INSTALLATION INSTRUCTIONS
SISSY BAR SIDE STRAPS
for 2006-up FXD and 2010-up FXDWG models
Mfg. p/n 263740, 263840
(See pkg. label for Dist. p/n)
ATTENTION INSTALLER (if other than owner):
Please forward this instruction sheet and the warranty card to the
purchaser of this product. These instructions also contain valuable
information necessary to the end user.
INTRODUCTION:
These instructions describe the procedure for properly installing
®
®
KHROME WERKS Sissy Bar Side Straps on 2006-up Dyna FXD
models (except FXDF) and 2010-up FXDWG. Review instructions
carefully before beginning, as they contain important information.
Please retain for future reference.
Particularly important information is distinguished in these
instructions by the following notations:
NOTE:
A NOTE provides key information to make
procedures easier or clearer.
CAUTION:
A CAUTION indicates special procedures that must
be followed to avoid damage to the motorcycle or
accessories.
WARNING: A WARNING indicates special procedures that must
be followed to avoid injury or death to a motorcycle
operator or person inspecting or repairing the
motorcycle.
PROCEDURE:
1. Remove the OEM reflector from the side of the fender. Use 3M
adhesive remover or the equivalent to clean the adhesive from the
fender. The reflector may be installed to the fender support using
#53791-06 tapes available from Harley-Davidson dealers. Federal
law requires H-D to have side reflectors on their motorcycles.
2. Remove and save the OEM 3/8”-16 x 1-1/8” Torx screw and
washer at the front of the chrome fender support cover just ahead
of the directional signal. A wrench inside the fender well is not
required; this screw threads into a nut plate inside the fender.
Perform one side at a time.
3. Support the directional assembly and remove the 5/16” hex
head screw inside the fender. Save the screw and washer. Let the
directional hang by the wire. The fender mounting plate will now be
loose inside the fender and it will be reused. Note that the wires are
secured to the inside of the fender away from the contact by a
formed tab at the rear end of the fender mounting plate. NOTE: If
you are installing KW Sissy Bar Side Straps with KW Saddlebag
Supports use the hardware and follow the instructions supplied with
the Saddlebag Supports.
4. Slip KW side strap between the fender and the fender support.
Align the holes in the side strap with the holes in the fender support
and fender support cover. NOTE: The side straps are slotted to
accommodate the directional wires.
TOOLS REQUIRED:
1 – #45 Torx 3/8” drive socket and 3/8” driver
1 – ½“ combination wrench
1 – 3/8” drive torque wrench
1 – #243 Loctite thread lock
1 – Anti-seize thread lubricant
CAUTION:
Use care not to scratch paint during this step. We
suggest using masking tape on the fender surface and to gently
squeeze the fender inward while positioning side strap.
NOTE: For 2006-up FXD, FXDB, FXDC, FXDL models use 8 ¾”
wide sissy bar uprights. For 2010-up FXDWG models use 9 7/8”
wide uprights.
WARNING: Disconnect negative battery cable to prevent short
circuits before performing any of the following procedures.
CAUTION: When removing rear fender reflectors, use care not to
damage fender paint.
CAUTION: Buildup of chrome plating on fasteners may cause
seizing or binding during installation. Use anti-seize lubricant on the
¼”-20 button head screws to prevent this.
5. Apply blue Loctite #242 to the threads of the OEM 3/8”-16 x 11/8” Torx screw. Insert screw through the OEM washer, fender
support cover, fender support, KW side strap, fender and into the
fender mounting plate a couple of turns. Do not tighten at this time.
6. Apply blue Loctite #242 to the threads of the OEM 5/16” hex
head screw and insert it through the OEM washer, fender mounting
plate, fender, KW side plate, fender support cover from the inside of
the fender and into the directional extension and housing. NOTE:
Before torquing the fastener, the wires must be secured behind the
fender mounting plate tab.
7.
Repeat for the other side.
KHROME WERKS®
div. D.S. Manufacturing, Inc. • 67 Fifth St. N.E. • Pine Island, MN 55963
Revised September 2012
Page 1 of 2
INSTALLATION INSTRUCTIONS
SISSY BAR SIDE STRAPS
for 2006-up FXD and 2010-up FXDWG models
Mfg. p/n 263740, 263840
(See pkg. label for Dist. p/n)
8. Install the sissy bar upright (purchased separately – use only
8.75” size uprights) in the sockets of the side straps, using ¼“-20
button head screws with anti-seize applied to threads. Tighten
screws to 8-10 ft-lbs.
9. Torque other fasteners to 20-27 ft-lbs. NOTE: Fasteners
should be torqued within the minutes after applying Loctite.
10. Reconnect negative battery cable.
BILL OF MATERIALS
Item#
1
11. Test both directional lights for proper operation.
WARNING: Do not operate motorcycle with faulty directional
lights. Inspect all connections and routing of wires if directional
lights do not function properly.
2
Mfg. p/n
2637401
(2638401)
2637402
(2638402)
433432
Description
Side Strap, Left (black)
Qty.
1
Side Strap, Right (black)
1
Screw, button head ¼“-20 x ¾“
4
WARNING: Before operating motorcycle, check all hardware to be
sure it is tight.
Suggested Khrome Werks® Uprights
USE AND CARE: Wash your accessories with the same care you
use when washing your motorcycle. Use mild soap and water. DO
NOT use abrasive chemicals or cleaners, or high pressure
washers.
263600
263601
263800
263801
264170
263611
263811
264190
264155
264855
263614
263814
8.75” Lowboy Upright
8.75” Mini Lowboy Upright
8.75” Lowboy Upright, Black
8.75” Mini Lowboy Upright, Black
8.75” Ultra Mini Lowboy Upright
8.75” Round Upright
8.75” Round Upright, Black
8.75” Bantam Upright
9.88” Mini Lowboy Upright
9.88” Mini Lowboy Upright, Black
9.88” Round Upright
9.88” Round Upright, Black
KHROME WERKS®
div. D.S. Manufacturing, Inc. • 67 Fifth St. N.E. • Pine Island, MN 55963
Revised September 2012
Page 2 of 2
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