.
No.
No.
No.
2329613 2329617 2329619 2329621 2329623
367316
368316
367302
367402 368302 368402
366303 367303 367403 368303 368403
367304
367404 368304 368404
367305
367405 367305 367405
367307
L414.06C
L423.06
367309
368309
367310
368310
367311
368311
367313
367314
2332082
367318
368324
367319
368319
367320
368320
367324
367325
9971123
9974142
9974217
62
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
69
49
16
10-15 Nm;
7-11 lbft
109
12
46
15
4
71
72
17
106
41
20-25 Nm; 15-19 lbft
49
16
5
6
39
36
41
51
40 Nm; 30 lbft
53
33
110
11
110
1
43
42
2-3 Nm; appr. 2 lbft
55
107
106
110
108
29
110
9
57
35
31
56
10
40
18
30
44
45
53
28
75
47
13
8
75
8
37
74
81
32
47
54
48
100
25
14
23
37
3
36
29
30
34
60
61
59
58
109
2
52
50
25 Nm; 19 lbft
108
B_03927
110
Air pressure (pos. 100) Details see chapter 11.3.2
Do not dismount the piston (pos. 81)
63
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
Air motor spare parts list
Designation
30
Pilot valve
31
Spool-sleeve combination
assembly
32
Permaglide bushing
33
Complete piston
34
Seal wiper ring
35
Safety valve
36
O-ring
37
O-ring
39
O-ring
40
O-ring
41
O-ring
O-ring
42
43
O-ring
44
Threaded plug
45
Threaded plug
46
WAGNER label
47
Threaded plug
48
Control housing
49
Washer
50
Hexagon bolt
51
Hexagon nut
52
Washer
53
Washer
53
Washer
54
SFS screw
54
SFS screw
55
Cylinder head screw,
M6x16
56
Washer
Sealing ring
57
58
Base
59
Clamping bracket
60
Cylinder head screw
61
Spring washer
69
Drive fastener
71
IceBreaker label
72
Warning label
74
Detent element complete
ISO 1/2
75
Damper ISO 1/2
= Wearing part
= Included in service set
No.
2
1
1
1
1
1
2
2
2
2
2
1
1
1
1
1
2
1
2
3
1
3
1
2
2
3
3
3
1
1
1
1
1
1
1
1
1
2
No.
No.
369290
9943080
No.
No.
9943081
9962018
9962019
9998661
9998662
9974090
9974091
368288
368286 368287
9974115
9974084
9974087
9974085
9974089
9974095
9974096
9971448
9971137
9974097
9974100
9974098
9974101
9998674
9998274
2330369
2330370
2330371
9998675
367315
368315
9925033
9920106
9925026
9900225
9907121 9900225 9907121
9910101
9910605
9920106
9920107
9920110
9907126
9907125
9900325
9900313
9998663
9920103
9920102
9970149
9952668
9952667
9900701
9921505
9998718
2330382
2332077
368038
368313
64
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
Air motor spare parts list
Designation
81
Spool & sleeve assembly
ISO1 or ISO 2
100
Pressure control device,
complete.
106
Loctite 222 50ml; 50cc
107
Loctite, 243 50 ml; 50 cc
108
Loctite, 542 50 ml; 50 cc
109
Molykote DX grease
110
Grease Beacon
Gun Packing Kit
= Wearing part
= Included in service set
No.
1
No.
9943097
1
2328606
1
1
1
1
1
1
366995
No.
9992590
9992511
9992831
9992616
9998808
367995
No.
No.
9943098
2328607
368995
65
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
11.3.2
WILDCAT AND PUMA AIR MOTOR REGULATORS
6
10
9
14
2
8
14
14
1
7
4
12
13
6
3
11
6
7
12
13
B_03935
5
12
Air motor regulator spare parts list
Designation
Pressure regulator unit 4", complete
Pressure regulator valve 4"
Pressure gauge 0-1 MPa; 0-10 bar; 0-145 psi
(d40)
4
Distributor 4"
5
Hexagon socket cylinder head screw
6
Hexagon socket cylinder head screw
7
O-ring
8
O-ring
9
O-ring
10
Edge ball valve 4"
11
Screw plug
12
Molykote DX grease
13
Loctite, 542 50 ml; 50 cc
14
Grease Beacon
= Wearing part
= Included in service set
1
2
3
1
1
1
Order No.
2328606
2309972
9998677
1
2
4
2
1
1
1
1
1
1
1
2309744
9907039
9900316
9974166
9971313
9971137
2310635
9904407
9992616
9992831
9998808
66
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
11.3.3
LEOPARD AIR MOTOR REGULATOR
7
12
11
16
2
16
1
4
10
8
16
15
7
14
13
9
15
6
3
14
B_03936
5
15
Air motor regulator spare parts list
Designation
1
Pressure regulator unit 6", complete
Pressure regulator valve 6"
2
Pressure gauge 0-10 bar (d50)
3
4
Distributor 6"
5
Hexagon socket cylinder head screw
6
Hexagon socket cylinder head screw
7
Hexagon socket cylinder head screw
8
O-ring
9
O-ring
10
O-ring
O-ring
11
12
Edge ball valve 6"
13
Screw plug
14
Loctite 542
15
Molykote DX grease
16
Grease Beacon
= Wearing part
= Included in service set
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
Order No.
2328607
2309973
9998725
2309783
3050699
9907024
9906020
9974166
9971018
3105540
9971137
2310636
9904407
9992831
9992616
9998808
67
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
11.3.4
JAGUAR AIR MOTOR
WARNING
Incorrect maintenance/repair!
Risk of injury and equipment damage.
Have repairs and part replacements be carried out only by
specially trained staff or a WAGNER service center.
Before all work on the device and in the event of work
interruptions:
- Switch off the energy/compressed air supply.
- Relieve the pressure from the spray gun and device.
- Secure the spray gun against actuation.
Always follow the operating and service instructions at all times
when carrying out work.
Jaguar air motor spare parts list
Designation
No.
1
1 Air motor
2329625
2
1 Flange
369316
3
1 Piston rod
368402
4
1 Cylinder pipe
369403
5
2 Compressed air pipe
368404
6
1 Control air pipe
367405
8
1 Sealing plug
369307
9
2 Outlet seal
369312
10
1 Connecting part
369309
11
1 Silencer
369310
12
1 Hood
369905
13
1 Compressed air filter
369313
14
1 Control air filter
367314
15
1 Fluid warning label
2332082
16
1 Shoulder screw
369318
1 Sound deadening pad
369906
17
18
2 Cotter pin
369320
23
1 Filter holder
367324
25
1 Throttle
367325
28
6 O-ring
9974143
29
2 Rod seal
9974217
30
2 Pilot valve
369290
31
1 Spool-sleeve combination assembly ISO 3
369907
32
1 Permaglide bushing
9962019
= Wearing part
= Included in service set
= Not part of the standard equipment but available as a special accessory.
68
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
83 40 Nm / 30 lbft
82
106
81
15
4
72
49
96
46
12
71
41
97
95
17
16 70 Nm / 52 lbft
54
80
109
110
39
5
6
41
11
110
36
51
107
84
33
110
43
55
56
10
140 Nm / 103 lbft
8-10 Nm / 6-7 lbft
106
103
1
88
53
20 Nm
108
30
29
40
9
35
37
94
57
87
85
110
76
18
28
79 15 lbft
78
74
93
109
3
75
32
34
92
37
31
61
48
8
1:2
87
89
13
90
98
77
91
54
25
14
23
36
58
110
60
59
2
52
50
47
40 Nm /
30 lbft
29
30
108
110
105
B_03928
Do not dismount the piston (pos. 94)
Air pressure regulator (pos. 105).
Details see Chapter 11.3.5.
69
114
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
Jaguar air motor spare parts list
Designation
No.
33
1 Piston 9
369385
1 Seal wiper ring
9974125
34
35
1 Safety valve
368286
36
2 O-ring
9974133
37
2 O-ring
9971056
39
2 O-ring
9974089
2 O-ring
9974132
40
41
4 O-ring
9971137
43
1 O-ring
9974165
46
1 WAGNER label
2330372
47
2 Threaded plug
9998675
48
1 Control housing
369315
49
1 Washer
9925034
50
4 Hexagon bolt
9907137
51
1 Hexagon nut
9910605
52
4 Washer
9920106
53
2 Washer
369303
54
7 SFS screw
9907125
55
3 Cylinder head screw
9900314
56
3 Washer
9925029
1 Sealing ring
9970149
57
58
1 Base
9952668
59
1 Clamping bracket
9952667
60
1 Cylinder head screw
9900701
61
1 Spring ring
9921505
71
1 IceBreaker label
2330382
72
1 Warning label
2332077
74
1 Detent body
369027
75
1 Rod seal profile E5
9974124
76
2 Screwing in angle
9992757
77
1 Screw connector T
9992758
78
4 Washer
9920102
79
4 Cylinder head screw
9900313
80
2 Washer
9925031
81
1 Lifting eye nut
369325
82
1 Shoulder ring
369324
83
1 Hexagon bolt
9900150
84
1 O-ring
9974262
85
1 Air pipe
369306
87
3 O-ring
9971004
88
2 Damping washer
369304
= Wearing part
= Included in service set
= Not part of the standard equipment but available as a special accessory.
70
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
Jaguar air motor spare parts list
Designation
No.
1 Control flange
369317
1 Air hose back
369026
1 Air hose front
369025
1 Lock space 9
369326
2 Damper ISO 3
369329
1 Spool & sleeve assembly
9943131
1 Velcro fastener adhesive part
9999151
1 Velcro fastener coating part
9999152
1 Adhesive
9992816
1 Viton B O-ring
9971372
1 Sound absorbing mat 9/12"
369330
1 Pressure control device 9, complete
2328609
1 Loctite 222 50ml; 50cc
9992590
1 Loctite 243 50ml; 50cc
9992511
1 Loctite 542 50ml; 50cc
9992831
1 Molykote DX grease
9992616
1 Grease Beacon
9998808
1 Wearing parts set A25R-1 (for pos. 20)
115436
1 Piston 9 with o-ring (SOFT)
369971
1 Service set
369987
= Wearing part
= Included in service set
= Not part of the standard equipment but available as a special accessory.
89
90
91
92
93
94
95
96
97
98
103
105
106
107
108
109
110
111
114
71
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
11.3.5
JAGUAR AIR MOTOR REGULATOR
7
11
10
9
2
14
14
14
1
3
8
9
12
6
7
9
5
4
13
B_03937
12
12
5
6
Jaguar air motor spare parts list
Designation
1
1 Pressure regulator unit 9", complete
2
1 Pressure regulator valve 9"
3
1 Distributor 9"
4
1 Pressure gauge 0-10 bar (d50)
5
2 Hexagon socket cylinder head screw
6
2 Hexagon socket cylinder head screw
7
2 Hexagon socket cylinder head screw
8
1 O-ring
9
2 O-ring
10
1 O-ring
11
1 Edge ball valve 9"
12
1 Molykote DX grease
13
1 Loctite, 542 50 ml; 50 cc
14
1 Grease Beacon
= Wearing part
= Included in service set
No.
2328609
2309974
2309963
9998725
9900360
9907087
9900356
9974166
3105540
9971405
2310637
9992616
9992831
9998808
72
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
11.4
11.4.1
FLUID SECTIONS
FLUID SECTIONS 40 CM3
WARNING
Incorrect maintenance/repair!
Risk of injury and equipment damage.
Have repairs and part replacements be carried out only by
specially trained staff or a WAGNER service center.
Before all work on the device and in the event of work
interruptions:
- Switch off the energy/compressed air supply.
- Relieve the pressure from the spray gun and device.
- Secure the spray gun against actuation.
Always follow the operating and service instructions at all times
when carrying out work.
Fluid sections spare parts list
Designation
1
1 Fluid section
2
1 Pipe
3
1 Cylinder
4
1 Inlet housing 40
5
1 Piston
6
1 Valve screw
7
1 Ball guide, inlet
8
1 Connection flange
9
1 Valve seat, inlet
10
1 Valve seat, outlet
11
1 Snap ring flange
12
2 Snap ring half
13
1 Securing ring
16
1 Support ring
17
1 Pressure ring
18
1 Support ring
19
1 Pressure ring
100
1 Packing PE/TG complete (small)
101
1 Packing PE/T complete (small)
20
2 Sealing collar TG (small)
20
2 Sealing collar T (small)
= Wearing part
= Included in service set
= Special accessories
No.
2329641
No.
2329643
367502
367503
2322467
367505
367506
367507
367501
367509
367510
367511
367512
367513
367516
367517
367518
367519
115805
123219
123398
123426
73
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
32
31
39
60
5
53
45
60
8
43
28
10
6
60
44
51
1
52
25 Nm; 18 lbft
60
16
21
20
21
20
21
17
40
25
100
101
11
111
50
60
13
46
51
25
60
62
3
61
70
70 Nm +10 Nm
52 lbft + 7 lbft
12
2
100 Nm
74 lbft
61
41
19
23
22
23
22
23
18
40 Nm/ 30 lbft
7
42
27
9
103
104
4
60
61
71
B_03929
Tighten pos. 4 on block by hand.
Use a standard spanner only if necessary.
In this case, use a spanner to hold pos. 3.
74
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
Fluid sections spare parts list
21
103
104
22
22
23
25
27
28
31
32
39
40
41
42
43
44
45
46
50
51
52
53
60
61
62
70
71
3
1
1
2
2
3
2
1
1
1
2
6
1
1
1
1
1
1
1
3
6
3
3
1
1
1
1
1
1
1
Designation
Sealing collar PE (small)
Packing PE/TG complete (large)
Packing PE/T complete (large)
Sealing collar TG (large)
Sealing collar T (large)
Sealing collar PE (large)
O-ring
O-ring
O-ring
Separating fluid cup
Coupling cover
O-ring
Wave spring (small)
Wave spring (large)
Ball (large)
Ball (small)
O-ring
O-ring
O-ring
Hexagon bolt
Washer
Hexagon bolt
Connecting tube
Grease mobilux EP 2
Anti-sieze paste tube
Molykote DX grease
Fitting SF-MM-G3/8"-M24-PN530-SSt
Sealing sleeve
Service set PE/TG
Service set PE/T
No.
123427
367991
No.
123427
367992
367522
367900
367523
367523
367525
367527
367528
367531
367532
9974089
9998669
9998670
9941513
9941518
9974094
9974093
9974106
9907124
9920106
9900225
367306
9998808
9992609
9992616
2329922
2329898
367990
367994
111
1 Valve seat set 40 stainless steel
2331582
= Wearing part
= Included in service set
= Special accessories
Information regarding pos. 111:
Valve seat set 40 stainless steel consisting of: pos. 28, 10, 27, 9, but in stainless steel version.
75
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
11.4.2
FLUID SECTIONS 70 CM3
WARNING
Incorrect maintenance/repair!
Risk of injury and equipment damage.
Have repairs and part replacements be carried out only by
specially trained staff or a WAGNER service center.
Before all work on the device and in the event of work
interruptions:
- Switch off the energy/compressed air supply.
- Relieve the pressure from the spray gun and device.
- Secure the spray gun against actuation.
Always follow the operating and service instructions at all times
when carrying out work.
Fluid sections spare parts list
Designation
Fluid section
Pipe
Cylinder
Inlet housing 70
Piston
Valve screw
Ball guide, inlet
Connection flange
Valve seat, inlet
Valve seat, outlet
Snap ring flange
Snap ring half
Securing ring
Support ring
Pressure ring
Support ring
Pressure ring
Packing PE/TG complete (small)
Packing PE/T complete (small)
Packing PE/L complete (small)
1
1
2
1
3
1
4
1
1
5
6
1
7
1
8
1
9
1
1
10
11
1
12
2
13
1
16
1
17
1
18
1
19
1
100
1
101
1
102
1
= Wearing part
= Included in service set
= Special accessories
No.
2329645
No.
368502
368503
2322465
368505
368506
368507
368501
368509
368510
368511
368512
368513
368516
367519
368518
368519
No.
2329647
367991
367992
367993
76
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
32
31
39
53
60
5
45
60
8
51
1
25 Nm
18 lbft
52
60
43
28
10
6
60
44
16
21
20
21
20
21
17
40
25
3 a)
62
111
50
13
46
25
60
60
11
61
70
70 Nm +10 Nm
52 lbft + 7 lbft
12
100
101
102
2
100 Nm
74 lbft
61
41
19
23
22
23
22
23
18
7
60
103
104
105
42
27
9
4
51
40 Nm/ 30 lbft
57
60
61
71
B_03930
Manually tighten pos. 4 to block.
Use a standard spanner only if
necessary. In this case, use a spanner
to hold pos. 3.
77
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
Fluid sections spare parts list
20
20
20
21
103
104
105
22
22
22
23
25
27
28
31
32
39
40
41
42
43
44
45
46
50
51
52
53
57
60
61
62
70
71
2
2
2
3
1
1
1
2
2
2
3
2
1
1
1
2
6
1
1
1
1
1
1
1
3
6
3
3
1
1
1
1
1
1
1
1
Designation
Sealing collar TG (small)
Sealing collar T (small)
Sealing collar L (small)
Sealing collar PE (small)
Packing PE/TG complete (large)
Packing PE/T complete (large)
Packing PE/L complete (large)
Sealing collar TG (large)
Sealing collar T (large)
Sealing collar L (large)
Sealing collar PE (large)
O-ring
O-ring
O-ring
Separating fluid cup
Coupling cover
O-ring
Wave spring (small)
Wave spring (large)
Ball (large)
Ball (small)
O-ring
O-ring
O-ring
Hexagon bolt
Washer
Hexagon bolt
Connecting tube
Ball guide for high viscosity materials
Grease mobilux EP 2
Anti-sieze paste tube
Molykote DX grease
Fitting SF-MM-G3/8"-M24-PN530-SSt
Sealing sleeve
Service set PE/TG
Service set PE/T
111
1 Valve seat set 70 stainless steel
= Wearing part
= Included in service set
= Special accessories
No.
367522
No.
No.
367900
367523
368991
367922
367523
367523
368992
368993
368522
368900
368523
368922
368523
368525
368527
368528
367531
367532
9974089
9998670
9998671
9943082
9941512
9974092
9974093
9974107
9907124
9920106
9900225
367306
369926
9998808
9992609
9992616
2329922
2329898
368523
368990
368994
2331585
Information regarding pos. 111:
Valve seat set 70 stainless steel consisting of: pos. 28, 10, 27, 9, but in stainless steel version.
78
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
11.4.3
FLUID SECTIONS 110 CM3
WARNING
Incorrect maintenance/repair!
Risk of injury and equipment damage.
Have repairs and part replacements be carried out only by
specially trained staff or a WAGNER service center.
Before all work on the device and in the event of work
interruptions:
- Switch off the energy/compressed air supply.
- Relieve the pressure from the spray gun and device.
- Secure the spray gun against actuation.
Always follow the operating and service instructions at all times
when carrying out work.
Fluid sections spare parts list
Designation
1
1 Fluid section
2
1 Pipe
3
1 Cylinder
4
1 Inlet housing 150
5
1 Piston
6
1 Valve screw
7
1 Ball guide, inlet
8
1 Connection flange
9
1 Valve seat, inlet
1 Valve seat, outlet
10
11
1 Snap ring flange
12
2 Snap ring half
13
1 Securing ring
16
1 Support ring
17
1 Pressure ring
18
1 Support ring
19
1 Pressure ring
100
1 Packing PE/TG complete (small)
101
1 Packing PE/T complete (small)
102
1 Packing PE/L complete (small)
20
2 Sealing collar TG (small)
20
2 Sealing collar T (small)
Wearing part
included in service set
Special accessories
No.
2329654
No.
2329658
368434
368435
2327888
368433
367506
368507
368551
368509
367510
368561
368512
368513
368428
368425
368430
368432
No.
2329656
368253
368297
368295
368426
368436
79
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
32
31
50 Nm
27 lbft
5
60
60
56
43
28
10
6
25
60
45
61
70 Nm +10 Nm
52 lbft + 7 lbft
12
60
8
11
55
54
50 Nm
27 lbft
62
44
16
21
20
21
20
21
17
40
1
60
3
100
101
102
60
61
13
46
25
7
57
42
27
9
2
61
60
61
4
106
60
100 Nm
74 lbft
41
19
23
22 103
23 104
105
22
23
18
B_03931
107
62
50
51
160 Nm
118 lbft
Manually tighten pos. 4 to block.
Use a standard spanner only if necessary.
In this case, use a spanner to hold pos. 3.
80
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
Fluid sections spare parts list
Designation
2 Sealing collar L (small)
3 Sealing collar PE (small)
1 Packing PE/TG complete (large)
1 Packing PE/T complete (large)
1 Packing PE/L complete (large)
2 Sealing collar TG (large)
2 Sealing collar T (large)
2 Sealing collar L (large)
3 Sealing collar PE (large)
2 O-ring
1 O-ring
1 O-ring
1 Separating fluid cup
2 Coupling cover
1 Wave spring (small)
1 Wave spring (large)
1 Ball (large)
1 Ball (small)
1 O-ring
1 O-ring
1 O-ring
3 Hexagon bolt
3 Washer
3 Washer
3 Hexagon bolt
3 Threaded bolt
1 Ball guide for high viscosity materials
1 Grease mobilux EP 2
1 Anti-sieze paste tube
1 Molykote DX grease
1 Fitting SF-MM-G3/8"-M24-PN530-SSt
1 Sealing sleeve
1 Service set PE/TG
1 Service set PE/T
1 Service set PE/L
Wearing part
included in service set
Special accessories
20
21
103
104
105
22
22
22
23
25
27
28
31
32
40
41
42
43
44
45
46
50
51
54
55
56
57
60
61
62
106
107
No.
368427
368299
No.
368437
368427
No.
368427
368296
368294
368429
368438
368431
368439
368431
368525
368527
367528
368531
368532
9998670
9998671
9943082
9941518
9974092
9974116
9974107
9907142
9925011
9920107
9900157
368533
369926
9998808
9992609
9992616
2329922
2329898
368431
368997
2304930
2319924
81
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
11.4.4
FLUID SECTIONS 150 CM3
WARNING
Incorrect maintenance/repair!
Risk of injury and equipment.
Have repairs and part replacements be carried out only by
specially trained staff or a WAGNER service center.
Before all work on the device and in the event of work
interruptions:
- Switch off the energy/compressed air supply.
- Relieve the pressure from the spray gun and device.
- Secure the spray gun against actuation.
Always follow the operating and service instructions at all times
when carrying out work.
Fluid sections spare parts list
Designation
1
1 Fluid section
2
1 Tube
3
1 Cylinder
4
1 Inlet housing 150
1 Piston
5
6
1 Valve screw
7
1 Ball guide, inlet
8
1 Connection flange
9
1 Valve seat, inlet
10
1 Valve seat, outlet
11
1 Snap ring flange
12
2 Snap ring half
13
1 Securing ring
16
1 Support ring
17
1 Pressure ring
18
1 Support ring
19
1 Pressure ring
1 Packing PE/TG complete (small)
100
101
1 Packing PE/T complete (small)
102
1 Packing PE/L complete (small)
Wearing part
included in service set
Special accessories
No.
2329650
No.
2329664
368552
368553
2327888
368555
368506
368507
368551
368509
368510
368561
368512
368513
368516
367519
368518
368519
No.
2329652
367991
367992
367993
82
VERSION 01/2013
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OPERATING MANUAL
32
31
50 Nm
27 lbft
5
60
60
56
43
28
10
6
25
60
45
61
70 Nm +10 Nm
52 lbft + 7 lbft
12
60
8
11
55
54
50 Nm
27 lbft
62
44
16
21
20
21
20
21
17
40
1
60
3
100
101
102
60
61
13
46
25
7
57
42
27
9
2
61
60
61
4
106
60
100 Nm
74 lbft
41
19
23
22 103
23 104
105
22
23
18
B_03931
107
62
50
51
160 Nm
118 lbft
Manually tighten pos. 4 to block.
Use a standard spanner only if necessary.
In this case, use a spanner to hold pos. 3.
83
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
Fluid sections spare parts list
Designation
2 Sealing collar TG (small)
2 Sealing collar T (small)
2 Sealing collar L (small)
3 Sealing collar PE (small)
1 Packing PE/TG complete (large)
1 Packing PE/T complete (large)
1 Packing PE/L complete (large)
2 Sealing collar TG (large)
2 Sealing collar T (large)
2 Sealing collar L (large)
3 Sealing collar PE (large)
2 O-ring
1 O-ring
1 O-ring
1 Separating fluid cup
2 Coupling cover
1 Wave spring (small)
1 Wave spring (large)
1 Ball (large)
1 Ball (small)
1 O-ring
1 O-ring
1 O-ring
3 Hexagon bolt
3 Washer
3 Washer
3 Hexagon bolt
3 Threaded bolt
1 Ball guide for high viscosity materials
1 Grease mobilux EP 2
1 Anti-sieze paste tube
1 Molykote DX grease
1 Fitting SF-MM-G3/8"-M24-PN530-SSt
1 Sealing sleeve
1 Service set PE/TG
1 Service set PE/T
Wearing part
included in service set
Special accessories
20
20
20
21
103
104
105
22
22
22
23
25
27
28
31
32
40
41
42
43
44
45
46
50
51
54
55
56
57
60
61
62
106
107
No.
367522
No.
No.
367900
367523
368991
367922
367523
367523
368992
368993
368522
368900
368523
368922
368523
368525
368527
368528
368531
368532
9998670
9998671
9943082
9941512
9974092
9974116
9974107
9907142
9925011
9920107
9900157
368533
369926
9998808
9992609
9992616
2329922
2329898
368523
368990
368994
84
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
11.5
INLET VALVE WITH VALVE DEPRESSOR
70 cm3
40 cm3
2
3
4
5
1
6
7
8
B_04072
Designation
1
2
3
4
5
6
7
8
1
1
1
1
1
1
1
1
Wearing part
Inlet valve with valve depressor
Ball guide, inlet
Ball
O-ring
Valve seat, inlet
Inlet housing
Valve tappet, complete
Sealing sleeve
Order no. for Order no. for
fluid section fluid section
40 cm3
70 cm3
2329689
2329688
367507
368507
9941513
9943082
367527
368527
367509
368509
2329412
2329413
368037
2329898
85
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
11.6
RELIEF COMBINATION (UP TO 270 BAR; 3916 PSI)
3
7
2
3
9
7
6
1
7
4
8
100 Nm
74 lbft
5
B_04068
1
2
3
4
5
6
7
8
9
1
1
2
1
1
1
1
1
1
Wearing part
Order No.
2329023
2324549
2323718
169248
2324552
3204611
9992831
9992616
9992609
Designation
Relief combination
Relief housing
Hexagon plug
Relief valve, complete
Outlet pipe
Fitting-DF-MM-G1/4"-G1/4"-PN530-SSt
Loctite, 542 50 ml; 50 cc
Molykote DX grease
Anti-sieze paste tube
86
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
11.7
STRAIGHT INLINE FILTER (UP TO 270 BAR; 3,916 PSI)
2
3
4
1
5
6
B_04070
1
2
3
4
5
6
1
1
1
1
1
1
Wearing part
Order No.
2324558
2324550
128389
2315706
2324551
9992609
Designation
Inline filter DN6-PN270-G1/4"-SSt
Filter inlet housing
Seal
Filter insert, yellow
Filter outlet housing
Anti-sieze paste tube
87
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
11.8
CURVED INLINE FILTER (UP TO 270 BAR; 3,916 PSI)
2
3
4
6
1
5
B_04071
1
2
3
4
5
6
1
1
1
1
1
1
Wearing part
Order No.
2329026
2326045
2315706
2311491
2325950
9992609
Designation
Inline filter HL DN6-PN270-G1/4"-SSt
Filter inlet housing, pre-assembled
Filter insert, yellow
Turning handle
Filter outlet housing 90°, pre-assembled
Anti-sieze paste tube
88
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
89
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
11.9
HIGH-PRESSURE FILTER (UP TO 530 BAR; 7687 PSI)
90 Nm; 66 lbft
3
23
34
Tighten pos. 3 by hand
2
21
35
5
12
Identification of the filter
1
11
10
36
36
140 Nm
103 lbft
7
34
4
34
13
20
20
33
Stainless steel
34
Carbon steel
B_03934
90
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
1
2
3
4
5
7
10
11
1
1
1
1
1
1
1
1
Ball valve version in: Stainless steel Carbon steel
Designation
Order No.
Order No.
HP filter DN12-PN530, complete
2329025
2335334
Filter housing
2324542
Union nut
2324543
Reducing double nipple with 2x60°
2330780
O-ring
9955863
Distribution housing for ball valve
2324670
Filter support
9894245
Filter sieve *
* Filter sieve 200
295721
* Filter sieve 100
3514068
* Filter sieve 50
3514069
* Filter sieve 20
291564
Cone spring
3514058
Reducing nipple
2328291
Ball valve
2330156
9998679
Pressure ring d45
2325562
Hexagon plug
2323718
Double connection
3204611
2325826
Loctite 542 50 ml; 50 cc
9992831
Grease mobilux EP 2
9998808
Anti-sieze paste tube
9992609
12
1
13
1
1
20
21
1
23
1
33
1
34
1
35
1
36
1
= Wearing part
= Not part of the standard equipment but available as a special accessory.
WARNING
Incorrect maintenance/repair!
Danger to life and equipment damage.
Only a WAGNER service center or a suitably trained person may
carry out repairs and replace parts.
Only repair and replace parts that are listed in the chapter "Spare
Parts Catalogue" and that are assigned to the device.
Before all work on the device and in the event of work
interruptions:
- Disconnect the control device from the mains.
- Relieve the pressure from the spray gun and device.
- Secure the spray gun against actuation.
Always follow the operating and service instructions at all times
when carrying out work.
91
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
11.10 HIGH-PRESSURE FILTER (UP TO 270 BAR; 3,916 PSI)
90 Nm; 66 lbft
3
23
34
Tighten pos. 3 by hand
2
21
35
5
12
1
Identification of the filter
11
10
37
36
8
140 Nm; 103 lbft
7
4
34
36
13
B_04069
92
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
1
2
3
4
5
7
8
10
11
1
1
1
1
1
1
1
1
1
Ball valve version in:
Designation
HD filter DN10-PN270 SSt, complete
Filter housing
Union nut
Reducing double nipple with 2x60°
O-ring
Distribution housing
Relief valve
Filter support
Filter sieve *
* Filter sieve 200
* Filter sieve 100
* Filter sieve 50
* Filter sieve 20
Cone spring
Outlet pipe
Press ring d45
Hexagon plug
Loctite 542 50 ml; 50 cc
Grease mobilux EP 2
Anti-sieze paste tube
Molykote DX grease
Stainless steel
Order No.
2329024
2324542
2324543
2325826
9955863
2324544
169248
9894245
295721
3514068
3514069
291564
3514058
2324552
2325562
2323718
9992831
9998808
9992609
9992616
12
1
13
1
21
1
23
1
34
1
35
1
36
1
37
1
= Wearing part
= Not part of the standard equipment but available as a special accessory.
WARNING
Incorrect maintenance/repair!
Danger to life and equipment damage.
Only a WAGNER service center or a suitably trained person may
carry out repairs and replace parts.
Only repair and replace parts that are listed in the chapter "Spare
Parts Catalogue" and that are assigned to the device.
Before all work on the device and in the event of work
interruptions:
- Disconnect the control unit from the mains.
- Relieve the pressure from the spray gun and device.
- Secure the spray gun against actuation.
Always follow the operating and service instructions at all times
when carrying out work.
93
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
11.11 TROLLEY
15
5
17
10
2
13
14
4
9
5
16
6
Distance
3
1
7 8
A
B
11
12
B_03932
Order no. for Order no. for Order no. for
Wildcat
Puma
Leopard
1
1 Trolley, complete
2325901
2325916
2
1 Stand left 4"-6" (welded)
-3
1 Stand right 4"-6" (welded)
-4
4 Hexagon screw DIN931 M6x75
9907140
5
6 Self-locking hexagon nut M6
9910204
6
2 Wheel, D250
2304440
7
4 Washer
340372
8
4 Cotter pin
9995302
9
1 Wheel axle 4"-6"
-10
2 Connecting part 4"-6"
367943
11
2 Tube plug ribbed
-12
2 Saddle feet for round tubes
-13
2 Plug
--14
4 Hexagon bolt
9900218
9900126
15
1 Wall mount
2332143
2332145
16
2 Hexagon screw without shaft M6x55
3061695
2 Handle
9998747
17
= Wearing part
Designation
94
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
11.12 "HEAVY DUTY" TROLLEY
7
6
8
1
2
3
4
5
B_00363
Order No. for Order No. for
Leopard
Jaguar
1
1 Trolley, heavy duty
369024
2
4 Washer, DIN125, A6.4 or A8.4
9920103
9920102
3
2 Wheel
9998892
4
2 Fixed washer
9998894
5
2 Quick fastener
9998895
6
2 Stopper black
-7
2 Handle with hand protection
9998893
8
4 Hexagon screw DIN931 M6x75 or M8x80
9907140
9900151
= Wearing part
Designation
95
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
12 GUARANTEE AND CONFORMITY DECLARATIONS
12.1
IMPORTANT NOTES REGARDING PRODUCT LIABILITY
As a result of an EC regulation effective from January 1, 1990, the manufacturer shall only
be liable for his product if all parts originate from him or are approved by him, and if the
devices are properly mounted, operated and maintained.
The manufacturer will not be held liable or will only be held partially liable if third-party
accessories or spare parts have been used.
With genuine WAGNER accessories and spare parts, you have the guarantee that all safety
regulations are complied with.
12.2
GUARANTEE CLAIM
Full warranty is provided for this device:
We will at our discretion repair or replace free of charge all parts which within 36 months
in single-shift, 18 months in double-shift or 9 months in triple-shift operation from date
of receipt by the purchaser are found to be wholly or substantially unusable due to causes
prior to the sale, in particular faulty design, defective materials or poor workmanship.
The type of warranty provided is such that the device or individual components of the
device are either replaced or repaired as we see fit. The resulting costs, in particular
shipping charges, road tolls, labour and material costs will be borne by us except where
these costs are increased due to the subsequent shipment of the device to a location
other than the address of the purchaser.
We do not provide warranty for damage that has been caused or contributed to for the
following reasons:
Unsuitable or improper use, faulty installation or commissioning by the purchaser or a
third party, normal wear, negligent handling, defective maintenance, unsuitable coating
products, substitute materials and the action of chemical, electrochemical or electrical
agents, except when the damage is attributable to us.
Abrasive coating products such as red lead, emulsions, glazes, liquid abrasives, zinc
dust paints and so forth reduce the service life of valves, packaging, spray guns, nozzles,
cylinders, pistons etc. Wear and tear due to such causes are not covered by this guarantee.
Components that have not been manufactured by WAGNER are subject to the original
warranty of the manufacturer.
Replacement of a component does not extend the period of warranty of the device.
The device should be inspected immediately upon receipt. To avoid losing the warranty,
we or the supplier company are to be informed in writing about obvious faults within 14
days upon receipt of the device.
We reserve the right to have the warranty compliance met by a contracting company.
The services provided by this warranty are dependent on evidence being provided in the
form of an invoice or delivery note. If the examination discovers that no warranty claim
exists, the costs of repairs are charged to the purchaser.
It is clearly stipulated that this warranty claim does not represent any constraint on
statutory regulations or regulations agreed to contractually in our general terms and
conditions.
J. Wagner AG
96
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
12.3
CE DECLARATION OF CONFORMITY
Herewith we declare that the supplied version of pneumatic pumps and their spraypacks:
10-70
18-40
28-40
15-70
21-110
15-150
35-70
35-150
48-110
75-150
comply with the following guidelines:
2006/42/EC
94/9/EC
Applied standards, in particular:
DIN EN ISO 12100: 2011
DIN EN ISO 13732-1: 2008
DIN EN 809: 2012
DIN EN 14462: 2010
DIN EN ISO 4413: 2011
DIN EN 12621: 2011
DIN EN ISO 4414: 2011
DIN EN 1127-1: 2011
DIN EN 13463-1: 2009
DIN EN 13463-5: 2011
DIN EN ISO 80079-34: 2012
Applied national technical standards and specifications, in particular:
Part 2 Chapter 2.29 and Chapter 2.36
Identification:
EC Certificate of Conformity
The CE certificate of conformity is enclosed with this product. If needed, further copies
can be ordered through your WAGNER dealer by specifying the product name and serial
number.
Order number:
2302304
12.4
NOTES ON GERMAN REGULATIONS AND GUIDELINES
Part 2, Chapter 2.36 "Working with liquid ejection devices"
Part 2, Chapter 2.29 "Working with coating materials"
Explosion protection rules
Avoiding ignition risks
Equipment for cleaning work pieces with solvents
Guidelines for liquid ejection devices
Painting rooms and equipment
Plant Safety Ordinance
Note: All titles can be ordered from Heymanns Publishing House in Cologne, or they
can be found on the Internet
97
VERSION 01/2013
ORDER NUMBER DOC 2333538
OPERATING MANUAL
Germany
J. WAGNER GmbH
Otto-Lilienthal-Str. 18
Postfach 1120
D- 88677 Markdorf
Telephone: +49 7544 5050
Telefax: +49 7544 505200
E-Mail: service.standard@wagner-group.com
Switzerland
J. WAGNER AG
Industriestrasse 22
Postfach 663
CH- 9450 Altstätten
Telephone: +41 (0)71 757 2211
Telefax: +41 (0)71 757 2222
E-Mail: rep-ch@wagner-group.ch
Belgium
WSB Finishing Equipment
Veilinglaan 56/58
B- 1861 Wolvertem
Telephone: +32 (0)2 269 4675
Telefax: +32 (0)2 269 7845
E-Mail: info@wsb-wagner.be / HP www.wsb-wagner.eu
Denmark
WAGNER Industrial Solution Scandinavia
Viborgvej 100, Skærgær
DK- 8600 Silkeborg
Telephone: +45 70 200 245
Telefax: +45 86 856 027
E-Mail info@wagner-industri.com
United Kingdom
WAGNER Spraytech (UK) Ltd.
Haslemere Way
Tramway Industrial Estate
GB- Banbury, OXON OX16 8TY
Telephone: +44 (0)1295 265 353
Telefax: +44 (0)1295 269861
E-Mail: enquiries@wagnerspraytech.co.uk
France
J. WAGNER France S.A.R.L.
Parc de Gutenberg - Bâtiment F8
8, Voie la Cardon
F- 91127 Palaiseau-Cedex
Telephone: +33 1 825 011 111
Telefax: +33 1691 946 55
E-Mail: division.solutionsindustrielles@wagner-france.fr
Netherlands
WSB Finishing Equipment B.V.
De Heldinnenlaan 200
NL- 3543 MB Utrecht
Italy
WAGNER COLORA S.r.l
Via Fermi, 3
I- 20875 Burago di Molgora (MB)
Telephone: +31 (0) 30 241 4155
Telefax: +31 (0) 30 241 1787
E-Mail: info@wsb-wagner.nl / HP www.wsb-wagner.eu
Telephone: +39 039 625021
Telefax: +39 039 6851800
E-Mail: info@wagnercolora.com
Japan
WAGNER Spraytech Ltd.
2-35, Shinden Nishimachi
J- Daito Shi, Osaka, 574-0057
Telephone: +81 (0) 720 874 3561
Telefax: +81/ (0) 720 874 3426
E-Mail: marketing@wagner-japan.co.jp
Austria
J. WAGNER GmbH
Otto-Lilienthal-Str. 18
Postfach 1120
D- 88677 Markdorf
Telephone: +49 (0) 7544 5050
Telefax: +49 (0) 7544 505200
E-Mail: service.standard@wagner-group.com
Sweden
WAGNER Industrial Solutions Scandinavia
Skolgatan 61
SE- 568 31 Skillingaryd
Telephone: +46 (0) 370 798 30
Telefax: +46 (0) 370 798 48
E-Mail: info@wagner-industri.com
Spain
WAGNER Spraytech Iberica S.A.
Ctra. N- 340, Km. 1245,4
E- 08750 Molins de Rei (Barcelona)
Telephone: +34 (0) 93 680 0028
Telefax: +34 (0) 93 668 0156
E-Mail: info@wagnerspain.com
Czechoslovakia
WAGNER s.r.o.
Nedasovská Str. 345
15521 Praha 5 - Zlicin
Telephone: +42 (0) 2 579 50 412
Telefax: +42 (0)2 579 51 052
E-Mail: info@wagner.cz
USA
WAGNER Systems Inc.
300 Airport Road, unit 1
Elgin, IL 60123 USA
Telephone: +1 630 503 2400
Telefax: +1 630 503 2377
E-Mail: info@wagnersystemsinc.com
98
ED
FI
CERT
I
Order No.
Germany
Tel.
Fax
E-mail
Switzerland
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