ct esdu ud ro cl p In easy to do business with Knowledgeable reliable broad product range quality Mining Product Guide Global Product Supply Pty Ltd Phone 07 49572039 Fax 07 49535814 Email firstname.lastname@example.org Hose Pages 2 - 6 Hose Assemblies Pages 7 - 10 Hose Fittings Pages 11 - 30 Pipe & Pipe Fittings Pages 31 - 34 Valves Pages 35 - 44 Specialty Mining Pages 45 - 49 Petroleum & Specialty Fittings Pages 50 - 54 Safety Information Pages 55 - 56 SAFETY Information contained in this catalogue is true and accurate as at the date of printing and may be subject to change. 2 HOSE Rubber Super Air & Water Delivery Hose (A190) Super Heavy Duty Air & Water Delivery Hose (A191) Page 2 - 6 13mm to 51mm WP: 300psi 13mm to 102mm WP: 300psi Steel Heavy Duty Air Hose (A170) Extra Heavy Duty Steel Air Hose (A180) 38mm to 76mm WP: 1000psi 25mm to 102mm WP 390-500psi FRAS Air/Water Delivery Hose (A700) FRAS Air/Water Suction & Delivery Hose (A710) 38mm to 152mm WP: 100psi 10mm to 102mm WP: 250psi Contractors Water Suction Hose (A214) Contractors Water Suction Hose Assemblies (A214) 102mm to 203mm WP: 45psi 76mm to 203mm Cuffed 76mm to 203mm WP: 135psi * Suitable for suction and open ended delivery. If a pressurised assembly is required, contact dixon. Rubber Heavy Duty Water Suction and Delivery Hose (A210) 19mm to 300mm WP: 150psi * Also available in cuffed Material Handling R.C. (Reverse Cycle) Sampling Hose (A550) Heavy Duty Water Suction and Delivery Hose (A210) Assemblies 76mm to 203mm * Suitable for suction and open ended delivery. If a pressurised assembly is required, contact dixon. Dry Bulk Hose (A360) 102mm WP: 75psi 51mm to 102mm WP: 580psi Material Handling Concrete Placement Hose (A500) 50.8mm to 102mm WP: 580psi Material Handling Muff Coupling Hose (A800) 51mm to 305mm WP: 150psi Concrete Placement Hose (A505) 50.8mm to 101.6mm WP: 1200psi Muff Couplings 50mm to 300mm WP: 150psi * Designed for use with Muff Coupling Hose (A800) * Available in Aluminium AC601 & Grey Cast Iron * Flange available in Table D, Table E & ANSI configurations 3 HOSE Page 2 - 6 4 PVC Dixon Air Hose Assemblies - Crimped HOSE Page 2 - 6 Note: Standard hose assemblies supplied with Nitto compatible couplings. Other interchangeable coupling options such as CEJN and Ryco available upon request. 10mm WP: 300psi Blue Air Tool Hose Nylon Self Store Hose Assembly 6mm to 12.5mm WP: 300psi 6mm to 12mm WP: 175psi Polyurethene Self Store Hose Assembly POLYURETHENE SPIRAL HOSE WITH HI-LOCK ONE TOUCH COUPLINGS 6.5mm FRAS Hose 10mm to 50mm WP: 305psi * Antistatic; fire resistant Fire Reel Hose 19mm to 25mm WP: 145psi Anfo Tube - Minsup 19mm to 32mm WP: 100-150psi * Semi Conductive * NOTE: We recommend that the user of this product be fully aware of the hazards as listed in section 4 of AS2187.2 before using this product in explosive applications. Yellow Flexible Bush Fire Hose 20mm WP: 145psi Layflat Medium Duty Blue 5 Heavy Duty Red HOSE Page 2 - 6 26mm to 207mm WP: 45-100psi Extra Heavy Duty Green Mining Layflat 40mm to 208mm WP: 70-150psi Irriflex 2000 Travelling Irrigator Hose 10 Year Warranty 105mm to 204mm WP: 145-220psi 52mm to 152mm WP: 600-750psi * Abrasion resistant; UV stabilised * Warranty form available on request Techflex - NBR Customised Techflex Assemblies 38mm to 204mm WP: 150-275psi * Abrasion resistant; oil mist resistant; UV stabilised Techflex PU - Polyurethane 52mm to 102mm WP: 175-250psi Techflex Extra - NBR 20mm to 50mm WP: 225psi * Non-toxic; abrasion resistant; UV stabilised Fireflex - NBR Fire Hose - Red or White 25mm to 65mm WP: 225-300psi 38mm to 64mm * Hose Only 6 Spiral Hose Guard & Metallic Spiral Hose Guard FRAS Spiral Guard HOSE Page 2 - 6 12mm to 70.5mm 9mm to 84mm Stainless Steel Metallic Hose 6.2mm to 300.3mm No Braid WP: 3-348psi Braided WP: 189-2871psi PTFE Teflon™ Hose * Smooth Bore - Size: 6mm to 25mm - Temp: -50ºC to +260ºC * Convoluted - Size: 10mm to 100mm - Temp: -50ºC to +260ºC Metallic & Composite Hose End Configurations Fixed male (BSP, NPT) Male union Swivel female (BSP, NPT) Cam and groove male adaptor Cam and groove female coupler Fixed flange (ANSI, Table D or E) Female union Swivel flange (ANSI, Table D or E) * Metallic and composite hose is available in a wide variety of end configurations in common materials including stainless steel, aluminium and mild steel. Hose Assembly Request Form 7 Customer: _______________________________________________________________ Contact Name: _______________________ Contact Number: _____________________ Location/ Branch: _____________________ Contact Fax: ________________________ Account #: ___________________________ Page 7 - 10 Purchase Order: ______________________ Internal Reference____________________ Delivery Address: _________________________________________________________ ________________________________________________________________________ Special Instructions: _______________________________________________________ Ship Via: ____________________________ S T A M P E D ize ID ______ mm Length ______ mtrs Qty ______ Rubber PVC Composite Metal Layflat Description: ___________________________ emperature of media and environment 40°C 20°C 60°C pplication External environment: edia 100°C Specify: ________________ Steam Pressure Suction Vacuum Chemical Harsh Clean Water Air Petroleum Chemical Steam Specify: __________________________ ressure Specify: ____________ kPa ____________ psi ____________ Bar nd clamping & fitting methods End fittings: End 1 - Specify: ______________ End 2 - Specify: ______________ Preferred clamping method - Specify: ____________________________________ elivery HOSE ASSEMBLIES Testing and certification required: Y / N Test pressure: __________ psi / kPa Date required:_______/_______/_______ Price & Delivery: Assembly Cost (excl GST) $_____________:______ Including Test: Y / N Delivery Date:_______/_______/_______ 8 Air / Water Extra Heavy Duty Steel Air Hose with Swaged Fittings HOSE ASSEMBLIES Super Air / Water Delivery Hose (A190) 12mm to 80mm 20mtr coils 300psi WP 40mm to 80mm 20mtr coils 1000psi WP Page 7 - 10 Heavy Duty Air/Water Suction Delivery Hose (A210) 100mm to 300mm 20mtr coils (10m 250mm to 300mm) FRAS Hose Application: Designed specifically for the conveyance of water in coal mining applications. Mandrel built hose to AS/NZS 2660:1991 Class B & C covering Fire Resistant Anti-Static PVC ID Sizes: 10mm to 50mm Temperature Range: 0°C to 60°C Standard Lengths: 20m, 100m Rubber Delivery ID Sizes: 10mm to 100mm Temperature Range: -15°C to 70°C Standard Lengths: 20m Rubber Suction Delivery ID Sizes: 38mm to 152mm Temperature Range: -15°C to 70°C Standard Lengths: 20m Contractors Suction Hose Assemblies (A214) Assembled with: 75mm - male & female Camlock Fittings 100mm - standard male & female Bauer Couplings 150mm - standard male & female Bauer Couplings 200mm - standard male & female Bauer Couplings Length: 3 & 6 metres Water Suction & Delivery assemblies are assembled in house by Dixon’s trained hose technicians and can be tailor made to suit any application. All fittings are secured with Ultra-Lok band clamps (see page 25). Please contact your local Dixon branch for pricing on application. Water 9 Hot Water Wash Down Hose with Flow Boss Gun HOSE ASSEMBLIES 20mm & 25mm 20mtr coils WP: 250psi Page 7 - 10 Heavy Duty Premium Grey PVC Suction Hose 25mm to 125mm 20 & 50mtr coils WP: 58-135psi 25 mm 32 mm 38 mm 50 mm 65 mm 76 mm 100 mm 125 mm WP psi 135 120 120 110 97 87 67 58 Vacuum M/H20 10 10 10 10 9 9 9 9 WARNING: SAFETY ALERT Under no circumstances should camlocks be used for compressed air or steam service Techflex Nitrile Lay Flat 76mm to 200mm 76-100mm in 25m coils 150mm + in 20m coils Techflex Assemblies Application: Techflex assemblies are assembled in house by Dixon’s trained hose technicians and can be tailor made to suit any application. Please contact Dixon for pricing on application. Assembled with: 75mm Male & Female Bauer Couplings 75mm Male & Female Camlock Couplings 100mm Male & Female Bauer Couplings 150mm Heavy Duty Male & Female Bauer Couplings 200mm Heavy Duty Male & Female Bauer Couplings 10 Material Handling / Petroleum Muff Coupling Hose Application: Heavy duty abrasive resistant material handling hose for service applications. Suitable for suction / delivery of slurry, bulk, cement and abrasive products. ID Sizes: 50mm to 305mm Assembly WP: Contact Dixon for working pressure Standard Lengths: 50mm to 150mm 20m, 200mm+ 10m HOSE ASSEMBLIES A800 Muff Coupling Bulk & Material Handling Hose with Muff Couplings. Supplied as components, fitting required on site. Page 7 - 10 RC Drilling Hose for Rigs Concrete Placement Hose 50mm to 100mm 20mtr coils 580psi WP 50mm to 100mm 20mtr coils 375psi WP A550 RC Sampling Drilling Hose Assembly Fitted with Dixon™ Boss Ground Joints and Clamps A500 Concrete Placement Hose Assembly with Internally Swaged Shouldered Ends. Also Available: A505 1200psi WP concrete placement hose Petrol / Oil Delivery Hose - Composite Application: Anti-static lightweight and flexible suction and delivery hose for a wide variety of hydrocarbons where 100% aromatic resistance is required. Hard wearing and cost effective. Used on plant, rail, and road tankers for the transfer of fuels. Fuel depots and refineries, transport contractors. ID Sizes: 20mm to 100mm A900 Composite Petrol / Oil Delivery hose. Electrically resistant to less than 10 ohms, as required by BS 5842:1980 clause 6.2. Hose assembly in accordance with EN 13765:2003 WP psi 25 mm 32 mm 38 mm 50 mm 65 mm 76 mm 100 mm 150 150 150 150 150 125 100 Medium / Heavy Duty Oil Suction Delivery Hose 25mm to 150mm 20mtr coils 25 mm 32 mm 38 mm 50 mm 65 mm 76 mm 102 mm 152 mm WP psi 95 82 77 72 67 63 58 48 Vacuum M/H20 9 9 9 9 9 9 9 9 Assembly Working Pressures Assembly working pressures may vary slightly depending on the size, hose, fittings and clamps selected. Dixon recommends gathering all STAMPED information to ensure the selected hose assembly is suitable for the required service or application. SAFETY ALERT Dixon also recommends all Hose Assemblies be proof tested to prove the assembly’s integrity, and tagged to clearly show the hose assembly’s working pressure. Cam & Groove 11 Specifications DESIGN INFORMATION Applications The Dixon Cam & Groove coupling is a reliable quick connect coupling for use on hose, pipe, tubing and tanks conveying a wide variety of liquids, dry bulk materials and vapours including cooling water, fuels, chemicals, cosmetics, food products, adhesives, dyes, pharmaceuticals, pellets and much more. How does it work? The coupling is connected by simply opening the coupler arms and inserting the adaptor into the coupler. The two cam arms are then closed under normal hand pressure to complete the joint. The Dixon range of Cam and Groove (Camlock) couplers and adaptors are manufactured to interchange with all product produced to Mil Spec A-A 59326, which supersedes Mil-C-27487. No Standard exists for the ½” (15mm) & 8” (200mm) fittings and generally these sizes do not interchange with other manufacturers. MAXIMUM PRESSURE RATINGS Designed for use with liquids, consult Dixon Asia Pacific for specific recommendations. Recommendations based on the use of mating Dixon fittings at ambient temperature 21ºC with standard Buna-N seal installed. For use at elevated temperature or other unusual operating conditions, consult your Dixon representative. For Aluminium, Bronze, Brass, Stainless Steel & Malleable Camlocks: Sizes (mm) 15 20-50 65 75 100 125-150 Pressure (psi) 150 250 150 125 100 75 For Polypropylene and Nyglass camlocks: Sizes (mm) 15-25 32-50 75 100 Pressure (psi) 125 100 75 50 CAM & GROOVE LINE DRAWINGS Type A Type DC Type B Type D Type C Type DP Type E Type F POLYPROPYLENE & NYGLASS CAM & GROOVE TEMPERATURE V’S PRESSURE RATING Size Polypropylene & Nyglass 15mm - 50mm 75mm - 100mm Temperature (◦C) -18◦ 21◦ 65◦ -18◦ 21◦ 65◦ Pressure (psi) 100 125 70 70 90 50 HOSE FITTINGS Page 11 - 30 12 Cam & Groove MATERIALS The Dixon range of Cam and Groove (Camlock) couplers and adaptors are manufactured from the following materials. • Aluminium conforming to the requirements of ASTM B 26/B 26M Grade 356.0 – T6. • Stainless Steel grade CF8M (316 Equivalent) in accordance with the requirements of ASTM-A351 • Bronze grade UNS C84400 in accordance with the requirements of ASTM-B584 • Polypropylene 30% glass filled • Nyglass 30% glass filled HOSE FITTINGS Body Levers Pins Die Cast Aluminium Brass Mild Steel Sand Cast Aluminium Stainless Steel Stainless Steel Bronze Stainless Steel Stainless Steel Polypropylene Stainless Steel Stainless Steel Nyglass Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Page 11 - 30 WELDING OF CAMLOCKS Couplings made using the diecast process must NOT be welded. Although Aluminium and Bronze Sand Cast Couplings made from the above materials may be welded using the appropriate welding equipment and compatible filler material, any modifications to the product will void your warranty. Welding the couplings changes the integrity of the coupling therefore Dixon Asia Pacific will not accept any responsibility for modified couplings. CAMLOCK SAFETY SAFETY ALERT • UNDER NO CIRCUMSTANCES should cam and groove (camlock) couplings be used in compressed air or steam applications. • Dust Caps and Dust Plugs are not to be used in any pressure applications for safety and environmental reasons. Unlike other safety couplings the EZ Boss-Lock... • ...is extremely easy to open and ergonomic. • ...is resistant to accidental disconnection when being dragged. • ...alerts you if it is not properly engaged - the rotating lever is not flush with the handle. • ...has no sliding pins to jam - it’s rotating action helps keep the locking device free of debris. • ...has no sliding pins to pop open - is designed to protect critical parts from impact and with stand rugged use. • ...can be supplied with special shanks custom suited to your needs. • ...is available with swaged and PF shank designs for hard to couple chemical hoses. • ...is easier to insert into the hose tubes on Tank Trucks, and is thefore easier to use in restricted spaces due to the smaller maximum OD and a more snag free exterior. • ...can retrofit the Cam Arm assemblies on to undamaged stainless steel Boss-Locks. This allows you to protect your investment in Stainless Steel Boss-Lock couplings while you upgrade. • ...is made in the USA. Cam & Groove 13 Clips & Lanyards Sold only in bags of 25 * Clips are carbon steel Stainless Steel Clips & Lanyards HOSE FITTINGS Page 11 - 30 PVC Coated Lanyards PVC coated carbon steel with aluminium crimp sleeves. One end Dixon crimped, one end uncrimped for field installation. Carbon Steel Clip Assembly Stainless Steel Pull Rings For “Boss-Lock” Couplings Jack Chain with S-Hooks Sash Chain with Pull Rings Pull Rings are Steel Plated For Technical, Application and Material Guidelines Please Refer to pages 11 &12 14 Claw Couplings Specifications Minsup Claw Couplings Minsup Claw Couplings are a universal hose coupling that provide quick, safe and reliable connections. Claw couplings are designed with a common or universal claw which enables differing hose sizes and nominal bores sizes to be connected. Claw couplings are most commonly used for conveying air and water, and are not to be used for steam applications. Common industry applications: under ground and surface mining, mineral processing, compressor and air tool industries, hire companies. All Minsup Claw Couplings comply with AS 2554 and AS2660 – Hose and Hose Assemblies for Air/Water. Minsup Claw Couplings with Crimped Ferrule HOSE FITTINGS Page 11 - 30 ‘A’ Type European Pattern Materials Available:SG Iron ISO 1083 Zinc Plated 316 Stainless Steel CF8M Seal Material: Natural Rubber (NR) Viton Nitrile available on request (NBR, Buna N) Temperature Range:Natural Rubber (NR) Seal -29°C to 71°C Viton Seal -30°C to 200°C Working Pressure: Standard Seal 500 psi, Bellow Seal 1000psi Compatible with: Atlas Copco, Ludecke Size Range: ⅜” to 1 ¼” Hose end and Threaded Thread Type: Male and Female BSP NPT Available on request Fitting Maximum Working Pressure: 300psi Assembly Maximum Working Pressure will depend on the type of hose used. If unsure contact Dixon Asia Pacific to enquire about hose assembly testing. Tested & approved for use with: • A190 Super Air Water Hose (300psi working pressure) • A102 Contractors Yellow Air Hose (200psi working pressure) For alternative hose types, contact Dixon Asia Pacific for suitability. For Crimp Specifications and procedures contact Dixon Asia Pacific. Materials Surelock Australian Pattern Materials: SG Iron ISO 1083 Zinc Plated 316 Stainless Steel CF8M Seal Material: Natural Rubber (NR) Viton Nitrile available on request (NBR, Buna N) Temp Range: Natural Rubber Seal -29°C to 71°C Viton Seal -30°C to 200°C WP: ⅜” to 2” 1000 psi 3” 500 psi Size Range: ⅜” to 3” Hose end and Threaded 2” Shouldered Thread Type: Male and Female BSP NPT available on request Ferrule Zinc Plated Mild Steel Coupling SG Iron Zinc Plated Seal Natural Rubber (Viton available on request) Locking Pins The use of a MINSUP Safety Locking Pin is necessary to ensure that MINSUP A Type & Surelock Claw Couplings will not become accidentally disconnected. This ensures that the fittings are properly connected as the pin will not go through the holes in both couplings until the couplings are locked into place. The Importance of Safety Hose Air King American Pattern Materials Available:Malleable Iron ASTM A47 316 Stainless Steel CF8M Brass C84400 Seal Materials: Natural Rubber (NR) Neoprene Viton Temperature Range:Rubber Seal -29°C to 71°C Neoprene Seal -29°C to 88°C Viton Seal -30°C to 200°C Working Pressure: 150 Psi at 21°C Size Range: ⅜” to 1” Hose end and Threaded Thread Type: Male and Female BSP or NPT NOTE: “Air King” is for Air & Water Service Only Constant vibration created by air drills, pavement breakers etc is destructive to air hose couplings, especially the quick-acting type. To provide protection, connect one end of a 1 to 3 metre length of air hose to the tool using the heat-treated “No. 3500” Steel Nipple which withstands vibration for a longer period. Connect the other end of “Whip Hose” to the air supply with the quick-acting coupling. “Whip Hose” should remain permanently connected to the tool and should be the same diameter as the supply line hose. Safety Whipchecks 15 King “Whipcheck” Safety Cable Hose End Tool End Hose End Hose End 3mm to 10mm * Resistant to rust & corrosion HOSE FITTINGS Page 11 - 30 Minsup Whipchecks SPRING TO TENSION END LOOP OVER EQUIPMENT CENTRE FERRULES ARE CRIMPED IN PLACE 2 END FERRULES SLIDE ALONG WIRE ROPE 3.5mm to 6mm * Max 200psi WP for air * Resistant to rust & corrosion * Galv steel rope, mild steel ferrules, zinc plated spring steel Wire Cable Stockings 28-40mm to 150-190mm * Manufactured to suit OD & Application SAFETY ALERT • Use “WHIPCHECK” to help prevent accidents or injuries resulting from hose or coupling failure. • A positive Safeguard For Air Hose Connections - Helps You Meet Today’s Safety Standards 16 Gauges, Strainers & Air Lubricators Pressure Gauges * Light weight, low cost * Pressure range - 0-1600 to 0-2500 kPa * Black steel casing, glass face. * Water-proof, shock resistant. Liquid filled. * Pressure range - 0-250 to 0-69,000 kPa * Stainless steel casing 63mm diameter HOSE FITTINGS 100mm diameter Minsup Line Strainer Page 11 - 30 * SG Iron Strainer, SS Perforated Plate * NPT available on request * Temp: -30ºC to 200ºC 1” BSP sectioned view In-Line Air Lubricators Designed to protect portable or stationary air tools by efficiently oiling the tool mechanisms. Each time an air tool is operated, a fine mist of oil is injected into it along with the air from the compressor. Installation is recommended within 7.5 meters of the tool to be lubricated. Transparent sight disc allows visual inspection of oil level. Oil flow regulated by screwdriver screw adjustment. 15mm to 25mm Air Operated Oil Lubricators The Minsup oil bottle was developed to ensure continuous & adequate lubrication of rockdrills over the length of a normal shift. Why 1.2 Litres? This is the calculated oil usage for one 8 hour shift, when set correctly. Fixed Jet: 1mm diameter jet designed for use with Rockdrill lubricating oil. Adjustable Jet: Designed to cater for areas where there is a variation in oil viscosity, pressure and temperature. Adjustable under pressure, clockwise to decrease flow, anti-clockwise to increase flow. For correct lubrication the oil bottle should not be placed in excess of three meters from the machine ensuring that the oil reaches the machine in mist form. The 1¼” filler plug has a built in pressure release behind the sealing o-ring to allow pressure to escape in a controlled manner in the case of unintentional opening while under pressure. * If a higher working pressure is required please contact your local Dixon representative. Shank Fittings 17 “King” Combination Nipples Grooved - unplated steel Shouldered - plated steel 25mm to 300mm 25mm to 300mm Bevelled - unplated or 316 stainless steel Flanged - Table E Hosetail 15mm to 300mm 40mm to 300mm Page 11 - 30 “King” Combination Nipples - BSP & NPT “LP-Boss” Male Stem Plated - 32mm to 150mm Unplated - 50mm to 75mm 15mm to 300mm Plated steel, 316 stainless steel, brass, aluminium Unplated steel and plated steel in sizes 15mm - 50mm are knurled. 316 Stainless Steel in sizes 15mm - 50mm are not knurled. SAFETY ALERT • • • HOSE FITTINGS For liquid petroleum gas, compressed air and other gases and fluids. Available in plated male & unplated bevelled. Combination nipples are recommended for low pressure discharge and suction service for compatible liquids. They are not for compressible products such as air or nitrogen on sizes 1¼” and above. King Combination Nipples are not recommended for steam. The working pressure may vary with the construction of hose, the type of clamping system used and the application. Consult Dixon for recommendations. Not intended for compressed air. Minsup Lightweight Hose Joiners Minsup Machined Steel Hose Splicers - Zinc Plated 16g steel tube large capacity b o r e . O ff e r s l i t t l e o r n o restriction to flow. Zinc plated steel with UP-set ends. ½” to 1” ½” to 2” Flanged in centre to accept claw clamps Minsup Ductile Iron Hose Splicers - Zinc Plated Heavy duty cast SG Iron ISO 1083, 1987:400-250-15 SGI 1” to 1½” 1½” to 2” Specially designed for use with double band clamping 18 Shank Fittings “Dixon” Steel Hose Mender “Dixon” Brass Hose Mender Zinc Plated - 6mm to 300mm Stainless Steel - 6mm to 100mm SAFETY ALERT 5mm to 25mm They are not for compressible products such as Air, Nitrogen or steam. The working pressure may vary with the construction of the hose, the type of clamping system used and the application. Consult Dixon for recommendations. “Tuff-Lite” Glass Reinforced Nylon Hose Mender HOSE FITTINGS Maximum working temperature 66ºC Page 11 - 30 32mm to 150mm Minsup ‘Y’ Pieces - Zinc Plated Steel ¾” Hose Tail x ½” Hose Tail x 1” BSP Male ¾” Hose Tail x ½” Hose Tail x ¾” BSP Male 1” Hose Tail x 1” Hose Tail x ½” Hose Tail ¾” BSP Male x ½” Hose Tail x ¾” BSP Male 1” Hose Tail x ½” Hose Tail x 1” BSP Male ‘Y’ Piece ½” to 1½” Shank Fittings Standard Threaded Strainers 19 Stainless Steel Strainers Round hole & square hole type BSP (mild steel zinc plated) 2” 1½” to 6” 1½” to 12” Polyethylene Strainers Round hole & square hole type BSP (mild steel zinc plated) HOSE FITTINGS Page 11 - 30 1½” to 3” 20mm to 80mm Black NPT Hose Tail Bauer Couplings - Standard Application: • Irrigation suction and delivery hose connectors • Heavy duty mining suction and delivery slurry line connectors • Medium vacuum line connectors • Waste water suction and delivery line connectors Features: • Quick connect and disconnect • Hot dipped galvanised • Up to 30° bending angle at the coupling joint whilst maintaining maximum flow • Rubber seal provides an excellent seal under both pressure & vacuum • Also available in stainless steel with oil and heat resistant seals • Heavy duty machined tails for extra heavy duty applications where reduced distortion may be required • Up to 20bar working pressure Suction / Delivery Hose De-Watering Assemblies fitted with Bauer Couplings. Maximum Working Pressure for Type B Couplings - Bauer Compatible Size (mm) Pressure (psi) 50 - 90 290 100 - 300 174 Rubber ‘O’ Ring not included 2” to 12” 2” to 12” 2” to 8” Female Spigot Lever Ring O-Ring 2” to 12” Male Spigot 2” to 8” Weld on Female (Not Plated) 2” to 8” 2” to 8” 2” to 8” Female Flange (Table D Flange) Weld on Male (Not Plated) Male Flange (Table D Flange) 20 Shank Fittings Bauer Standard Duty Complete Sets Bauer Heavy Duty Complete Sets 2” to 8” 3” to 8” Bauer Heavy Duty Machined Tails Bauer Flange Hosetail Machined Tail Table D HOSE FITTINGS 3” to 8” Page 11 - 30 Female Male 3” to 8” Rubber ‘O’ Ring not included Foot Valves & Strainers 3” to 8” Foot Valve with Hosetail 4” to 12” 2” to 8” Flange Foot Valve (Table D) Strainer Hosetail FOR BAUER TECHNICAL AND APPLICATION GUIDELINES PLEASE REFER TO PAGE 19 “Boss” Fittings 21 “Boss” Coupling System PURPOSE: Boss couplings supply a convenient threaded fitting needed to connect two lengths of hose, or a single length to a male or female threaded (NPT/ BSP) outlet. FEATURES: The spud part of the coupling serves as one half of the connection and is usually fixed to the equipment. The stem part that is clamped to the hose is the other half. The two halves are connected or disconnected by rotating the wing nut on the spud. When connected, they achieve a mechanical as well as a pressure seal. SERVICES: Boss couplings are all-purpose hose couplings, universally recommended for steam hose connections. They are also widely used for air, water, fluid petroleum chemicals and liquid petroleum gas up to 1” ID. Boss couplings can be applied to many types of rubber, synthetic, plastic, metallic or semi-metallic hose. Consult your local Dixon branch for specific media capabilities. Female X Male Hose Assembly HOSE FITTINGS Page 11 - 30 Female X Female Hose Assembly “Boss” Technical Information Boss Couplings Working Pressure Ratings Air Water Steam Size psi MPa psi MPa psi MPa ¼” to 2” 600 4.1 600 4.1 250 1.7 2½” and 3” 450 3.1 450 3.1 250 1.7 4” and 6” 250 1.7 250 1.7 250 1.7 ¼” to 1” include 1½” to 6” include plated steel plated malleable iron through 100 mm tubular steel - 150 mm spuds plated steel plated malleable iron wing nuts plated malleable iron plated malleable iron stems GROUND JOINT Positive Metal-to-Polymer Seal • A leakproof seal is formed when the metal head of the stem makes contact with the patented polymer seat in the spud. • The non-metallic polymer seat resists most chemicals found in manufacturing facilities. • Recommended for steam service up to 230° C. • Easy to seal. • Plated steel and/or malleable iron. • Use with Dixon Boss Clamps in this catalogue. Washer Type •A Klinger washer is inserted between the stem and spud. •A leak proof seal is formed by rotating the wing nut and hammering it tight. •Plated steel and/or malleable iron. Worn-out hose couplings can be dangerous. They should be checked regularly and replaced when necessary. Each coupling user should review applications and add safety devices where indicated. SAFETY ALERT 22 “Boss” Fittings Widely used for air, water, fluid, petroleum, steam, chemicals and liquid petroleum. 2-Bolt Type Clamp Three Piece Clamp 6-Bolt Type Materials: • Plated iron, stainless steel, brass, investment cast carbon steel. HOSE FITTINGS Page 11 - 30 Features: • The bolts used in the Boss interlocking clamps are not standard bolts. They vary from standard bolts in their length, diameter, overall thread length and material hardness. These bolts can be retorqued, but it is not recommended that the bolts or clamps be reused, as they are designed for a single bend only. Dixon recommends using only factory supplied replacement bolts. • Torque values for clamps are based on dry bolts. The use of lubricant on bolts will adversely effect clamp performance. • Do not lubricate nuts and bolts. • Replacement nuts & bolts are available, contact Dixon for more information. 4-Bolt Type Clamp 2 Gripping Fingers Sizes: • ¼”, ⅜”, ½”, ¾”, 1”, 1¼”, 1½”, 2”, 2½”, 3”, 4” and 6” available in plated iron • ½”, ¾”, 1”, 1¼”, 1½”, 2” and 3” available in stainless steel • ½”, ¾”, 1”, 1¼”, 1½” and 2” available in brass 4 Gripping Fingers Ground Joint Coupling System Boss couplings are all-purpose hose couplings, universally recommended for steam hose connections. Service: • Used for steam, air, water, fluid petroleum & chemicals. • Can be used for liquid petroleum gas up to 1” ID. • Can be applied to many types of rubber, synthetic, plastic, metallic or semi-metallic hose. Consult Dixon for specific media capabilities. Features: • Positive Metal-to-Polymer Seal - a leakproof seal is formed when the metal head of the stem makes contact with the patented polymer seat in the spud. • The non-metallic polymer seat resists most chemicals found in manufacturing facilities (reference the Corrosion Resistance chart in the Dixon Product Catalogue or on the web at www. dixonvalve.com/resources/cr_chart.php) • Recommended for steam service up to 450ºF • Easy to seal • Works with existing ground joint fittings • Use with Boss clamps Materials: ¼” to 1” include: 1¼” to 6” include: • Stems: plated steel plated iron through 4”, tubular steel • Spuds: plated steel plated iron • Wing Nuts: plated iron plated iron Sizes: • ¼”, ⅜”, ½”, ¾”, 1”, 1¼”, 1½”, 2”, 2½”, 3”, 4” and 6” Hydraulic Couplings 23 Technical Information - H-Series Interchange ISO7241 Series ‘B’ Material: Steel, Brass, 303 SS & 316 SS Interchanges with Parker, Snap-Tite, Faster, Hansen •H-Series couplers and nipples are fully compliant with the parameters outlined in ISO7241 Series ‘B’. •A wide variety of body and seal materials are available to maximize compatibility in a variety of applications. •Large diameter heavy duty knurled sleeves are designed to resist brinneling and maximize performance under impulse conditions. •Wide selection of thread configurations to ensure compatibility in a variety of installations. ISO-B couplings are not recommended for BOP. (Blow Out Prevention systems) SAFETY ALERT Steel Nipple - Male Thread ⅛” to ¼” Coupler - Female Thread ¼” to 1½” Elastomer Coupler & Nipple Dust Plug ⅛” to 1” Page 11 - 30 Nipple - Female Thread ¼” to 1½” Technical Information - K-Series Interchange ISO7241 Series ‘A’ - Steel Interchanges with Parker, Aeroquip, Faster, Holmbury Elastomer Coupler Dust Plug ¼” to 1” Elastomer Nipple Dust Cap ¼” to 1” HOSE FITTINGS • K-Series couplers and nipples are compliant with the parameters outlined in ISO7241 Series ‘A’. • Couplers have a high concentration of locking balls to reduce incidents of brinneling during operation. • Heavy duty knurled sleeves are designed to resist brinneling and maximize performance under impulse conditions. • Wide selection of thread configurations and body sizes ensure compatibility in a variety of installations. Steel Coupler - Female Thread ¼” to 2” Steel Nipple - Female Thread ¼” to 2” 24 Hydraulic Couplings T-Series High Pressure Screw-Together Steel Couplings - ¼” to ⅜” Interchanges with Parker, Stucchi, Enerpac, Holmbury Coupler Female Thread Coupler Male Thread HOSE FITTINGS Page 11 - 30 Nipple Female Thread Coupler Dust Plug Nipple Dust Cap Technical Information - W-Series Wingstyle Interchange Thread Together - ¾” to 1½” • Threaded wing or hex sleeves enable easy connection and disconnection while under pressure. • O-ring “connected” marker is highly visible during connection and helps to keep contaminants out of the threads while connected. • Coupler has a high flow tubular valve that is designed to reduce pressure drop and turbulence, while improving flow performance. • Bulkhead mounting kits are available to secure the nipples for simplified connection and disconnection. • Flanged bonded seal prolongs coupling life while being intregal in the reduction of spillage and air inclusion. Interchanges with Parker, Aeroquip, Snap-Tite, Faster Brass Coupler Rigid Dust Plug Brass Hex Nut Coupler Female Thread Brass Nipple Rigid Dust Cap Brass Wing Nut Coupler Female Thread Brass Nipple Female Thread Brass Nipple with Flange Female Thread Steel Mounting Flange - W-Series Clamps 25 Dixon Worm Gear Clamps - 300 Stainless Steel This clamp meets SAEJ1508 which supersedes MIL Spec WW-C-440B. 11-20mm to 435-508mm T Bolt Mikalor - Stainless Steel “Supra” W4 Genuine Mikalor T Bolt Mikalor Super Clamp Steel, Zinc Plated HOSE FITTINGS Page 11 - 30 17-19mm to 240-252mm 17-19mm to 239-252mm Dixon T Bolt Clamps Stainless Steel 34.9-39.7mm to 321.5-328.6mm F Series Centre Punch Band Style Clamps Stainless Steel Style F (Pre-formed) K Series Band Style Clamps Stainless Steel ¾” band width - 2” to 8” ID ⅜” band width - 13⁄16” to 1⅜” ID ⅝” band width - 1” to 8” ID THE UNIVERSAL PREFORMED CLAMP Can be centre punched or rolled over. For use with centre punch or roll over tools described below. Stainless steel clamp bands are 300 series stainless steel, buckles are 302 series stainless steel. Ultra-Lok® Electric Installation Tool ⅜” band width - 13⁄16” to 1⅜” ID ⅝” band width - 1” to 8” ID Ultra-Lok® Band Style Clamping System - Smooth ID Drill Attachment Note: Both drill and attachment sold separately. 2” to 9” 26 Clamps Band Clamp Hand Tools Locking Tool - Portable hand tool used to apply punch type ⅜” and ⅝” band clamps. For use with F Series only. Hand Tool - Intermediate hand tool for ⅜” and ⅝” band clamps. Hand Held Tool - for application of ¾” K clamps. Hand Held Tool - for application of ⅜” and ⅝” band clamps. F100 Adaptor - ⅜” clamp adaptor for F100 tool only. HOSE FITTINGS Page 11 - 30 Band Clamp Tool Accessories Clamp Cutter Mallet for punching band clamps “Clamp-it” Band & Buckle - Stainless Steel Buckles To be used with C2 or 51960 band clamp tools as shown below ⅜” to ¾” Strapping - 100ft per box ⅜” to ¾” Band Clamp Tools Jack Type - clamping tool for band & buckles Screw Action Type - clamping tool for band & buckles Adaptor - for installing preformed clamps Clamps 27 Minsup Safety Claw Clamps SG Iron ½” to 1” Without Chain 1½” to 2” Chain Restrainer With Chain 1½” to 2” Minsup Double Bolt Clamps SG Iron HOSE FITTINGS Page 11 - 30 ⅛” ½” to 1” Air King Double Bolt Clamps Two Bolt Hose Clamps Malleable Iron Optional Pkg/Box Quantity Shown ⅜” to 1” Dixon Double Bolt Clamps Without Saddles OD: 28.6-30.2mm to 82.6-88.9mm 22-29mm to 115-145mm Hose Claw Clamps Din 20 039 B - Malleable Iron 22-29mm to 35-42mm Aluminium & Stainless Steel Camlock Couplings - Smooth Tail with Safety Clamp Collar With two Saddles OD: 88.9-96.8mm to 382.6-444.5mm 19 x 6mm to 75 x 7.5mm 28 Washdown Nozzles Power Spray Hot Water Washdown Spray Gun ¾” BSP ½” BSP HOSE FITTINGS Swivel Connectors Page 11 - 30 DO NOT USE THESE PRODUCTS WITH STEAM LINES SAFETY ALERT Hose Shank NPT & BSP ½” GHT Thread NPT 15mm Trigger Spray Guns Insulated Water Nozzle ¾” BSP DO NOT USE THESE PRODUCTS WITH STEAM LINES SAFETY ALERT Water Nozzle (Slump Gun) 1” BSP Pistol-Grip Water Nozzle ¾” BSP Washdown Nozzles 29 Twist Spray Nozzles 1” Small Power Jet ¾” Hose Reel Female pipe thread is suitable for BSP & NPT. Rubber gasket creates pressure type seal. 1½” Power Jet HOSE FITTINGS Solid Brass Hose Spray Nozzle Solid Brass Full Size Twist Nozzle ¾” GHT ¾” GHT Brass Sweeper Nozzle ¾” GHT Red Polycarbonate Nozzle ¾” Page 11 - 30 30 Hose Reels High-Flow Wash-Down Hose Reel Technical Specifications: • Dimension: 520mm x 410mm x 520mm (LxWxH) • Weight: 14kg • Material: Mild Steel • Hose Material: PVC to Australian Standard AS1221 • Nozzle: Jet / Spray / Off • Capacity: 19mm x 25m hose • Finish: Epoxy Powder Yellow, 70 micron min. Features: • • • • Suitable for mounting to wall, floor, vehicles or transportable Light weight, compact and easy to move 19mm hose for increased water flow Various commercial, marine and domestic wash-down applications and may also be used to assist in extinguishing small scrub fires. • Rugged construction • Comes complete with rewind handle and flexible inlet connection that screws onto a standard garden tap. HOSE FITTINGS Economy Hose Reels Application: Economy hose reels for domestic and industrial applications. Used primarily with PVC hoses, refer to the PVC Hose section of this catalogue. Page 11 - 30 Size: Inlet - 12mm to 18mm Outlet - ½” to ¾” Hose not Included Standard *Refer page 199 for swivels to suit the economy hose reels. Two swivels required per hose reel. Mobile Dixon Heavy Duty Hose Reel Application: Improves hose handling, prolongs hose life, reduces trip hazards. Colour: Yellow for high visibility Material: Manufactured from mild steel Capacity: Approx 40 metres (25mm hose) *Please refer page 6 for fitted Contractors Air Hose assemblies. Wheel: Diameter: 700mm Depth: 650mm Height: 820mm Optional: Optional swivel attachment allows the hose reel to swivel 180o for improved coverage and ease of use. Swivel can be locked. Size: Inlet - 25mm Outlet - 25mm Optional swivel attachment Light Wall / Medium Pipe 31 Shouldered Mining Pipe Application: Designed for use in both underground and surface mining applications. Can also be used for water, slurry and air movement in mining, industrial and irrigation applications that are suited to a lighter walled pipe. Features: Robust yet lightweight for ease of handling. Material: ASTM A135 - standard specification for Electric Resistance Welded (ERW) Steel Pipe. Hot dipped galvanised to AS/NZS 4792 - min 300grams/m². Standards: BS 1387:1985 - Standard specifications for screwed and socketed steel tubes and tubulars and for plain end steel tube suitable for welding and for screwing to BS21 pipe threads. Length: 6mtr Both ends are shouldered 100NB to 150NB Galvanised Medium Pipe, AS1074 & ActivFire Approved Application: For Fire Hydrant Piping Systems - provides water to landing valves, hose reels and hydrant risers. Typically located in stairwells or building cavities - suitable for connection to mains or independent water. Also used for water, slurry and air movement in mining, industrial and irrigation applications. Features: Pipe is line marked with all approvals and mill identification every metre for fast visual inspection. Galvanising significantly exceeds the requirements of AS/NZS4792. Plain Ends - AS1074, AS2419.1, AS/NZS 4792, ActivFire® approval AFP1698 15mm to 150mm End Configurations: Plain end pipe can be cut and/or BSP threaded or roll grooved as required (a surcharge will apply to each cut or processed end). Standards: AS1074, AS2419.1, AS/NZS4792 and CSIRO (formerly SSL) ActivFire® approval AFP1698. Length: 6.5mtr BSP Threaded Ends AS1074, AS2419.1, AS/NZS 4792, AS1722.1, ActivFire® approval AFP1698 15mm to 150mm Roll Grooved Ends AS1074, AS2419.1, AS/NZS 4792, ANSI/AWWA C606-97, ActivFire® approval AFP1698 15mm to 150mm * Grooved pipe, couplings & fittings are also available. PIPE & PIPE FITTINGS Page 31 - 34 32 Shouldered Couplings Bolted Couplings Application: For joining of shouldered end pipe in mining and construction industries. Material: SG iron to AS 1831 400-250-12. Bolts & Nuts: Metric, grade 4.6 to AS 1112. EPDM & Standard Gasket available on request Standards: * Working pressure (capacity) as tested to AWWA C606 requirements. Safety factor of 3:1 Size: 50mm to 600mm All dimensions and weights are approximate. Quick Release Couplings Application: Quick release couplings offer substantial cost savings in reducing down time and facilitating fast assembly and disassembly of temporary pipe lines. Material: Ductile Iron & Stainless Steel Design: No bolts and nuts to be lost, or threads to be damaged. No tools required. Improved lever and hinge design significantly reduces opening and closing effort. Internal mating tongue and groove feature prevents seal pinching during closure. Standards: * Working pressure (capacity) as tested to AWWA C606 requirements. Safety factor of 2:1 PIPE & PIPE FITTINGS Size: 50mm to 200mm Page 31 - 34 Couplings are not recommended for use with air. SAFETY ALERT Interlock Couplings 500psi WP Gaskets - BUNA N or EPDM 50mm to 150mm BUNA N - 50mm to 600mm EPDM - 50mm to 200mm 2” Shouldered X Surelock Coupling Application: Developed specifically for Australian underground mining applications - eliminates laborious threaded connections. Seal: Natural rubber gasket Body: SG Iron AS1831-400-250-12 * Grooved pipe, couplings & fittings are also available. Shouldered Fittings 33 Fabricated Mild Steel Galvanised Application: Air & Water. For use with shouldered end pipe and couplings in mining and construction industries. Galvanised for corrosion protection - Long Series 90° Bend 2” to 8” 45° Elbow 2” to 8” 90° Elbow 2” to 8” 45° Bend 2” to 8” Setting Piece 2” to 8” Tee Equal 2” to 8” PIPE & PIPE FITTINGS Page 31 - 34 Offset Tee Equal 2” to 8” Reducing Shouldered Adaptor x BSP 4” x 2” to 6” x 4” Y-Piece 2” to 6” Screwed Adaptor Short Series 2” to 6” Flanged Adaptor 2” to 8” Concentric Reducer 3” x 2” to 6” x 4” Reducing Tee 3” x 2” to 6” x 2” * Grooved pipe, couplings & fittings are also available. Reducing Tee Shouldered x BSP Male 2” x 1” to 4” x 2” 34 Shouldered Fittings / HDPE Couplings Blank End with Female BSP outlet Blank End 2” to 8” 1” to 3” Shoulder Ring 50NB to 200NB Split - 250NB to 600NB PIPE & PIPE FITTINGS Page 31 - 34 HDPE -Plain End Pipe Couplings Features: • For use on HDPE plain end pipe. • Couplings are rated to pressures equal to the pipe in use. The pipe manufacturer will advise pipe pressure rating. Seal: Nitrile standard, EPDM available on request. Body: Ductile iron to ASTM A-536 HDPE plain end pipe couplings are designed to mechanically join metric pipe manufactured from HDPE (high density polyethylene). The couplings have ‘teeth’ integrally cast to enable the coupling to bite into the HDPE pipe. Seals - Nitrile 63mm to 200mm * Grooved pipe, couplings & fittings are also available. Ball Valves Econovalves 35 Application: General purpose Ball Valve suitable for mining and industrial applications. Design: Solid construction with unique one piece ball and stem provides positive on/off action. In-line maintenance is easy for the top loading ¾” and 1” range, and the 3 piece 1½” and 2” range Body Materials: Spheriodal graphite cast iron to ISO 1083; 400-250-15 SGI Seals, Seats & Trim: Nitrile Butadiene Handle: Spheroidal graphite cast iron to ISO 1083 (1½ - 2”) All other sizes have pressed mild steel handles ¾” & 1” RANGE Ball & Stem: Spheroidal graphite cast iron to ISO 1083; Chrome copper plated to AS1192 Bolts: Hex, M10 x 1.5 x 90, Grade 8.8, black Nuts: Hex, M10 x 1.5, zinc plated, Grade 8 Temperature: -20° to 80°C Size: BSPF x BSPF - ¾” to 2” NPTF x NPTF Standard - ¾” to 1” ‘A’ Type x ‘A’ Type - 1” BSPF x ‘A’ Type - 1” 1½” & 2” RANGE BSPF x ‘A’ Type ‘A’ Type x ‘A’ Type VALVES Page 35 - 44 2” Shouldered 1” BSPF x 2” Shouldered 2” BSPF x 2” Shouldered 1” Surelock x Surelock 1” Female Thread x Surelock 2” Female Thread x Surelock 2” Surelock x Surelock 36 Ball Valves Minsup Econovalve Lockout Device Design: Designed to retrofit all existing Minsup Econovalve configurations. Easy to install. Lock open / lock closed. Body Materials: SG Iron ISO 1083, 1987: 400-250-15 Approvals: Design registration: 200614656 Size: 1” to 2” 1” 2” Valve with assembled 1” lockout device fitted Valve with 2” lockout device fitted VALVES Page 35 - 44 Mining Brass Water Valve Application: Mine Water Valves, or Bendigo Taps, protect air leg rock drills from dirty mine water utilising a filter mesh to ensure tools are protected from foreign matter End Connection: ½” BSP Male Body Materials: Brass Size: ½” Male / Male Ball Valves 37 General Purpose Brass Ball Valve with Stainless Steel Handle PN40 4000 ¼” to 4” kPa Brass Ball Valve AGA Approved Lever Handle ¼” to 2” T Handle ¼” to 1” Brass M/F Ball Valve AGA Ball Valve VALVES Page 35 - 44 ½” to 2” DZR ½” to 2” SAFETY ALERT *Warning: the formation of ice in the plant can severely damage valves and piping. We also remind that the maximum working temperature in gas pipes permitted all regulations is 60˚C. Mini Brass Ball Valve Lockable Brass Ball Valve ½” to 2” art.125 Female BSP x Female BSP art.126 Female BSP x Male BSP 38 Ball Valves Stainless Steel Ball Valves One Piece ¼” to 2” Two Piece ¼” to 2” Three Piece ½” to 4” 3 Piece SS Ball Valve with Pneumatic Actuator 3 Piece SS Ball Valve with Electric Actuator ½” to 4” ½” to 4” VALVES Page 35 - 44 Stainless Steel 3 Way ‘L’ Port Ball Valve ½” to 2” 3 Way Standard Brass Ball Valve, L & T Port ¼” to 2” Gate Valves 39 Brass, Bronze & CI Gate Valves AS1628 DZR Tested - AS1628 15mm to 80mm Brass Untested 15mm to 100mm Grooved Fig GVR-G-1161 80mm to 200mm Shouldered Fig GVNR-S-1161 65mm to 300mm Flanged VALVES Page 35 - 44 Monitored, Table E, Cast Iron Fig GV-OSY-RW-1161-200 100mm to 300mm Cast Iron Flanged Fig GV-OSY-RW-1161-200 65mm to 300mm Fig GVRC-1161 65mm to 300mm Fig 3228E 65mm to 300mm Post Indicator Flanged Fig GVNR-RW-1161* 65mm to 300mm 40 Gate Valves Sluice AS2638.2 AS2638.2 Fig 57/40 80mm to 300mm Fig 57/50 80mm to 300mm Hand Wheels and Gaskets for AS2638.2 Sluice/Gate Valves Hand Wheel - 80mm to 300mm Gasket - 100mm to 150mm VALVES Knife Gate Valve Page 35 - 44 Full SS 316 body lugged Table D 80mm to 300mm Butterfly Valves Minsup Shouldered 41 Application: Mining Industry Design: Lever operated, Corrosion resistant stainless steel disk and shaft. Lever can be padlocked out in any of 11 positions. Nitrile Butadiene lining is moulded to the body. Disc has high flow coefficient design which minimises flow resistance and cavitation. End Connection: Shouldered Body Materials: Body - SG Iron to ISO 1083; 400-250-15 Lining - Nitrile Butadiene - 70 Duro hardness Disc - Cast SS Grade CF8M to ASTIMA351 Handle - SG Iron ISO 1083;400-250-15 Shaft - Grade 316 Stainless Steel Seats & Trim: EPDM Encapsulated, Nitrile Butadiene lining Actuator: Lever as standard 100mm to 150mm Temperature: Min -20ºC Max 60ºC Pressure: Water • 2000 kPa Air • 1034 kPa • 290 psi • 150 psi Standards: Shouldered ends in accordance with ANSI/AWWA C606 Actuator mounting flange in accordance with AS5211 Options: Actuation available on request. Optional operators include manual gearbox and pneumatic actuator. VALVES Page 35 - 44 Mounting pads are the same on 4” and 6” Minsup valves. Handles and actuators will interchange between 4” and 6” Minsup valves. 42 Butterfly Valves Wafer Butterfly Brooks Lever Handle 50mm to 600mm VALVES Cast Iron “Water Mark” Lugged Lever - 50mm to 300mm Gear - 80mm to 300mm Brooks Lugged 50mm to 300mm Actuated Pneumatic 50mm to 300mm Actuated Electric 50mm to 300mm Page 35 - 44 Monitored Butterfly Screwed BSP Bronze - Fig BT 25mm to 50mm Wafer - Fig DW 65mm to 200mm Grooved Bronze - Fig BG 50mm Grooved Ductile Iron - Fig HPG 65mm to 200mm Butterfly Valves / Check Valves 43 Grooved Butterfly c/w Gear Operator - Fig HGG 100mm to 300mm c/w Lever & Notch Plate - Fig HGL 50mm to 200mm Compact Lever Operated 50mm to 200mm Wafer Check UL US LISTED Duo - Fig 1161 50mm to 600mm Uni - Fig SDC 50mm to 300mm Ball Check Duo - Fig DDCV-1161-U 100mm to 300mm Alarm - Grooved Ends VALVES Page 35 - 44 Cast Iron Flanged 50mm to 300mm 3 Piece Inline Stainless Steel 80mm to 200mm Safety Shut Off SCV-Series Excessive Flow Sensor/Check Valve - NPT 6mm to 75mm 15mm to 50mm Flow Direction 44 Check Valves Swing Check AS1628 Brass 15mm to 100mm Bronze 15mm to 100mm Fig CVF-1161 MS 80mm to 300mm Brass - Standard Port Female BSP x Female BSP 15mm to 100mm Grooved Fig FP7800 50mm to 200mm Brass Inline VALVES Page 35 - 44 Europa Brass Stem 15mm to 100mm York® Filter SS304 York Plastic Stem 10mm to 100mm Foot Valve 20mm to 100mm 10mm to 100mm Hand Held Mining Accessories 45 Pelican Pick 2.5kg The pelican pick will shovel, hoe, scrape, dig trenches and pick. It is extremely durable and will stand up to the roughest treatment. Manufactured from high grade heavy gauge steel plate, the pelican pick is virtually indestructible. Wooden handle High visibility (orange), shockproof handle Pelican Pick Spare Parts Head Wooden handle High visibility (orange), shockproof handle Rock Bolt Wedges Diamond head to suit 1” or 7/8” wedge type rock bolts. Manufactured from SG Iron to ISO 1083 : 400-250-15 SGI Available in pack quantity of 100 only. SPECIALTY MINING Scaling Bars Page 45 - 49 Zinc Plated Aluminium Bar ID 1” Zinc Plated Alloy Steel Hex ¾” 46 ANFO Loaders Quotation Form Pressure ANFO Loaders Minsup pressure loaders are manufactured in several sizes 45, 100, 200, 250, 500 kg capacities and are designed for loading prilled ammonium nitrate/fuel oil (ANFO) in varying diameter drill holes, both in horizontal and vertical positions. After the loader has been filled to capacity, it is pressurised by compressed air to the pre-determined discharge pressure, thus the rate of discharge can be varied to obtain the required density and charge rate. Specifications Designed & Manufactured: In accordance with AS1210 Design Pressure: 690 kPa Test Pressure: 1035 kPa Working Pressure 345 kPa Design Temperature: 38˚C Pressure Vessel Designation PV 1 2 3 4 5 6 7 8 1. What size/capacity is required? Anfo Size Volume Actual Anfo Capacity 45kg 68 L 54kg 045 100kg 146 L 117kg 100 200kg 268 L 214kg 200 250kg 336 L 269kg 250 250kg squat 263 L 210kg 250 500kg 836 L 669kg 500 500kg squat 631 L 504kg 500 Note: ANFO density = 800kg/m3 EXAMPLE PV045MSTFOFMD - Pressure Vessel, 45kg capacity, mild steel body, standard height, flanged opening, open filler cone, frame mounted, manifold and dual remote control. 5. Does unit require lid and trash screen to aid breaking of ANFO and prevention of foreign objects from entering unit when not in use? If Yes = L - Lid and Trash Screen If No = O - Open Filler Cone (Standard) 2. Body material is mild steel: Optional stainless steel available on “500kg” models only. MS - Mild Steel 6. Is unit required to be self standing or mounted? SS - Stainless Steel (316) (“500kg” models only) For stainless steel, contact your Dixon representative. F = Self Standing (frame) X = Mounted on site (no frame) SPECIALTY MINING Page 45 - 49 3. If size/capacity = 250 OR 500: Optional squat version is available to reduce overall height. (Refer table for dimensions) T - Standard Q - Squat 045250 250 100 500 500 200 4. Is on-site servicing of internal sealing cone required? If Yes = F - Flanged Opening on Head, Sealing Cone Replaceable If No = S - Shouldered Opening Sealing Cone Permanent *All vessels come with frames to aid in shipping, Customer to remove if not reuired. 7. Do you require standard Minsup air system to be fitted? M = Yes (go to question 8) (manifold and valves to be fitted) X = No (end of quote) (no manifold) 8. What method of operation is required? M = Manual Valve Control. S = Actuated Loading Valve Control (single remote) D = Actuated Loading & Venturi Valve Control (dual remote) (this option allows blowing facility for cleaning of holes). X = No Controls (only when no manifold specified in question 7). Additional Notes:___________________________________________________________________________ _________________________________________________________________________________________ __________________________________________________________________________________________ ANFO Loaders 47 Example Base Models - Pressure Flanged heads available on request in these sizes. Flanged head allows servicing of internal sealing cone. All vessels come with 2” shouldered outlet. Height and Diameter dimension given includes frame and filler cone. For pressure vessels in other sizes or configurations contact your nearest Dixon representative. All 500kg pressure vessels come with a square frame - all others have a round frame (cylindrical). Standard with Shouldered Head Squat with Shouldered Head 250kg to 500kg 45kg to 250kg Standard with Flanged Head Squat with Flanged Head SPECIALTY MINING Page 45 - 49 250kg to 500kg 45kg to 250kg 48 ANFO Loaders ANFO Loader Spare Parts SPECIALTY MINING Page 45 - 49 Exploded View - Flanged Configuration with Remote Take-Off Product specification may be subject to change without prior notification. ANFO Loaders - Purchasers Responsibilities Anfo Loaders to AS1210 - 1989 - Class 3. To comply with AS1210 SAA Unfired Pressure Vessels Code, the vessel must not be used for the transport of material under pressure. Purchasers of anfo loaders are supplied with a copy of the Manufacturers Data Report - Pressure Vessel at point of delivery. Purchasers are advised that the Anfo Loader (Pressure Vessel) manufactured under AS1200 is subject to Occupational Health, Safety and Welfare Regulations, 1995 (page 5 section 3.2.24(1)(a)). An employer must ensure that pressure equipment, other than a gas cylinder that is covered by AS1200 SAA Boiler Code and that is in USE, is inspected or tested in accordance with AS3788 . Purchasers should refer to Australian Standards AS3788 - Pressure Equipment In-Service Inspection, Section 3: Inspection Personnel and Administration; Section 4: Pressure Equipment Inspection. Scraper Blocks Scraper Block 49 Minsup Scraper Blocks possess some very intelligent features, that’s why you’ll find Minsup’s 2.037 tonne scraper blocks on oil fields and construction sites, lumber yards, inside industrial workshops and in underground mines. The unit features shielded bearings to prohibit the entry of dirt and water. During assembly the bearings are packed in grease to last for life. The hook is forged from strong, dependable alloy steel (safe up to 2.037 tonne), side plates and the sheave wheels are cast in SG Iron. The block is suitable for either (1/2”) 12.7 mm or (5/8”) 15.9 mm SWR. Features • Side plates and sheave wheel are cast in SG iron • Hook is forged from alloy steel • M16 bolts are 8.8 high tensile • M16 Nyloc nuts are grade 8 • Bearing is shielded to prohibit the entry of dirt and water • Sealed bearing used to remove the need for maintenance • Hook swivels • Suitable for use on (1/2”) 12.7mm or (5/8”) 15.9mm steel wire rope • Safe working load 2 tonne (safety factor 5:1) • Assembly weight 20kgs The Snatch Principle Minsup 152mm (6”) Block incorporates this very smart idea. Reeving is eliminated and first entry or removal of fixed end steel rope is made easy. Note too that the hook swivels. Unique design allows cable to be passed between latch plate and side plate eliminating reeving. Safety factor 5. SPECIALTY MINING Page 45 - 49 50 Nozzles Automatic Shut-Off Application: For card lock and truck refuelling stations Design: Venturi type auto shut-off. Detachable trigger ratchet Material: Aluminium body, Bronze trigger Flow Rate: 80gpm flow (requires min 7.5 gpm for auto shut-off) 1¼” or 1½” Pressure Nozzles for Bulk Delivery Max Pressure: 50 psi Application: Manual operation (non-auto) for high pressure Design: Easy opening dash pot design with shockless closing. Detachable trigger ratchet, packing gland and seal Material: Bronze trigger with aluminium body and spout 1¼” or 1½” Flow Rate: Flow to 80 gpm Max Pressure: 50 psi Overwing Aircraft Application: Manual operation (non-auto) for high pressure Design: Easy opening dash pot design with shockless closing. Detachable trigger ratchet, packing gland and seal. Aluminium spout has cap with spring cord and a fine mesh stainless steel screen filter. Screw attachment for grounding cable Material: Aluminium body, Bronze trigger with plastic guard pad to protect wing 1¼” Flow Rate: Flow to 80 gpm Max Pressure: 50 psi Large Capacity Low Pressure/ Gravity Nozzle Application: Rugged utility nozzle for low pressure/gravity applications. Design: Rapid flow due to 1¼’’ oversized design. Material: Aluminum body, spout and trigger, buna seal 1¼” Max Pressure: 25 psi Fuel Nozzle Application: Gravity feed fuel delivery Material: Aluminum body, Viton seal Pressure: Gravity feed only ¾” to 1” PETROLEUM & SPECIALTY FITTINGS NOTE: Some fuel additives are not compatible with certain materials. Please contact Dixon for fuel compatibilities. SAFETY ALERT Page 50 - 54 Replacement Buna Washers 20mm to 100mm Application: Replacement washers for 520-H Female Internally Expanded Permanent Couplings and Dubl-Grip® Female Reattachables.. Refuelling & Fluid Management Systems 51 Flomax Fuelling System- Diesel Fuel Nozzle Application: On-site refueling of construction, mining, forestry and agricultural equipment. Design: Interchanges with Caterpillar® and Wiggins systems. Integrated high flow swivel, Integrated sealing plug, Delron bushings eliminate metal-to-metal wear. Plug/bumper assembly gives complete nose seal 1½” Female NPT Material: Cast aluminium housing, Anodised aluminium non-wear parts, Stainless steel dog latch mechanism, Heat treated stainless steel wear components Pressure: Tested to 180 gallons per minute Flomax Fuelling System - Diesel Fuel Receiver & Swivels Application: On-site refueling of construction, mining, forestry and agricultural equipment. Design: Interchanges with Caterpillar® and Wiggins systems. FR2 receiver allows replacement of wear components without draining the fuel tank One-Piece Body Material: Available in anodised aluminium or nickel-plated steel. O-ring sealed aluminium cap. Plug has set screw attached vinyl coated cable lanyard. FR2 receiver has an aluminium base with nickel-plated steel nose Diesel Fuel Gravity Fill Receiver Two-Piece Body Diesel Fuel Swivels Flomax Fuel Vent System Application: On-site refueling of construction, mining, forestry and agricultural equipment Design: Billet cap provides superior impact resistance. Easily serviced all metal construction. Rigid ball cage for positive seal Options: Available with: Threaded outlet, Half coupling 2” Male NPT Flomax Standard Series Connectors - Engine Oil (Red) Application: 4 colour-coded mating connectors Has easily recognizable labelling and are fully compatible and interchangeable with industry standard. Design: Universally fits all crankcase receivers, both R-Series and Standard Series. Incorporates 10 locking balls with a 40% deeper engagement. Resistant to clogging. Larger diameter pullback lanyard. Smoother actuation. Material: All-metal construction with stainless steel wear components and bright red anodised aircraft grade aluminium non-wear components. Nozzle ¾” NPT (Male Thread) Receiver ¾” NPT or ¾” JIC (Male Thread) PETROLEUM & SPECIALTY FITTINGS Page 50 - 54 52 Refuelling & Fluid Management Systems Flomax Standard Series Connectors - Coolant Fluid (Teal) Application: Color-coded mating connectors Design: Ergonomically engineered pullbacks and caps. Standard roll-pin locking mechanism. Nozzle ½” NPT (Male Thread Material: Nickel-plated stainless steel nozzle nose and base. Bright teal anodised aluminium. Receiver ½” NPT (Male Thread) Flomax Standard Series Connectors - Hydraulic Oil (Gold) Application: Has easily recognizable labelling and are fully compatible and interchangeable with industry standard. Design: Ergonomically engineered pullbacks and caps. 10 steel dog latching mechanism. Colour-coded mating connectors Nozzle ¾” NPT (Female Thread) Material: All-metal construction with stainless steel wear components & bright gold anodised aircraft grade aluminium non-wear components. Nickle-plated stainless steel wear components. Receiver ¾” NPT (Male Thread) Flomax Standard Series Connectors - Transmission Fluid (Violet) Application: Color-coded mating connectors Design: Ergonomically engineered pullbacks and caps. 6 steel dog latching mechanism. Nozzle ½” NPT (Male Thread) Material: Nickel-plated stainless steel nozzle nose and base. Bright violet anodised aluminium. Receiver ½” NPT (Male Thread) Flomax R Series Connectors - Engine Oil (Red) Application: Connectors are fully compatible and interchangeable with industry standard. Design: All metal construction. Ergonomically engineered pullbacks and caps. Standard roll-pin locking mechanism Nozzle ¾” NPT (Female Thread) Receiver 1.625-12 UN-2A (Male Thread) 1.312-12 UN-2B (Female Thread) PETROLEUM & SPECIALTY FITTINGS Material: All-metal construction using bright red anodised aircraft grade aluminium non-wear components. Flomax R Series Connectors - Coolant Fluid (Teal) Application: Connectors are fully compatible and interchangeable with industry standard. Page 50 - 54 Design: All metal construction. Ergonomically engineered pullbacks and caps. Standard roll-pin locking mechanism Nozzle ¾” NPT (Female Thread) Material: Bright teal anodised aircraft grade aluminium Receiver 1.187-12 UN-2A (Male Thread) .875-14 UN-2B (Female Thread) Refuelling & Fluid Management Systems 53 Flomax R Series Connectors - Hydraulic Oil (Gold) Application: Connectors are fully compatible and interchangeable with industry standard. Design: All metal construction. Ergonomically engineered pullbacks and caps. Standard roll-pin locking mechanism Nozzle 1” NPT (Female Thread) Receiver 1.875-12 UN-2A (Male Thread) 1.625-12 UN-2B (Female Thread) Material: All-metal construction using bright gold anodised aircraft grade aluminium non-wear components. Flomax R Series Connectors - Transmission Fluid (Violet) Application: Connectors are fully compatible and interchangeable with industry standard. Design: All metal construction. Ergonomically engineered pullbacks and caps. Standard roll-pin locking mechanism Nozzle ¾” NPT (Female Thread) Receiver 1.312-12 UN-2A (Male Thread) 1.062-12 UN-2B (Female Thread) Material: Bright violet anodised aircraft grade aluminium Flomax - High Flow Series Application: Standard mounting for nozzle is a 1” female NPT. For receiver a 1” male NPT. Receiver comes with a 1” female NPT threaded base. Specifications: Consists of 7 nozzle and receiver sets that are color coded for quick identification of mating parts. Each color nozzle and receiver will only couple with their matching color component. This will provide complete protection against cross contamination. Nozzle 1” FNPT Design: Nozzle/receiver combination has a flow area equivalent to a 1” schedule 80 pipe. Nozzle incorporates a “ball lock” mechanism to ensure smooth & reliable operation. Working Pressure: 500 psi Burst Pressure: Minimum 1500 psi Material: All wear parts are stainless steel for long life & corrosion resistance. All non-wear parts constructed of teal coloured anodised aircraft grade aluminium for high strength, lightweight & corrosion resistance. Receiver 1” MNPT * Nozzle and receiver coupled length: 5.44” (138 mm) Flomax - ENBL Series 3/4" Specifications: Consists of 6 nozzle and receiver sets that are colour coded for quick identification of mating parts. Each colour nozzle and receiver will only couple with their matching colour component. This will provide complete protection against cross contamination. Pressure: Maximum flow rate of 45 gpm at 70 psi Working pressure rating of 200 psi Nozzle ¾” FNPT Receiver ¾” MNPT PETROLEUM & SPECIALTY FITTINGS Page 50 - 54 54 Dry Disconnect Couplings When your product is: • Expensive • Expensive to clean up • Expensive to reprocess or dispose • Hazardous to workers or the environment • Prone to accidental spillage and product loss Dry Disconnect Couplings are designed for quick and spill free connection and disconnection of hoses and pipelines. They are used by producers of ink, adhesives, fatty acids, pharmaceuticals, liquid soaps, petroleum, chemicals, agricultural and a wide variety of common caustic and specialty acids. •Easy to handle - push and turn - free flow, turn and pull - closed •Time saving - no need to drain hoses or pipe systems •Economical - No loss or spillage of liquids at connection or disconnection •Safety - the valve cannot be opened until the unit is coupled •Environment friendly Accidental spillage eliminated •Safe and reliable due to rugged construction •Selectivity - optional selectivity for preventing contamination due to incorrect and cross-coupling •Product life - uncomplicated design and high quality materials ensures longer product life •Working Pressure Aluminium Brass/ Gunmetal Stainless Steel 260 psi 360 psi 360 psi •Optional Seals • EPDM • NBR - nitrile • Kalrez® • Chemraz® • Perlast® • Viton® Interchanges with Avery Hardoll and Todo-matic® How it works The principle of operation is identical for all sizes of couplings. PETROLEUM & SPECIALTY FITTINGS Page 50 - 54 Closed: • Turn and pull it's released - no spillage Open: • Push and turn it's coupled - full flow * Also available in Cam & Groove style, Dry Gas & Dry Aviation 55 Safety Regulations MSHA (Mine Safety and Health Administration) Regulations 30 CFR Sections 56.13021 and 57.13021 Except where automatic shut-off valves are used, safety chains or other suitable locking devices shall be used at connections to machines of highpressure hose line of 3/4” inside diameter or larger, and between high-pressure hose lines of 3/4” inside diameter of larger, where a connection failure would create a hazard. 30 CFR Section 75.1730 (e) Safety chains, suitable locking devices or automatic cut-off valves shall be used at connections to machines of high-pressure hose lines of 3/4” inside diameter or larger, and between high-pressure hose lines of 3/4“inside diameter or larger, where a connection failure would create a hazard. For the purposes of this paragraph, high-pressure means pressure of 100psi or more. 30 CFR Section 77.412 (d) Safety chains or suitable locking devices shall be used at connections to machines of high-pressure hose line of 1“ inside diameter or larger, and between high-pressure hose line of 1“ inside diameter or larger, where a connection failure would create a hazard. OSHA Regulations Standards - 29 CFR, 1910.242 (partial): (b) Compressed air used for cleaning - compressed air shall not be used for cleaning purposes except where reduced to less than 30psi and then only with effective chip guarding and personal protective equipment. Standards - 29 CFR, 1915.131 (partial): (e) Before use, pneumatic tools shall be secured to the extension hose or whip by some positive means to prevent the tool from becoming accidentally disconnected from the whip. Standards - 29 CFR, 1926.302 (partial): (b) (1) Pneumatic power tools shall be secured to the hose or whip by some positive means to prevent the tool from becoming accidentally disconnected. (b) (2) Safety clips or retainers shall be securely installed and maintained on pneumatic impact (percussion) tools to prevent attachments from being accidentally expelled. (b) (3) All pneumatically driven nailers, staplers and other similar equipment provided with automatic fastener feed, which operate at more than 100psi pressure at the tool shall have a safety device on the muzzle to prevent the tool from ejecting fasteners, unless the muzzle is in contact with the work surface. (b) (4) Compressed air shall not be used for cleaning purposes except where reduced to 30psi and then only with effective chip guarding and personal protective equipment which meets the requirements of Subpart E of this part. The 30psi requirement does not apply for concrete form, mill scale and similar cleaning purposes. (b) (5) The manufacturer’s safe operating pressure for hoses, pipes, valves, filters and other fittings shall not be exceeded. (b) (6) The use of hoses for hoisting or lowering tools shall not be permitted. (b) (7) All hoses exceeding 1/2” inside diameter shall have a safety device at the source of supply or branch line to reduce pressure in case of hose failure. Standards - 29 CFR, 1926.306 (a) “General requirements” (a) (1) “Application.” This section applies to compressed air receivers, and other equipment used in providing and utilising compressed air for performing operations such as cleaning, drilling, hoisting, and chipping. On the other hand, however, this section does not deal with the special problems created by using compressed air to convey materials, nor the problems created when men work in compressed air as in tunnels and caissons. This section is not intended to apply to compressed air machinery and equipment used on transportation vehicles such as steam railroad cars, electric railway cars, and automotive equipment. (a) (2) “New and existing equipment.” (a) (2) (i) All new air receivers installed after the effective date of these regulations shall be constructed in accordance with the 1968 edition of the A.S.M.E. Boiler and Pressure Vessel Code Section VIII. (a) (2) (ii) All safety valves used shall be constructed, installed and maintained in accordance with the A.S.M.E. Boiler and Pressure Vessel Code, Section VIII Edition 1968. (b) 1926.306 (b) “Installation and equipment requirements” (b) (1) “Installation.” Air receivers shall be so installed that all drains, handholes, and manholes therein are easily accessible. Under no circumstances shall an air receiver be buried underground or located in an inaccessible place. (b) (2) “Drains and traps.” A drain pipe and valve shall be installed at the lowest point of every air receiver to provide for the removal of accumulated oil and water. Adequate automatic traps may be installed in addition to drain valves. The drain valve on the air receiver shall be opened and the receiver completely drained frequently and at such intervals as to prevent the accumulation of excessive amounts of liquid in the receiver. (b) (3) “Gauges and valves” (b) (3) (i) Every air receiver shall be equipped with an indicating pressure gage (so located as to be readily visible) and with one or more springloaded safety valves. The total relieving capacity of such safety valves shall be such as to prevent pressure in the receiver from exceeding the maximum allowable working pressure of the receiver by more than 10 percent. (b )(3) (ii) No valve of any type shall be placed between the air receiver and its safety valve or valves. Standards - 29 CFR, 1926.603 (partial): SAFETY Page 55 (a) (9) Steam hose leading to a steam hammer or jet pipe shall be securely attached to the hammer with an adequate length of at least 1/4-inch diameter chain or cable to prevent whipping in the event the joint at the hammer is broken. Air hammer hoses shall be provided with the same protection as required for steam lines. (a) (10) Safety chains, or equivalent means, shall be provided for each hose connection to prevent the line from thrashing around in case the coupling becomes disconnected. The regulations may be viewed in full on the OSHA website, http://www.osha.gov. Please check the website for updates.